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CN106768699A - Source of the gas and rudder system testing equipment - Google Patents

Source of the gas and rudder system testing equipment Download PDF

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Publication number
CN106768699A
CN106768699A CN201611081979.5A CN201611081979A CN106768699A CN 106768699 A CN106768699 A CN 106768699A CN 201611081979 A CN201611081979 A CN 201611081979A CN 106768699 A CN106768699 A CN 106768699A
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pressure
interfaces
gas
pressure gauge
source
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CN106768699B (en
Inventor
郭婧
李安康
陈勇
张新兰
孙宏波
张虎
杨京彪
洪磊
唐春
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Changzheng Machinery Factory China Aerospace Science and Technology Corp
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Changzheng Machinery Factory China Aerospace Science and Technology Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses a kind of source of the gas and rudder system testing equipment, including gas cylinder combined system, the gas cylinder combined system includes that air supply system, tracheal system air inlet are test mouth, gas outlet by the road, threeway connection the first pressure reducer and the second pressure reducer.It is contemplated that realizing carrying out combination property detection to source of the gas, rudder system using the source of the gas, rudder system testing equipment.Including:The pressure of air supply system, data on flows detection, the detection of steering wheel data on flows, the detection of pressure setup time, and above-mentioned data are shown, record, preserved;Additionally, equipment can also realize itself air tightness test, air supply system air tightness test, external pipeline system air tightness test, air supply system pressure reducer testing performance index;External pressure sensor performance test.Possesses highly integrated property, easily mobile, easy to operate etc. multinomial outstanding advantages.

Description

气源和舵系统检测设备Air source and rudder system testing equipment

技术领域technical field

本发明涉及一种检测设备,尤其涉及一种气源和舵系统检测设备。The invention relates to a detection device, in particular to a gas source and rudder system detection device.

背景技术Background technique

贮气瓶组合系统即气源系统,是可贮存、提供相应压力的压缩空气的设备。The gas storage cylinder combination system is the air source system, which is a device that can store and provide compressed air of corresponding pressure.

贮气瓶组合系统的组成包括:气源系统、电爆活门接管嘴,手动截止阀,外套螺母和接管嘴,三通,减压器。其组成原理图如图1。The composition of the gas cylinder combination system includes: air source system, electric explosion valve nozzle, manual stop valve, jacket nut and nozzle, tee, pressure reducer. Its composition schematic diagram is shown in Figure 1.

气源系统在充足气体后,压力为35MPa。通过调试减压器1、2,可使减压器1的出口压力Q1为力1.4±0.15MPa,流量750L/min;减压器Q2的出口压力为0.9±0.1MPa,流量240L/min。The pressure of the gas source system is 35MPa after sufficient gas. By debugging the pressure reducers 1 and 2, the outlet pressure Q1 of the pressure reducer 1 can be 1.4±0.15MPa and the flow rate is 750L/min; the outlet pressure of the pressure reducer Q2 is 0.9±0.1MPa and the flow rate is 240L/min.

在航天方面,导弹姿态的变换,如俯仰、偏航、滚转等运动都是靠舵机相互配合完成的。舵机是导弹控制系统的执行机构,其功能是依据控制系统的控制信号,移动调节机构以产生对分系统的操纵力矩,控制导弹舵面或副翼偏转,改变其飞行路线,实现快速机动性。作为导弹制导与控制系统的重要组成部分,舵机性能的好坏直接决定着导弹飞行过程的动态品质及制导精度。In terms of aerospace, the change of missile attitude, such as pitch, yaw, roll and other movements, is completed by the cooperation of the steering gear. The steering gear is the executive mechanism of the missile control system. Its function is to move the adjustment mechanism to generate the steering torque of the split system according to the control signal of the control system, control the deflection of the missile rudder surface or aileron, change its flight route, and achieve rapid maneuverability. . As an important part of the missile guidance and control system, the performance of the steering gear directly determines the dynamic quality and guidance accuracy of the missile flight process.

气压式舵机作为导弹常用的舵机类型,其流量做为判断舵机性能好坏及状态稳定的重要指标,需要被频繁试验、检测。Pneumatic steering gear is a commonly used type of steering gear for missiles. Its flow rate is an important indicator for judging the performance and stability of the steering gear, and it needs to be tested and tested frequently.

发明内容Contents of the invention

本发明的目的就在于提供一种解决上述问题的气源和舵系统检测设备。The object of the present invention is to provide a kind of air source and rudder system detection equipment that solves the above problems.

为了实现上述目的,本发明采用的技术方案是这样的:一种气源和舵系统检测设备,包括贮气瓶组合系统,所述贮气瓶组合系统包括气源系统、所述气源系统进气口为测试口,出气口经管路、三通连接第一减压器和第二减压器,还包括机柜、数据采集系统、控制计算机和供电单元,所述贮气瓶组合系统位于机柜内,且机柜上设有5个对外接口W1接口、W2接口、Q1接口、Q2接口、Q3接口、每个接口均配有堵头;In order to achieve the above object, the technical solution adopted by the present invention is as follows: a gas source and rudder system detection equipment, including a gas storage bottle combination system, the gas storage bottle combination system includes a gas source system, and the gas source system enters The gas port is a test port, and the gas outlet is connected to the first pressure reducer and the second pressure reducer through a pipeline and a tee, and also includes a cabinet, a data acquisition system, a control computer and a power supply unit, and the gas storage cylinder combination system is located in the cabinet , and there are 5 external interfaces W1 interface, W2 interface, Q1 interface, Q2 interface, Q3 interface on the cabinet, and each interface is equipped with a plug;

所述W1接口和W2接口连通,且从W1接口和W2接口间依次设有手动截止阀K1、压力表P1、手动截止阀K2、压力表P2、第一压力变送器,第一压力变送器靠近W2接口,且W2接口经软管与测试口连通,手动截止阀K2上还并联有一电磁阀;The W1 interface is connected to the W2 interface, and a manual shut-off valve K1, a pressure gauge P1, a manual shut-off valve K2, a pressure gauge P2, a first pressure transmitter, and a first pressure transmitter are sequentially arranged between the W1 interface and the W2 interface. The device is close to the W2 interface, and the W2 interface is connected to the test port through a hose, and a solenoid valve is connected in parallel with the manual stop valve K2;

所述Q1接口经第一流量计、手动截止阀K3、第二压力变送器、压力表P4、第一溢流阀后,通过软管连通第二减压器的出口,After the Q1 interface passes through the first flow meter, manual shut-off valve K3, second pressure transmitter, pressure gauge P4, and first relief valve, it is connected to the outlet of the second pressure reducer through a hose.

所述Q2接口、Q3接口经三通合并后,依次经第二流量计、手动截止阀K4、第三压力变送器、压力表P3、第二溢流阀后,通过软管连通第一减压器的出口;After the Q2 interface and Q3 interface are combined by the tee, they pass through the second flowmeter, the manual stop valve K4, the third pressure transmitter, the pressure gauge P3, and the second overflow valve in turn, and then connect to the first reducing valve through a hose. the outlet of the compressor;

各压力变送器、流量计、电磁阀均与数据采集系统连接,将压力信号、流量信号转换为电信号送入数据采集系统;All pressure transmitters, flow meters, and solenoid valves are connected to the data acquisition system, and the pressure signal and flow signal are converted into electrical signals and sent to the data acquisition system;

所述数据采集系统与控制计算机通过USB总线连接,收集各电信号并将其转变为数字信号后通过USB总线送往控制计算机;The data acquisition system is connected to the control computer through a USB bus, collects each electrical signal and converts it into a digital signal and sends it to the control computer through the USB bus;

所述控制计算机获取数字的压力信号、流量信号处理后,绘制成时间压力曲线和时间流量曲线并显示。After the control computer acquires the digital pressure signal and flow signal and processes them, the time pressure curve and the time flow curve are drawn and displayed.

作为优选:贮气瓶组合系统与接口均采用管道连接,所述管道采用不锈钢无缝钢管。As a preference: the combined system of the gas storage cylinder and the interface are connected by pipes, and the pipes are made of stainless steel seamless steel pipes.

作为优选:所述压力表P1、压力表P2、压力表P3、压力表P4的表面均设置在机柜外壁。As a preference: the surfaces of the pressure gauges P1, P2, P3 and P4 are all arranged on the outer wall of the cabinet.

作为优选:压力表P1、压力表P2的测量范围为0~40MPa;压力表P3、压力表P4的测量范围0~2Mpa。As a preference: the measuring range of the pressure gauge P1 and the pressure gauge P2 is 0~40MPa; the measuring range of the pressure gauge P3 and the pressure gauge P4 is 0~2Mpa.

作为优选:所述供电单元为24V直流电源。As a preference: the power supply unit is a 24V DC power supply.

作为优选:所述机柜侧面还设有J1接口和J2接口,所述J1接口连接第一溢流阀和其对应软管,J2接口连接第二溢流阀和其对应软管。As a preference: the side of the cabinet is further provided with a J1 interface and a J2 interface, the J1 interface is connected to the first overflow valve and its corresponding hose, and the J2 interface is connected to the second overflow valve and its corresponding hose.

与现有技术相比,本发明的优点在于:本发明能实现对气源、舵系统进行综合性能检测。包括:气源系统的压力、流量数据检测,舵机流量数据检测,压力建立时间检测,并对上述数据进行显示、记录、保存;此外,设备还可实现自身气密性测试、气源系统气密性测试、外部管路系统气密性测试、气源系统减压器性能指标测试;外部压力传感器性能测试。以满足对我厂自行研制生产的贮气瓶组合系统的生产调试和验收。在产品调试时,通过对减压器在带负载条件下对减压器的精度进行调试;在产品验收时,主要对气源系统的压力建立时间、压力精度、流量精度等参数的定量检测,进行各种环境条件下的性能测试。相较传统设备,该发明新增多项重要测试功能,且具备高集成性,易移动、易操作等多项突出优点。Compared with the prior art, the present invention has the advantages that: the present invention can realize the comprehensive performance detection of the air source and the rudder system. Including: pressure and flow data detection of air source system, steering gear flow data detection, pressure establishment time detection, and display, record and save the above data; in addition, the equipment can also realize its own air tightness test, air source system air Tightness test, airtightness test of external pipeline system, performance index test of pressure reducer of air source system; performance test of external pressure sensor. To meet the production commissioning and acceptance of the gas storage cylinder combination system developed and produced by our factory. During product debugging, the precision of the pressure reducer is debugged under the condition of load; during product acceptance, the quantitative detection of parameters such as pressure establishment time, pressure accuracy, and flow accuracy of the gas source system is mainly carried out. Perform performance tests under various environmental conditions. Compared with traditional equipment, this invention has added a number of important test functions, and has many outstanding advantages such as high integration, easy movement, and easy operation.

附图说明Description of drawings

图1为贮气瓶组合系统组成原理图;Fig. 1 is the composition schematic diagram of the gas storage cylinder combined system;

图2为本发明电路原理图;Fig. 2 is a schematic circuit diagram of the present invention;

图3为本发发明硬件连接图。Fig. 3 is a hardware connection diagram of the present invention.

图中:1、气源系统;2、电爆活门接管嘴;3、三通;4、第一减压器;5、第二减压器;6、第一压力变送器;7、第二压力变送器;8、第三压力变送器;9、第一溢流阀;10、第二溢流阀;11、第一流量计;12、第二流量计;13、电磁阀。In the figure: 1. Air source system; 2. Electric explosion valve nozzle; 3. Tee; 4. The first pressure reducer; 5. The second pressure reducer; 6. The first pressure transmitter; 7. The first 2. Pressure transmitter; 8. Third pressure transmitter; 9. First overflow valve; 10. Second overflow valve; 11. First flowmeter; 12. Second flowmeter; 13. Solenoid valve.

具体实施方式detailed description

下面将结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

实施例1:参见图1到图3,一种气源和舵系统检测设备,包括贮气瓶组合系统,所述贮气瓶组合系统包括气源系统1、所述气源系统1进气口为测试口,出气口经管路、三通3连接第一减压器4和第二减压器5,气源系统1上设有电爆活门接管嘴2,还包括机柜、数据采集系统、控制计算机和供电单元,所述贮气瓶组合系统位于机柜内,且机柜上设有5个对外接口W1接口、W2接口、Q1接口、Q2接口、Q3接口、每个接口均配有堵头;Embodiment 1: Referring to Fig. 1 to Fig. 3, a gas source and rudder system detection device includes a gas storage bottle combination system, and the gas storage bottle combination system includes a gas source system 1, an air inlet of the gas source system 1 It is a test port, and the air outlet is connected to the first pressure reducer 4 and the second pressure reducer 5 through the pipeline and the tee 3. The gas source system 1 is provided with an electric explosion valve nozzle 2, and also includes a cabinet, a data acquisition system, and a control system. A computer and a power supply unit, the gas cylinder combination system is located in a cabinet, and the cabinet is provided with five external interfaces W1 interface, W2 interface, Q1 interface, Q2 interface, Q3 interface, and each interface is equipped with a plug;

所述W1接口和W2接口连通,且从W1接口和W2接口间依次设有手动截止阀K1、压力表P1、手动截止阀K2、压力表P2、第一压力变送器6,第一压力变送器6靠近W2接口,且W2接口经软管与测试口连通,手动截止阀K2上还并联有一电磁阀13;The W1 interface is connected to the W2 interface, and a manual shut-off valve K1, a pressure gauge P1, a manual shut-off valve K2, a pressure gauge P2, and a first pressure transmitter 6 are sequentially arranged between the W1 interface and the W2 interface. The transmitter 6 is close to the W2 interface, and the W2 interface is connected to the test port through a hose, and a solenoid valve 13 is connected in parallel with the manual stop valve K2;

所述Q1接口经第一流量计11、手动截止阀K3、第二压力变送器7、压力表P4、第一溢流阀9后,通过软管连通第二减压器5的出口;After the Q1 interface passes through the first flow meter 11, the manual shut-off valve K3, the second pressure transmitter 7, the pressure gauge P4, and the first overflow valve 9, it is connected to the outlet of the second pressure reducer 5 through a hose;

所述Q2接口、Q3接口经三通3合并后,依次经第二流量计12、手动截止阀K4、第三压力变送器8、压力表P3、第二溢流阀10后,通过软管连通第一减压器4的出口;After the Q2 interface and Q3 interface are combined by the tee 3, they pass through the second flowmeter 12, the manual shut-off valve K4, the third pressure transmitter 8, the pressure gauge P3, and the second overflow valve 10 in sequence, and then pass through the hose Connected with the outlet of the first pressure reducer 4;

各压力变送器、流量计、电磁阀13均与数据采集系统连接,将压力信号、流量信号转换为电信号送入数据采集系统;Each pressure transmitter, flow meter, and solenoid valve 13 are connected to the data acquisition system, and the pressure signal and flow signal are converted into electrical signals and sent to the data acquisition system;

所述数据采集系统与控制计算机通过USB总线连接,收集各电信号并将其转变为数字信号后通过USB总线送往控制计算机;The data acquisition system is connected to the control computer through a USB bus, collects each electrical signal and converts it into a digital signal and sends it to the control computer through the USB bus;

所述控制计算机获取数字的压力信号、流量信号处理后,绘制成时间压力曲线和时间流量曲线并显示。After the control computer acquires the digital pressure signal and flow signal and processes them, the time pressure curve and the time flow curve are drawn and displayed.

本实施例中:贮气瓶组合系统与接口均采用管道连接,所述管道采用不锈钢无缝钢管;所述压力表P1、压力表P2、压力表P3、压力表P4的表面均设置在机柜外壁;压力表P1、压力表P2的测量范围为0~40MPa;压力表P3、压力表P4的测量范围0~2Mpa;所述供电单元为24V直流电源;所述机柜侧面还设有J1接口和J2接口,所述J1接口连接第一溢流阀9和其对应软管,J2接口连接第二溢流阀10和其对应软管。In this embodiment: the combined system of the gas storage cylinder and the interface are all connected by pipes, and the pipes are made of stainless steel seamless steel pipes; the surfaces of the pressure gauges P1, P2, P3, and P4 are all arranged on the outer wall of the cabinet The measuring range of pressure gauge P1 and pressure gauge P2 is 0~40MPa; the measuring range of pressure gauge P3 and pressure gauge P4 is 0~2Mpa; the power supply unit is 24V DC power supply; the side of the cabinet is also provided with J1 interface and J2 The J1 interface is connected with the first overflow valve 9 and its corresponding hose, and the J2 interface is connected with the second overflow valve 10 and its corresponding hose.

机柜总高1530mm,总宽1520mm,工作台面高960mm,外观喷白色烤漆;机柜参数指示面固定有19寸工业显示器,压力表及输出电压可调的直流稳压电源。机柜工作台面固定有控制计算机的键鼠套装及截止阀。柜内区域分为气动管路及电气电缆系统两个区域,用黑色固定板隔开。电气区域固定有工控机和数据采集系统,两个机箱与固定板安装牢固可靠。气动管路系统区域固定有电磁阀13、压力变送器、流量计、溢流阀以及管路系统。管路系统安装牢固可靠,无漏气现象。The total height of the cabinet is 1530mm, the total width is 1520mm, the height of the work surface is 960mm, and the appearance is sprayed with white paint; the parameter indication surface of the cabinet is fixed with a 19-inch industrial display, a pressure gauge and a DC stabilized power supply with adjustable output voltage. A keyboard and mouse set and a shut-off valve for controlling the computer are fixed on the work surface of the cabinet. The area inside the cabinet is divided into two areas, the pneumatic pipeline and the electrical cable system, which are separated by a black fixing plate. The electrical area is fixed with an industrial computer and a data acquisition system, and the installation of the two chassis and the fixing plate is firm and reliable. The area of the pneumatic pipeline system is fixed with a solenoid valve 13, a pressure transmitter, a flow meter, an overflow valve and a pipeline system. The pipeline system is installed firmly and reliably without air leakage.

本发明主要电气功能部件包括:控制计算机、数据采集系统、压力变送器、流量计、直流稳压电源,电缆等。The main electrical functional components of the present invention include: a control computer, a data acquisition system, a pressure transmitter, a flow meter, a DC stabilized power supply, cables and the like.

运行在控制计算机上的虚拟仪器软件通过USB总线向数据采集系统发送控制指令和获取数据;稳压电源为数据采集系统提供24VDC高精度电源。数据采集系统通过内部二次电源模块再将24V电源提供给压力变送器、流量计、电磁阀13;压力变送器、流量计将压力、流量信号转换为电信号送入数据采集系统,数据采集系统将电信号转变为数字信号通过USB总线送往控制计算机,虚拟仪器软件实现数据的解算、显示、存储、回放。The virtual instrument software running on the control computer sends control commands and acquires data to the data acquisition system through the USB bus; the regulated power supply provides 24VDC high-precision power for the data acquisition system. The data acquisition system provides 24V power to the pressure transmitter, flowmeter, and solenoid valve 13 through the internal secondary power supply module; the pressure transmitter and flowmeter convert the pressure and flow signals into electrical signals and send them to the data acquisition system. The acquisition system converts the electrical signal into a digital signal and sends it to the control computer through the USB bus, and the virtual instrument software realizes the calculation, display, storage and playback of the data.

设备控制计算机中的工控机采用研华IPC 610L工控机、标准4U机箱。CPU为英特尔酷睿2双核处理器,2.8GHz;内存DDR3 2G;硬盘500G;光驱DVD刻录。工控机与支架、安装板通过螺钉固定,稳固可靠。The industrial computer in the equipment control computer adopts Advantech IPC 610L industrial computer and standard 4U chassis. CPU is Intel Core 2 Duo processor, 2.8GHz; memory DDR3 2G; hard disk 500G; optical drive DVD burning. The industrial computer, the bracket and the mounting plate are fixed by screws, which is stable and reliable.

控制计算机中的显示器采用CNUS,T190pc型19寸工业显示器,分辨率为1280*1024。配置双头VGA线,电源变压线。显示器通过左右耳的附件固定在机柜参数指示面上,稳固可靠。The display in the control computer adopts CNUS, T190pc type 19-inch industrial display with a resolution of 1280*1024. Configure a double-headed VGA cable and a power transformer cable. The display is fixed on the parameter indication surface of the cabinet through the accessories of the left and right ears, which is stable and reliable.

控制计算机中的键盘内嵌在机柜操作台面上。The keyboard in the control computer is recessed in the cabinet worktop.

数据采集系统采用2U标准机箱。机箱内部整合了二次电源模块、数据采集模块、继电器控制板等专业板卡。板卡之间、板卡与对外接头之间采用0.2mm2的铁氟龙镀银线进行焊接,线芯为高纯度无氧铜镀银线材料,镀银层厚、纯度高、低内阻、低损耗,具有优异的抗老化性能,适用于通讯设备和电子仪器的内部接线,对数据具有高保真度,有效避免了数据之间的干扰。采样通道均采用同一个参考地(壳体)。The data acquisition system uses a 2U standard chassis. The chassis integrates professional boards such as secondary power supply module, data acquisition module, and relay control board. 0.2mm 2 Teflon silver-plated wire is used for welding between boards and boards and external connectors. The wire core is made of high-purity oxygen-free copper silver-plated wire material. The silver-plated layer is thick, high in purity, and low in internal resistance. , low loss, has excellent anti-aging performance, suitable for internal wiring of communication equipment and electronic instruments, has high fidelity to data, and effectively avoids interference between data. The sampling channels all use the same reference ground (housing).

数据采集模块可实现为压力变送器、流量计供电;采集压力、流量通道的数据信号。其基本参数如下:可进行模拟量采集;其中数据采集系统基本参数如下:分辨率:16bit;输入电源:24VDC;模拟输入阻抗:10MΩ;采样速率:1000采样点/s;采样通道数:12路;测量精度:±0.1%;工作温度:﹣10℃~﹢50℃;总线形式:USB总线。The data acquisition module can realize power supply for pressure transmitters and flowmeters; collect data signals of pressure and flow channels. Its basic parameters are as follows: analog quantity acquisition is possible; the basic parameters of the data acquisition system are as follows: resolution: 16bit; input power: 24VDC; analog input impedance: 10MΩ; sampling rate: 1000 sampling points/s; number of sampling channels: 12 ;Measurement accuracy: ±0.1%;Working temperature:﹣10℃~﹢50℃;Bus form: USB bus.

直流稳压电源采用汉晟普源高精度、低纹波程控稳压电源。为数据采集系统提供24V直流电源。其主要性能参数:输入电压220VAC;输出电压范围0~30V可调;输出电流范围0~5A可调;输出波纹小于1%;具备过电压、过电流、过温度保护。The DC regulated power supply adopts Hansheng Puyuan high-precision, low-ripple program-controlled regulated power supply. Provide 24V DC power supply for the data acquisition system. Its main performance parameters: input voltage 220VAC; output voltage range 0~30V adjustable; output current range 0~5A adjustable; output ripple less than 1%; with over-voltage, over-current, over-temperature protection.

直流稳压电源与机柜参数指示面在同一平面,电源包含在机柜内部,调节旋钮及输出电压显示屏露出机柜参数指示面,便于操作与观察。直流稳压电源通过支撑板与卡带固定,稳固可靠。The DC stabilized power supply and the cabinet parameter indication surface are on the same plane, the power supply is included inside the cabinet, the adjustment knob and the output voltage display screen expose the cabinet parameter indication surface, which is convenient for operation and observation. The DC stabilized power supply is fixed by the support plate and the cassette, which is stable and reliable.

设备中电缆主要包括:数据采集系统与压力变送器、流量计、电磁阀13之间的电缆线。电缆为压力变送器、流量计、电磁阀13提供电源并传输采集数据信号。设备中电缆线统一采用RVVP7×0.13屏蔽线。电缆走线均已固定,敷设规范整洁。The cables in the equipment mainly include: cables between the data acquisition system and the pressure transmitter, flow meter, and solenoid valve 13. The cables provide power for the pressure transmitter, flowmeter, and solenoid valve 13 and transmit and collect data signals. The cables in the equipment uniformly use RVVP7×0.13 shielded wires. The cable routing has been fixed, and the laying standards are neat and tidy.

本发明气路系统主要功能部件包括:贮气瓶组合系统、压力表、压力变送器、流量计、电磁阀13、手动截止阀、溢流阀、舵机、管路及管路连接件等。The main functional components of the gas circuit system of the present invention include: gas storage cylinder combination system, pressure gauge, pressure transmitter, flow meter, solenoid valve 13, manual stop valve, overflow valve, steering gear, pipeline and pipeline connectors, etc. .

压力表:设备采用0~60MPa/0.25级和0~6MPa/0.25级压力表各两块,并进行计量检定合格。分别用于测量气源出口压力(压力表P1)、减压器入口压力(第二压力表)、两只减压器的出口压力(第一、第二减压器5出口)。压力表安装固定紧固可靠,并采用防爆的防护装置。Pressure gauge: The equipment adopts two pressure gauges of 0~60MPa/0.25 grade and 0~6MPa/0.25 grade pressure gauge, and the measurement verification is qualified. They are respectively used to measure the outlet pressure of the gas source (pressure gauge P1), the inlet pressure of the pressure reducer (the second pressure gauge), and the outlet pressure of the two pressure reducers (the first and second pressure reducer 5 outlets). The pressure gauge is fixed and fastened reliably, and an explosion-proof protective device is used.

压力变送器:设备采用MicroSensor MPM489系列高稳定性压力变送器3只。其主要技术指标如下:测量范围2只0~2MPa、1只0~40MPa;精确度小于0.25%FS;输出压力0~5VDC;输出阻抗小于3KΩ;供电电源11V~28VDC;过程连接M20×1.5 外螺纹带水线密封;过载压力1.5倍满量程压力。三只压力变送器分别用于测量减压器入口压力、减压器1出口压力、减压器2出口压力。Pressure transmitter: The equipment adopts 3 MicroSensor MPM489 series high-stability pressure transmitters. Its main technical indicators are as follows: measuring range 2 0~2MPa, 1 0~40MPa; accuracy less than 0.25%FS; output pressure 0~5VDC; output impedance less than 3KΩ; power supply 11V~28VDC; process connection M20×1.5 Thread with waterline seal; overload pressure 1.5 times full scale pressure. The three pressure transmitters are used to measure the inlet pressure of the reducer, the outlet pressure of reducer 1, and the outlet pressure of reducer 2 respectively.

压力变送器通过球形接头、外套螺母与管路连接。因设备振动源均得到了有效抑制,故压力变送器的正常检测、传感不会受到振动干扰。The pressure transmitter is connected to the pipeline through the ball joint and the outer nut. Because the vibration source of the equipment has been effectively suppressed, the normal detection and sensing of the pressure transmitter will not be disturbed by vibration.

流量计:设备采用Sevenstar D07-60BM系列高精度、高稳定性、大流量质量流量计2只。其主要技术指标如下:满量程输入范围一只0~500L/min、另一只0~1000L/min;精度±2%FS;线性度±1%FS;重复精度±0.2%FS;响应时间≤10sec;耐压3MPa;漏气率1×10-8scc/s;信号输出0~5VDC;电源24VDC。两只流量计分别用于测量两只减压器的出口流量。Flowmeter: The equipment adopts 2 Sevenstar D07-60BM series mass flowmeters with high precision, high stability and large flow. Its main technical indicators are as follows: one full-scale input range is 0~500L/min, the other is 0~1000L/min; accuracy ±2%FS; linearity ±1%FS; repeat accuracy ±0.2%FS; response time≤ 10sec; withstand voltage 3MPa; air leakage rate 1×10 -8 scc/s; signal output 0~5VDC; power supply 24VDC. The two flowmeters are used to measure the outlet flow of the two pressure reducers respectively.

流量计采用水平式安装,通过螺钉固定在安装板上,固定方式防振效果优。The flowmeter is installed horizontally and fixed on the mounting plate by screws. The fixing method has excellent anti-vibration effect.

电磁阀13:设备电磁阀13采用了凯迈(洛阳)气源有限公司的DCF7电动电磁阀13。其主要技术指标如下:两位两通常闭式高压电磁阀13,工作压力21MPa;工作电压24V~27VDC;公称通径φ9.5mm;响应时间≤250ms。该电磁阀13用于开启两只减压器的入口压力。Solenoid valve 13: The solenoid valve 13 of the equipment adopts the DCF7 electric solenoid valve 13 of Kaimai (Luoyang) Air Source Co., Ltd. Its main technical indicators are as follows: two-position normally closed high-pressure solenoid valve 13, working pressure 21MPa; working voltage 24V~27VDC; nominal diameter φ9.5mm; response time ≤ 250ms. The solenoid valve 13 is used to open the inlet pressure of the two pressure reducers.

电磁阀13固定在支撑座上,支撑座通过螺钉固定在安装板上。此固定方案有效地抑制了电磁阀13每次开启时振动所产生的不良影响。Solenoid valve 13 is fixed on the support seat, and support seat is fixed on the mounting plate by screw. This fixing scheme effectively restrains the bad influence produced by the vibration every time the electromagnetic valve 13 is opened.

手动截止阀:本设备采用4只手动截止阀。采用宁波星箭航天机械厂的Y5704.4-91手动截止阀。其主要技术指标如下:公称通径10mm,公称压力35MPa,M22×1.5, 37°。该4只手动截止阀分别用于控制气源的通断、气源与减压阀之间的通断、减压器1与负载之间的通断、减压器2与负载之间的通断。Manual shut-off valve: This equipment uses 4 manual shut-off valves. Y5704.4-91 manual stop valve from Ningbo Xingjian Aerospace Machinery Factory is used. Its main technical indicators are as follows: nominal diameter 10mm, nominal pressure 35MPa, M22×1.5, 37°. The 4 manual shut-off valves are used to control the on-off of the air source, the on-off between the air source and the pressure reducing valve, the on-off between the pressure reducer 1 and the load, and the connection between the pressure reducer 2 and the load. broken.

手动截止阀固定在设备操作台面不锈钢面板上、安装牢固可靠、操作便捷。The manual shut-off valve is fixed on the stainless steel panel of the equipment operation table, the installation is firm and reliable, and the operation is convenient.

溢流阀:本设备采用2只溢流阀。采用宁波星箭航天机械厂的KJ24-1/01安全阀。其主要技术指标如下:公称通径10mm,公称压力1~2MPa,M22×1.5, 37°。该两只溢流阀为活塞式打开工作方式,用于保证两只减压器出口的安全压力,溢流阀1、2所设置的安全工作压力为2MPa。当溢流阀关闭时,气密性优,保证10min无漏气现象。Relief valve: This equipment uses 2 relief valves. KJ24-1/01 safety valve from Ningbo Xingjian Aerospace Machinery Factory is used. Its main technical indicators are as follows: nominal diameter 10mm, nominal pressure 1~2MPa, M22×1.5, 37°. The two overflow valves are piston-type opening working methods, which are used to ensure the safety pressure at the outlet of the two pressure reducers. The safety working pressure set by the overflow valves 1 and 2 is 2MPa. When the overflow valve is closed, the airtightness is excellent, and no air leakage is guaranteed for 10 minutes.

管路及管路连接件:管路采用材料牌号为0Cr18Ni9Ti的不锈钢无缝钢管,管路规格有两种:一种规格14×2 (外径14,壁厚2,通径10)为手动截止阀、电磁阀13、溢流阀、压力变送器、流量计、对外接头之间连接用;一种规格6×1 (外径6,壁厚1,通径4)为压力表与管路系统之间连接用。管路连接按照气源/舵系统检测设备工作原理图进行连接,管路的安装、连接及敷设符合管路布置的一般原则。管路系统、管路接头、阀门等均进行了气密性检查,无漏气现象。Pipeline and pipeline connectors: the pipeline is made of stainless steel seamless steel pipe with material grade 0Cr18Ni9Ti, and there are two pipeline specifications: one specification 14×2 (outer diameter 14, wall thickness 2, diameter 10) is manual cut-off Valve, solenoid valve 13, relief valve, pressure transmitter, flow meter, and external joints; one specification 6×1 (outer diameter 6, wall thickness 1, diameter 4) is used for pressure gauges and pipelines For connection between systems. The pipeline connection shall be connected according to the working principle diagram of the air source/rudder system testing equipment, and the installation, connection and laying of the pipeline shall comply with the general principles of pipeline layout. The pipeline system, pipeline joints, valves, etc. have been checked for air tightness, and there is no air leakage.

设备的W1接口、W2接口、J1接口、J2接口、Q1接口、Q2接口、Q3接口规格均为M18×1.5,37°内锥。与外围产品的连接采用宁波星箭37°球头连接型高压橡胶软管。其螺纹尺寸为M22×1.5, 接头通径10mm。并为设备入口、设备橡胶软管与气瓶、减压器等需要的地方,提供转接头。The W1 interface, W2 interface, J1 interface, J2 interface, Q1 interface, Q2 interface, and Q3 interface specifications of the equipment are all M18×1.5, 37° inner cone. The connection with peripheral products adopts Ningbo Xingjian 37° ball joint connection type high-pressure rubber hose. The thread size is M22×1.5, and the diameter of the joint is 10mm. And provide adapters for equipment inlets, equipment rubber hoses and gas cylinders, pressure reducers, etc.

测试设备在使用前,请确保所有手动截止阀皆处于关闭状态。气源系统1、舵机与设备连接正确无误。确保减压器和溢流阀均调试为符合设计所要求的性能指标,即减压器Q1为压力1.4±0.15MPa,流量750L/min;减压器Q2为压力0.9±0.1MPa,流量240L/min;两只溢流阀的开启压力均为2MPa。Before using the test equipment, please ensure that all manual shut-off valves are closed. Air source system 1. The connection between the steering gear and the equipment is correct. Ensure that both the pressure reducer and the relief valve are debugged to meet the performance indicators required by the design, that is, the pressure of pressure reducer Q1 is 1.4±0.15MPa, the flow rate is 750L/min; the pressure reducer Q2 is 0.9±0.1MPa, and the flow rate is 240L/min min; the opening pressure of the two overflow valves is 2MPa.

设备中压力表P1指示气源压力,P2指示减压器Q1和Q2的进口压力,P3指示减压器Q1出口压力,P4指示减压器Q2出口压力。设备调试时请根据压力表的读数作为调试依据。The pressure gauge P1 in the equipment indicates the gas source pressure, P2 indicates the inlet pressure of the pressure reducer Q1 and Q2, P3 indicates the outlet pressure of the pressure reducer Q1, and P4 indicates the outlet pressure of the pressure reducer Q2. When debugging the equipment, please use the reading of the pressure gauge as the basis for debugging.

打开气源出口压力的手动截止阀K1,压力表P1读数作为气源压力调试参照。打开减压器进口压力的手动截止阀K2,压力表P2读数作为减压器Q1和Q2的进口压力调试参照。保持手动截止阀K3、K4开启。压力表P3、P4读数分别作为减压器Q2和Q1的出口压力调试参照。Open the manual cut-off valve K1 for the outlet pressure of the air source, and the reading of the pressure gauge P1 is used as a reference for the adjustment of the air source pressure. Open the manual cut-off valve K2 for the inlet pressure of the pressure reducer, and the reading of the pressure gauge P2 is used as the reference for debugging the inlet pressure of the pressure reducer Q1 and Q2. Keep the manual shut-off valves K3 and K4 open. The readings of pressure gauges P3 and P4 are respectively used as the outlet pressure debugging reference of pressure reducer Q2 and Q1.

为确保设备使用正常,请参照如下流程进行操作。In order to ensure the normal use of the device, please refer to the following procedures to operate.

连接试验管路----连接电缆----开启电气设备电源开关----开启阀门----运行软件----开始测试。Connect the test pipeline----connect the cable----turn on the power switch of the electrical equipment----open the valve----run the software----start the test.

将工控机、显示器、直流稳压电源的电源输入线插入220VAC的电源插排。首先,打开工控机、显示器、直流稳压电源的电源开关;其次按下直流稳压电源的输出开关;最后按下数据采集系统的电源开关。为使测试数据更精确,建议上电预热5min。Plug the power input cables of the industrial computer, monitor, and DC power supply into the 220VAC power strip. First, turn on the power switches of the industrial computer, display, and DC regulated power supply; secondly, press the output switch of the DC regulated power supply; finally, press the power switch of the data acquisition system. In order to make the test data more accurate, it is recommended to power on and preheat for 5 minutes.

打开气源出口压力的手动截止阀K1。打开减压器进口压力的手动截止阀K2或电磁阀13,电磁阀13的开启需通过软件发送控制指令。手动截止阀K2和电磁阀13的功能相同,可替换。但若需测量压力建立时间,请关闭手动截止阀K2,通过软件发送控制指令开启电磁阀13。保持手动截止阀K3、K4开启,若仅需测试一路减压器出口支路的数据,仅保持其支路对应的手动截止阀开启即可。Open the manual cut-off valve K1 for the outlet pressure of the air source. Open the manual cut-off valve K2 or solenoid valve 13 of the inlet pressure of the pressure reducer, and the opening of the solenoid valve 13 needs to send a control command through software. The manual stop valve K2 has the same function as the solenoid valve 13 and can be replaced. However, if it is necessary to measure the pressure build-up time, please close the manual shut-off valve K2, and send a control command through the software to open the solenoid valve 13. Keep the manual shut-off valves K3 and K4 open. If you only need to test the data of the outlet branch of one pressure reducer, just keep the manual shut-off valve corresponding to the branch open.

1、气源系统1压力流量测试1. Air source system 1 pressure flow test

连入气源系统1及减压阀、负载采用气压舵机,设备整体测试压力、流量。Connected to the air source system 1 and the pressure reducing valve, the load adopts the pneumatic steering gear, and the overall equipment is tested for pressure and flow.

2、舵机流量测试2. Servo flow test

连入气源系统1及减压阀、设备3个出口连入气压舵机,测试舵机流量。Connect to the air source system 1 and the pressure reducing valve, and the 3 outlets of the equipment are connected to the air pressure steering gear to test the flow rate of the steering gear.

3、设备自身气密性功能检查测试3. Check and test the airtightness function of the equipment itself

设备不连入气源系统1及减压阀,W2通过三通3及短钢管与J1、J2相连。Q1、Q2、Q3用堵头封堵。做设备自身气密性检查测试。测试压力控制不得超过2MPa。The equipment is not connected to the air source system 1 and the pressure reducing valve, and W2 is connected to J1 and J2 through the tee 3 and short steel pipes. Q1, Q2, Q3 are sealed with plugs. Do the air tightness inspection test of the equipment itself. The test pressure control shall not exceed 2MPa.

设备自身气密测试合格判断标准:从设备的气源入口W1通1.5MPa压力,设备排气口用堵头封堵,以压力表读数为判断基准,保压测试持续1h,降压0.1MPa之内,则判断为气密测试合格。Judgment criteria for the airtightness test of the equipment itself: 1.5MPa pressure is passed through the air source inlet W1 of the equipment, the exhaust port of the equipment is blocked with a plug, the pressure gauge reading is used as the judgment reference, the pressure holding test lasts for 1 hour, and the pressure is reduced by 0.1MPa If it is within, it is judged that the airtight test is qualified.

4、气源系统1气密性测试4. Air tightness test of air source system 1

设备连入气源系统1及减压阀。Q1、Q2、Q3用堵头封堵。The equipment is connected to the air source system 1 and the pressure reducing valve. Q1, Q2, Q3 are sealed with plugs.

气源系统1气密测试合格判断标准:从设备的气源入口W1通压力0.5+0.1MPa高纯氮气对气源系统1管路进行气密试验,关死设备中手动截止阀K3、K4,以压力表读数为判断基准,当压力表P2读数已达到0.5MPa时,关闭电磁阀13及气源供气,保压时间3min,不得漏气,则判断为气密测试合格。Gas source system 1 airtight test qualification criteria: Pass high-purity nitrogen with a pressure of 0.5+0.1MPa from the gas source inlet W1 of the equipment to conduct an airtight test on the gas source system 1 pipeline, close the manual shut-off valves K3 and K4 in the equipment, Taking the reading of the pressure gauge as the judgment standard, when the reading of the pressure gauge P2 has reached 0.5MPa, close the solenoid valve 13 and the gas supply from the air source, and keep the pressure for 3 minutes. If there is no air leakage, it is judged that the airtight test is qualified.

5、外部管路系统气密性测试5. Air tightness test of external piping system

此功能试验前,请通过钢管及三通3接头及钢管连接W2与J1,外部管路系统一端连接Q1,另一端用堵头封堵。(注:测试压力不得超过2MPa,否则溢流阀会打开)Before this function test, please connect W2 and J1 through the steel pipe, tee 3 joint and steel pipe, one end of the external piping system is connected to Q1, and the other end is blocked with a plug. (Note: The test pressure must not exceed 2MPa, otherwise the overflow valve will open)

6、压力建立时间测试6. Pressure build-up time test

关闭手动截止阀K2,计算机控制电磁阀13开启,此刻计时初值。判断标准为压力变送器3,当压力传感器3达到内部设定的压力阈值1.3MPa时,记录此刻时间,并与初值相减,得到压力建立时间并显示。Close the manual cut-off valve K2, the computer controls the solenoid valve 13 to open, and the initial value of the timing is now. The judgment standard is the pressure transmitter 3. When the pressure sensor 3 reaches the internally set pressure threshold of 1.3MPa, record the time at this moment and subtract it from the initial value to obtain the pressure establishment time and display it.

7、减压器性能指标测试7. Pressure reducer performance index test

将减压器出口压力调试好,减压器Q1出口压力为1.5MPa,减压器Q2出口压力为1.0MPa。设备做压力、流量测试,软件根据压力传感器2、3的数据进行实时显示,数据可以报表形式记录、保存。Adjust the outlet pressure of the reducer, the outlet pressure of reducer Q1 is 1.5MPa, and the outlet pressure of reducer Q2 is 1.0MPa. The equipment is tested for pressure and flow, and the software performs real-time display based on the data of pressure sensors 2 and 3, and the data can be recorded and saved in the form of reports.

8、外部压力传感器测试8. External pressure sensor test

通过三通3及短钢管将外部压力传感器接入W2与J1之间(不连入气源系统1),外部压力传感器的电气接口接入设备的数据采集器。对外部压力传感器的压力数据进行测试,并将测试数据与设备自身的压力数据进行对比,以对外部压力传感器性能作出大致判断。Connect the external pressure sensor between W2 and J1 (not connected to the gas source system 1) through the tee 3 and the short steel pipe, and connect the electrical interface of the external pressure sensor to the data collector of the equipment. Test the pressure data of the external pressure sensor and compare the test data with the pressure data of the device itself to make a rough judgment on the performance of the external pressure sensor.

Claims (6)

1. a kind of source of the gas and rudder system testing equipment, including gas cylinder combined system, the gas cylinder combined system include source of the gas System, the air supply system air inlet for test mouth, gas outlet by the road, threeway connection the first pressure reducer and the second pressure reducer, It is characterized in that:Also include rack, data collecting system, control computer and power supply unit, the gas cylinder combined system position In in rack, and rack to be provided with 5 external interface W1 interfaces, W2 interfaces, Q1 interfaces, Q2 interfaces, Q3 interfaces, each interface equal Equipped with plug;
The W1 interfaces and W2 orifices, and be sequentially provided between W1 interfaces and W2 interfaces hand stop valve K1, pressure gauge P1, Hand stop valve K2, pressure gauge P2, first pressure transmitter, first pressure transmitter is near W2 interfaces, and W2 interfaces are through flexible pipe Connected with test mouth, a magnetic valve is also parallel with hand stop valve K2;
After the Q1 interfaces are through first flowmeter, hand stop valve K3, second pressure transmitter, pressure gauge P4, the first overflow valve, By the outlet of the pressure reducer of soft pipe connection second,
After the Q2 interfaces, Q3 interfaces merge through threeway, successively through second flowmeter, hand stop valve K4, the 3rd pressure inverting After device, pressure gauge P3, the second overflow valve, by the outlet of the pressure reducer of soft pipe connection first;
Each pressure transmitter, flowmeter, magnetic valve are connected with data collecting system, and pressure signal, flow signal are converted to Electric signal sends into data collecting system;
The data collecting system is connected with control computer by usb bus, is collected each electric signal and is transformed into numeral After signal control computer is sent to by usb bus;
After the control computer obtains the pressure signal of numeral, flow signal treatment, time pressure curve and time are depicted as Flow curve simultaneously shows.
2. source of the gas according to claim 1 and rudder system testing equipment, it is characterised in that:Gas cylinder combined system and interface Connected using pipeline, the pipeline uses stainless-steel seamless pipe.
3. source of the gas according to claim 1 and rudder system testing equipment, it is characterised in that:The pressure gauge P1, pressure gauge P2, pressure gauge P3, the surface of pressure gauge P4 are arranged at rack outer wall.
4. source of the gas according to claim 1 and rudder system testing equipment, it is characterised in that:Pressure gauge P1, pressure gauge P2 Measurement range is 0 ~ 40MPa;0 ~ the 2Mpa of measurement range of pressure gauge P3, pressure gauge P4.
5. source of the gas according to claim 1 and rudder system testing equipment, it is characterised in that:Said supply unit is that 24V is straight Stream power supply.
6. source of the gas according to claim 1 and rudder system testing equipment, it is characterised in that:The side of cabinet is additionally provided with J1 Interface and J2 interfaces, the J1 interfaces connect the first overflow valve and its correspondence flexible pipe, and J2 interfaces connect the second overflow valve and its is right Answer flexible pipe.
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CN107764541A (en) * 2017-11-30 2018-03-06 宁波星箭航天机械有限公司 A kind of high temperature, high pressure, angle swinging test system
CN110487530A (en) * 2019-08-30 2019-11-22 四川航天长征装备制造有限公司 A kind of pressure reducer Dynamic performance examination system and device
CN111043525A (en) * 2019-10-25 2020-04-21 江西洪都航空工业集团有限责任公司 Gas circuit test box of integrated form
CN114858440A (en) * 2022-03-22 2022-08-05 中国人民解放军63796部队 Movable filling air feed valve reliability testing device

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107764541A (en) * 2017-11-30 2018-03-06 宁波星箭航天机械有限公司 A kind of high temperature, high pressure, angle swinging test system
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CN110487530B (en) * 2019-08-30 2021-06-15 四川航天长征装备制造有限公司 Dynamic performance test system and device for pressure reducer
CN111043525A (en) * 2019-10-25 2020-04-21 江西洪都航空工业集团有限责任公司 Gas circuit test box of integrated form
CN114858440A (en) * 2022-03-22 2022-08-05 中国人民解放军63796部队 Movable filling air feed valve reliability testing device
CN114858440B (en) * 2022-03-22 2024-07-30 中国人民解放军63796部队 Movable filling air supply valve element reliability testing device

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