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CN106803608A - Battery module and new energy automobile - Google Patents

Battery module and new energy automobile Download PDF

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Publication number
CN106803608A
CN106803608A CN201610861789.9A CN201610861789A CN106803608A CN 106803608 A CN106803608 A CN 106803608A CN 201610861789 A CN201610861789 A CN 201610861789A CN 106803608 A CN106803608 A CN 106803608A
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CN
China
Prior art keywords
battery core
plate
battery
heat
battery modules
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610861789.9A
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Chinese (zh)
Inventor
赵文鹏
方杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NIO Nextev Ltd
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NIO Nextev Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NIO Nextev Ltd filed Critical NIO Nextev Ltd
Priority to CN201610861789.9A priority Critical patent/CN106803608A/en
Publication of CN106803608A publication Critical patent/CN106803608A/en
Priority to PCT/CN2017/097345 priority patent/WO2018059143A1/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/658Means for temperature control structurally associated with the cells by thermal insulation or shielding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/211Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/296Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/298Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the wiring of battery packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The invention discloses a battery module and a new energy automobile. The battery module comprises a frame structure, a plurality of battery cell units are arranged in the frame structure, each battery cell unit comprises a single battery cell, a heat conducting sheet and a heat insulating sheet, the single battery cell is provided with a positive electrode ear and a negative electrode ear on at least one end part, one side of the heat conducting sheet is arranged on the single battery cell to conduct battery cell heat, the other side of the heat conducting sheet is arranged on the heat insulating sheet to avoid adjacency, and heat is transferred between the single battery cells of the battery cell units. The battery module has high heat transfer efficiency and high battery pack cooling and heating efficiency.

Description

电池模组和新能源汽车Battery modules and new energy vehicles

技术领域technical field

本发明涉及动力电池领域,具体说涉及一种电池模组。The invention relates to the field of power batteries, in particular to a battery module.

本发明还涉及新能源汽车领域,具体说涉及一种设置有上述电池模组的新能源汽车。The present invention also relates to the field of new energy vehicles, in particular to a new energy vehicle equipped with the above-mentioned battery module.

背景技术Background technique

现阶段动力电池模组特别是软包装动力电池模组的结构复杂,组装困难,多个螺栓的固定方式造成成本高,生产效率低等问题。设计不通用,模组无法扩展。另外为了保证高功率充放电的需要,电芯需要能够及时高效地将热量传递到换热界面,同时为了避免模组在滥用或者单个电芯被破坏的情况下的电芯之间的热影响,又需要进行热隔离,针对上述要求,需要开发装配简便,生产效率高,具有通用设计,同时具有导热效率高和电芯之间隔热情况好的优秀的模组设计。At present, the power battery module, especially the flexible packaging power battery module, has a complex structure and difficult assembly, and the fixing method of multiple bolts causes problems such as high cost and low production efficiency. The design is not universal, and the mods cannot be extended. In addition, in order to meet the needs of high-power charging and discharging, the battery cells need to be able to transfer heat to the heat exchange interface in a timely and efficient manner. At the same time, in order to avoid the thermal influence between the battery cells when the module is abused or a single battery cell is damaged, Thermal isolation is also required. In view of the above requirements, it is necessary to develop an excellent module design that is easy to assemble, high in production efficiency, has a universal design, and has high thermal conductivity and good thermal insulation between cells.

发明内容Contents of the invention

本发明要解决的技术问题是提供一种电池模组,相较于现电池模组在设计、集成和生产等方面具有改善。The technical problem to be solved by the present invention is to provide a battery module, which has improvements in design, integration and production compared with existing battery modules.

本发明涉及的一种电池模组,其包括框架结构,所述框架结构内排列设置有多个电芯单元,每一个电芯单元均包括单体电芯、导热片和隔热片,所述单体电芯具有在至少一个端部上的正极耳和负极耳,所述导热片的一侧设所述单体电芯以传导电芯热量,所述导热片的另一侧设所述隔热片用于避免相邻所述电芯单元的单体电芯之间的热量传递。A battery module related to the present invention includes a frame structure, and a plurality of battery cells are arranged in the frame structure, and each battery cell unit includes a single battery cell, a heat-conducting sheet and a heat-insulating sheet. The single cell has a positive tab and a negative tab on at least one end, the single cell is provided on one side of the heat conduction sheet to conduct the heat of the cell, and the other side of the heat conduction sheet is provided with the insulation The heat sheet is used to avoid heat transfer between the single cells of the adjacent cell units.

可选地,在上述电池模组中,所述电池模组还包括至少一块线束板,所述线束板设置在所述正、负极耳所在位置的附近以接收经串联或者并联排列的所述多个电芯单元的所述正、负极耳,所述线束板上还预集成连接所述多个电芯单元的正、负极耳的跨接片和作为所述多个电芯单元输出的输出端。Optionally, in the battery module above, the battery module further includes at least one harness plate, and the harness plate is arranged near the position of the positive and negative tabs to receive the plurality of wires arranged in series or in parallel. The positive and negative tabs of each battery unit, the wiring harness board also pre-integrates the jumper connecting the positive and negative tabs of the multiple battery units and the output terminal as the output of the multiple battery units .

可选地,在上述电池模组中,所述线束板具有面朝所述多个电芯单元的第一面和背离所述第一面的第二面,所述第二面上具有用于所述单体电芯的正、负极耳电连接的连接端,预集成的所述跨接片和所述输出端分别与所述连接端连接,其中所述跨接片横跨一定数量的电芯单元的极耳所连接的所述连接端的区域。Optionally, in the battery module above, the wiring harness plate has a first surface facing the plurality of battery cells and a second surface facing away from the first surface, and the second surface has a The connection end for the electrical connection of the positive and negative lugs of the single cell, the pre-integrated jumper and the output end are respectively connected to the connection end, wherein the jumper spans a certain number of electric The area of the connecting end to which the lugs of the core unit are connected.

可选地,在上述电池模组中,所述隔热片在所述电芯单元的至少一个极耳端上设有与所述线束板连接的第一卡扣固定结构;所述隔热片在另一极耳端上设有与所述导热片连接的第二卡扣固定结构。Optionally, in the battery module above, the heat insulating sheet is provided with a first buckle fixing structure connected to the wire harness plate on at least one tab end of the battery unit; the heat insulating sheet A second buckle fixing structure connected with the heat conducting sheet is provided on the other tab end.

可选地,在上述电池模组中,所述框架结构包括挡板,所述挡板内设有绝缘盒,所述线束板的外部设有隔离板,所述绝缘盒与所述隔离板之间设有预集成在所述绝缘盒中的采样板,以用于监控所述电池模组的工作状态。Optionally, in the above battery module, the frame structure includes a baffle, an insulating box is arranged inside the baffle, an isolation plate is arranged outside the wiring harness plate, and the distance between the insulating box and the isolation plate is A sampling board pre-integrated in the insulating box is provided between them for monitoring the working status of the battery module.

可选地,在上述电池模组中,所述框架结构包括相对于所述多个电芯单元布置在左右方向两侧上的侧板、相对于所述多个电芯单元布置在前后方向两端上的挡板、上盖和位于所述多个电芯单元底部的绑带,所述侧板与所述挡板之间为焊接连接,所述侧板与所述上盖之间为焊接连接,所述侧板与所述绑带之间为焊接连接。Optionally, in the battery module above, the frame structure includes side plates arranged on both sides in the left and right direction relative to the plurality of battery cells, and side plates arranged on both sides in the front and rear direction relative to the plurality of battery cells. The baffle plate on the end, the upper cover and the strap at the bottom of the plurality of battery cells, the side plate and the baffle plate are connected by welding, and the side plate and the upper cover are welded Connection, the connection between the side plate and the strap is welded.

可选地,在上述电池模组中,至少一块所述挡板与所述电芯单元之间设有隔热板。Optionally, in the above battery module, a heat insulating plate is provided between at least one of the baffles and the battery unit.

可选地,在上述电池模组中,所述导热片还设有翻边以作为传热面,所述翻边外侧上设有一定数量的凹口,所述电池模组还包括不多于凹口数量的绑带,所述绑带横穿过所述电芯单元,并嵌在各所述电芯单元的导热片的翻边的凹口内且与所述框架结构连接。Optionally, in the above battery module, the heat conducting sheet is also provided with a flange as a heat transfer surface, and a certain number of notches are provided on the outer side of the flange, and the battery module further includes no more than There are a number of straps in the number of notches, the straps cross the battery unit, are embedded in the notches of the flanges of the heat conduction sheet of each battery unit, and are connected to the frame structure.

可选地,在上述电池模组中,所述单体电芯的正极耳与负极耳具有相同的材料。Optionally, in the above battery module, the positive tab and the negative tab of the single cell have the same material.

可选地,在上述电池模组中,所述单体电芯的正极耳具有第一材料,其负极耳具有第二材料,在所述正极耳或负极耳的表面上还覆有周转面,所述周转面为所述正极耳表面上的所述第二材料的薄层或者所述负极耳表面上的所述第一材料的薄层。Optionally, in the above battery module, the positive tab of the single cell has a first material, the negative tab has a second material, and a turnover surface is also covered on the surface of the positive tab or the negative tab, The turnover surface is a thin layer of the second material on the surface of the positive tab or a thin layer of the first material on the surface of the negative tab.

可选地,在上述电池模组中,所述单体电芯的正极耳和负极耳中的一者为具有第一材料和第二材料的复合板,所述复合板的纯第一材料的部分被封装在所述单体电芯的内部,所述复合板的纯第二材料的部分作为极耳引出端,所述正极耳和负极耳中的另一者具有第二材料。Optionally, in the battery module above, one of the positive tab and the negative tab of the single cell is a composite plate with the first material and the second material, and the pure first material of the composite plate is A part is encapsulated inside the single battery core, a part of the composite plate purely of the second material is used as a tab lead-out end, and the other of the positive tab and the negative tab has the second material.

本发明具有以下技术效果:The present invention has the following technical effects:

1)电芯传热效率高,模组冷却、加热效率高。本发明采用独立的导热片,能分别传递每个电芯的热量。在一个电芯单元中,只有一个单体电芯、一个导热片和一个隔热片,因此单体电芯的热量能通过导热片传递。1) The heat transfer efficiency of the battery cell is high, and the cooling and heating efficiency of the module is high. The invention adopts an independent heat conducting sheet, which can transfer the heat of each electric core separately. In a cell unit, there is only one single cell, one heat conduction sheet and one heat shield, so the heat of the single cell can be transferred through the heat conduction sheet.

2)电芯之间绝热良好,有效地避免了滥用或不良造成的热扩散。当多个电芯单元组成电芯单元组后,会发现每两个相邻电芯单元的单体电芯之间一定会布置有隔热片,这就避免了单体电芯之间的热扩散。因此,本发明既能有效传递每一块电芯的热量,又能隔离每一块电芯的热量,大大提高了传热效率。在本发明中,电芯的热量能通过导热片的底部翻边传递到电池模组的底部,为了进一步提高传热效率,电池模组底部的绑带和导热片的翻边均有了相应设计。经设计的绑带嵌入了导热片的翻边中,由此作为传热面的翻边能直接与附加的冷板进行热交换。2) The heat insulation between the cells is good, which effectively avoids the heat diffusion caused by abuse or failure. When multiple battery cells form a battery cell group, it will be found that there must be a heat shield between the single cells of every two adjacent battery cells, which avoids the heat between the single cells. diffusion. Therefore, the present invention can not only effectively transfer the heat of each electric core, but also isolate the heat of each electric core, greatly improving the heat transfer efficiency. In the present invention, the heat of the battery cell can be transferred to the bottom of the battery module through the bottom flange of the heat conduction sheet. In order to further improve the heat transfer efficiency, the strap at the bottom of the battery module and the flange of the heat conduction sheet have corresponding designs. . The designed straps are embedded in the flanges of the heat conducting fins, so that the flanges as heat transfer surfaces can exchange heat directly with the additional cold plate.

3)本发明能够便于电芯成组串并联,具有通用性。当电芯单元以一定的方式串联排列、并列排列或综合这两种连接的串并联排列后,通过线束板可以方便电芯单元集成。线束板上预集成有跨接片和输出端,将各电芯单元的极耳根据设计对应地进行连接,并通过跨接片和输出端实现电连接。因为线束板的存在,所以可以对电池模组内的电芯单元进行各种排布。3) The present invention can facilitate series-parallel connection of batteries in groups, and has versatility. When the battery cells are arranged in series, side by side, or combined in series and parallel in a certain way, the integration of the battery cells can be facilitated through the wiring harness board. Jumpers and output terminals are pre-integrated on the wiring harness board, and the tabs of each cell unit are connected according to the design, and the electrical connection is realized through the jumpers and output terminals. Because of the existence of the wiring harness board, various arrangements of the battery cells in the battery module can be made.

4)本发明可以在电芯极耳做处理,便于正负极耳焊接。本发明可以既能保证电化学电位,又能使电芯的正、负极耳具有同种材料而便于焊接。即在一种极耳的表面上覆有一层焊接周转面,该焊接周转面为薄的不同于该极耳材料的材料层。或者,将一种极耳做成复合材料板,将一种纯材料部分封装在电芯内部,而将另一种纯材料部分作为引出端,另一个极耳的材料与该引出端相同。这样就方便了正负极耳的焊接。4) The present invention can be processed on the tabs of the battery core, which is convenient for positive and negative tabs to be welded. The invention can not only ensure the electrochemical potential, but also make the positive and negative tabs of the electric core have the same material to facilitate welding. That is to say, the surface of a lug is covered with a welded peripheral surface, which is a thin layer of material different from the material of the lug. Alternatively, one tab is made into a composite material plate, one pure material part is encapsulated inside the battery core, and another pure material part is used as a lead-out end, and the material of the other tab is the same as the lead-out end. This facilitates the welding of the positive and negative tabs.

5)本发明结构简单,组装方便,可靠性高,便于量产。在原来的电池模组中,各零部件之间的连接通过螺栓固定,而本发明的电池模组中的各零部件采用卡扣连接或焊接的方式取代螺栓固定,其中卡扣连接为可拆卸式连接,焊接可采用激光焊接。因此无论是电芯单元的内部连接,框架结构的连接,还是电芯单元组与线束板的连接等,都能方便实现。5) The present invention has simple structure, convenient assembly, high reliability and convenient mass production. In the original battery module, the connections between the parts are fixed by bolts, while the parts in the battery module of the present invention are fixed by snap connection or welding instead of bolts, wherein the snap connection is detachable Type connection, laser welding can be used for welding. Therefore, whether it is the internal connection of the battery unit, the connection of the frame structure, or the connection of the battery unit group and the wiring harness board, etc., it can be conveniently realized.

本发明还涉及一种设置有上述电池模组的新能源汽车,因此其具有如上所述的技术效果。The present invention also relates to a new energy vehicle provided with the above-mentioned battery module, so it has the above-mentioned technical effects.

通过以下参考附图的详细说明,本发明的其他方面和特征变得明显。但是应当知道,该附图仅仅为解释的目的设计,而不是作为本发明的范围的限定,这是因为其应当参考附加的权利要求。还应当知道,附图仅仅意图概念地说明此处描述的结构和流程,除非另外指出,不必要依比例绘制附图。Other aspects and features of the present invention will become apparent from the following detailed description with reference to the accompanying drawings. It should be understood, however, that the drawings are designed for purposes of illustration only and not as a limitation of the scope of the invention since reference should be made to the appended claims. It should also be understood that the drawings are only intended to conceptually illustrate the structures and processes described herein and, unless otherwise indicated, have not necessarily been drawn to scale.

附图说明Description of drawings

结合附图参阅以下具体实施方式的详细说明,将更加充分地理解本发明,附图中同样的参考附图标记始终指代视图中同样的元件。其中:The present invention will be more fully understood by reference to the following detailed description of specific embodiments when taken in conjunction with the accompanying drawings, in which like reference numerals refer to like elements throughout the views. in:

图1a-1b为本发明涉及的电池模组经组装后的结构示意图,其中图1a为能看到上盖的侧视立体图,图1b能看到底部绑带的侧视立体图;Figures 1a-1b are schematic diagrams of the assembled battery module according to the present invention, wherein Figure 1a is a side perspective view where the upper cover can be seen, and Figure 1b is a side perspective view where the bottom strap can be seen;

图2为本发明涉及的电池模组的结构分解图;2 is an exploded view of the structure of the battery module involved in the present invention;

图3a为本发明涉及的电池模组在端部(前端或后端)上的部件安装的示意图;Figure 3a is a schematic diagram of the installation of components on the end (front end or rear end) of the battery module involved in the present invention;

图3b-3d分别为本发明涉及的电池模组的挡板、绝缘盒以及隔离板的结构示意图;3b-3d are structural schematic diagrams of the baffle plate, insulating box and insulating plate of the battery module involved in the present invention;

图4a为本发明涉及的电池模组的线束板与电芯单元安装的结构示意图;Fig. 4a is a structural schematic diagram of the installation of the wiring harness board and the battery cell unit of the battery module involved in the present invention;

图4b-4c为本发明涉及的电池模组中线束板的第一面和第二面的结构示意图;4b-4c are structural schematic diagrams of the first surface and the second surface of the wiring harness plate in the battery module involved in the present invention;

图5为图4a-4c中线束板安装到电池模组后的结构示意图;Fig. 5 is a schematic diagram of the structure of the wiring harness board installed in the battery module in Fig. 4a-4c;

图6a-6b为本发明涉及的电池模组的电芯单元的组成的结构示意图;以及6a-6b are structural schematic diagrams of the composition of the cell unit of the battery module involved in the present invention; and

图7a-7c分别为本发明涉及的电池模组的电芯单元中的单体电芯、导热片和隔热片的结构示意图。7a-7c are respectively structural schematic diagrams of a single battery cell, a heat conduction sheet and a heat insulation sheet in a cell unit of a battery module according to the present invention.

具体实施方式detailed description

为帮助本领域的技术人员能够确切地理解本发明要求保护的主题,下面结合附图详细描述本发明的具体实施方式。In order to help those skilled in the art to accurately understand the claimed subject matter of the present invention, the specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.

参见图1a-1b,为本发明涉及的电池模组的立体视图,图1a示出为电池模组的顶部,图1b示出为电池模组的底部。图2为该电池模组的分解图。由上些图可知,电池模组具有框架结构,该框架结构可以是全金属框架,其包括上盖1、左右两个侧板2、前后两个挡板3和位于底部的多条绑带4。上盖1与两个侧板2连接,两个挡板3与两个侧板2分别连接,多条绑带4与两个侧板2连接。这些连接可以是通过激光焊接或者弧焊等焊接方式来实现上述部件的集成,因此整个框架结构具有可靠的焊接强度。框架结构内部是一排整齐排列的电芯单元,每一个电芯单元由单体电芯11、导热片12和隔热片13构成。这些电芯单元以片式单元存在,并根据设计进行串联或并联排布。电芯单元的具体结构和它们之间的电连接方式将在下文中详细描述。两个侧板2夹紧排布后的电芯单元,为了防止热量从单体电芯11通过侧板2传递,在单体电芯11与侧板2之间还设有隔热板10(见图2)。Referring to Figures 1a-1b, which are perspective views of the battery module according to the present invention, Figure 1a shows the top of the battery module, and Figure 1b shows the bottom of the battery module. FIG. 2 is an exploded view of the battery module. As can be seen from the above figures, the battery module has a frame structure, which can be an all-metal frame, which includes a top cover 1, two left and right side panels 2, two front and rear baffles 3, and multiple straps 4 at the bottom . The upper cover 1 is connected to the two side panels 2 , the two baffle panels 3 are respectively connected to the two side panels 2 , and a plurality of straps 4 are connected to the two side panels 2 . These connections can be achieved by means of welding such as laser welding or arc welding to achieve the integration of the above components, so the entire frame structure has reliable welding strength. Inside the frame structure is a row of neatly arranged cell units, and each cell unit is composed of a single cell 11 , a heat conducting sheet 12 and a heat insulating sheet 13 . These battery cells exist as chip units and are arranged in series or in parallel according to the design. The specific structure of the battery cells and the electrical connection between them will be described in detail below. The two side plates 2 clamp and arrange the cell units. In order to prevent heat transfer from the single cell 11 through the side plate 2, a heat insulation plate 10 is also provided between the single cell 11 and the side plate 2 ( See Figure 2).

单体电芯11具有在其至少一端上的正极耳和负极耳。当单体电芯11、导热片12和隔热片13构成电芯单元后,两个极耳是伸出的。这些极耳被接收于线束板7上,线束板7的数量取决于极耳的设置。当单体电芯11的一对极耳在一端上时,该端上设置一块线束板7;当单体电芯11的正极耳在前端上,而负极耳在后端上时,这两端上分别设置一块线束板7,即共有两块线束板7。极耳能够穿过线束板7并进行折弯,然后采用焊接、如激光焊接的方式与线束板7上的连接端(以下会介绍)进行电连接。线束板7上预集成跨接片8和输出端9在其中,所谓跨接片8是将多个电芯单元的极耳113、111进行电连接,所谓输出端9是作为多个电芯单元的统一输出。因此对于仅有一块线束板7的设计而言,需在同一块线束板7上设置正、负两个输出端9。而对于两块线束板7,则可以是一块线束板7一个输出端9的设置。The single cell 11 has a positive tab and a negative tab on at least one end thereof. When the single battery cell 11 , the heat conducting sheet 12 and the heat insulating sheet 13 form a battery cell unit, the two tabs are extended. These tabs are received on harness plates 7, the number of which depends on the arrangement of the tabs. When a pair of tabs of a single cell 11 is on one end, a harness plate 7 is provided on the end; when the positive tab of the single cell 11 is on the front end and the negative tab is on the rear end, the two ends One wiring harness board 7 is respectively arranged on each, that is, there are two wiring harness boards 7 in total. The tabs can pass through the wire harness plate 7 and be bent, and then be electrically connected to the connection end (described below) on the wire harness plate 7 by means of welding, such as laser welding. The jumper 8 and the output terminal 9 are pre-integrated on the wiring harness board 7. The so-called jumper 8 is to electrically connect the tabs 113 and 111 of multiple battery units, and the so-called output terminal 9 is used as a plurality of battery units. unified output. Therefore, for a design with only one wiring harness board 7 , two positive and negative output terminals 9 need to be provided on the same wiring harness board 7 . As for two wiring harness boards 7 , one wiring harness board 7 and one output terminal 9 may be provided.

线束板7外覆盖有隔离板6进行电气绝缘处理,隔离高压。采样板15(采样PCB板)预先集成在一绝缘盒5中,绝缘盒5固定在隔离板6上。采样板15是通过其可以了解到电池模组内部工作状态的PCB板,其上有采样线束和通讯线束等。挡板3扣置于绝缘盒5外部,其两个折弯边搭接在左右侧板2的两端,并通过前述的激光焊接或氩弧焊完成连接。另外,采用一定数量绑带4于电池模组的底部并焊接在左右两侧板2的相应位置上。最后接通采样板15上的线束,扣上保护盖14,即形成现在如图所示的完整的电池模组。The wire harness plate 7 is covered with an isolation plate 6 for electrical insulation treatment to isolate high voltage. The sampling board 15 (sampling PCB board) is pre-integrated in an insulating box 5 , and the insulating box 5 is fixed on the insulating board 6 . The sampling board 15 is a PCB board through which the internal working state of the battery module can be learned, and there are sampling wiring harnesses and communication wiring harnesses etc. on it. The baffle plate 3 is buckled outside the insulating box 5, and its two bent edges overlap the two ends of the left and right side panels 2, and the connection is completed by the aforementioned laser welding or argon arc welding. In addition, a certain number of straps 4 are used on the bottom of the battery module and welded to corresponding positions on the left and right side plates 2 . Finally, connect the wiring harness on the sampling board 15, and buckle the protective cover 14 to form a complete battery module as shown in the figure.

图3a示出电池模组的前端(或后端)的分解图。图3b-3d分别示出挡板3、绝缘盒5和隔离板6的结构示意图。挡板3的主体上设有定位孔31,以与绝缘盒5连接。挡板3两侧设有安装孔32以及折弯边,折弯边用于与侧板2的端部焊接,以形成框架结构。当框架结构焊接完成后,该安装孔32能作为电池模组的安装固定点。Figure 3a shows an exploded view of the front end (or rear end) of the battery module. 3b-3d respectively show the structural diagrams of the baffle plate 3, the insulating box 5 and the isolation plate 6. The main body of the baffle plate 3 is provided with a positioning hole 31 for connecting with the insulating box 5 . Mounting holes 32 and bent edges are provided on both sides of the baffle plate 3, and the bent edges are used for welding with the ends of the side plates 2 to form a frame structure. After the welding of the frame structure is completed, the installation hole 32 can be used as a fixing point for installing the battery module.

绝缘盒5的顶部设有用于采样板的出线口51,可以方便采样板的采样线束和通讯线束等的进出。绝缘盒5的左右两侧设有安装过孔52,以与内部的隔离板6连接。绝缘盒5的主体上设有与挡板3对应的定位销53,以定位部件。绝缘盒5的主体上还设有凸台54,以定位挡板3和绝缘盒5,并且可以限制挡板3向上移动。The top of the insulating box 5 is provided with an outlet 51 for the sampling board, which can facilitate the entry and exit of the sampling wire harness and the communication wire harness of the sampling board. The left and right sides of the insulating box 5 are provided with installation via holes 52 for connecting with the internal isolation board 6 . The main body of the insulating box 5 is provided with a positioning pin 53 corresponding to the baffle plate 3 to position components. The main body of the insulating box 5 is also provided with a boss 54 to position the baffle 3 and the insulating box 5 and limit the upward movement of the baffle 3 .

隔离板6隔离内部的电芯单元的高压极耳与外部的采样板,起到电气绝缘的作用。隔离板6的左右两侧对应于绝缘盒5的安装过孔52设置有安装孔61,这些安装孔61与安装过孔52配合固定。隔离板6的边缘还设有接近四角位置的卡扣62,这些卡扣62用于与下文会提到的线束板7的卡口74配合锁定。隔离板6的一处边缘上还设有端口63,该端口63用于引出内部的电芯单元的经输出汇合的输出端9,另有保护盖(图中未示出)扣在该端口63上以压紧输出端9。The isolation plate 6 isolates the high-voltage tab of the internal cell unit from the external sampling plate, and plays the role of electrical insulation. The left and right sides of the isolation plate 6 are provided with installation holes 61 corresponding to the installation through holes 52 of the insulating box 5 , and these installation holes 61 are fixed with the installation through holes 52 . The edge of the isolation board 6 is also provided with buckles 62 close to the four corners, and these buckles 62 are used to cooperate and lock with the bayonet 74 of the wire harness plate 7 mentioned below. An edge of the isolation plate 6 is also provided with a port 63, which is used to lead out the output terminal 9 of the internal battery unit through output confluence, and another protective cover (not shown in the figure) is buckled on the port 63 to compress the output 9.

参加图4a,示出了线束板7与电芯单元待连接时的示意图。图4b-4c分别示出了线束板7的面朝电芯单元的的第一面77和面朝隔离板6的第二面78。线束板7由高结构强度、高介电强度的塑料件成型。其在第二面78上注塑或镶嵌连接端71,该连接端71采用紫铜或纯铝等高导电性金属,用于与单体电芯11的正、负极耳113、111焊接。在线束板7上还布置有一排过孔75对应于每个电芯单元的极耳113、111,当极耳113、111从第一面77到第二面78穿过过孔75后,在连接端71上折弯并与连接端71焊接,如激光焊接。在线束板7的顶端,设计有出线口72,表示连接端71、跨接片8、和输出端9等部件上的电压的采样线束可以通过该出线口72引出。输出端口73位于出线口72的同侧,电芯单元的共同输出——输出端9通过线束板7上的输出端口73进行对外的连接。线束板7在相应于隔离板6的卡扣62的位置上设卡口74,可以与卡扣62配合,使隔离板6固定在线束板7上。在线束板7的第一面77上具有多个伸出的卡扣76,由图可见,该卡扣76两个一组并对应于电芯单元的数量,其用于与电芯单元中的隔热片13配合,便于线束板7的安装固定。Refer to FIG. 4 a , which shows a schematic diagram of the wire harness plate 7 and the battery unit to be connected. 4b-4c show the first surface 77 of the wire harness plate 7 facing the battery unit and the second surface 78 facing the isolation plate 6, respectively. The wiring harness plate 7 is formed by plastic parts with high structural strength and high dielectric strength. On the second surface 78 , the connecting end 71 is injected or inlaid. The connecting end 71 is made of high-conductivity metal such as copper or pure aluminum, and is used for welding with the positive and negative tabs 113 and 111 of the single cell 11 . A row of via holes 75 is also arranged on the wiring harness plate 7 corresponding to the tabs 113, 111 of each cell unit. When the tabs 113, 111 pass through the via holes 75 from the first surface 77 to the second surface 78, the The connecting end 71 is bent and welded with the connecting end 71, such as laser welding. The top of the wiring harness plate 7 is designed with an outlet 72 through which the sampling wiring harness representing the voltage on the connection terminal 71 , the jumper 8 , and the output terminal 9 can be drawn out. The output port 73 is located on the same side of the wire outlet 72 , and the common output of the cell unit—the output end 9 is connected to the outside through the output port 73 on the wiring harness board 7 . The wire harness plate 7 is provided with a bayonet 74 at a position corresponding to the buckle 62 of the isolation plate 6 , which can cooperate with the buckle 62 to fix the isolation plate 6 on the wire harness plate 7 . There are a plurality of protruding buckles 76 on the first surface 77 of the wiring harness plate 7. As can be seen from the figure, the buckles 76 are in groups of two and correspond to the number of battery cells, which are used to connect with the battery cells in the battery unit. The heat shield 13 cooperates to facilitate the installation and fixing of the wiring harness plate 7 .

再回到图4a,当电芯单元以一定的方式串并联排布之后,每个电芯单元中的单体电芯11的正极耳113和负极耳111从对应的线束板7的过孔75中穿过,根据串并连需要分别折弯到线束板7的连接端71上,然后进行激光焊接使单体电芯11的正极耳113和负极耳111与线束板7的连接端71形成电连接。当单体电芯11的正、负极耳113、111布置在两端时,有两块线束板分别布置在电芯单元的前后两端上。当单体电芯11的正、负极耳113、111都布置在一端时,则有一块线束板7与极耳113、111连接,此时线束板7的过孔75根据极耳的实际情况设计。Returning to Fig. 4a, when the cell units are arranged in series and parallel in a certain way, the positive tab 113 and the negative tab 111 of the single cell 11 in each cell unit are connected from the through hole 75 of the corresponding wiring harness plate 7. According to the needs of series and parallel connection, they are respectively bent to the connecting end 71 of the wiring harness plate 7, and then laser welding is performed to make the positive tab 113 and the negative tab 111 of the single cell 11 form an electrical connection with the connecting end 71 of the wiring harness plate 7. connect. When the positive and negative tabs 113 and 111 of the single battery cell 11 are arranged at both ends, there are two wiring harness plates arranged at the front and rear ends of the battery cell unit respectively. When the positive and negative tabs 113, 111 of the single cell 11 are arranged at one end, there is a wire harness plate 7 connected to the tabs 113, 111. At this time, the via hole 75 of the wire harness plate 7 is designed according to the actual situation of the tabs. .

在装配线束板7之前,预先将跨接片8和输出端9焊接在线束板7的第二面78的连接端71上或相应位置上。跨接片8横跨多个极耳所在的连接端71的区域,以进行电芯单元之间的电连接。输出端9是电芯单元输出的总输出。图5示出为线束板7安装到位后的结构。Before assembling the wiring harness board 7 , the jumper 8 and the output end 9 are pre-welded on the connection end 71 of the second surface 78 of the wiring harness board 7 or on corresponding positions. The jumper piece 8 spans the area of the connection end 71 where the plurality of tabs are located, so as to perform electrical connection between the battery cells. The output terminal 9 is the total output of the battery unit output. FIG. 5 shows the structure after the wiring harness plate 7 is installed in place.

另外,可以想得到的是,在单体电芯11的正、负极耳113、111布置在两端的情况下,不仅线束板7为两块,隔离板6、采样板15、绝缘盒5都应该是双数并且布置在电池模组的前后两端上。In addition, it is conceivable that, when the positive and negative tabs 113, 111 of the single cell 11 are arranged at both ends, not only the wiring harness plate 7 is two pieces, but also the isolation plate 6, the sampling plate 15, and the insulating box 5 should be Even numbers and arranged on the front and rear ends of the battery module.

接下来,参见图6a-6b,其为电芯单元的分解图,图7a-c为电芯单元的各组成部分的结构示意图。一个电池模组中具有多个电芯单元,这些电芯单元以串并联的方式排布,并且排成一排以形成电池组。每一个电芯单元均至少包括单体电芯11、导热片12和隔热片13。由图6a-6b可见,导热片12位于单体电芯11和隔热片13之间。导热片12的一侧是单体电芯11,另一侧是隔热片13。导热片12由紫铜或纯铝等高导热金属薄板冲裁而成。隔热片13由绝热防火材料制成。单体电芯11的大面贴合导热片12,为了保证足够的热传导接触面积,可以在单体电芯11和导热片12之间涂覆导热胶。导热片12的另一侧与隔热片13固定连接。在一组经排布的电芯单元的组合中,下一个电芯单元的单体电芯11与上一个电芯单元的隔热片13贴合。这就意味着每个单体电芯11的热量只能通过本组电芯单元中的与之接触的导热片12进行传导,而且,由于相邻电芯单元的导热片12之间必然存在隔热片13,因隔热片13的绝热性,避免了热量在不同单体电芯11之间的传递,从而有效避免了相邻电芯单元的单体电芯11之间的热扩散。Next, refer to Figs. 6a-6b, which are exploded views of the battery unit, and Figs. 7a-c are schematic structural diagrams of components of the battery unit. There are multiple battery cells in a battery module, and these battery cells are arranged in series and parallel and arranged in a row to form a battery pack. Each cell unit includes at least a single cell 11 , a heat conducting sheet 12 and a heat insulating sheet 13 . It can be seen from FIGS. 6a-6b that the heat conducting sheet 12 is located between the single cell 11 and the heat insulating sheet 13 . One side of the heat conducting sheet 12 is the single cell 11 , and the other side is the heat insulating sheet 13 . The heat conducting sheet 12 is punched out from a high heat conducting metal sheet such as copper or pure aluminum. Heat insulating sheet 13 is made of heat insulating and fireproof material. The large surface of the single battery cell 11 is attached to the heat conduction sheet 12 , in order to ensure a sufficient heat conduction contact area, a heat conduction glue can be coated between the single battery cell 11 and the heat conduction sheet 12 . The other side of the heat conducting sheet 12 is fixedly connected with the heat insulating sheet 13 . In the combination of a set of arranged battery cells, the single battery cell 11 of the next battery cell unit is attached to the heat insulating sheet 13 of the previous battery cell unit. This just means that the heat of each single battery cell 11 can only be conducted through the heat conduction sheet 12 in contact with it in this group of battery cells, and, because there must be a gap between the heat conduction sheets 12 of adjacent battery cells The heat sheet 13 , due to the heat insulation of the heat insulating sheet 13 , avoids the transfer of heat between different single cells 11 , thereby effectively avoiding the thermal diffusion between the single cells 11 of adjacent cell units.

参见图7a,以单体电芯11的正、负极耳113、111分别在单体电芯11的两端为例,正极耳113采用第一材料,负极耳111采用第二材料,第一材料与第二材料都是金属,极耳的不同材料采用能保证电化学电位和避免引起电化学腐蚀,但是,异种金属的焊接难度大大增加。为此,其中一个极耳的表面上,例如在负极耳111的表面上至少设置第一材料箔以作为焊接周转面112,因此负极耳111在焊接时能与正极耳113的材料相同。或者,将其中一个极耳做成复合材料板,例如负极耳111形成为具有第一材料和第二材料的复合材料板,其中复合材料板的纯第二材料部分被封装在单体电芯11的内部,纯第一材料部分为负极耳111的引出端,而正极耳113为纯第一材料;或者正极耳113形成为具有第一材料和第二材料的复合材料板,其中复合材料板的纯第一材料部分被封装在单体电芯11的内部,纯第二材料部分为正极耳113的引出端,而负极耳111为纯第二材料。Referring to Fig. 7a, taking the positive and negative tabs 113 and 111 of the single cell 11 at both ends of the single cell 11 as an example, the positive tab 113 is made of the first material, the negative tab 111 is made of the second material, and the first material Both the second material and the second material are metals, and the use of different materials for the tab can ensure the electrochemical potential and avoid causing electrochemical corrosion, but the difficulty of welding dissimilar metals is greatly increased. For this reason, on the surface of one of the tabs, for example, on the surface of the negative tab 111, at least a first material foil is provided as the welding turnover surface 112, so the negative tab 111 can be made of the same material as the positive tab 113 during welding. Alternatively, one of the tabs is made into a composite material plate, for example, the negative tab 111 is formed as a composite material plate with the first material and the second material, wherein the pure second material part of the composite material plate is encapsulated in the single cell 11 Inside, the pure first material portion is the lead-out end of the negative tab 111, and the positive tab 113 is purely the first material; or the positive tab 113 is formed as a composite material plate with the first material and the second material, wherein the composite material plate The pure first material part is packaged inside the single cell 11 , the pure second material part is the lead-out end of the positive tab 113 , and the negative tab 111 is pure second material.

当单体电芯11的正极耳113采用纯铝材料,负极耳111采用纯铜材料时,可以在负极耳111的表面上焊接、例如超声波焊接一层薄的铝箔作为焊接周转面112,或者采用铜铝复合板作为负极耳111,其中纯铜部分被封装在单体电芯11的内部,纯铝部分作为负极耳111的引出端,如此负极耳111和正极耳113都是相同的纯铝材料,可以便于激光焊接。When the positive tab 113 of the single battery cell 11 is made of pure aluminum and the negative tab 111 is made of pure copper, a thin layer of aluminum foil can be welded on the surface of the negative tab 111, such as ultrasonic welding, as the welding turnover surface 112, or use The copper-aluminum composite plate is used as the negative tab 111, in which the pure copper part is packaged inside the single cell 11, and the pure aluminum part is used as the lead-out end of the negative tab 111, so that the negative tab 111 and the positive tab 113 are made of the same pure aluminum material , can facilitate laser welding.

或者,作为非功率型电池模组,也可以采用在正极耳113的表面上超声波焊接一层薄的铜箔作为转接面/焊接周转面112,或者采用铜铝复合板作为正极耳113,其中纯铝部分被封装在单体电芯11的内部,纯铜部分作为正极耳113的引出端,如此负极耳111和正极耳113都是相同的纯铜材质,便于钎焊焊接。Or, as a non-power battery module, it is also possible to ultrasonically weld a thin layer of copper foil on the surface of the positive tab 113 as the transfer surface/welding turnover surface 112, or to use a copper-aluminum composite plate as the positive tab 113, wherein The pure aluminum part is packaged inside the single cell 11, and the pure copper part is used as the lead-out end of the positive tab 113, so the negative tab 111 and the positive tab 113 are made of the same pure copper material, which is convenient for brazing.

导热片12的结构示意图见图7b。导热片12采用纯铜或纯铝等高导热金属板材机加工成型。导热片12的一端设有卡口121,该卡口121用于与隔热片13连接。导热片12的大面125作为与单体电芯11的大面接触的传热面。导热片12的底部折弯成翻边124,以作为导热片12向下进行热量传递的传热面。在电池模组装配完后,其底部会另设一块冷板以与导热片12的翻边124接触由此进行热交换。在翻边124上冲压了一系列的加强筋122以保证导热片12的整体刚度,同时在翻边124上也冲压了多个凹口123,至多与凹口123数量相当的绑带4沿着这些凹口123横穿过电芯单元组并与两侧侧板2焊接连接。由于凹口123的作用,绑带4能嵌在凹口123内,这样作为传热面的翻边124不与绑带4产生干涉。A schematic structural diagram of the heat conducting sheet 12 is shown in FIG. 7b. The heat conduction sheet 12 is machined and formed by high heat conduction metal plates such as pure copper or pure aluminum. One end of the heat conducting sheet 12 is provided with a bayonet 121 for connecting with the heat insulating sheet 13 . The large surface 125 of the heat conducting sheet 12 serves as a heat transfer surface in contact with the large surface of the single cell 11 . The bottom of the heat conduction sheet 12 is bent into a flange 124 to serve as a heat transfer surface for the heat conduction sheet 12 to transmit heat downward. After the battery module is assembled, another cold plate is provided at the bottom thereof to contact the flange 124 of the heat conducting sheet 12 for heat exchange. A series of reinforcing ribs 122 are punched on the flange 124 to ensure the overall rigidity of the heat conducting sheet 12, and a plurality of notches 123 are also stamped on the flange 124, at most the number of straps 4 corresponding to the number of notches 123 is along the These notches 123 cross the cell unit group and are welded to the side plates 2 on both sides. Due to the effect of the notch 123 , the strap 4 can be embedded in the notch 123 , so that the flange 124 as the heat transfer surface does not interfere with the strap 4 .

图7c为隔热片13的结构示意图。该隔热片13由绝热防火材料制成,可以采用PI、PA、PE、POM、云母等材料。隔热片13的大面132作为隔离面避免单体电芯11之间的热量传递。隔热片13的一端上设有卡扣131,以与导热片12上的卡口121固定。隔热片13的另一端上设有卡口133,这些卡口133与之前介绍的线束板7上的卡扣76互锁连接,使得线束板7与电芯单元固定,提高电池模组的组装效率。应该知道的是,当线束板7安装在电芯单元的前后两端上时,隔热片13的卡口133也应对称地设置在两端上。这里的卡口133——卡扣76连接是一种实用可靠的连接方案。结合图6b,卡口133可以弯成直角的U字形,而卡扣76为圆柱形,其中间设有圆周槽,当卡扣76穿入卡口133后,卡口133被限制在圆周槽内,从而完成连接。这种连接方便实施而且可靠,而且也可以拆开重复使用。卡口133、121可以形成于隔热片13的两端上(如图7c所示)以与线束板7连接,或者形成于导热片12的一端上(如图7b所示)以与隔热片13连接。卡扣131、76可以形成于隔热片13的一端上(如图7c所示)以与导热片12连接,或者形成于线束板7的第一面77上(如图4b所示)。FIG. 7c is a schematic structural diagram of the heat insulating sheet 13 . The heat insulating sheet 13 is made of heat insulating and fireproof material, such as PI, PA, PE, POM, mica and other materials can be used. The large surface 132 of the heat insulating sheet 13 serves as an isolation surface to avoid heat transfer between the single cells 11 . One end of the heat insulating sheet 13 is provided with a buckle 131 for fixing with the bayonet socket 121 on the heat conducting sheet 12 . The other end of the heat shield 13 is provided with a bayonet 133, which is interlocked with the buckle 76 on the wire harness plate 7 introduced earlier, so that the wire harness plate 7 and the battery unit are fixed, improving the assembly of the battery module. efficiency. It should be known that when the wire harness plate 7 is installed on the front and rear ends of the battery unit, the bayonets 133 of the heat insulating sheet 13 should also be symmetrically arranged on the two ends. Here, the bayonet 133—the buckle 76 connection is a practical and reliable connection scheme. Referring to Figure 6b, the bayonet 133 can be bent into a right-angled U-shape, and the buckle 76 is cylindrical with a circumferential groove in the middle. When the buckle 76 penetrates into the bayonet 133, the bayonet 133 is restricted in the circumferential groove , thus completing the connection. This connection is convenient and reliable, and can be disassembled and reused. Bayonets 133, 121 can be formed on both ends of the heat insulating sheet 13 (as shown in Figure 7c) to connect with the wiring harness plate 7, or formed on one end of the heat conducting sheet 12 (as shown in Figure 7b) to insulate from the heat Sheet 13 is connected. The buckles 131 and 76 can be formed on one end of the heat insulating sheet 13 (as shown in FIG. 7c ) to connect with the heat conducting sheet 12 , or formed on the first surface 77 of the wire harness plate 7 (as shown in FIG. 4b ).

当单体电芯11、导热片12和隔热片13组成电芯单元后,可以将多个电芯单元以串并联的方式进行排布。在如图4a、5所示的电池模组中,以正、负极耳113、111分开布置在单体电芯11的两端为例,该电池模组中有12个电芯单元,其中每4个电芯单元的相同极耳排布在同一端,这4个电芯单元为并联连接,并且构成一个电芯单元组,因此该电池模组内有第一电芯单元组、第二电芯单元组和第三电芯单元组。再将这三组电芯单元组串联连接,即第一电芯单元组与第二电芯单元组的相同电极不在同一端,第二电芯单元组与第三电芯单元组的相同电极不在同一端。例如,可结合图4a,从右起将看到的是,第一电芯单元组的正极、第二电芯单元组的负极、以及第三电芯单元组的正极。在图中所示的线束板7上,预集成的跨接片8横跨第一电芯单元组、第二电芯单元组即总共八个电芯单元所在的位置,而在看不到的另一端的线束板7上,预集成的跨接片8将横跨第二电芯单元组、第三电芯单元组即总共也是八个电芯单元所在的位置。与此同时,在线束板7上相对于跨接片8的对角位置上,预集成的是整个电池模组的输出端9。或者,能想得到的是,也可以在该位置上使用预集成的另一块跨接片,即在如图所示的线束板7中,第二跨接片横跨第三电芯单元组即四个电芯单元的正极耳113所覆盖的连接端71的区域,在看不到的另一端的线束板上,第二跨接片横跨第一电芯单元组即四个电芯单元的负极耳111所覆盖的连接端71的区域,这些第二跨接片再分别与各输出端连接。在如图所示的线束板7中,该输出端9为正极输出端,而在对面端的线束板(未示出,但可以想像得到)上,输出端为负极输出端。After the single cell 11 , the heat conducting sheet 12 and the heat insulating sheet 13 form a cell unit, multiple cell units can be arranged in series and parallel. In the battery module shown in Figures 4a and 5, the positive and negative tabs 113, 111 are separately arranged at both ends of the single battery cell 11 as an example. There are 12 battery cells in the battery module, and each The same tabs of the 4 battery cells are arranged at the same end. These 4 battery cells are connected in parallel and form a battery unit group. Therefore, the battery module has a first battery unit group, a second battery core unit group and the third battery cell unit group. Then connect these three sets of battery unit groups in series, that is, the same electrodes of the first battery unit group and the second battery unit group are not at the same end, and the same electrodes of the second battery unit group and the third battery unit group are not at the same end. same end. For example, referring to FIG. 4 a , it will be seen from the right that the positive pole of the first battery unit group, the negative pole of the second battery unit group, and the positive pole of the third battery unit group. On the wiring harness board 7 shown in the figure, the pre-integrated jumper 8 spans the position where the first cell unit group and the second cell unit group, that is, a total of eight cell units, are located. On the wiring harness plate 7 at the other end, the pre-integrated jumper 8 will span the position where the second battery unit group and the third battery unit group are located, that is, a total of eight battery units. At the same time, the output end 9 of the entire battery module is pre-integrated at a diagonal position on the wiring harness plate 7 relative to the jumper 8 . Or, it is conceivable that another pre-integrated jumper can also be used at this position, that is, in the wiring harness plate 7 as shown in the figure, the second jumper straddles the third cell unit group, that is, four In the area of the connection end 71 covered by the positive ear 113 of the first cell unit, on the harness plate at the other end that cannot be seen, the second jumper spans the negative electrodes of the first cell unit group, that is, the four cell units In the area of the connection end 71 covered by the ear 111, these second jumper pieces are respectively connected to each output end. In the harness plate 7 as shown, this output 9 is a positive output, while on the harness plate (not shown but conceivable) at the opposite end, the output is a negative output.

可以想得到的是,还可以根据设计需求以其它排布方式排布电芯单元,线束板7的电连接部分、结构、以及预接跨接片8和输出端9的布置也会相应地发生改变。本申请的电池模组的电芯单元排布方式不限于上述方式。It is conceivable that the cell units can also be arranged in other arrangements according to the design requirements, and the electrical connection part and structure of the wiring harness board 7, as well as the layout of the pre-connected jumper 8 and the output terminal 9 will also change accordingly. . The arrangement of the cell units of the battery module of the present application is not limited to the above-mentioned manner.

当线束板7与这12个电芯单元固定后,可在线束板7外装上电气绝缘的隔离板6,输出端9从端口63引出。在绝缘盒5内侧先安装好采样板15,再将绝缘盒5固定到隔离板6上。然后装上挡板3于最外面,并且挡板3与两个侧板2焊接连接。将绑带4从底部穿过,并与侧板2焊接连接,由此框架结构形成。最后接通采样线束,将输出极保护盖14扣置于隔离板6上,完成电池模组装配。After the wiring harness plate 7 is fixed to the 12 battery cells, an electrically insulating isolation plate 6 can be mounted on the outside of the wiring harness plate 7, and the output terminal 9 is drawn out from the port 63. Install the sampling plate 15 inside the insulating box 5 first, and then fix the insulating box 5 on the insulating plate 6 . Then install the baffle plate 3 on the outermost side, and the baffle plate 3 is welded to the two side plates 2 . The strap 4 is passed through from the bottom, and is welded to the side plate 2, so that the frame structure is formed. Finally, the sampling wiring harness is connected, and the output pole protection cover 14 is buckled on the isolation plate 6 to complete the assembly of the battery module.

为了方便介绍,本申请中提到的“侧”、“侧板”、“两侧”等方位术语指的是参照于附图所示的电池模组的左右(或横向)方向,而“端”、“两端”、“前端”、“后端”等方位术语指的是电池模组的前后(或轴向)方向。另外,“顶部”、“底部”等方位术语指的是电池模组的上下方向。但是,上述方向或方位术语仅用来便于描述,本领域技术人员能够想得到的是,对于电池模组的描述可以不限于上述方向或方位术语。在三维空间内,这些方向或方位术语可以发生变化。For the convenience of introduction, the directional terms such as "side", "side panel" and "both sides" mentioned in this application refer to the left and right (or transverse) directions of the battery module shown in the drawings, while "end ", "both ends", "front end", "rear end" and other orientation terms refer to the front and rear (or axial) directions of the battery module. In addition, orientation terms such as "top" and "bottom" refer to the up-down direction of the battery module. However, the above terms of direction or orientation are only used for convenience of description, and those skilled in the art can imagine that the description of the battery module may not be limited to the above terms of direction or orientation. In three-dimensional space, these directional or orientation terms can vary.

虽然已详细地示出并描述了本发明的具体实施例以说明本发明的原理,但应理解的是,本发明可以其它方式实施而不脱离这样的原理。While specific embodiments of the invention have been shown and described in detail to illustrate the principles of the invention, it should be understood that the invention may be embodied in other ways without departing from such principles.

Claims (12)

1. a kind of battery modules, it includes frame structure, and multiple battery core units, its feature are disposed with the frame structure It is:Each battery core unit includes single battery core(11), conducting strip(12)And heat shield(13), the single battery core(11)Tool There is the anode ear at least one end(113)And negative electrode lug(111), the conducting strip(12)Side set monomer electricity Core(11)To conduct battery core heat, the conducting strip(12)Opposite side set the heat shield(13)For avoiding the adjacent electricity The single battery core of core unit(11)Between heat transfer.
2. battery modules according to claim 1, it is characterized in that:The battery modules also include at least one block wire harness plate (7), the wire harness plate(7)It is arranged on the positive and negative lug(113、111)The vicinity of position is concatenated or simultaneously with receiving The described positive and negative lug of the multiple battery core unit of townhouse row(113、111), the wire harness plate(7)The connection of upper also pre-integrated The positive and negative lug of the multiple battery core unit(113、111)Jumper(8)With as the multiple battery core unit export it is defeated Go out end(9).
3. battery modules according to claim 2, it is characterized in that:The wire harness plate(7)With facing the multiple battery core First face of unit(77)With away from first face(77)The second face(78), second face(78)It is upper to have for described Single battery core(11)Positive and negative lug(113、111)The connection end of electrical connection(71), the pre-integration jumper(8)And institute State output end(9)Respectively with the connection end(71)Connection, wherein the jumper(8)Across a number of battery core unit Lug(113、111)The connection end for being connected(71)Region.
4. battery modules according to claim 2, it is characterized in that:The heat shield(13)In the battery core unit at least One lug end is provided with and the wire harness plate(7)First fixing structure for buckle of connection;The heat shield(13)In another pole Ear end is provided with and the conducting strip(12)Second fixing structure for buckle of connection.
5. battery modules according to claim 2, it is characterized in that:The frame structure includes baffle plate(3), the baffle plate (3)Inside it is provided with insulation booth(5), the wire harness plate(7)Outside be provided with division board(6), the insulation booth(5)With the division board (6)Between be provided with pre-integrated in the insulation booth(5)In sampling plate, for monitoring the working condition of the battery modules.
6. battery modules according to claim 1, it is characterized in that:The frame structure is included relative to the multiple battery core Unit is arranged in the side plate on left and right directions both sides(2), be arranged on fore-and-aft direction two ends relative to the multiple battery core unit Baffle plate(3), upper lid(1)With the bandage positioned at the multiple battery core unit bottom(4), the side plate(2)With the baffle plate(3) Between to be welded to connect, the side plate(2)With the upper lid(1)Between to be welded to connect, the side plate(2)With the bandage (4)Between to be welded to connect.
7. battery modules according to claim 6, it is characterized in that:At least one piece baffle plate(3)With the battery core unit Between be provided with thermal insulation board(10).
8. battery modules according to claim 1, it is characterized in that:The conducting strip(12)It is additionally provided with flange(124)To make It is heat-transfer area, the flange(124)Outside is provided with a number of recess(123), the battery modules are also including being not more than Recess(123)The bandage of quantity(4), the bandage(4)The battery core unit is passed across, and is embedded in leading for each battery core unit Backing(12)Flange(124)Recess(123)It is interior and be connected with the frame structure.
9. battery modules according to claim 1, it is characterized in that:The single battery core(11)Anode ear(113)With it is negative Lug(111)With identical material.
10. battery modules according to claim 9, it is characterized in that:The single battery core(11)Anode ear(113)Have First material, its negative electrode lug(111)With the second material, in the anode ear(113)Or negative electrode lug(111)Surface on also cover There is turnover face(112), the turnover face(112)It is the anode ear(113)The thin layer of second material on surface or The negative electrode lug(111)The thin layer of first material on surface.
11. battery modules according to claim 9, it is characterized in that:The single battery core(11)Anode ear(113)With it is negative Lug(111)One of be the composite plate with the first material and the second material, the portion of pure first material of the composite plate Divide and be encapsulated in the single battery core(11)Inside, the part of pure second material of the composite plate as lug exit, The anode ear(113)And negative electrode lug(111)The other of have the second material.
12. a kind of new-energy automobiles, it is characterized in that including according to any one of claim 1-11 described battery modules.
CN201610861789.9A 2016-09-29 2016-09-29 Battery module and new energy automobile Pending CN106803608A (en)

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