CN106784158B - A kind of bonding method of solar cell - Google Patents
A kind of bonding method of solar cell Download PDFInfo
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- CN106784158B CN106784158B CN201710015138.2A CN201710015138A CN106784158B CN 106784158 B CN106784158 B CN 106784158B CN 201710015138 A CN201710015138 A CN 201710015138A CN 106784158 B CN106784158 B CN 106784158B
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
- H10F71/1375—Apparatus for automatic interconnection of photovoltaic cells in a module
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明公开一种太阳电池的粘贴方式,包括如下步骤:步骤一,将保护片的下表面粘贴在太阳电池串的上表面,保护片上的通孔和太阳电池串的互连片的突出部位对准;步骤二,在基板上涂布硅胶,将粘贴保护片的太阳电池串粘贴在基板上;步骤三,将粘贴好太阳电池串的基板放在二块固定的金属板之间,基板上放置长方形的气囊,对气囊充气使气囊内的压力比大气压高,用气囊对粘贴太阳电池串的基板进行加压并保持一定时间;步骤四,对气囊放气,然后取出气囊和基板,取下保护片。该方法可以防止太阳电池串在粘贴过程中扭曲变形或在加压状态下电池串产生滑移影响整齐度,由于采用气囊对基板进行整体加压,可以保证太阳电池串粘贴的平整度。
The invention discloses a solar cell pasting method, which includes the following steps: step 1, pasting the lower surface of the protective sheet on the upper surface of the solar cell string, the through holes on the protective sheet and the protruding parts of the interconnection sheet of the solar cell string Standard; Step 2, apply silica gel on the substrate, and paste the solar cell string with the protective sheet on the substrate; Step 3, place the substrate with the pasted solar cell string between two fixed metal plates, place on the substrate Rectangular airbag, inflate the airbag to make the pressure in the airbag higher than the atmospheric pressure, use the airbag to pressurize the substrate pasted with the solar cell string and keep it for a certain period of time; step 4, deflate the airbag, then take out the airbag and the substrate, and remove the protective cover piece. This method can prevent the solar battery strings from being distorted and deformed during the pasting process or that the battery strings slip under pressure to affect the regularity. Since the airbag is used to pressurize the substrate as a whole, the flatness of the pasted solar battery strings can be guaranteed.
Description
技术领域technical field
本发明涉及电池技术,尤其涉及一种太阳电池的粘贴方式。The invention relates to battery technology, in particular to a solar battery pasting method.
背景技术Background technique
航天器绝大部分都采用太阳电池阵进行供电,太阳电池阵在生产过程中需要先将太阳电池片串联形成太阳电池串,再将太阳电池串粘贴到基板上,目前常用的空间用太阳电池阵的太阳电池粘贴方法,对于太阳电池粘贴的整齐度、平整度的控制效果不佳。Most of the spacecraft are powered by solar cell arrays. In the production process of solar cell arrays, solar cell sheets need to be connected in series to form solar cell strings, and then the solar cell strings are pasted on the substrate. Currently, the commonly used solar cell arrays for space The traditional solar cell pasting method is not effective in controlling the uniformity and flatness of the solar cell pasting.
发明内容Contents of the invention
本发明解决的问题是现有空间用太阳电池阵在太阳电池粘贴过程中整齐度、平整度较差。The problem solved by the invention is that the conventional space solar cell array has poor regularity and flatness in the pasting process of solar cells.
为解决上述问题,本发明提供一种太阳电池的粘贴方式,该方法包括如下步骤:In order to solve the above problems, the present invention provides a method for pasting solar cells, the method comprising the following steps:
步骤一,将保护片的下表面粘贴在太阳电池串的上表面,保护片上的通孔和太阳电池串的互连片的突出部位对准;Step 1, paste the lower surface of the protective sheet on the upper surface of the solar cell string, and align the through hole on the protective sheet with the protruding part of the interconnection sheet of the solar cell string;
步骤二,在基板上涂布硅胶,将粘贴保护片的太阳电池串粘贴在基板上;Step 2, coating silica gel on the substrate, and pasting the solar battery string with the protective sheet on the substrate;
步骤三,将粘贴好太阳电池串的基板放在二块固定的金属板之间,基板上放置长方形的气囊,对气囊充气使气囊内的压力比大气压高,用气囊对粘贴太阳电池串的基板进行加压并保持一定时间;Step 3: Place the substrate with solar battery strings pasted between two fixed metal plates, place a rectangular airbag on the substrate, inflate the airbag to make the pressure in the airbag higher than the atmospheric pressure, and use the airbag to press the substrate with solar battery strings Pressurize and keep it for a certain period of time;
步骤四,对气囊放气,然后取出气囊和基板,取下保护片。Step 4, deflate the airbag, then take out the airbag and substrate, and remove the protective sheet.
进一步,所述保护片的长度大于太阳电池串的长度,保护片的宽度小于太阳电池串的宽度,保护片对应互连片的突出部位开出通孔,通孔的长、宽分别大于突出部位的长、宽。Further, the length of the protection sheet is greater than the length of the solar cell string, the width of the protection sheet is smaller than the width of the solar cell string, and the protection sheet has a through hole corresponding to the protruding part of the interconnection sheet, and the length and width of the through hole are respectively larger than the protruding part length and width.
进一步,所述保护片的长度大于太阳电池串的长度,保护片的宽度小于太阳电池串的宽度,保护片对应互连片的突出部位开出通孔,通孔的长、宽分别大于突出部位的长、宽。Further, the length of the protection sheet is greater than the length of the solar cell string, the width of the protection sheet is smaller than the width of the solar cell string, and the protection sheet has a through hole corresponding to the protruding part of the interconnection sheet, and the length and width of the through hole are respectively larger than the protruding part length and width.
进一步,所述保护片采用轻薄材料制成,优选PET。Further, the protective sheet is made of light and thin material, preferably PET.
进一步,充气时所述气囊的压力比大气压高4~20kPa。Further, when inflated, the pressure of the airbag is 4-20kPa higher than the atmospheric pressure.
进一步,所述气囊对粘贴太阳电池串的基板进行加压的时间为4小时以上。Further, the time for the airbag to pressurize the substrate on which the solar battery string is pasted is more than 4 hours.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、由于太阳电池串采用保护片进行保护,可以防止太阳电池串在粘贴过程中扭曲变形或在加压状态下电池串产生滑移影响整齐度。1. Since the solar cell strings are protected by protective sheets, it can prevent the solar cell strings from being distorted and deformed during the pasting process or from slipping under pressure and affecting the orderliness.
2、由于采用气囊对基板进行整体加压,可以保证太阳电池串粘贴的平整度。2. Since the airbag is used to pressurize the substrate as a whole, the flatness of the solar cell string can be guaranteed.
附图说明Description of drawings
图1为目前的太阳电池串的俯视示意图;FIG. 1 is a schematic top view of a current solar cell string;
图2为目前的太阳电池串的侧视示意图;FIG. 2 is a schematic side view of a current solar battery string;
图3为本发明的保护片的结构示意图;Fig. 3 is the structural representation of protective sheet of the present invention;
图4为本发明的整体加压方法的示意图。Fig. 4 is a schematic diagram of the overall pressurization method of the present invention.
具体实施方式Detailed ways
为详细说明本发明的技术内容、构造特征、所达成目的及功效,下面将结合实施例并配合附图予以详细说明。In order to describe the technical content, structural features, achieved goals and effects of the present invention in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
如图1和图2所示,太阳电池串1由太阳电池片11和互连片12构成,处于太阳电池串1的中间的互连片12的一端和太阳电池片11的正面焊接,另一端和太阳电池片11的背面焊接,互连片12在太阳电池串1的正面有突出部位121。As shown in Figures 1 and 2, the solar cell string 1 is composed of solar cell sheets 11 and interconnection sheets 12, one end of the interconnection sheet 12 in the middle of the solar cell string 1 is welded to the front of the solar cell sheet 11, and the other end is welded to the front of the solar cell sheet 11. It is welded to the back of the solar battery sheet 11 , and the interconnection sheet 12 has a protruding part 121 on the front of the solar battery string 1 .
如图3所示,保护片2采用轻薄材料制成,如PET,保护片2的长度大于太阳电池串1的长度,保护片2的宽度小于太阳电池串1的宽度,保护片1对应互连片12的突出部位121开出通孔21,通孔21的长、宽分别大于突出部位121的长、宽。As shown in Figure 3, the protection sheet 2 is made of light and thin material, such as PET, the length of the protection sheet 2 is greater than the length of the solar cell string 1, and the width of the protection sheet 2 is smaller than the width of the solar cell string 1, and the protection sheet 1 corresponds to the interconnection The protruding portion 121 of the sheet 12 has a through hole 21 , and the length and width of the through hole 21 are respectively greater than the length and width of the protruding portion 121 .
进一步地,保护片2的下表面涂有不干胶。Further, the lower surface of the protective sheet 2 is coated with self-adhesive.
本发明的太阳光电池的粘贴方式如下:The pasting mode of solar cell of the present invention is as follows:
步骤一,将保护片2的下表面粘贴在太阳电池串1的上表面,保护片2上的通孔21和太阳电池串1的互连片12的突出部位121对准。Step 1, paste the lower surface of the protective sheet 2 on the upper surface of the solar cell string 1 , and align the through hole 21 on the protective sheet 2 with the protruding part 121 of the interconnection sheet 12 of the solar cell string 1 .
步骤二,在基板3上涂布硅胶,将粘贴保护片2的太阳电池串1粘贴在基板3上。Step 2, coating silica gel on the substrate 3 , and pasting the solar cell string 1 with the protective sheet 2 on the substrate 3 .
步骤三,如图4所示,将粘贴好太阳电池串1的基板3放在二块固定的金属板4之间,基板3上放置长方形的气囊5,对气囊5充气使气囊内的压力比大气压高4~20kPa,用气囊5对粘贴太阳电池串1的基板3进行加压并保持4小时以上。Step 3, as shown in Figure 4, put the substrate 3 pasted with the solar battery string 1 between two fixed metal plates 4, place a rectangular airbag 5 on the substrate 3, and inflate the airbag 5 so that the pressure ratio in the airbag is Atmospheric pressure is 4 to 20 kPa, and the substrate 3 on which the solar battery string 1 is pasted is pressurized with the airbag 5 and kept for more than 4 hours.
步骤四,对气囊5放气,然后取出气囊5和基板3,取下保护片2。Step 4, deflate the airbag 5, then take out the airbag 5 and the substrate 3, and remove the protective sheet 2.
由于太阳电池串1采用保护片2进行保护,可以防止太阳电池串1在粘贴过程中扭曲变形或在加压状态下电池串1产生滑移影响整齐度,由于采用气囊5对基板3进行整体加压,可以保证太阳电池串1粘贴的平整度。Since the solar cell string 1 is protected by the protective sheet 2, it can prevent the solar cell string 1 from being distorted and deformed during the pasting process or that the cell string 1 is slipped under pressure to affect the orderliness. Pressing can ensure the flatness of the solar battery string 1 pasting.
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CN109686815B (en) * | 2018-11-15 | 2021-10-15 | 上海空间电源研究所 | Method for positioning and pasting upper plate of flexible array solar cell module for space |
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