CN106769635A - A kind of heat and mass experimental provision on adjustable microwave heated asphalt road surface - Google Patents
A kind of heat and mass experimental provision on adjustable microwave heated asphalt road surface Download PDFInfo
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Abstract
本发明公开了一种可调式微波加热沥青路面的传热传质实验装置,包括主框架、设于主框架内的微波加热机构,所述实验装置还包括电子称重仪和用于带动设于主框架内的称重板升降运动进行调节称重板与微波加热机构之间距离的升降机构,所述电子称重仪设于主框架上,所述称重板通过升降机构与电子称重仪的测量端面连接。本发明巧妙的解决了对正在加热时的湿旧沥青料时刻进行质量测量;通过调节微波加热机构与称重板之间的垂直距离,不仅可以得到最佳的加热距离,还使本实验装置可以对不同厚度的湿旧沥青料进行实验研究。
The invention discloses an adjustable heat and mass transfer experimental device for microwave heating of asphalt pavement, which comprises a main frame and a microwave heating mechanism arranged in the main frame, and the experimental device also includes an electronic weighing instrument and a device for driving the The lifting movement of the weighing plate in the main frame is a lifting mechanism for adjusting the distance between the weighing plate and the microwave heating mechanism. The electronic weighing instrument is arranged on the main frame, and the weighing plate is connected with the electronic weighing instrument The measurement end face connection. The present invention ingeniously solves the problem of measuring the quality of the wet old asphalt material when it is being heated; by adjusting the vertical distance between the microwave heating mechanism and the weighing plate, not only the optimal heating distance can be obtained, but also the experimental device can Experimental research was carried out on different thicknesses of wet old asphalt materials.
Description
技术领域technical field
本发明属于多孔材料传热传质的研究技术领域,具体涉及一种可调式微波加热沥青路面的传热传质实验装置。The invention belongs to the research technical field of heat and mass transfer of porous materials, and in particular relates to an adjustable heat and mass transfer experiment device for microwave heating asphalt pavement.
背景技术Background technique
随着经济的迅速发展,我国的对高速公路的建设一直保持着高速的增长模式,这也使得城市之间的道路交通越来越便利,而公路交通大多数为沥青混凝土路面,因沥青混凝土路面很容易受各种因素影响而被破坏,为了防止对路面造成二次破坏,需要对被破坏路面进行及时修补,当前我国每年因沥青混凝土路面修补产生的湿旧沥青路面料高达几千万吨,对这些湿旧沥青料的二次利用迫在眉睫,所以现场热再生技术被广泛的应用。而微波加热技术则是利用微波作为热源,将湿旧沥青路面废料置于微波场中,由于湿旧沥青路面废料中水分的存在,在微波作用下,湿旧沥青料中的极性水分子相互运动、碰撞,产生热量,使湿旧沥青路面料被加热。由于微波具有穿透性,因此湿旧沥青路面废料在加热过程中表面温度不高,但是内部与底部温度较高,且底部有大量水分溢出。可以看出,微波加热湿旧沥青路面废料其实就是个传热传质的过程。With the rapid development of the economy, my country's highway construction has maintained a high-speed growth model, which also makes the road traffic between cities more and more convenient, and most of the road traffic is asphalt concrete pavement, because the asphalt concrete pavement It is easy to be damaged by various factors. In order to prevent secondary damage to the road surface, it is necessary to repair the damaged road surface in time. At present, the wet old asphalt road fabric produced by asphalt concrete road surface repair in my country is as high as tens of millions of tons every year. The secondary utilization of these wet old asphalt materials is imminent, so on-site thermal regeneration technology is widely used. The microwave heating technology uses microwaves as a heat source to place the wet old asphalt pavement waste in the microwave field. Due to the presence of moisture in the wet old asphalt pavement waste, the polar water molecules in the wet old asphalt pavement interact with each other under the action of microwaves. Movement, collision, generate heat, so that the wet old asphalt road fabric is heated. Due to the penetration of microwaves, the surface temperature of wet old asphalt pavement waste is not high during the heating process, but the internal and bottom temperatures are relatively high, and a large amount of water overflows from the bottom. It can be seen that microwave heating of wet old asphalt pavement waste is actually a process of heat and mass transfer.
目前各国都研究利用微波对湿旧沥青路面废料现场热再生的设备,但是对微波加热湿旧沥青路面废料过程中存在的传热传质现象并没有进行大量的实验研究。因此,需要一种微波加热湿旧沥青路面的传热传质实验装置用于对传热传质现象及其传递原理进行研究。由于微波加热过程中使用的磁控管在产生微波时,也会产生一定的辐射,如果防护不当,就会造成辐射泄露,对实验人员的身体健康造成危害。并且对于被研究湿旧沥青路面废料,由于面积大小、高度不确定,这就需要传热传质实验装置具有很强的实用性。At present, all countries are researching on-site thermal regeneration equipment for wet old asphalt pavement waste using microwaves, but there is no large amount of experimental research on the heat and mass transfer phenomenon existing in the process of microwave heating of wet old asphalt pavement waste. Therefore, there is a need for a heat and mass transfer experimental device for microwave heating of wet old asphalt pavement to study heat and mass transfer phenomena and their transfer principles. Because the magnetron used in the microwave heating process will also generate certain radiation when it generates microwaves, if the protection is not proper, it will cause radiation leakage and cause harm to the health of experimenters. And for the wet old asphalt pavement waste to be studied, due to the uncertain size and height of the area, this requires the heat and mass transfer experimental device to have strong practicability.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供一种可调式微波加热沥青路面的传热传质实验装置,目的是便于调节沥青料与微波加热机构之间的距离,且便于时刻测量沥青料的质量。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention provides an adjustable heat and mass transfer experimental device for microwave heating of asphalt pavement, the purpose of which is to facilitate the adjustment of the distance between the asphalt material and the microwave heating mechanism, and to measure the quality of the asphalt material at all times.
为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
一种可调式微波加热沥青路面的传热传质实验装置,包括主框架、设于主框架内的微波加热机构,所述实验装置还包括电子称重仪和用于带动设于主框架内的称重板升降运动进行调节称重板与微波加热机构之间距离的升降机构,所述电子称重仪设于主框架上,所述称重板通过升降机构与电子称重仪的测量端面连接。An adjustable heat and mass transfer experimental device for microwave heating of asphalt pavement, including a main frame, a microwave heating mechanism arranged in the main frame, the experimental device also includes an electronic weighing instrument and a The lifting movement of the weighing plate is used to adjust the distance between the weighing plate and the microwave heating mechanism. The electronic weighing instrument is set on the main frame, and the weighing plate is connected to the measuring end surface of the electronic weighing instrument through the lifting mechanism. .
所述主框架包括“[”形主体、设于“[”形主体内的第一支撑组件和设于第一支撑组件上的第二支撑组件,第一支撑组件包括四个第一肋条,所述第二支撑架组件包括四个第二肋条和四个第二连接肋,四个第一肋条与“[”形主体的上板体内壁连接,四个第二肋条的顶端分别与四个第一肋条的底端固定连接,相邻第二肋条的底端通过第二连接肋连接,“[”形主体上板体的上端面设有用于卡接电子称重仪的凹槽。The main frame includes a "["-shaped main body, a first support assembly disposed in the "["-shaped main body and a second support assembly disposed on the first support assembly. The first support assembly includes four first ribs, so The second support frame assembly includes four second ribs and four second connecting ribs, the four first ribs are connected to the inner wall of the upper plate of the "["-shaped main body, and the top ends of the four second ribs are respectively connected to the four second ribs. The bottom end of one rib is fixedly connected, the bottom end of the adjacent second rib is connected through the second connecting rib, and the upper end surface of the upper plate of the "["-shaped main body is provided with a groove for clamping the electronic weighing instrument.
所述“[”形主体的两个直角折弯处均设有肋板。所述肋板为直角三角形加强肋。Ribs are provided at the two right-angle bends of the "["-shaped main body. The ribs are right-angled triangle reinforcing ribs.
第一肋条与第二肋条的横截面均为L型结构。The cross sections of the first rib and the second rib are L-shaped structures.
所述升降机构为齿轮升降机构。The lifting mechanism is a gear lifting mechanism.
所述齿轮升降机构包括锥齿轮组、丝杆滑块、螺母安装块、支撑板、设于支撑板上的传动轴和用于对传动轴水平方向运动进行支撑导向且与支撑板固定连接的固定板组,所述电子称重仪的测量端面与支撑板的底端面连接,所述螺母安装块与称重板固定连接,所述丝杆滑块连接支撑板的一端通过锥齿轮组与传动轴连接,丝杆滑块的另一端与螺母安装块螺纹连接。The gear lifting mechanism includes a bevel gear set, a screw slide block, a nut mounting block, a support plate, a transmission shaft arranged on the support plate, and a fixing device for supporting and guiding the horizontal movement of the transmission shaft and fixedly connected with the support plate. plate group, the measuring end face of the electronic weighing instrument is connected to the bottom end face of the support plate, the nut mounting block is fixedly connected to the weighing plate, and one end of the screw slider connected to the support plate is connected to the transmission shaft through the bevel gear set Connection, the other end of the screw slider is threaded with the nut mounting block.
所述齿轮升降机构还包括与传动轴一端连接的高度调节手柄。The gear lifting mechanism also includes a height adjustment handle connected with one end of the transmission shaft.
所述齿轮升降机构还包括用于带动传动轴转动的电机驱动机构。The gear lifting mechanism also includes a motor drive mechanism for driving the transmission shaft to rotate.
所述固定板组包括两个固定板,两个固定板均固定于支撑板上,所述传动轴穿过两个固定板的中心孔且可相对固定板转动。The fixed plate group includes two fixed plates, both of which are fixed on the support plate, and the transmission shaft passes through the central holes of the two fixed plates and can rotate relative to the fixed plates.
所述丝杆滑块和螺母安装块均为两个,两个螺母安装块分别与称重板的两端连接,两个丝杆滑块分别与支撑板的两端连接。There are two screw sliders and nut mounting blocks, the two nut mounting blocks are respectively connected to the two ends of the weighing plate, and the two screw sliders are respectively connected to the two ends of the support plate.
所述称重板的两端均设有固定导向板,所述固定导向板内设有导向槽,所述螺母安装块与固定导向板固定连接,所述丝杆滑块通过转动沿导向槽升降运动。Both ends of the weighing plate are provided with fixed guide plates, the fixed guide plate is provided with a guide groove, the nut mounting block is fixedly connected with the fixed guide plate, and the screw slider moves up and down along the guide groove through rotation sports.
所述微波加热机构包括辐射腔、激励腔和与激励腔可拆卸固定连接的磁控管,所述辐射腔与激励腔焊接连接。所述辐射腔为角锥喇叭状加热腔。The microwave heating mechanism includes a radiation chamber, an excitation chamber and a magnetron detachably and fixedly connected to the excitation chamber, and the radiation chamber is welded to the excitation chamber. The radiation chamber is a pyramid-shaped horn-shaped heating chamber.
所述实验装置还包括对磁控管散热的吹风机构。吹风机构为风扇。The experimental device also includes a blower mechanism for dissipating heat from the magnetron. The blowing mechanism is a fan.
所述主框架内设有承载微波加热机构的承载板,所述承载板与主框架连接,所述实验装置还包括用于调节微波加热机构沿承载板所在平面进行横、纵向运动的横纵向移动调节机构。The main frame is provided with a bearing plate carrying the microwave heating mechanism, and the bearing plate is connected to the main frame. The experimental device also includes a horizontal and vertical movement for adjusting the microwave heating mechanism to move horizontally and vertically along the plane where the bearing plate is located. Regulating mechanism.
所述横纵向移动调节装置包括两个第一滑动导轨、两个第二滑动导轨和设于第一滑动导轨与第二滑动导轨上的导轨滑块,第二滑动导轨的两端分别通过第一安装块与第一滑动导轨上的导轨滑块连接,微波加热机构的两边侧分别通过第二安装块与两个第二滑动导轨的导轨滑块连接。The horizontal and vertical movement adjustment device comprises two first sliding guide rails, two second sliding guide rails and guide rail sliders arranged on the first sliding guide rails and the second sliding guide rails, and the two ends of the second sliding guide rails pass through the first sliding guide rails respectively. The installation block is connected with the guide rail sliders on the first sliding guide rail, and the two sides of the microwave heating mechanism are respectively connected with the guide rail sliders of the two second sliding guide rails through the second installation block.
两个第二滑动导轨中至少有一个第二滑动导轨设有两个可沿第二滑动导轨来回滑动的定位块,两个定位块分别位于第二滑动导轨的导轨滑块两侧且每一个定位块上均设有定位螺栓。At least one of the second sliding guide rails in the two second sliding guide rails is provided with two positioning blocks that can slide back and forth along the second sliding guide rail, and the two positioning blocks are respectively located on both sides of the guide rail slider of the second sliding guide rail and each positioning Blocks are provided with positioning bolts.
所述主框架的底端设有可锁式滚动轮。The bottom end of the main frame is provided with lockable scroll wheels.
所述实验装置还包括用于外罩主框架的金属屏蔽装置。The experimental device also includes a metal shielding device for the main frame of the housing.
本发明的有益效果:本发明通过主框架、电子秤重仪、称重板齿轮升降机构的连接,巧妙的解决了对正在加热时的湿旧沥青料时刻进行质量测量;齿轮升降机构通过调节角锥喇叭加热腔与称重板之间的垂直距离,不仅可以得到最佳的加热距离,还使本实验装置可以对不同厚度的湿旧沥青料进行实验研究;而横纵向移动调节机构通过导轨,对连接在滑块上的两个微波加热机构,进行横、纵方向的水平调节,不仅可以得到最佳的耦合距离,还使本实验装置可以对不同面积的湿旧沥青料进行实验研究;主框架设计为“[”形,便于对其余装置的安装,在其内部设置肋板,增加强度,保证了电子称重仪能够保持水平状态;小风扇的加入,使得磁控管在产生微波的过程中,能够持续进行散热,防止磁控管过热被烧损,减小了实验花费。此传热传质实验装置结构简单、功能完善且操作方便。Beneficial effects of the present invention: the present invention cleverly solves the quality measurement of the wet old asphalt material when it is being heated through the connection of the main frame, the electronic weighing instrument, and the gear lifting mechanism of the weighing plate; The vertical distance between the cone horn heating chamber and the weighing plate can not only obtain the best heating distance, but also enable this experimental device to conduct experimental research on wet old asphalt materials with different thicknesses; and the horizontal and vertical movement adjustment mechanism through the guide rail, The horizontal and vertical adjustments of the two microwave heating mechanisms connected to the slider can not only obtain the best coupling distance, but also enable this experimental device to conduct experimental research on wet old asphalt materials of different areas; the main The frame is designed in the shape of "[", which is convenient for the installation of other devices. Ribs are set inside it to increase the strength and ensure that the electronic weighing instrument can maintain a horizontal state; the addition of a small fan makes the magnetron in the process of generating microwaves In the process, heat dissipation can be continued to prevent the magnetron from being overheated and burned, reducing the cost of the experiment. The heat and mass transfer experimental device is simple in structure, perfect in function and easy to operate.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的正视图;Fig. 2 is the front view of the present invention;
图3是本发明的侧视图;Fig. 3 is a side view of the present invention;
图4是本发明齿轮升降机构的正视图;Fig. 4 is the front view of the gear lifting mechanism of the present invention;
图5是本发明齿轮升降机构的侧视图;Fig. 5 is a side view of the gear lifting mechanism of the present invention;
图6是本发明横纵向移动调节机构的正视图;Fig. 6 is a front view of the horizontal and vertical movement adjustment mechanism of the present invention;
图7是本发明横纵向移动调节机构的侧视图;Fig. 7 is a side view of the horizontal and vertical movement adjustment mechanism of the present invention;
图8是本发明横纵向移动调节机构的俯视图;Fig. 8 is a top view of the horizontal and vertical movement adjustment mechanism of the present invention;
图9是本发明微波加热机构的正视图;Fig. 9 is a front view of the microwave heating mechanism of the present invention;
图10是本发明微波加热机构的侧视图。Fig. 10 is a side view of the microwave heating mechanism of the present invention.
图中标记为:Labeled in the figure:
1、金属屏蔽网,2、高度调节手柄,3、支撑板,4、电子称重仪,5、圆锥齿轮组,6、上肋板,7、风扇,8、承载板,9、主框架,10、角锥喇叭辐射腔,11、可锁式滚动轮,12、称重板,13、下肋板,14、丝杆滑块,15、第二滑动导轨,16、第一滑动导轨,17、传动轴,18、固定板,19、接线口,20、第一肋条,21、导轨滑块,22、磁控管,23、安装孔,24、螺母安装块,25、激励腔,26、第二肋条,27、第二连接肋,28、固定导向板。1. Metal shielding net, 2. Height adjustment handle, 3. Support plate, 4. Electronic weighing instrument, 5. Bevel gear set, 6. Upper rib plate, 7. Fan, 8. Loading plate, 9. Main frame, 10. Pyramid horn radiation chamber, 11. Lockable rolling wheel, 12. Weighing plate, 13. Lower rib, 14. Screw slider, 15. Second sliding guide rail, 16. First sliding guide rail, 17 , transmission shaft, 18, fixed plate, 19, wiring port, 20, first rib, 21, guide rail slider, 22, magnetron, 23, mounting hole, 24, nut mounting block, 25, excitation chamber, 26, The second rib, 27, the second connecting rib, 28, the fixed guide plate.
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.
如图1至图10所示,本发明具体涉及一种可调式微波加热沥青路面的传热传质实验装置,包括主框架9、设于主框架9内的微波加热机构,该实验装置还包括电子称重仪4和用于带动设于主框架9内的称重板12升降运动进行调节称重板12与微波加热机构之间距离的升降机构,电子称重仪4设于主框架9上,称重板12通过升降机构与电子称重仪4的测量端面连接。As shown in Figures 1 to 10, the present invention specifically relates to an adjustable heat and mass transfer experimental device for microwave heating of asphalt pavement, which includes a main frame 9 and a microwave heating mechanism arranged in the main frame 9, and the experimental device also includes The electronic weighing instrument 4 and the lifting mechanism for driving the lifting movement of the weighing plate 12 arranged in the main frame 9 to adjust the distance between the weighing plate 12 and the microwave heating mechanism, the electronic weighing instrument 4 is arranged on the main frame 9 , the weighing plate 12 is connected to the measuring end surface of the electronic weighing instrument 4 through a lifting mechanism.
主框架9用于实验装置各机构的安装,因此主框架9需要具有良好的刚度和强度,而不锈钢材料具有很好的刚度和强度,因此采用不锈钢板通过切割、裁剪加工成主框架9。主框架9包括“[”形主体、设于“[”形主体内的第一支撑组件和设于第一支撑组件上的第二支撑组件,第一支撑组件包括四个第一肋条20,第二支撑组件包括四个第二肋条26和四个第二连接肋27,四个第一肋条20与“[”形主体的上板体内壁连接,四个第二肋条26的顶端分别与四个第一肋条20的底端固定连接,相邻第二肋条26的底端通过第二连接肋27连接,“[”形主体上板体的上端面设有用于卡接电子称重仪4的凹槽。凹槽设于“[”形主体上板体的上端面中间,电子称重仪通过卡入凹槽进行定位固定,凹槽内可以设有柔性密封垫片,一方面具有缓冲的作用,另一方面可以使电子称重仪过盈卡入凹槽,避免出现晃动。“[”形主体的两个直角折弯处均设有肋板。分别为上肋板6和下肋板13,上肋板和下肋板均为直角三角形加强肋,使主框架9能在承受较重的重量情况下也不会发生弯曲、变形。将主框架9设计为“[”形,以保证进行实验时称重仪4可以保持水平状态,为了进一步保证主框架9的刚度,使电子称重仪4保持水平状态,在主框架9的内部加入一些小梁,也就是上肋板6、下肋板13,通过焊接与主框架9进行连接。第一肋条20与第二肋条26的横截面优选为L型结构。The main frame 9 is used for the installation of various mechanisms of the experimental device, so the main frame 9 needs to have good rigidity and strength, and stainless steel has good rigidity and strength, so the main frame 9 is processed by cutting and cutting stainless steel plates. The main frame 9 includes a "["-shaped main body, a first support assembly disposed in the "["-shaped main body, and a second support assembly disposed on the first support assembly. The first support assembly includes four first ribs 20, and the first support assembly includes four first ribs 20. The two support components include four second ribs 26 and four second connecting ribs 27, four first ribs 20 are connected with the inner wall of the upper plate of the "[" shape main body, and the top ends of the four second ribs 26 are respectively connected with four The bottom end of the first rib 20 is fixedly connected, the bottom end of the adjacent second rib 26 is connected by the second connecting rib 27, and the upper end surface of the upper plate body of the "[" shaped main body is provided with a concave hole for clamping the electronic weighing instrument 4 groove. The groove is set in the middle of the upper end surface of the upper plate of the "["-shaped main body. The electronic weighing instrument is positioned and fixed by snapping into the groove. A flexible sealing gasket can be provided in the groove. On the one hand, it has the function of buffering. On the one hand, the electronic weighing instrument can be snugly snapped into the groove to avoid shaking. Ribs are provided at the two right-angle bends of the "["-shaped main body. Respectively upper rib 6 and lower rib 13, upper rib and lower rib are right-angled triangle reinforcing ribs, so that the main frame 9 can not be bent or deformed under heavy weight. The main frame 9 is designed as a "[" shape to ensure that the weighing instrument 4 can maintain a horizontal state during the experiment. In order to further ensure the rigidity of the main frame 9, the electronic weighing instrument 4 is kept in a horizontal state. Inside the main frame 9 Some small beams are added, that is, the upper ribs 6 and the lower ribs 13, and are connected with the main frame 9 by welding. The cross sections of the first rib 20 and the second rib 26 are preferably L-shaped structures.
电子称重仪的量程传感器上端连接着齿轮升降机构,通过齿轮升降机构连接着称重板12,电子称重仪4对安放在称重板12上的湿旧沥青路面料的质量进行测量,在湿旧沥青路面料未安放在称重板12上时,记录下此时电子称重仪4的示数,即为齿轮升降机构与称重板的总重量;然后将湿旧沥青料放置在称重板12上,接着再记录此时电子称重仪4的示数,通过前后示数的差值推算出湿旧沥青料的质量,再利用微波加热装置对沥青路面料进行加热,此时湿旧沥青路面料内部极性水分子相互旋转、碰撞,水分被传输到底部,湿旧沥青路面料的质量进一步发生变化,通过电子称重仪4可以时刻得到沥青路面料内部质量变化的情况。The upper end of the range sensor of the electronic weighing instrument is connected with the gear lifting mechanism, and the weighing plate 12 is connected through the gear lifting mechanism, and the electronic weighing instrument 4 measures the quality of the wet old asphalt road fabric placed on the weighing plate 12. When the wet old asphalt road fabric is not placed on the weighing plate 12, record the indication of the electronic weighing instrument 4 at this time, which is the total weight of the gear lifting mechanism and the weighing plate; then place the wet old asphalt material on the weighing plate on the weight plate 12, and then record the readings of the electronic weighing instrument 4 at this time, and calculate the quality of the wet old asphalt material through the difference between the readings before and after, and then use the microwave heating device to heat the asphalt road material. The polar water molecules inside the old asphalt road fabric rotate and collide with each other, and the water is transferred to the bottom, and the quality of the wet old asphalt road fabric changes further. The internal quality change of the asphalt road fabric can be obtained at any time through the electronic weighing instrument 4 .
其中,升降机构为齿轮升降机构。齿轮升降机构包括圆锥齿轮组5、丝杆滑块14、螺母安装块24、支撑板3、设于支撑板3上的传动,17和用于对传动轴17水平方向运动进行支撑导向且与支撑板3固定连接的固定板组,电子称重仪4的测量端面与支撑板3的底端面连接,在支撑板的底端面设置卡槽,电子称重仪的测量端面卡入卡槽进行定位固定,此卡槽内同样可以设置柔性垫片,一方面具有缓冲的作用,另一方面可以使电子称重仪的测量端面过盈卡入卡槽,避免出现晃动脱离的现象;也可以通过紧固件将电子称重仪的测量端面与支撑板紧固连接,或者设置一个可以夹紧电子称重仪测量端面的夹具,通过螺栓螺母的配合将夹具与支撑板可拆卸固定连接;螺母安装块24与称重板12固定连接,丝杆滑块14连接支撑板12的一端通过锥齿轮组5与传动轴连接,丝杆滑块14的另一端与螺母安装块24螺纹连接。为了便于转动传动轴,可以在传动轴的一端设置高度调节手柄2,传动轴17通过固定板18进行安装定位,通过圆锥齿轮组5的配合转动,可以将手柄2带动传动轴17产生的水平旋转,转化为丝杆滑块14的旋转运动,从而带动安装块24的上下移动。通过转动高度调节手柄2以实现加热平台的高度调节,丝杆滑块14的长度足够长,使调节范围更加广,满足对各种厚度湿旧沥青路面的进行传质规律研究。当然,也可以采用另一种方式来实现传动轴的转动,具体的说,齿轮升降机构还包括电机驱动机构,通过伺服电机提供动力,来驱动传动轴进行转动,此时安装在传动轴17上的圆锥齿轮组5配合驱动丝杆滑块14进行竖直方向的旋转运动,当丝杆滑块14发生转动时,与其配合的螺母安装块24将带动称重板12实现升降运动。电机驱动机构如所属技术领域所熟知的那样,这里不再过多螯述。Wherein, the lifting mechanism is a gear lifting mechanism. The gear lifting mechanism comprises a bevel gear set 5, a screw slide block 14, a nut mounting block 24, a support plate 3, a transmission set on the support plate 3, 17 and a support guide for the horizontal movement of the transmission shaft 17 and is connected with the support plate. Plate 3 is fixedly connected to the fixed plate group, the measuring end surface of the electronic weighing instrument 4 is connected with the bottom end surface of the supporting plate 3, and a card slot is set on the bottom end surface of the supporting plate, and the measuring end surface of the electronic weighing instrument is inserted into the card slot for positioning and fixing , a flexible gasket can also be set in this card slot, on the one hand, it has the function of buffering, on the other hand, it can make the measuring end face of the electronic weighing instrument fit into the card slot to avoid the phenomenon of shaking and detachment; it can also be fastened Fasten the measuring end face of the electronic weighing instrument with the support plate, or set a fixture that can clamp the measuring end face of the electronic weighing instrument, and detachably connect the fixture with the support plate through the cooperation of bolts and nuts; the nut mounting block 24 Fixedly connected with the weighing plate 12 , one end of the screw slider 14 connected to the support plate 12 is connected with the transmission shaft through the bevel gear set 5 , and the other end of the screw slider 14 is screwed with the nut mounting block 24 . In order to facilitate the rotation of the transmission shaft, a height adjustment handle 2 can be provided at one end of the transmission shaft, and the transmission shaft 17 is installed and positioned through the fixed plate 18. Through the coordinated rotation of the bevel gear set 5, the handle 2 can drive the horizontal rotation of the transmission shaft 17. , which is converted into the rotational movement of the screw slider 14, thereby driving the mounting block 24 to move up and down. The height adjustment of the heating platform is realized by turning the height adjustment handle 2, and the length of the screw slider 14 is long enough to make the adjustment range wider, which satisfies the research on the mass transfer law of wet and old asphalt pavement with various thicknesses. Of course, another way can also be used to realize the rotation of the transmission shaft. Specifically, the gear lifting mechanism also includes a motor drive mechanism, which is powered by a servo motor to drive the transmission shaft to rotate. At this time, it is installed on the transmission shaft 17. The bevel gear set 5 cooperates to drive the screw mandrel slider 14 to rotate in the vertical direction. When the screw mandrel slider 14 rotates, the nut mounting block 24 matched with it will drive the weighing plate 12 to realize the lifting motion. The motor drive mechanism is well known in the technical field, so it will not be described in detail here.
固定板组包括两个固定板18,两个固定板18均固定于支撑板上,其可以固定与支撑板的两端,传动轴穿过两个固定板18的中心孔且可相对固定板18转动。丝杆滑块14和螺母安装块24均为两个,两个螺母安装块24分别与称重板12的两端连接,两个丝杆滑块14分别与支撑板12的两端连接。连接的方式可以为焊接,也可以通过紧固件进行紧固连接。称重板12的两端均设有固定导向板28,固定导向板28内设有导向槽,螺母安装块24与固定导向板28固定连接,丝杆滑块14通过转动沿导向槽升降运动。The fixed plate group includes two fixed plates 18, and the two fixed plates 18 are all fixed on the support plate, which can be fixed to both ends of the support plate. turn. There are two screw sliders 14 and two nut mounting blocks 24 , the two nut mounting blocks 24 are respectively connected to the two ends of the weighing plate 12 , and the two screw sliders 14 are respectively connected to the two ends of the support plate 12 . The way of connection can be welding, and fastening can also be carried out by fasteners. The two ends of weighing plate 12 are all provided with fixed guide plate 28, and fixed guide plate 28 is provided with guide groove, and nut mounting block 24 is fixedly connected with fixed guide plate 28, and lead screw slide block 14 moves along guide groove elevating by rotation.
主框架9内设有承载微波加热机构的承载板8,承载板8的四端与主框架焊接连接,具体可以在第一肋条的底端设置支撑块,支撑块与第一肋条固定连接,承载板8的四端固定于支撑块上,固定连接的方式可以为焊接或者通过紧固件紧固连接;或者将第一肋条、第二肋条也设置成“[”形一体结构,“[”形一体结构或支撑块的设置更便于承载板的安装连接固定,稳定性更好,该实验装置还包括用于调节微波加热机构沿承载板8所在平面进行横、纵向运动的横纵向移动调节机构。The main frame 9 is provided with a bearing plate 8 carrying a microwave heating mechanism. The four ends of the bearing plate 8 are welded to the main frame. Specifically, a support block can be provided at the bottom end of the first rib, and the support block is fixedly connected to the first rib. The four ends of the plate 8 are fixed on the support block, and the way of fixed connection can be welding or fastened connection by fasteners; or the first rib and the second rib are also set into a "["-shaped integrated structure, and the "["-shaped The integrated structure or the setting of the support block is more convenient for the installation, connection and fixing of the bearing plate, and has better stability. The experimental device also includes a horizontal and vertical movement adjustment mechanism for adjusting the horizontal and vertical movement of the microwave heating mechanism along the plane where the bearing plate 8 is located.
横纵向移动调节机构包括两个第一滑动导轨16、两个第二滑动导轨15和设于第一滑动导轨16与第二滑动导轨15上的导轨滑块21,第二滑动导轨15的两端分别通过第一安装块与第一滑动导轨16上的导轨滑块连接,微波加热机构的两边侧分别通过第二安装块与两个第二滑动导轨15的导轨滑块连接。第一滑动导轨的两端及中间钻有沉头孔,第一滑动导轨用螺钉通过沉头孔直接横向安装在承载板上,这样螺钉可以“嵌入”滑动导轨里,不影响第一滑动导轨上的导轨滑块在第一滑动导轨上的滑动。第二滑动导轨与第二安装块的连接也可以用螺钉实现。通过第一滑动导轨和第二滑动导轨上的导轨滑块的协同作用,实现微波加热装置的横、纵向调节,设置时可以将第一滑动导轨设置为横向滑动导轨,第二滑动导轨设置为纵向滑动导轨,第一滑动导轨的长度可以设置成大于第二滑动导轨的长度。微波加热机构与第二滑动导轨之间的安装、第二滑动导轨与第一滑动导轨之间的安装均使用安装块间接安装,原因是,它们之间的尺寸有差别,并不能直接安装,同时,在反复安装拆卸过程中,可能会损毁滑动导轨或微波加热机构的加热腔,用安装块替换更方便且成本低。由空间相互垂直的滑动导轨协同运动实现装置的横、纵向移动,为相邻加热腔之间的最优耦合提供了很好的调控基础。两个第二滑动导轨中至少有一个第二滑动导轨设有两个可沿第二滑动导轨来回滑动的定位块,两个定位块分别位于第二滑动导轨的导轨滑块两侧且每一个定位块上均设有定位螺栓,通过调节定位螺栓使两个定位块与第二滑动导轨之间固定约束对微波加热装置进行固定定位。The horizontal and vertical movement adjustment mechanism comprises two first sliding guide rails 16, two second sliding guide rails 15 and a guide rail slide block 21 arranged on the first sliding guide rails 16 and the second sliding guide rails 15, and the two ends of the second sliding guide rails 15 The first mounting blocks are respectively connected to the rail sliders on the first sliding guide rail 16, and the two sides of the microwave heating mechanism are respectively connected to the rail sliders of the two second sliding guide rails 15 through the second mounting blocks. Countersunk holes are drilled at both ends and in the middle of the first sliding guide rail, and the first sliding guide rail is directly mounted horizontally on the bearing plate through the countersink holes, so that the screws can be "embedded" in the sliding guide rail without affecting the first sliding guide rail The guide rail slider slides on the first sliding guide rail. The connection between the second sliding guide rail and the second mounting block can also be realized by screws. The horizontal and vertical adjustment of the microwave heating device can be realized through the cooperative action of the guide rail slider on the first sliding guide rail and the second sliding guide rail. When setting, the first sliding guide rail can be set as a horizontal sliding guide rail, and the second sliding guide rail can be set as a longitudinal As for the sliding guide rail, the length of the first sliding guide rail can be set to be greater than the length of the second sliding guide rail. The installation between the microwave heating mechanism and the second sliding guide rail, and the installation between the second sliding guide rail and the first sliding guide rail are all installed indirectly using the installation block, because the size difference between them cannot be directly installed, and at the same time , In the process of repeated installation and disassembly, the sliding guide rail or the heating chamber of the microwave heating mechanism may be damaged, and it is more convenient and low-cost to replace it with an installation block. The horizontal and vertical movement of the device is realized by the cooperative movement of the sliding guide rails perpendicular to each other in space, which provides a good control basis for the optimal coupling between adjacent heating chambers. At least one of the second sliding guide rails in the two second sliding guide rails is provided with two positioning blocks that can slide back and forth along the second sliding guide rail, and the two positioning blocks are respectively located on both sides of the guide rail slider of the second sliding guide rail and each positioning Positioning bolts are arranged on the blocks, and the microwave heating device is fixed and positioned by adjusting the positioning bolts so that the two positioning blocks and the second sliding guide rail are fixedly constrained.
微波加热机构包括辐射腔、激励腔25和与激励腔25可拆卸固定连接的磁控管22,辐射腔与激励腔25焊接连接。辐射腔与激励腔共同构成加热腔,辐射腔优选为角锥喇叭状加热腔10。磁控管22背离辐射腔的一端设有接线口19;通过角锥喇叭辐射腔10靠近磁控管22一端的两边侧通过安装块与两个第二滑动导轨15上的导轨滑块21连接。角锥喇叭辐射腔10的顶端钻有安装孔23,安装孔23与磁控管22的安装孔相配合,二者之间螺栓进行安装。接线口19接通高压电源后,磁控管22发射出微波,通过激励腔25、角锥喇叭辐射腔10的增强后,产生高频交变微波场,而微波加热就是把湿旧沥青路面料作为一种电介质材料,置于角锥喇叭辐射腔10产生的高频交变微波场中,在微波的作用下,沥青路面料内部的极性水分子高速旋转、摩擦,从而产生大量的热,以此来实现对湿旧沥青路面料的加热。由图10的微波加热机构的侧视图可见,辐射腔10设计为角锥喇叭形,由惠更斯原理知,角锥喇叭状结构可以作为微波传输线来传输微波,产生所需模式的高频电磁波,也可以提高电磁波的辐射效率,同时,角锥喇叭状便于调整H面和E面与地面的夹角,便于设计不同形状的角锥喇叭加热腔,用于实验的对比。当实验装置安装完成时,接通磁控管22的接线口19的高压电源后,磁控管22开始产生微波,用微波对湿旧沥青路面进行加热再生时,湿旧沥青路面料内部的水分被持续不断地传送到沥青路面料的底部,因此质量不断发生变化,形成一个传质的过程,通过电子称重仪4可以时刻得到湿旧沥青料内部质量变化的情况,对传质过程进行研究。The microwave heating mechanism includes a radiation chamber, an excitation chamber 25 and a magnetron 22 detachably and fixedly connected to the excitation chamber 25 , and the radiation chamber is welded to the excitation chamber 25 . The radiation chamber and the excitation chamber together constitute a heating chamber, and the radiation chamber is preferably a pyramid-shaped horn-shaped heating chamber 10 . The end of the magnetron 22 away from the radiation cavity is provided with a wiring port 19; the two sides of the pyramid horn radiation cavity 10 near the end of the magnetron 22 are connected to the guide rail sliders 21 on the two second sliding guide rails 15 through mounting blocks. The top of the pyramidal horn radiation chamber 10 is drilled with a mounting hole 23, and the mounting hole 23 is matched with the mounting hole of the magnetron 22, and bolts are installed between the two. After the connection port 19 is connected to the high-voltage power supply, the magnetron 22 emits microwaves, which are enhanced by the excitation cavity 25 and the pyramid horn radiation cavity 10 to generate a high-frequency alternating microwave field, and microwave heating is to turn the wet old asphalt road fabric As a dielectric material, it is placed in the high-frequency alternating microwave field generated by the pyramid horn radiation cavity 10. Under the action of microwaves, the polar water molecules inside the asphalt road fabric rotate and rub at high speed, thereby generating a large amount of heat. In this way, the heating of the wet old asphalt road fabric can be realized. It can be seen from the side view of the microwave heating mechanism in Figure 10 that the radiation cavity 10 is designed in the shape of a pyramidal horn. According to Huygens' principle, the pyramidal horn-shaped structure can be used as a microwave transmission line to transmit microwaves and generate high-frequency electromagnetic waves of desired modes. , can also improve the radiation efficiency of electromagnetic waves. At the same time, the shape of the pyramid horn is convenient to adjust the angle between the H surface and the E surface and the ground, and it is convenient to design different shapes of the pyramid horn heating chamber for experimental comparison. When the installation of the experimental device was completed, after the high-voltage power supply of the connection port 19 of the magnetron 22 was connected, the magnetron 22 began to generate microwaves. It is continuously conveyed to the bottom of the asphalt road fabric, so the quality is constantly changing, forming a mass transfer process. Through the electronic weighing instrument 4, the internal quality change of the wet old asphalt material can be obtained at any time, and the mass transfer process is studied. .
为了解决单个加热腔加热湿旧沥青路面料时,无法对其边缘部分的内部极性水分子进行加热的问题,采取两个加热腔同时加热以扩大加热面积,同时利用横纵向移动调节机构对两加热腔之间进行横、纵向水平调节,控制两加热腔之间的水平距离,以调节两加热腔之间的距离来获得最佳的耦合关系,使湿旧沥青路面料内部的极性分子能够快速旋转、摩擦,产生热量,进行加热,通过红外测温仪对加热过程中湿旧沥青料表面的温度时刻进行测量。另外,该实验装置还包括对磁控管散热的吹风机构。吹风机构为风扇7。风扇通过紧螺钉固定安装于第二安装块上,使得磁控管在产生微波的过程中,能够持续进行散热,防止磁控管过热被烧损,减小了实验花费。In order to solve the problem that when a single heating chamber heats the wet old asphalt pavement, the internal polar water molecules at the edge cannot be heated, two heating chambers are used to heat at the same time to expand the heating area, and at the same time, the horizontal and vertical movement adjustment mechanism is used to adjust the temperature of the two heating chambers. The horizontal and vertical horizontal adjustments are made between the heating chambers, and the horizontal distance between the two heating chambers is controlled to adjust the distance between the two heating chambers to obtain the best coupling relationship, so that the polar molecules inside the wet old asphalt road fabric can Rapid rotation and friction generate heat for heating, and the temperature of the wet old asphalt material surface is measured at all times during the heating process by an infrared thermometer. In addition, the experimental device also includes a blower mechanism for cooling the magnetron. Blowing mechanism is fan 7. The fan is fixedly mounted on the second mounting block by tightening screws, so that the magnetron can continuously dissipate heat during the process of generating microwaves, preventing the magnetron from being overheated and being burned, and reducing the cost of the experiment.
为了使整个传热传质实验装置便于运输,而且在进行实验时保持主框架的水平,在主框架9底端设计了四个相同型号的可锁式滚动转轮11。可锁式滚动转轮11包括同轴安装的金属锁紧踏片,通过踩紧、松开金属锁紧踏片来控制锁紧滚动转轮的转动、停止。可锁式滚转轮11可以随意进行轴向转动,满足实验过程中的移动和位置调整。In order to make the whole heat and mass transfer experimental device easy to transport and keep the main frame level during the experiment, four lockable rolling wheels 11 of the same type are designed at the bottom of the main frame 9 . The lockable rolling wheel 11 includes a coaxially installed metal locking pedal, which controls the rotation and stop of the locking rolling wheel by stepping on and loosening the metal locking pedal. The lockable scroll wheel 11 can freely rotate in the axial direction, which satisfies the movement and position adjustment during the experiment.
主框架9的外部被金属屏蔽装置包裹着,金属屏蔽装置可以采用金属屏蔽网1,当传热传质实验装置开始工作时,磁控管22将产生大量微波对湿旧沥青路面料进行加热,而金属屏蔽网1的主要作用,就是用来屏蔽传热传质实验装置泄漏出来的一些微波辐射,防止微波辐射对实验人员的身体健康造成伤害。金属屏蔽装置1主要是由四个支撑架和八个L型金属板组成,每四个L型金属板通过螺钉连接来组成顶面、底面两组框架,进行可拆卸的安装。具体来说,为了使支撑架与上、下框架的连接安装足够稳定,采取两个螺栓紧固件对支撑架与顶面、底面框架进行连接,螺栓紧固件的使用使连接强度更大,同时可以防止两者之间产生转动,影响金属屏蔽装置1对微波辐射的屏蔽效果;顶面框架依据主框架的面积大小设计为长方形,通过四个支撑架来进行支撑,这样的连接方式不仅方便,而且螺栓紧固件的使用使整体的金属屏蔽装置更加稳定,能够达到目标要求的强度与稳定性。The outside of the main frame 9 is wrapped by a metal shielding device, and the metal shielding device can adopt a metal shielding net 1. When the heat and mass transfer experimental device starts to work, the magnetron 22 will generate a large amount of microwaves to heat the wet old asphalt road fabric, The main function of the metal shielding net 1 is to shield some microwave radiation leaked from the heat and mass transfer experimental device, so as to prevent the microwave radiation from harming the health of the experimenters. The metal shielding device 1 is mainly composed of four supporting frames and eight L-shaped metal plates, and each of the four L-shaped metal plates is connected by screws to form two sets of frames on the top surface and the bottom surface for detachable installation. Specifically, in order to make the connection between the support frame and the upper and lower frames stable enough, two bolt fasteners are used to connect the support frame with the top and bottom frames. The use of bolt fasteners makes the connection strength stronger. At the same time, it can prevent the rotation between the two and affect the shielding effect of the metal shielding device 1 on microwave radiation; the top frame is designed as a rectangle according to the area of the main frame, and is supported by four support frames. This connection method is not only convenient , and the use of bolt fasteners makes the overall metal shielding device more stable, and can achieve the strength and stability required by the target.
本发明通过第一、第二滑动导轨及安装在上面的导轨滑块,实现对加热腔水平面的横纵向调整;同时,通过齿轮升降机构,转动高度调节手柄带动称重板,来调节加热腔与称重板之间的距离,实现高度调节,其调节范围大,适应性强,可以适应不同高度及不规则高度湿旧沥青路面的传热传质研究;通过称重仪、称重板实现对湿旧沥青路面传质实验的研究;通过磁控管、加热腔实现对湿旧沥青路面传热实验的研究。The invention realizes the horizontal and vertical adjustment of the horizontal plane of the heating chamber through the first and second sliding guide rails and the guide rail sliders installed on them; at the same time, through the gear lifting mechanism, the height adjustment handle is turned to drive the weighing plate to adjust the heating chamber and the weighing plate. The distance between the weighing plates can be adjusted in height. It has a large adjustment range and strong adaptability, and can adapt to the research on heat and mass transfer of wet old asphalt pavements with different heights and irregular heights; Research on mass transfer experiment of wet and old asphalt pavement; research on heat transfer experiment of wet and old asphalt pavement through magnetron and heating chamber.
以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as various insubstantial improvements are made using the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all within the protection scope of the present invention within.
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CN109490192A (en) * | 2018-11-15 | 2019-03-19 | 南京林业大学 | A kind of test method of pitch and coarse aggregate adhesion |
CN113189132A (en) * | 2021-05-08 | 2021-07-30 | 吴海涛 | Detection method of asphalt softening point for paving |
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