CN106811815A - A kind of porous polyolefin fiber containing micro-nano hole and its preparation method and application - Google Patents
A kind of porous polyolefin fiber containing micro-nano hole and its preparation method and application Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种多孔纤维,具体的涉及一种含有微纳米孔的多孔聚烯烃纤维及其制备方法和应用。The invention relates to a porous fiber, in particular to a porous polyolefin fiber containing micro-nano holes and a preparation method and application thereof.
背景技术Background technique
聚烯烃性能优异、价格低廉,在日常生活、工业、农业等领域有着广泛的应用,是世界上最大宗的合成树脂品种。近年来,含有微纳米孔的多孔聚烯烃纤维的制备技术得到了飞速发展,已经开发出多种能够在聚合物基体中产生微小孔洞的成型工艺和方法,如相分离法、拉伸法、核径迹法、烧结法、热分解法、悬浮聚合法、大分子结构模板法、胶态晶体模板法、微发泡技术等,采用这些方法制备的材料由于其大比表面积的多孔结构,在很多领域具有非常重要的应用价值,包括绝缘隔热材料、包装材料、吸附材料、控制释放材料、水处理、电池隔膜、人体骨髓替代材料、色谱柱材料等方面,成为一类重要的功能性高分子材料。Polyolefin has excellent performance and low price. It is widely used in daily life, industry, agriculture and other fields. It is the largest synthetic resin variety in the world. In recent years, the preparation technology of porous polyolefin fibers containing micro-nanopores has been developed rapidly, and a variety of molding processes and methods that can produce micro-holes in the polymer matrix have been developed, such as phase separation, stretching, core, etc. Tracking method, sintering method, thermal decomposition method, suspension polymerization method, macromolecular structure template method, colloidal crystal template method, micro-foaming technology, etc. The materials prepared by these methods are widely used in many fields due to their large specific surface area and porous structure. The field has very important application value, including insulation materials, packaging materials, adsorption materials, controlled release materials, water treatment, battery separators, human bone marrow substitute materials, chromatographic column materials, etc., and has become an important class of functional polymers. Material.
随着科学技术发展的延续,对含有微纳米孔的多孔聚烯烃纤维提出了更高的技术要求,如微纳米孔纤维的功能化、环境友好性、微观孔结构的可控性等,要满足这些要求,必须研究出更具通用性和可变性的制备方法,并开发更多种类的新型多孔聚烯烃纤维。With the continuation of the development of science and technology, higher technical requirements have been put forward for porous polyolefin fibers containing micro-nanopores, such as the functionalization of micro-nanopore fibers, environmental friendliness, and controllability of microscopic pore structures. For these requirements, more versatile and variable preparation methods must be studied, and more types of new porous polyolefin fibers must be developed.
就目前来看,能制备含有微纳米孔的多孔聚烯烃材料的方法有自由基聚合法、相分离法、拉伸法、微发泡法等。其中,自由基聚合法如悬浮聚合法,一般只得到颗粒状产物,即所谓的多孔微球,难以获得整体连续的块状或长纤维多孔聚合物材料;相分离法、拉伸法等是通过物理手段将现有的聚合物制成多孔薄膜或多孔纤维等,其对设备要求较高;而利用微发泡技术虽然能得到多孔材料,但是需要依赖于特殊的物理过程(如超临界二氧化碳气化过程),同时较难获得含有微纳米孔的多孔纤维,技术应用面也较窄。总体而言,该领域缺少一种既简便又灵活的方法来制备含有微纳米孔的多孔聚烯烃纤维,现有方法获得的含有微纳米孔的多孔聚烯烃纤维的结构也有待改进。At present, the methods that can prepare porous polyolefin materials containing micro-nanopores include free radical polymerization, phase separation, stretching, and micro-foaming. Among them, free radical polymerization methods such as suspension polymerization methods generally only obtain granular products, that is, so-called porous microspheres, and it is difficult to obtain integral continuous bulk or long-fiber porous polymer materials; phase separation methods, stretching methods, etc. The existing polymers are made into porous films or porous fibers by physical means, which has high requirements on equipment; and although porous materials can be obtained by using micro-foaming technology, it needs to rely on special physical processes (such as supercritical carbon dioxide gas chemical process), and at the same time it is difficult to obtain porous fibers containing micro-nano pores, and the technical application area is also narrow. Generally speaking, there is a lack of a simple and flexible method to prepare porous polyolefin fibers containing micro-nanopores in this field, and the structure of porous polyolefin fibers containing micro-nanopores obtained by existing methods also needs to be improved.
发明内容Contents of the invention
本发明的目的在于克服现有的技术难题,对含有微纳米孔的多孔聚烯烃纤维结构进行创新设计,提供一种高品质的含有微纳米孔的多孔聚烯烃纤维,该多孔纤维具有孔径分布均匀、孔径大小均匀、高孔隙率等特点。同时,还提供一种简便可行的制备所述多孔纤维的方法,该方法对设备的要求不高,十分有利于工业化生产。The purpose of the present invention is to overcome the existing technical difficulties, innovatively design the porous polyolefin fiber structure containing micro-nano holes, and provide a high-quality porous polyolefin fiber containing micro-nano holes, the porous fiber has a uniform pore size distribution , Uniform pore size, high porosity and so on. At the same time, it also provides a simple and feasible method for preparing the porous fiber, which has low requirements on equipment and is very beneficial to industrial production.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种含有微纳米孔的多孔聚烯烃纤维,其中,所述微纳米孔为圆柱形,所述微纳米孔的平均孔径在10-5000纳米。A porous polyolefin fiber containing micro-nano holes, wherein the micro-nano holes are cylindrical, and the average diameter of the micro-nano holes is 10-5000 nanometers.
根据本发明,所述微纳米孔的平均孔径优选为50-3000纳米,还可以为100-2000纳米。According to the present invention, the average pore diameter of the micro-nanopores is preferably 50-3000 nanometers, and may also be 100-2000 nanometers.
根据本发明,所述多孔聚烯烃纤维中的孔连通或不连通。According to the present invention, the pores in the porous polyolefin fibers are connected or not connected.
根据本发明,所述多孔聚烯烃纤维的孔隙率介于0.1-50%之间,优选5-45%,更优选20-45%。According to the present invention, the porosity of the porous polyolefin fibers is between 0.1-50%, preferably 5-45%, more preferably 20-45%.
根据本发明,所述微纳米孔的长度为孔的平均孔径的1-5000倍,更优选10-1000倍。According to the present invention, the length of the micro/nano pores is 1-5000 times, more preferably 10-1000 times, the average pore diameter of the pores.
根据本发明,所述聚烯烃包括乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯、4-甲基-1-戊烯等α-烯烃以及某些环烯烃如环己烯等单独聚合或共聚合而得到的一类热塑性聚合物。优选有聚乙烯(如低密度聚乙烯(LDPE)、高密度聚乙烯(HDPE)、线型低密度聚乙烯(LLDPE)等),聚丙烯(PP),聚丁烯(PB),及其共聚物如乙丙共聚物(即乙烯-丙烯共聚物),乙丙丁共聚物(即乙烯-丙烯-丁烯共聚物),乙丁共聚物(即乙烯-丁烯共聚物),丙丁共聚物(即丙烯-丁烯共聚物)等。更优选为聚丙烯(PP)、乙丙共聚物(即乙烯-丙烯共聚物),乙丙丁共聚物(即乙烯-丙烯-丁烯共聚物)或丙丁共聚物(即丙烯-丁烯共聚物)。According to the present invention, the polyolefins include α-olefins such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 4-methyl-1-pentene and some cyclic A class of thermoplastic polymers obtained by the polymerization or copolymerization of olefins such as cyclohexene alone. Preferred are polyethylene (such as low-density polyethylene (LDPE), high-density polyethylene (HDPE), linear low-density polyethylene (LLDPE), etc.), polypropylene (PP), polybutene (PB), and their copolymers Such as ethylene-propylene copolymer (ie ethylene-propylene copolymer), ethylene-propylene-butylene copolymer (ie ethylene-propylene-butene copolymer), ethylene-butylene copolymer (ie ethylene-butylene copolymer), propylene-butylene copolymer (ie propylene-butene copolymer), etc. More preferably polypropylene (PP), ethylene-propylene copolymer (i.e. ethylene-propylene copolymer), ethylene-propylene-butylene copolymer (i.e. ethylene-propylene-butene copolymer) or propylene-butylene copolymer (i.e. propylene-butene copolymer) .
本发明进一步提供如下技术方案:The present invention further provides the following technical solutions:
一种上述含有微纳米孔的多孔聚烯烃纤维的制备方法,其包括以下步骤:A kind of preparation method of above-mentioned porous polyolefin fiber containing micro-nano hole, it comprises the following steps:
(1)准备原材料,包括聚烯烃和聚乙烯基缩醛;将各个原材料按比例进行共混,经过熔融挤出进行纺丝,制备的纤维在一定温度下进行拉伸,而后定型收卷,得到共混物纤维;(1) Raw materials are prepared, including polyolefin and polyvinyl acetal; each raw material is blended in proportion, spun through melt extrusion, and the prepared fiber is stretched at a certain temperature, and then shaped and rolled to obtain blend fibers;
(2)步骤(1)所得的共混物纤维在适宜的溶剂中和合适的温度下处理,溶出所述纤维中的聚乙烯基缩醛,形成所述的含有微纳米孔的多孔聚烯烃纤维。(2) The blend fiber obtained in step (1) is treated in a suitable solvent and at a suitable temperature to dissolve the polyvinyl acetal in the fiber to form the porous polyolefin fiber containing micro-nano holes .
本发明还提供如下技术方案:The present invention also provides the following technical solutions:
一种上述含有微纳米孔的多孔聚烯烃纤维的制备方法,其包括以下步骤:A kind of preparation method of above-mentioned porous polyolefin fiber containing micro-nano hole, it comprises the following steps:
(1)准备原材料,包括聚烯烃和聚乙烯基缩醛;将各个原材料按比例进行共混,经过熔喷纺丝,并收集得到共混物纤维;(1) Raw materials are prepared, including polyolefin and polyvinyl acetal; each raw material is blended in proportion, melt-blown and spun, and the blend fiber is collected;
(2)步骤(1)所得的共混物纤维在适宜的溶剂中和合适的温度下处理,溶出所述纤维中的聚乙烯基缩醛,形成所述的含有微纳米孔的多孔聚烯烃纤维。(2) The blend fiber obtained in step (1) is treated in a suitable solvent and at a suitable temperature to dissolve the polyvinyl acetal in the fiber to form the porous polyolefin fiber containing micro-nano holes .
根据本发明,步骤(1)中,将各个原材料按比例进行共混具体是:将各个原材料按比例在螺杆挤出机中进行熔融共混。According to the present invention, in step (1), blending each raw material in proportion specifically is: melt blending each raw material in a screw extruder in proportion.
根据本发明,聚烯烃与聚乙烯基缩醛的共混比例为50:50至99.9:0.1,优选为50:50至90:10,最优选为60:40至80:20。所述比例均为质量比。According to the present invention, the blending ratio of polyolefin and polyvinyl acetal is 50:50 to 99.9:0.1, preferably 50:50 to 90:10, most preferably 60:40 to 80:20. The ratios are all mass ratios.
根据本发明,所述的聚烯烃包括乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯、4-甲基-1-戊烯等α-烯烃以及某些环烯烃如环己烯等单独聚合或共聚合而得到的一类热塑性聚合物。主要有聚乙烯(如低密度聚乙烯(LDPE)、高密度聚乙烯(HDPE)、线型低密度聚乙烯(LLDPE)等),聚丙烯(PP),聚丁烯(PB),及其共聚物如乙丙共聚物(即乙烯-丙烯共聚物),乙丙丁共聚物(即乙烯-丙烯-丁烯共聚物),乙丁共聚物(即乙烯-丁烯共聚物),丙丁共聚物(即丙烯-丁烯共聚物)等。更优选为聚丙烯(PP)、乙丙共聚物(即乙烯-丙烯共聚物),乙丙丁共聚物(即乙烯-丙烯-丁烯共聚物)或丙丁共聚物(即丙烯-丁烯共聚物)。According to the present invention, the polyolefins include alpha-olefins such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 4-methyl-1-pentene and some A class of thermoplastic polymers obtained by polymerizing or copolymerizing cyclic olefins such as cyclohexene alone. Mainly polyethylene (such as low-density polyethylene (LDPE), high-density polyethylene (HDPE), linear low-density polyethylene (LLDPE), etc.), polypropylene (PP), polybutene (PB), and their copolymers Such as ethylene-propylene copolymer (ie ethylene-propylene copolymer), ethylene-propylene-butylene copolymer (ie ethylene-propylene-butene copolymer), ethylene-butylene copolymer (ie ethylene-butylene copolymer), propylene-butylene copolymer (ie propylene-butene copolymer), etc. More preferably polypropylene (PP), ethylene-propylene copolymer (i.e. ethylene-propylene copolymer), ethylene-propylene-butylene copolymer (i.e. ethylene-propylene-butene copolymer) or propylene-butylene copolymer (i.e. propylene-butene copolymer) .
根据本发明,所述的聚乙烯基缩醛,为聚乙烯醇和醛的缩合产物。优选地,所述聚乙烯基缩醛选自聚乙烯醇缩甲醛(PVFO)、聚乙烯醇缩乙醛、聚乙烯醇缩丙醛、聚乙烯醇缩丁醛(PVB)及其共聚物如聚乙烯醇缩甲乙醛,聚乙烯醇缩乙丙醛,聚乙烯醇缩甲丁醛,聚乙烯醇缩乙丁醛,聚乙烯醇缩丙丁醛等中的一种或多种。优选地,所述聚乙烯基缩醛可为粉末或固体小颗粒状。优选地,所述聚乙烯基缩醛中的缩醛基含量范围为10%-80%,优选为40%-80%。优选地,所述聚乙烯基缩醛的数均分子量为5,000-500,000,优选为10,000-200,000。According to the present invention, the polyvinyl acetal is the condensation product of polyvinyl alcohol and aldehyde. Preferably, the polyvinyl acetal is selected from polyvinyl formal (PVFO), polyvinyl acetal, polyvinyl propyral, polyvinyl butyral (PVB) and copolymers thereof such as polyvinyl acetal One or more of vinyl formal, polyvinyl ethylpropyral, polyvinyl formal, polyvinyl ethyl butyral, polyvinyl butyral, etc. Preferably, the polyvinyl acetal may be in the form of powder or small solid particles. Preferably, the acetal group content in the polyvinyl acetal ranges from 10% to 80%, preferably 40% to 80%. Preferably, the polyvinyl acetal has a number average molecular weight of 5,000-500,000, preferably 10,000-200,000.
本发明进一步提供如下技术方案:The present invention further provides the following technical solutions:
上述含有微纳米孔的多孔聚烯烃纤维的应用,其作为保暖、吸音、过滤器件的原材料,或作为制备功能化、智能化材料的载体材料。The above-mentioned porous polyolefin fibers containing micro-nano holes are used as raw materials for heat-retaining, sound-absorbing and filter devices, or as carrier materials for preparing functional and intelligent materials.
与现有技术相比,本发明产生如下有益效果:Compared with prior art, the present invention produces following beneficial effect:
1、本发明的含有微纳米孔的多孔聚烯烃纤维具有高孔隙度、较小孔径且孔径分布和大小均很均匀、低的热收缩性和高的耐溶剂性能,质量稳定。1. The porous polyolefin fiber containing micro-nano holes of the present invention has high porosity, small pore size, uniform pore size distribution and size, low heat shrinkage, high solvent resistance, and stable quality.
2、本发明的含有微纳米孔的多孔聚烯烃纤维的制备方法工艺简单、制得的产品孔径均匀、质量稳定。2. The preparation method of the porous polyolefin fiber containing micro-nano holes of the present invention is simple in process, and the obtained product has uniform pore diameter and stable quality.
附图说明Description of drawings
图1实施例1中形成的含有微纳米孔的多孔聚烯烃纤维的断面结构的扫描电镜图(20000倍时的形貌)The scanning electron micrograph (morphology at 20000 times) of the cross-sectional structure of the porous polyolefin fiber containing micro-nanopores formed in Fig. 1 embodiment 1
图2实施例1中形成的含有微纳米孔的多孔聚烯烃纤维的断面结构的扫描电镜图(250倍时的形貌)The scanning electron micrograph (morphology at 250 times) of the cross-sectional structure of the porous polyolefin fiber containing micro-nanopores formed in Fig. 2 embodiment 1
图3实施例1中形成的含有微纳米孔的多孔聚烯烃纤维的断面结构的扫描电镜图(纤维直径为60μm,倍率为10000)Scanning electron micrograph of the cross-sectional structure of the porous polyolefin fiber containing micro-nanopores formed in Example 1 of Fig. 3 (the fiber diameter is 60 μm, and the magnification is 10000)
图4实施例1中形成的含有微纳米孔的多孔聚烯烃纤维的断面结构的扫描电镜图(纤维直径为500μm,倍率为1000)The scanning electron micrograph (fiber diameter is 500 μ m, magnification is 1000) of the cross-sectional structure of the porous polyolefin fiber containing micro-nano hole formed in Fig. 4 embodiment 1
图5实施例1中形成的含有微纳米孔的多孔聚烯烃纤维的断面结构的扫描电镜图(纤维直径为800μm,倍率为500)The scanning electron micrograph (fiber diameter is 800 μ m, magnification is 500) of the cross-sectional structure of the porous polyolefin fiber containing micro-nano hole formed in Fig. 5 embodiment 1
具体实施方式detailed description
本发明所要解决的技术问题是针对现有背景技术中存在的不足,提供一种含有微纳米孔的多孔聚烯烃纤维的制备方法,通过所述方法获得的多孔聚烯烃纤维具有高孔隙度、较小孔径(微纳米孔径)且孔径分布和大小均很均匀,具有一定的机械强度、低的密度与高的比表面积,从而具有低的热收缩性和高的耐溶剂性能,且质量稳定。所述方法中,只要调节共混物的成分与比例,改变纺丝速率,便可以制备出所要求的含有微纳米孔的多孔聚烯烃纤维,这种方法具有很大的优越性,它灵活多变、简便易行,并且制备的聚烯烃纤维具有微纳米孔径的特点。The technical problem to be solved by the present invention is to provide a method for preparing porous polyolefin fibers containing micro-nano pores for the deficiencies in the existing background technology. The porous polyolefin fibers obtained by the method have high porosity, relatively Small pore size (micro-nano pore size) and uniform pore size distribution and size, with certain mechanical strength, low density and high specific surface area, thus low thermal shrinkage and high solvent resistance, and stable quality. In the method, as long as the composition and ratio of the blend are adjusted and the spinning rate is changed, the required porous polyolefin fiber containing micro-nano holes can be prepared. This method has great advantages, and it is flexible and changeable. , simple and easy to operate, and the prepared polyolefin fiber has the characteristics of micro-nano pore size.
在本发明的一个优选实施方式中,通过如下步骤制备所述的含有微纳米孔的多孔聚烯烃纤维:In a preferred embodiment of the present invention, the described porous polyolefin fiber containing micro-nano holes is prepared by the following steps:
(1)准备原材料,包括聚烯烃和聚乙烯基缩醛;将各个原材料按比例进行共混,经过熔融挤出进行纺丝,制备的纤维在一定温度下进行拉伸,而后定型收卷,得到共混物纤维;(1) Raw materials are prepared, including polyolefin and polyvinyl acetal; each raw material is blended in proportion, spun through melt extrusion, and the prepared fiber is stretched at a certain temperature, and then shaped and rolled to obtain blend fibers;
(2)步骤(1)所得的共混物纤维在适宜的溶剂中和合适的温度下处理,溶出所述纤维中的聚乙烯基缩醛,形成所述的含有微纳米孔的多孔聚烯烃纤维。(2) The blend fiber obtained in step (1) is treated in a suitable solvent and at a suitable temperature to dissolve the polyvinyl acetal in the fiber to form the porous polyolefin fiber containing micro-nano holes .
具体的,步骤(1)中,将各个原材料按比例加入螺杆挤出机,在螺杆挤出机中进行充分熔融共混后,经过纺丝组件并从孔径为0.1~2mm的喷丝板中喷出,喷出的熔体细流经吹风冷却得到初生纤维。其中,螺杆各区温度为:进料段70~210℃、压缩段90~230℃和计量段90~230℃;纺丝组件温度90~230℃,喷丝板温度90~250℃,初生丝纺速为10~200m/min。将上述初生纤维经温度为80~180℃的热风烘箱,进行1~3级拉伸,在温度为60~120℃下进行热定型收卷,得到所述的共混物纤维。所述共混物纤维的直径范围为1-1000μm,优选为200-900μm,更优选60-800μm。具体而言,本发明的方法中可以通过改变纺丝速率及控制所纺丝的直径来控制孔径大小及孔隙率的分布等。Specifically, in step (1), each raw material is added into the screw extruder in proportion, and after being fully melted and blended in the screw extruder, it is passed through the spinning assembly and sprayed from a spinneret with an aperture of 0.1 to 2 mm. The jetted melt stream is cooled by air blowing to obtain primary fibers. Among them, the temperature of each zone of the screw is: feed section 70-210°C, compression section 90-230°C and metering section 90-230°C; spinning assembly temperature 90-230°C, spinneret temperature 90-250°C, primary silk spinning The speed is 10-200m/min. The above-mentioned as-spun fibers are stretched in 1-3 stages in a hot air oven at a temperature of 80-180° C., and heat-set and wound at a temperature of 60-120° C. to obtain the blend fiber. The blend fiber has a diameter in the range of 1-1000 μm, preferably 200-900 μm, more preferably 60-800 μm. Specifically, in the method of the present invention, the distribution of pore size and porosity can be controlled by changing the spinning rate and controlling the diameter of the spinning.
在本发明的一个优选实施方式中,通过如下步骤制备所述的含有微纳米孔的多孔聚烯烃纤维:In a preferred embodiment of the present invention, the described porous polyolefin fiber containing micro-nano holes is prepared by the following steps:
(1)准备原材料,包括聚烯烃和聚乙烯基缩醛;将各个原材料按比例进行共混,经过熔喷纺丝,并收集得到共混物纤维;(1) Raw materials are prepared, including polyolefin and polyvinyl acetal; each raw material is blended in proportion, melt-blown and spun, and the blend fiber is collected;
(2)步骤(1)所得的共混物纤维在适宜的溶剂中和合适的温度下处理,溶出所述纤维中的聚乙烯基缩醛,形成所述的含有微纳米孔的多孔聚烯烃纤维。(2) The blend fiber obtained in step (1) is treated in a suitable solvent and at a suitable temperature to dissolve the polyvinyl acetal in the fiber to form the porous polyolefin fiber containing micro-nano holes .
具体的,步骤(1)中,将各个原材料按比例加入螺杆挤出机,在螺杆挤出机中进行充分熔融共混后,经过喷丝组件并从孔径为0.1~2mm的喷丝板中喷出,在接受网上冷却后形成所述的共混物纤维。其中,螺杆各区温度为:进料段70~210℃、压缩段90~230℃和计量段90~230℃,喷丝组件温度200~250℃(优选230℃),喷丝板温度90~250℃(优选190℃)。所述共混物纤维的直径范围为0.1-100μm,优选为1-50μm。具体而言,本发明的方法中可以通过改变纺丝速率及控制所纺丝的直径来控制孔径大小及孔隙率的分布等。Specifically, in step (1), each raw material is added to the screw extruder in proportion, and after being fully melted and blended in the screw extruder, it passes through the spinneret assembly and is sprayed from a spinneret with an aperture of 0.1 to 2mm Out, the blend fibers are formed after cooling on a receiving wire. Among them, the temperature of each zone of the screw is: feed section 70-210°C, compression section 90-230°C and metering section 90-230°C, spinneret temperature 200-250°C (preferably 230°C), spinneret temperature 90-250°C °C (preferably 190 °C). The blend fiber has a diameter in the range of 0.1-100 μm, preferably 1-50 μm. Specifically, in the method of the present invention, the distribution of pore size and porosity can be controlled by changing the spinning rate and controlling the diameter of the spinning.
在本发明的一个优选实施方式中,上述步骤(2)中的溶出步骤(1)所得的共混物纤维中的聚乙烯基缩醛是将所述共混物纤维在溶剂中处理,以溶解出聚乙烯基缩醛。In a preferred embodiment of the present invention, the polyvinyl acetal in the blend fiber obtained in the dissolution step (1) in the above step (2) is to treat the blend fiber in a solvent to dissolve polyvinyl acetal.
其中,所选的溶剂为在一定温度下可溶解聚乙烯基缩醛聚合物但不溶解所用聚烯烃的溶剂,可以为一种纯溶剂,也可以是几种溶剂的混合物。优选地,所述溶剂包括醇类溶剂,如甲醇,乙醇,正丙醇,异丙醇,丁醇,正戊醇,己醇,庚醇,正辛醇,异辛醇,苯甲醇,双丙酮醇等;醚类溶剂,如乙二醇乙醚,丙二醇乙醚,甲醚,丙醚等;酮类溶剂,如丙酮,甲乙酮,环己酮,二异丁基酮,异佛尔酮,甲基吡咯烷酮等;酸类溶剂,如乙酸等;酯类溶剂,如乙酸甲酯,乙酸乙酯,乙酸丁酯,乙酸异丙酯等;酰胺类溶剂,如N,N-二甲基乙酰胺(DMF),N,N-二甲基甲酰胺等;烃类溶剂,如二氯甲烷,二氯乙烷,氯仿,二氯丙烷,甲苯等可溶解聚乙烯基缩醛但不溶解所用聚烯烃的溶剂,还可选择上述溶剂的混合溶剂以期获得更佳效果,如甲苯与无水乙醇的混合溶液,二甲苯与正丁醇的混合溶液,乙醇与丙醇的混合溶液,丙醇与丙酮的混合溶液,及丁醇与甲苯及乙酸乙酯的混合溶液,等等。其处理温度范围为0-130℃,优选为25-100℃。处理时间为12-48h,优选12-24h。Wherein, the selected solvent is a solvent that can dissolve the polyvinyl acetal polymer but not the polyolefin used at a certain temperature, and can be a pure solvent or a mixture of several solvents. Preferably, the solvent includes alcohol solvents, such as methanol, ethanol, n-propanol, isopropanol, butanol, n-pentanol, hexanol, heptanol, n-octanol, isooctyl alcohol, benzyl alcohol, diacetone Alcohol, etc.; ether solvents, such as ethylene glycol ether, propylene glycol ether, methyl ether, propyl ether, etc.; ketone solvents, such as acetone, methyl ethyl ketone, cyclohexanone, diisobutyl ketone, isophorone, methyl pyrrolidone etc.; acid solvents, such as acetic acid, etc.; ester solvents, such as methyl acetate, ethyl acetate, butyl acetate, isopropyl acetate, etc.; amide solvents, such as N,N-dimethylacetamide (DMF) , N,N-dimethylformamide, etc.; hydrocarbon solvents, such as dichloromethane, dichloroethane, chloroform, dichloropropane, toluene, etc., can dissolve polyvinyl acetal but do not dissolve the polyolefin used, Mixed solvents of the above solvents can also be selected in order to obtain better results, such as a mixed solution of toluene and absolute ethanol, a mixed solution of xylene and n-butanol, a mixed solution of ethanol and propanol, a mixed solution of propanol and acetone, And the mixed solution of butanol, toluene and ethyl acetate, etc. The treatment temperature range is 0-130°C, preferably 25-100°C. The treatment time is 12-48h, preferably 12-24h.
具体而言,所述微纳米孔的孔径受聚乙烯基缩醛含量、加工温度和/或纺丝速率的影响。通过控制上述参数,优选出合适的工艺参数,所制备的含有微纳米孔的多孔聚烯烃纤维具有孔径大小可调,孔径分布均匀,孔隙度高,质量稳定等特点。Specifically, the pore size of the micro-nanopores is affected by the polyvinyl acetal content, processing temperature and/or spinning speed. By controlling the above parameters and optimizing the appropriate process parameters, the prepared porous polyolefin fiber containing micro-nano pores has the characteristics of adjustable pore size, uniform pore size distribution, high porosity, and stable quality.
与现有多孔聚烯烃纤维及其制备技术相比,本发明的优点在于:Compared with existing porous polyolefin fibers and preparation technology thereof, the present invention has the advantages of:
(1)本发明提供的制备方法的制备工艺简单,方法通用性强,可适用的聚合物材料广泛。所述方法中主要以聚烯烃和聚乙烯基缩醛为共混组分,不改变聚烯经的化学结构及性能,操作简便,利于工业化生产。(1) The preparation method provided by the present invention has a simple preparation process, strong versatility, and a wide range of applicable polymer materials. The method mainly uses polyolefin and polyvinyl acetal as blending components, does not change the chemical structure and performance of the polyolefin, is easy to operate, and is beneficial to industrial production.
(2)本发明的含有微纳米孔的多孔聚烯烃纤维,孔径分布均匀,孔径可调,重复性好。本发明的含有微纳米孔的多孔聚烯烃纤维的制备不需要通过聚合反应,采用工业上已知的熔融共混方式,其在加工过程中产生的相分离是可控的,使制成的含有微纳米孔的多孔聚烯烃纤维的结构连续,孔径易于控制。(2) The porous polyolefin fiber containing micro-nano holes of the present invention has uniform pore size distribution, adjustable pore size and good repeatability. The preparation of the porous polyolefin fiber containing micro-nanopores of the present invention does not need to be polymerized, and the industrially known melt blending method is adopted, and the phase separation generated during the processing is controllable, so that the prepared polyolefin fiber containing The porous polyolefin fiber with micro-nano holes has a continuous structure, and the pore size is easy to control.
(3)本发明的含有微纳米孔的聚烯烃纤维可作为制备功能化、智能化材料的载体材料。广泛应用于仪器分析、水处理、保温隔热材料、电池隔膜、生物医药等行业的分离、过滤、吸附、整合。如微滤及智能保温材料、重金属去除、色谱整体柱固定相、酶的固定、细胞培养、药物缓释、化学传感器等。(3) The polyolefin fiber containing micro-nano holes of the present invention can be used as a carrier material for preparing functionalized and intelligent materials. It is widely used in the separation, filtration, adsorption and integration of instrument analysis, water treatment, thermal insulation materials, battery diaphragm, biomedicine and other industries. Such as microfiltration and intelligent insulation materials, heavy metal removal, chromatographic monolithic column stationary phase, enzyme immobilization, cell culture, drug sustained release, chemical sensors, etc.
下面通过具体实施例子对本发明作进一步详细描述以便清楚本发明所要保护的技术方案。需要说明的是,这些实施例是本发明较优的例子,用于本领域的技术人员理解本发明,但本发明并不局限于这些实施例。The present invention will be described in further detail below through specific implementation examples in order to clarify the technical solutions to be protected by the present invention. It should be noted that these embodiments are preferred examples of the present invention for those skilled in the art to understand the present invention, but the present invention is not limited to these embodiments.
下述实施例使用的物质,若无特殊说明,均是商业上可购买得到的或现有技术中已知的产品。The materials used in the following examples, unless otherwise specified, are commercially available or known products in the prior art.
实施例1Example 1
将30份聚乙烯醇缩丁醛(PVB)粉料与70份的PP粒料加入螺杆挤出机,在螺杆挤出机中进行充分熔融共混后,经过纺丝组件并从孔径为0.1~2mm的喷丝板中喷出,喷出的熔体细流经吹风冷却得到初生纤维;其中,螺杆各区温度为:进料段70~210℃、压缩段90~230℃和计量段90~230℃,纺丝组件温度90~230℃,喷丝板温度90~250℃,初生丝纺速为10~200m/min。将上述初生纤维经温度为80~180℃的热风烘箱,进行1~3级拉伸,在温度为60~120℃下进行热定型收卷,得到所述的共混物纤维。其中,改变纺丝时的牵伸速率(即初生丝纺速),得到一系列不同直径大小的共混物纤维(纤维直径在60-800μm间)。Add 30 parts of polyvinyl butyral (PVB) powder and 70 parts of PP pellets into the screw extruder, and after fully melt-blending in the screw extruder, pass through the spinning assembly and start from a hole diameter of 0.1 to The 2mm spinneret is sprayed out, and the sprayed melt stream is cooled by blowing to obtain primary fibers; wherein, the temperature of each zone of the screw is: 70-210°C in the feed section, 90-230°C in the compression section and 90-230°C in the metering section. °C, the temperature of the spinning assembly is 90-230 °C, the temperature of the spinneret is 90-250 °C, and the spinning speed of the as-spun silk is 10-200 m/min. The above-mentioned as-spun fibers are stretched in 1-3 stages in a hot air oven at a temperature of 80-180° C., and heat-set and wound at a temperature of 60-120° C. to obtain the blend fiber. Wherein, by changing the drawing rate during spinning (that is, the spinning speed of as-spun filaments), a series of blend fibers with different diameters (fiber diameters between 60-800 μm) are obtained.
将所得的不同直径大小的共混物纤维置于装有无水乙醇溶剂的容器中,纤维在80℃温度下煮12h。除去PVB后的纤维充分干燥,得到本发明的含有微纳米孔的多孔聚烯烃纤维。对于不同纤维直径的多孔聚烯烃纤维,分别取少量,用液氮脆断,后经表面喷金,于扫描电镜中观察其断面形貌。图1-5为不同纤维直径时的不同倍率的扫描电镜照片。The resulting blend fibers with different diameters were placed in a container filled with absolute ethanol solvent, and the fibers were boiled at 80°C for 12h. The fiber after removing PVB is fully dried to obtain the porous polyolefin fiber containing micro-nano holes of the present invention. For porous polyolefin fibers with different fiber diameters, a small amount was taken, brittlely broken with liquid nitrogen, and then sprayed with gold on the surface, and the cross-sectional morphology was observed in a scanning electron microscope. Figures 1-5 are scanning electron micrographs of different magnifications at different fiber diameters.
孔隙率的定义为孔体积/整体材料体积,在本文中采用共混物质量换算而来:Porosity is defined as pore volume/bulk material volume, which is converted in this paper by blend mass:
孔隙率=(聚乙烯醇缩醛质量/聚乙烯醇缩醛密度)/(聚烯烃质量/聚烯烃密度)Porosity = (mass of polyvinyl acetal/density of polyvinyl acetal)/(mass of polyolefin/density of polyolefin)
所得的多孔纤维,孔径分布均匀,孔隙率较高,相关参数如下表所示:The resulting porous fiber has a uniform pore size distribution and a high porosity. The relevant parameters are shown in the following table:
实施例2Example 2
与实施例1不同之处在于将20份聚乙烯醇缩丁醛(PVB)粉料与80份的PP粒料进行熔融共混,所选去除PVB的溶剂为异丙醇,纤维在90℃温度下煮24h,其余与实施例1相同。The difference from Example 1 is that 20 parts of polyvinyl butyral (PVB) powder and 80 parts of PP pellets are melt-blended, the solvent selected to remove PVB is isopropanol, and the fiber is heated at a temperature of 90 ° C. Boil down 24h, all the other are identical with embodiment 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例3Example 3
与实施例2不同之处在于将15份聚乙烯醇缩丁醛(PVB)粉料与85份的HDPE粒料进行熔融共混,其余与实施例2相同。The difference from Example 2 is that 15 parts of polyvinyl butyral (PVB) powder and 85 parts of HDPE pellets are melt-blended, and the rest are the same as in Example 2.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例2类似。The pore diameter, pore spacing and porosity of the obtained porous polyolefin fibers are similar to those of Example 2.
实施例4Example 4
与实施例2不同之处在于将20份聚乙烯醇缩甲醛(PVFO)粉料与80份的PP粒料进行熔融共混,所选去除PVFO的溶剂为正丁醇,其余与实施例2相同。The difference from Example 2 is that 20 parts of polyvinyl formal (PVFO) powder and 80 parts of PP pellets are melt-blended, the solvent selected to remove PVFO is n-butanol, and the rest are the same as in Example 2 .
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例2类似。The pore diameter, pore spacing and porosity of the obtained porous polyolefin fibers are similar to those of Example 2.
实施例5Example 5
与实施例2不同之处在于,将5份聚乙烯醇缩丁醛(PVB)粉料与95份的PP粒料进行熔融共混,其余与实施例2相同。The difference from Example 2 is that 5 parts of polyvinyl butyral (PVB) powder is melt-blended with 95 parts of PP pellets, and the rest are the same as in Example 2.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例2类似。The pore diameter, pore spacing and porosity of the obtained porous polyolefin fibers are similar to those of Example 2.
实施例6Example 6
与实施例1不同之处在于,所选去除PVB的溶剂为异辛醇,纤维在80℃温度下煮24h,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is isooctyl alcohol, the fiber is boiled at 80° C. for 24 hours, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例7Example 7
与实施例1不同之处在于,所选去除PVB的溶剂为甲苯与无水乙醇的混合溶液,甲苯与无水乙醇的重量比为3:2,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is a mixed solution of toluene and absolute ethanol, the weight ratio of toluene to absolute ethanol is 3:2, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例8Example 8
与实施例1不同之处在于,所选去除PVB的溶剂为二甲苯与正丁醇的混合溶液,二甲苯与正丁醇的重量比为3:2,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is a mixed solution of xylene and n-butanol, the weight ratio of xylene to n-butanol is 3:2, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例9Example 9
与实施例1不同之处在于,将30份聚乙烯醇缩丁醛(PVB)粉料与70份的乙丙丁三元共聚物粒料进行熔融共混,其余与实施例1相同。The difference from Example 1 is that 30 parts of polyvinyl butyral (PVB) powder and 70 parts of ethylene-propylene-butylene terpolymer pellets are melt-blended, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例10Example 10
与实施例1不同之处在于,将30份聚乙烯醇缩甲乙醛粉料与70份的PP粒料进行熔融共混,其余与实施例1相同。The difference from Example 1 is that 30 parts of polyvinyl formal powder and 70 parts of PP pellets are melt-blended, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例11Example 11
与实施例1不同之处在于,所选去除PVB的溶剂为质量分数为85%的乙酸乙酯,其余与实施例1相同。The difference from Example 1 is that the selected solvent for removing PVB is ethyl acetate with a mass fraction of 85%, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例12Example 12
与实施例1不同之处在于,所选去除PVB的溶剂为乙二醇丁醚,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is ethylene glycol butyl ether, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例13Example 13
与实施例1不同之处在于,所选去除PVB的溶剂为环己酮,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is cyclohexanone, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例14Example 14
与实施例1不同之处在于,所选去除PVB的溶剂为二丙酮醇,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is diacetone alcohol, and all the other are the same as Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例15Example 15
与实施例1不同之处在于,所选去除PVB的溶剂为无水乙酸,其余与实施例1相同。The difference with Example 1 is that the solvent selected to remove PVB is anhydrous acetic acid, and all the other are the same as Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例16Example 16
与实施例1不同之处在于,所选去除PVB的溶剂为N,N-二甲基甲酰胺,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is N,N-dimethylformamide, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例17Example 17
与实施例1不同之处在于,所选去除PVB的溶剂为二甲基亚砜,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is dimethyl sulfoxide, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例18Example 18
与实施例1不同之处在于,所选去除PVB的溶剂为甲醇,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is methanol, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例19Example 19
与实施例1不同之处在于,所选去除PVB的溶剂为二氯甲烷,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is methylene chloride, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例20Example 20
与实施例1不同之处在于,所选去除PVB的溶剂为甲基吡咯烷酮,其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is methylpyrrolidone, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例21Example 21
与实施例1不同之处在于,所选去除PVB的溶剂为四氢呋喃(THF),其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is tetrahydrofuran (THF), and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例22Example 22
与实施例1不同之处在于,将30份聚乙烯醇缩丁醛(PVB)粉料与70份的PB粒料进行熔融共混,其余与实施例1相同。The difference from Example 1 is that 30 parts of polyvinyl butyral (PVB) powder and 70 parts of PB pellets are melt-blended, and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例23Example 23
与实施例1不同之处在于,所选去除PVB的溶剂为N,N-二甲基乙酰胺(DMF),其余与实施例1相同。The difference from Example 1 is that the solvent selected to remove PVB is N,N-dimethylacetamide (DMF), and the rest are the same as in Example 1.
所得多孔聚烯烃纤维的孔径、孔间距及孔隙率等与实施例1类似。The pore size, pore distance and porosity of the obtained porous polyolefin fibers are similar to those of Example 1.
实施例24Example 24
将30份聚乙烯醇缩丁醛(PVB)粉料与70份的PP粒料加入螺杆挤出机,在螺杆挤出机中进行充分熔融共混后,经过喷丝组件并从孔径为0.1~2mm的喷丝板中喷出,在接受网上冷却后得到一系列不同直径大小的纤维(纤维直径在1-50μm间)。其中,螺杆各区温度为:进料段70~210℃、压缩段90~230℃和计量段90~230℃;喷丝组件温度230℃,喷丝板温度190℃。Put 30 parts of polyvinyl butyral (PVB) powder and 70 parts of PP pellets into the screw extruder, and after fully melted and blended in the screw extruder, pass through the spinneret assembly and start from a hole diameter of 0.1 to Spray from a spinneret of 2 mm, and obtain a series of fibers with different diameters (fiber diameters between 1 and 50 μm) after cooling on the receiving net. Among them, the temperature of each zone of the screw is: 70-210°C in the feed section, 90-230°C in the compression section and 90-230°C in the metering section; the temperature of the spinneret assembly is 230°C, and the temperature of the spinneret plate is 190°C.
将所得的不同直径大小的纤维置于装有无水乙醇溶剂的容器中,纤维在80℃温度下煮12h。除去PVB后的纤维充分干燥,得到本发明的含有微纳米孔的多孔聚烯烃纤维。所述纤维的扫描电镜图与实施例1类似。The obtained fibers with different diameters were placed in a container filled with absolute ethanol solvent, and the fibers were boiled at 80° C. for 12 hours. The fiber after removing PVB is fully dried to obtain the porous polyolefin fiber containing micro-nano holes of the present invention. The scanning electron micrograph of the fiber is similar to Example 1.
以上所述,仅是本发明的较佳实施例而己,并非对本发明作任何形式上的限制,虽然本发明己以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的方法及技术内容做出些许的更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何地简单修改、等同变化与修饰,仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the method and technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but all those that do not depart from the technical solution of the present invention Content, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
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