CN106794567A - For blockade unit and the curing process of the seal piece of ophthalmic len - Google Patents
For blockade unit and the curing process of the seal piece of ophthalmic len Download PDFInfo
- Publication number
- CN106794567A CN106794567A CN201580055298.9A CN201580055298A CN106794567A CN 106794567 A CN106794567 A CN 106794567A CN 201580055298 A CN201580055298 A CN 201580055298A CN 106794567 A CN106794567 A CN 106794567A
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- Prior art keywords
- light source
- seal piece
- blockading
- unit
- receiving body
- Prior art date
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- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 230000008569 process Effects 0.000 title description 10
- 239000000463 material Substances 0.000 claims abstract description 59
- 238000005286 illumination Methods 0.000 claims abstract description 30
- 238000001816 cooling Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 238000002834 transmittance Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000007711 solidification Methods 0.000 abstract description 14
- 230000008023 solidification Effects 0.000 abstract description 14
- 239000000853 adhesive Substances 0.000 description 20
- 230000001070 adhesive effect Effects 0.000 description 20
- 230000006978 adaptation Effects 0.000 description 11
- 230000008602 contraction Effects 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 238000004040 coloring Methods 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 230000000717 retained effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000002285 radioactive effect Effects 0.000 description 2
- 238000004528 spin coating Methods 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 229920002574 CR-39 Polymers 0.000 description 1
- 239000004425 Makrolon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007516 diamond turning Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000005308 flint glass Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 206010020745 hyperreflexia Diseases 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
- B24B13/005—Blocking means, chucks or the like; Alignment devices
- B24B13/0052—Lens block moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/50—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
- B23Q1/54—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism two rotating pairs only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00432—Auxiliary operations, e.g. machines for filling the moulds
- B29D11/00442—Curing the lens material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00932—Combined cutting and grinding thereof
- B29D11/00942—Combined cutting and grinding thereof where the lens material is mounted in a support for mounting onto a cutting device, e.g. a lathe, and where the support is of machinable material, e.g. plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Eyeglasses (AREA)
Abstract
The present invention proposes a kind of unit of blockading (10) of the seal piece (2) for ophthalmic len (L), and it includes：Seal piece receiving body (20), the seal piece receiving body has the receiving surface (22) and the basal surface opposite with receiving surface for being suitable to receive the seal piece (2) with the ophthalmic len to be blockaded (L)；With the multiple light sources (51,52) for being fixedly secured to seal piece receiving body (20).Unit (10) blockade including being suitable to respectively control the controller (80) of light source.Also disclose technique eyeglass (L) being solidificated on seal piece (2).The technique includes step：Illumination mode is limited in controller (80), it is then based on identified pattern, it is sequentially turned on from multiple first light sources (51) and selectable secondary light source (52) and turns off light source (51,52), for the material between solidification eyeglass (L) and seal piece (2).
Description
Technical field
This patent disclosure relates generally to blocking method, and be related to seal piece for ophthalmic len blockade unit or for
The unit of blockading of the workpiece support of optical work is supported during the processing of optical work.In particular it relates to be used to protect
The unit of blockading of the seal piece for holding ophthalmic len to be processed to it, such as in the prescription workshop of batch, i.e., for according to place
Side manufactures the workshop of single ophthalmic len with usual material (mineral glass, makrolon, PMMA, CR39, HI index etc.).This
Invention is further related to for during ophthalmic len is manufactured according to prescription so that adhesive solidification is being blockaded so that ophthalmic len blank is blockaded
Method on part.
Background technology
Eye lens blank generally includes the first face with predetermined curvature, the second face and outward flange.Second face and the
Simultaneously conversely, on the first face, desired surface profile is produced by mechanical processing technique.Whole technique is commonly referred to " eyeglass
Surfacing ", and general purpose is the ophthalmic len for producing finished product, so that the first and second face curvatures cooperate with producing expectation
Optical property.First and/or second face of eyeglass be typically coated with provide have enhanced scratch resistance capability (by means of
" hard conating "), with low-residual reflection and desired color (by means of " ARC ") and/or with such as hydrophobicity, dredge
The ophthalmic len of the finished product of some surface propertys (by means of " Topcoating ") of oiliness and reprimand ash.Generally, other machine is carried out
Tool processing technology (so-called " deburring "), the purpose is to complete the machining to ophthalmic lens edge, to allow that ophthalmic len is inserted
Enter in frame.In all these processing steps, ophthalmic len (blank) must in some way be kept at machine and add
In work machine and coating equipment.
In more detail, so far, following main technological steps are generally performed in prescription workshop：First, from half
Suitable right and/or left eye lens blank is removed in finished goods inventory.Term " semi-finished product " is used to refer to from plan generally
It is the ophthalmic len blank of circular or ellipse, it is not yet edged, but the only one in their two optics working faces
On be molded, machine or otherwise formed profile (Surface Machining).Ophthalmic len blank is ready for for the behaviour that blockades
Make, i.e., by apply suitable diaphragm or suitable protective coating with protect be machined or profile modifications optics work
Make face, i.e. the first face or face of blockading.
Then, there is so-called " the blockading " to eye lens blank.During the operation, ophthalmic len blank is connected to conjunction
Suitable seal piece, such as according to DIN DIN 58766, the A2 of EP 1 593 458 or the mirror of the A1 of document EP 2 266 753
Piece is blockaded portion.Therefore, making seal piece enter the precalculated position in protected first face relative to ophthalmic len blank, Ran Hou first
This position, space between seal piece and ophthalmic len blank fill melted material (typically metal alloy or wax) or
Adhesive ingredients, these melted materials or adhesive ingredients are for example solidified by UV or visible luminous energy, such as example same
Described in the previous european patent application EP 2011604A1 of applicant.Once this material has condensed or has solidified, envelope
Resistor just forms the retainer or support member used by the second face of machining ophthalmic len blank.During eyeglass is produced, envelope
Resistor is clamped by chuck or other suitable coupling arrangements, to be particularly safe installed on profiling machine, while avoiding damage to
Eyeglass.
Lens surface finishing is performed using the typically profiling machine with some type of cutter, cutter movement warp
The second face of eye lens blank is crossed, the second face macroscopic view geometry is assigned with according to prescription.Ophthalmic len blank is in cutting operation
Period can be with motionless or rotation, and this depends on the specific profiling generator for using.For the typical case of the surfacing of ophthalmic len
Mechanical processing technique includes：(such as currently preferred fine cut technique for plastic material, it is in example for Single point diamond turning o
As being described in the A2 of document EP 1 719 585 of same applicant)；Diamond tool milling is (such as currently preferred for moulding
Expect the rough cutting technique of material, it is described in the A1 of document EP 0 758 571 of for example same applicant)；With grinding work
Skill, the application of these processes depends on lens materials.
Normally, then there is the finishing to eye lens, wherein adding to the advance machinery of corresponding ophthalmic len blank
Second face of work assigns desired microscopic geometry, such as example in the A1 of document EP 1 473 116 and EP of same applicant
Described in 1 698 432 A2.Depend specifically on the material of ophthalmic len, fine-processing technique be divided into fine gtinding operation and
Subsequent polishing operation, or can polish the second face if produced in advance mechanical machining phase, then only include that polishing is grasped
Make.
Only after polishing operation, cleaning is just performed.Then, technique is coated, it is according to especially eyeglass
The material of blank, can include the spin coating (or dip-coating) of ophthalmic len blank, and hard painting is provided with least the second face to lens blank
Layer etc., such as example in previous U.S. Patent application SN11/502, described in 306, wherein by means of with such as sucker
Lens retainer, ophthalmic len blank is maintained in spin-coating equipment.
After the coating step, eye lens blank is generally edged, so that ophthalmic len is inserted into frame.
Finally, after deburring, ophthalmic len is cleaned again, ophthalmic len is prepared for checking and be inserted into/it is installed to frame.
Document WO 2009/135689 taught for workpiece of blockading, be particularly used for ophthalmic len of blockading is added with to it
Work and/or the device of coating.The device is included for supporting the support member of workpiece, for being blockaded from transparent by ultraviolet light source
Part lower section is to blockading material exposure with the exposure device for solidifying.
For cure stage UV light sources described in document WO03/096387A2.UV light sources are supported with lens blocking portion
Part is associated to guide light by lens blocking portion, and lens blocking portion is the material for being transmissive at least UV light.UV light passes through UV
Light source is produced, and is transmitted through lens blocking with setted wavelength, intensity and on the duration for being enough to cause adhesive to solidify
Portion, is thus bonded to seal piece by lens blank.
In the process, lens blank, adhesive and seal piece are solidified togather, it means that by lens blank, glue
The component that mixture is formed with seal piece is by as together with black box " freezing ".Polymerization during solidification causes anti-from chemistry
The contraction and thermal expansion answered.Temperature is raised causes the internal stress in final component.
Shrinking can cause that the lens blank blockaded even offsets relative to seal piece bending/distortion again so that work as processing
When eyeglass afterwards is unsealed from seal piece and recovers its natural shape, the curved segment for being cut into the second surface of eyeglass can be with
Become distortion.Different adhesive ingredients have been developed to reduce by contraction and thermal expansion caused by exothermic reaction.
But, however it remains the space for improving curing process, particularly for reducing by contraction caused by polymerization.
The content of the invention
It is an object of the invention to improve technique of blockading, particularly reduce for the adhesive blockaded during curing
Shrink.
Above-mentioned purpose passes through unit and the curing according to claim 12 blockaded according to claim 1
Solve.The unit of blockading of the seal piece for ophthalmic len of the invention includes seal piece receiving body and is fixedly secured to envelope
The multiple light sources of resistor receiving body, the seal piece receiving body has and is suitable to receive the seal piece with the ophthalmic len to be blockaded
Receiving surface and the basal surface opposite with working surface.
The multiple light sources of seal piece receiving body are installed to by setting, compact systems and effective illumination system can be obtained,
The light source nestles up material to be solidified.This can help reduce when light source is independently of seal piece receiving body due to excessively anti-
Penetrate the interference for causing.
In the one side of the disclosure, unit of blockading includes the control for individually controlling the light source in the multiple light source
Device.Controller can be directed to each setting time started, duration and intensity of illumination in the multiple light source, thus root
Material to be solidified is irradiated according to illumination mode.Illumination mode can be defined so that the contraction that causes during curing and stress most
Smallization and/or accelerate the technique.When it is determined that can contemplate different parameters, including but not limited to geometric parameter during illumination mode,
The geometry of such as eyeglass, the geometry of seal piece, the including but not limited to thickness distribution of material to be solidified, Optical Parametric
Number, the characteristic of material such as to be solidified, the absorbent properties of seal piece and eyeglass and bonding agent parameter.For example, the absorption of eyeglass
Luminous intensity of the performance impact to needed for solidifying the material, such as compared with flint glass, dark sunglasses absorb a large amount of
UV, and less UV light is reflected to material to be solidified.Geometry and curvature also have influence on required illumination, particularly on side
At edge.
Unit of blockading in disclosure one side is including in support member, and seal piece receiving body and the multiple light source
At least first group is installed to the support member.The support member can preferably install the printed circuit board (PCB) of light source.Light
Source and seal piece receiving body are consequently formed single solidified cell.
In the one side of the disclosure, the light source is light emitting diode (LED) light source.LED light source can respectively be determined
Location and control, can particularly control intensity and the duration of illumination.LED light source can be in the necessary wavelength model needed for solidification
Used in enclosing.
In the one side of the disclosure, the multiple light source includes first group be arranged in the bottom of seal piece receiving body
First light source, and the first light source be arranged to substantially perpendicular to basal surface side upwardly toward receiving surface irradiation.First
The first light source of group can be arranged on support member at the bottom of seal piece receiving body, be used to material solidification to be solidified in envelope
In resistor.
In the one side of the disclosure, second group of light source is arranged towards the top irradiation of seal piece, wherein secondary light source
It is arranged to be arranged essentially parallel to the central illumination of the side upwardly toward unit of blockading of basal surface.It is arranged to radially by setting
Side can improve the solidification to the outer layer of curing materials upwardly toward the light source of the central illumination of unit of blockading.In practice, when logical
Cross and irradiated during solidifying with the first light source, have shown that solidification is less effective for contacting the material of oxygen.Reason is to connect
Touch or once contact oxygen adhesive reaction is relatively low and insufficient polymerization.Oxygen serves as inhibitor, the group of capture triggering polymerization.
Therefore, the tacky surfaces of the uncured monomer of outer edge in adhesive can be observed.These uncured monomers will not
Fully react and be connected to adhesive substrate.It is honored as a queen in processing reconciliation, they still will be left on eyeglass, thus can add in eyeglass
Cause excess contamination in cleaning and coating step during work process end.The direct edge of multiple secondary light sources at the top of the receiving body
The additional UV light of radial direction irradiation.The photon of the additional UV radiation causes the light trigger being comprised in adhesive to produce
The new group of the polymerization of uncured monomer is triggered, and is linked to the matrix of cured adhesive.Thus, lens surface keeps
Cleaning, and without remaining adhesive after deblocking.
Second group of light source can be integrated in seal piece receiving body, on inner peripheral wall square on a receiving surface.
Cooling element can be set, to prevent unit overheat of blockading, particularly prevent light source from overheating.Especially, it is installed to
The coldplate of support member can be used to blockading the cooling of unit.Cooling glue can be set between secondary light source and coldplate, be used to help
Produced heat when helping dissipation secondary light source to use.
In another aspect of the present disclosure, seal piece receiving body includes multiple through holes, and these through holes are arranged in bottom table
Between face and receiving surface, the light that guiding sends from one group of light source is especially arranged to.Therefore, the light that light source sends can be drawn
The region of material to be solidified is led, so as to prevent the exaggerated reflex by solidification is otherwise had influence on.
In the one side of the disclosure, seal piece receiving body includes the seal piece for receiving various criterion and/or shape
The interchangeable inserts of type.
The present invention proposes the technique being solidificated in eyeglass on seal piece in addition, and it includes step：Limit in the controller
Illumination mode, and based on identified pattern, be sequentially turned on and close from multiple first light sources and optional secondary light source
Disconnected light source, to solidify the material between eyeglass and seal piece, wherein the first light source and secondary light source can respectively be controlled by controller.
In the one side of the disclosure, the technique includes turning on first around unit of blockading, nearby or its center the
One light source, is then sequentially turned on adjacent light source in an outward direction.
In another aspect of the present disclosure, the technique includes connecting the first light being located on the side of unit of blockading first
Source, the opposite side then towards unit of blockading is sequentially turned on adjacent light source.
Preferably, the illumination mode depends on the geometry of eyeglass, the coloring of eyeglass or classification coloring, eyeglass thick
At least one of gradient, curing materials thickness, the gradient of curing materials thickness, curing materials composition of degree.
In the one side of the disclosure, the restriction of the pattern includes determining the controlled sequence in terms of time and intensity
Row, the determination of the sequence depends on eyeglass geometry, lens index, the thickness distribution of curing materials, the folding of curing materials
Penetrate at least one of refractive index and light transmittance of rate and seal piece and eyeglass.The radius of blank and coloring determination reflect back into viscous
The ratio of the UV light in mixture.Thus, steep bent sunglasses blank needs stronger ultraviolet radioactive, particularly in the outer of blank
On footpath.If the refractive index difference of adhesive and blank is larger, this effect is more strong.This combination requires at least local
There are more solidification energies on ground, is correspondingly more strongly exposed to ultraviolet radioactive.Illumination mode can be limited with so that drawing between curing time
The contraction for rising and stress are minimized.
According to the description of the presently preferred example below in relation to the embodiment of the present invention, according to the unit of blockading that prescription is proposed
Other effects and advantage with the correlation technique for ophthalmic len of blockading will be apparent for technical staff.
Brief description of the drawings
Hereinafter, the partial schematic diagram in the preferred exemplary based on embodiment and refer to the attached drawing is illustrated in greater detail
The present invention, in figure：
Fig. 1 shows the schematic diagram of unit of blockading according to a first embodiment of the present invention,
Fig. 2 shows the top view of the unit of blockading of Fig. 1,
Fig. 3 shows the unit of blockading of Fig. 1 and 2, wherein be inserted with seal piece, blockade material and eyeglass,
Fig. 4 shows the block diagram of the control unit for unit of blockading according to embodiments of the present invention,
Fig. 5 shows the schematic diagram of the clamping device of the unit of blockading of Fig. 1 of the invention,
Fig. 6 shows the work flow of curing process according to embodiments of the present invention,
Fig. 7 a-7h show the unit of blockading according to embodiments of the present invention in curing process,
Fig. 8 a-8h show the unit of blockading being according to another embodiment of the present invention in curing process.
Specific embodiment
The preferred embodiments of the present invention will be described in further detail now, wherein should be noted that just to descriptive purpose
And provide following description, rather than in order to protection domain is limited in preferred embodiment that is shown and being discussed any one
It is individual.Especially, those skilled in the art will clearly know, on any single feature that a preferred embodiment is described in detail
Can also be used using or with the combinations of features of another embodiment respectively with the feature for describing in the same embodiment.Additionally, should
Work as understanding, all given mark on material selection, size, measure etc. is also to be considered only as example, and if wherein appoints
What one will again turn into an important feature, if this feature is used alone or makes with reference to further feature as herein described
Whether whether with distinction should be considered as, it is explicitly mentioned but regardless of these combinations of features or can be by from described
One or more single/isolation characteristics are omitted in any embodiment to obtain.
Fig. 1-3 and Fig. 5 show unit 10 of blockading according to an aspect of the present invention, wherein can use interim deformable
Material blockades on seal piece 2 (Fig. 2) ophthalmic len.Identical element is marked with same reference numerals in figs. 1-5.
The cohesive material that interim deformable material M preferably can be by light and solidify, as known in the art.
Unit 10 of blockading includes the receiving body 20 on support member 72.Receiving body 20 includes base section 12, has
Acceptance division 15 for receiving the receiving surface 22 of seal piece 2, and top 18.
Receiving surface 22 is stepped surfaces, with lower central acceptance surface 25 and upper periphery receiving surface 23, they by with
Lower central acceptance surface 25 and upper periphery receiving surface 23 substantially orthogonal to transitional surface 24 link.Upper periphery receiving surface 23
It is disposed concentrically upon with lower central acceptance surface 25, but a distance away.Top 18 is included from upper periphery receiving surface 23
The top perisporium 28 that periphery extends.
Receiving body 20 forms reception space 26 of seal piece when during unit is blockaded in insertion, and seal piece is placed in receiving surface
It is upper and by top perisporium 28 around.
Can set with the removable insert of the form of adaptation ring 35 for positioning and fixing seal piece (in Figure 5 most
Show goodly).Adaptation ring 35 may be selected to be the geometry corresponding to seal piece, for seal piece to be positioned at into receiving body 20
In.Adaptation ring 35 can be arranged in reception space 26.
Receiving body 20 is provided with clamping device 30.Clamping device 30 is best shown in Figure 5.Clamping device 30 includes being located at
Retained part 31 on the bottom of receiving body 20, seal piece and the ophthalmic len blank blockaded on seal piece can be via the folders
Hold part 31 and be fixed on the machine or equipment (i.e. surfacing, cleaning, coloring, coating, deburring processed for ophthalmic len blank
Etc., as the case may be depending on).Retained part 31 is disposed with clamp ring 32, and clamp ring 32 includes the phase towards inner radial orientation
Answer guide recess 33.In the example of hgure 5, three retained parts 31 coordinated with three guide recess 33 are provided with.But, this is simultaneously
Do not limit the present invention.
Clamp ring 32 by revolution, or can be rotated by the actuator arm that cylinder (not shown) drives with pneumatic mode.This
So that retained part 31 towards inner radial it is mobile, and clamp the seal piece that adaptation ring 35 and being inserted in is blockaded in station.Adaptation
Ring is provided with longitudinal slit 88 in itself, to form resilient clamp piece 89 (see Fig. 1).Preferably, adaptation ring has six longitudinal slits,
So as to form three flexible clamping pieces.These allow clamping according to Deutsche industry norm (DIN) 58766 (DIN standard 58766)
With 43mm clamping diameter seal piece.
Axis alignment rods 38 are provided with unit 10 of blockading, the correct angular positioning of the seal piece for inserting wherein.
The axis alignment rods 38 interact with the V grooves being arranged on seal piece.
The unit of blockading of Fig. 5 is configured to blockade and follows the seal piece of the standards of DIN 58766, or alleged Satisloh
" ART " seal piece is constructed or alleged Satisloh " Nucleo " seal piece, is such as co-owning patent application
Described in EP2266753.It is assembling Nucleo seal pieces, axis alignment rods 38 can be removed, and adaptation ring 35 can be by non-
Often similar retainer ring (not shown) is substituted.Retainer ring has the profile essentially identical with adaptation ring 35, but is not provided with above-mentioned
Longitudinal slit.Therefore, retainer ring is not provided with flexible clamping piece.Conversely, fixation is equipped with three chucks, three chucks radially to
Interior orientation simultaneously is designed to be aligned to three corresponding stators of Nucleo seal pieces.Retainer ring and adaptation ring 35 can be used
Such as two screws are fixed.
Adaptation ring 35 or retainer ring include at least one stomata 36, preferably two relative stomatas 36, the cloth of stomata 36
Put in the bottom of reception space 26 and under low pressure, it is arranged to firm in seal piece and is correctly inserted into receiving body 20
In and when contacting stomata 36, detect back pressure via pressure monitor immediately.This arrangement ensures to be fitted in receiving body in seal piece
Being properly positioned when positioning.
First multiple light sources 51 are arranged on base section 12, on the support member 72 in PCB (printed circuit board) form.
First multiple light sources 51 are arranged towards receiving surface 22 and light.
More than second selectable secondary light source 52 is arranged in top 18, (is not shown in Fig. 5 in the top perisporium 28
Go out) in.More than second secondary light source 52 is arranged to internally be lighted towards the inner side of receiving body 20 in the radial direction, i.e..
Secondary light source 52 is separated along perisporium 28, so as to form a circle light source.Secondary light source 52 can be with aturegularaintervals
Or can be arranged along top perisporium 28 with irregular spacing.In the example of Fig. 1-3, secondary light source 52 is along whole perisporium point
Separate.
First and second light sources 51,52 can form LED, and it is designed so that the material M between seal piece and eyeglass consolidates
The wavelength of change lights.
Light source 51 may be mounted on the support member 72 with cooling device 85 (as described later with reference to FIG. 4).
Receiving body 20 includes the multiple through holes 42 being arranged between bottom 12 and receiving surface 22, these multiple through holes
In with the position corresponding of the first light source 51 at.Through hole 42 is parallel to each other, and is preferably orthogonal to lower reception table
Face 25 is arranged.Through hole 42 can form optical channel, be used to by from the guiding of the light of the first light source 51 by receiving surface 22, by
This reaches the selection region of irradiation and solidification.
In an aspect of this disclosure, through hole 42 can be minute surface coating or silver-plated inner chamber, preferably to draw
It is guide-lighting.
Focusing or scattering device can be provided, with the light for guiding light source to send.In a non-limiting example, light source is provided with
Collector lens, it is therefore preferable to hemispherical lens.In another non-restrictive example, the upper end of light pipe can be designed as optical element,
It is used to focus on or scatter the light for sending.
Receiving body can be made up of polypropylene, and this can be avoided shade.Another non-restrictive example is by receiving body
Through hole is drilled from bottom towards main body to form light guide.Receiving body 20 can be made of aluminum, and this can effectively cool down light source.Aluminium connects
Acceptor 20 can be by means of heat transfer gemel connection to light source supports 72 and their cooling device 85.
First and second light sources 51,52 independently and can be controlled respectively or addressing.It is provided with and is configured to control light source
The controller 80 (Fig. 4) for turning on and off, as will be referred to Fig. 6 to 8 description.
Controller 80 can according to predetermined light illumination mode or using predetermined light illumination mode (for example, the order of illumination,
Duration and intensity) control the first and second light sources 51,52.The pattern can be based on eyeglass geometry, blockade
The receiving surface (radius) of part, curing materials the thickness distribution on region of entirely blockading, the thickness gradient of eyeglass, eyeglass can
(that is, homogeneous, gradient or photochromic coloring, this will be had influence on up between adhesive and lens surface for energy coloring
The reflection and absorption of borderline UV ray), the gradient of curing materials thickness, at least one of the composition of curing materials.Envelope
The refractive index of resistor, adhesive and blank and the UV absorptivities of seal piece can also influence local illumination intensity and it is lasting when
Between.
The distance between light source and seal piece can be in about 15 to 50mm scopes, preferably in 30 scopes for arriving 40mm
In.
Thermal management unit 84 is further provided with, for managing the cooling to unit 10 of blockading.Thermal management unit 84 can be wrapped
The coldplate 85 with cooling water is included, as known in the art.Multiple light sources 51 on base section 12 can be through
Dissipated heat by the coldplate 85 on the bottom side of base section 12.Coldplate can be provided with runner, and water can be via cooling
Agent connecting portion 86 flows through the runner, for heat exchange and heat dissipation (see Fig. 5).In practice, in hardening time, i.e. multiple light sources
The illumination duration of each, can be long as required, this can cause illumination intensity high.This may cause LED and envelope
Hinder the overheat of unit 10.
Setting power supply 87 is used to be powered for blockade unit 10, controller 80 and thermal management unit 84.
Controller 80, thermal management unit 84 and power supply 87 can be separated with receiving body 20 and support member 72.Can set
There is user interface.
Fig. 6 shows the work flow of the curing process for unit 10 of blockading as Figure 1-5.
In first step S1, it is determined that for the light illumination mode for solidifying.The light illumination mode is determined in multiple light sources 51,52
Light source order switching, controller 80 for each the setting illumination in multiple light sources at the beginning of between, the duration and
Intensity.The contraction and stress caused between light illumination mode is limited to cause curing time are minimized.When it is determined that being contemplated that during light illumination mode
The geometry of different parameters, including but not limited to geometric parameter, such as eyeglass, the geometry of seal piece, material to be solidified
Thickness distribution, including but not limited to optical parametric, the characteristic of material such as to be solidified, the absorbent properties of seal piece and eyeglass
Parameter.
In second step S2, light source is turned on and off based on identified mode sequence.
Step S2 is shown by Fig. 7 a-7h for the example of light illumination mode first, or is shown by for the another of light illumination mode
Fig. 8 a -8h of example show.Those light sources connected in first and second multiple light sources 51,52 quilt in Fig. 7 a-7h and 8a-8h.
Labeled as star.
First mode shown in Fig. 7 a-7h is to start solidification in centre, i.e., from the central source in the first light source 51
Start and advance towards outside.It will be understood by those skilled in the art that first mode illumination allows the hardening of curing materials, wherein light
Source is switched on and stationary fluid curing materials or material monomer are migrated from outside.It is with less curing materials or in bifocal
The critical zone of the edge of point lens can be illuminated and be first solidifying in advance.Periods of monomer flow around allowing is opened without producing
Power.
Another pattern shown in Fig. 8 a-8h is to start to solidify in side and advance towards opposite side.Fig. 8 a- can be selected
Pattern shown in 8h, for solidifying prism to the thicker portion of prism since the thin side of prism.
Certainly, shown both of which is merely to illustrate, rather than in order to limit the present invention.
It will be understood by those skilled in the art that allowing uncured material laterally or from the solidification of a lateral opposite side from center
Stream is to consolidation zone-as shown in the arrow in Fig. 7 and 8.This material flowing minimizes the stress caused by contraction.For
The strategy of initialization solidification it is essential that, solidification will not leave behind the incured adhesives region that is captured.Once this material
Material polymerization, this cavity that is captured of incured adhesives will produce the deformation of strong contraction induction.
When thin region needs less hardening time compared with thicker region, can quickly close in these regions
UV energy, so as to minimize the temperature that causes by " over-curing " in other cases raise.
It has been shown that the UV for being contacted with the oxygen in ambient atmosphere solidifies layer of adhesive material, such as upper strata and circumference
Layer, due to the chemical reaction with oxygen, the curing efficiency of the material contacted with oxygen is relatively low.Therefore, some uncured adhesive materials
Material residual, it is excessive in this cleaning and coating step during may causing to be processed further eye lens after the curing step
Pollution.Multiple secondary light sources 52 at the top of receiving body irradiate in radial directions, so as to contribute to the residue of curing materials outer
Layer.
Therefore, the present invention allows selectively to be solidified according to expectation and/or demand.
Reference numerals list
2 seal pieces
10 blockade unit
12 base sections (receiving body)
15 acceptance divisions (receiving body)
18 tops (receiving body)
20 receiving body
22 receiving surfaces
23 center upper portion receiving surfaces
24 transitional surfaces
25 lower central receiving surfaces
26 reception spaces
28 top perisporiums
30 clamping devices
31 retained parts
32 clamp rings
33 guide recess
35 adaptation rings
36 stomatas
38 axis alignment rods
42 through holes (light guide)
51 first light sources
52 secondary light sources
72 support members
80 controllers
84 thermal management units
85 coldplates
86 cooling agent connecting portions (inlet/outlet)
87 power supplys
88 longitudinal slits
89 flexible clamping pieces
Claims (19)
1. the unit of blockading (10) of a kind of seal piece (2) for ophthalmic len, including
- seal piece receiving body (20), the seal piece receiving body (20) with receiving surface (22) and with the receiving surface phase
Anti- basal surface, the receiving surface (22) is suitable to receive the seal piece with the ophthalmic len to be blockaded,
- multiple light sources (51,52), the multiple light source is fixedly secured to the seal piece receiving body (20),
Wherein described unit of blockading (10) includes the controller (80) for respectively controlling the light source in the multiple light source.
2. unit of blockading according to claim 1, including be arranged towards the seal piece second group of top irradiation
Secondary light source (52).
3. the unit of blockading (10) of a kind of seal piece (2) for ophthalmic len, including
- seal piece receiving body (20), the seal piece receiving body (20) with receiving surface (22) and with the receiving surface phase
Anti- basal surface, the receiving surface (22) is suitable to receive the seal piece with the ophthalmic len to be blockaded,
- multiple light sources (51,52) of the seal piece receiving body (20) are fixedly secured to, the multiple light source includes being arranged in
First group of first light source (51) on the bottom of the seal piece receiving body,
- the multiple light source (51,52) is including being arranged towards second group of secondary light source that the top of the seal piece is irradiated
(52)。
4. unit of blockading according to claim 3, including for respectively controlling the control of the light source in the multiple light source
Device (80) processed.
5. the unit of blockading according to Claims 1-4, wherein the unit of blockading (20) includes support member (72), and
At least first group in wherein described seal piece receiving body (20) and the multiple light source (51,52) is installed to the support member
(72)。
6. the unit of blockading according to claim 1 to 5, wherein the light source (51,52) is LED light source.
7. unit of blockading according to any one of claim 1 to 4, wherein the multiple light source (51,52) includes arrangement
First group of first light source (51) on the bottom of the seal piece receiving body, wherein first light source is arranged to substantially
Perpendicular to the side of the basal surface upwardly toward the receiving surface (22) irradiation.
8. unit of blockading according to claim 5, wherein the secondary light source (52) is arranged to direction in radial directions
The central illumination of the unit of blockading.
9. the unit of blockading according to claim 5 or 6, wherein the secondary light source (52) is disposed in the reception table
On internal perisporium above face.
10. unit of blockading according to any one of claim 1 to 7, wherein the seal piece receiving body (20) is including more
Individual through hole (42), the through hole (42) is arranged between the basal surface and the receiving surface, is particularly arranged to draw
Lead the light sent from first group of first light source (51).
11. units of blockading according to any one of claim 1 to 8, including be used to prevent described unit (10) mistake of blockading
Heat, the cooling element (85,86) for being especially used to prevent the light source overheat.
12. units of blockading according to any one of claim 1 to 9, wherein the seal piece receiving body (20) is including use
In the interchangeable inserts of the seal piece type for receiving various criterion.
13. eyeglass is solidificated in the technique on seal piece, including step：
- illumination mode is limited in the controller,
- based on determined by pattern, be sequentially turned on from multiple first light sources (51) and selectable secondary light source (52) and
Shut-off light source, for solidifying the material between the eyeglass and the seal piece, wherein the light source quilt in the multiple light source
Control respectively.
14. eyeglass is solidificated in the technique on seal piece, including step：
- illumination mode is limited in the controller,
- based on determined by pattern, be sequentially turned on from multiple first light sources (51) and secondary light source (52) and turn off light source,
For solidifying the material between the eyeglass and the seal piece, wherein the secondary light source (52) is arranged towards the envelope
The top irradiation of resistor.
15. technique according to claim 13 or 14, including the first light positioned at the unit center of blockading is connected first
Source, is then sequentially turned on adjacent light source in an outward direction.
16. technique according to claim 13 or 14, including connect first on the side of the unit of blockading the
One light source, the opposite side then towards the unit of blockading is sequentially turned on adjacent light source.
17. technique according to any one of claim 13 to 16, wherein the pattern depend on eyeglass geometry,
In the thickness of curing materials, the gradient of the thickness of eyeglass, the gradient of the thickness of curing materials, the composition of the curing materials extremely
It is few one.
18. technique according to any one of claim 13 to 17, wherein the restriction of the pattern included determining in the time
With the intensity controlled sequence of aspect, determine that the sequence depends on geometry, the refractive index of the eyeglass, the institute of the eyeglass
State thickness distribution, the refractive index of the curing materials, the refractive index of the seal piece and the light transmittance of curing materials and described
At least one of light transmittance of eyeglass.
19. technique according to any one of claim 13 to 18, wherein the seal piece (2) insertion is according to claim
Unit of blockading (10) any one of 1 to 12.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14189085.5A EP3009230B1 (en) | 2014-10-15 | 2014-10-15 | Blocking unit for a block piece for a spectacle lens and process of curing |
| EP14189085.5 | 2014-10-15 | ||
| PCT/EP2015/071553 WO2016058785A1 (en) | 2014-10-15 | 2015-09-21 | Blocking unit for a block piece for a spectacle lens and process of curing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106794567A true CN106794567A (en) | 2017-05-31 |
| CN106794567B CN106794567B (en) | 2019-09-27 |
Family
ID=51753044
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201580055298.9A Active CN106794567B (en) | 2014-10-15 | 2015-09-21 | Seal piece for spectacle lens blockades unit and curing process |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10259096B2 (en) |
| EP (1) | EP3009230B1 (en) |
| CN (1) | CN106794567B (en) |
| WO (1) | WO2016058785A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351519A (en) * | 2018-10-22 | 2019-02-19 | 广州果道信息科技有限公司 | A kind of seal piece for spectacle lens blockades unit |
| CN109669280A (en) * | 2017-10-13 | 2019-04-23 | 依视路国际公司 | The method for formulating the surface treatment operations of lens blank |
| CN112805145A (en) * | 2018-10-09 | 2021-05-14 | 依视路国际公司 | Method for manufacturing optical element having functional film |
| TWI788811B (en) * | 2021-03-25 | 2023-01-01 | 沛熙 嚴 | Cured silicone based workholding method and apparatus for milling machines |
| CN118922299A (en) * | 2022-10-28 | 2024-11-08 | 库博光学国际有限公司 | Spindle for processing ophthalmic lenses |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014015200A1 (en) | 2014-10-16 | 2016-05-12 | Satisloh Ag | Device for blocking workpieces, in particular spectacle lenses, for their processing and / or coating |
| FR3080554B1 (en) * | 2018-04-25 | 2021-03-12 | Skf Ab | MACHINE FOR GLUING A PART ON A SUPPORT ELEMENT BEFORE MACHINING OPERATIONS AND ITS PROCESS |
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| CN109669280A (en) * | 2017-10-13 | 2019-04-23 | 依视路国际公司 | The method for formulating the surface treatment operations of lens blank |
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| CN118922299A (en) * | 2022-10-28 | 2024-11-08 | 库博光学国际有限公司 | Spindle for processing ophthalmic lenses |
Also Published As
| Publication number | Publication date |
|---|---|
| US20170304984A1 (en) | 2017-10-26 |
| EP3009230A1 (en) | 2016-04-20 |
| EP3009230B1 (en) | 2021-01-13 |
| CN106794567B (en) | 2019-09-27 |
| US10259096B2 (en) | 2019-04-16 |
| WO2016058785A1 (en) | 2016-04-21 |
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