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CN106810993B - Self-healing type epoxy coating and its preparation and application based on the mesoporous container of micron order - Google Patents

Self-healing type epoxy coating and its preparation and application based on the mesoporous container of micron order Download PDF

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CN106810993B
CN106810993B CN201510845987.1A CN201510845987A CN106810993B CN 106810993 B CN106810993 B CN 106810993B CN 201510845987 A CN201510845987 A CN 201510845987A CN 106810993 B CN106810993 B CN 106810993B
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史洪微
刘福春
韩恩厚
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Institute of Metal Research of CAS
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Abstract

本发明涉及自愈合涂料领域,具体为一种基于微米级介孔容器的自愈合型环氧涂料及制备方法和应用。按质量百分比计,组分一由如下组分及质量配比配制而成:环氧树脂60%~80%;介孔容器1%~10%;有机溶剂10%~30%;助剂0.5%~5%;按质量百分比计,组分二由如下组分及质量配比配制而成:有机溶剂25%~75%;固化剂25%~75%;按质量比计,组分一:组分二=2~4:1混合,得到含介孔容器的自愈合型环氧涂料。将自愈合型环氧涂料经喷涂、刷涂或浸涂在基材表面,常温或加温固化,形成自愈合型环氧涂层。采用本发明涂料制备的涂层可在受到损伤(断裂、机械刮擦)时,对金属基材进行腐蚀修复,延长涂层的使用寿命。The invention relates to the field of self-healing coatings, in particular to a self-healing epoxy coating based on micron-sized mesoporous containers, a preparation method and application thereof. In terms of mass percentage, component 1 is prepared from the following components and mass ratio: 60%-80% epoxy resin; 1%-10% mesoporous container; 10%-30% organic solvent; 0.5% additive ~5%; in terms of mass percentage, component two is prepared from the following components and mass ratio: organic solvent 25% ~ 75%; curing agent 25% ~ 75%; in mass ratio, component one: group Divide into two = 2 ~ 4: 1 mix to obtain a self-healing epoxy coating containing mesoporous containers. The self-healing epoxy coating is sprayed, brushed or dipped on the surface of the substrate, cured at room temperature or heated to form a self-healing epoxy coating. When the coating prepared by adopting the coating of the invention is damaged (fracture, mechanical scraping), the metal base material can be corroded and repaired, so as to prolong the service life of the coating.

Description

基于微米级介孔容器的自愈合型环氧涂料及其制备和应用Self-healing epoxy coatings based on micron-sized mesoporous containers and their preparation and application

技术领域technical field

本发明涉及自愈合涂料领域,具体为一种基于微米级介孔容器的自愈合型环氧涂料及制备方法和应用,采用该涂料制备的涂层可在受到损伤(断裂、机械刮擦)时,对金属基材(如:铝合金、镁合金、钢或镀锌钢等)进行腐蚀修复。The invention relates to the field of self-healing coatings, in particular to a self-healing epoxy coating based on micron-sized mesoporous containers and its preparation method and application. The coating prepared by using the coating can be damaged (fracture, mechanical scratch ), corrosion repair of metal substrates (such as: aluminum alloy, magnesium alloy, steel or galvanized steel, etc.).

背景技术Background technique

有机涂层的自愈合技术包括两个方面:一、涂层本身的自愈合,即利用树脂或低聚物愈合外界损伤带来的涂层缺陷;二、涂层损伤处或界面处金属基材腐蚀的自愈合。后者的意义在于通过减缓或阻止涂层下金属腐蚀的发生,来提高涂层的服役寿命。Shchukin等人首先用纳米多孔材料负载了有机腐蚀抑制剂,并采用Layer-by-Layer技术在多孔材料表面制备可响应外界pH值变化而“开”或“闭”的聚电解质薄膜,制备了“纳米容器”。多孔材料释放的腐蚀抑制剂可在金属表面通过化学反应、物理吸附或化学吸附形成保护性膜,阻止金属腐蚀反应的进一步发生。作为腐蚀抑制剂的载体需要具有很强的吸附能力、较大的比表面积,这样可以吸收更多的腐蚀抑制剂。The self-healing technology of organic coatings includes two aspects: 1. The self-healing of the coating itself, that is, the use of resins or oligomers to heal coating defects caused by external damage; Self-healing of substrate corrosion. The significance of the latter is to increase the service life of the coating by slowing or preventing the occurrence of metal corrosion under the coating. Shchukin et al. first used nanoporous materials to load organic corrosion inhibitors, and used Layer-by-Layer technology to prepare polyelectrolyte films on the surface of porous materials that could be "opened" or "closed" in response to changes in the external pH value. Nanocontainers". The corrosion inhibitors released by porous materials can form a protective film on the metal surface through chemical reaction, physical adsorption or chemisorption to prevent the further occurrence of metal corrosion reaction. The carrier used as a corrosion inhibitor needs to have a strong adsorption capacity and a large specific surface area, so that more corrosion inhibitors can be absorbed.

到目前为止,含有腐蚀抑制剂的愈合涂层已经被研发出来,大都是基于相对薄的溶胶-凝胶涂层(<5μm)。因为涂层较薄,溶胶-凝胶涂层一般仅可作为表面处理层,也限制了腐蚀抑制剂载体的尺寸。较小尺寸的容器(纳米级),反过来,也限制了腐蚀抑制剂的负载量。因此,容器所能提供有效的腐蚀防护能力就低。在这种情况下,提供同等的腐蚀防护能力需要的纳米级容器的量大,成本高。So far, healing coatings containing corrosion inhibitors have been developed, mostly based on relatively thin sol-gel coatings (<5 μm). Sol-gel coatings are generally only available as surface treatments because of the thin coatings, which also limit the size of the corrosion inhibitor carrier. The smaller size of the container (nanoscale), in turn, limits the loading of corrosion inhibitors. Therefore, the ability of the container to provide effective corrosion protection is low. In this case, the amount and cost of nanoscale containers required to provide equivalent corrosion protection capabilities is high.

发明内容Contents of the invention

本发明的目的在于提供一种基于微米级介孔容器的自愈合型环氧涂料及制备方法和应用,采用该涂料制备的涂层可在涂层受损伤时对金属基材进行腐蚀修复。The object of the present invention is to provide a self-healing epoxy coating based on micron-sized mesoporous containers and its preparation method and application. The coating prepared by using the coating can repair the corrosion of the metal substrate when the coating is damaged.

为了达到上述目的,本发明的技术方案是:In order to achieve the above object, technical scheme of the present invention is:

一种基于微米级介孔容器的自愈合型环氧涂料,涂料由组分一和组分二均匀混合而成,其中:A self-healing epoxy coating based on micron-sized mesoporous containers. The coating is uniformly mixed with component 1 and component 2, wherein:

按质量百分比计,组分一由如下组分及质量配比配制而成:In terms of mass percentage, component one is prepared from the following components and mass ratio:

按质量百分比计,组分二由如下组分及质量配比配制而成:In terms of mass percentage, component 2 is prepared from the following components and mass ratio:

有机溶剂 25%~75%;Organic solvent 25%~75%;

固化剂 25%~75%;Curing agent 25% to 75%;

按质量比计,组分一:组分二=2~4:1混合,得到含介孔容器的自愈合型环氧涂料。According to the mass ratio, the first component: the second component = 2-4:1 mixed to obtain the self-healing epoxy coating containing the mesoporous container.

所述的基于微米级介孔容器的自愈合型环氧涂料,优选的,按质量百分比计,组分一由如下组分及质量配比配制而成:环氧树脂的范围为65%~75%,介孔容器的范围为1%~5%,有机溶剂的范围为20%~30%,助剂围为1%~3%。For the self-healing epoxy coating based on micron-sized mesoporous containers, preferably, in terms of mass percentage, component one is prepared from the following components and mass ratio: the range of epoxy resin is 65% to 75%, the range of mesoporous container is 1% to 5%, the range of organic solvent is 20% to 30%, and the range of additives is 1% to 3%.

所述的基于微米级介孔容器的自愈合型环氧涂料,介孔容器使用的介孔材料为微米级的介孔二氧化硅、介孔二氧化钛、介孔碳化硅、介孔氧化铈或介孔炭。The self-healing epoxy coating based on the micron-scale mesoporous container, the mesoporous material used in the mesoporous container is micron-scale mesoporous silica, mesoporous titanium dioxide, mesoporous silicon carbide, mesoporous cerium oxide or mesoporous carbon.

所述的基于微米级介孔容器的自愈合型环氧涂料,环氧树脂为双酚A型环氧树脂或双酚F型环氧树脂,固化剂为胺类固化剂。In the self-healing epoxy coating based on micron-sized mesoporous containers, the epoxy resin is bisphenol A epoxy resin or bisphenol F epoxy resin, and the curing agent is an amine curing agent.

所述的基于微米级介孔容器的自愈合型环氧涂料,介孔容器的制备过程如下:The self-healing epoxy coating based on the micron-scale mesoporous container, the preparation process of the mesoporous container is as follows:

(1)将有机腐蚀抑制剂分散于水、乙醇的水溶液或乙醇中,再将介孔材料加入并均匀分散于上述溶液中,形成混合液;所述混合液中,按质量百分比计,介孔材料占1~10%,有机腐蚀抑制剂占0.1~10%,其余为水、乙醇的水溶液或乙醇;(1) Disperse the organic corrosion inhibitor in water, an aqueous solution of ethanol or ethanol, and then add and uniformly disperse the mesoporous material in the above solution to form a mixed solution; in the mixed solution, by mass percentage, the mesoporous Materials account for 1-10%, organic corrosion inhibitors account for 0.1-10%, and the rest are water, ethanol aqueous solution or ethanol;

(2)在室温条件下,将步骤(1)得到的混合液抽真空,使有机腐蚀抑制剂进入介孔材料内;过滤出负载有机腐蚀抑制剂后的介孔材料,重复进行分散和抽真空3~4次,使进入介孔材料中的有机腐蚀抑制剂的量达到最大化,介孔材料与有机腐蚀抑制剂的质量比例为1:1~10:1;(2) At room temperature, vacuumize the mixed solution obtained in step (1), so that the organic corrosion inhibitor enters the mesoporous material; filter out the mesoporous material loaded with the organic corrosion inhibitor, and repeat the dispersion and vacuuming 3 to 4 times to maximize the amount of organic corrosion inhibitor entering the mesoporous material, and the mass ratio of mesoporous material to organic corrosion inhibitor is 1:1 to 10:1;

(3)将步骤(2)得到的混合液过滤,得到负载有机腐蚀抑制剂的介孔材料;(3) filtering the mixed solution obtained in step (2) to obtain a mesoporous material loaded with an organic corrosion inhibitor;

(4)基于介孔材料带电荷的特性,将步骤(3)获得的负载有机腐蚀抑制剂的介孔材料分散至1~5g/L的带有相反电荷的聚电解质溶液中,用摇床混合15~30min,得到混合液;(4) Based on the charged characteristics of the mesoporous material, disperse the mesoporous material loaded with an organic corrosion inhibitor obtained in step (3) into a polyelectrolyte solution with an opposite charge of 1 to 5 g/L, and mix with a shaker 15-30min to get the mixed solution;

(5)将步骤(4)获得的混合液用微滤膜过滤,洗涤,去除多余的带有电荷的聚电解质,得到包覆单层聚电解质的介孔材料;(5) The mixed solution obtained in step (4) is filtered with a microfiltration membrane, washed, and excess charged polyelectrolytes are removed to obtain a mesoporous material coated with a single-layer polyelectrolyte;

(6)再将步骤(5)获得的包覆聚电解质后带有电荷的介孔材料分散到1~5g/L的带有相反电荷的聚电解质溶液中,重复和包覆第一次聚电解质相同的步骤,即得到包覆双层聚电解质膜的介孔容器。(6) Disperse the charged mesoporous material coated with polyelectrolyte obtained in step (5) into 1-5 g/L polyelectrolyte solution with opposite charge, repeat and coat the polyelectrolyte for the first time The same steps are used to obtain a mesoporous container coated with a double-layer polyelectrolyte membrane.

所述的基于微米级介孔容器的自愈合型环氧涂料,介孔容器的制备过程中,有机腐蚀抑制剂为8-羟基喹啉、苯并三氮唑、巯基苯并噻唑、甲基苯并三氮唑、咪唑啉中的一种;聚电解质为聚丙烯酸、聚乙烯亚胺、聚苯乙烯磺酸钠、聚烯丙基胺盐酸盐、聚二烯丙基二甲基氯化铵中的两种带相反电荷的组合;聚电解质采用的溶剂为水。The self-healing epoxy coating based on the micron-scale mesoporous container, in the preparation process of the mesoporous container, the organic corrosion inhibitor is 8-hydroxyquinoline, benzotriazole, mercaptobenzothiazole, methyl One of benzotriazole and imidazoline; the polyelectrolyte is polyacrylic acid, polyethyleneimine, sodium polystyrenesulfonate, polyallylamine hydrochloride, polydiallyldimethyl chloride A combination of two oppositely charged ammonium; the solvent used for the polyelectrolyte is water.

所述的基于微米级介孔容器的自愈合型环氧涂料的制备方法,具体步骤如下:The preparation method of the self-healing epoxy coating based on the micron-scale mesoporous container, the specific steps are as follows:

1)在容器中加入环氧树脂、有机溶剂、助剂,利用高速分散机400~500rpm分散10~20分钟,再加入介孔容器,继续用高速离心分散机800~1500rpm分散10~30分钟;1) Add epoxy resin, organic solvent, and additives to the container, disperse for 10-20 minutes with a high-speed disperser at 400-500 rpm, then add a mesoporous container, and continue to disperse with a high-speed centrifugal disperser at 800-1500 rpm for 10-30 minutes;

2)把步骤1)得到的物料用球磨机研磨4~8小时,测试细度达到20μm以下,出料,过滤,得到组分一;2) Grinding the material obtained in step 1) with a ball mill for 4 to 8 hours until the test fineness reaches below 20 μm, discharging and filtering to obtain component 1;

3)将固化剂加入到有机溶剂中进行稀释,利用高速分散机4000~5000rpm分散5~20分钟,出料,得到组分二;3) Dilute the curing agent into an organic solvent, disperse for 5-20 minutes with a high-speed disperser at 4000-5000 rpm, and discharge to obtain component 2;

4)将组分二加入到组分一中,搅拌均匀后形成自愈合型环氧涂料。4) Add component two to component one, stir well to form self-healing epoxy coating.

所述的基于微米级介孔容器的自愈合型环氧涂料的应用,将自愈合型环氧涂料经喷涂、刷涂或浸涂在金属基材:铝合金、镁合金、钢或镀锌钢表面,常温或加温固化,形成自愈合型环氧涂层。For the application of the self-healing epoxy coating based on the micron-scale mesoporous container, the self-healing epoxy coating is sprayed, brushed or dip-coated on the metal substrate: aluminum alloy, magnesium alloy, steel or plated On the surface of zinc steel, it can be cured at room temperature or heated to form a self-healing epoxy coating.

本发明的设计思想是:Design idea of the present invention is:

为了减少自愈合涂层的制备成本,应提高容器的生产过程的效率,同时使自愈合过程所用的容器量最小。通常,应用于普通防腐需求的环氧涂层,其涂膜厚度为几十到一百微米左右。对于如此厚度涂层来讲,微米级的介孔材料比纳米级的介孔材料具有更高的效率。本发明包括腐蚀抑制剂的负载、微米级介孔容器的制备、自愈合涂层的制备,腐蚀抑制剂负载是以有机腐蚀抑制剂为客体,以微米级介孔材料为主体,采用真空抽滤法,于乙醇的水溶液或水溶液中完成有机腐蚀抑制剂的吸附和负载;负载腐蚀抑制剂后的介孔材料用层层组装(Layer-by-Layer)的方法包覆聚电解质,形成可控释放腐蚀抑制剂的介孔“容器”;介孔容器掺杂到环氧涂层中,制备获得具有愈合金属基材腐蚀功能的环氧涂层。从而,以微米级介孔材料作为载体,能够提高腐蚀抑制剂的负载量,降低自愈合涂层的成本,提高金属基体腐蚀愈合的效率。将具有可控释放腐蚀抑制剂功能的介孔容器用于制备自愈合型有机涂层,提高涂层的耐腐蚀性能,延长涂层的使用寿命。In order to reduce the preparation cost of the self-healing coating, the efficiency of the production process of the container should be improved while minimizing the amount of container used for the self-healing process. Usually, the epoxy coating applied to common anti-corrosion requirements has a coating film thickness of about tens to one hundred microns. For coatings of such thickness, micron-scale mesoporous materials are more efficient than nanoscale mesoporous materials. The invention includes the loading of corrosion inhibitors, the preparation of micron-scale mesoporous containers, and the preparation of self-healing coatings. The loading of corrosion inhibitors uses organic corrosion inhibitors as the object and micron-scale mesoporous materials as the main body. Filtration method, the adsorption and loading of organic corrosion inhibitors are completed in ethanol aqueous solution or aqueous solution; the mesoporous material loaded with corrosion inhibitors is coated with polyelectrolyte by layer-by-layer method to form a controllable Mesoporous "vessels" that release corrosion inhibitors; mesoporous vessels are doped into epoxy coatings to produce epoxy coatings that heal corrosion of metal substrates. Therefore, using micron-sized mesoporous materials as carriers can increase the loading capacity of corrosion inhibitors, reduce the cost of self-healing coatings, and improve the efficiency of corrosion healing of metal substrates. The mesoporous container with the function of controlling the release of corrosion inhibitors is used to prepare self-healing organic coatings, which improves the corrosion resistance of the coatings and prolongs the service life of the coatings.

本发明的优点及有益效果如下:Advantage of the present invention and beneficial effect are as follows:

1、利用微米级介孔材料,提高介孔材料对腐蚀抑制剂的负载量。1. Use micron-sized mesoporous materials to increase the loading capacity of mesoporous materials for corrosion inhibitors.

2、本发明基于使用介孔容器制备自愈合涂层的方法简单、防护性能好、成本低,易于推广。2. The method of the present invention based on the use of mesoporous containers to prepare self-healing coatings is simple, has good protection performance, low cost, and is easy to popularize.

附图说明:Description of drawings:

图1(a)-图1(b)是原始介孔SiO2,负载腐蚀抑制剂和包覆聚电解质膜的介孔容器。其中,图1(a)是介孔SiO2的端面形貌;图1(b)是介孔SiO2容器的形貌。Fig. 1(a)-Fig. 1(b) are pristine mesoporous SiO 2 , the mesoporous container loaded with corrosion inhibitor and coated polyelectrolyte membrane. Among them, Fig. 1(a) is the end surface morphology of mesoporous SiO2 ; Fig. 1(b) is the morphology of mesoporous SiO2 container.

图2(a)-图2(b)是带有划痕的环氧涂层的盐雾实验后的表面形貌。其中,图2(a)环氧涂层经盐雾实验1天、4天和10天后的表面形貌;图2(b)含有介孔SiO2容器的自愈合型环氧涂层经盐雾实验1天、4天和10天后的表面形貌。Figure 2(a)-Figure 2(b) is the surface morphology of the scratched epoxy coating after the salt spray test. Among them, Fig. 2(a) the surface morphology of epoxy coating after 1 day, 4 days and 10 days of salt spray test; Fig. 2(b) self-healing epoxy coating containing mesoporous SiO2 container after salt spray test Surface morphology after 1 day, 4 days and 10 days of fog experiment.

图3(a)-图3(b)是普通环氧涂层和包含介孔SiO2容器环氧涂层电化学交流阻抗谱的Bode图。其中,图3(a)环氧涂层;图3(b)含有介孔SiO2容器的自愈合型环氧涂层。图中,横坐标代表频率,左侧纵坐标代表阻抗模值,右侧纵坐标代表相位角。Figure 3(a)-Figure 3(b) are the Bode plots of the electrochemical impedance spectroscopy of ordinary epoxy coatings and epoxy coatings containing mesoporous SiO2 containers. Among them, Fig. 3(a) epoxy coating; Fig. 3(b) self-healing epoxy coating containing mesoporous SiO2 containers. In the figure, the abscissa represents the frequency, the left ordinate represents the impedance modulus, and the right ordinate represents the phase angle.

具体实施方式Detailed ways

在具体实施过程中,本发明基于微米级介孔容器的自愈合型环氧涂料,由组分一和组分二混合均匀而成:In the specific implementation process, the self-healing epoxy coating based on the micron-sized mesoporous container of the present invention is formed by uniformly mixing components 1 and 2:

按质量百分比计,组分一由如下组分及质量配比配制而成:In terms of mass percentage, component one is prepared from the following components and mass ratio:

按质量百分比计,组分二由如下组分及质量配比配制而成:In terms of mass percentage, component 2 is prepared from the following components and mass ratio:

有机溶剂 25%~75%;Organic solvent 25%~75%;

固化剂 25%~75%;Curing agent 25% to 75%;

按质量比计,组分一:组分二=2~4:1混合,得到含介孔容器的自愈合型环氧涂料。According to the mass ratio, the first component: the second component = 2-4:1 mixed to obtain the self-healing epoxy coating containing the mesoporous container.

其中,介孔容器使用的介孔材料可为微米级的介孔二氧化硅、介孔二氧化钛、介孔碳化硅、介孔氧化铈或介孔炭等。环氧树脂为双酚A型环氧树脂或双酚F型环氧树脂,固化剂为胺类固化剂。双酚A型环氧树脂可为E-12、E20、E44或E54,双酚F型环氧树脂可为6458、6445、6420或6412。胺类固化剂为脂肪族胺、芳香胺、脂环族胺或酰胺类固化剂,脂肪族胺,如:二乙烯三胺、三乙烯四胺或四乙烯五胺;芳香胺,如:间苯二胺或间苯二甲胺;脂环族胺,如:异佛尔酮二胺;酰胺类固化剂,如:上海开林造漆厂200、300、650或651型的聚酰胺,天津燕海化学有限公司的TY-200、TY203、TY-300、TY-3051、TY-600、TY-650或TY651的聚酰胺等。有机溶剂为涂料常用的溶剂,如:甲苯、二甲苯、丙酮、甲乙酮、环己酮或正丁醇等。助剂为涂料常用的助剂,包括润湿分散剂、流平剂或防沉剂等,可以采用德国毕克化学公司的BYK系列助剂;分散剂,如:BYK101分散剂、BYK104分散剂、BYK110分散剂、BYK130分散剂、BYK141分散剂或BYK161分散剂等;流平剂,如:BYK 358N流平剂、BYK300流平剂、BYK306流平剂、BYK307流平剂、BYK310流平剂或BYK320流平剂等;防沉剂,如:BYK 410防沉剂、BYK 420防沉剂、BYK 431防沉剂或BYK 411防沉剂等。Wherein, the mesoporous material used in the mesoporous container may be micron-scale mesoporous silica, mesoporous titania, mesoporous silicon carbide, mesoporous cerium oxide, or mesoporous carbon. The epoxy resin is bisphenol A epoxy resin or bisphenol F epoxy resin, and the curing agent is an amine curing agent. The bisphenol A type epoxy resin can be E-12, E20, E44 or E54, and the bisphenol F type epoxy resin can be 6458, 6445, 6420 or 6412. Amine curing agents are aliphatic amines, aromatic amines, alicyclic amines or amide curing agents, aliphatic amines, such as: diethylenetriamine, triethylenetetramine or tetraethylenepentamine; aromatic amines, such as: m-phenylene Diamine or m-xylylenediamine; alicyclic amines, such as: isophorone diamine; amide curing agents, such as: Shanghai Kailin Paint Factory 200, 300, 650 or 651 polyamide, Tianjin Yan Polyamides of TY-200, TY203, TY-300, TY-3051, TY-600, TY-650 or TY651 from Sea Chemical Co., Ltd. Organic solvents are commonly used solvents for coatings, such as toluene, xylene, acetone, methyl ethyl ketone, cyclohexanone or n-butanol. Auxiliaries are commonly used additives for coatings, including wetting and dispersing agents, leveling agents or anti-settling agents, etc. BYK series additives from German BYK Chemical Company can be used; dispersants, such as: BYK101 dispersant, BYK104 dispersant, BYK110 dispersant, BYK130 dispersant, BYK141 dispersant or BYK161 dispersant, etc.; leveling agent, such as: BYK 358N leveling agent, BYK300 leveling agent, BYK306 leveling agent, BYK307 leveling agent, BYK310 leveling agent or BYK320 Leveling agent, etc.; anti-settling agent, such as: BYK 410 anti-settling agent, BYK 420 anti-settling agent, BYK 431 anti-settling agent or BYK 411 anti-settling agent, etc.

本发明中除非特别指明外,所涉及的比例均为质量百分比。Unless otherwise specified in the present invention, the ratios involved are all percentages by mass.

试样制备方法:若干150mm×75mm×2mm的2024-T3铝合金板表面经过除油处理后,喷涂一道(干膜厚度为40±2μm),涂料分别采用含有介孔SiO2容器、不含有介孔SiO2容器的环氧涂料,常温干燥7天后,进行涂层性能测试。Sample preparation method: After the surface of several 150mm×75mm× 2mm 2024-T3 aluminum alloy plates is degreased, spray one layer (dry film thickness is 40±2μm). Epoxy coatings on porous SiO2 containers were dried at room temperature for 7 days, and the coating properties were tested.

涂层试样的中性盐雾试样采用江苏淮安中亚试验设备有限公司生产的YWQ型盐雾箱。NaCl溶液浓度5wt%,试验温度为35±2℃。The neutral salt spray sample of the coating sample adopts the YWQ salt spray box produced by Jiangsu Huaian Zhongya Test Equipment Co., Ltd. The concentration of NaCl solution is 5wt%, and the test temperature is 35±2°C.

涂层的交流阻抗测试采用EG&G 273A恒电位仪和5210锁相放大器。浸泡溶液:3.5wt%NaCl。频率范围:10mHz~100KHz,扰动电位:20mV。The AC impedance test of the coating adopts EG&G 273A potentiostat and 5210 lock-in amplifier. Soaking solution: 3.5 wt% NaCl. Frequency range: 10mHz ~ 100KHz, disturbance potential: 20mV.

下面,通过实施例和比较例对本发明进一步详细阐述。Hereinafter, the present invention will be further described in detail through examples and comparative examples.

实施例1Example 1

步骤一:制备介孔微米级介孔SiO2容器AStep 1: Preparation of mesoporous micron-scale mesoporous SiO2 container A

将腐蚀抑制剂8-羟基喹啉溶入置于乙醇中,再放入介孔SiO2(尺寸~1μm),充分混合形成混合液;所述混合液中,介孔材料占1wt%,有机腐蚀抑制剂占0.2wt%,其余为乙醇。在室温条件下,于真空箱内抽真空,使得8-羟基喹啉吸附于介孔SiO2中。静置30min后,重新分散混合液,再次抽真空。重复上述过程四次,直至8-羟基喹啉充分吸附于介孔SiO2中。取出所得溶液进行过滤,过滤后洗涤三次,所得滤质用于层层包覆(Layer-by-Layer)聚电解质。Dissolve the corrosion inhibitor 8-hydroxyquinoline in ethanol, then add mesoporous SiO 2 (size ~ 1 μm), and mix thoroughly to form a mixed solution; in the mixed solution, the mesoporous material accounts for 1 wt%, organic corrosion Inhibitor accounts for 0.2wt%, and the rest is ethanol. At room temperature, 8-hydroxyquinoline was adsorbed in mesoporous SiO 2 by vacuuming in a vacuum box. After standing still for 30 minutes, redisperse the mixed solution, and vacuum again. Repeat the above process four times until the 8 -hydroxyquinoline is fully adsorbed in the mesoporous SiO. The obtained solution was taken out and filtered, and washed three times after filtration, and the obtained filtrate was used for layer-by-layer coating (Layer-by-Layer) polyelectrolyte.

将滤质分散到20mL水溶液中,取20mL的2g/L的聚乙烯亚胺(溶剂为水)和所述滤质混合,形成混合液,置于摇床孵化15~30min。将得到的悬浮液过滤三次,洗涤三次,得到包覆聚乙烯亚胺的介孔SiO2。再取20mL的2g/L的聚苯乙烯磺酸钠(溶剂为水)和最后过滤得到滤质混合,形成混合液,置于摇床孵化15~30min。将得到的悬浮液过滤三次,洗涤三次,得到包覆聚苯乙烯磺酸钠的介孔SiO2。经过滤,得到包覆双层聚电解质膜的介孔SiO2容器A,干燥,备用。Disperse the filtrate into 20 mL of aqueous solution, take 20 mL of 2 g/L polyethyleneimine (solvent is water) and mix with the filtrate to form a mixed solution, and incubate on a shaker for 15-30 min. The resulting suspension was filtered three times and washed three times to obtain polyethyleneimine-coated mesoporous SiO 2 . Then take 20mL of 2g/L sodium polystyrene sulfonate (solvent is water) and mix with the filtrate obtained from the final filtration to form a mixed solution, and place it on a shaking table to incubate for 15-30min. The resulting suspension was filtered three times and washed three times to obtain mesoporous SiO 2 coated with sodium polystyrene sulfonate. After filtration, the mesoporous SiO2 container A coated with double-layer polyelectrolyte membrane was obtained, dried and set aside.

如图1(a)-图1(b)所示,从介孔SiO2端面形貌和介孔SiO2容器形貌可以看出,原始介孔SiO2负载腐蚀抑制剂和包覆聚电解质膜后形成介孔容器。As shown in Figure 1(a)-Figure 1(b), it can be seen from the morphology of the end surface of mesoporous SiO 2 and the morphology of the container of mesoporous SiO 2 that the pristine mesoporous SiO 2 loaded with corrosion inhibitor and coated polyelectrolyte film Afterwards, mesoporous containers are formed.

步骤二:制备自愈合型环氧涂层Step 2: Preparation of self-healing epoxy coating

组分一的制备方法:在分散缸中加入双酚A环氧树脂E20占72wt%,溶剂二甲苯占25wt%,润湿分散剂(德国毕克化学公司DISPERBYK-163)占0.6wt%,流平剂(德国毕克化学公司DISPERBYK-306)占0.2wt%,防沉剂(德国毕克化学公司DISPERBYK-420)占0.2wt%,利用高速分散机450rpm分散15分钟,再加入介孔SiO2容器A占2wt%,继续用高速离心分散机1000rpm分散20分钟。把得到的物料用球磨机研磨8小时,测试细度达到20μm以下,出料,过滤,得到组分一;The preparation method of component one: add bisphenol A epoxy resin E20 in dispersion tank and account for 72wt%, solvent xylene accounts for 25wt%, wetting and dispersing agent (Germany BYK chemical company DISPERBYK-163) accounts for 0.6wt%, flow The leveling agent (DISPERBYK-306 of BYK Chemical Company of Germany) accounts for 0.2wt%, and the anti-sedimentation agent (DISPERBYK-420 of BYK Chemical Company of Germany) accounts for 0.2wt%. Utilize a high-speed disperser at 450rpm to disperse for 15 minutes, then add mesoporous SiO 2 Container A accounts for 2 wt%, and continue to disperse for 20 minutes with a high-speed centrifugal disperser at 1000 rpm. Grind the obtained material with a ball mill for 8 hours, and test the fineness to be below 20 μm, discharge and filter to obtain component 1;

根据需要,将固化剂TY-650加入到有机溶剂甲苯中进行稀释(稀释为固化剂占50wt%),利用高速分散机在4000~500rpm分散5~20分钟,出料,得到组分二。Add curing agent TY-650 to the organic solvent toluene to dilute (dilute to 50wt% curing agent) as required, disperse at 4000-500rpm for 5-20 minutes with a high-speed disperser, and discharge to obtain component 2.

两组分按组分一:组分二=3:1(重量比)配比,搅拌均匀后,喷涂在150mm×75mm×2mm的2024-T3铝合金基材表面,常温固化7天,干膜厚度为40±2μm。The two components are mixed according to the ratio of component one: component two = 3:1 (weight ratio), after stirring evenly, spray on the surface of 2024-T3 aluminum alloy substrate of 150mm×75mm×2mm, cure at room temperature for 7 days, dry film The thickness is 40±2μm.

实施例2Example 2

步骤一:制备介孔微米级介孔SiO2容器BStep 1: Preparation of mesoporous micron-scale mesoporous SiO2 container B

将腐蚀抑制剂苯并三氮唑溶入置于容器中的蒸馏水中,再放入介孔SiO2(尺寸~1μm),充分混合形成混合液;所述混合液中,介孔材料占1wt%,有机腐蚀抑制剂占0.2wt%,其余为水。在室温条件下,于真空箱内抽真空,使得苯并三氮唑吸附于介孔SiO2中。静置30min后,重新分散混合液,再次抽真空。重复上述过程四次,直至苯并三氮唑充分吸附于介孔SiO2中。取出所得溶液进行过滤,过滤后洗涤三次,所得滤质用于层层包覆(Layer-by-Layer)聚电解质。Dissolve the corrosion inhibitor benzotriazole in distilled water placed in a container, then put in mesoporous SiO 2 (size ~ 1 μm), and mix thoroughly to form a mixed solution; in the mixed solution, the mesoporous material accounts for 1wt% , the organic corrosion inhibitor accounts for 0.2wt%, and the rest is water. At room temperature, the benzotriazole was adsorbed in the mesoporous SiO 2 by vacuuming in the vacuum box. After standing still for 30 minutes, redisperse the mixed solution, and vacuum again. Repeat the above process four times until the benzotriazole is fully adsorbed in the mesoporous SiO. The obtained solution was taken out and filtered, and washed three times after filtration, and the obtained filtrate was used for layer-by-layer coating (Layer-by-Layer) polyelectrolyte.

将滤质分散到20mL水溶液中,取20mL的2g/L的聚乙烯亚胺(溶剂为水)和所述滤质混合,形成混合液,置于摇床孵化15~30min。将得到的悬浮液过滤三次,洗涤三次,得到包覆聚乙烯亚胺的介孔SiO2。再取20mL的2g/L的聚苯乙烯磺酸钠(溶剂为水)和最后过滤得到滤质混合,形成混合液,置于摇床孵化15~30min。将得到的悬浮液过滤三次,洗涤三次,得到包覆聚苯乙烯磺酸钠的介孔SiO2。经过滤,得到包覆双层聚电解质膜的介孔SiO2容器B,干燥,备用。Disperse the filtrate into 20 mL of aqueous solution, take 20 mL of 2 g/L polyethyleneimine (solvent is water) and mix with the filtrate to form a mixed solution, and incubate on a shaker for 15-30 min. The resulting suspension was filtered three times and washed three times to obtain polyethyleneimine-coated mesoporous SiO 2 . Then take 20mL of 2g/L sodium polystyrene sulfonate (solvent is water) and mix with the filtrate obtained from the final filtration to form a mixed solution, and place it on a shaking table to incubate for 15-30min. The resulting suspension was filtered three times and washed three times to obtain mesoporous SiO 2 coated with sodium polystyrene sulfonate. After filtration, the mesoporous SiO container B coated with double -layer polyelectrolyte membrane was obtained, dried and set aside.

如图1(a)-图1(b)所示,从介孔SiO2端面形貌和介孔SiO2容器形貌可以看出,原始介孔SiO2负载腐蚀抑制剂和包覆聚电解质膜后形成介孔容器。As shown in Figure 1(a)-Figure 1(b), it can be seen from the morphology of the end surface of mesoporous SiO 2 and the morphology of the container of mesoporous SiO 2 that the pristine mesoporous SiO 2 loaded with corrosion inhibitor and coated polyelectrolyte film Afterwards, mesoporous containers are formed.

步骤二:制备自愈合型环氧涂层Step 2: Preparation of self-healing epoxy coating

组分一的制备方法:在分散缸中加入双酚A环氧树脂E20占72wt%,溶剂二甲苯占25wt%,润湿分散剂(德国毕克化学公司DISPERBYK-163)占0.6wt%,流平剂(德国毕克化学公司DISPERBYK-306)占0.2wt%,防沉剂(德国毕克化学公司DISPERBYK-420)占0.2wt%,利用高速分散机480rpm分散10分钟,再加入介孔SiO2容器B占2wt%,继续用高速离心分散机1200rpm分散15分钟。把得到的物料用球磨机研磨6小时,测试细度达到20μm以下,出料,过滤,得到组分一;The preparation method of component one: add bisphenol A epoxy resin E20 in dispersion tank and account for 72wt%, solvent xylene accounts for 25wt%, wetting and dispersing agent (Germany BYK chemical company DISPERBYK-163) accounts for 0.6wt%, flow The leveling agent (DISPERBYK-306 of BYK Chemical Company of Germany) accounts for 0.2wt%, and the anti-sedimentation agent (DISPERBYK-420 of BYK Chemical Company of Germany) accounts for 0.2wt%. Utilize a high-speed disperser at 480rpm to disperse for 10 minutes, then add mesoporous SiO 2 Container B accounted for 2wt%, and continued to disperse for 15 minutes with a high-speed centrifugal disperser at 1200 rpm. Grind the obtained material with a ball mill for 6 hours, test the fineness to be below 20 μm, discharge and filter to obtain component 1;

根据需要,将固化剂TY-650加入到有机溶剂甲苯中进行稀释(稀释为固化剂占50wt%),利用高速分散机在4000~500rpm分散5~20分钟,出料,得到组分二。Add curing agent TY-650 to the organic solvent toluene to dilute (dilute to 50wt% curing agent) as required, disperse at 4000-500rpm for 5-20 minutes with a high-speed disperser, and discharge to obtain component 2.

两组分按组分一:组分二=3:1(重量比)配比,搅拌均匀后,喷涂在150mm×75mm×2mm的2024-T3铝合金基材表面,常温固化7天,干膜厚度为40±2μm。The two components are mixed according to the ratio of component one: component two = 3:1 (weight ratio), after stirring evenly, spray on the surface of 2024-T3 aluminum alloy substrate of 150mm×75mm×2mm, cure at room temperature for 7 days, dry film The thickness is 40±2μm.

比较例1Comparative example 1

组分一的制备方法:在分散缸中加入双酚A环氧树脂E20占73wt%,溶剂二甲苯占26wt%,润湿分散剂(德国毕克化学公司DISPERBYK-163)占0.6wt%,流平剂(德国毕克化学公司DISPERBYK-306)占0.2wt%,防沉剂(德国毕克化学公司DISPERBYK-420)占0.2wt%,利用高速分散机450rpm分散15分钟。把得到的物料用球磨机研磨8小时,测试细度达到20μm以下,出料,过滤,得到组分一;The preparation method of component one: add bisphenol A epoxy resin E20 in dispersion tank and account for 73wt%, solvent xylene accounts for 26wt%, wetting and dispersing agent (Germany BYK chemical company DISPERBYK-163) accounts for 0.6wt%, flow The leveling agent (DISPERBYK-306, BYK Chemical Company, Germany) accounted for 0.2wt%, and the anti-sedimentation agent (DISPERBYK-420, BYK Chemical Company, Germany) accounted for 0.2wt%, and was dispersed by a high-speed disperser at 450rpm for 15 minutes. Grind the obtained material with a ball mill for 8 hours, and test the fineness to be below 20 μm, discharge and filter to obtain component 1;

根据需要,将固化剂TY-650加入到有机溶剂甲苯中进行稀释(稀释为固化剂占50wt%),利用高速分散机在4000~500rpm分散5~20分钟,出料,得到组分二。Add curing agent TY-650 to the organic solvent toluene to dilute (dilute to 50wt% curing agent) as required, disperse at 4000-500rpm for 5-20 minutes with a high-speed disperser, and discharge to obtain component 2.

两组分按组分一:组分二=3:1(重量比)配比,搅拌均匀后,喷涂在150mm×75mm×2mm的2024-T3铝合金基材表面,常温固化7天,干膜厚度为40±2μm。The two components are mixed according to the ratio of component one: component two = 3:1 (weight ratio), after stirring evenly, spray on the surface of 2024-T3 aluminum alloy substrate of 150mm×75mm×2mm, cure at room temperature for 7 days, dry film The thickness is 40±2μm.

中性盐雾实验10天和电化学交流阻抗7天的结果见表1以及图2(a)-图2(b)。由表1以及图2(a)-图2(b)可以看出,实施例1和2添加介孔容器环氧涂层试样的耐盐雾性能明显优于比较例1的普通环氧涂层试样。而且,添加介孔容器的环氧涂层(实施例1和2)的低频阻抗模值也要明显高于普通环氧涂层(比较例1)。从图3(a)-图3(b)可见,含有介孔容器环氧涂层的阻抗模值在3.5wt%NaCl溶液中随浸泡时间的增加逐渐升高,表明了腐蚀抑制剂释放对涂层下基材腐蚀的自愈合。The results of the 10-day neutral salt spray test and the 7-day electrochemical AC impedance are shown in Table 1 and Figure 2(a)-Figure 2(b). From Table 1 and Fig. 2(a)-Fig. 2(b), it can be seen that the salt spray resistance of the epoxy coating sample added to the mesoporous container in Examples 1 and 2 is obviously better than that of the ordinary epoxy coating in Comparative Example 1. Layer samples. Moreover, the low-frequency impedance modulus of the epoxy coatings added with mesoporous containers (Examples 1 and 2) is also significantly higher than that of ordinary epoxy coatings (Comparative Example 1). It can be seen from Figure 3(a)-Figure 3(b) that the impedance modulus of the epoxy coating containing mesoporous containers increases gradually with the increase of immersion time in 3.5wt% NaCl solution, indicating that the release of corrosion inhibitors has a negative effect on the coating. Self-healing of underlying substrate corrosion.

实施例1、2和比较例1的试验结果如下表:The test result of embodiment 1,2 and comparative example 1 is as follows:

表1环氧涂层的耐腐蚀评价Table 1 Corrosion resistance evaluation of epoxy coating

耐盐雾性(级)Salt spray resistance (grade) 低频阻抗模值(ohm cm<sup>2</sup>)Low frequency impedance modulus (ohm cm<sup>2</sup>) 实施例1Example 1 00 &gt;10<sup>8</sup>&gt;10<sup>8</sup> 实施例2Example 2 00 &gt;10<sup>8</sup>&gt;10<sup>8</sup> 比较例1Comparative example 1 11 &lt;10<sup>6</sup>&lt;10<sup>6</sup>

实施例和比较例的结果表明,本发明提出基于微米级介孔材料的自愈合型环氧涂层,通过添加微米级介孔容器,环氧涂层的耐蚀性得到了明显的提高。The results of Examples and Comparative Examples show that the present invention proposes a self-healing epoxy coating based on micron-scale mesoporous materials, and the corrosion resistance of the epoxy coating is significantly improved by adding micron-scale mesoporous containers.

Claims (6)

1.一种基于微米级介孔容器的自愈合型环氧涂料,其特征在于,涂料由组分一和组分二均匀混合而成,其中:1. A self-healing epoxy coating based on micron-scale mesoporous containers, characterized in that the coating is uniformly mixed from component one and component two, wherein: 按质量百分比计,组分一由如下组分及质量配比配制而成:In terms of mass percentage, component one is prepared from the following components and mass ratio: 环氧树脂 60%~80%;Epoxy resin 60%~80%; 介孔容器 1%~10%;Mesoporous container 1%~10%; 有机溶剂 10%~30%;Organic solvent 10%~30%; 助剂 0.5%~5%;Auxiliary 0.5% ~ 5%; 按质量百分比计,组分二由如下组分及质量配比配制而成:In terms of mass percentage, component 2 is prepared from the following components and mass ratio: 有机溶剂 25%~75%;Organic solvent 25%~75%; 固化剂 25%~75%;Curing agent 25% ~ 75%; 按质量比计,组分一:组分二=2~4:1混合,得到含介孔容器的自愈合型环氧涂料;According to the mass ratio, component 1: component 2 = 2 ~ 4: 1 mixed to obtain a self-healing epoxy coating containing mesoporous containers; 介孔容器的制备过程如下:The preparation process of the mesoporous container is as follows: (1) 将有机腐蚀抑制剂分散于水、乙醇的水溶液或乙醇中,再将介孔材料加入并均匀分散于上述溶液中,形成混合液;所述混合液中,按质量百分比计,介孔材料占1~10%,有机腐蚀抑制剂占0.1~10%,其余为水、乙醇的水溶液或乙醇;(1) Disperse the organic corrosion inhibitor in water, ethanol aqueous solution or ethanol, then add the mesoporous material and evenly disperse in the above solution to form a mixed solution; in the mixed solution, the mesoporous Materials account for 1-10%, organic corrosion inhibitors account for 0.1-10%, and the rest are water, ethanol aqueous solution or ethanol; (2)在室温条件下,将步骤(1)得到的混合液抽真空,使有机腐蚀抑制剂进入介孔材料内;过滤出负载有机腐蚀抑制剂后的介孔材料,重复进行分散和抽真空3~4次,使进入介孔材料中的有机腐蚀抑制剂的量达到最大化,介孔材料与有机腐蚀抑制剂的质量比例为1:1~10:1;(2) At room temperature, vacuumize the mixture obtained in step (1) to allow the organic corrosion inhibitor to enter the mesoporous material; filter out the mesoporous material loaded with the organic corrosion inhibitor, and repeat the dispersion and vacuuming 3 to 4 times to maximize the amount of organic corrosion inhibitor entering the mesoporous material, and the mass ratio of mesoporous material to organic corrosion inhibitor is 1:1 to 10:1; (3)将步骤(2)得到的混合液过滤,得到负载有机腐蚀抑制剂的介孔材料;(3) filtering the mixed solution obtained in step (2) to obtain a mesoporous material loaded with an organic corrosion inhibitor; (4)基于介孔材料带电荷的特性,将步骤(3)获得的负载有机腐蚀抑制剂的介孔材料分散至1~5g/L的带有相反电荷的聚电解质溶液中,用摇床混合15~30min,得到混合液;(4) Based on the charged characteristics of mesoporous materials, disperse the mesoporous materials loaded with organic corrosion inhibitors obtained in step (3) into 1-5 g/L polyelectrolyte solution with opposite charges, and mix with a shaker 15-30min to get the mixed solution; (5)将步骤(4)获得的混合液用微滤膜过滤,洗涤,去除多余的带有电荷的聚电解质,得到包覆单层聚电解质的介孔材料;(5) Filtrating the mixed solution obtained in step (4) with a microfiltration membrane, washing, removing excess charged polyelectrolyte, and obtaining a mesoporous material coated with a single layer of polyelectrolyte; (6)再将步骤(5)获得的包覆聚电解质后带有电荷的介孔材料分散到1~5g/L的带有相反电荷的聚电解质溶液中,重复和包覆第一次聚电解质相同的步骤,即得到包覆双层聚电解质膜的介孔容器;(6) Disperse the charged mesoporous material coated with polyelectrolyte obtained in step (5) into 1-5 g/L polyelectrolyte solution with opposite charge, repeat and coat the polyelectrolyte for the first time The same steps, that is, to obtain a mesoporous container coated with a double-layer polyelectrolyte membrane; 介孔容器的制备过程中,有机腐蚀抑制剂为8-羟基喹啉、巯基苯并噻唑、咪唑啉中的一种;聚电解质为聚丙烯酸、聚乙烯亚胺、聚苯乙烯磺酸钠、聚烯丙基胺盐酸盐、聚二烯丙基二甲基氯化铵中的两种带相反电荷的组合;聚电解质采用的溶剂为水。In the preparation process of the mesoporous container, the organic corrosion inhibitor is one of 8-hydroxyquinoline, mercaptobenzothiazole, and imidazoline; the polyelectrolyte is polyacrylic acid, polyethyleneimine, sodium polystyrenesulfonate, poly Allylamine hydrochloride, a combination of two oppositely charged polydiallyldimethylammonium chloride; the solvent used in the polyelectrolyte is water. 2.根据权利要求1所述的基于微米级介孔容器的自愈合型环氧涂料,其特征在于,按质量百分比计,组分一由如下组分及质量配比配制而成:环氧树脂的范围为65%~75%,介孔容器的范围为1%~5%,有机溶剂的范围为20%~30%,助剂的范围为1%~3%。2. The self-healing epoxy coating based on micron-scale mesoporous containers according to claim 1, characterized in that, by mass percentage, component one is formulated from the following components and mass ratio: epoxy The range of resin is 65%-75%, the range of mesoporous container is 1%-5%, the range of organic solvent is 20%-30%, and the range of additive is 1%-3%. 3.根据权利要求1所述的基于微米级介孔容器的自愈合型环氧涂料,其特征在于,介孔容器使用的介孔材料为微米级的介孔二氧化硅、介孔二氧化钛、介孔碳化硅、介孔氧化铈或介孔炭。3. the self-healing epoxy coating based on micron-scale mesoporous container according to claim 1, is characterized in that, the mesoporous material that mesoporous container uses is micron-scale mesoporous silicon dioxide, mesoporous titanium dioxide, Mesoporous silicon carbide, mesoporous cerium oxide or mesoporous carbon. 4.根据权利要求1所述的基于微米级介孔容器的自愈合型环氧涂料,其特征在于,环氧树脂为双酚A型环氧树脂或双酚F型环氧树脂,固化剂为胺类固化剂。4. the self-healing epoxy coating based on micron-scale mesoporous container according to claim 1, is characterized in that, epoxy resin is bisphenol A type epoxy resin or bisphenol F type epoxy resin, curing agent It is an amine curing agent. 5.一种权利要求1所述的基于微米级介孔容器的自愈合型环氧涂料的制备方法,其特征在于,具体步骤如下:5. a kind of preparation method of the self-healing type epoxy coating based on micron mesoporous container claimed in claim 1, is characterized in that, concrete steps are as follows: 1)在容器中加入环氧树脂、有机溶剂、助剂,利用高速分散机400~500 rpm分散10~20分钟,再加入介孔容器,继续用高速离心分散机800~1500 rpm分散10~30分钟;1) Add epoxy resin, organic solvent, and additives to the container, disperse for 10-20 minutes with a high-speed disperser at 400-500 rpm, then add a mesoporous container, and continue to disperse with a high-speed centrifugal disperser at 800-1500 rpm for 10-30 minutes minute; 2)把步骤1)得到的物料用球磨机研磨4~8小时,测试细度达到20 μm以下,出料,过滤,得到组分一;2) Grind the material obtained in step 1) with a ball mill for 4 to 8 hours until the test fineness reaches below 20 μm, discharge and filter to obtain component 1; 3)将固化剂加入到有机溶剂中进行稀释,利用高速分散机4000~5000 rpm分散5~20分钟,出料,得到组分二;3) Add the curing agent to the organic solvent for dilution, use a high-speed disperser at 4000-5000 rpm to disperse for 5-20 minutes, and discharge to obtain component 2; 4)将组分二加入到组分一中,搅拌均匀后形成自愈合型环氧涂料。4) Add component two to component one, stir well to form self-healing epoxy coating. 6.一种权利要求1所述的基于微米级介孔容器的自愈合型环氧涂料的应用,其特征在于,将自愈合型环氧涂料经喷涂、刷涂或浸涂在铝合金、镁合金或镀锌钢表面,常温或加温固化,形成自愈合型环氧涂层。6. a kind of application of the self-healing type epoxy coating based on micron mesoporous container as claimed in claim 1, is characterized in that, self-healing type epoxy coating is sprayed, brushed or dip-coated on the aluminum alloy , magnesium alloy or galvanized steel surface, cured at room temperature or heated to form a self-healing epoxy coating.
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