CN106799529A - A kind of variable active degree linkage for oxygen-acetylene cutting machine - Google Patents
A kind of variable active degree linkage for oxygen-acetylene cutting machine Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 32
- LNSPFAOULBTYBI-UHFFFAOYSA-N [O].C#C Chemical group [O].C#C LNSPFAOULBTYBI-UHFFFAOYSA-N 0.000 title claims 3
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 230000003028 elevating effect Effects 0.000 claims abstract 2
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 4
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- 230000001186 cumulative effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
- B23K7/102—Auxiliary devices, e.g. for guiding or supporting the torch for controlling the spacial relationship between the workpieces and the gas torch
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
- B25J18/02—Arms extensible
- B25J18/025—Arms extensible telescopic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
- B25J18/02—Arms extensible
- B25J18/04—Arms extensible rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/007—Manipulators mounted on wheels or on carriages mounted on wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/12—Programme-controlled manipulators characterised by positioning means for manipulator elements electric
- B25J9/126—Rotary actuators
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Arc Welding In General (AREA)
Abstract
一种用于气割下料机的可变活动度连杆机构,包括底座1、大臂升降机构、夹持器连杆俯仰机构、夹持器27、割枪28、伺服驱动装置、第一锁紧装置5和第二锁紧装置12;所述大臂升降机构包括大臂8、第四连杆3和第五连杆6,所述夹持器连杆俯仰机构包括主动杆16、第一连杆18、第二连杆21和第三连杆11,第一锁紧装置5和第二锁紧装置12分别安装在第十一转动副4和第八转动副7上,能够按照气割下料机构不同的工况进行适时锁紧;伺服驱动装置包括第一伺服电机与主动杆16连接以驱动其转动;第一锁紧装置5和第二锁紧装置12采用电磁方式进行锁紧。本发明只用一个主动杆即可实现两个自由度气割下料作业,减少了电机使用数量,降低了气割下料机构造价。A variable-activity link mechanism for a gas cutting cutting machine, including a base 1, a boom lifting mechanism, a gripper link pitching mechanism, a gripper 27, a torch 28, a servo drive device, and a first lock Locking device 5 and second locking device 12; The boom elevating mechanism includes boom 8, fourth connecting rod 3 and fifth connecting rod 6, and the gripper link pitching mechanism includes active rod 16, first The connecting rod 18, the second connecting rod 21 and the third connecting rod 11, the first locking device 5 and the second locking device 12 are respectively installed on the eleventh rotating pair 4 and the eighth rotating pair 7, which can be removed according to the gas cutting According to the different working conditions of the material mechanism, it is locked in time; the servo drive device includes a first servo motor connected to the active rod 16 to drive its rotation; the first locking device 5 and the second locking device 12 are locked by electromagnetic means. The invention only uses one active rod to realize the two-degree-of-freedom gas-cutting blanking operation, reduces the number of motors used, and lowers the construction cost of the gas-cutting blanking mechanism.
Description
技术领域technical field
本发明涉及机械领域,特别是一种用于气割下料机的可变活动度连杆机构。The invention relates to the mechanical field, in particular to a variable activity link mechanism for a gas cutting blanking machine.
背景技术Background technique
目前制造业通用气割下料机大多数是为开链形式的串联结构关节型电机驱动机械手,其主要特点为驱动电机全部都安装在机械手的各个关节上,通过电机带动机械手各个关节的转动,实现机械手的各种动作。由于开链形式的串联结构关节型机械手的驱动电机都安装在关节的位置,这种结构方式存在以下问题:机械手手臂需要承载电机的重量并需满足刚度要求,手臂截面尺寸需要做得较大,这样会增大驱动电机的负载,增加手臂的运动惯量,导致机械手动态性能下降,同时驱动电机都安装在关节位置造成机械手的累积误差大、承载能力小、结构复杂、模块化程度低。随着电机技术的发展和控制技术的提高,并联机构为机械手提供了广泛的发展空间,由控制电机驱动的多自由度并联机构不仅具有工作空间大、动作灵活、可完成复杂的运动轨迹输出,同时还具有制造成本低、维护保养简单等优点。At present, most of the general-purpose gas cutting cutting machines in the manufacturing industry are joint-type motor-driven manipulators with a series structure in the form of an open chain. Various actions of the manipulator. Since the driving motors of the joint-type manipulators with series structure in the form of open chain are installed at the joints, this structure has the following problems: the manipulator arm needs to carry the weight of the motor and meet the rigidity requirements, and the cross-sectional size of the arm needs to be made larger. This will increase the load on the drive motor, increase the moment of inertia of the arm, and lead to a decrease in the dynamic performance of the manipulator. At the same time, the drive motors are installed at the joint position, resulting in large cumulative errors, small load-carrying capacity, complex structure, and low modularity of the manipulator. With the development of motor technology and the improvement of control technology, the parallel mechanism provides a wide range of development space for the manipulator. The multi-degree-of-freedom parallel mechanism driven by the control motor not only has a large working space, flexible movements, and can complete complex motion trajectory output. At the same time, it also has the advantages of low manufacturing cost and simple maintenance.
变自由度机构通过组合出新的拓扑结构来适应不同阶段的功能要求。目前能应用于 实际的变自由度机构还很少,未见到过应用于气割下料机的变自由度机构。The variable degree of freedom mechanism adapts to the functional requirements of different stages by combining new topological structures. At present, there are few variable-degree-of-freedom mechanisms that can be applied to reality, and no variable-degree-of-freedom mechanisms that have been applied to gas cutting blanking machines have been seen.
发明内容Contents of the invention
本发明的目的在于提供一种用于气割下料机的可变活动度连杆机构,克服液压式气割下料机液压系统元件精度要求高、结构复杂、易漏油等缺点,克服开链结构的驱动电机都需要安装在关节位置的缺点,并使得可控驱动电机的数量小于气割下料机连杆机构的自由度,克服现有机械式电动气割下料机构需要配备与连杆机构自由度同等数量的控制电机来进行控制的缺点,简化结构的复杂程度,降低机构的重量、运动惯量、体积和成本。为实现上述目的,本发明提供了一种用于气割下料机的可变活动度连杆机构,包括底座1、大臂升降机构、夹持器连杆俯仰机构、夹持器27、割枪28、伺服驱动装置、第一锁紧装置5和第二锁紧装置12; 所述底座1安装在可移动回转平台上;所述大臂升降机构包括大臂8、第四连杆3和第五连杆6,所述大臂8一端通过第六转动副14与底座1连接,另一端通过第九转动副9与夹持器连杆10连接;所述第四连杆3一端通过第十转动副2与底座1连接,另一端通过第十一转动副4与第五连杆6一端连接,第五连杆6另一端通过第七转动副13与大臂8连接;所述夹持器连杆俯仰机构包括主动杆16、第一连杆18、第二连杆21和第三连杆11、第六连杆23和第七连杆25,所述主动杆16一端通过第一转动副15与底座1连接,另一端通过第二转动副17与第一连杆18一端连接,第一连杆18另一端通过第三转动副19与第二连杆21一端连接,第二连杆21另一端通过第五转动副22与夹持器连杆10连接,第六连杆23一端通过第十二转动副24与第七连杆25一端连接、第六连杆23另一端通过第十三转动副26与第一连杆18中部连接,第七连杆25另一端通过第一转动副15连接底座1;所述第三连杆11一端通过第八转动副7与大臂8连接,另一端通过第四转动副20与第二连杆21连接;第一锁紧装置5和第二锁紧装置12分别安装在第十一转动副4和第八转动副7上,能够按照气割下料机构不同的工况进行适时锁紧;伺服驱动装置包括第一伺服电机与主动杆16连接以驱动其转动;第一锁紧装置5和第二锁紧装置12采用电磁方式进行锁紧。The purpose of the present invention is to provide a variable activity link mechanism for gas cutting blanking machine, which overcomes the shortcomings of high precision requirements, complex structure, easy oil leakage and other shortcomings of the hydraulic system components of hydraulic gas cutting blanking machine, and overcomes the open chain structure. All the driving motors need to be installed at the joint position, and the number of controllable driving motors is less than the degree of freedom of the connecting rod mechanism of the gas cutting machine, which overcomes the need for the existing mechanical electric gas cutting cutting mechanism to be equipped with the degree of freedom of the connecting rod mechanism The disadvantage of controlling the same number of motors is to simplify the complexity of the structure and reduce the weight, inertia, volume and cost of the mechanism. In order to achieve the above object, the present invention provides a variable activity link mechanism for a gas cutting cutting machine, including a base 1, a boom lifting mechanism, a gripper link pitching mechanism, a gripper 27, a torch 28. Servo drive device, first locking device 5 and second locking device 12; the base 1 is installed on a movable slewing platform; the boom lifting mechanism includes a boom 8, a fourth connecting rod 3 and a second Five connecting rods 6, one end of the boom 8 is connected to the base 1 through the sixth rotating pair 14, and the other end is connected to the gripper connecting rod 10 through the ninth rotating pair 9; one end of the fourth connecting rod 3 is connected through the tenth rotating pair The rotating pair 2 is connected to the base 1, and the other end is connected to one end of the fifth connecting rod 6 through the eleventh rotating pair 4, and the other end of the fifth connecting rod 6 is connected to the boom 8 through the seventh rotating pair 13; The connecting rod pitching mechanism includes an active rod 16, a first connecting rod 18, a second connecting rod 21, a third connecting rod 11, a sixth connecting rod 23 and a seventh connecting rod 25, and one end of the active rod 16 passes through the first rotating pair 15 is connected with the base 1, and the other end is connected with one end of the first connecting rod 18 through the second rotating pair 17, and the other end of the first connecting rod 18 is connected with one end of the second connecting rod 21 through the third rotating pair 19, and the second connecting rod 21 The other end is connected to the gripper link 10 through the fifth rotating pair 22, one end of the sixth connecting rod 23 is connected to one end of the seventh connecting rod 25 through the twelfth rotating pair 24, and the other end of the sixth connecting rod 23 is connected through the thirteenth connecting rod. The rotating pair 26 is connected to the middle part of the first connecting rod 18, and the other end of the seventh connecting rod 25 is connected to the base 1 through the first rotating pair 15; one end of the third connecting rod 11 is connected to the boom 8 through the eighth rotating pair 7, and the other end One end is connected to the second connecting rod 21 through the fourth rotating pair 20; the first locking device 5 and the second locking device 12 are respectively installed on the eleventh rotating pair 4 and the eighth rotating pair 7, which can be cut according to the gas cutting The mechanism is locked in time under different working conditions; the servo drive device includes a first servo motor connected to the active rod 16 to drive its rotation; the first locking device 5 and the second locking device 12 are locked electromagnetically.
本发明采用可控多杆闭链机构,克服了开链结构的驱动电机都需要安装在关节位置的缺点,提高了手臂运行的平稳性和可靠性,无累积误差,精度较高;结构紧凑,刚度高,承载能力大、惯量低、动态性能好、手臂运动轨迹灵活多样化。在连杆机构上加装锁紧装置,并让其根据机构的不同工况锁紧和放松特定的转动副,适时降低了机构的自由度,实现了在完成预期要求的情况下,使用的可控驱动电机的数量小于气割下料机连杆机构的自由度,利用一主动杆即可实现二自由度气割下料作业,克服现有气割下料机需要配备与连杆机构自由度同等数量的控制电机来进行控制的缺点,简化结构的复杂程度,降低机构的重量、运动惯量、体积和成本,增加了机构的可控性和稳定性,提高了工作效率。同时也克服了液压式气割下料机液压系统元件精度要求高、结构复杂、易漏油、可靠性差、传动效率低等缺点。The invention adopts a controllable multi-rod closed-chain mechanism, which overcomes the disadvantage that the driving motors of the open-chain structure need to be installed at joint positions, improves the stability and reliability of the arm operation, has no cumulative error, and has high precision; the structure is compact, High rigidity, large bearing capacity, low inertia, good dynamic performance, flexible and diversified arm movement trajectory. A locking device is added to the linkage mechanism, and it is allowed to lock and release a specific rotating pair according to the different working conditions of the mechanism, which reduces the degree of freedom of the mechanism in a timely manner, and realizes the possibility of being used under the condition of fulfilling the expected requirements. The number of controlled driving motors is less than the degree of freedom of the connecting rod mechanism of the gas cutting machine, and the gas cutting and cutting operation with two degrees of freedom can be realized by using one active rod, which overcomes the need for the existing gas cutting machine to be equipped with the same number of degrees of freedom as the connecting rod mechanism The shortcomings of controlling the motor to control, simplify the complexity of the structure, reduce the weight, inertia, volume and cost of the mechanism, increase the controllability and stability of the mechanism, and improve work efficiency. At the same time, it also overcomes the shortcomings of the hydraulic system of the hydraulic gas cutting machine, such as high precision requirements, complex structure, easy oil leakage, poor reliability, and low transmission efficiency.
附图说明Description of drawings
图1为本发明所述一种用于气割下料机的可变活动度连杆机构示意图。具体实施方式Fig. 1 is a schematic diagram of a variable activity link mechanism for a gas cutting cutting machine according to the present invention. detailed description
一种用于气割下料机的可变活动度连杆机构,包括底座1、大臂升降机构、夹持器连杆俯仰机构、夹持器27、割枪28、伺服驱动装置、第一锁紧装置5和第二锁紧装置12;所述底座1安装在可移动回转平台上;所述大臂升降机构包括大臂8、第四连杆3和第五连杆6,所述大臂8一端通过第六转动副14与底座1连接,另一端通过第九转动副9与夹持器连杆10连接;所述第四连杆3一端通过第十转动副2与底座1连接,另一端通过第十一转动副4与第五连杆6一端连接,第五连杆6另一端通过第七转动副13与大臂8连接;所述夹持器连杆俯仰机构包括主动杆16、第一连杆18、第二连杆21和第三连杆11、第六连杆23和第七连杆25,所述主动杆16一端通过第一转动副15与底座1连接,另一端通过第二转动副17与第一连杆18一端连接,第一连杆18另一端通过第三转动副19与第二连杆21一端连接,第二连杆21另一端通过第五转动副22与夹持器连杆10连接,第六连杆23一端通过第十二转动副24与第七连杆25一端连接、第六连杆23另一端通过第十三转动副26与第一连杆18中部连接,第七连杆25另一端通过第一转动副15连接底座1;所述第三连杆11一端通过第八转动副7与大臂8连接,另一端通过第四转动副20与第二连杆21连接;第一锁紧装置5和第二锁紧装置12分别安装在第十一转动副4和第八转动副7上,能够按照气割下料机构不同的工况进行适时锁紧;伺服驱动装置包括第一伺服电机,与主动杆16连接以驱动其转动;第一锁紧装置5和第二锁紧装置12采用电磁方式进行锁紧。A variable-activity link mechanism for a gas cutting cutting machine, including a base 1, a boom lifting mechanism, a gripper link pitching mechanism, a gripper 27, a torch 28, a servo drive device, and a first lock tightening device 5 and second locking device 12; the base 1 is installed on a movable slewing platform; the boom lifting mechanism includes a boom 8, a fourth link 3 and a fifth link 6, and the boom 8. One end is connected to the base 1 through the sixth rotating pair 14, and the other end is connected to the gripper connecting rod 10 through the ninth rotating pair 9; one end of the fourth connecting rod 3 is connected to the base 1 through the tenth rotating pair 2, and the other end One end is connected to one end of the fifth connecting rod 6 through the eleventh rotating pair 4, and the other end of the fifth connecting rod 6 is connected to the boom 8 through the seventh rotating pair 13; The first connecting rod 18, the second connecting rod 21 and the third connecting rod 11, the sixth connecting rod 23 and the seventh connecting rod 25, one end of the active rod 16 is connected with the base 1 through the first rotating pair 15, and the other end is connected through the The second rotating pair 17 is connected with one end of the first connecting rod 18, the other end of the first connecting rod 18 is connected with the second connecting rod 21 through the third rotating pair 19, and the other end of the second connecting rod 21 is connected with the fifth rotating pair 22. The gripper connecting rod 10 is connected, one end of the sixth connecting rod 23 is connected to one end of the seventh connecting rod 25 through the twelfth rotating pair 24, and the other end of the sixth connecting rod 23 is connected to the first connecting rod 18 through the thirteenth rotating pair 26 The other end of the seventh connecting rod 25 is connected to the base 1 through the first rotating pair 15; one end of the third connecting rod 11 is connected to the boom 8 through the eighth rotating pair 7, and the other end is connected to the fourth rotating pair 20 The two connecting rods 21 are connected; the first locking device 5 and the second locking device 12 are installed on the eleventh rotating pair 4 and the eighth rotating pair 7 respectively, and can be locked in time according to different working conditions of the gas cutting and blanking mechanism The servo drive device includes a first servo motor, which is connected with the active rod 16 to drive its rotation; the first locking device 5 and the second locking device 12 are locked by electromagnetic means.
在工作中,大臂8升降时,第一锁紧装置5打开,第十一转动副4恢复自由度,第二锁紧装置12关闭,第八转动副7失去自由度,此时,大臂8在主动杆16作用下升降。夹持器连杆10单独俯仰时,第二锁紧装置12打开,第八转动副7恢复自由度,第一锁紧装置5锁紧,第十一转动副4失去自由度,大臂8相对底座1失去自由度,此时夹持器连杆在主动杆16驱动下实现俯仰。在整个气割下料作业过程中,第一锁紧装置5和第二锁紧装置12根据不同的作业工况,分别选择紧锁或打开,共同完成大臂升降与伸缩、夹持器连杆10与夹持器27的俯仰等运动,实现割枪28的气割下料作业。第一锁紧装置5和第二锁紧装置12可采用电磁方式进行锁紧,控制容易实现。During work, when the boom 8 is raised and lowered, the first locking device 5 is opened, the eleventh turning pair 4 recovers the degree of freedom, the second locking device 12 is closed, and the eighth turning pair 7 loses the degree of freedom. At this time, the boom 8 lifts under the action of active lever 16. When the gripper link 10 is pitching alone, the second locking device 12 is opened, the eighth rotating pair 7 restores the degree of freedom, the first locking device 5 locks, the eleventh rotating pair 4 loses the degree of freedom, and the big arm 8 is relatively The base 1 loses the degree of freedom, and now the gripper connecting rod is driven by the active rod 16 to realize pitching. During the entire process of gas cutting and blanking, the first locking device 5 and the second locking device 12 are selected to lock or open respectively according to different working conditions, and jointly complete the lifting and telescoping of the boom, and the connecting rod 10 of the gripper. With the pitching and other movements of the clamper 27, the gas cutting operation of the torch 28 is realized. The first locking device 5 and the second locking device 12 can be locked by electromagnetic means, and the control is easy to realize.
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CN201611115884.0A CN106799529A (en) | 2016-12-07 | 2016-12-07 | A kind of variable active degree linkage for oxygen-acetylene cutting machine |
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CN201611115884.0A CN106799529A (en) | 2016-12-07 | 2016-12-07 | A kind of variable active degree linkage for oxygen-acetylene cutting machine |
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