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CN106802340B - Wireless measurement device and method for simulation experiment of similar materials in mining - Google Patents

Wireless measurement device and method for simulation experiment of similar materials in mining Download PDF

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CN106802340B
CN106802340B CN201710080963.0A CN201710080963A CN106802340B CN 106802340 B CN106802340 B CN 106802340B CN 201710080963 A CN201710080963 A CN 201710080963A CN 106802340 B CN106802340 B CN 106802340B
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sensor
bearing plate
wireless
mining
signal
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CN106802340A (en
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张艳丽
伍永平
武会杰
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Xian University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges

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Abstract

The sensor (7) comprises an elastic element (14) and a deformation detection element (15), the elastic element (14) is in close contact with an upper bearing plate (4) and a lower bearing plate (6), the deformation detection element (15) is used for detecting deformation of the elastic element (14), the upper bearing plate (4) and the lower bearing plate (6) are positioned with the elastic element (14) through connecting bolts (2) respectively, so that load applied to the upper bearing plate (4) acts on the elastic element (14), the deformation detection element (15) generates a measurement signal, a data acquisition module (8) is connected with the sensor (7) to acquire the measurement signal, a wireless communication module (9) with an antenna (1) is connected with the data acquisition module (8) to wirelessly transmit the measurement signal, and the antenna (1) extends out from between the upper bearing plate (4) and a protective shell (10).

Description

用于矿山开采相似材料模拟实验的无线测量装置及方法Wireless measurement device and method for simulation experiment of similar materials in mining

技术领域technical field

本发明涉及相似材料模拟领域,特别是一种用于矿山开采相似材料模拟实验的无线测量装置及其测量方法。The invention relates to the field of simulation of similar materials, in particular to a wireless measurement device and a measurement method for simulation experiments of similar materials in mining.

背景技术Background technique

相似材料模拟实验广泛应用于采矿工程领域,实验过程中,如何采用先进的测试方法获取真实可靠的实验数据是实验成功与否的关键所在,实时监测回采工作面前后方、回采工作面下方以及回采工作面后方煤体中的压力分布规律,可对现场工作面来压强度和来压步距作以预测,为支架选型等提供科学依据。目前,在相似材料模拟实验中,用于监测煤层覆岩压力测试的传感器多为尺寸相对较大的有线传感器,同时,外部配备数据采集仪及软件,整个系统较为复杂,给实验带来诸多不便,为了克服现有测力系统的不足,研制了一种尺寸较小的无线测力传感器。Similar material simulation experiments are widely used in the field of mining engineering. During the experiment, how to use advanced testing methods to obtain real and reliable experimental data is the key to the success of the experiment. Real-time monitoring of the front and back of the mining work, the bottom of the mining work face and the mining work The pressure distribution law in the coal body behind the face can be used to predict the pressure force and step distance of the on-site working face, and provide a scientific basis for the selection of supports. At present, in similar material simulation experiments, the sensors used to monitor the coal seam overlying rock pressure test are mostly wired sensors with relatively large sizes. At the same time, the external data acquisition instrument and software are equipped, and the whole system is relatively complicated, which brings a lot of inconvenience to the experiment. , in order to overcome the deficiencies of the existing force-measuring system, a wireless force-measuring sensor with smaller size has been developed.

专利文献CN104614103 A公开的一种无线无源预应力传感器,用于检测建筑结构中钢筋预应力变化的信息,由射频模块、电源模块、数据模块和调制模块组成;信号由外部设备发射,经由射频模块到达传感器,经过电源模块处理成为稳定电压为整个传感器供电,数据模块将采集到的模拟信号转化为数字信号,并经调制模块将数据调制到射频信号上,由外部设备解调获取。该专利实现以无线无源的轻便方式对建筑的健康性进行定期或者长期的检测,但该专利没有上下承载板,无法精确测量承受的载荷,且无线信号微弱,实用性差,该专利的可操作性比较差,无法得知设在建筑结构内的工作状态、信号是否正常等。Patent document CN104614103 A discloses a wireless passive prestress sensor, which is used to detect information on steel bar prestress changes in building structures, and is composed of a radio frequency module, a power supply module, a data module and a modulation module; The module reaches the sensor and is processed by the power module to become a stable voltage to supply power to the entire sensor. The data module converts the collected analog signal into a digital signal, and the data is modulated onto the radio frequency signal by the modulation module, which is demodulated by an external device. This patent realizes the regular or long-term detection of the health of the building in a wireless, passive and portable way. However, the patent does not have upper and lower bearing plates, so the load cannot be accurately measured, and the wireless signal is weak, so the practicability is poor. The operability of the patent The performance is relatively poor, and it is impossible to know the working status of the building structure, whether the signal is normal, etc.

专利文献CN106128259 A公开的一种相似材料模拟断层试验装置包括框架,所述框架包括上横梁、下横梁和侧柱,所述下横梁上安装夹板,所述夹板可以在下横梁上滑动并可在下横梁上固定,所述夹板铰接转动板,所述转动板中央设置长槽,所述长槽中安装可沿长槽滑动的T型板,所述T型板包括间隔板和限位板,所述上横梁下方固定设置两条横梁支撑梁,所述侧柱内侧固定设置两条侧柱支撑梁,所述上横梁下方竖直安装加压系统,所述两侧柱内侧横向安装加压系统,所述左右两侧柱内侧分别设置挡板支撑板,所述挡板支撑板可活动的安装在上下横梁上并可沿上下横梁左右滑动,所述左右两挡板支撑板之间安装挡板,所述挡板可相对于两挡板支撑板左右滑动;所述加压系统包括下压装置、两个上顶装置、托架、加压垫板、压力传感器和处理器,所述托架包括底板和与底板固定连接的两个侧翼,所述下压装置的活塞杆向下顶在托架的底板上,上顶装置的活塞杆向上顶在托架的侧翼下方,托架下方设置加压垫板,加压垫板和托架之间设置压力传感器,所述压力传感器连接处理器,所述下压装置和上顶装置连接处理器;竖直安装的加压系统的下压装置的缸筒固定安装在上横梁上,上顶装置的缸筒固定安装在横梁支撑梁上,横向安装的加压系统的下压装置的缸筒固定安装在侧柱上,两个上顶装置的缸筒固定安装在两侧柱支撑梁上。该专利施加的实际压力与理论压力接近,实验的测量结果精准,但该专利结构复杂,无法便携地获得检测信号,且无线信号微弱,实用性差,该专利的可操作性比较差,无法得知设在建筑结构内的工作状态、信号是否正常等。Patent document CN106128259 A discloses a similar material simulated fault test device comprising a frame, the frame includes an upper crossbeam, a lower crossbeam and side columns, a splint is installed on the lower crossbeam, the splint can slide on the lower crossbeam and can be placed on the lower crossbeam fixed on the top, the splint is hinged to the rotating plate, and a long groove is arranged in the center of the rotating plate, and a T-shaped plate that can slide along the long groove is installed in the long groove, and the T-shaped plate includes a spacer plate and a limiting plate. Two beam support beams are fixedly installed under the upper beam, and two side column support beams are fixedly installed inside the side columns, a pressurization system is installed vertically under the upper beam, and a pressurization system is installed horizontally inside the columns on both sides. The left and right sides of the columns are provided with baffle support plates respectively. The baffle support plates are movably installed on the upper and lower beams and can slide left and right along the upper and lower beams. A baffle plate is installed between the left and right two baffle support plates. The baffle plate can slide left and right relative to the two baffle plate support plates; the pressurization system includes a pressing device, two upper devices, a bracket, a pressure pad, a pressure sensor and a processor, and the bracket includes a bottom plate and the two side wings fixedly connected with the bottom plate, the piston rod of the pressing device pushes downwards against the bottom plate of the bracket, the piston rod of the upward pushing device pushes upwards under the side wings of the bracket, and a pressure pad is arranged under the bracket A pressure sensor is arranged between the plate, the press pad and the bracket, the pressure sensor is connected to the processor, and the press-down device and the top-up device are connected to the processor; the cylinder of the press-down device of the vertically installed pressurization system Fixedly installed on the upper beam, the cylinder of the jacking device is fixed on the beam support beam, the cylinder of the pressing device of the horizontally installed pressurization system is fixed on the side column, and the cylinders of the two jacking devices are fixed Installed on both side column support beams. The actual pressure applied by the patent is close to the theoretical pressure, and the experimental measurement results are accurate, but the structure of the patent is complex, and the detection signal cannot be obtained portablely, and the wireless signal is weak, so the practicability is poor. The operability of the patent is relatively poor, and it is impossible to know The working status and whether the signal is normal in the building structure, etc.

专利文献CN103399505 A公开的一种相似材料模型强度监控设备,该相似材料模型强度监控设备所需测试模块包括单片机AT89C52、蜂鸣器BUZ1、温度传感器DS18B20、液晶显示器AMPIRE128X64及湿度传感器SHT11,所述的单片机AT89C52共39个引脚,XTAL1引脚和XTAL2引脚分别通过导线接到11.0592Mhz的晶体振荡器X1两端,并分别串连电容C1及电容C2后共接地,构成并联振荡电路,其中电容C1和电容C2为30uf的瓷片电容,是为顺利起振设置;单片机RST引脚为复位信号端,连接10KΩ的电阻R2后接入地端,此处保持0信号即可使单片机正常工作;单片机AT89C52的RST引脚通过电解电容C3与蜂鸣器BUZ1的一端相连,蜂鸣器另一端连接NPN型三极管Q1的集电极,三极管Q1的射极接地,基极连接电阻R3后接入单片机的P2.3口,所述蜂鸣器BUZ1用于湿度到阈值时报警使用;温度传感器包括VCC、DQ及GND三个引脚,VCC端为电源端,接入5V电源,同时VCC引脚通过连接4.7KΩ上拉电阻R1后接入DQ引脚,数据引脚DQ端另接单片机P2.0端口,GND端为接地端,直接接地;液晶显示器AMPIRE128X64共18个引脚,其中RST引脚、RS引脚及VCC端一同接入外置的5V电源,液晶显示器AMPIRE128X64需要两根线进行串行控制,E端接入单片机P2.2端口,R/W端接入单片机的P2.1端口;湿度传感器SHT11的SCK端口接入单片机P3.6端口,DATA数据端接入单片机P3.7端口;S1-S4为4个按键,分别执行+1、-1、移位和恢复原值功能,按键S1通过上拉电阻R4与单片机的P0.0端口相连接,按键S2通过上拉电阻R5与单片机的P0.1端口相连接,按键S3通过上拉电阻R6与单片机的P0.2端口相连通,按键S4通过上拉电阻R7与单片机的P0.3端口相连通。该专利能够实现对模型的晾晒天数进行准确的控制,但该专利没有上下承载板,无法精确测量承受的载荷,且无线信号微弱,实用性差,该专利的可操作性比较差,无法得知设在建筑结构内的工作状态、信号是否正常等。Patent document CN103399505 A discloses a similar material model strength monitoring device. The test modules required by the similar material model strength monitoring device include a single-chip microcomputer AT89C52, a buzzer BUZ1, a temperature sensor DS18B20, a liquid crystal display AMPIRE128X64 and a humidity sensor SHT11. MCU AT89C52 has a total of 39 pins, XTAL1 pin and XTAL2 pin are respectively connected to the two ends of the 11.0592Mhz crystal oscillator X1 through wires, and capacitor C1 and capacitor C2 are connected in series and then common ground to form a parallel oscillation circuit. C1 and capacitor C2 are ceramic capacitors of 30uf, which are set for smooth start-up; the RST pin of the single-chip microcomputer is the reset signal terminal, connect the 10KΩ resistor R2 and then connect to the ground terminal, and keep the 0 signal here to make the single-chip microcomputer work normally; The RST pin of the microcontroller AT89C52 is connected to one end of the buzzer BUZ1 through the electrolytic capacitor C3, the other end of the buzzer is connected to the collector of the NPN transistor Q1, the emitter of the transistor Q1 is grounded, and the base is connected to the resistor R3 and connected to the microcontroller. P2.3 port, the buzzer BUZ1 is used to alarm when the humidity reaches the threshold; the temperature sensor includes three pins VCC, DQ and GND, the VCC terminal is the power supply terminal, connected to the 5V power supply, and the VCC pin is connected to The 4.7KΩ pull-up resistor R1 is connected to the DQ pin, and the DQ end of the data pin is connected to the P2.0 port of the single-chip microcomputer. The pin and the VCC terminal are connected to an external 5V power supply together. The LCD monitor AMPIRE128X64 needs two wires for serial control. The E terminal is connected to the P2.2 port of the microcontroller, and the R/W terminal is connected to the P2.1 port of the microcontroller; The SCK port of the sensor SHT11 is connected to the P3.6 port of the single-chip microcomputer, and the DATA data terminal is connected to the P3.7 port of the single-chip microcomputer; S1-S4 are 4 buttons, which perform the functions of +1, -1, shift and restore the original value respectively, and the button S1 Connect the P0.0 port of the microcontroller through the pull-up resistor R4, connect the button S2 with the P0.1 port of the microcontroller through the pull-up resistor R5, connect the button S3 with the P0.2 port of the microcontroller through the pull-up resistor R6, and press the button S4 communicates with the P0.3 port of the microcontroller through the pull-up resistor R7. This patent can realize accurate control of the number of drying days of the model, but the patent does not have upper and lower bearing plates, so the load it bears cannot be accurately measured, and the wireless signal is weak, so the practicability is poor. The operability of the patent is relatively poor, and it is impossible to know the design The working status in the building structure, whether the signal is normal, etc.

在背景技术部分中公开的上述信息仅仅用于增强对本发明背景的理解,因此可能包含不构成在本国中本领域普通技术人员公知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art.

发明内容Contents of the invention

鉴于上述问题,本发明的目的在于提供一种用于矿山开采相似材料模拟实验的无线测量装置及其测量方法,无线测量装置无需每次实验前进行标定,传感器尺寸相对较小,与相似材料能够实现较好的耦合,减少了模型内部测试元件对实验结果的影响,传感器线性度好,测量精度高,测量数据真实可靠,减少了外部采集仪及连接线,系统结构简单,降低了设备故障。In view of the above problems, the object of the present invention is to provide a wireless measuring device and a measuring method thereof for simulation experiments of similar materials in mining. The wireless measuring device does not need to be calibrated before each experiment, and the size of the sensor is relatively small. It achieves better coupling, reduces the influence of the internal test components of the model on the experimental results, the sensor has good linearity, high measurement accuracy, and the measurement data is true and reliable, reducing external acquisition instruments and connecting lines, the system structure is simple, and equipment failures are reduced.

本发明的目的是通过以下技术方案予以实现。The purpose of the present invention is to be achieved through the following technical solutions.

本发明的一个方面,一种用于矿山开采相似材料模拟实验的无线测量装置包括用于承载相似材料模型重量的上承载板、下承载板和设在所述上承载板和下承载板之间的保护壳,所述下承载板提供平整的承载表面,所述保护壳内设有传感器、数据采集模块和无线通信模块,所述传感器包括与所述上承载板和下承载板紧密接触的弹性元件和检测所述弹性元件变形的变形检测元件,所述上承载板和下承载板分别通过连接螺栓与所述弹性元件定位使得施加在所述上承载板上的载荷作用于弹性元件,所述变形检测元件生成测量信号,数据采集模块连接所述传感器以采集所述测量信号,带有天线的无线通信模块连接所述数据采集模块以无线传输测量信号,所述天线从上承载板和保护壳之间伸出,用于指示通信是否正常的信号指示灯连接所述无线通信模块,用于复位的复位按钮和用于开关的开关按钮电连接传感器,所述信号指示灯、复位按钮和开关按钮设在保护壳一侧。In one aspect of the present invention, a wireless measuring device used for simulation experiments of similar materials in mining includes an upper bearing plate for carrying the weight of a similar material model, a lower bearing plate, and a The protective shell, the lower bearing plate provides a flat bearing surface, the protective shell is provided with a sensor, a data acquisition module and a wireless communication module, and the sensor includes an elastic material that is in close contact with the upper bearing plate and the lower bearing plate. element and a deformation detection element for detecting the deformation of the elastic element, the upper bearing plate and the lower bearing plate are respectively positioned with the elastic element through connecting bolts so that the load applied on the upper bearing plate acts on the elastic element, the The deformation detection element generates a measurement signal, the data acquisition module is connected to the sensor to collect the measurement signal, and the wireless communication module with an antenna is connected to the data acquisition module to wirelessly transmit the measurement signal. The signal indicator light used to indicate whether the communication is normal is connected to the wireless communication module, the reset button used for resetting and the switch button used for switching are electrically connected to the sensor, the signal indicator light, the reset button and the switch button Located on the side of the case.

优选地,所述保护壳内设有可充电电池,所述可充电电池电连接传感器、数据采集模块和无线通信模块。Preferably, a rechargeable battery is provided in the protective case, and the rechargeable battery is electrically connected to the sensor, the data acquisition module and the wireless communication module.

优选地,保护壳的一侧设有充电插座,所述充电插座电连接所述可充电电池。Preferably, a charging socket is provided on one side of the protective case, and the charging socket is electrically connected to the rechargeable battery.

优选地,所述弹性元件为铝合金板,所述变形检测元件为电桥式力敏传感器,所述电桥式力敏传感器包括分设在上承载板和弹性元件之间的第一半桥电阻应变计和设在弹性元件和下承载板之间的第二半桥电阻应变计。Preferably, the elastic element is an aluminum alloy plate, the deformation detection element is a bridge type force sensitive sensor, and the bridge type force sensitive sensor includes a first half-bridge resistor arranged between the upper bearing plate and the elastic element A strain gauge and a second half-bridge resistance strain gauge arranged between the elastic element and the lower bearing plate.

优选地,所述铝合金板的宽度不大于所述上承载板的宽度,所述铝合金板的宽度小于所述上承载板的长度,第一半桥电阻应变计和第二半桥电阻应变计为45度丝栅的半桥电阻应变计,所述电桥式力敏传感器的输出灵敏度为2.0mV/V,综合精度优于0.05%F.S。Preferably, the width of the aluminum alloy plate is not greater than the width of the upper bearing plate, the width of the aluminum alloy plate is smaller than the length of the upper bearing plate, the first half-bridge resistance strain gauge and the second half-bridge resistance strain gauge Calculated as a half-bridge resistance strain gauge with a 45-degree wire grid, the output sensitivity of the bridge-type force-sensitive sensor is 2.0mV/V, and the comprehensive accuracy is better than 0.05% F.S.

优选地,所述数据采集模块包括用于将测量信号由模拟信号转换为数字信号的A/D转换芯片和用于信号处理的单片机,所述数据采集模块的显示分辨率为0.01kg,采样速率为5次/s。Preferably, the data acquisition module includes an A/D conversion chip for converting the measurement signal from an analog signal to a digital signal and a single-chip microcomputer for signal processing, the display resolution of the data acquisition module is 0.01kg, and the sampling rate 5 times/s.

优选地,所述无线通信模块包括2.4G无线通信单元和USB通信接口,所述USB通信接口布置在保护壳一侧。Preferably, the wireless communication module includes a 2.4G wireless communication unit and a USB communication interface, and the USB communication interface is arranged on one side of the protective case.

优选地,所述无线测量装置的外部尺寸为长宽高为200mm×30mm×40mm,量程为100kg。Preferably, the external dimensions of the wireless measuring device are 200 mm x 30 mm x 40 mm in length, width and height, and the measuring range is 100 kg.

优选地,所述上承载板和下承载板均由厚度为9mm的钢板制成,所述可充电电池为7.4V/1000mAh锂离子电池,所述数据采集模块包括存储器,所述存储器包括一个或多个只读存储器ROM、随机存取存储器RAM、快闪存储器或电子可擦除可编程只读存储器EEPROM。Preferably, both the upper load plate and the lower load plate are made of steel plates with a thickness of 9 mm, the rechargeable battery is a 7.4V/1000mAh lithium-ion battery, and the data acquisition module includes a memory, which includes one or Multiple read only memory ROM, random access memory RAM, flash memory or electronically erasable programmable read only memory EEPROM.

本发明的另一个方面,一种利用所述的用于矿山开采相似材料模拟实验的无线测量装置的测量方法步骤包括:Another aspect of the present invention, a kind of measuring method step that utilizes described wireless measuring device for the simulation experiment of mining similar material comprises:

第一步骤中:将所述无线测量装置的下承载板放置在平整承载表面上,相似材料模型铺设在上承载板上。In the first step: the lower bearing plate of the wireless measuring device is placed on a flat bearing surface, and the similar material model is laid on the upper bearing plate.

第二步骤中:按开关按钮启动传感器,所述传感器基于变形生成测量信号,数据采集模块采集所述测量信号,无线通信模块无线传输测量信号。In the second step: press the switch button to start the sensor, the sensor generates a measurement signal based on the deformation, the data acquisition module collects the measurement signal, and the wireless communication module wirelessly transmits the measurement signal.

第三步骤中:计算机接收并解析测量信号,生成所述测量信号的表格显示图、曲线显示图、数据保存和/或历史数据回放。In the third step: the computer receives and analyzes the measurement signal, generates a table display diagram, a curve display diagram, data storage and/or historical data playback of the measurement signal.

上述说明仅是本发明技术方案的概述,为了能够使得本发明的技术手段更加清楚明白,达到本领域技术人员可依照说明书的内容予以实施的程度,并且为了能够让本发明的上述和其它目的、特征和优点能够更明显易懂,下面以本发明的具体实施方式进行举例说明。The above description is only an overview of the technical solution of the present invention. In order to make the technical means of the present invention clearer, to the extent that those skilled in the art can implement it according to the contents of the description, and to enable the above and other purposes of the present invention, The features and advantages can be more obvious and understandable, and the specific implementation manners of the present invention are illustrated below for illustration.

附图说明Description of drawings

通过阅读下文优选的具体实施方式中的详细描述,本发明各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。说明书附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。显而易见地,下面描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。而且在整个附图中,用相同的附图标记表示相同的部件。Various other advantages and benefits of the present invention will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings in the description are for the purpose of illustrating preferred embodiments only and are not to be considered as limiting the invention. Obviously, the drawings described below are only some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts. Also throughout the drawings, the same reference numerals are used to denote the same parts.

在附图中:In the attached picture:

图1是根据本发明一个实施例的用于矿山开采相似材料模拟实验的无线测量装置的主视图;Fig. 1 is the front view of the wireless measuring device used for the simulation experiment of mining similar materials according to one embodiment of the present invention;

图2是根据本发明另一个实施例的用于矿山开采相似材料模拟实验的无线测量装置的左视图;Fig. 2 is the left side view of the wireless measuring device used for the simulation experiment of mining similar materials according to another embodiment of the present invention;

图3是根据本发明一个实施例的用于矿山开采相似材料模拟实验的无线测量装置的俯视图;Fig. 3 is a top view of a wireless measuring device for a simulation experiment of similar materials in mining according to an embodiment of the present invention;

图4是根据本发明一个实施例的用于矿山开采相似材料模拟实验的无线测量装置的截面示意图;Fig. 4 is a schematic cross-sectional view of a wireless measuring device for a simulation experiment of similar materials in mining according to an embodiment of the present invention;

图5是根据本发明一个实施例的适用用于矿山开采相似材料模拟实验的无线测量装置的测量方法的步骤示意图。Fig. 5 is a schematic diagram of steps of a measurement method of a wireless measurement device suitable for a simulation experiment of mining similar materials according to an embodiment of the present invention.

以下结合附图和实施例对本发明作进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings and embodiments.

具体实施方式Detailed ways

下面将参照附图更详细地描述本发明的具体实施例。虽然附图中显示了本发明的具体实施例,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。Specific embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although specific embodiments of the invention are shown in the drawings, it should be understood that the invention may be embodied in various forms and is not limited to the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

需要说明的是,在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可以理解,技术人员可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名词的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”或“包括”为一开放式用语,故应解释成“包含但不限定于”。说明书后续描述为实施本发明的较佳实施方式,然所述描述乃以说明书的一般原则为目的,并非用以限定本发明的范围。本发明的保护范围当视所附权利要求所界定者为准。It should be noted that certain terms are used in the specification and claims to refer to specific components. Those skilled in the art should understand that they may use different terms to refer to the same component. The specification and claims do not use differences in nouns as a way of distinguishing components, but use differences in functions of components as a criterion for distinguishing. "Includes" or "comprises" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". The subsequent description in the specification is a preferred implementation mode for implementing the present invention, but the description is for the purpose of the general principles of the specification, and is not intended to limit the scope of the present invention. The scope of protection of the present invention should be defined by the appended claims.

为便于对本发明实施例的理解,下面将结合附图以具体实施例为例做进一步的解释说明,且各个附图并不构成对本发明实施例的限定。In order to facilitate the understanding of the embodiments of the present invention, further explanations will be given below in conjunction with the accompanying drawings by taking specific embodiments as examples, and each drawing does not constitute a limitation to the embodiments of the present invention.

为了更好地理解,图1-4是根据本发明一个实施例的用于矿山开采相似材料模拟实验的无线测量装置的主视图、左视图、俯视图和截面示意图,一种用于矿山开采相似材料模拟实验的无线测量装置包括用于承载相似材料的上承载板4、提供平整承载表面的下承载板6和设在所述上承载板4和下承载板6之间的保护壳10,所述保护壳10内设有传感器7、数据采集模块8和无线通信模块9,所述传感器7包括与所述上承载板4和下承载板6紧密接触的弹性元件14和检测所述弹性元件14变形的变形检测元件15,所述上承载板4和下承载板6分别通过连接螺栓2与所述弹性元件14定位使得施加在所述上承载板4上的载荷作用于弹性元件14,所述变形检测元件15生成测量信号,数据采集模块8连接所述传感器7以采集所述测量信号,带有天线1的无线通信模块9连接所述数据采集模块8以无线传输测量信号,所述天线1从上承载板4和保护壳10之间伸出,用于指示通信是否正常的信号指示灯11连接所述无线通信模块9,用于复位的复位按钮12和用于开关的开关按钮13电连接传感器7,所述信号指示灯11、复位按钮12和开关按钮13设在保护壳10一侧。For better understanding, Fig. 1-4 is the front view, left side view, top view and schematic cross-sectional view of a wireless measuring device used for simulation experiments of mining similar materials according to an embodiment of the present invention, a kind of similar material used in mining The wireless measurement device of the simulation experiment comprises an upper bearing plate 4 for carrying similar materials, a lower bearing plate 6 providing a flat bearing surface and a protective shell 10 arranged between the upper bearing plate 4 and the lower bearing plate 6, the The protective shell 10 is provided with a sensor 7, a data acquisition module 8 and a wireless communication module 9. The sensor 7 includes an elastic element 14 that is in close contact with the upper bearing plate 4 and the lower bearing plate 6 and detects the deformation of the elastic element 14. The deformation detection element 15, the upper bearing plate 4 and the lower bearing plate 6 are respectively positioned with the elastic element 14 through the connecting bolt 2 so that the load applied on the upper bearing plate 4 acts on the elastic element 14, and the deformation The detection element 15 generates a measurement signal, the data acquisition module 8 is connected to the sensor 7 to collect the measurement signal, the wireless communication module 9 with the antenna 1 is connected to the data acquisition module 8 to transmit the measurement signal wirelessly, and the antenna 1 is connected to the sensor 7 to transmit the measurement signal wirelessly. Protrude between the upper carrier plate 4 and the protective case 10, the signal indicator light 11 for indicating whether the communication is normal is connected to the wireless communication module 9, the reset button 12 for reset and the switch button 13 for switching are electrically connected to the sensor 7. The signal indicator light 11 , the reset button 12 and the switch button 13 are arranged on one side of the protective case 10 .

在一个实施例中,用于矿山开采相似材料模拟实验的无线测量装置中,当传感器7承载时,粘贴于变形区的电阻应变计随变形而发生电阻变化,进而输出电压信号,数据采集模块8将传感器的模拟信号转换为数字信号,并进行控制及转换后经无线通信模块9与计算机测控软件进行通信,计算机测控软件对测量数据进行解析、显示及处理。内置锂电池3为传感器7及数据采集模块8、无线通信模块9提供电源。充电插座5用于电池充电用,同时,当实验过程中电池电量不足时可供交流电用。长按开关按钮13至指示灯亮后传感器即可上电工作,按复位按钮12传感器关机。信号指示灯11用于提示传感器通信正常或异常,当传感器通信正常时信号指示灯11显示为绿色,且呈闪烁状态,当传感器通信异常时信号指示灯显示为红色。In one embodiment, in the wireless measurement device used for the simulation experiment of similar materials in mining, when the sensor 7 is loaded, the resistance strain gauge pasted on the deformation area changes in resistance with deformation, and then outputs a voltage signal, and the data acquisition module 8 The analog signal of the sensor is converted into a digital signal, and after the control and conversion, the wireless communication module 9 communicates with the computer measurement and control software, and the computer measurement and control software analyzes, displays and processes the measurement data. The built-in lithium battery 3 provides power for the sensor 7, the data acquisition module 8, and the wireless communication module 9. The charging socket 5 is used for charging the battery, and at the same time, it can be used for alternating current when the battery power is insufficient during the experiment. Long press the switch button 13 until the indicator light is on, the sensor can be powered on and work, and the reset button 12 is pressed to shut down the sensor. The signal indicator light 11 is used to prompt that the sensor communication is normal or abnormal. When the sensor communication is normal, the signal indicator light 11 is displayed in green and blinking. When the sensor communication is abnormal, the signal indicator light is displayed in red.

在一个实施例中,所述保护壳10内设有可充电电池3,所述可充电电池3电连接传感器7、数据采集模块8和无线通信模块9。In one embodiment, the protective case 10 is provided with a rechargeable battery 3 , and the rechargeable battery 3 is electrically connected to the sensor 7 , the data collection module 8 and the wireless communication module 9 .

在一个实施例中,保护壳10的一侧设有充电插座5,所述充电插座5电连接所述可充电电池3。In one embodiment, a charging socket 5 is provided on one side of the protective case 10 , and the charging socket 5 is electrically connected to the rechargeable battery 3 .

在一个实施例中,所述弹性元件14为铝合金板,所述变形检测元件15为电桥式力敏传感器,所述电桥式力敏传感器包括分设在上承载板4和弹性元件14之间的第一半桥电阻应变计和设在弹性元件14和下承载板6之间的第二半桥电阻应变计。In one embodiment, the elastic element 14 is an aluminum alloy plate, the deformation detection element 15 is a bridge type force sensitive sensor, and the bridge type force sensitive sensor includes Between the first half-bridge resistance strain gauge and the second half-bridge resistance strain gauge between the elastic element 14 and the lower bearing plate 6 .

在一个实施例中,所述铝合金板的宽度不大于所述上承载板4的宽度,所述铝合金板的宽度小于所述上承载板4的长度,第一半桥电阻应变计和第二半桥电阻应变计为45度丝栅的半桥电阻应变计,所述电桥式力敏传感器的输出灵敏度为2.0mV/V,综合精度优于0.05%F.S。In one embodiment, the width of the aluminum alloy plate is not greater than the width of the upper bearing plate 4, the width of the aluminum alloy plate is smaller than the length of the upper bearing plate 4, the first half-bridge resistance strain gauge and the second The second half-bridge resistance strain gauge is a half-bridge resistance strain gauge with a wire grid of 45 degrees. The output sensitivity of the bridge type force sensitive sensor is 2.0mV/V, and the comprehensive accuracy is better than 0.05% F.S.

在一个实施例中,所述数据采集模块8包括用于将测量信号由模拟信号转换为数字信号的A/D转换芯片和用于信号处理的单片机,所述数据采集模块8的显示分辨率为0.01kg,采样速率为5次/s。In one embodiment, the data acquisition module 8 includes an A/D conversion chip for converting the measurement signal from an analog signal to a digital signal and a single-chip microcomputer for signal processing, and the display resolution of the data acquisition module 8 is 0.01kg, the sampling rate is 5 times/s.

在一个实施例中,所述无线通信模块9包括2.4G无线通信单元和USB通信接口,所述USB通信接口布置在保护壳一侧。In one embodiment, the wireless communication module 9 includes a 2.4G wireless communication unit and a USB communication interface, and the USB communication interface is arranged on one side of the protective case.

在一个实施例中,所述无线测量装置的外部尺寸为长宽高为200mm×30mm×40mm,量程为100kg。In one embodiment, the external dimensions of the wireless measuring device are 200 mm x 30 mm x 40 mm in length, width, and height, and the measuring range is 100 kg.

在一个实施例中,所述上承载板4和下承载板6均由厚度为9mm的钢板制成,所述可充电电池3为7.4V/1000mAh的锂离子电池,所述数据采集模块8包括存储器,所述存储器包括一个或多个只读存储器ROM、随机存取存储器RAM、快闪存储器或电子可擦除可编程只读存储器EEPROM。In one embodiment, the upper bearing plate 4 and the lower bearing plate 6 are made of steel plates with a thickness of 9mm, the rechargeable battery 3 is a lithium ion battery of 7.4V/1000mAh, and the data acquisition module 8 includes Memory, said memory comprising one or more of read only memory ROM, random access memory RAM, flash memory or electronically erasable programmable read only memory EEPROM.

图5为本发明的一个实施例的利用所述的用于矿山开采相似材料模拟实验的无线测量装置的测量方法的步骤示意图。Fig. 5 is a schematic diagram of the steps of the measurement method using the wireless measurement device used for the simulation experiment of mining similar materials according to an embodiment of the present invention.

如图5所示,利用所述的用于矿山开采相似材料模拟实验的无线测量装置的测量方法包括:As shown in Figure 5, the measuring method utilizing the described wireless measuring device for the simulation experiment of mining similar materials includes:

第一步骤中:将所述无线测量装置的下承载板6放置在平整承载表面上,相似材料模型铺设在上承载板4上。In the first step: the lower bearing plate 6 of the wireless measuring device is placed on a flat bearing surface, and a similar material model is laid on the upper bearing plate 4 .

第二步骤中:按开关按钮13启动传感器7,所述传感器7基于变形生成测量信号,数据采集模块8采集所述测量信号,无线通信模块9无线传输测量信号。In the second step: press the switch button 13 to start the sensor 7, the sensor 7 generates a measurement signal based on the deformation, the data acquisition module 8 collects the measurement signal, and the wireless communication module 9 wirelessly transmits the measurement signal.

第三步骤中:计算机接收并解析测量信号,生成所述测量信号的表格显示图、曲线显示图、数据保存和/或历史数据回放。In the third step: the computer receives and analyzes the measurement signal, generates a table display diagram, a curve display diagram, data storage and/or historical data playback of the measurement signal.

本发明的无线测量装置及其测量方法具有以下优势。The wireless measuring device and its measuring method of the present invention have the following advantages.

1.该无线测量装置减少了线缆对模型铺装的影响,简化了模型铺装工艺,使模型铺装方便易行。1. The wireless measuring device reduces the influence of cables on model paving, simplifies the model paving process, and makes model paving convenient and easy.

2.该传感器无需每次实验前进行标定,只需通过测控软件进行重置即可,操作简单快捷,大大降低了实验人员的工作强度。2. The sensor does not need to be calibrated before each experiment, it only needs to be reset through the measurement and control software, the operation is simple and fast, and the work intensity of the experimenter is greatly reduced.

3.该传感器外部仅需一个数据接收器与计算机测控连接即可完成数据传输,减少了外部采集仪及连接线,系统结构简单,降低了设备故障。3. Only one data receiver is needed outside the sensor to connect with computer measurement and control to complete the data transmission, which reduces the number of external collectors and connecting lines, the system structure is simple, and equipment failure is reduced.

4.该传感器尺寸相对较小,与相似材料能够实现较好的耦合,减少了模型内部测试元件对实验结果的影响。4. The size of the sensor is relatively small, and it can achieve better coupling with similar materials, reducing the influence of the internal test components of the model on the experimental results.

5.该传感器线性度好,测量精度高,测量数据真实可靠。5. The sensor has good linearity, high measurement accuracy, and the measurement data is true and reliable.

6.该传感器配有信号指示灯,可提示通讯是否正常,节约故障排查的时间。6. The sensor is equipped with a signal indicator light, which can prompt whether the communication is normal and save time for troubleshooting.

7.该传感器供电方便,即可用内置锂电池为其供电,当电池电量不足时,也可采用交流电供电。7. The sensor is conveniently powered, that is, it can be powered by a built-in lithium battery, and it can also be powered by AC power when the battery is insufficient.

8.该传感器表面做了防水处理,以防生锈和相似材料模型中水对传感器性能的影响。8. The surface of the sensor has been waterproofed to prevent rust and the influence of water in similar material models on the performance of the sensor.

尽管以上结合附图对本发明的实施方案进行了描述,但本发明并不局限于上述的具体实施方案和应用领域,上述的具体实施方案仅仅是示意性的、指导性的,而不是限制性的。本领域的普通技术人员在本说明书的启示下和在不脱离本发明权利要求所保护的范围的情况下,还可以做出很多种的形式,这些均属于本发明保护之列。Although the embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments and application fields, and the above-mentioned specific embodiments are only illustrative, instructive, and not restrictive . Under the enlightenment of this description and without departing from the protection scope of the claims of the present invention, those skilled in the art can also make many forms, which all belong to the protection of the present invention.

Claims (10)

1. The utility model provides a wireless measuring device for similar material simulation experiment of mining, its includes last loading board (4), lower loading board (6) that are used for bearing similar material model weight and establishes protective housing (10) between last loading board (4) and lower loading board (6), lower loading board (6) provide smooth bearing surface, be equipped with sensor (7), data acquisition module (8) and wireless communication module (9) in protective housing (10), its characterized in that: the sensor (7) comprises an elastic element (14) and a deformation detection element (15), wherein the elastic element (14) is in close contact with the upper bearing plate (4) and the lower bearing plate (6), the deformation detection element (15) is used for detecting deformation of the elastic element (14), the upper bearing plate (4) and the lower bearing plate (6) are respectively positioned through a connecting bolt (2) and the elastic element (14) so that a load applied to the upper bearing plate (4) acts on the elastic element (14), the deformation detection element (15) generates a measurement signal, a data acquisition module (8) is connected with the sensor (7) for acquiring the measurement signal, a wireless communication module (9) with an antenna (1) is connected with the data acquisition module (8) for wirelessly transmitting the measurement signal, the antenna (1) extends out of the upper bearing plate (4) and the protective shell (10), a signal indicator lamp (11) used for indicating whether communication is normal or not is connected with the wireless communication module (9), a reset button (12) for resetting is electrically connected with a switch button (13) for switching, and the signal indicator lamp (11), the reset button (12) and the switch button (13) are electrically connected with the sensor (7) on one side.
2. The wireless measurement device for the mine exploitation similar material simulation experiment as claimed in claim 1, wherein preferably, a rechargeable battery (3) is arranged in the protective casing (10), and the rechargeable battery (3) is electrically connected with the sensor (7), the data acquisition module (8) and the wireless communication module (9).
3. The wireless measurement device for the simulation experiment of the similar materials in mining of the claim 2, characterized in that: one side of the protective shell (10) is provided with a charging socket (5), and the charging socket (5) is electrically connected with the rechargeable battery (3).
4. The wireless measurement device for the simulation experiment of the similar materials in mining of the claim 1, characterized in that: elastic element (14) are the aluminum alloy plate, deformation detecting element (15) are bridge type force sensitive sensor, bridge type force sensitive sensor is including dividing the first half-bridge resistance strain gauge of establishing between last loading board (4) and elastic element (14) and establishing the second half-bridge resistance strain gauge between elastic element (14) and lower loading board (6).
5. The wireless measurement device for the simulation experiment of the similar materials in mining of the claim 4, is characterized in that: the width of aluminium alloy plate is not more than go up the width of loading board (4), the width of aluminium alloy plate is less than go up the length of loading board (4), and first half-bridge resistance strain gauge and second half-bridge resistance strain gauge are the half-bridge resistance strain gauge of 45 degrees silk bars, the output sensitivity of bridge type force sensor is 2.0mV/V, and the comprehensive precision is superior to 0.05%.
6. The wireless measurement device for the simulation experiment of the similar materials in mining of the claim 1, characterized in that: the data acquisition module (8) comprises an A/D conversion chip for converting the measurement signal from an analog signal to a digital signal and a single chip microcomputer for signal processing, the display resolution of the data acquisition module (8) is 0.01kg, and the sampling rate is 5 times/s.
7. The wireless measurement device for the simulation experiment of the similar materials in mining of the claim 1, characterized in that: the wireless communication module (9) comprises a 2.4G wireless communication unit and a USB communication interface, and the USB communication interface is arranged on one side of the protective shell.
8. The wireless measurement device for the simulation experiment of the similar materials in mining of the claim 1, characterized in that: the external dimension of the wireless measuring device is 200mm multiplied by 30mm multiplied by 40mm in length, width and height, and the measuring range is 100kg.
9. The wireless measurement device for the similar material simulation experiment of the mining of the claim 1, characterized in that: the upper bearing plate (4) and the lower bearing plate (6) are both made of steel plates with the thickness of 9mm, the rechargeable battery (3) is a 7.4V/1000mAh lithium ion battery, the data acquisition module (8) comprises a memory, and the memory comprises one or more of a Read Only Memory (ROM), a Random Access Memory (RAM), a flash memory or an Electrically Erasable Programmable Read Only Memory (EEPROM).
10. A measuring method using the wireless measuring device for the simulation experiment of the mining similar materials in any one of the claims 1 to 9, comprising the steps of:
in the first step: placing a lower bearing plate (6) of the wireless measuring device on a flat bearing surface, and laying a similar material model on an upper bearing plate (4);
in the second step: pressing a switch button (13) to start a sensor (7), wherein the sensor (7) generates a measuring signal based on deformation, a data acquisition module (8) acquires the measuring signal, and a wireless communication module (9) wirelessly transmits the measuring signal;
in the third step: the computer receives and analyzes the measurement signal, and generates a table display graph, a curve display graph, data storage and/or historical data playback of the measurement signal.
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