CN106756696B - A kind of vertical hot zinc plating equipment - Google Patents
A kind of vertical hot zinc plating equipment Download PDFInfo
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- CN106756696B CN106756696B CN201611067192.3A CN201611067192A CN106756696B CN 106756696 B CN106756696 B CN 106756696B CN 201611067192 A CN201611067192 A CN 201611067192A CN 106756696 B CN106756696 B CN 106756696B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/14—Removing excess of molten coatings; Controlling or regulating the coating thickness
- C23C2/24—Removing excess of molten coatings; Controlling or regulating the coating thickness using magnetic or electric fields
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Abstract
本发明公开了一种垂直热镀锌装置,包括,镀锌部件,包括设置于所述垂直热镀锌装置上端的容置空间;励磁部件,设置于所述镀锌部件的外侧;以及,辊部件,设置于所述励磁部件下端,包括第一辊和第二辊,物料通过相贴合的所述第一辊和第二辊的滚动,输送至所述镀锌部件内进行镀锌;还包括,通道组件,其设置于所述容置空间下端,且与所述容置空间相连通,所述通道组件包括第一通道和第二通道,所述第一通道的横截面宽度大于所述第二通道的横截面宽度,在所述第一通道和第二通道相连通处形成第一承载段。本发明解决了目前交流磁场密封和直流磁场密封技术无法克服的封流不稳定、走带不稳定和钢带对中问题。
The invention discloses a vertical hot-dip galvanizing device, comprising: a galvanized part, including an accommodating space arranged at the upper end of the vertical hot-dip galvanized device; an excitation part, arranged outside the galvanized part; and a roller The component is arranged at the lower end of the excitation component, including a first roll and a second roll, and the material is transported into the galvanized component for galvanizing through the rolling of the attached first roll and the second roll; Including, a channel assembly, which is arranged at the lower end of the accommodating space and communicates with the accommodating space, the channel assembly includes a first channel and a second channel, and the cross-sectional width of the first channel is larger than that of the accommodating space. The width of the cross-section of the second passage forms a first carrying section where the first passage communicates with the second passage. The invention solves the problems of unstable sealing flow, unstable tape running and centering of steel strips which cannot be overcome by the current AC magnetic field sealing and DC magnetic field sealing technologies.
Description
技术领域technical field
本发明涉及冶金行业钢板热镀过程技术领域,特别是涉及一种垂直热镀锌装置。The invention relates to the technical field of steel plate hot-dip galvanizing process in the metallurgical industry, in particular to a vertical hot-dip galvanizing device.
背景技术Background technique
在现代生活中,随着科学技术的不断发展,钢铁冶炼行业也迅猛发展,因此镀锌钢丝因为其优良的防腐性能而被广泛地应用。迄今为止,镀锌工艺有电镀锌和热镀锌两大类。镀锌是指在金属、合金或者其它材料的表面镀一层锌以起美观、防锈等作用的表面处理技术。主要采用的方法是热镀锌;锌易溶于酸,也能溶于碱,故称它为两性金属。锌在干燥的空气中几乎不发生变化。在潮湿的空气中,锌表面会生成致密的碱式碳酸锌膜。在含二氧化硫、硫化氢以及海洋性气氛中,锌的耐蚀性较差,尤其在高温高湿含有机酸的气氛里,锌镀层极易被腐蚀。锌的标准电极电位为-0.76V,对钢铁基体来说,锌镀层属于阳极性镀层,它主要用于防止钢铁的腐蚀,其防护性能的优劣与镀层厚度关系甚大。锌镀层经钝化处理、染色或涂覆护光剂后,能显著提高其防护性和装饰性电镀。锌工艺是根据电化学原理通过电镀将锌附着在钢丝表面,具有镀层组织均匀、塑性优良的特点,但是镀层薄,工业化生产的电镀锌钢丝表面的镀锌量一般小于每公斤钢丝表面30 克;由于电镀锌的镀层薄,其防腐性能比热镀锌钢丝差。现有技术的热镀锌工艺流程图,其锌锅设备浸泡在液态锌中的钢件过多(如炉鼻、沉没辊、稳定辊、支架和轴承等),且结构十分复杂因而带来许多弊端:(1)钢带与沉没辊之间形成锌渣;(2)造成辊面磨损腐蚀及辊轴及轴承的腐蚀和磨损;(3)产生因部件磨损而形成的锌渣;(4)旋转的沉没辊和稳定辊由于受到液态锌的侵蚀及磨损,需要经常更换(约15~30 天);(5)热张紧装置设在高温退火炉内使操作困难等;(6)使生产率受到大的影响;(7)对镀层产品质量不利;(8)液态锌较多。同时电磁封流技术施加磁场和直流电流是其中一种主要的封流思路,但由于大电流导致的流体力学不稳定性,甚至出现火花现象。在重力和表面张力的作用下,溶液末端呈现一定的曲率。凸起的溶液部分由于电流密度较小,洛伦兹力也较小,因而不能克服重力的影响,导致液面曲率越变越大直至滴落。就导致了目前的电磁技术在过程中均存在渗漏问题,即电磁垂直镀锌锅的密封问题。该问题严重影响了电磁垂直热镀锌在工业的广泛应用。In modern life, with the continuous development of science and technology, the iron and steel smelting industry is also developing rapidly, so galvanized steel wire is widely used because of its excellent anti-corrosion performance. So far, there are two types of galvanizing processes: electro-galvanizing and hot-dip galvanizing. Galvanizing refers to a surface treatment technology that coats a layer of zinc on the surface of metals, alloys or other materials for aesthetics and anti-rust effects. The main method used is hot-dip galvanizing; zinc is easily soluble in acid and alkali, so it is called amphoteric metal. Zinc hardly changes in dry air. In humid air, a dense basic zinc carbonate film will be formed on the surface of zinc. In the atmosphere containing sulfur dioxide, hydrogen sulfide and marine atmosphere, the corrosion resistance of zinc is poor, especially in the atmosphere of high temperature, high humidity and organic acid, the zinc coating is easily corroded. The standard electrode potential of zinc is -0.76V. For the steel substrate, the zinc coating is an anodic coating. It is mainly used to prevent the corrosion of steel. The quality of its protective performance is closely related to the thickness of the coating. After the zinc coating is passivated, dyed or coated with light protection agent, its protective and decorative plating can be significantly improved. The zinc process is to attach zinc to the surface of the steel wire by electroplating according to the principle of electrochemistry. It has the characteristics of uniform coating structure and excellent plasticity, but the coating is thin. The amount of galvanizing on the surface of electro-galvanized steel wire produced in industrialization is generally less than 30 grams per kilogram of steel wire surface; Because the electro-galvanized coating is thin, its anti-corrosion performance is worse than that of hot-dip galvanized steel wire. In the hot-dip galvanizing process flow chart of the prior art, there are too many steel parts immersed in liquid zinc in the zinc pot equipment (such as the furnace nose, sinking roll, stabilizing roll, bracket and bearing, etc.), and the structure is very complicated, which brings many problems. Disadvantages: (1) Zinc slag is formed between the steel belt and the sinking roller; (2) Causes wear and corrosion of the roller surface and corrosion and wear of the roller shaft and bearing; (3) Zinc slag formed due to component wear; (4) Due to the erosion and wear of liquid zinc, the rotating sinking roller and stabilizing roller need to be replaced frequently (about 15~30 days); (5) The thermal tension device is installed in the high temperature annealing furnace, which makes the operation difficult; (6) The productivity (7) It is unfavorable to the quality of the coating product; (8) There is more liquid zinc. At the same time, electromagnetic sealing technology applies magnetic field and DC current is one of the main ideas of sealing flow, but due to the instability of hydrodynamics caused by large current, sparks may even appear. Under the action of gravity and surface tension, the end of the solution presents a certain curvature. Due to the low current density and the small Lorentz force, the raised solution part cannot overcome the influence of gravity, causing the curvature of the liquid surface to become larger and larger until it drops. It has just caused the current electromagnetic technology to have a leakage problem in the process, that is, the sealing problem of the electromagnetic vertical galvanizing pot. This problem has seriously affected the wide application of electromagnetic vertical hot-dip galvanizing in industry.
发明内容Contents of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and briefly describe some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and titles of this application, to avoid obscuring the purpose of this section, the abstract and titles, and such simplifications or omissions should not be used to limit the scope of the invention.
鉴于上述和/或现有垂直热镀锌装置中存在的问题,提出了本发明。In view of the problems mentioned above and/or existing in the existing vertical hot-dip galvanizing device, the present invention is proposed.
因此,本发明其中的一个目的是提供一种能够解决垂直镀锌锅密封不好锌液容易滴漏问题的热镀锌装置。Therefore, one of the objects of the present invention is to provide a hot-dip galvanizing device that can solve the problem of poor sealing of the vertical galvanizing pot and easy leakage of zinc liquid.
为解决上述技术问题,本发明提供如下技术方案:一种垂直热镀锌装置,包括,镀锌部件,包括设置于所述垂直热镀锌装置上端的容置空间;励磁部件,设置于所述镀锌部件的外侧;以及,辊部件,设置于所述励磁部件下端,包括第一辊和第二辊,物料通过相贴合的所述第一辊和第二辊的滚动,输送至所述镀锌部件内进行镀锌;所述镀锌部件还包括,通道组件,其设置于所述容置空间下端,且与所述容置空间相连通,所述通道组件包括第一通道和第二通道,所述第一通道的横截面宽度大于所述第二通道的横截面宽度,在所述第一通道和第二通道相连通处形成第一承载段。In order to solve the above technical problems, the present invention provides the following technical solutions: a vertical hot-dip galvanizing device, including a galvanized part, including an accommodating space arranged at the upper end of the vertical hot-dip galvanized device; The outer side of the galvanized part; and the roller part, which is arranged at the lower end of the excitation part, includes a first roller and a second roller, and the material is transported to the Galvanizing is carried out in the galvanized part; the galvanized part also includes a channel assembly, which is arranged at the lower end of the accommodating space and communicates with the accommodating space, and the channel assembly includes a first channel and a second A channel, the cross-sectional width of the first channel is greater than the cross-sectional width of the second channel, and a first bearing section is formed at the place where the first channel communicates with the second channel.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述通道组件还包括第三通道,所述第三通道设置于所述第二通道下端,所述第二通道的横截面宽度大于所述第三通道的横截面宽度,在所述第二通道和第三通道相连通处形成第二承载段。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the channel assembly also includes a third channel, the third channel is arranged at the lower end of the second channel, and the transverse channel of the second channel The cross-sectional width is larger than the cross-sectional width of the third channel, and a second bearing section is formed at the place where the second channel communicates with the third channel.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述第二通道下端设置有导流组件,包括外导流组件和内导流组件,所述外导流组件形成导流空间,所述内导流组件、所述第一辊和所述第二辊皆设置于所述导流空间内部。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the lower end of the second channel is provided with a guide assembly, including an outer guide assembly and an inner guide assembly, and the outer guide assembly forms a guide assembly. In the flow space, the inner flow guiding component, the first roller and the second roller are all arranged inside the flow guiding space.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述内导流组件分别设置于所述第一辊和第二辊的两侧,其一端与所述第一辊和第二辊相接触,另一端与所述外导流组件形成导流口。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the inner guide assembly is respectively arranged on both sides of the first roller and the second roller, and one end thereof is connected to the first roller and the second roller. The second roller is in contact, and the other end forms a flow guide port with the outer flow guide assembly.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:还包括,密封部件,包括分别设置于所述第一辊和第二辊下端的第一密封组件,物料穿过分开设置的所述第一密封组件后进入所述第一辊和第二辊,所述第一密封组件对所述第一辊与物料之间、第二辊与物料之间形成的接触面进行吹气。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, it also includes: a sealing component, including a first sealing assembly respectively arranged at the lower ends of the first roller and the second roller, and the materials pass through the separately arranged The first sealing assembly enters the first roller and the second roller, and the first sealing assembly blows air on the contact surfaces formed between the first roller and the material, and between the second roller and the material .
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述励磁部件包括第一励磁组件、第二励磁组件和第三励磁组件,所述第一励磁组件设置于所述第一通道外侧,所述第二励磁组件设置于所述第二通道外侧,所述第三励磁组件设置于所述第三通道外侧。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the excitation component includes a first excitation assembly, a second excitation assembly and a third excitation assembly, and the first excitation assembly is arranged on the first excitation assembly Outside a channel, the second excitation assembly is arranged outside the second passage, and the third excitation assembly is arranged outside the third passage.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述内导流组件区分为抵触部和倾斜部,所述抵触部分别与所述第一辊和所述第二辊相接触,所述倾斜部与所述外导流组件形成导流口。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the inner guide assembly is divided into a conflicting part and an inclined part, and the conflicting part is respectively connected to the first roller and the second roller In contact with each other, the inclined portion and the outer guide assembly form a guide port.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述密封部件,还包括分别设置于所述抵触部下端的第二密封组件,所述第二密封组件对所述抵触部与所述第一辊之间、所述抵触部与所述第二辊之间形成的接触面进行吹气。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the sealing member further includes second sealing components respectively arranged at the lower ends of the conflicting parts, and the second sealing components are opposite to the conflicting parts. Air is blown to contact surfaces formed between the first roller and between the collision portion and the second roller.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述辊部件与驱动部件相连接,所述驱动部件一端设置有转动轴,所述转动轴穿过所述外导流组件的一侧分别与所述第一辊和第二辊相连接,所述转动轴与所述外导流组件相连通处设置有第三密封组件。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the roller part is connected with the driving part, and one end of the driving part is provided with a rotating shaft, and the rotating shaft passes through the outer guide One side of the assembly is respectively connected with the first roller and the second roller, and a third sealing assembly is arranged at the place where the rotating shaft communicates with the outer guide assembly.
作为本发明所述的垂直热镀锌装置的一种优选方案,其中:所述第三密封组件包括固定板、电磁铁、推力板、耐磨圈以及弹性连接件,所述固定板与所述外导流组件相抵触,所述电磁铁包括同极性相对设置的第一电磁铁和第二电磁铁,所述固定板上设置有容纳所述第一电磁铁的凹陷空间,所述耐磨圈包括相贴合设置的静耐磨圈和动耐磨圈,所述推力板上设置有容纳所述第二电磁铁和所述静耐磨圈的容纳结构,所述固定板和推力板底部设置有所述弹性连接件,所述第三密封组件设置于所述转轴的凹陷结构内。As a preferred solution of the vertical hot-dip galvanizing device according to the present invention, wherein: the third sealing assembly includes a fixed plate, an electromagnet, a thrust plate, a wear ring and an elastic connector, and the fixed plate and the The outer guide assembly is in conflict, the electromagnet includes a first electromagnet and a second electromagnet oppositely arranged with the same polarity, a recessed space for accommodating the first electromagnet is arranged on the fixed plate, and the wear-resistant The ring includes a static wear ring and a dynamic wear ring that are fitted together. The thrust plate is provided with an accommodation structure for accommodating the second electromagnet and the static wear ring. The fixed plate and the bottom of the thrust plate The elastic connecting member is provided, and the third sealing component is arranged in the concave structure of the rotating shaft.
本发明的有益效果:本发明提出一种垂直热镀锌装置,一是通过永磁体产生的磁场使导电性液体(锌液)产生悬浮,使用永磁密封技术实现垂直镀锌锅的密封,解决目前交流磁场密封和直流磁场密封技术无法克服的封流不稳定、走带不稳定和物料(钢带)对中问题;二是通过设有的密封部件对与辊部件的接触面吹气,能够解决电磁垂直热镀锌在过程中存在的渗漏问题;三是通过设有的导流组件,能够将从辊部件低落的锌液导流回收,节约能源。Beneficial effects of the present invention: the present invention proposes a vertical hot-dip galvanizing device, one is to suspend the conductive liquid (zinc liquid) through the magnetic field generated by the permanent magnet, and use the permanent magnetic sealing technology to realize the sealing of the vertical galvanizing pot, solving the problem of At present, AC magnetic field sealing and DC magnetic field sealing technology cannot overcome the problems of unstable sealing flow, unstable belt running and material (steel belt) alignment; the second is to blow air on the contact surface with the roller parts through the provided sealing parts, which can It solves the leakage problem in the process of electromagnetic vertical hot-dip galvanizing; the third is that through the diversion assembly, the zinc liquid falling from the roller parts can be diverted and recovered to save energy.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort. in:
图1为本发明第一个实施例中所述垂直热镀锌装置的正面剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the vertical hot-dip galvanizing device described in the first embodiment of the present invention;
图2为本发明第二个实施例中所述垂直热镀锌装置的正面剖视以及局部放大结构示意图;Fig. 2 is the front sectional view of the vertical hot-dip galvanizing device described in the second embodiment of the present invention and a schematic diagram of a partially enlarged structure;
图3为本发明第三个实施例中所述垂直热镀锌装置的正面剖视以及局部放大结构示意图;Fig. 3 is the front sectional view of the vertical hot-dip galvanizing device described in the third embodiment of the present invention and a partially enlarged structural schematic diagram;
图4为本发明第四个实施例中所述垂直热镀锌装置的整体以及局部放大结构示意图;Fig. 4 is a schematic diagram of the overall and partial enlarged structure of the vertical hot-dip galvanizing device described in the fourth embodiment of the present invention;
图5为本发明图4所示实施例中所述第三密封组件的剖视以及局部放大结构示意图。Fig. 5 is a cross-sectional view and a partially enlarged structural schematic diagram of the third sealing assembly in the embodiment shown in Fig. 4 of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do it without departing from the meaning of the present invention. By analogy, the present invention is therefore not limited to the specific examples disclosed below.
其次,本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention is described in detail in combination with schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, and it should not be limited here. The protection scope of the present invention. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production.
再其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, "one embodiment" or "embodiment" referred to herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
如图1所示,图1示出了本发明一个实施例中所述垂直热镀锌装置的整体结构示意图。在这一实施例中,该装置包括镀锌部件100、励磁部件200和辊部件300。具体的,镀锌部件100包括设置于垂直热镀锌装置上端的容置空间101以及与容置空间101相通的通道组件102,用于盛放锌加热熔化后得到熔融液态锌,特定长度的通道组件102增长了物料M镀锌的途径。励磁部件200环绕通道组件102设置,而辊部件300设置在励磁部件200下端,用以输送物料M(例如钢带或钢丝),其包括相互紧密靠近的第一辊301和第二辊302,物料M通过相贴合的第一辊301和第二辊302的滚动,输送至镀锌部件100内进行镀锌工艺。在这一实施方式中,第一辊301和第二辊302可以选择实现永磁封流技术的装置,即PM 感应器(PermanentMagnetic),其作用区域为PM 通道。PM 感应器为两个永磁转子,每个永磁转子上的永磁体按NS 极交错放置,这样可在锌液中形成横向交变磁场。永磁封流热镀锌工艺过程:液态锌从锅底滚出后进入PM 感应器通道,两个永磁转子以相反转向和同步转速高速旋转,产生的外部移动磁场在锌液中形成感应电流,此电流与外部磁场相互作用而产生电磁力,电磁力作用于金属流体使之向上移动,避免锌液从容置空间101的开口处流出,达到封流效果。较佳地,在实际应用时,由于励磁部件200中磁力是随着交变的磁场变化的,锌液中会有湍流、会随着电磁力有飞溅现象,所以,该装置还设置有密封部件400,该密封部件400包括分别设置于第一辊301和第二辊302下端的第一密封组件401,物料M穿过分开设置的第一密封组件401后进入第一辊301和第二辊302,第一密封组件401对第一辊301与物料M之间、第二辊302与物料M之间形成的接触面进行吹气,能够让溅落下来的锌液流回镀锌部件100内。镀锌部件100还包括通道组件102,通道组件102与容置空间101相连通,且包括第一通道102a和第二通道102b,第一通道102a的横截面宽度大于第二通道102b的横截面宽度,在第一通道102a和第二通道102b相连通处形成第一承载段S。在此实施例中,励磁部件200,其包括第一励磁组件201、第二励磁组件202和第三励磁组件203,第一励磁组件201设置于第一通道102a外侧,第二励磁组件202设置于第二通道102b外侧,第三励磁组件203设置于第三通道102c外侧。实验证明,本实施例中提供的阶梯式的通道组件102对锌液的缓冲效果更好,优于圆筒式(或直筒式)的通道,第一承载段S承受了一部分锌液的重力,能够有效减轻励磁部件200用以产生磁力的负荷。As shown in Fig. 1, Fig. 1 shows a schematic diagram of the overall structure of the vertical hot-dip galvanizing device in one embodiment of the present invention. In this embodiment, the device includes a galvanized part 100 , an excitation part 200 and a roller part 300 . Specifically, the galvanized part 100 includes an accommodating space 101 arranged at the upper end of the vertical hot-dip galvanizing device and a channel assembly 102 communicating with the accommodating space 101, which is used to store molten zinc after heating and melting zinc, and a channel of a specific length Component 102 grows the material M galvanized pathway. The excitation part 200 is arranged around the channel assembly 102, and the roller part 300 is arranged at the lower end of the excitation part 200 to convey the material M (such as a steel belt or a steel wire), which includes a first roller 301 and a second roller 302 that are closely adjacent to each other. The M is transported into the galvanized part 100 by the rolling of the attached first roller 301 and the second roller 302 to perform the galvanizing process. In this embodiment, the first roller 301 and the second roller 302 can choose a device to realize the permanent magnet flow sealing technology, that is, a PM sensor (PermanentMagnetic), and its active area is the PM channel. The PM inductor is two permanent magnet rotors, and the permanent magnets on each permanent magnet rotor are placed alternately according to NS poles, so that a transverse alternating magnetic field can be formed in the zinc liquid. Permanent magnet closed flow hot-dip galvanizing process: liquid zinc rolls out from the bottom of the pot and enters the PM sensor channel, and the two permanent magnet rotors rotate at high speeds with opposite directions and synchronous speeds, and the external moving magnetic field generated creates an induced current in the zinc liquid , the current interacts with the external magnetic field to generate electromagnetic force, and the electromagnetic force acts on the metal fluid to move it upwards, preventing the zinc liquid from flowing out from the opening of the accommodating space 101 to achieve the effect of sealing the flow. Preferably, in actual application, since the magnetic force in the excitation part 200 changes with the alternating magnetic field, there will be turbulence in the zinc liquid, and there will be splashing with the electromagnetic force, so the device is also provided with a sealing part 400, the sealing member 400 includes a first sealing assembly 401 respectively arranged at the lower ends of the first roller 301 and the second roller 302, and the material M enters the first roller 301 and the second roller 302 after passing through the separately arranged first sealing assembly 401 The first sealing assembly 401 blows air on the contact surfaces formed between the first roller 301 and the material M, and between the second roller 302 and the material M, so that the splashed zinc liquid can flow back into the galvanized part 100 . The galvanized part 100 also includes a channel assembly 102, the channel assembly 102 communicates with the accommodating space 101, and includes a first channel 102a and a second channel 102b, the cross-sectional width of the first channel 102a is greater than the cross-sectional width of the second channel 102b , where the first channel 102a and the second channel 102b are connected to form a first carrying section S. In this embodiment, the excitation component 200 includes a first excitation assembly 201, a second excitation assembly 202 and a third excitation assembly 203, the first excitation assembly 201 is arranged outside the first channel 102a, and the second excitation assembly 202 is arranged on Outside the second channel 102b, the third excitation assembly 203 is disposed outside the third channel 102c. Experiments have proved that the stepped channel assembly 102 provided in this embodiment has a better buffering effect on the molten zinc, which is better than that of a cylindrical (or straight) channel. The first bearing section S bears a part of the gravity of the molten zinc. It is possible to effectively reduce the load of the field member 200 for generating magnetic force.
图2示出了本发明第二个实施方式所述垂直热镀锌装置的整体结构示意图。这一实施例与图1所示实施例不同在于:通道组件102除了包括第一通道102a和第二通道102b,还包括第三通道102c,第三通道102c设置于第二通道102b的下端。具体的,容置空间101用于盛放锌加热熔化后得到熔融液态锌,而设置于容置空间101下端的通道组件102内也盛放有锌液,特定长度的通道组件102增长了物料M镀锌的途径。同时,在通道组件102外侧设置能够产生磁场的励磁部件200,励磁部件200上设置永磁转子,每个永磁转子上的永磁体按NS极交错放置,这样可在锌液中形成横向交变磁场,实现磁力无接触传递到锌液进而实现锌液稳定地悬浮并达到对锌液成功密封。辊部件300设置在励磁部件200下端,用以输送物料M(例如钢带或钢丝),其包括相互紧密靠近的第一辊301和第二辊302,物料M通过相贴合的第一辊301和第二辊302的滚动,输送至镀锌部件100内进行镀锌工艺。较佳地,在实际应用时,由于励磁部件200中磁力是随着交变的磁场变化的,锌液中会有湍流、会随着电磁力有飞溅现象,所以,该装置还设置有密封部件400,该密封部件400包括分别设置于第一辊301和第二辊302下端的第一密封组件401,物料M穿过分开设置的第一密封组件401后进入第一辊301和第二辊302,第一密封组件401对第一辊301与物料M之间、第二辊302与物料M之间形成的接触面进行吹气,能够让溅落下来的锌液流回镀锌部件100内。在这一实施方式中,第一通道102a的横截面宽度大于第二通道102b的横截面宽度,而第二通道102b的横截面宽度大于所述第三通道102c的横截面宽度,如此,在第一通道102a和第二通道102b相连通处形成第一承载段S,而在第二通道102b和第三通道102c相连通处形成第二承载段S’。实验证明,第一承载段S和第二承载段S’都能够承受一部分锌液的重力,能够有效减轻励磁部件200用以产生磁力的负荷。这一实施例也细化了励磁部件200,其包括第一励磁组件201、第二励磁组件202和第三励磁组件203,第一励磁组件201设置于第一通道102a外侧,第二励磁组件202设置于第二通道102b外侧,第三励磁组件203设置于第三通道102c外侧。Fig. 2 shows a schematic diagram of the overall structure of the vertical hot-dip galvanizing device according to the second embodiment of the present invention. This embodiment is different from the embodiment shown in FIG. 1 in that the channel assembly 102 includes a third channel 102c in addition to the first channel 102a and the second channel 102b, and the third channel 102c is disposed at the lower end of the second channel 102b. Specifically, the accommodating space 101 is used to store molten zinc after heating and melting zinc, and the channel assembly 102 arranged at the lower end of the accommodating space 101 is also filled with zinc liquid, and the channel assembly 102 of a specific length increases the material M Galvanized pathways. At the same time, an excitation component 200 capable of generating a magnetic field is arranged outside the channel assembly 102, and a permanent magnet rotor is arranged on the excitation component 200. The permanent magnets on each permanent magnet rotor are placed alternately according to the NS poles, so that a transverse alternating current can be formed in the zinc liquid. The magnetic field realizes the non-contact transmission of magnetic force to the zinc liquid, and then realizes the stable suspension of the zinc liquid and achieves the successful sealing of the zinc liquid. The roller part 300 is arranged at the lower end of the excitation part 200 to convey the material M (such as a steel belt or a steel wire), which includes a first roller 301 and a second roller 302 that are close to each other, and the material M passes through the attached first roller 301 and the rolling of the second roll 302, and transported to the galvanized part 100 for galvanizing process. Preferably, in actual application, since the magnetic force in the excitation part 200 changes with the alternating magnetic field, there will be turbulence in the zinc liquid, and there will be splashing with the electromagnetic force, so the device is also provided with a sealing part 400, the sealing member 400 includes a first sealing assembly 401 respectively arranged at the lower ends of the first roller 301 and the second roller 302, and the material M enters the first roller 301 and the second roller 302 after passing through the separately arranged first sealing assembly 401 The first sealing assembly 401 blows air on the contact surfaces formed between the first roller 301 and the material M, and between the second roller 302 and the material M, so that the splashed zinc liquid can flow back into the galvanized part 100 . In this embodiment, the cross-sectional width of the first channel 102a is greater than the cross-sectional width of the second channel 102b, and the cross-sectional width of the second channel 102b is greater than the cross-sectional width of the third channel 102c, so, at The first carrying section S is formed where the first passage 102a communicates with the second passage 102b, and the second carrying section S' is formed where the second passage 102b communicates with the third passage 102c. Experiments have proved that both the first bearing section S and the second bearing section S' can bear a part of the gravity of the zinc liquid, which can effectively reduce the load of the excitation component 200 for generating magnetic force. This embodiment also refines the excitation component 200, which includes a first excitation assembly 201, a second excitation assembly 202, and a third excitation assembly 203. The first excitation assembly 201 is arranged outside the first channel 102a, and the second excitation assembly 202 It is arranged outside the second passage 102b, and the third excitation component 203 is arranged outside the third passage 102c.
如图3所示,图3示出了本发明第三个实施方式所述垂直热镀锌装置的整体结构示意图。这一实施例与图2所示实施例不同在于:在第三通道102c的下端设置了导流组件500,其包括外导流组件501和内导流组件502,外导流组件501为带有弧度的“罩”,“罩”内形成导流空间G。如此,内导流组件502、第一辊301和第二辊302都能够设置于导流空间G内部。内导流组件502分别设置于第一辊301和第二辊302的两侧,其一端与第一辊301和第二辊302相接触,另一端与外导流组件501的下端形成导流口503,在导流口503下端设置收纳槽(图中未标示出),这样的结构设置方便让流下来的锌液能够随着导流口503的导向而流入两侧的收纳槽中。具体的,容置空间101用于盛放锌加热熔化后得到熔融液态锌,而设置于容置空间101下端的通道组件102内也盛放有锌液,特定长度的通道组件102增长了物料M镀锌的途径。同时,在通道组件102外侧设置能够产生磁场的励磁部件200,励磁部件200上设置永磁转子,每个永磁转子上的永磁体按NS极交错放置,这样可在锌液中形成横向交变磁场,实现磁力无接触传递到锌液进而实现锌液稳定地悬浮并达到对锌液成功密封。辊部件300设置在励磁部件200下端,用以输送物料M(例如钢带或钢丝),其包括相互紧密靠近的第一辊301和第二辊302,物料M通过相贴合的第一辊301和第二辊302的滚动,输送至镀锌部件100内进行镀锌工艺。在实际应用时,由于励磁部件200中磁力是随着交变的磁场变化的,锌液中会有湍流、会随着电磁力有飞溅现象,所以,该装置还设置有密封部件400,该密封部件400包括分别设置于第一辊301和第二辊302下端的第一密封组件401,物料M穿过分开设置的第一密封组件401后进入第一辊301和第二辊302,第一密封组件401对第一辊301与物料M之间、第二辊302与物料M之间形成的接触面进行吹气,能够让溅落下来的锌液流回镀锌部件100内。在这一实施方式中,第一通道102a的横截面宽度大于第二通道102b的横截面宽度,而第二通道102b的横截面宽度大于所述第三通道102c的横截面宽度,如此,在第一通道102a和第二通道102b相连通处形成第一承载段S,而在第二通道102b和第三通道102c相连通处形成第二承载段S’。实验证明,第一承载段S和第二承载段S’都能够承受一部分锌液的重力,能够有效减轻励磁部件200用以产生磁力的负荷。这一实施例也细化了励磁部件200,其包括第一励磁组件201、第二励磁组件202和第三励磁组件203,第一励磁组件201设置于第一通道102a外侧,第二励磁组件202设置于第二通道102b外侧,第三励磁组件203设置于第三通道102c外侧。在这一实施例中,较佳地,内导流组件502区分为抵触部502a和倾斜部502b,抵触部502a表面带有一定的弧度,便于锌液的顺流,而倾斜部502b则为“直线型”。抵触部502a分别与第一辊301和第二辊302相接触,倾斜部502b与外导流组件501形成导流口503。为了防止锌液从抵触部502a与第一辊301和第二辊302之间的缝隙流出,在抵触部502a下端设置第二密封组件402。第二密封组件402对抵触部502a与第一辊301之间、抵触部502a与第二辊302之间形成的接触面进行吹气,从而实现对垂直热镀锌装置的进一步密封。As shown in Fig. 3, Fig. 3 shows a schematic diagram of the overall structure of the vertical hot-dip galvanizing device according to the third embodiment of the present invention. This embodiment is different from the embodiment shown in FIG. 2 in that: a flow guide assembly 500 is provided at the lower end of the third channel 102c, which includes an outer flow guide assembly 501 and an inner flow guide assembly 502, and the outer flow guide assembly 501 is equipped with Curved "hood", the diversion space G is formed in the "hood". In this way, the inner guide assembly 502 , the first roller 301 and the second roller 302 can all be disposed inside the guide space G. The inner guide assembly 502 is arranged on both sides of the first roller 301 and the second roller 302 respectively, one end of which is in contact with the first roller 301 and the second roller 302, and the other end forms a guide port with the lower end of the outer guide assembly 501 503, a storage tank (not shown in the figure) is set at the lower end of the diversion port 503, such a structure is conveniently arranged so that the flowing zinc liquid can flow into the storage tanks on both sides along with the guide of the diversion port 503. Specifically, the accommodating space 101 is used to store molten zinc after heating and melting zinc, and the channel assembly 102 arranged at the lower end of the accommodating space 101 is also filled with zinc liquid, and the channel assembly 102 of a specific length increases the material M Galvanized pathways. At the same time, an excitation component 200 capable of generating a magnetic field is arranged outside the channel assembly 102, and a permanent magnet rotor is arranged on the excitation component 200. The permanent magnets on each permanent magnet rotor are placed alternately according to the NS poles, so that a transverse alternating current can be formed in the zinc liquid. The magnetic field realizes the non-contact transmission of magnetic force to the zinc liquid, and then realizes the stable suspension of the zinc liquid and achieves the successful sealing of the zinc liquid. The roller part 300 is arranged at the lower end of the excitation part 200 to convey the material M (such as a steel belt or a steel wire), which includes a first roller 301 and a second roller 302 that are close to each other, and the material M passes through the attached first roller 301 and the rolling of the second roll 302, and transported to the galvanized part 100 for galvanizing process. In actual application, since the magnetic force in the excitation part 200 changes with the alternating magnetic field, there will be turbulent flow in the zinc liquid, and there will be splashing with the electromagnetic force. Therefore, the device is also provided with a sealing part 400. The component 400 includes a first sealing assembly 401 respectively arranged at the lower ends of the first roller 301 and the second roller 302. The material M enters the first roller 301 and the second roller 302 after passing through the separately arranged first sealing assembly 401. The first sealing The component 401 blows air on the contact surfaces formed between the first roller 301 and the material M, and between the second roller 302 and the material M, so that the splashed zinc liquid can flow back into the galvanized part 100 . In this embodiment, the cross-sectional width of the first channel 102a is greater than the cross-sectional width of the second channel 102b, and the cross-sectional width of the second channel 102b is greater than the cross-sectional width of the third channel 102c, so, at The first carrying section S is formed where the first passage 102a communicates with the second passage 102b, and the second carrying section S' is formed where the second passage 102b communicates with the third passage 102c. Experiments have proved that both the first bearing section S and the second bearing section S' can bear a part of the gravity of the zinc liquid, which can effectively reduce the load of the excitation component 200 for generating magnetic force. This embodiment also refines the excitation component 200, which includes a first excitation assembly 201, a second excitation assembly 202, and a third excitation assembly 203. The first excitation assembly 201 is arranged outside the first channel 102a, and the second excitation assembly 202 It is arranged outside the second passage 102b, and the third excitation assembly 203 is arranged outside the third passage 102c. In this embodiment, preferably, the inner guide assembly 502 is divided into a conflicting part 502a and an inclined part 502b. The surface of the conflicting part 502a has a certain curvature to facilitate the downstream flow of the zinc liquid, while the inclined part 502b is " Linear". The conflicting portion 502 a is in contact with the first roller 301 and the second roller 302 respectively, and the inclined portion 502 b and the outer flow guide assembly 501 form a flow guide opening 503 . In order to prevent liquid zinc from flowing out from the gap between the conflicting portion 502a and the first roller 301 and the second roller 302, a second sealing assembly 402 is provided at the lower end of the conflicting portion 502a. The second sealing assembly 402 blows air to the contact surfaces formed between the conflicting portion 502a and the first roller 301 , and between the conflicting portion 502a and the second roller 302 , so as to further seal the vertical hot-dip galvanizing device.
如图4所示,一并参见图1~图3。这一实施例与图3所示实施例不同在于:对驱动辊部件300进行转动的驱动部件600与外导流组件501之间的密封关系进行了结构设置,即:辊部件300与驱动部件600相连接,驱动部件600一端设置有转动轴,转动轴穿过外导流组件501的一侧分别与第一辊301和第二辊302相连接,转动轴与外导流组件501相连通处设置有第三密封组件403。在一个较佳地实施方式中,第三密封组件403选用电磁密封环。其他的,镀锌部件100包括设置于垂直热镀锌装置上端的容置空间101和设置于容置空间101下端且与容置空间101相连通的通道组件102,此处由容置空间101和通道组件102形成的空间内放置锌液,且镀锌部件100的外侧设置有提供稳定磁场励磁部件200,在电磁力的作用下锌液悬浮在镀锌部件100的空间内;物料M放置在镀锌部件100形成的空间内完成镀锌操作;镀锌部件100还包括与通道组件102底端连通的导流组件500,将部分渗漏的锌液导流至设置在导流组件500下方的收集装置内,回收利用。As shown in Figure 4, see Figures 1 to 3 together. This embodiment is different from the embodiment shown in FIG. 3 in that: the sealing relationship between the driving part 600 that rotates the driving roller part 300 and the outer guide assembly 501 has been structurally set, that is: the roller part 300 and the driving part 600 One end of the driving part 600 is provided with a rotating shaft, and the rotating shaft passes through one side of the outer guide assembly 501 to connect with the first roller 301 and the second roller 302 respectively, and the place where the rotating shaft communicates with the outer guide assembly 501 is set There is a third seal assembly 403 . In a preferred embodiment, the third sealing component 403 is an electromagnetic sealing ring. In addition, the galvanized part 100 includes an accommodating space 101 arranged at the upper end of the vertical hot-dip galvanizing device and a channel assembly 102 arranged at the lower end of the accommodating space 101 and communicating with the accommodating space 101, where the accommodating space 101 and Zinc liquid is placed in the space formed by the channel assembly 102, and the outside of the galvanized part 100 is provided with a stable magnetic field excitation part 200, and the zinc liquid is suspended in the space of the galvanized part 100 under the action of electromagnetic force; the material M is placed in the galvanized part The galvanizing operation is completed in the space formed by the galvanized part 100; the galvanized part 100 also includes a diversion assembly 500 communicated with the bottom end of the channel assembly 102, which guides part of the leaked zinc liquid to the collection device arranged under the diversion assembly 500 Inside the unit, recycled.
导流组件500 还包括外导流组件501、内导流组件502和导流口503,外导流组件501与通道组件102相连通,且形成导流空间G;导流空间G的下端设有导流口503,引流少部分渗漏的锌液至下方的收集装置内;且内导流组件502设置于导流空间G内部。发明镀锌部件100包括容置空间101和通道组件102,图中所示通道组件102还包括第一通道102a和第二通道102b,第一通道102a上端与容置空间101相连通,第一通道102a下端与第二通道102b相连通,且第一通道102a的横截面宽度大于第二通道102b的横截面宽度,二者相相连通处形成第一承载段S,通道自上而下慢慢变窄,形成一种封流阻力,能够使镀锌部件100内的锌液不易渗漏;图中所示还包括有第三通道102c,与第二通道102b相连通,且连通处形成第二承载段S’,以此类推,因此本领域人员能够预见此处所述通道组件102可由多组通道组成,形成能够容置锌液的通道。The flow guide assembly 500 also includes an outer flow guide assembly 501, an inner flow guide assembly 502 and a flow guide port 503. The outer flow guide assembly 501 communicates with the channel assembly 102 and forms a flow guide space G; the lower end of the flow guide space G is provided with The diversion opening 503 diverts a small part of the leaked zinc liquid into the collecting device below; and the inner diversion component 502 is arranged inside the diversion space G. The galvanized part 100 of the invention includes an accommodating space 101 and a channel assembly 102. The channel assembly 102 shown in the figure also includes a first channel 102a and a second channel 102b. The upper end of the first channel 102a communicates with the accommodating space 101, and the first channel The lower end of 102a communicates with the second channel 102b, and the cross-sectional width of the first channel 102a is greater than the cross-sectional width of the second channel 102b. Narrow, forming a kind of sealing resistance, which can make the zinc liquid in the galvanized part 100 not easy to leak; as shown in the figure, it also includes a third channel 102c, which communicates with the second channel 102b, and the communication part forms a second bearing Segment S', and so on, so those skilled in the art can foresee that the channel assembly 102 here can be composed of multiple sets of channels, forming a channel capable of accommodating molten zinc.
励磁部件200包括第一励磁组件201、第二励磁组件202和第三励磁组件203,第一励磁组件201设置于第一通道102a外侧,能够在第一通道102a通道内产生电磁场,使得内的锌液克服重力的作用从而悬浮;第二励磁组件202设置于第二通道102b外侧,第三励磁组件203设置于第三通道102c外侧,分别在其对应的通道产生磁场力的作用;此处所述的电磁力为横向交变磁场产生,产生一定的电磁力使得锌液能够克服重力悬浮在通道中,起到封流的作用,在镀锌的过程中锌液不易向下渗漏。The excitation component 200 includes a first excitation assembly 201, a second excitation assembly 202, and a third excitation assembly 203. The first excitation assembly 201 is arranged outside the first passage 102a, and can generate an electromagnetic field in the first passage 102a, so that the zinc inside The liquid overcomes the effect of gravity to suspend; the second excitation assembly 202 is arranged outside the second passage 102b, and the third excitation assembly 203 is arranged outside the third passage 102c, respectively generating the effect of magnetic field force in its corresponding passage; The electromagnetic force is generated by the transverse alternating magnetic field, and a certain electromagnetic force is generated so that the zinc liquid can overcome the gravity and suspend in the channel, which plays the role of sealing the flow, and the zinc liquid is not easy to leak downward during the galvanizing process.
通道组件102可由多组通道相互连通形成,每组通道对应一组励磁组件,因此,励磁部件200也可由多组励磁部件组成,且与通道一一对应,形成横向电磁场,产生地磁力,作用于每组通道,作为本实施例优选的一种方案,优选三组作为述说。The channel assembly 102 can be formed by connecting multiple groups of channels, and each group of channels corresponds to a group of excitation components. Therefore, the excitation component 200 can also be composed of multiple groups of excitation components, and correspond to the channels one by one to form a transverse electromagnetic field, generate geomagnetic force, and act on Each group of channels, as a preferred solution in this embodiment, preferably three groups as described.
辊部件300设置于外导流组件501形成的导流空间G内,包括第一辊301和第二辊302,此处所述辊包括转轴、轴承、辊套、和密封圈(盖、环),后面的部件都是套在轴上的,通过驱动部件(例如电机)和传动部件(例如皮带或者齿轮)的配合作用,带动转轴的转动,同时第一辊301和第二辊302相贴合,物料M通过相贴合的第一辊301和第二辊302的贴合滚动,输送至镀锌部件100内进行镀锌操作,能够起到一定的密封效果,减少锌液的渗漏。The roller component 300 is set in the flow guiding space G formed by the outer flow guiding assembly 501, including the first roller 301 and the second roller 302, where the roller includes a rotating shaft, a bearing, a roller sleeve, and a sealing ring (cover, ring) , the latter parts are all sleeved on the shaft, and the rotation of the shaft is driven by the cooperation of the driving part (such as a motor) and the transmission part (such as a belt or gear), and at the same time, the first roller 301 and the second roller 302 fit together , the material M is transported to the galvanized part 100 for galvanizing operation through the bonding and rolling of the first roller 301 and the second roller 302 that are bonded together, which can play a certain sealing effect and reduce the leakage of zinc liquid.
密封部件400设置于导流组件500上,包括第一密封组件401和第二密封组件402,都用于密封锌液,其中第一密封组件401设置于外导流组件501形成的导流空间G的下端,物料M穿过分开设置的第一密封组件401后进入第一辊301和第二辊302的贴合处,且第一密封组件401对第一辊301与物料M之间、第二辊302与物料M之间形成的接触面进行吹气,将部分因重力作用向下渗透的锌液向上吹,减少锌液渗透;第二密封组件402设置于外导流组件501形成的导流空间G的内部,第二密封组件402设置于抵触部502a分别与第一辊301之间、第二辊302之间形成的接触面的下端,并对接触面进行吹气,同样是对沿着接触面向下渗漏的锌液进行向上的吹气,减少其渗漏。The sealing component 400 is arranged on the diversion assembly 500, including the first sealing assembly 401 and the second sealing assembly 402, both of which are used to seal the zinc liquid, wherein the first sealing assembly 401 is arranged in the diversion space G formed by the outer diversion assembly 501 The lower end of the material M passes through the first sealing assembly 401 set separately and then enters the joint between the first roller 301 and the second roller 302, and the first sealing assembly 401 is between the first roller 301 and the material M, the second Air is blown on the contact surface formed between the roller 302 and the material M, and part of the zinc liquid that penetrates downward due to gravity is blown upward to reduce the penetration of the zinc liquid; Inside the space G, the second sealing assembly 402 is arranged at the lower end of the contact surface formed between the conflicting portion 502a and the first roller 301 and the second roller 302 respectively, and blows air on the contact surface, and also blows the air along the contact surface. The zinc liquid leaking downwards on the contact surface is blown upwards to reduce its leakage.
本实施例中,内导流组件502还包括抵触部502a和倾斜部502b,都设置于导流空间G的内部,参照图2,其中抵触部502a分别与第一辊301和第二辊302的表面相接触,形成导流面,设于其下端的倾斜部502b于外导流组件501接触,形成导流口503,起到对部分渗漏锌液的导流作用,将其导流至下端的收集装置内,回收利用,节约资源和成本。而本实施例中设置的第三密封组件403也体现了对锌液密封的完美要求。具体的,辊部件300与驱动部件600相连接,由于驱动部件600一端设置有转动轴,转动轴穿过外导流组件501的一侧分别与第一辊301和第二辊302相连接,转动轴与外导流组件501相连通处设置有第三密封组件403。这里所说的第三密封组件403包括了固定板403a、电磁铁403b、推力板403c、耐磨圈403d以及弹性连接件403e,固定板403a与外导流组件501相抵触,电磁铁403b包括同极性相对设置的第一电磁铁403b-1和第二电磁铁403b-2,当通电后,电场转化的磁场同极相斥,迫使弹性连接件403e向两端排斥,进而密封转轴与外导流组件501之间的缝隙。固定板403a上设置有容纳第一电磁铁403b-1的凹陷空间,耐磨圈403e包括相贴合设置的静耐磨圈403e-1和动耐磨圈403e-2,推力板403d上设置有容纳第二电磁铁403b-2和静耐磨圈403e-1的容纳结构,固定板403a和推力板403c底部设置有弹性连接件403e,第三密封组件403设置于转轴的凹陷结构内。In this embodiment, the inner deflector assembly 502 also includes a conflicting portion 502a and an inclined portion 502b, both of which are arranged inside the deflecting space G. Referring to FIG. The surfaces are in contact to form a diversion surface, and the inclined part 502b provided at the lower end contacts the outer diversion component 501 to form a diversion port 503, which plays a diversion role for part of the leaked zinc liquid and diverts it to the lower end In the special collection device, recycling, saving resources and costs. The third sealing component 403 provided in this embodiment also reflects the perfect requirement for the sealing of liquid zinc. Specifically, the roller part 300 is connected with the driving part 600. Since one end of the driving part 600 is provided with a rotating shaft, the rotating shaft passes through one side of the outer deflector assembly 501 and is connected with the first roller 301 and the second roller 302 respectively. A third sealing component 403 is provided at the place where the shaft communicates with the outer guide component 501 . The third sealing assembly 403 mentioned here includes a fixed plate 403a, an electromagnet 403b, a thrust plate 403c, a wear ring 403d and an elastic connector 403e, the fixed plate 403a is in conflict with the outer guide assembly 501, and the electromagnet 403b includes The first electromagnet 403b-1 and the second electromagnet 403b-2 with opposite polarities, when energized, the magnetic field transformed by the electric field repels each other, forcing the elastic connector 403e to repel to both ends, thereby sealing the shaft and the outer conductor. The gap between flow components 501 . The fixed plate 403a is provided with a recessed space for accommodating the first electromagnet 403b-1, the wear ring 403e includes a static wear ring 403e-1 and a dynamic wear ring 403e-2 which are fitted together, and the thrust plate 403d is provided with The containing structure for accommodating the second electromagnet 403b-2 and the static wear ring 403e-1, the bottom of the fixed plate 403a and the thrust plate 403c is provided with an elastic connector 403e, and the third sealing assembly 403 is provided in the concave structure of the rotating shaft.
由此可见,本发明提出一种垂直热镀锌装置,其一是通过永磁体产生的磁场使导电性液体(锌液)产生悬浮,使用永磁密封技术实现垂直镀锌锅的密封,解决目前交流磁场密封和直流磁场密封技术无法克服的封流不稳定、走带不稳定和物料(钢带)对中问题;二是通过设有的密封部件对与辊部件的接触面吹气,能够解决电磁垂直热镀锌在过程中存在的渗漏问题;三是通过设有的导流组件,能够将从辊部件低落的锌液导流回收,节约能源。It can be seen that the present invention proposes a vertical hot-dip galvanizing device, one of which is to suspend the conductive liquid (zinc liquid) through the magnetic field generated by the permanent magnet, and use the permanent magnetic sealing technology to realize the sealing of the vertical galvanizing pot, solving the current problem The AC magnetic field sealing and DC magnetic field sealing technology cannot overcome the problems of unstable sealing flow, unstable belt running and material (steel belt) centering; the second is to blow air on the contact surface with the roller part through the provided sealing part, which can solve the problem. The leakage problem exists in the process of electromagnetic vertical hot-dip galvanizing; the third is that through the diversion assembly, the zinc liquid falling from the roller parts can be diverted and recovered to save energy.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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JPH11315359A (en) * | 1998-03-23 | 1999-11-16 | Inland Steel Ind Inc | Magnetic confinement system of hot dip plating bath |
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KR20100060292A (en) * | 2008-11-27 | 2010-06-07 | 현대하이스코 주식회사 | Apparatus for fabricating hot-dip galvanized steel sheet using electromagnetic field-floting, including device for collecting leaked zinc |
CN102618810A (en) * | 2012-04-30 | 2012-08-01 | 北京科技大学 | Vertical permanent-magnetic sensing sealing hot-galvanizing device |
CN206359598U (en) * | 2016-11-29 | 2017-07-28 | 河北工程大学 | A kind of vertical hot zinc plating equipment for being provided with seal member |
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JPH11315359A (en) * | 1998-03-23 | 1999-11-16 | Inland Steel Ind Inc | Magnetic confinement system of hot dip plating bath |
DE10330657A1 (en) * | 2003-07-08 | 2005-01-27 | Sms Demag Ag | Device for hot dip coating a metal strand, especially a steel strip, comprises flow deviating elements arranged in a container and/or in a guiding channel |
KR20100060292A (en) * | 2008-11-27 | 2010-06-07 | 현대하이스코 주식회사 | Apparatus for fabricating hot-dip galvanized steel sheet using electromagnetic field-floting, including device for collecting leaked zinc |
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