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CN106801602A - Using the method for the pressure wave signal real-time monitoring gas cut of measurement while drilling instrument - Google Patents

Using the method for the pressure wave signal real-time monitoring gas cut of measurement while drilling instrument Download PDF

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CN106801602A
CN106801602A CN201710241483.8A CN201710241483A CN106801602A CN 106801602 A CN106801602 A CN 106801602A CN 201710241483 A CN201710241483 A CN 201710241483A CN 106801602 A CN106801602 A CN 106801602A
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pressure wave
pressure
gas cut
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time monitoring
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张�杰
唐旭
罗文�
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Southwest Petroleum University
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/10Locating fluid leaks, intrusions or movements
    • E21B47/117Detecting leaks, e.g. from tubing, by pressure testing

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Abstract

本发明属于监测方法技术领域,涉及一种利用随钻测量工具(Measurement While Drilling,MWD)的压力波信号实时监测气侵的方法,采用随钻测量工具和井口地面监测装置实施。具体步骤如下:利用MWD在传递井下数据时产生的压力脉冲波动信号作为压力波源,压力波信号沿环空和钻杆两条路径分别传播到地面环空压力传感器和立管压力传感器,然后通过滤波处理器过滤两个传感器接收到的压力波信号,通过弱信号放大器对过滤后的弱信号进行放大处理,通过数据处理及实时监测系统计算并记录压力脉冲信号从两条线路返出地面的时间差,最后报警器根据时间差判断是否进行预警和报警。其工艺操作简单,成本低廉,易于安装,原理科学合理,可靠性高,便于推广使用。The invention belongs to the technical field of monitoring methods, and relates to a method for real-time monitoring of gas intrusion using pressure wave signals of a Measurement While Drilling (MWD) tool, which is implemented by using the Measurement While Drilling tool and a wellhead surface monitoring device. The specific steps are as follows: Using the pressure pulse fluctuation signal generated by MWD when transmitting downhole data as the pressure wave source, the pressure wave signal propagates along the two paths of the annular space and the drill pipe to the surface annular pressure sensor and the standpipe pressure sensor respectively, and then passes through the filter The processor filters the pressure wave signals received by the two sensors, amplifies the filtered weak signals through the weak signal amplifier, calculates and records the time difference of the pressure pulse signals returning to the ground from the two lines through the data processing and real-time monitoring system, Finally, the alarm judges whether to carry out early warning and alarm according to the time difference. The process is simple in operation, low in cost, easy to install, scientific and reasonable in principle, high in reliability, and easy to popularize and use.

Description

利用随钻测量工具的压力波信号实时监测气侵的方法Real-time Gas Kick Monitoring Method Using Pressure Wave Signal of Measurement While Drilling Tool

技术领域technical field

本发明涉及石油及天然气钻井过程中井眼环空气侵实时监测技术领域,具体地,涉及一种钻井过程中利用随钻测量工具在传递井下数据时产生的压力脉冲波动信号来实时监测环空气侵的方法。用于实时监测早期发现地层气体侵入井眼环空,为及时采取井控措施赢得更充足的时间。The present invention relates to the technical field of real-time monitoring of borehole annular air intrusion in the process of oil and natural gas drilling, in particular, to a real-time monitoring of annular air intrusion by using the pressure pulse fluctuation signal generated by the measurement-while-drilling tool when transmitting downhole data during the drilling process method. It is used for real-time monitoring and early detection of formation gas intrusion into the wellbore annulus, so as to gain more time for timely well control measures.

背景技术Background technique

气侵是在钻井过程中,当钻遇高压地层时,井底有效液柱压力低于地层压力致使地层中的天然气侵入井眼环空钻井液的现象;气体具有很强的可压缩性,气体侵入井眼初期,由于受到上部较大的液柱压力,气体处于压缩状态,气体体积很小,很难发现气侵。随着钻井液的循环,气体沿井眼环空上升,气体所受上部液柱压力逐渐减小,体积不断膨胀增大。气体越接近井口,膨胀得越厉害,环空液柱压力降低得越快,越容易引起井喷事故发生。因此,在钻井作业过程中需要对气侵是否发生进行实时监测,发现越早井控风险越小。Gas invasion is a phenomenon in which natural gas in the formation invades the drilling fluid in the annulus of the wellbore when the effective liquid column pressure at the bottom of the well is lower than the formation pressure when drilling into a high-pressure formation during drilling; the gas has strong compressibility, and the gas In the initial stage of invasion into the wellbore, due to the large upper liquid column pressure, the gas is in a compressed state, and the gas volume is very small, so it is difficult to find gas invasion. With the circulation of drilling fluid, the gas rises along the annular space of the wellbore, the pressure of the upper liquid column on the gas gradually decreases, and the volume expands continuously. The closer the gas is to the wellhead, the more it expands, and the faster the pressure of the annular liquid column decreases, the easier it is to cause blowout accidents. Therefore, it is necessary to monitor whether gas kick occurs in real time during drilling operations, and the earlier it is found, the lower the risk of well control.

现有的气侵监测方法主要包括泥浆池液面监测技术、井口流量计法、环空压力随钻监测法和声波监测方法等。前两种方法是以气体体积膨胀为基础所建立的,简单实用,但是在高温高压深井、超深井钻井及一些复杂的地质条件下钻井时,发现气侵的时间具有较大的滞后性。环空压力随钻监测法能够及时有效的发现气侵,但是配套设施要求高,成本昂贵。声波监测气侵技术是前苏联钻井研究院提出的一种早期气侵监测方法。随后国内外许多专家学者和公司也相继进行了这方面的研究,但受各种因素影响,一直未能有效解决相关技术瓶颈,至今也没推广应用。Existing gas intrusion monitoring methods mainly include mud pool liquid level monitoring technology, wellhead flowmeter method, annular pressure monitoring while drilling method and acoustic wave monitoring method, etc. The first two methods are based on the expansion of gas volume, which are simple and practical, but when drilling in high-temperature and high-pressure deep wells, ultra-deep wells and some complex geological conditions, the time to discover gas invasion has a large lag. Annular pressure monitoring while drilling can detect gas intrusion in a timely and effective manner, but the requirements for supporting facilities are high and the cost is high. Acoustic monitoring gas kick technology is an early gas kick monitoring method proposed by the former Soviet Drilling Research Institute. Subsequently, many experts, scholars and companies at home and abroad have also carried out research in this area, but due to various factors, they have not been able to effectively solve the relevant technical bottlenecks, and have not been popularized and applied so far.

压力波早期监测气侵技术主要是利用压力波在纯钻井液中的传播速度远大于在气侵钻井液中的传播速度的原理,能够在气侵还处于井眼中下部、气侵量还比较小时就被监测到。在环空没有发生气侵的条件下,压力波在钻柱内和环空的传播速度基本相同;在气体侵入井筒环空内后,压力波在环空气侵钻井液中的传播速度明显减小,而在钻柱内未受气侵钻井液中的传播速度不变,所以压力波从井底沿钻柱内和环空两条路径传播到井口的时间会有一定差值,可以利用压力波在钻柱内和环空传递到地面的时间差来监测井筒环空是否发生气侵。现有的做法是利用位于地面的钻井液泵产生的压力波作为压力波源,其波动变化特征不明显,通过调节泵速或排量改变压力波特征的方法操作又过于复杂;而本发明利用安装于近钻头位置的随钻测量工具(MeasurementWhile Drilling,MWD)在传递井下数据时产生的压力脉冲波动信号作为压力波源,其产生的压力波信号特征明显,便于地面分析系统进行有效的区分处理。当前定向钻井作业和部分直井钻井作业过程中均在近钻头位置安装MWD以随钻测量井眼轨迹参数,基于本发明,仅需要增加井口装置即可实现环空气侵实时监测;其工艺操作简单,成本低廉,易于安装,原理科学合理,可靠性高,便于推广使用。The pressure wave early monitoring gas kick technology mainly utilizes the principle that the propagation speed of pressure wave in pure drilling fluid is much higher than that in gas kick drilling fluid. was monitored. Under the condition that there is no gas invasion in the annulus, the propagation velocity of the pressure wave in the drill string and the annulus are basically the same; after the gas invades the annulus of the wellbore, the propagation velocity of the pressure wave in the annular air-invaded drilling fluid decreases significantly , while the propagation velocity in the uninvaded drilling fluid in the drill string remains unchanged, so there will be a certain difference in the time for the pressure wave to travel from the bottom hole to the wellhead along the two paths of the drill string and the annulus, and the pressure wave can be used in the The time difference between the inside of the drill string and the annulus to the surface is used to monitor whether gas kick occurs in the annulus of the wellbore. The existing practice is to use the pressure wave generated by the drilling fluid pump located on the ground as the pressure wave source, whose fluctuation characteristics are not obvious, and the method of changing the pressure wave characteristics by adjusting the pump speed or displacement is too complicated; and the present invention utilizes the installation The pressure pulse fluctuation signal generated by the Measurement While Drilling (MWD) tool near the drill bit when transmitting downhole data is used as the pressure wave source, and the pressure wave signal generated by it has obvious characteristics, which is convenient for the ground analysis system to effectively distinguish and process. In the current directional drilling operation and some vertical well drilling operations, MWD is installed near the drill bit to measure wellbore trajectory parameters while drilling. Based on the present invention, real-time monitoring of annular air intrusion can be realized only by adding wellhead devices; the process is simple and easy to operate. The utility model has the advantages of low cost, easy installation, scientific and reasonable principle, high reliability and convenient popularization and use.

发明内容Contents of the invention

本发明的目的在于克服现有技术存在的缺点,寻求设计一种油气钻井井眼环空气侵监测方法,早期发现气侵,及时采取应对措施,避免财产和人员损失,为安全钻井提供可靠保证。The purpose of the present invention is to overcome the shortcomings of the prior art, seek to design a method for monitoring air intrusion in the borehole ring of oil and gas drilling, detect air intrusion early, take countermeasures in time, avoid loss of property and personnel, and provide reliable guarantee for safe drilling.

为了实现上述目的,本发明涉及的气侵监测方法采用随钻测量工具和井口地面监测装置实施。所述井口地面装置主要包括环空压力传感器、立管压力传感器、滤波处理器、弱信号放大器、数据处理及实时监测系统和报警器。本发明利用安装于近钻头位置的MWD发射的压力波信号通过钻柱和环空两条路径传播到井口,利用安装于井口附近的立管压力传感器和套管压力传感器分别接收来自钻杆内和环空的压力波信号,利用滤波处理器过滤环空压力传感器和立管压力传感器接收到的压力波信号,利用弱信号放大器对过滤后的弱信号进行放大处理,最后利用数据处理及实时监测系统计算压力波从两条路径传播到井口两个传感器的时间差,若经过实时监测系统计算出环空压力传感器和立管压力传感器接收到井底MWD发射出的压力波信号没有足够的时间差,表明井眼环空未发生气侵或者气侵不严重,则报警器不发出预警或报警信号;若实时监测系统计算出环空压力传感器和立管压力传感器接收到井底MWD发射出的压力波信号存在时间差并达到预先设定的警戒值,表明井眼环空已发生比较严重的气侵,则报警器发出预警或报警信号,并提示现场人员采取井控措施,直到环空压力传感器和立管压力传感器接收到井底MWD发射出的压力波信号的时间差低于警戒值。In order to achieve the above object, the gas invasion monitoring method involved in the present invention is implemented by using a measurement-while-drilling tool and a wellhead surface monitoring device. The wellhead surface device mainly includes an annular pressure sensor, a riser pressure sensor, a filter processor, a weak signal amplifier, a data processing and real-time monitoring system and an alarm. In the present invention, the pressure wave signal emitted by the MWD installed near the drill bit is transmitted to the wellhead through the two paths of the drill string and the annular space, and the riser pressure sensor and the casing pressure sensor installed near the wellhead respectively receive signals from the inside of the drill pipe and the casing pressure sensor. For the pressure wave signal of the annular space, use the filter processor to filter the pressure wave signal received by the annular pressure sensor and the standpipe pressure sensor, use the weak signal amplifier to amplify the filtered weak signal, and finally use the data processing and real-time monitoring system Calculate the time difference of the pressure wave propagating from the two paths to the two sensors at the wellhead. If the real-time monitoring system calculates that there is not enough time difference between the annular pressure sensor and the standpipe pressure sensor receiving the pressure wave signal emitted by the bottomhole MWD, it indicates that the well If there is no gas intrusion in the eye annulus or the gas intrusion is not serious, the alarm will not send out an early warning or alarm signal; If the time difference reaches the pre-set warning value, it indicates that serious gas intrusion has occurred in the annular space of the wellbore. The time difference when the sensor receives the pressure wave signal emitted by the bottomhole MWD is lower than the warning value.

本发明涉及的井下信号发射器为利用压力脉冲传递信号的MWD。The downhole signal transmitter involved in the present invention is a MWD that transmits signals by means of pressure pulses.

本发明涉及的利用随钻测量工具的压力波信号实时监测气侵的装置主体结构包括:压力波信号发生器MWD、环空压力传感器、立管压力传感器、滤波处理器、弱信号放大器、数据处理及实时监测系统、报警器等。The main structure of the device for real-time monitoring of gas intrusion using the pressure wave signal of the measurement-while-drilling tool according to the present invention includes: pressure wave signal generator MWD, annular pressure sensor, standpipe pressure sensor, filter processor, weak signal amplifier, data processing And real-time monitoring system, alarm, etc.

与现有气侵监测技术及装置相比,本发明具有以下特点:Compared with the existing gas intrusion monitoring technology and devices, the present invention has the following characteristics:

1.井下信号发射器为利用压力脉冲传递信号的MWD,因为所有的定向井和部分直井都会安装MWD,所以于本发明,仅需要增加井口装置即可实现环空气侵实时监测,其工艺操作简单,成本低廉,易于安装,原理科学合理,可靠性高,便于推广使用。1. The downhole signal transmitter is a MWD that uses pressure pulses to transmit signals, because all directional wells and some vertical wells will be installed with MWD, so in the present invention, only need to add wellhead devices to realize real-time monitoring of annular air intrusion, and its process operation is simple , low cost, easy to install, scientific and reasonable principle, high reliability, easy to popularize and use.

2.MWD产生的压力波信号特征明显,便于识别,监测精度高,实时性极强,操作专业性要求低,稳定性较好,测量过程利用计算机监测,因此自动化程度高。2. The characteristics of the pressure wave signal generated by MWD are obvious, easy to identify, high monitoring accuracy, strong real-time performance, low professional operation requirements, good stability, and the measurement process is monitored by computer, so the degree of automation is high.

3.实现井眼环空发生气侵时,在气侵早期阶段就能准确判别是否有地层气体侵入,提前预警。3. Realize that when gas invasion occurs in the wellbore annular space, it can accurately judge whether there is formation gas invasion in the early stage of gas invasion, and give an early warning.

附图说明Description of drawings

图1为本发明涉及的一种利用MWD的压力波信号实时监测气侵装置的主体结构原理示意图。Fig. 1 is a schematic diagram of the main structure of a device for real-time monitoring of air intrusion using MWD pressure wave signals involved in the present invention.

图中,1-MWD压力波发生器、2-环空压力传感器、3-立管压力传感器、4-滤波处理器、5-弱信号放大器、6-数据处理及实时监测系统、7-报警器。In the figure, 1-MWD pressure wave generator, 2-annular pressure sensor, 3-standpipe pressure sensor, 4-filter processor, 5-weak signal amplifier, 6-data processing and real-time monitoring system, 7-alarm .

具体实施方式detailed description

下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

本实施例涉及的利用MWD的压力波信号实时监测气侵装置的主体结构包括MWD压力波发生器1、环空压力传感器2、立管压力传感器3、滤波处理器4、弱信号放大器5、数据处理及实时监测系统6、报警器7。The main structure of the real-time monitoring gas intrusion device using MWD pressure wave signal involved in this embodiment includes MWD pressure wave generator 1, annular pressure sensor 2, standpipe pressure sensor 3, filter processor 4, weak signal amplifier 5, data Processing and real-time monitoring system 6, alarm 7.

利用安装于近钻头位置的MWD压力波发生器1产生压力波;压力波信号通过钻柱和环空两条路径从井底传播到井口,利用安装于井口位置的环空压力传感器2和立管压力传感器分别接收来自于环空和钻柱内的压力波信号,利用滤波处理器4过滤环空压力传感器2和立管压力传感器3接收到的压力波信号,利用弱信号放大器5对过滤后的弱信号进行放大处理,最后利用数据处理及实时监测系统6计算压力波从两条路径传播到井口两个传感器的时间差,若经过数据处理及实时监测系统6计算出环空压力传感器2和立管压力传感器1接收到井底MWD发射出的压力波信号没有足够的时间差,表明井底未发生气侵,则报警器7不发出预警或报警信号;若数据处理及实时监测系统6计算出环空压力传感器2和立管压力传感器1接收到井底MWD发射出的压力波信号存在时间差并达到预先设定的警戒值,表明井眼环空已发生气侵,则报警器7发出预警或报警信号并发出指令让现场人员采取措施,直到环空压力传感器2和立管压力传感器1接收到井底MWD发射出的压力波信号的时间差低于警戒值。The MWD pressure wave generator 1 installed near the drill bit is used to generate pressure waves; the pressure wave signal propagates from the bottom of the well to the wellhead through the drill string and the annular space, and the annular pressure sensor 2 and the standpipe installed at the wellhead are used The pressure sensors respectively receive the pressure wave signals from the annular space and the drill string, use the filter processor 4 to filter the pressure wave signals received by the annular space pressure sensor 2 and the standpipe pressure sensor 3, and use the weak signal amplifier 5 to pair the filtered pressure wave signals The weak signal is amplified and processed, and finally the data processing and real-time monitoring system 6 is used to calculate the time difference of the pressure wave propagating from the two paths to the two sensors at the wellhead. The pressure sensor 1 receives the pressure wave signal emitted by the MWD at the bottom of the well without sufficient time difference, indicating that there is no gas intrusion at the bottom of the well, and the alarm 7 does not issue an early warning or alarm signal; if the data processing and real-time monitoring system 6 calculates that the annulus There is a time difference between the pressure sensor 2 and the standpipe pressure sensor 1 receiving the pressure wave signal emitted by the MWD at the bottom of the well and reaches the preset warning value, indicating that gas intrusion has occurred in the annular space of the wellbore, and the alarm 7 will send out an early warning or alarm signal An instruction is issued to allow on-site personnel to take measures until the time difference between the annular pressure sensor 2 and the standpipe pressure sensor 1 receiving the pressure wave signal emitted by the bottomhole MWD is lower than the warning value.

本实施例涉及的井下压力波发射器1为利用压力脉冲传递信号的MWD。The downhole pressure wave transmitter 1 involved in this embodiment is a MWD that transmits signals by means of pressure pulses.

Claims (4)

1. the method for utilizing the pressure wave signal real-time monitoring gas cut of measurement while drilling instrument, it is characterised in that:Existed based on pressure wave Spread speed, can be under during gas cut be also in well much larger than the principle of the spread speed in gas cut drilling fluid in pure drilling fluid Portion, gas cut amount are just monitored to when also smaller;Measurement while drilling instrument (MeasurementWhile Drilling, MWD) is being passed Pass the pressure pulse fluctuation signal produced during downhole data and travel to surface annulus pressure respectively along annular space and the paths of drilling rod two Sensor (2) and standpipe pressure sensor (3), well is received according to annular pressure sensor (2) and standpipe pressure sensor (3) The time difference of the pressure pulse fluctuation signal that bottom MWD launches judges whether bore hole annulus occur gas cut, and gas cut occurs The order of severity, and determine whether to send early warning and alarm signal by alarm (7).
2. the method for the pressure wave signal real-time monitoring gas cut of utilization measurement while drilling instrument according to claim 1, it is special Levy and be, the underground signal transmitter is the MWD that signal is transmitted using pressure pulse, MWD is produced when downhole data is transmitted Pressure pulse fluctuate signal along drill string and annular space simultaneously earthward transmit;If by data processing and real-time monitoring system (6) calculate annular pressure sensor (2) and standpipe pressure sensor (3) receives shaft bottom MWD pressure wave generators (1) transmitting The pressure wave signal for going out does not have time enough poor, shows that bore hole annulus do not occur gas cut, then alarm (7) do not send early warning or Alarm signal;If data processing and real-time monitoring system (6) calculate annular pressure sensor (2) and standpipe pressure sensor (3) receive the pressure wave signal existence time difference launched in shaft bottom MWD generators (1) and reach warning value set in advance, Show that bore hole annulus have occurred gas cut, then alarm (7) sends early warning or alarm signal, and points out Field Force to take well control to arrange Apply, until annular pressure sensor (2) and standpipe pressure sensor (3) receive shaft bottom MWD generation pressure wave signal when Between difference be less than warning value.
3. the method for the pressure wave signal real-time monitoring gas cut of the utilization measurement while drilling instrument according to claim 1-2, its It is characterised by, when without there is gas cut, the pressure arteries and veins that the MWD pressure wave generators (1) produce when downhole data is transmitted Spread speed of the fluctuation signal in drill string and in annular space is rushed basically identical, so passing through data processing and real-time monitoring system (6) the time difference Δ t ≈ 0 for calculating;After there is gas cut in bore hole annulus, propagation time of the pressure wave in pure drilling fluid in drill string It is basically unchanged, is set to t1;And spread speed of the pressure wave in biphase gas and liquid flow in annular space reduces, propagation time increase is set to t2;So travel to the time difference Δ t=t of Well mouth sensor respectively from two paths2-t1>0.By Δ t and police set in advance Ring value Δ T-phase compares, and as Δ t >=Δ T, shows that bore hole annulus have occurred than more serious gas cut, it is necessary to pass through alarm (7) Send alarm signal;As Δ t<During Δ T, show that bore hole annulus do not occur gas cut or gas cut is not serious, wouldn't need to take well Control measure, but data processing and real-time monitoring system need to continue real-time monitoring of the holding to gas cut.
4. the method for the pressure wave signal real-time monitoring gas cut of the utilization measurement while drilling instrument according to claim 1-3, its Being characterised by the agent set of the utilization measurement while drilling instrument real-time monitoring oil/gas drilling annular space gas cut includes pressure wave signal Generator MWD (1), annular pressure sensor (2), standpipe pressure sensor (3), filter processor (4), small signals amplification device (5), data processing and real-time monitoring system (6), alarm (7);Situ of drilling well operation is subject in pressure wave signal transmittance process Influence, signal attenuation is big, definition is low, it is therefore desirable to which annular pressure sensor (2) and standpipe pressure sensor (3) are received To pressure wave signal be filtered and enhanced processing.The filter processor (4) combines arithmetic mean value filtering and intermediate value is filtered Wave technology, the former can suppress PERIODIC INTERFERENCE and random disturbances, and the latter has preferable filtration to impulse of pressure wave noise, Both are combined and can reach good filter effect;The small signals amplification processor (5) uses differential amplifier circuit and programming The mode that gain is amplified, differential amplifier circuit can avoid pressure wave from receiving sensor and be subject to more serious interference pressure wave signal The interference pressure wave signal of the common mode of striking resemblances can be even avoided, is very suitable for being amplified pressure wave signal at place Reason.Using pressure wave signal gain amplification disposal, programming can realize relatively broad gain linearity regulation.
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Application publication date: 20170606