CN106810646A - A kind of self-cross linking type water-proof emulsion and preparation method thereof and the waterproof basement membrane prepared using the water-proof emulsion - Google Patents
A kind of self-cross linking type water-proof emulsion and preparation method thereof and the waterproof basement membrane prepared using the water-proof emulsion Download PDFInfo
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Abstract
本发明涉及成膜材料技术领域,具体涉及一种自交联型防水乳液及其制备方法和利用该防水乳液制备的防水基膜,乳液包括下列重量份数的原料:多异氰酸酯、低聚物多元醇、扩链剂、封端剂、催化剂、共聚单体、乳化剂、引发剂、pH调节剂、去离子水,所述共聚单体为硬单体、软单体和功能性单体质量份数比为30~50:10~20:5~20的混合,乳液能够实现自交联,交联程度高,耐候性好;制备方法,制备工艺简单,制备过程对环境没污染;制备出的防水基膜,基膜交联程度高、防水性好、抗冲击性强、抗撕裂性强,与基面结合力强,并且具有较强柔韧性,耐候性好。The invention relates to the technical field of film-forming materials, in particular to a self-crosslinking waterproof emulsion and its preparation method and a waterproof base film prepared by using the waterproof emulsion. The emulsion includes the following raw materials in parts by weight: polyisocyanate, oligomer multi-component Alcohol, chain extender, end-capping agent, catalyst, comonomer, emulsifier, initiator, pH regulator, deionized water, described comonomer is hard monomer, soft monomer and functional monomer mass parts The mixing ratio is 30~50:10~20:5~20, the emulsion can realize self-crosslinking, the degree of crosslinking is high, and the weather resistance is good; the preparation method is simple, and the preparation process does not pollute the environment; the prepared Waterproof base film, the base film has a high degree of crosslinking, good water resistance, strong impact resistance, strong tear resistance, strong bonding with the base surface, strong flexibility, and good weather resistance.
Description
技术领域technical field
本发明涉及成膜材料技术领域,具体涉及一种自交联型防水乳液及其制备方法和利用该防水乳液制备的防水基膜。The invention relates to the technical field of film-forming materials, in particular to a self-crosslinking waterproof emulsion, a preparation method thereof, and a waterproof base film prepared by using the waterproof emulsion.
背景技术Background technique
现有技术中,基膜是一种具有抗碱、防潮、防霉功能的墙面处理材料,能有效地防止施工基面的潮气水分及碱性物质外渗,避免对墙体装饰材料:如墙纸、涂料层、胶合板、装饰板的返潮、发霉发黑等不良损害。然而随着现今建筑物出现的问题越来越多,裂缝、渗水问题越来越严重,普通的基膜产品根本无法应对这样恶劣的墙体环境,从而极大的缩短了墙面装饰材料的使用寿命。In the prior art, the base film is a wall surface treatment material with anti-alkali, moisture-proof, and mildew-proof functions, which can effectively prevent the moisture and alkaline substances from the construction base surface from seeping out, and avoid damage to the wall decoration materials: such as Wall paper, paint layer, plywood, decorative board damp, mildew and blackening and other adverse damage. However, as there are more and more problems in today's buildings, the problems of cracks and water seepage are becoming more and more serious. Ordinary base film products cannot cope with such a harsh wall environment, which greatly shortens the use of wall decoration materials. life.
市面上也有一些具有防水功能的基膜,有的是溶剂型防水基膜,其环境友好性能较差;有的是替代了溶剂型,改为水性防水基膜,但其涂膜交联度不高,防水性能差。同时,也出现了防水性能优异,且环保性能较好的双组份防水基膜,但此类基膜对于现场操作相对繁杂且有较高要求,因在使用前须将基膜的A\B组份混合均匀,固化交联过程才得以充分,基膜防水效果才能达到最优。又因为双组份基膜两组份在使用前是分开的,所以对其生产、包装、运输过程也会带来诸多不便。There are also some base films with waterproof function on the market, some are solvent-based waterproof base films, and their environmental friendliness is poor; some replace solvent-based base films with water-based waterproof base films. Difference. At the same time, a two-component waterproof base film with excellent waterproof performance and good environmental protection performance has also appeared. However, this type of base film is relatively complicated and has high requirements for on-site operations, because the A\B of the base film must be adjusted before use. The components are mixed evenly, the curing and crosslinking process can be fully achieved, and the waterproof effect of the base film can be optimized. And because the two components of the two-component base film are separated before use, it also brings a lot of inconvenience to its production, packaging, and transportation processes.
申请号为201110388142.6公开了一种常温自交联丙烯酸乳液及其制备方法,该方法制备方法复杂,需要多次引发聚合,制备时间长,不利于批量生产。Application No. 201110388142.6 discloses a normal temperature self-crosslinking acrylic emulsion and its preparation method. The preparation method of this method is complicated, requires multiple polymerization initiations, and takes a long time to prepare, which is not conducive to mass production.
申请号为201110423428.3公开了一种耐乙醇稀释的室温自交联苯丙乳液及其制备方法,该苯丙乳液中使用的单体均具有较高的玻璃化转变温度,成膜性难,不易于涂布成膜。The application number is 201110423428.3, which discloses a room temperature self-crosslinking styrene-acrylic emulsion resistant to ethanol dilution and its preparation method. Coating film.
发明内容Contents of the invention
本发明的目的是针对现有技术中的上述不足,提供一种自交联型防水乳液,乳液能够实现自交联,交联程度高,性能稳定,储存时间长,耐候性好。The object of the present invention is to address the above-mentioned deficiencies in the prior art, and provide a self-crosslinking waterproof emulsion, which can realize self-crosslinking, has a high degree of crosslinking, stable performance, long storage time and good weather resistance.
本发明的另一目的是针对现有技术中的上述不足,提供一种自交联型防水乳液的制备方法,制备工艺简单,制备过程对环境没污染,环保无毒。Another object of the present invention is to provide a method for preparing a self-crosslinking waterproof emulsion, which has a simple preparation process, does not pollute the environment, and is environmentally friendly and non-toxic.
本发明的再一目的是针对现有技术中的上述不足,提供一种防水基膜,基膜交联程度高、防水性好、抗冲击性强、抗撕裂性强,与基面结合力强,并且具有较强柔韧性。Another object of the present invention is to address the above-mentioned deficiencies in the prior art, to provide a waterproof base film, the base film has a high degree of crosslinking, good water resistance, strong impact resistance, strong tear resistance, and strong bonding force with the base surface Strong and has strong flexibility.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种自交联型防水乳液,包括下列重量份数的原料:A self-crosslinking type waterproof emulsion, comprising the following raw materials in parts by weight:
多异氰酸酯20~80 份20-80 parts of polyisocyanate
低聚物多元醇10~60 份10-60 parts of oligomer polyol
扩链剂10~30份Chain extender 10~30 parts
封端剂 10~40份Blocking agent 10~40 parts
催化剂 0.1~5份Catalyst 0.1~5 parts
共聚单体 40~90 份Comonomer 40~90 parts
乳化剂 1~15份Emulsifier 1~15 parts
引发剂 1~10份Initiator 1~10 parts
pH调节剂1~15份pH adjuster 1~15 parts
去离子水 5~60 份5~60 parts of deionized water
其中,所述共聚单体为硬单体、软单体和功能性单体质量份数比为30~50:10~20:5~20的混合。Wherein, the comonomer is a mixture of hard monomers, soft monomers and functional monomers in a mass fraction ratio of 30-50:10-20:5-20.
本发明的自交联型防水乳液的共聚单体包括硬单体、软单体和功能性单体三种类型。硬单体拥有更高的玻璃化转变温度Tg,可提高共聚物的Tg,可使涂膜的耐磨性、硬度和强度提高;软单体的玻璃化转变温度Tg 一般低于环境温度,可降低共聚物的Tg,可使涂膜具备耐久性和柔韧性;功能性单体具有不同官能团实现不同的交联方式,增加交联密度,提高耐热性能和机械性能,提高抗冲击、抗撕裂能力,同时具有很好的耐水、耐候性;同时本发明的自交联型防水乳液将醇扩链剂和亲水扩链剂配合使用,使制备出的乳液具有更好的粒度和分散性,稳定性更好,不分层,保存时间更长,涂布后基膜的抗冲击性和抗撕裂性更强。The comonomers of the self-crosslinking waterproof emulsion of the present invention include three types of hard monomers, soft monomers and functional monomers. The hard monomer has a higher glass transition temperature Tg, which can increase the Tg of the copolymer, which can improve the wear resistance, hardness and strength of the coating film; the glass transition temperature Tg of the soft monomer is generally lower than the ambient temperature, which can Reducing the Tg of the copolymer can make the coating film durable and flexible; functional monomers have different functional groups to achieve different cross-linking methods, increase cross-linking density, improve heat resistance and mechanical properties, and improve impact resistance and tear resistance cracking ability, and has good water resistance and weather resistance; at the same time, the self-crosslinking waterproof emulsion of the present invention uses an alcohol chain extender and a hydrophilic chain extender in combination, so that the prepared emulsion has better particle size and dispersibility , better stability, no delamination, longer storage time, stronger impact resistance and tear resistance of the base film after coating.
优选地,包括下列重量份数的原料:Preferably, the following raw materials are included in parts by weight:
多异氰酸酯30~70 份30-70 parts of polyisocyanate
低聚物多元醇15~50 份15-50 parts of oligomer polyol
扩链剂10~20份Chain extender 10~20 parts
封端剂 20~30份Capping agent 20~30 parts
催化剂 0.1~2份Catalyst 0.1~2 parts
共聚单体 45~90 份Comonomer 45~90 parts
乳化剂 1~10份Emulsifier 1~10 parts
引发剂 1~5 份Initiator 1~5 parts
pH调节剂1~10份pH adjuster 1~10 parts
去离子水 10~50 份。10~50 parts of deionized water.
其中,所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯、聚碳酸酯二醇、聚氧化丙烯二醇、聚氧化丙烯三醇和聚氧化丙烯四醇其中的一种或两种以上。所述低聚物多元醇的分子量500~3000 之间,其均为2或3的低官能度,在聚氨酯聚合过程中,官能度越大,聚合成网状越容易,但聚合的反应速率会下降,不利于接下来的扩链反应。Wherein, the oligomer polyol is 1,4-cyclohexanedimethanol, polycaprolactone diol, polyethylene adipate glycol, polycarbonate diol, polypropylene oxide diol, polyoxypropylene glycol One or more of propylene triol and polyoxypropylene tetraol. The molecular weight of the oligomer polyol is between 500 and 3000, all of which have a low functionality of 2 or 3. In the polyurethane polymerization process, the greater the functionality, the easier it is to polymerize into a network, but the reaction rate of polymerization will decrease. decline, which is not conducive to the next chain extension reaction.
其中,所述多异氰酸酯为硅氧烷改性水性多异氰酸酯、苯二亚甲基二异氰酸酯、多亚甲基多苯基多异氰酸酯、己二异氰酸酯、四甲基苯二亚甲基二异氰酸酯、甲基苯乙烯异氰酸酯中一种或两种以上。Wherein, the polyisocyanate is siloxane modified water-based polyisocyanate, xylylene diisocyanate, polymethylene polyphenyl polyisocyanate, hexamethylene diisocyanate, tetramethylxylylene diisocyanate, formaldehyde One or two or more of the base styrene isocyanates.
其中,所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1:1.2-2: 1。扩链剂具有能与反应体系进行化学反应的特性基团,分子量低,反应活泼,对异氰酸酯和聚醇体系构成较强的反应竞争几率,它们能极其有效地调节反应体系的反应速度,使乳液粒度更小,乳液更均匀;所述醇扩链剂为低分子量扩链剂,能够与过量的异氰酸酯进行二次反应,生成氨基甲酸酯或缩二脲结构,这种结构的链段为刚性,而低聚物多元醇则为聚氨酯结构,该结构的链段为柔性,反应主要生成的是刚性链段,使固化后的基膜抗冲击性和抗撕裂性更强,刚性链段与柔性链段结合使用,使基膜有兼顾硬度的同时也具有很好的柔软性,不会产生空鼓以及窜水层。亲水扩链剂在聚氨酯链段引入亲水基团,促进预聚体的乳化,更促进乳液颗粒稳定分散。同时本发明的自交联型防水乳液将醇扩链剂和亲水扩链剂配合使用,使制备出的乳液具有更好的粒度和分散性,稳定性更好,不分层,保存时间更长,涂布后基膜的抗冲击性和抗撕裂性更强。Wherein, the chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1:1.2-2:1 in parts by mass. The chain extender has a characteristic group that can chemically react with the reaction system. It has a low molecular weight and is reactive. It constitutes a strong reaction competition probability for the isocyanate and polyalcohol systems. They can effectively adjust the reaction speed of the reaction system and make the emulsion The particle size is smaller and the emulsion is more uniform; the alcohol chain extender is a low molecular weight chain extender, which can react with excess isocyanate to form a carbamate or biuret structure, and the chain segment of this structure is rigid , while the oligomer polyol is a polyurethane structure, the chain segment of this structure is flexible, and the reaction mainly generates a rigid segment, which makes the cured base film stronger in impact resistance and tear resistance, and the rigid segment and The combined use of flexible segments makes the base film have both hardness and good flexibility, without hollowing and water channeling layer. The hydrophilic chain extender introduces a hydrophilic group into the polyurethane chain segment, which promotes the emulsification of the prepolymer and promotes the stable dispersion of the emulsion particles. At the same time, the self-crosslinking type waterproof emulsion of the present invention uses an alcohol chain extender and a hydrophilic chain extender in combination, so that the prepared emulsion has better particle size and dispersibility, better stability, no delamination, and longer storage time. Longer, the impact resistance and tear resistance of the base film after coating are stronger.
其中,所述醇扩链剂为三羟甲基丙烷、丙三醇、1,2,6-己三醇中一种或两种以上。醇扩链剂的基团能使聚合后软、硬链段产生微区向分离,同时结晶和定向排列使聚合物分子间更容易形成氢链,能产生较好的有序结晶,最后在结晶的阻旋作用和聚合物链段迁移下表现出聚合物具有优异的韧性和硬度,使固化后的基膜抗冲击性和抗撕裂性更强。Wherein, the alcohol chain extender is one or more of trimethylolpropane, glycerol, and 1,2,6-hexanetriol. The group of the alcohol chain extender can make the soft and hard chain segments produce micro-domain separation after polymerization, and at the same time crystallization and orientation arrangement make it easier to form hydrogen chains between polymer molecules, which can produce better ordered crystallization, and finally in the crystallization The anti-spin effect and polymer chain segment migration show that the polymer has excellent toughness and hardness, which makes the cured base film stronger in impact resistance and tear resistance.
其中,所述亲水扩链剂为二氨基苯甲酸、二羟甲基丙酸、乙二胺基乙磺酸钠、1,4-丁二醇-2-磺酸钠及其衍生物中一种或两种以上。这类扩链剂中常常含有羧基、磺酸基团或仲胺基,当其结合到聚氨酯分子中,使聚氨酯链段上带有能被离子化的功能性基团,这类扩链剂不仅参与反应,具有扩链和交联作用,提高产品的刚性和力学性能,同时它还能降低原料组分粘度,改善原料各组分的相溶性,使制备出的乳液具有更好的粒度和分散性,稳定性更好。Wherein, the hydrophilic chain extender is one of diaminobenzoic acid, dimethylolpropionic acid, sodium ethylenediaminoethanesulfonate, 1,4-butanediol-2-sulfonate and derivatives thereof species or two or more. Such chain extenders often contain carboxyl groups, sulfonic acid groups or secondary amino groups. When they are combined into polyurethane molecules, the polyurethane chain segments have functional groups that can be ionized. This type of chain extender not only Participate in the reaction, have the effect of chain extension and crosslinking, improve the rigidity and mechanical properties of the product, at the same time, it can also reduce the viscosity of the raw material components, improve the compatibility of each component of the raw material, and make the prepared emulsion have better particle size and dispersion performance, better stability.
其中,所述封端剂为丙烯酸羟乙酯、甲基丙烯酸羟乙酯、甲乙酮肟和己内酰胺中的一种或两种以上。封端剂能参与到链反应的端部,与端部进行封端反应,而且不会引起副反应。Wherein, the end-capping agent is one or more of hydroxyethyl acrylate, hydroxyethyl methacrylate, methyl ethyl ketoxime and caprolactam. The end-capping agent can participate in the end of the chain reaction and carry out end-capping reaction with the end without causing side reactions.
其中,所述催化剂包括有机锡化合物的催化剂以及叔胺类化合物。催化剂能大大降低反应能,使反应数以百倍的进行,提高反应速率。Wherein, the catalyst includes catalysts of organotin compounds and tertiary amine compounds. The catalyst can greatly reduce the reaction energy, make the reaction proceed hundreds of times, and increase the reaction rate.
其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以任意比例混合的复合乳化剂。本发明的乳化剂能够改善乳浊液中各种构成相之间的表面张力,使之形成均匀稳定的分散体系,使制备的单体预乳化液更稳定。Wherein, the emulsifier is a compound emulsifier mixed with ammonium perfluorooctanoate and sodium lauryl sulfate in any proportion. The emulsifier of the invention can improve the surface tension between various constituent phases in the emulsion to form a uniform and stable dispersion system and make the prepared monomer pre-emulsion more stable.
其中,引发剂为过硫酸钾、过硫酸铵、过氧化氢中一种,引发剂的使用量为单体总质量的 0.2%-0.8%。引发剂带有弱键,能够引发单体预乳化液进行聚合反应,使聚合反应顺利进行。Wherein, the initiator is one of potassium persulfate, ammonium persulfate and hydrogen peroxide, and the usage amount of the initiator is 0.2%-0.8% of the total mass of the monomer. The initiator has a weak bond, which can initiate the polymerization reaction of the monomer pre-emulsion, so that the polymerization reaction can proceed smoothly.
其中,所述pH调节剂为氨水。Wherein, the pH regulator is ammonia water.
其中,所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为1-10:1-20。甲基丙烯酸缩水甘油酯中有活泼的乙烯基及有离子性反应的环氧基两个官能团,可以以官能团方式聚合,也能以离子反应方式聚合,可提高涂膜的硬度、光泽度、附着力及耐气候性,特别地环氧基可增加聚酰胺和聚氨基甲酸酯的连接,随着成膜过程中水分的挥发,环氧与羧基发生反应,使得耐水和耐溶剂性都得到提高;有机硅活性单体能提高杂合乳液涂膜的耐热性、耐溶剂性和硬度,使之具有良好的耐氧化性和低的表面能,耐氧化性好提供优良的耐候性,而低表面能产生的优良疏水性,使得耐水性大大提高。富集于乳液表面的活性硅氧烷基团,在一定条件下水解形成硅醇,硅醇与聚合物内部或表面的活性基团缩合形成立体网络(Si-O-Si)交联结构,可使乳液内部化学交联点增加,对增强涂膜表层致密度,并提高涂膜的耐热性能和机械性能,改善聚合物涂膜的耐水、耐溶剂性。Wherein, the functional monomer is glycidyl methacrylate and the organosilicon active monomer in a mass fraction ratio of 1-10:1-20. Glycidyl methacrylate has two functional groups, active vinyl group and epoxy group with ionic reaction, which can be polymerized by functional group or by ion reaction, which can improve the hardness, gloss and adhesion of the coating film. Strength and weather resistance, especially the epoxy group can increase the connection between polyamide and polyurethane. With the volatilization of water in the film forming process, the epoxy and carboxyl group react, so that the water resistance and solvent resistance are improved. ; Silicone active monomer can improve the heat resistance, solvent resistance and hardness of the hybrid emulsion coating film, so that it has good oxidation resistance and low surface energy, good oxidation resistance provides excellent weather resistance, and low The excellent hydrophobicity generated by the surface energy greatly improves the water resistance. The active siloxane groups enriched on the surface of the emulsion are hydrolyzed to form silanols under certain conditions, and the silanols condense with the active groups inside or on the surface of the polymer to form a three-dimensional network (Si-O-Si) crosslinking structure, which can Increase the chemical crosslinking points inside the emulsion, enhance the surface density of the coating film, improve the heat resistance and mechanical properties of the coating film, and improve the water resistance and solvent resistance of the polymer coating film.
其中,所述有机硅活性单体包括乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷、乙烯基三甲氧硅烷一种或两种以上。乙烯基三乙氧基硅烷能显著改善了乳液的耐候性、耐水性、耐热性;γ-甲基丙烯酰氧丙基三甲氧基硅烷含有甲基丙烯酰氧基官能团,又具有甲氧基硅烷功能团,易水解,缩合形成聚硅氧烷,改善乳液机械性能,提高致密度;乙烯基三甲氧硅烷无色透明液体,具有良好的交联性,提高硅醇与聚合物的交联结构,增强涂膜的密度。Wherein, the silicone active monomer includes one or more than two kinds of vinyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane and vinyltrimethoxysilane. Vinyl triethoxysilane can significantly improve the weather resistance, water resistance and heat resistance of the emulsion; γ-methacryloxypropyl trimethoxysilane contains methacryloxy Silane functional group, easy to hydrolyze, condense to form polysiloxane, improve the mechanical properties of the emulsion, and increase the density; vinyl trimethoxysilane is a colorless and transparent liquid, has good cross-linking property, and improves the cross-linking structure of silanol and polymer , Enhance the density of the coating film.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至60~80℃,滴加扩链剂,反应3h~4h,然后升温到 80-100℃反应 1~2h,然后滴加真空脱水后的低聚物多元醇,反应 1~2h,再加入封端剂、催化剂,反应1~2h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 60~80°C, add chain extender dropwise, react for 3h~4h, then raise the temperature to 80-100°C for 1~2h, then add dropwise the low temperature after vacuum dehydration Polymer polyol, react for 1~2h, then add end-capping agent and catalyst, react for 1~2h to obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至40~60℃,先加30-40%入乳化剂,再滴加共聚单体,快速搅拌0.5~1h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 40~60℃, add 30-40% emulsifier first, then add comonomer dropwise, and stir rapidly for 0.5~1h to obtain monomer preemulsion;
c、将剩余乳化剂、30~40%引发剂导入反应器中,并通氮气保护,加入10~30%的单体预乳化液,升温80~100℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和60~70%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度75~85℃,搅拌1~1.5h,然后冷却,滴加pH调节剂使pH值调至6.5~8.5,降温过滤出料,得自交联型防水乳液。c. Introduce the remaining emulsifier and 30~40% initiator into the reactor, and protect it with nitrogen, add 10~30% monomer pre-emulsion, raise the temperature to 80~100°C, stir until the emulsion is slightly blue, add dropwise Add the remaining monomer pre-emulsion and 60~70% initiator aqueous solution dropwise within 2 hours, add deionized water to disperse, control the temperature at 75~85°C, stir for 1~1.5 hours, then cool, add dropwise to adjust pH agent to adjust the pH value to 6.5-8.5, cool down and filter the material, obtained from cross-linked waterproof emulsion.
本发明的一种自交联型防水乳液的制备方法,制备工艺简单,制备过程对环境没污染,环保无毒,可批量生产,可操作性高。The preparation method of the self-crosslinking waterproof emulsion of the present invention has a simple preparation process, no pollution to the environment in the preparation process, environmental protection and non-toxicity, can be produced in batches, and has high operability.
一种防水基膜,防水基膜包括下列重量份数的原料制成:助剂5~20份、去离子水1~10份和由权利要求1-9所述的自交联型防水乳液70~100份,所述助剂包括重量份数为1-3份增稠剂、0.1-0.5份消泡剂、2-6份润湿剂、5-9份成膜助剂、2-6份流平剂、0.5-2.5份防霉剂、0.1-0.5份分散剂。防水基膜的制备方法包括:取上述质量份的去离子水、分散剂、润湿剂、成膜助剂和流平剂,加入适量的消泡剂,搅拌分散均匀,搅拌速度200-500 转/分;再加入自交联防水乳液,搅拌分散均匀,搅拌速度500-1000 转/分;最后加入余量的消泡剂、增稠剂、防霉剂,搅拌分散均匀,搅拌速度200-500 转/分,静置1-2h,即得自交联防水基膜。A waterproof base film. The waterproof base film is made of the following raw materials in parts by weight: 5 to 20 parts of additives, 1 to 10 parts of deionized water, and the self-crosslinking waterproof emulsion 70 according to claims 1-9. ~100 parts, the additives include 1-3 parts by weight of thickener, 0.1-0.5 parts of defoamer, 2-6 parts of wetting agent, 5-9 parts of film-forming aid, 2-6 parts Leveling agent, 0.5-2.5 parts of antifungal agent, 0.1-0.5 parts of dispersant. The preparation method of the waterproof base film includes: take the above-mentioned deionized water, dispersant, wetting agent, film-forming aid and leveling agent, add an appropriate amount of defoamer, stir and disperse evenly, and the stirring speed is 200-500 rpm Add self-crosslinking waterproof emulsion, stir and disperse evenly, stirring speed 500-1000 rpm; finally add the remaining amount of defoamer, thickener, anti-fungal agent, stir and disperse evenly, stirring speed 200-500 RPM, let it stand for 1-2h, it can be obtained from the cross-linked waterproof base film.
所述增稠剂为一种缔合型增稠剂,优选地,使用TEGO ViscoPlus 3030 缔合水性增稠剂,所述消泡剂为聚硅氧烷化合物或改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂混合物,所述成膜助剂为乙二醇单丁醚/ 二丙二醇丁醚混合物或醇脂化合物,所述流平剂为丙烯酸共聚物或聚硅氧烷化合物,分散剂为聚合物型阴离子分散剂,防霉剂选用科莱恩公司 Nipacide DFX/1防霉剂。The thickener is an associative thickener, preferably, using TEGO ViscoPlus 3030 associative water-based thickener, the defoamer is polysiloxane compound or modified polysiloxane compound, so The wetting agent is a mixture of alkylnaphthalene sulfonate and anionic wetting agent, the film-forming aid is a mixture of ethylene glycol monobutyl ether/dipropylene glycol butyl ether or alcohol ester compound, and the leveling agent is acrylic acid copolymer compound or polysiloxane compound, the dispersant is a polymer-type anionic dispersant, and the antifungal agent is Nipacide DFX/1 antifungal agent from Clariant Company.
本发明的一种防水基膜,交联程度高、防水性好、抗冲击性强、抗撕裂性强,与基面结合力强,并且具有较强柔韧性,耐酸碱、抗腐蚀,不会产生空鼓以及窜水层,并能对疏松的底材、异形部位以及预浇接缝进行封闭。A waterproof base film of the present invention has high cross-linking degree, good water resistance, strong impact resistance, strong tear resistance, strong bonding force with the base surface, strong flexibility, acid and alkali resistance, and corrosion resistance. There will be no hollowing and water channeling layer, and it can seal loose substrates, special-shaped parts and pre-cast joints.
本发明的有益效果:Beneficial effects of the present invention:
(一)、一种自交联型防水乳液,乳液能够实现自交联,共聚单体包括多种单体,具有合适的玻璃化转变温度,不同的官能团增加交联方式,提高交联的密度,而且使用醇扩链剂和亲水扩链剂,使乳液具有更好的粒度和分散性,乳液稳定性更好。(1) A self-crosslinking waterproof emulsion. The emulsion can realize self-crosslinking. The comonomer includes a variety of monomers, has a suitable glass transition temperature, and different functional groups increase the crosslinking method and increase the crosslinking density. , and the use of alcohol chain extenders and hydrophilic chain extenders makes the emulsion have better particle size and dispersibility, and the emulsion stability is better.
(二)、一种自交联型防水乳液的制备方法,制备工艺简单,可批量生产,制备过程对环境没污染,环保无毒。(2) A method for preparing a self-crosslinking waterproof emulsion. The preparation process is simple and can be produced in batches. The preparation process does not pollute the environment and is environmentally friendly and non-toxic.
(三)、本发明的一种防水基膜,交联程度高、防水性好、抗冲击性强、抗撕裂性强,与基面结合力强,并且具有较强柔韧性,耐酸碱、抗腐蚀,不会产生空鼓以及窜水层,并能对疏松的底材、异形部位以及预浇接缝进行封闭。(3) A waterproof base film of the present invention has a high degree of crosslinking, good water resistance, strong impact resistance, strong tear resistance, strong binding force with the base surface, strong flexibility, acid and alkali resistance , Anti-corrosion, no hollowing and water channeling layer, and can seal loose substrates, special-shaped parts and pre-cast joints.
具体实施方式detailed description
结合以下实施例对本发明作进一步描述。The present invention is further described in conjunction with the following examples.
实施例1Example 1
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯20份、低聚物多元醇20份、扩链剂15份、封端剂20份、催化剂 0.2份、共聚单体 55 份、乳化剂5份、引发剂 5份、pH调节剂5份、去离子水8份,共聚单体为硬单体、软单体和功能性单体质量份数比为20:12:8的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 20 parts of polyisocyanate, 20 parts of oligomer polyol, 15 parts of chain extender, 20 parts of end-capping agent, 0.2 part of catalyst, comonomer 55 parts, 5 parts of emulsifier, 5 parts of initiator, 5 parts of pH regulator, 8 parts of deionized water, the comonomer is hard monomer, soft monomer and functional monomer in a mass ratio of 20:12: 8 mixes.
其中,所述封端剂为甲乙酮肟。其中,催化剂为有机锡化合物的催化剂:二丁基锡二月桂酸酯。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以质量份数比1:1混合的复合乳化剂。其中,引发剂为过硫酸钾。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己二酸乙二醇酯、聚碳酸酯二醇和聚氧化丙烯三醇按质量份数比为1:1.5:2:2.5的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1.8:1。所述醇扩链剂为三羟甲基丙烷。所述亲水扩链剂为乙二胺基乙磺酸钠。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为8:15。所述有机硅活性单体包括乙烯基三乙氧基硅烷。Wherein, the capping agent is methyl ethyl ketone oxime. Wherein, the catalyst is a catalyst of organotin compound: dibutyltin dilaurate. Wherein, the emulsifier is a composite emulsifier in which ammonium perfluorooctanoate and sodium lauryl sulfate are mixed at a ratio of 1:1 in parts by mass. Wherein, initiator is potassium persulfate. Wherein, the pH regulator is ammonia water. The oligomer polyol is 1,4-cyclohexanedimethanol, polyethylene adipate, polycarbonate diol and polyoxypropylene triol in a ratio of 1:1.5:2:2.5 in parts by mass mixture. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1.8:1 in parts by mass. The alcohol chain extender is trimethylolpropane. The hydrophilic chain extender is sodium ethylenediaminoethanesulfonate. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 8:15 by mass. The silicone reactive monomer includes vinyltriethoxysilane.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至60℃,滴加扩链剂,反应3h,然后升温到80℃反应 1h,然后滴加真空脱水后的低聚物多元醇,反应 1h,再加入封端剂、催化剂,反应1h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 60°C, add chain extender dropwise, react for 3h, then heat up to 80°C for 1h, then add oligomer polyol dropwise after vacuum dehydration, react for 1h, Then add an end-capping agent and a catalyst, and react for 1 hour to obtain a polyurethane prepolymer;
b、将聚氨酯预聚体降温至60℃,先加40%入乳化剂,再滴加共聚单体,快速搅拌1h,得到单体预乳化液;b. Cool the polyurethane prepolymer to 60°C, first add 40% of the emulsifier, then dropwise add the comonomer, stir rapidly for 1 hour, and obtain the monomer pre-emulsion;
c、将剩余乳化剂、30%引发剂导入反应器中,并通氮气保护,加入10%的单体预乳化液,升温80℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和60%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度75℃,搅拌1h,然后冷却,滴加pH调节剂使pH值调至6.5,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 30% initiator into the reactor, and protect it with nitrogen, add 10% monomer pre-emulsion, heat up to 80°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise Liquid and 60% initiator aqueous solution, the dropwise addition is completed within 2 hours, and add deionized water to disperse, control the temperature at 75 ° C, stir for 1 hour, then cool, add a pH regulator dropwise to adjust the pH value to 6.5, cool down and filter the material, Derived from cross-linked water repellent emulsion.
防水基膜包括下列重量份数的原料制成:助剂12份、去离子水8份和由权利要求1-9所述的自交联型防水乳液80份,所述助剂包括重量份数为1份增稠剂、0.1份消泡剂、3份润湿剂、6份成膜助剂、5份流平剂、2份防霉剂、0.4份分散剂。所述增稠剂为TEGO ViscoPlus3030 缔合水性增稠剂,所述消泡剂为聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂按质量份数比为1:2的混合物,所述成膜助剂为乙二醇单丁醚,所述流平剂为丙烯酸共聚物,分散剂为聚合物型阴离子分散剂:改性聚丙烯酸铵盐分散剂,防霉剂选用科莱恩公司 Nipacide DFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 12 parts of auxiliary agent, 8 parts of deionized water and 80 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agent includes parts by weight It is 1 part of thickener, 0.1 part of defoamer, 3 parts of wetting agent, 6 parts of film-forming aid, 5 parts of leveling agent, 2 parts of antifungal agent, and 0.4 part of dispersant. The thickener is TEGO ViscoPlus3030 associative water-based thickener, the defoamer is polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in a ratio of 1:2 mixture, the film-forming aid is ethylene glycol monobutyl ether, the leveling agent is an acrylic acid copolymer, and the dispersant is a polymer-type anionic dispersant: modified polyacrylic acid ammonium salt dispersant, anti-mildew The agent is Nipacide DFX/1 antifungal agent from Clariant Company.
实施例2Example 2
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯40份、低聚物多元醇50 份、扩链剂25份、封端剂35份、催化剂 3份、共聚单体65 份、乳化剂12份、引发剂8份、pH调节剂10份、去离子水36份,共聚单体为硬单体、软单体和功能性单体质量份数比为43:18:18的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 40 parts of polyisocyanates, 50 parts of oligomer polyols, 25 parts of chain extenders, 35 parts of end-capping agents, 3 parts of catalysts, comonomers 65 parts, 12 parts of emulsifier, 8 parts of initiator, 10 parts of pH adjuster, 36 parts of deionized water, comonomers are hard monomers, soft monomers and functional monomers in a mass ratio of 43:18: 18 mixes.
其中,所述封端剂为丙烯酸羟乙酯和甲基丙烯酸羟乙酯以质量份数比为1:3.5的混合物。其中,催化剂为有机锡化合物的催化剂:辛酸亚锡。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以质量份数比为3:1.5的混合物。其中,引发剂为过硫酸铵。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯、聚碳酸酯二醇按下列质量份数比4:0.1:0.5:3的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1:1。所述醇扩链剂为三羟甲基丙烷、丙三醇、1,2,6-己三醇中一种或两种以上。所述亲水扩链剂为二氨基苯甲酸、二羟甲基丙酸、乙二胺基乙磺酸钠按下列重量份数比为0.1:2:3:7:0.5的混合物。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为8:6。所述有机硅活性单体包括γ-甲基丙烯酰氧丙基三甲氧基硅烷。Wherein, the end-capping agent is a mixture of hydroxyethyl acrylate and hydroxyethyl methacrylate in a ratio of 1:3.5 in parts by mass. Wherein, the catalyst is a catalyst of organotin compound: stannous octoate. Wherein, the emulsifier is a mixture of ammonium perfluorooctanoate and sodium lauryl sulfate at a ratio of 3:1.5 in parts by mass. Wherein, the initiator is ammonium persulfate. Wherein, the pH regulator is ammonia water. The oligomer polyol is 1,4-cyclohexanedimethanol, polycaprolactone diol, polyethylene adipate, polycarbonate diol according to the following mass fraction ratio 4:0.1:0.5 : a mixture of 3. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1:1 in parts by mass. The alcohol chain extender is one or more of trimethylolpropane, glycerol and 1,2,6-hexanetriol. The hydrophilic chain extender is a mixture of diaminobenzoic acid, dimethylolpropionic acid and sodium ethylenediaminoethanesulfonate in the following parts by weight ratio of 0.1:2:3:7:0.5. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 8:6 by mass. The silicone reactive monomer includes γ-methacryloxypropyltrimethoxysilane.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至80℃,滴加扩链剂,反应4h,然后升温到100℃反应 2h,然后滴加真空脱水后的低聚物多元醇,反应 2h,再加入封端剂、催化剂,反应2h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 80°C, add chain extender dropwise, react for 4h, then heat up to 100°C for 2h, then add oligomer polyol dropwise after vacuum dehydration, react for 2h, Add end-capping agent, catalyst again, react for 2h, obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至50℃,先加35%入乳化剂,再滴加共聚单体,快速搅拌0.8h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 50°C, first add 35% into the emulsifier, then dropwise add the comonomer, and stir rapidly for 0.8h to obtain the monomer pre-emulsion;
c、将剩余乳化剂、35%引发剂导入反应器中,并通氮气保护,加入25%的单体预乳化液,升温90℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和65%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度80℃,搅拌1.2h,然后冷却,滴加pH调节剂使pH值调至7,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 35% initiator into the reactor, and protect it with nitrogen, add 25% monomer pre-emulsion, heat up to 90°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise solution and 65% initiator aqueous solution, the dropwise addition is completed within 2 hours, and then add deionized water to disperse, control the temperature at 80°C, stir for 1.2 hours, then cool, add a pH regulator dropwise to adjust the pH value to 7, cool down and filter the material , obtained from a cross-linked waterproof emulsion.
防水基膜包括下列重量份数的原料制成:助剂5份、去离子水2份和由权利要求1-9所述的自交联型防水乳液70份,所述助剂包括重量份数为1份增稠剂、0.1份消泡剂、2份润湿剂、5份成膜助剂、2份流平剂、0.5份防霉剂、0.1份分散剂。所述增稠剂为TEGO ViscoPlus3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂以质量份数比为2:0.5的混合物,所述成膜助剂为醇脂化合物,所述流平剂为聚硅氧烷化合物,分散剂为聚合物型阴离子分散剂,型号为赫斯迈分散剂7040,防霉剂选用科莱恩公司 Nipacide DFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 5 parts of auxiliary agent, 2 parts of deionized water and 70 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agent includes parts by weight It is 1 part of thickener, 0.1 part of defoamer, 2 parts of wetting agent, 5 parts of film-forming aid, 2 parts of leveling agent, 0.5 part of antifungal agent, and 0.1 part of dispersant. The thickener is TEGO ViscoPlus3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass Ratio is a mixture of 2:0.5, the film-forming aid is an alcohol ester compound, the leveling agent is a polysiloxane compound, and the dispersant is a polymer-type anionic dispersant, and the model is Hesman dispersant 7040, The antifungal agent is Nipacide DFX/1 antifungal agent from Clariant Company.
实施例3Example 3
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯30份、低聚物多元醇20份、扩链剂14份、封端剂26份、催化剂2.0份、共聚单体45 份、乳化剂8份、引发剂9份、pH调节剂6份、去离子水55份,共聚单体为硬单体、软单体和功能性单体质量份数比为35:16:13的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 30 parts of polyisocyanate, 20 parts of oligomer polyol, 14 parts of chain extender, 26 parts of end-capping agent, 2.0 parts of catalyst, comonomer 45 parts, 8 parts of emulsifier, 9 parts of initiator, 6 parts of pH adjuster, 55 parts of deionized water, comonomer is hard monomer, soft monomer and functional monomer, the mass ratio is 35:16: 13 mixes.
其中,所述封端剂为丙烯酸羟乙酯、甲基丙烯酸羟乙酯和己内酰胺按质量份数比为1:3:6的混合物。其中,催化剂为叔胺类化合物:N,N-二甲基环己胺。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠按质量份数比为2:7的混合物。其中,引发剂为过硫酸铵。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯按质量份数比为2:3.5的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为7:6。所述醇扩链剂为三羟甲基丙烷和1,2,6-己三醇以质量份数比为2:1。所述亲水扩链剂为二氨基苯甲酸、乙二胺基乙磺酸钠和1,4-丁二醇-2-磺酸钠以质量份数比为3:2.5:4的混合物。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为7:15。所述有机硅活性单体包括乙烯基三甲氧硅烷。Wherein, the end-capping agent is a mixture of hydroxyethyl acrylate, hydroxyethyl methacrylate and caprolactam in a ratio of 1:3:6 in parts by mass. Wherein, the catalyst is a tertiary amine compound: N,N-dimethylcyclohexylamine. Wherein, the emulsifier is a mixture of ammonium perfluorooctanoate and sodium lauryl sulfate at a ratio of 2:7 in parts by mass. Wherein, the initiator is ammonium persulfate. Wherein, the pH regulator is ammonia water. The oligomer polyol is a mixture of 1,4-cyclohexanedimethanol, polycaprolactone diol and polyethylene adipate in a ratio of 2:3.5 in parts by mass. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 7:6 in parts by mass. The alcohol chain extender is trimethylolpropane and 1,2,6-hexanetriol in a ratio of 2:1 in parts by mass. The hydrophilic chain extender is a mixture of diaminobenzoic acid, sodium ethylenediaminoethanesulfonate and sodium 1,4-butanediol-2-sulfonate in a ratio of parts by mass of 3:2.5:4. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 7:15 by mass. The silicone reactive monomer includes vinyltrimethoxysilane.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至70℃,滴加扩链剂,反应3.5h,然后升温到 90℃反应1.5h,然后滴加真空脱水后的低聚物多元醇,反应 1.5h,再加入封端剂、催化剂,反应1.5h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 70°C, add a chain extender dropwise, react for 3.5h, then raise the temperature to 90°C for 1.5h, then add dropwise the oligomer polyol after vacuum dehydration, and react 1.5h, add end-capping agent, catalyst again, react 1.5h, obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至40℃,先加30%入乳化剂,再滴加共聚单体,快速搅拌0.5h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 40°C, first add 30% of emulsifier, then dropwise add comonomer, and stir rapidly for 0.5h to obtain monomer pre-emulsion;
c、将剩余乳化剂、40%引发剂导入反应器中,并通氮气保护,加入30%的单体预乳化液,升温100℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和70%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度85℃,搅拌1.5h,然后冷却,滴加pH调节剂使pH值调至8.5,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 40% initiator into the reactor, and protect it with nitrogen, add 30% monomer pre-emulsion, raise the temperature to 100°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise Liquid and 70% initiator aqueous solution, the dropwise addition is completed within 2 hours, and add deionized water to disperse, control the temperature at 85°C, stir for 1.5 hours, then cool, add pH regulator dropwise to adjust the pH value to 8.5, cool down and filter the material , obtained from a cross-linked waterproof emulsion.
防水基膜包括下列重量份数的原料制成:助剂20份、去离子水15份和由权利要求1-9所述的自交联型防水乳液100份,所述助剂包括重量份数为2.5份增稠剂、0.5份消泡剂、5.5份润湿剂、6份成膜助剂、5份流平剂、2.5份防霉剂、0.5份分散剂。所述增稠剂为TEGOViscoPlus 3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂以质量份数比为1:2的混合物,所述成膜助剂为二丙二醇丁醚混合物和醇脂化合物按质量份数比为0.5:1的混合物,所述流平剂为聚硅氧烷化合物,分散剂为聚合物型阴离子分散剂:改性聚丙烯酸铵盐分散剂,防霉剂选用科莱恩公司 NipacideDFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 20 parts of auxiliary agents, 15 parts of deionized water and 100 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agents include parts by weight It is 2.5 parts of thickener, 0.5 parts of defoamer, 5.5 parts of wetting agent, 6 parts of film-forming aid, 5 parts of leveling agent, 2.5 parts of antifungal agent, and 0.5 part of dispersant. The thickener is TEGOViscoPlus 3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass The ratio is a mixture of 1:2, the film-forming aid is a mixture of dipropylene glycol butyl ether mixture and alcohol ester compound in a ratio of 0.5:1 by mass and number, and the leveling agent is polysiloxane compound, dispersant It is a polymer-type anionic dispersant: a modified polyacrylic acid ammonium salt dispersant, and the antifungal agent is NipacideDFX/1 antifungal agent from Clariant Company.
实施例4Example 4
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯80 份、低聚物多元醇60 份、扩链剂30份、封端剂40份、催化剂4.5份、共聚单体85份、乳化剂13份、引发剂7份、pH调节剂17份、去离子水60份,共聚单体为硬单体、软单体和功能性单体质量份数比为30:19: 20的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 80 parts of polyisocyanates, 60 parts of oligomer polyols, 30 parts of chain extenders, 40 parts of end-capping agents, 4.5 parts of catalysts, comonomers 85 parts, 13 parts of emulsifier, 7 parts of initiator, 17 parts of pH regulator, 60 parts of deionized water, comonomers are hard monomers, soft monomers and functional monomers in a mass ratio of 30:19: 20's mix.
其中,所述封端剂为丙烯酸羟乙酯、甲基丙烯酸羟乙酯和己内酰胺按重量份数比为2:5:2.5:1的混合物。其中,催化剂为有机锡化合物的催化剂:二醋酸二丁基锡。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以重量份数比为2:3的混合物。其中,引发剂为过氧化氢中一种。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯聚氧化丙烯三醇和聚氧化丙烯四醇按质量份数比为1:1:1:1的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1:1.2-2: 1。所述醇扩链剂为1,2,6-己三醇。所述亲水扩链剂为二氨基苯甲酸、二羟甲基丙酸、乙二胺基乙磺酸钠和1,4-丁二醇-2-磺酸钠按重量份数比为2:2:1.5:3的混合物。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为5:20。所述有机硅活性单体包括乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷、乙烯基三甲氧硅烷按质量份数比为3:7:1.5的混合物。Wherein, the end-capping agent is a mixture of hydroxyethyl acrylate, hydroxyethyl methacrylate and caprolactam in a ratio of 2:5:2.5:1 in parts by weight. Wherein, the catalyst is a catalyst of organotin compound: dibutyltin diacetate. Wherein, the emulsifier is a mixture of ammonium perfluorooctanoate and sodium lauryl sulfate at a weight ratio of 2:3. Wherein, the initiator is one of hydrogen peroxide. Wherein, the pH regulator is ammonia water. The oligomer polyol is 1,4-cyclohexanedimethanol, polycaprolactone diol, polyethylene adipate polyoxypropylene triol and polyoxypropylene tetraol in a ratio of 1 in parts by mass :1:1:1 mixture. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1:1.2-2:1 in parts by mass. The alcohol chain extender is 1,2,6-hexanetriol. The hydrophilic chain extender is diaminobenzoic acid, dimethylolpropionic acid, sodium ethylenediaminoethanesulfonate and 1,4-butanediol-2-sodium sulfonate in parts by weight ratio of 2: 2:1.5:3 mixture. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 5:20 by mass. The silicone active monomer comprises a mixture of vinyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane and vinyltrimethoxysilane in a ratio of 3:7:1.5 in parts by mass.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至70℃,滴加扩链剂,反应3.5h,然后升温到 90℃反应1.5h,然后滴加真空脱水后的低聚物多元醇,反应 1.5h,再加入封端剂、催化剂,反应1.5h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 70°C, add a chain extender dropwise, react for 3.5h, then raise the temperature to 90°C for 1.5h, then add dropwise the oligomer polyol after vacuum dehydration, and react 1.5h, add end-capping agent, catalyst again, react 1.5h, obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至40℃,先加30%入乳化剂,再滴加共聚单体,快速搅拌0.5h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 40°C, first add 30% of emulsifier, then dropwise add comonomer, and stir rapidly for 0.5h to obtain monomer pre-emulsion;
c、将剩余乳化剂、40%引发剂导入反应器中,并通氮气保护,加入30%的单体预乳化液,升温100℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和70%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度85℃,搅拌1.5h,然后冷却,滴加pH调节剂使pH值调至8.5,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 40% initiator into the reactor, and protect it with nitrogen, add 30% monomer pre-emulsion, raise the temperature to 100°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise Liquid and 70% initiator aqueous solution, the dropwise addition is completed within 2 hours, and add deionized water to disperse, control the temperature at 85°C, stir for 1.5 hours, then cool, add pH regulator dropwise to adjust the pH value to 8.5, cool down and filter the material , obtained from a cross-linked waterproof emulsion.
防水基膜包括下列重量份数的原料制成:助剂10份、去离子水10份和由权利要求1-9所述的自交联型防水乳液80份,所述助剂包括重量份数为3份增稠剂、0.5份消泡剂、5份润湿剂、8份成膜助剂、6份流平剂、2份防霉剂、0.4份分散剂。所述增稠剂为TEGO ViscoPlus3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐和阴离子润湿剂以质量份数比0.5:3的混合物,所述成膜助剂为醇脂化合物,所述流平剂为丙烯酸共聚物,分散剂为聚合物型阴离子分散剂,型号为赫斯迈分散剂7040,防霉剂选用科莱恩公司 Nipacide DFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 10 parts of auxiliary agent, 10 parts of deionized water and 80 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agent includes parts by weight It is 3 parts of thickener, 0.5 part of defoamer, 5 parts of wetting agent, 8 parts of film-forming aid, 6 parts of leveling agent, 2 parts of antifungal agent, and 0.4 part of dispersant. The thickener is TEGO ViscoPlus3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass Ratio of 0.5:3 mixture, the film-forming aid is an alcohol ester compound, the leveling agent is an acrylic acid copolymer, the dispersant is a polymer-type anionic dispersant, and the model is Hesme dispersant 7040, and the anti-fungal agent Nipacide DFX/1 antifungal agent from Clariant Company was selected.
实施例5Example 5
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯20份、低聚物多元醇20份、扩链剂15份、封端剂20份、催化剂 0.2份、共聚单体 55 份、乳化剂5份、引发剂 5份、pH调节剂5份、去离子水8份,共聚单体为硬单体、软单体和功能性单体质量份数比为20:12:8的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 20 parts of polyisocyanate, 20 parts of oligomer polyol, 15 parts of chain extender, 20 parts of end-capping agent, 0.2 part of catalyst, comonomer 55 parts, 5 parts of emulsifier, 5 parts of initiator, 5 parts of pH regulator, 8 parts of deionized water, the comonomer is hard monomer, soft monomer and functional monomer in a mass ratio of 20:12: 8 mixes.
其中,所述封端剂为丙烯酸羟乙酯、甲基丙烯酸羟乙酯和己内酰胺按质量份数比为1:3:6的混合物。其中,催化剂为叔胺类化合物:N,N-二甲基环己胺。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠按质量份数比为2:7的混合物。其中,引发剂为过硫酸铵。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯按质量份数比为2:3.5的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为7:6。所述醇扩链剂为三羟甲基丙烷和1,2,6-己三醇以质量份数比为2:1。所述亲水扩链剂为二氨基苯甲酸、乙二胺基乙磺酸钠和1,4-丁二醇-2-磺酸钠以质量份数比为3:2.5:4的混合物。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为7:15。所述有机硅活性单体包括乙烯基三甲氧硅烷。Wherein, the end-capping agent is a mixture of hydroxyethyl acrylate, hydroxyethyl methacrylate and caprolactam in a ratio of 1:3:6 in parts by mass. Wherein, the catalyst is a tertiary amine compound: N,N-dimethylcyclohexylamine. Wherein, the emulsifier is a mixture of ammonium perfluorooctanoate and sodium lauryl sulfate at a ratio of 2:7 in parts by mass. Wherein, the initiator is ammonium persulfate. Wherein, the pH regulator is ammonia water. The oligomer polyol is a mixture of 1,4-cyclohexanedimethanol, polycaprolactone diol and polyethylene adipate in a ratio of 2:3.5 in parts by mass. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 7:6 in parts by mass. The alcohol chain extender is trimethylolpropane and 1,2,6-hexanetriol in a ratio of 2:1 in parts by mass. The hydrophilic chain extender is a mixture of diaminobenzoic acid, sodium ethylenediaminoethanesulfonate and sodium 1,4-butanediol-2-sulfonate in a ratio of parts by mass of 3:2.5:4. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 7:15 by mass. The silicone reactive monomer includes vinyltrimethoxysilane.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至80℃,滴加扩链剂,反应4h,然后升温到100℃反应 2h,然后滴加真空脱水后的低聚物多元醇,反应 2h,再加入封端剂、催化剂,反应2h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 80°C, add chain extender dropwise, react for 4h, then heat up to 100°C for 2h, then add oligomer polyol dropwise after vacuum dehydration, react for 2h, Add end-capping agent, catalyst again, react for 2h, obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至50℃,先加35%入乳化剂,再滴加共聚单体,快速搅拌0.8h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 50°C, first add 35% into the emulsifier, then dropwise add the comonomer, and stir rapidly for 0.8h to obtain the monomer pre-emulsion;
c、将剩余乳化剂、35%引发剂导入反应器中,并通氮气保护,加入25%的单体预乳化液,升温90℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和65%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度80℃,搅拌1.2h,然后冷却,滴加pH调节剂使pH值调至7,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 35% initiator into the reactor, and protect it with nitrogen, add 25% monomer pre-emulsion, heat up to 90°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise solution and 65% initiator aqueous solution, the dropwise addition is completed within 2 hours, and then add deionized water to disperse, control the temperature at 80°C, stir for 1.2 hours, then cool, add a pH regulator dropwise to adjust the pH value to 7, cool down and filter the material , obtained from a cross-linked waterproof emulsion.
防水基膜包括下列重量份数的原料制成:助剂20份、去离子水15份和由权利要求1-9所述的自交联型防水乳液100份,所述助剂包括重量份数为2.5份增稠剂、0.5份消泡剂、5.5份润湿剂、6份成膜助剂、5份流平剂、2.5份防霉剂、0.5份分散剂。所述增稠剂为TEGOViscoPlus 3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂以质量份数比为1:2的混合物,所述成膜助剂为二丙二醇丁醚混合物和醇脂化合物按质量份数比为0.5:1的混合物,所述流平剂为聚硅氧烷化合物,分散剂为聚合物型阴离子分散剂:改性聚丙烯酸铵盐分散剂,防霉剂选用科莱恩公司 NipacideDFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 20 parts of auxiliary agents, 15 parts of deionized water and 100 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agents include parts by weight It is 2.5 parts of thickener, 0.5 parts of defoamer, 5.5 parts of wetting agent, 6 parts of film-forming aid, 5 parts of leveling agent, 2.5 parts of antifungal agent, and 0.5 part of dispersant. The thickener is TEGOViscoPlus 3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass The ratio is a mixture of 1:2, the film-forming aid is a mixture of dipropylene glycol butyl ether mixture and alcohol ester compound in a ratio of 0.5:1 by mass and number, and the leveling agent is polysiloxane compound, dispersant It is a polymer-type anionic dispersant: a modified polyacrylic acid ammonium salt dispersant, and the antifungal agent is NipacideDFX/1 antifungal agent from Clariant Company.
实施例6Example 6
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯30份、低聚物多元醇20份、扩链剂14份、封端剂26份、催化剂2.0份、共聚单体45 份、乳化剂8份、引发剂9份、pH调节剂6份、去离子水55份,共聚单体为硬单体、软单体和功能性单体质量份数比为35:16:13的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 30 parts of polyisocyanate, 20 parts of oligomer polyol, 14 parts of chain extender, 26 parts of end-capping agent, 2.0 parts of catalyst, comonomer 45 parts, 8 parts of emulsifier, 9 parts of initiator, 6 parts of pH adjuster, 55 parts of deionized water, comonomer is hard monomer, soft monomer and functional monomer, the mass ratio is 35:16: 13 mixes.
其中,所述封端剂为丙烯酸羟乙酯和甲基丙烯酸羟乙酯以质量份数比为1:3.5的混合物。其中,催化剂为有机锡化合物的催化剂:辛酸亚锡。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以质量份数比为3:1.5的混合物。其中,引发剂为过硫酸铵。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯、聚碳酸酯二醇按下列质量份数比4:0.1:0.5:3的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1:1。所述醇扩链剂为三羟甲基丙烷、丙三醇、1,2,6-己三醇按质量份数比为2:1.5:3的混合物。所述亲水扩链剂为二氨基苯甲酸、二羟甲基丙酸、乙二胺基乙磺酸钠按下列重量份数比为0.1:2:3:7:0.5的混合物。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为8:6。所述有机硅活性单体包括γ-甲基丙烯酰氧丙基三甲氧基硅烷。Wherein, the end-capping agent is a mixture of hydroxyethyl acrylate and hydroxyethyl methacrylate in a ratio of 1:3.5 in parts by mass. Wherein, the catalyst is a catalyst of organotin compound: stannous octoate. Wherein, the emulsifier is a mixture of ammonium perfluorooctanoate and sodium lauryl sulfate at a ratio of 3:1.5 in parts by mass. Wherein, the initiator is ammonium persulfate. Wherein, the pH regulator is ammonia water. The oligomer polyol is 1,4-cyclohexanedimethanol, polycaprolactone diol, polyethylene adipate, polycarbonate diol according to the following mass fraction ratio 4:0.1:0.5 : a mixture of 3. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1:1 in parts by mass. The alcohol chain extender is a mixture of trimethylolpropane, glycerol, and 1,2,6-hexanetriol in a ratio of 2:1.5:3 in parts by mass. The hydrophilic chain extender is a mixture of diaminobenzoic acid, dimethylolpropionic acid and sodium ethylenediaminoethanesulfonate in the following parts by weight ratio of 0.1:2:3:7:0.5. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 8:6 by mass. The silicone reactive monomer includes γ-methacryloxypropyltrimethoxysilane.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至80℃,滴加扩链剂,反应4h,然后升温到100℃反应 2h,然后滴加真空脱水后的低聚物多元醇,反应 2h,再加入封端剂、催化剂,反应2h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 80°C, add chain extender dropwise, react for 4h, then heat up to 100°C for 2h, then add oligomer polyol dropwise after vacuum dehydration, react for 2h, Add end-capping agent, catalyst again, react for 2h, obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至50℃,先加35%入乳化剂,再滴加共聚单体,快速搅拌0.8h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 50°C, first add 35% into the emulsifier, then dropwise add the comonomer, and stir rapidly for 0.8h to obtain the monomer pre-emulsion;
c、将剩余乳化剂、35%引发剂导入反应器中,并通氮气保护,加入25%的单体预乳化液,升温90℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和65%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度80℃,搅拌1.2h,然后冷却,滴加pH调节剂使pH值调至7,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 35% initiator into the reactor, and protect it with nitrogen, add 25% monomer pre-emulsion, heat up to 90°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise solution and 65% initiator aqueous solution, the dropwise addition is completed within 2 hours, and then add deionized water to disperse, control the temperature at 80°C, stir for 1.2 hours, then cool, add a pH regulator dropwise to adjust the pH value to 7, cool down and filter the material , obtained from a cross-linked waterproof emulsion.
防水基膜包括下列重量份数的原料制成:助剂10份、去离子水10份和由权利要求1-9所述的自交联型防水乳液80份,所述助剂包括重量份数为3份增稠剂、0.5份消泡剂、5份润湿剂、8份成膜助剂、6份流平剂、2份防霉剂、0.4份分散剂。所述增稠剂为TEGO ViscoPlus3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐和阴离子润湿剂以质量份数比0.5:3的混合物,所述成膜助剂为醇脂化合物,所述流平剂为丙烯酸共聚物,分散剂为聚合物型阴离子分散剂,型号为赫斯迈分散剂7040,防霉剂选用科莱恩公司 Nipacide DFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 10 parts of auxiliary agent, 10 parts of deionized water and 80 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agent includes parts by weight It is 3 parts of thickener, 0.5 part of defoamer, 5 parts of wetting agent, 8 parts of film-forming aid, 6 parts of leveling agent, 2 parts of antifungal agent, and 0.4 part of dispersant. The thickener is TEGO ViscoPlus3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass Ratio of 0.5:3 mixture, the film-forming aid is an alcohol ester compound, the leveling agent is an acrylic acid copolymer, the dispersant is a polymer-type anionic dispersant, and the model is Hesme dispersant 7040, and the anti-fungal agent Nipacide DFX/1 antifungal agent from Clariant Company was selected.
实施例7Example 7
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯20份、低聚物多元醇20份、扩链剂15份、封端剂20份、催化剂 0.2份、共聚单体 55 份、乳化剂5份、引发剂 5份、pH调节剂5份、去离子水8份,共聚单体为硬单体、软单体和功能性单体质量份数比为20:12:8的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 20 parts of polyisocyanate, 20 parts of oligomer polyol, 15 parts of chain extender, 20 parts of end-capping agent, 0.2 part of catalyst, comonomer 55 parts, 5 parts of emulsifier, 5 parts of initiator, 5 parts of pH regulator, 8 parts of deionized water, the comonomer is hard monomer, soft monomer and functional monomer in a mass ratio of 20:12: 8 mixes.
其中,所述封端剂为丙烯酸羟乙酯、甲基丙烯酸羟乙酯和己内酰胺按重量份数比为2:5:2.5:1的混合物。其中,催化剂为有机锡化合物的催化剂:二醋酸二丁基锡。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以重量份数比为2:3的混合物。其中,引发剂为过氧化氢中一种。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己内酯二醇、聚己二酸乙二醇酯聚氧化丙烯三醇和聚氧化丙烯四醇按质量份数比为1:1:1:1的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1:1.2-2: 1。所述醇扩链剂为1,2,6-己三醇。所述亲水扩链剂为二氨基苯甲酸、二羟甲基丙酸、乙二胺基乙磺酸钠和1,4-丁二醇-2-磺酸钠按重量份数比为2:2:1.5:3的混合物。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为5:20。所述有机硅活性单体包括乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷、乙烯基三甲氧硅烷按质量份数比为3:7:1.5的混合物。Wherein, the end-capping agent is a mixture of hydroxyethyl acrylate, hydroxyethyl methacrylate and caprolactam in a ratio of 2:5:2.5:1 in parts by weight. Wherein, the catalyst is a catalyst of organotin compound: dibutyltin diacetate. Wherein, the emulsifier is a mixture of ammonium perfluorooctanoate and sodium lauryl sulfate at a weight ratio of 2:3. Wherein, the initiator is one of hydrogen peroxide. Wherein, the pH regulator is ammonia water. The oligomer polyol is 1,4-cyclohexanedimethanol, polycaprolactone diol, polyethylene adipate polyoxypropylene triol and polyoxypropylene tetraol in a ratio of 1 in parts by mass :1:1:1 mixture. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1:1.2-2:1 in parts by mass. The alcohol chain extender is 1,2,6-hexanetriol. The hydrophilic chain extender is diaminobenzoic acid, dimethylolpropionic acid, sodium ethylenediaminoethanesulfonate and 1,4-butanediol-2-sodium sulfonate in parts by weight ratio of 2: 2:1.5:3 mixture. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 5:20 by mass. The silicone active monomer comprises a mixture of vinyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane and vinyltrimethoxysilane in a ratio of 3:7:1.5 in parts by mass.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至60℃,滴加扩链剂,反应3h,然后升温到80℃反应 1h,然后滴加真空脱水后的低聚物多元醇,反应 1h,再加入封端剂、催化剂,反应1h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 60°C, add chain extender dropwise, react for 3h, then heat up to 80°C for 1h, then add oligomer polyol dropwise after vacuum dehydration, react for 1h, Then add an end-capping agent and a catalyst, and react for 1 hour to obtain a polyurethane prepolymer;
b、将聚氨酯预聚体降温至60℃,先加40%入乳化剂,再滴加共聚单体,快速搅拌1h,得到单体预乳化液;b. Cool the polyurethane prepolymer to 60°C, first add 40% of the emulsifier, then dropwise add the comonomer, stir rapidly for 1 hour, and obtain the monomer pre-emulsion;
c、将剩余乳化剂、30%引发剂导入反应器中,并通氮气保护,加入10%的单体预乳化液,升温80℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和60%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度75℃,搅拌1h,然后冷却,滴加pH调节剂使pH值调至6.5,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 30% initiator into the reactor, and protect it with nitrogen, add 10% monomer pre-emulsion, heat up to 80°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise Liquid and 60% initiator aqueous solution, the dropwise addition is completed within 2 hours, and add deionized water to disperse, control the temperature at 75 ° C, stir for 1 hour, then cool, add a pH regulator dropwise to adjust the pH value to 6.5, cool down and filter the material, Derived from cross-linked water repellent emulsion.
防水基膜包括下列重量份数的原料制成:助剂5份、去离子水2份和由权利要求1-9所述的自交联型防水乳液70份,所述助剂包括重量份数为1份增稠剂、0.1份消泡剂、2份润湿剂、5份成膜助剂、2份流平剂、0.5份防霉剂、0.1份分散剂。所述增稠剂为TEGO ViscoPlus3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂以质量份数比为2:0.5的混合物,所述成膜助剂为醇脂化合物,所述流平剂为聚硅氧烷化合物,分散剂为聚合物型阴离子分散剂,型号为赫斯迈分散剂7040,防霉剂选用科莱恩公司 Nipacide DFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 5 parts of auxiliary agent, 2 parts of deionized water and 70 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agent includes parts by weight It is 1 part of thickener, 0.1 part of defoamer, 2 parts of wetting agent, 5 parts of film-forming aid, 2 parts of leveling agent, 0.5 part of antifungal agent, and 0.1 part of dispersant. The thickener is TEGO ViscoPlus3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass Ratio is a mixture of 2:0.5, the film-forming aid is an alcohol ester compound, the leveling agent is a polysiloxane compound, and the dispersant is a polymer-type anionic dispersant, and the model is Hesman dispersant 7040, The antifungal agent is Nipacide DFX/1 antifungal agent from Clariant Company.
实施例8Example 8
本实施例的自交联型防水乳液包括下列重量份数的原料:多异氰酸酯40份、低聚物多元醇50 份、扩链剂25份、封端剂35份、催化剂 3份、共聚单体65 份、乳化剂12份、引发剂8份、pH调节剂10份、去离子水36份,共聚单体为硬单体、软单体和功能性单体质量份数比为43:18:18的混合。The self-crosslinking type waterproof emulsion of the present embodiment includes the following raw materials in parts by weight: 40 parts of polyisocyanates, 50 parts of oligomer polyols, 25 parts of chain extenders, 35 parts of end-capping agents, 3 parts of catalysts, comonomers 65 parts, 12 parts of emulsifier, 8 parts of initiator, 10 parts of pH adjuster, 36 parts of deionized water, comonomers are hard monomers, soft monomers and functional monomers in a mass ratio of 43:18: 18 mixes.
其中,所述封端剂为甲乙酮肟。其中,催化剂为有机锡化合物的催化剂:二丁基锡二月桂酸酯。其中,乳化剂为全氟辛酸铵与十二烷基硫酸钠以质量份数比1:1混合的复合乳化剂。其中,引发剂为过硫酸钾。其中,所述pH调节剂为氨水。所述低聚物多元醇为1,4-环己烷二甲醇、聚己二酸乙二醇酯、聚碳酸酯二醇和聚氧化丙烯三醇按质量份数比为1:1.5:2:2.5的混合物。所述扩链剂包括醇扩链剂和亲水扩链剂按质量份数比为1.8:1。所述醇扩链剂为三羟甲基丙烷。所述亲水扩链剂为乙二胺基乙磺酸钠。所述功能性单体为甲基丙烯酸缩水甘油酯及有机硅活性单体质量份数比为8:15。所述有机硅活性单体包括乙烯基三乙氧基硅烷。Wherein, the capping agent is methyl ethyl ketone oxime. Wherein, the catalyst is a catalyst of organotin compound: dibutyltin dilaurate. Wherein, the emulsifier is a composite emulsifier in which ammonium perfluorooctanoate and sodium lauryl sulfate are mixed at a ratio of 1:1 in parts by mass. Wherein, initiator is potassium persulfate. Wherein, the pH regulator is ammonia water. The oligomer polyol is 1,4-cyclohexanedimethanol, polyethylene adipate, polycarbonate diol and polyoxypropylene triol in a ratio of 1:1.5:2:2.5 in parts by mass mixture. The chain extender includes an alcohol chain extender and a hydrophilic chain extender in a ratio of 1.8:1 in parts by mass. The alcohol chain extender is trimethylolpropane. The hydrophilic chain extender is sodium ethylenediaminoethanesulfonate. The functional monomer is glycidyl methacrylate and silicone active monomer in a ratio of 8:15 by mass. The silicone reactive monomer includes vinyltriethoxysilane.
一种自交联型防水乳液的制备方法,包括下列步骤:A preparation method of self-crosslinking type waterproof emulsion, comprising the following steps:
a、称取上述质量份数的多异氰酸酯搅拌升温至70℃,滴加扩链剂,反应3.5h,然后升温到 90℃反应1.5h,然后滴加真空脱水后的低聚物多元醇,反应 1.5h,再加入封端剂、催化剂,反应1.5h,得到聚氨酯预聚体;a. Weigh the above-mentioned polyisocyanate in parts by mass, stir and heat up to 70°C, add a chain extender dropwise, react for 3.5h, then raise the temperature to 90°C for 1.5h, then add dropwise the oligomer polyol after vacuum dehydration, and react 1.5h, add end-capping agent, catalyst again, react 1.5h, obtain polyurethane prepolymer;
b、将聚氨酯预聚体降温至40℃,先加30%入乳化剂,再滴加共聚单体,快速搅拌0.5h,得到单体预乳化液;b. Cool down the polyurethane prepolymer to 40°C, first add 30% of emulsifier, then dropwise add comonomer, and stir rapidly for 0.5h to obtain monomer pre-emulsion;
c、将剩余乳化剂、40%引发剂导入反应器中,并通氮气保护,加入30%的单体预乳化液,升温100℃,搅拌至乳液微微泛蓝,滴加剩余的单体预乳化液和70%的引发剂水溶液,2h内滴加完毕,并加入去离子水分散,控制温度85℃,搅拌1.5h,然后冷却,滴加pH调节剂使pH值调至8.5,降温过滤出料,得自交联型防水乳液。c. Import the remaining emulsifier and 40% initiator into the reactor, and protect it with nitrogen, add 30% monomer pre-emulsion, raise the temperature to 100°C, stir until the emulsion is slightly blue, add the remaining monomer pre-emulsion dropwise Liquid and 70% initiator aqueous solution, the dropwise addition is completed within 2 hours, and add deionized water to disperse, control the temperature at 85°C, stir for 1.5 hours, then cool, add pH regulator dropwise to adjust the pH value to 8.5, cool down and filter the material , obtained from a cross-linked waterproof emulsion.
防水基膜包括下列重量份数的原料制成:助剂20份、去离子水15份和由权利要求1-9所述的自交联型防水乳液100份,所述助剂包括重量份数为2.5份增稠剂、0.5份消泡剂、5.5份润湿剂、6份成膜助剂、5份流平剂、2.5份防霉剂、0.5份分散剂。所述增稠剂为TEGOViscoPlus 3030 缔合水性增稠剂,所述消泡剂为改性聚硅氧烷化合物,所述润湿剂为烷基萘磺酸盐与阴离子润湿剂以质量份数比为1:2的混合物,所述成膜助剂为二丙二醇丁醚混合物和醇脂化合物按质量份数比为0.5:1的混合物,所述流平剂为聚硅氧烷化合物,分散剂为聚合物型阴离子分散剂:改性聚丙烯酸铵盐分散剂,防霉剂选用科莱恩公司 NipacideDFX/1防霉剂。The waterproof base film comprises the raw materials of following parts by weight: 20 parts of auxiliary agents, 15 parts of deionized water and 100 parts of self-crosslinking type waterproof emulsion described in claims 1-9, said auxiliary agents include parts by weight It is 2.5 parts of thickener, 0.5 parts of defoamer, 5.5 parts of wetting agent, 6 parts of film-forming aid, 5 parts of leveling agent, 2.5 parts of antifungal agent, and 0.5 part of dispersant. The thickener is TEGOViscoPlus 3030 associative water-based thickener, the defoamer is a modified polysiloxane compound, and the wetting agent is alkyl naphthalene sulfonate and anionic wetting agent in parts by mass The ratio is a mixture of 1:2, the film-forming aid is a mixture of dipropylene glycol butyl ether mixture and alcohol ester compound in a ratio of 0.5:1 by mass and number, and the leveling agent is polysiloxane compound, dispersant It is a polymer-type anionic dispersant: a modified polyacrylic acid ammonium salt dispersant, and the antifungal agent is NipacideDFX/1 antifungal agent from Clariant Company.
性能测试Performance Testing
将上述实施例1-8制备的基膜进行测试,并使用含有单个单体自交联的防水乳液制备的基膜作为对比例1进行测试,测试方法使用如下方法:The base film prepared in the above-mentioned Examples 1-8 was tested, and the base film prepared from a self-crosslinking waterproof emulsion containing a single monomer was used as Comparative Example 1 for testing, and the test method used the following method:
涂膜拉伸强度和断裂伸长率的测定:按照 IS 7016-2-1981的测定方法测定。Determination of tensile strength and elongation at break of coating film: determined according to the measurement method of IS 7016-2-1981.
涂膜硬度测定:按照GB/T 6739-2006的测定方法测定。Coating film hardness measurement: measured according to the measurement method of GB/T 6739-2006.
涂膜柔韧性测定:按照GB/T 1731-1993的测定方法测定。Determination of coating film flexibility: determined according to the determination method of GB/T 1731-1993.
涂膜耐冲击性测定:按照GB/T 20624.1-2006的测定方法测定。Determination of impact resistance of coating film: determined according to the determination method of GB/T 20624.1-2006.
涂膜耐水性测定:按照GB/T 1733-1993的测定方法测定。Determination of water resistance of coating film: determined according to the determination method of GB/T 1733-1993.
涂膜涂层抗渗压力:按照JC/T2217-2014的测试方法测定。Anti-seepage pressure of coating film: measured according to the test method of JC/T2217-2014.
表1实施例1-8和对比例1的性能测试结果(一)The performance test result (1) of table 1 embodiment 1-8 and comparative example 1
表2实施例1-8和对比例1的性能测试结果(二)The performance test result (two) of table 2 embodiment 1-8 and comparative example 1
从表1和表2可知,本发明制备的自交联型防水乳液实现了多重自交联,交联密度高,成立体网状的高分子结构,成膜后分子量很大,其抗冲、抗撕裂性能相比普通自交联基膜更强,耐候性好,与基面结合力强,涂层抗渗性强,并且具有较强柔韧性。As can be seen from Table 1 and Table 2, the self-crosslinking type waterproof emulsion prepared by the present invention has achieved multiple self-crosslinking, high crosslinking density, and a three-dimensional network polymer structure. After film formation, the molecular weight is very large, and its impact resistance, Compared with the ordinary self-crosslinking base film, the tear resistance is stronger, the weather resistance is good, the bonding force with the base surface is strong, the coating impermeability is strong, and it has strong flexibility.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
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|---|---|---|---|---|
| CN107746461A (en) * | 2017-10-31 | 2018-03-02 | 广州中国科学院工业技术研究院 | Cross-linking organosilicon miniemulsion and preparation method thereof, application |
| CN112724768A (en) * | 2019-10-14 | 2021-04-30 | 上海飞凯光电材料股份有限公司 | Edge sealing material, preparation method and application thereof |
| CN112726273A (en) * | 2021-01-30 | 2021-04-30 | 汕头市鑫源化工科技有限公司 | Water-based high-gloss paint and preparation method thereof |
| CN113088151A (en) * | 2021-03-30 | 2021-07-09 | 四川君尚新材料科技有限公司 | Waterproof resin material and preparation method and application thereof |
| CN113214449A (en) * | 2021-02-01 | 2021-08-06 | 重庆门朵新材料科技有限公司 | Polyurethane emulsion for manufacturing condom by wet method and preparation method thereof |
| CN113527976A (en) * | 2020-03-29 | 2021-10-22 | 上海伟星新材料科技有限公司 | Self-crosslinking aqueous polyurethane waterproof emulsion and preparation method thereof |
| CN114479642A (en) * | 2022-01-28 | 2022-05-13 | 四川迈铁龙科技有限公司 | Self-sealing high-permeability polyurethane waterproof coating and preparation method thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107746461A (en) * | 2017-10-31 | 2018-03-02 | 广州中国科学院工业技术研究院 | Cross-linking organosilicon miniemulsion and preparation method thereof, application |
| CN107746461B (en) * | 2017-10-31 | 2020-12-01 | 广州中国科学院工业技术研究院 | Cross-linked organosilicon mini-emulsion, preparation method and application thereof |
| CN112724768A (en) * | 2019-10-14 | 2021-04-30 | 上海飞凯光电材料股份有限公司 | Edge sealing material, preparation method and application thereof |
| CN113527976A (en) * | 2020-03-29 | 2021-10-22 | 上海伟星新材料科技有限公司 | Self-crosslinking aqueous polyurethane waterproof emulsion and preparation method thereof |
| CN113527976B (en) * | 2020-03-29 | 2023-01-20 | 上海伟星新材料科技有限公司 | Self-crosslinking aqueous polyurethane waterproof emulsion and preparation method thereof |
| CN112726273A (en) * | 2021-01-30 | 2021-04-30 | 汕头市鑫源化工科技有限公司 | Water-based high-gloss paint and preparation method thereof |
| CN112726273B (en) * | 2021-01-30 | 2023-08-22 | 汕头市鑫源化工科技有限公司 | Water-based high-gloss paint and preparation method thereof |
| CN113214449A (en) * | 2021-02-01 | 2021-08-06 | 重庆门朵新材料科技有限公司 | Polyurethane emulsion for manufacturing condom by wet method and preparation method thereof |
| CN113088151A (en) * | 2021-03-30 | 2021-07-09 | 四川君尚新材料科技有限公司 | Waterproof resin material and preparation method and application thereof |
| CN114479642A (en) * | 2022-01-28 | 2022-05-13 | 四川迈铁龙科技有限公司 | Self-sealing high-permeability polyurethane waterproof coating and preparation method thereof |
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