CN106760765A - A kind of multi-storied garage global function piler of integrated carrier function - Google Patents
A kind of multi-storied garage global function piler of integrated carrier function Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
- E04H6/08—Garages for many vehicles
- E04H6/12—Garages for many vehicles with mechanical means for shifting or lifting vehicles
- E04H6/18—Garages for many vehicles with mechanical means for shifting or lifting vehicles with means for transport in vertical direction only or independently in vertical and horizontal directions
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Abstract
本发明公开了一种集成搬运器功能的立体车库用全功能堆垛机,包括升降横移机构、双向伸缩货叉机构及夹轮机构。堆垛机移动到特定停车位,伸缩货叉从车轮两侧伸出,当到达指定位置时,夹轮机构闭合,将车轮夹住并利用夹轮机构上的辊子将车辆抬起一定高度,进而收回伸缩货叉,堆垛机移动至取车点或下一存车位。实现车辆的自动化存取。本发明的堆垛机具有结构简单紧凑、可靠性高等优点,最突出的特点是省去了传统巷道堆垛式立体车库中与堆垛机配合的搬运器,大幅节约了设备成本,并提高了存取的效率。可高效完成立体停车库的车辆存取,减少立体停车库里搬运器的故障率,提高存取车效率。提高立体停车库的自动化水平。
The invention discloses a full-function stacker for a three-dimensional garage with an integrated carrier function, which comprises a lifting and lateral movement mechanism, a two-way telescopic fork mechanism and a clamping wheel mechanism. The stacker moves to a specific parking space, and the telescopic fork protrudes from both sides of the wheel. When it reaches the designated position, the clamping mechanism closes, clamps the wheel and uses the rollers on the clamping mechanism to lift the vehicle to a certain height, and then Retract the telescopic fork, and the stacker moves to the pick-up point or the next parking space. Realize the automatic access of vehicles. The stacker of the present invention has the advantages of simple and compact structure, high reliability, etc., and the most prominent feature is that the carrier that cooperates with the stacker in the traditional roadway stacking three-dimensional garage is omitted, which greatly saves equipment costs and improves the efficiency of the stacker. access efficiency. It can efficiently complete the vehicle access in the three-dimensional parking garage, reduce the failure rate of the carrier in the three-dimensional parking garage, and improve the efficiency of car access. Improve the automation level of the three-dimensional parking garage.
Description
技术领域technical field
本发明涉及智能立体停车库系统的技术领域,具体涉及一种集成搬运器功能的立体车库用全功能堆垛机。The invention relates to the technical field of an intelligent three-dimensional parking garage system, in particular to a full-function stacker for a three-dimensional garage with integrated carrier functions.
背景技术Background technique
随着社会发展,汽车的普及率逐年增加,在为生活带来便利的同时,不可忽视的一个问题就是停车难,从而出现了多种类型的立体停车库来解决停车问题。在各种立体停车库中,自动化程度较高、技术较先进、容车密度最大的立体停车库类型就是巷道堆垛式立体停车库。在传统巷道堆垛式立体停车库中最核心的部件就是汽车搬运器。搬运器的成本远高于车库其它组件,同时独立的搬运器设备维护等售后工作增大了难度。With the development of society, the penetration rate of automobiles is increasing year by year. While bringing convenience to life, a problem that cannot be ignored is the difficulty of parking. Therefore, various types of three-dimensional parking garages have emerged to solve the parking problem. Among all kinds of three-dimensional parking garages, the type of three-dimensional parking garage with a higher degree of automation, more advanced technology and the highest capacity density is the roadway stacking three-dimensional parking garage. The core component in the traditional roadway stacking three-dimensional parking garage is the car carrier. The cost of the mover is much higher than other components in the garage, and the after-sales work such as independent mover equipment maintenance increases the difficulty.
中国专利公开号为CN1095445A的发明专利公开了一种立体式停车场或储物场的梳型存取机构。Chinese Patent Publication No. CN1095445A discloses a comb-type access mechanism for a three-dimensional parking lot or storage area.
中国专利公开号为CN101173572A的发明专利公开了一种叉梳式立体车库汽车搬运器。Chinese patent publication number is that the invention patent of CN101173572A discloses a kind of fork-comb type three-dimensional garage car carrier.
中国专利公开号为CN201210016931的发明专利公开了一种巷道堆垛式立体停车库。The invention patent of Chinese Patent Publication No. CN201210016931 discloses a roadway stacking type three-dimensional parking garage.
中国专利公开号为CN201510878151的发明专利公开了一种抱夹轮胎汽车搬运器。The Chinese Patent Publication No. is CN201510878151, which discloses a vehicle carrier for holding and clamping tires.
在上述专利中均将堆垛机与搬运器独立为两个单元来研究,增加了停车设备的复杂程度。In the above-mentioned patents, the stacker and the carrier are independently studied as two units, which increases the complexity of the parking equipment.
发明内容Contents of the invention
本发明的目的在于设计一种将传统堆垛机与搬运器整合在一起的新型立体车库用堆垛机,该堆垛机能够实现传统堆垛机与搬运器的所有功能,快速完成车辆的存取,并采用尽量简单的机械结构。The purpose of the present invention is to design a new type of stacker for three-dimensional garage that integrates the traditional stacker and the carrier. The stacker can realize all the functions of the traditional stacker and the carrier, and quickly complete the vehicle storage Take, and adopt as simple a mechanical structure as possible.
为实现上述目的,本发明采用的技术方案如下:一种集成搬运器功能的立体车库用全功能堆垛机,其能够应用于巷道堆垛式等立体停车库中,实现车辆搬运及自动存取,将传统立体停车库中的两大核心部件搬运器与堆垛机集成为一体,新的全功能堆垛机可以实现二者的全部功能,包括一套升降机构、一套运载平台、两套可双向伸缩的货叉、四套夹轮提升机构及堆垛机行走机构。其中在夹轮提升机构中包括轮距调整机构,以适应不同车型的不同轮距,同时在双向伸缩货叉中包含有行程增倍机构,从而实现双向伸缩及满足行程要求。In order to achieve the above object, the technical scheme adopted by the present invention is as follows: a full-function stacker for a three-dimensional garage with an integrated carrier function, which can be applied to three-dimensional parking garages such as roadway stacking types to realize vehicle handling and automatic access. , integrating the two core components of the traditional three-dimensional parking garage, the carrier and the stacker, the new full-function stacker can realize all the functions of the two, including a set of lifting mechanism, a set of carrying platform, two sets of Two-way retractable cargo fork, four sets of clamp wheel lifting mechanism and stacker traveling mechanism. Among them, the wheel base adjustment mechanism is included in the clamp wheel lifting mechanism to adapt to different wheel bases of different models. At the same time, the stroke multiplication mechanism is included in the two-way telescopic fork, so as to realize two-way expansion and meet the stroke requirements.
进一步的,堆垛机上的双向伸缩货叉从车辆两侧进入库位既车辆提取点,通过夹轮机构将车辆抬起并固定,所能搬运的车辆长X宽X高外形尺寸为5200X1950X1950,单位mm;车辆质量<3000Kg。Furthermore, the two-way telescopic fork on the stacker enters the warehouse from both sides of the vehicle, which is the vehicle pick-up point, and lifts and fixes the vehicle through the clamping wheel mechanism. The dimensions of the vehicle that can be transported are 5200X1950X1950 in length, width, and height. mm; vehicle mass <3000Kg.
进一步的,伸缩货叉可双向伸出,同时货叉底部设有滚轮,货叉伸出后并不是悬臂结构。Furthermore, the telescopic fork can be extended in both directions, and the bottom of the fork is equipped with rollers, and the fork is not a cantilever structure after being extended.
进一步的,双向伸缩货叉上集成了夹轮机构,双向伸缩货叉采用齿轮齿条倍行程机构驱动,采用两级伸缩模式,由固定于底叉上的电机通过齿轮齿条驱动,夹轮机构可采用涡轮、蜗杆;链传动;齿轮传动的形式,优选涡轮蜗杆,由电机驱动。Furthermore, the two-way telescopic fork is integrated with a clamping wheel mechanism. The two-way telescopic fork is driven by a rack and pinion double-stroke mechanism. It adopts a two-stage telescopic mode. The motor fixed on the bottom fork is driven by the rack and pinion. The clamping mechanism Can adopt turbine, worm; chain transmission; the form of gear transmission, preferred turbine and worm, driven by motor.
进一步的,保证夹轮机构能适应不同的车型轮距,堆垛机设计了轮距适应机构,采用电动缸驱动连杆机构调整。Further, to ensure that the clamping wheel mechanism can adapt to the wheelbase of different models, the stacker is designed with a wheelbase adaptation mechanism, and the electric cylinder is used to drive the linkage mechanism to adjust.
进一步的,夹轮机构接触面位斜面,上面布置双排辊子。Further, the clamping wheel mechanism is in contact with the inclined surface, on which double rows of rollers are arranged.
进一步的,升降机构由双电机同步驱动。Further, the lifting mechanism is synchronously driven by dual motors.
进一步的,运载平台设置有防倾覆机构及双侧安放导轮。Further, the carrying platform is provided with an anti-overturn mechanism and guide wheels placed on both sides.
进一步的,运载平台上布置电线卷揽用来收放伸缩货叉上的电线。Further, wire reels are arranged on the carrying platform for retracting the wires on the telescopic fork.
进一步的,行走机构采用双电机同步驱动。Further, the traveling mechanism is synchronously driven by dual motors.
本发明的原理在于:Principle of the present invention is:
结合传统立体车库用堆垛机及搬运器的特点,针对巷道堆垛式立体车库的需求设计的新型堆垛机,主体采用电力驱动,行走采用双电机同步驱动。同时升降机构也是由双电机同步驱动,在升降运载平台的两侧安置有两组导向轮,使得在升降时可以保证运行的平稳及防止倾覆。为了满足巷道型停车库双侧库位的特点,堆垛机上的伸缩货叉可以双向伸缩,同时为了满足不同车体长度的要求,伸缩货叉上设置了齿轮齿条行程增倍机构,当齿轮转动一圈时实际移动行程为周长的2倍。在伸缩货叉上布置有两对夹轮机构,当空载时,夹轮机构收回于货叉中,并不影响货叉由车体两侧伸入伸出,当伸缩货叉到达指定的取车位置时,前后夹轮机构再分别夹持,由前后两组电机分别驱动,由于夹轮机构的夹持面为斜面,且布置有辊子,因此在电机扭矩符合要求的情况下可将车辆沿斜面抬起。本发明中最大的技术特点为将传统立体车库中搬运器上的夹轮机构整合在了伸缩货叉上,省去了搬运器这一部分。夹轮机构由涡轮蜗杆传动,电机驱动,由于整合在伸缩货叉上之后安装空间较小,因此增加了一级链传动来改变传动方向,节约了空间。Combined with the characteristics of the stacker and the carrier used in the traditional three-dimensional garage, a new type of stacker is designed for the needs of the roadway stacking three-dimensional garage. The main body is driven by electricity, and the walking is driven by dual motors synchronously. At the same time, the lifting mechanism is also synchronously driven by dual motors. There are two sets of guide wheels on both sides of the lifting platform, so that it can ensure stable operation and prevent overturning during lifting. In order to meet the characteristics of double-sided storage positions in roadway-type parking garages, the telescopic forks on the stacker can be bidirectionally telescopic. When turning one circle, the actual moving stroke is 2 times of the circumference. There are two pairs of clamping wheel mechanisms arranged on the telescopic fork. When the load is empty, the clamping wheel mechanism retracts into the fork, which does not affect the extension of the fork from both sides of the car body. When the telescopic fork reaches the designated take-out When the vehicle is in the vehicle position, the front and rear clamping wheel mechanisms are clamped separately, driven by two sets of motors at the front and rear respectively. Since the clamping surface of the clamping wheel mechanism is an inclined plane and rollers are arranged, the vehicle can be moved along the vehicle when the motor torque meets the requirements. The ramp is raised. The biggest technical feature of the present invention is that the clamping wheel mechanism on the carrier in the traditional three-dimensional garage is integrated on the telescopic fork, which saves the part of the carrier. The clamping wheel mechanism is driven by a worm gear and driven by a motor. Since the installation space is small after being integrated on the telescopic fork, a first-stage chain drive is added to change the transmission direction, which saves space.
本发明方案具有以下优点:The inventive solution has the following advantages:
(1)本发明机械结构简单;(1) The mechanical structure of the present invention is simple;
(2)本发明运行效率高;(2) The operating efficiency of the present invention is high;
(3)本发明伸缩货叉双向伸缩,满足双向取车的要求;(3) The telescopic pallet fork of the present invention is bidirectionally telescopic, meeting the requirements of bidirectional car retrieval;
(4)本发明将搬运器的功能整合在堆垛机上,大大简化了结构,降低了成本;(4) The present invention integrates the function of the carrier on the stacker, which greatly simplifies the structure and reduces the cost;
(5)本发明能存取车效率进一步提高;(5) The present invention can further improve the efficiency of accessing the car;
(6)本发明设备寿命长,适应环境能力强。(6) The device of the present invention has a long service life and strong ability to adapt to the environment.
附图说明Description of drawings
图1为一体式堆垛机总体结构示意图;Figure 1 is a schematic diagram of the overall structure of the integrated stacker;
图2为双向伸缩货叉及夹轮机构俯视投影图;Figure 2 is a top projection view of the two-way telescopic fork and the clamping wheel mechanism;
图3为双向伸缩货叉后视图;Fig. 3 is a rear view of a two-way telescopic fork;
图4为夹轮机构俯视图;Figure 4 is a top view of the pinch wheel mechanism;
图中数字所表示的相应部件名称:The corresponding part names indicated by the numbers in the figure:
图1中1-升降机构,2-运载平台,3-双向伸缩货叉,4-夹轮升降机构;5-行走机构;In Fig. 1, 1-lifting mechanism, 2-carrying platform, 3-two-way telescopic fork, 4-clamp wheel lifting mechanism; 5-traveling mechanism;
图2中101-运载平台升降导向轮,102-货叉伸缩电机,103-夹轮机构驱动电机,104-双向伸缩货叉底叉,105-双向伸缩货叉中叉,106-导向轮,107-双向伸缩货叉上叉,108-轮距调整链轮,109-货叉固定座,110-运载平台,111-底部支撑轮,112—侧轮;In Fig. 2, 101-carrying platform lifting guide wheel, 102-goods fork telescopic motor, 103-clamp wheel mechanism drive motor, 104-two-way telescopic goods fork bottom fork, 105-two-way telescopic goods fork middle fork, 106-guide wheel, 107 -Two-way telescopic fork upper fork, 108-wheelbase adjustment sprocket, 109-fork fixing seat, 110-carrying platform, 111-bottom support wheel, 112-side wheel;
图3中301-驱动齿轮;302-从动齿条,303-底部支撑滚轮,304-中叉导向轮,305-从动齿轮,306-上叉导向轮,307-主动齿条,308-中叉齿轮;In Fig. 3, 301-drive gear; 302-driven rack, 303-bottom supporting roller, 304-middle fork guide wheel, 305-driven gear, 306-upper fork guide wheel, 307-driving rack, 308-middle fork gear;
图4中202-驱动蜗杆,203-夹臂,204--夹轮辊子,205-换向链轮。Among Fig. 4, 202-drive worm, 203-jaw arm, 204-pinch roller, 205-reversing sprocket.
具体实施方式detailed description
下面结合附图对本发明做进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
堆垛机工作流程说明。Stacker workflow description.
1、车辆停放在停车位上,1. The vehicle is parked in the parking space,
2、堆垛机接收到取车控制指令,2. The stacker receives the car pick-up control command,
3、堆垛机行走机构5运行至指定车位,升降机构1驱动运载平台2到达确定高度,货叉伸缩电机102运行,驱动固定在双向伸缩货叉底叉104上的主动驱动齿轮301,双向伸缩货叉中叉105向前伸出,在伸出时,从动齿轮305随动,并进而驱动从动齿条302,从动齿条固定在双向伸缩货叉上叉107上,因此可以驱动上叉前进,并实现双倍行程;3. The walking mechanism 5 of the stacker runs to the designated parking space, the lifting mechanism 1 drives the carrying platform 2 to reach a certain height, the telescopic motor 102 of the fork runs, and drives the active drive gear 301 fixed on the bottom fork 104 of the bidirectional telescopic fork, and the bidirectional telescopic The middle fork 105 of the cargo fork stretches out forward, and when stretching out, the driven gear 305 follows, and then drives the driven rack 302, and the driven rack is fixed on the upper fork 107 of the two-way telescopic fork, so it can drive the upper The fork advances and doubles the stroke;
4、伸缩货叉在正确位置停下,在伸出的过程中中叉导向轮304,上叉导向轮306提供支撑力,并且底部支撑滚轮303一直与下表面接触,避免出现悬臂支撑结构。4. The telescopic fork stops at the correct position. During the extension process, the middle fork guide wheel 304 and the upper fork guide wheel 306 provide support, and the bottom support roller 303 is always in contact with the lower surface to avoid a cantilever support structure.
5、当伸缩货叉到达指定位置后,由轮距调整链轮108将轮距调整到合适的位置,夹轮机构驱动电机103运行,驱动蜗杆202带动驱动涡轮转动,夹臂203闭合,夹持住车轮,并通过夹轮辊子204将车轮抬起一定高度,从而使得车辆离开地面。5. When the telescopic fork reaches the designated position, the wheelbase is adjusted to a proper position by the wheelbase adjustment sprocket 108, the clamping wheel mechanism drives the motor 103 to run, the driving worm 202 drives the driving turbine to rotate, the clamping arm 203 is closed, and the clamping arm 203 is clamped. Hold the wheel, and lift the wheel to a certain height by the pinch roller 204, so that the vehicle is off the ground.
6、货叉伸缩电机工作,伸缩货叉收回将车辆搬运到运载平台上。6. The telescopic motor of the fork works, and the telescopic fork retracts to move the vehicle to the carrying platform.
7、行走电机与升降电机工作,将车辆运送到指定存车位置。7. The walking motor and lifting motor work to transport the vehicle to the designated storage location.
8、伸缩货叉与夹轮机构重复3、4的动作将车辆存入库位。8. The telescopic fork and the clamping wheel mechanism repeat the actions of 3 and 4 to store the vehicle in the warehouse.
9、存取车流程完成。堆垛机运行到指定位置待命。9. The process of accessing the car is completed. The stacker runs to the designated position and stands by.
本发明中涉及到的本领域公知技术未详细阐述。The technologies known in the art involved in the present invention are not described in detail.
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