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CN106715358B - Method for expanding sand grains type raw material - Google Patents

Method for expanding sand grains type raw material Download PDF

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Publication number
CN106715358B
CN106715358B CN201580041747.4A CN201580041747A CN106715358B CN 106715358 B CN106715358 B CN 106715358B CN 201580041747 A CN201580041747 A CN 201580041747A CN 106715358 B CN106715358 B CN 106715358B
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shaft
delivery
conveying
flow
particles
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CN106715358A (en
Inventor
哈拉尔德·柴恩科
马库斯·浦赫
伯恩哈德·纽卡姆
恩斯特·埃尔文·布朗迈尔
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Benta Co
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Benta Co
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • C04B20/06Expanding clay, perlite, vermiculite or like granular materials
    • C04B20/068Selection of ingredients added before or during the thermal treatment, e.g. expansion promoting agents or particle-coating materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/58Devices for accelerating or decelerating flow of the materials; Use of pressure generators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • C04B20/06Expanding clay, perlite, vermiculite or like granular materials
    • C04B20/066Expanding clay, perlite, vermiculite or like granular materials in shaft or vertical furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories or equipment specially adapted for furnaces of these types
    • F27B1/21Arrangements of devices for discharging

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Thermal Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Air Transport Of Granular Materials (AREA)

Abstract

本发明涉及一种用于使砂粒型原材料(1)膨胀的方法,所述原材料(1)通过设置有用于加热的装置(2)且轴流(4)占主导的基本垂直的加热的轴(3)朝下掉落并且掉落至定量元件(6),所述定量元件(6)能够连接至基本垂直的轴(3)和输送线(7)。为了在所述轴(3)的区域中防止来自输送线(7)的压力波动,定量元件(6)附接在所述轴与所述输送线(7)之间,从所述轴(3)转移到所述输送线(7)的颗粒(5)的量经由用于调节的装置(9)被调节从而形成所述颗粒(5)的定义的材料聚集作为所述定量元件(6)中的缓存,所述缓存解耦所述轴流(4)与所述输送流(8)。

The present invention relates to a method for expanding a raw material (1) in the form of sand, which is passed through a substantially vertical heated shaft ( 3) Drop downwards and to the dosing element (6), which can be connected to the substantially vertical shaft (3) and the conveying line (7). In order to prevent pressure fluctuations from the conveying line (7) in the area of the shaft (3), a dosing element (6) is attached between the shaft and the conveying line (7), from the shaft (3) ) the amount of particles ( 5 ) transferred to the conveying line ( 7 ) is adjusted via means ( 9 ) for adjustment so as to form the defined material aggregation of the particles ( 5 ) as the dosing element ( 6 ) The cache decouples the axial flow (4) from the transport flow (8).

Description

用于使砂粒型原材料膨胀的方法Method for expanding grit-type raw material

技术领域technical field

本发明涉及一种用于使砂粒型原材料膨胀的方法,其中原材料通过设置有用于加热的装置且轴流占主导的基本垂直的加热的轴朝下掉落并掉落至定量元件,所述定量元件可连接至基本垂直的轴和输送线。The present invention relates to a method for expanding a raw material in the form of grit, wherein the raw material is dropped downwards and onto a dosing element through a substantially vertical heated shaft provided with means for heating and with an axial flow prevailing. The elements can be connected to substantially vertical shafts and conveyor lines.

现有技术current technology

WO 2013/053635 A1公开了一种用于从砂粒型原材料产生膨胀颗粒的方法,其中目标在于以可控方式调整膨胀颗粒的封闭表面使得膨胀颗粒不具有吸水性或几乎不具有吸水性。另外,提供了特别影响膨胀颗粒的表面结构因此影响粗糙度的可能性。为此,该文献建议提供沿砂粒型原材料的掉落部分布置的多个独立可控的加热元件并沿掉落部分执行温度检测,其中根据在膨胀工序发生的区域下面检测的温度控制加热元件。通过掉落部分所通向的气动输送线确保从掉落部分的下端移除膨胀颗粒。WO 2013/053635 A1 discloses a method for producing expanded particles from a grit-type raw material, wherein the aim is to adjust the closed surface of the expanded particles in a controlled manner so that the expanded particles have no or little water absorption. In addition, the possibility is offered to influence in particular the surface structure of the expanded particles and thus the roughness. To this end, this document proposes to provide a plurality of independently controllable heating elements arranged along the falling portion of the grit-type raw material and to perform temperature detection along the falling portion, wherein the heating elements are controlled according to the temperature detected under the area where the expansion process takes place. The removal of the expanding particles from the lower end of the falling part is ensured by the pneumatic conveying line to which the falling part leads.

作为轴的垂直对齐的结果和作为伴随膨胀工序的附加的引入或抽出工序气体的结果,在轴内发生作用于砂粒型原材料的流。具体地,形成近壁的、朝上定向的边界层流对多个膨胀工序具有积极的作用,这是因为此边界层流防止砂粒型原材料在轴壁上的任意烘烤。如果膨胀轴朝向顶部闭合,则除了朝上定向的边界层流以外,还创建了中央的、朝下定向的核心流。此核心流防止一些上述边界层流,因此导致了烘干沉积。核心流的影响可通过迄今为止已知的从轴的头部区域抽出工艺气体/将工艺气体吹入轴的头部区域被减少。As a result of the vertical alignment of the shafts and as a result of the additional introduction or extraction of process gases accompanying the expansion process, a flow of raw material in the form of sand occurs within the shafts. In particular, the formation of a near-wall, upwardly directed boundary layer flow has a positive effect on the various expansion steps, since this boundary layer flow prevents any baking of the grit-type raw material on the shaft wall. If the expansion axis is closed towards the top, a central, downwardly oriented core flow is created in addition to the upwardly oriented boundary layer flow. This core flow prevents some of the above-mentioned boundary layer flow, thus leading to baked deposits. The effect of the core flow can be reduced by drawing process gas from/injecting process gas into the head region of the shaft, as heretofore known.

然而,作为轴至气动输送线的直接连接的结果,输送线中过滤器的清洁循环可能导致、产生压力波动,所述压力波动被直接传递至轴中的空气。结果,在轴的区域中产生了横向流,该横向流妨碍边界层流的积极作用,因而引起了烘干沉积,烘干沉积导致膨胀工序质量的严重劣化并且仅可在工序停顿时通过复杂的维护措施消除。However, as a result of the direct connection of the shaft to the pneumatic conveying line, the cleaning cycle of the filter in the conveying line may cause, generate pressure fluctuations that are transmitted directly to the air in the shaft. As a result, a transverse flow is generated in the region of the shaft, which interferes with the positive effect of the boundary-layer flow, thus giving rise to dry deposits, which lead to a serious deterioration of the quality of the expansion process and can only be passed through the complicated process when the process is stopped. Maintenance measures are eliminated.

因此,不均匀的膨胀工序和在轴壁上形成烘干沉积可被视为现有技术的缺点,所述缺点作为例如由随后气动输送线中的压力波动导致的横向流的结果发生。已知的从轴的头部区域抽出工序气体/将工序气体吹入轴的头部区域不能防止此效应。Therefore, the non-uniform expansion process and the formation of baked deposits on the shaft walls can be regarded as disadvantages of the prior art, which occur as a result of, for example, transverse flow caused by pressure fluctuations in the subsequent pneumatic conveying line. Known extraction of process gas from/injection of process gas into the head region of the shaft does not prevent this effect.

发明内容SUMMARY OF THE INVENTION

形成本发明基础的目标制定是提供从砂粒型原材料产生膨胀颗粒的方法和用于将轴连接至输送线的定量元件,不具有描述的缺点并且确保来自输送线的压力波动不影响膨胀颗粒的质量。所述方法应该确保无故障、低维护的操作。定量元件应该具有简单可靠设计的特征。而且,应该能够用本发明改造现有系统而不需要大的支出。The objective formulation that forms the basis of the present invention is to provide a method for producing expanded particles from a grit-type raw material and a dosing element for connecting a shaft to a conveying line, without the disadvantages described and ensuring that pressure fluctuations from the conveying line do not affect the quality of the expanded particles . The method should ensure trouble-free, low-maintenance operation. The dosing element should be characterized by a simple and reliable design. Furthermore, it should be possible to retrofit existing systems with the present invention without significant expenditure.

此目标由最初提到的方法实现,由此定量元件附接在所述轴与所述输送线之间,从所述轴转移到所述输送线的颗粒的量经由用于调节的装置被调节使得所述颗粒的定义的材料累积被形成为所述定量元件中的缓存,所述缓存解耦所述轴流与所述输送流。This objective is achieved by the method initially mentioned, whereby a dosing element is attached between the shaft and the conveying line, the amount of particles transferred from the shaft to the conveying line being adjusted via means for adjusting A defined accumulation of material such that the particles are formed as a buffer in the dosing element that decouples the axial flow from the transport flow.

本发明是基于如下事实:作为可由简单手段(可能地通过堆积朝下掉落的颗粒)形成的材料累积的结果,可在材料累积上面的区域中创建压力条件,所述压力条件在正常操作中不再受输送线中的压力波动的影响。不言而喻,作为形成材料累积的结果,不能实现所述轴相对于所述输送线的完全气密密封,但是密封效果足以防止压力波动从输送流传递至轴流。The invention is based on the fact that, as a result of the accumulation of material that can be formed by simple means, possibly by accumulation of particles falling downwards, pressure conditions can be created in the region above the accumulation of material, which pressure conditions are in normal operation No longer affected by pressure fluctuations in the conveyor line. It goes without saying that, as a result of the buildup of material forming, a complete hermetic sealing of the shaft with respect to the conveying line cannot be achieved, but the sealing effect is sufficient to prevent pressure fluctuations from being transmitted from the conveying flow to the axial flow.

通过附接用于调节的装置,所述材料累积的高度可被特别地影响和调整至用于当前工序的最佳值,其中必须不能降至下限以下且必须不能超过上限。By attaching means for adjustment, the height of the material accumulation can be specifically influenced and adjusted to the optimum value for the current process, which must not fall below the lower limit and must not exceed the upper limit.

关于砂粒型原材料,不仅可使用束缚有水作为推进剂的矿砂(例如珍珠石或黑濯石砂)。它还可包括与含水矿物粘结剂混合的矿尘,在此情况中含水矿物粘结剂充当推进剂。在此情况中膨胀工序可如下进行:由具有例如20pm的直径的相对小砂粒组成的矿尘通过粘结剂形成例如500pm的较大粒。在临界温度,矿尘的砂粒的表面变为塑性且形成较大粒的封闭表面或熔融以形成较大粒的封闭表面。由于单个较大粒的封闭表面通常总地小于形成此较大粒所涉及的矿尘的个体砂粒的所有表面之和,所以以这种方式,获得表面能或表面与体积的比减小。此刻,呈现均具有封闭表面的较大粒,其中粒包括矿砂尘与含水矿物粘结剂的混合。由于这些矿粒的表面如前为塑性,所以随后形成水蒸气可使较大粒膨胀。也就是说,含水矿物粘结剂被用作推进剂。替代地,矿尘还可与推进剂混合,其中推进剂混杂有优选地含水的矿物粘结剂。例如CaCO3可用作推进剂。在此情况中,膨胀工序可类似于上述工序发生:具有相对小砂粒尺寸(例如,20pm直径)的矿尘与推进剂和矿物粘结剂形成较大粒(例如,500pm直径)。在到达临界温度后,矿尘的砂粒表面变为塑性且形成较大粒的封闭表面或熔融以形成较大粒的封闭表面。较大粒的封闭表面如前为塑性并且现在能够通过推进剂膨胀。如果矿物粘结剂是含水的,则可充当附加的推进剂。因此,在根据本发明的方法的优选实施方式中,提出了具有推进剂的矿物材料包括束缚有水且水充当推进剂的矿物材料或与充当推进剂的含水矿物粘结剂混合的矿尘或与混杂有矿物的推进剂粘结剂混合的矿尘,其中矿物粘结剂优选地含有水且充当附加的推进剂。为了能够尽可能有效地实现所给出的方法,除了轴熔炉以外,优选地提供具有(彼此独立的)可控加热元件以及智能调节和控制单元的多个加热区。优选地随着沿熔炉轴测量的温度变化控制加热元件。As for the grit-type raw material, not only ore sand bound with water as a propellant (for example, perlite or blackstone sand) can be used. It may also include mineral dust mixed with a hydrous mineral binder, in which case the hydrous mineral binder acts as a propellant. In this case the expansion process can be carried out as follows: The ore dust consisting of relatively small sand particles having a diameter of eg 20 μm is formed by a binder into larger particles of eg 500 μm. At the critical temperature, the surface of the sand grains of the mineral dust becomes plastic and forms a closed surface of the larger grains or melts to form a closed surface of the larger grains. In this way, a reduction in surface energy or surface-to-volume ratio is obtained since the closed surface of a single larger grain is generally smaller than the sum of all surfaces of the individual sand grains of the mineral dust involved in forming this larger grain. At this point, larger grains are present, each with closed surfaces, wherein the grains comprise a mixture of ore dust and a hydrous mineral binder. Since the surfaces of these ore particles are plastic as before, the subsequent formation of water vapor can expand the larger particles. That is, aqueous mineral binders are used as propellants. Alternatively, the mineral dust can also be mixed with a propellant, wherein the propellant is mixed with a preferably aqueous mineral binder. For example CaCO3 can be used as propellant. In this case, the expansion process can occur similar to the process described above: mine dust with a relatively small grit size (eg, 20 μm diameter) forms larger particles (eg, 500 μm diameter) with the propellant and mineral binder. After reaching the critical temperature, the sand surface of the mineral dust becomes plastic and forms a larger closed surface or melts to form a larger closed surface. The closed surfaces of the larger grains are plastic as before and are now capable of being expanded by the propellant. If the mineral binder is aqueous, it can act as an additional propellant. Thus, in a preferred embodiment of the method according to the invention it is proposed that the mineral material with propellant comprises mineral material bound with water and the water acts as the propellant or mineral dust mixed with an aqueous mineral binder acting as the propellant or Mineral dust mixed with a mineral mixed propellant binder, wherein the mineral binder preferably contains water and acts as an additional propellant. In order to be able to implement the given method as efficiently as possible, in addition to the shaft furnace, it is preferable to provide a plurality of heating zones with (independent of each other) controllable heating elements and intelligent regulation and control units. The heating element is preferably controlled as a function of the temperature measured along the furnace axis.

根据本发明的方法可例如像WO 2013/053635一样被配置。因此该申请的全部内容被并入本说明书中。The method according to the invention can be configured, for example, like WO 2013/053635. The entire content of this application is therefore incorporated into this specification.

优选的实施方式的特征在于,充当缓存的所述材料累积被设计为使得所述定量元件的至少第一截面被完全填充有高于定义的高度的来自所述轴的膨胀颗粒。此类缓存的特征在于,它的产生特别简单。从轴掉落的膨胀颗粒被堆积直到达到某一高度,由此形成的材料累积充当缓存。材料累积的高度例如能够由测量设备的位置定义,其中所述测量设备被附接在所述定量元件中并且检测材料累积的存在。所述测量设备的位置在所述定量元件的操作状态中对应于所述定量元件内的某一高度,因而也对应于随后存在的材料累积的某一高度。A preferred embodiment is characterized in that the accumulation of material acting as a buffer is designed such that at least a first section of the dosing element is completely filled with expanded particles from the shaft above a defined height. A feature of this type of cache is that it is particularly simple to generate. Expanding particles falling from the shaft are piled up until a certain height is reached, and the resulting accumulation of material acts as a buffer. The height of the material accumulation can for example be defined by the position of the measuring device, which is attached in the dosing element and detects the presence of the material accumulation. The position of the measuring device in the operating state of the dosing element corresponds to a certain height within the dosing element and thus also to a certain height of the subsequently existing material accumulation.

根据另一优选的实施方式,所述输送流通过抽气设备产生。如果抽气系统具体地附接在背离所述定量元件的端部,则在所述输送线的整个长度上获得输送流,其它元件例如过滤器系统可附接在所述输送线中。According to another preferred embodiment, the conveying flow is produced by means of a suction device. If the suction system is attached in particular at the end facing away from the dosing element, the conveying flow is obtained over the entire length of the conveying line in which other elements such as filter systems can be attached.

在另一优选的实施方式中,分离设备优选地气旋器被设置在所述输送线中,所述膨胀颗粒通过所述气旋器从所述输送流分离。由于所述膨胀颗粒包括所述方法的最终产品,所以具体地通过气旋器从所述输送流的集中移除是有利的,这是因为以这种方式,容器例如筒仓可以简单的方式被填充用于所述的颗粒的进一步运输或进一步处理。In another preferred embodiment, a separation device, preferably a cyclone, is arranged in the conveying line, by means of which the expanded particles are separated from the conveying stream. Since the expanded particles comprise the end product of the process, the concentrated removal from the conveying stream, in particular by means of a cyclone, is advantageous, since in this way a container such as a silo can be filled in a simple manner For further transport or further processing of said particles.

又一优选的实施方式提供了所述颗粒的体积密度被确定为膨胀工序的质量特征以在随后调节用于加热的装置或减少原材料的馈入。通过持续控制所述膨胀颗粒,这样的程序允许根据所述轴中的状况得出结论。如果所述体积密度明显不同于设定的标准参数,则一方面可能由砂粒型原材料的不同组成造成,这可通过在用于加热的装置中修改温度进行补偿,或者它可由所述轴的内侧上的烘干沉积造成。如果后一种情况发生,则可减少原材料的馈入,优选地完全停止原材料的馈入,以能够实现维护工作。Yet another preferred embodiment provides that the bulk density of the particles is determined as a quality characteristic of the expansion process to subsequently adjust the means for heating or reduce the feed of raw materials. By continuously controlling the expanding particles, such a procedure allows conclusions to be drawn from the conditions in the shaft. If the bulk density differs significantly from the set standard parameters, it may be caused on the one hand by a different composition of the grit-type raw material, which can be compensated by modifying the temperature in the device for heating, or it can be caused by the inside of the shaft caused by drying deposits on it. If the latter happens, the feed of raw material can be reduced, preferably stopped completely, to enable maintenance work.

根据又一尤其优选的实施方式,所述用于调节的装置通过在所述定量元件中局部影响所述输送流增加或减少所述输送线中膨胀颗粒的输送量。这种输送量的调节可在不需要移动与所述膨胀颗粒接触的部件的情况下实现,因而抗堵塞。输送量的减少引起所述材料累积的增加,而当所述输送量增加时相反的情况发生。According to a further particularly preferred embodiment, the means for regulating increase or decrease the delivery volume of expanded particles in the delivery line by locally influencing the delivery flow in the dosing element. This adjustment of the delivery rate can be achieved without the need to move parts in contact with the expanded particles, thus resisting clogging. A reduction in the delivery volume causes an increase in the material accumulation, while the opposite happens when the delivery volume increases.

在又一尤其优选的实施方式中,检测所述定量元件中所述材料累积的高度,并且将此信息发送给所述用于调节的装置。结果,所述材料累积的高度可通过影响所述输送量被改变或者原材料的不均匀馈入可得到补偿使得所述材料累积的高度保持大致恒定。In a further particularly preferred embodiment, the height of the accumulation of the material in the dosing element is detected and this information is sent to the device for adjustment. As a result, the height of the material accumulation can be changed by affecting the delivery amount or the uneven feeding of raw material can be compensated so that the height of the material accumulation remains approximately constant.

根据又一优选的实施方式,从所述轴的头部区域抽出工序空气以增加由此稳定所述轴流的被定向至所述头部区域的部分。作为这种设计的结果,没有压力波动的积极效果与减少朝下定向的核心流结合,结果所述轴中的流状况可独立于外部影响主要保持恒定。According to yet another preferred embodiment, process air is drawn from the head region of the shaft to increase the portion of the axial flow directed to the head region thereby stabilizing the axial flow. As a result of this design, the positive effect of the absence of pressure fluctuations is combined with the reduction of the downwardly directed core flow, with the result that the flow conditions in the shaft can remain largely constant independently of external influences.

本发明的又一优选的实施方式提供了将工序空气吹入或吸入所述轴的头部区域以稳定所述轴流的被定向至所述头部区域的部分。这提供了用于保持所述轴中的流状况大致恒定的另一可能性并且作为同时减少来自输送线的压力波动的结果对所述膨胀颗粒的质量具有积极的作用。Yet another preferred embodiment of the present invention provides for blowing or sucking process air into the head region of the shaft to stabilize the portion of the axial flow directed to the head region. This offers another possibility for keeping the flow conditions in the shaft substantially constant and has a positive effect on the quality of the expanded particles as a result of simultaneously reducing pressure fluctuations from the conveying line.

根据本发明的定量元件的特征在于,它包括材料容器、输送部分和用于调节的装置,所述材料容器可经由轴连接件连接至所述轴并且具有纵轴,所述输送部分可经由输送连接件连接至输送线,所述用于调节的装置被配置为使得在颗粒进入所述材料容器时在所述材料容器的区域中产生材料累积。所述定量元件可通过所述轴连接件连接至所述轴使得膨胀颗粒进入所述材料容器。经由所述输送部分,所述颗粒到达所述输送连接件,所述定量元件可通过所述输送连接件连接至所述输送线以确保移除已经穿过所述定量元件的所述膨胀颗粒。穿过所述定量元件的输送量受所述用于调节的装置影响使得由于与经由输送连接件从所述定量元件移除相比更多的颗粒从所述轴落入所述材料容器中,因此材料累积形成于所述材料容器中。如果所述材料累积已经到达某一定义高度,则通过所述定量元件输送的量将大致对应于从所述轴掉落至所述材料容器的颗粒的量。The dosing element according to the invention is characterized in that it comprises a material container, which can be connected to the shaft via a shaft connection and has a longitudinal axis, a conveying part, which can be conveyed via a conveying part, and a device for adjustment. The connecting piece is connected to the conveying line, the means for conditioning being configured such that a material accumulation occurs in the area of the material container when particles enter the material container. The dosing element may be connected to the shaft by the shaft connection to allow expanded particles to enter the material container. Via the conveying section, the particles reach the conveying connection by which the dosing element can be connected to the conveying line to ensure removal of the expanded particles that have passed through the dosing element. The conveying volume through the dosing element is influenced by the means for regulating such that since more particles fall from the shaft into the material container than are removed from the dosing element via the conveying connection, The material thus accumulates in the material container. If the material accumulation has reached a certain defined height, the amount conveyed by the dosing element will approximately correspond to the amount of particles falling from the shaft to the material container.

根据本发明的系统可被配置为使得基本垂直的可加热轴经由所述轴连接件连接至设置有用于调节输送量的装置的所述定量元件的材料容器,所述定量元件的输送部分经由所述输送连接件连接至所述气动输送线。The system according to the invention can be configured such that a substantially vertical heatable shaft is connected via the shaft connection to the material container provided with the dosing element of the means for adjusting the delivery volume, the delivery portion of the dosing element via the The delivery connection is connected to the pneumatic delivery line.

最初制定的目标因而可仅由根据本发明的定量元件解决,还由包含定量元件的根据本发明的系统解决。因而,本发明还涉及一种用于通过与基本垂直的可加热轴和气动输送线连接的定量元件实现根据本发明的方法的系统,根据本发明提出了所述定量元件包括材料容器、输送部分和用于调节的装置,所述材料容器经由轴连接件连接至所述轴并且具有纵轴,所述输送部分经由输送连接件连接至输送线,所述用于调节的装置被配置为使得在颗粒进入所述材料容器时在所述材料容器的区域中产生材料累积。The initially formulated objective can thus be solved only by the quantitative element according to the invention, but also by the system according to the invention comprising the quantitative element. Thus, the invention also relates to a system for implementing the method according to the invention by means of a dosing element connected to a substantially vertical heatable shaft and a pneumatic conveying line, according to the invention it is proposed that said dosing element comprises a material container, a conveying part and a device for adjusting, the material container is connected to the shaft via a shaft connection and has a longitudinal axis, the conveying portion is connected to the conveying line via a conveying connection, the apparatus for adjusting is configured such that in Material accumulation occurs in the region of the material container as the particles enter the material container.

根据根据本发明的定量元件或根据本发明的系统的优选实施方式,所述输送部分横向于所述轴的纵轴被引导通过所述材料容器。输送部分和材料容器的这种连接的特征在于不需要复杂的构造。所述材料容器可例如由薄金属板焊接在一起,其尺寸必须仅被设计为使得其尺寸大于所述输送部分的直径。According to a preferred embodiment of the dosing element according to the invention or the system according to the invention, the conveying section is guided through the material container transversely to the longitudinal axis of the shaft. This connection of the conveying section and the material container is characterized in that no complicated construction is required. The material containers can be welded together, for example, from thin metal sheets, the dimensions of which must only be designed such that their dimensions are larger than the diameter of the conveying section.

在根据本发明的定量元件或根据本发明的系统的又一优选的实施方式,所述输送部分可在与所述输送连接件相反的一侧连接至环境大气,结果所述抽气系统可抽出环境空气以产生输送流并且通过所述输送线运输它。In a further preferred embodiment of the dosing element according to the invention or the system according to the invention, the delivery part can be connected to the ambient atmosphere on the side opposite the delivery connection, with the result that the extraction system can be extracted Ambient air to create a conveying flow and transport it through the conveying line.

根据根据本发明的定量系统或根据本发明的系统的又一尤其优选的实施方式,在与所述轴连接件相反的一侧,所述输送部分具有至少一个开口以确保将膨胀的颗粒转移到所述输送部分中。这种设计确保所述颗粒仅通过所述输送流的吸取作用进入所述输送部分并且确保所述颗粒在到达所述至少一个开口之前覆盖最可能长的路径。According to a further particularly preferred embodiment of the dosing system according to the invention or the system according to the invention, on the side opposite the shaft connection, the delivery part has at least one opening to ensure the transfer of the expanded particles to the in the conveying section. This design ensures that the particles enter the conveying section only by suction of the conveying flow and that the particles cover the longest possible path before reaching the at least one opening.

根据本发明的定量系统或根据本发明的系统的又一尤其优选的实施方式提供了测量设备附接在所述材料容器的区域中,所述材料累积的高度能够通过所述测量容器被检测,并且所述测量设备耦接至用于调节输送量的装置。结果,所述输送量可经由所述用于调节的装置根据所述材料累积的高度增大或减小。如果所述高度降到最小高度以下,则对所述输送量节流,如果超过最大高度,则增大所述输送量。A further particularly preferred embodiment of the dosing system according to the invention or the system according to the invention provides that a measuring device is attached in the region of the material container, by means of which the height of the material accumulation can be detected, And the measuring device is coupled to means for adjusting the delivery volume. As a result, the delivery amount can be increased or decreased via the means for regulating depending on the height of the accumulation of the material. If the height falls below the minimum height, the delivery rate is throttled, and if the maximum height is exceeded, the delivery rate is increased.

根据根据本发明的定量系统或根据本发明的系统的又一尤其优选的实施方式,用于调节输送量的装置被设计为内管,所述内管被设置在所述输送部分的内侧且蝶阀位于所述内管内。作为所述用于调节的装置的此简单设计的结果,能够通过调整所述阀调节所述输送量。所述内管优选地与所述输送部分具有相同长度并且在操作状态中与所述输送部分在相同侧连接至大气使得环境空气也能够通过所述内管被吸取。另外,将所述内管同心地附接至所述输送部分以实现均匀的吸取效果是有利的。According to a further particularly preferred embodiment of the dosing system according to the invention or the system according to the invention, the device for adjusting the delivery volume is designed as an inner tube which is arranged inside the delivery section and a butterfly valve located in the inner tube. As a result of this simple design of the device for adjustment, the delivery volume can be adjusted by adjusting the valve. The inner tube is preferably of the same length as the delivery section and is connected to the atmosphere on the same side as the delivery section in the operating state so that ambient air can also be drawn through the inner tube. In addition, it is advantageous to attach the inner tube concentrically to the delivery portion to achieve a uniform suction effect.

在根据本发明的定量系统或根据本发明的系统的又一尤其优选的实施方式中,所述蝶阀被配置为使得它一方面能够被关闭由此在所述测量设备检测到超过所述材料累积的定义高度时减小发生流的所述内管的截面以增加所述输送量从而减小所述材料累积的高度,另一方面能够被打开因而在所述测量设备检测到降到所述材料累积的定义高度以下时增大发生流的所述内管的截面以减少所述输送量从而增大所述材料累积的高度。由于所述蝶阀与所述内管具有相同的直径,所以可调整发生流的截面。如果所述蝶阀垂直于所述内管的纵轴,则不存在发生流的截面且在所述内管与所述输送部分的内表面之间产生了强大的吸力,结果更多的膨胀颗粒从所述材料容器被吸入。如果所述蝶阀平行于所述内管的纵轴,则相同的吸取作用在所述输送部分的整个截面上占主导并且仅少量的颗粒进入所述输送部分。In a further particularly preferred embodiment of the dosing system according to the invention or the system according to the invention, the butterfly valve is configured such that it can be closed on the one hand so that when the measuring device detects an excess of the material accumulation The defined height of the inner tube reduces the cross-section of the inner tube where the flow takes place to increase the delivery volume and thereby reduce the height at which the material accumulates, and on the other hand can be opened so that the measuring device detects a drop to the material Below the defined height of accumulation, the cross-section of the inner tube where flow occurs is increased to reduce the amount of delivery and thereby increase the height at which the material accumulates. Since the butterfly valve has the same diameter as the inner tube, the cross section where the flow occurs can be adjusted. If the butterfly valve is perpendicular to the longitudinal axis of the inner tube, there is no cross section where flow occurs and a strong suction force is created between the inner tube and the inner surface of the conveying part, with the result that more expanded particles are removed from the The material container is sucked in. If the butterfly valve is parallel to the longitudinal axis of the inner tube, the same suction effect prevails over the entire cross-section of the delivery section and only a small amount of particles enter the delivery section.

附图说明Description of drawings

下面为根据本发明的方法和根据本发明的设备的详细描述。在附图中:The following is a detailed description of the method according to the invention and the apparatus according to the invention. In the attached image:

图1示出了根据本发明的系统的示意图;Figure 1 shows a schematic diagram of a system according to the invention;

图2示出了根据本发明的定量元件的详细视图;以及Figure 2 shows a detailed view of a dosing element according to the present invention; and

图3示出了根据本发明的定量元件的沿图2中的线AA的截面视图。FIG. 3 shows a cross-sectional view of the dosing element according to the invention along the line AA in FIG. 2 .

具体实施方式Detailed ways

图1示出了用于使砂粒型原材料1膨胀的系统。在此情况中,原材料1通过垂直的轴3落下,轴3可由用于加热的装置2加热,在本实施方式中多个电阻加热器2被使用。原材料被馈入轴3的头部区域16中。由于电阻加热器2可被单独控制,所以可沿轴3创建特定的温度分布。作为作用于来自轴3的原材料1的热辐射的结果,原材料1膨胀以形成膨胀颗粒5。由于轴3的加热壁和随之而来的工序空气18,在轴3中创建轴流4,轴流4由朝头部区域16方向的近壁边界层流和朝轴连接件20方向的中央核心流构成。Figure 1 shows a system for expanding grit-type raw material 1 . In this case, the raw material 1 is dropped by a vertical shaft 3, which can be heated by the device 2 for heating, in this embodiment a plurality of resistance heaters 2 are used. Raw material is fed into the head region 16 of the shaft 3 . Since the resistance heaters 2 can be controlled individually, a specific temperature distribution can be created along the axis 3 . As a result of the thermal radiation acting on the raw material 1 from the shaft 3 , the raw material 1 expands to form expanded particles 5 . Due to the heated walls of the shaft 3 and the consequent process air 18 an axial flow 4 is created in the shaft 3 consisting of a near-wall boundary laminar flow towards the head region 16 and a central flow towards the shaft connection 20 Core stream composition.

附加的抽气设备17被设置在轴3的头部区域16中,从头部区域16抽出工序空气18从而改善轴流4。另外,控制回路30耦接至附加的抽气设备17,调节抽出的工序空气18和吸入的环境空气的比例。类似地,可通过此附加的抽气设备17或这里未示出的另一设备将工序空气吹入头部区域16以稳定轴流4。An additional air extraction device 17 is provided in the head region 16 of the shaft 3 from which the process air 18 is extracted in order to improve the axial flow 4 . In addition, a control loop 30 is coupled to the additional extraction device 17, regulating the ratio of the process air 18 extracted to the ambient air drawn in. Similarly, process air can be blown into the head region 16 by this additional air extraction device 17 or another device not shown here to stabilize the axial flow 4 .

定量元件6位于轴3的下端处,调节从轴3输送到气动输送线7的颗粒5的量。定量元件6在与轴3的连接点处具有轴连接件20,在与输送线7的连接点处具有输送连接件23。类似地,测量设备15被安装在定量元件6的与轴3毗连的部分,其测量数据用于调节输送量。A dosing element 6 is located at the lower end of the shaft 3 and regulates the amount of particles 5 conveyed from the shaft 3 to the pneumatic conveying line 7 . The dosing element 6 has a shaft connection 20 at the connection point with the shaft 3 and a conveying connection 23 at the connection point with the conveying line 7 . Similarly, a measuring device 15 is mounted on the part of the dosing element 6 adjoining the shaft 3, the measurement data of which is used to adjust the delivery volume.

优选地被设计为风扇的抽气设备12被安装在气动输送线7的一端,从输送线7的另一端吸取环境空气,所述输送线7被设计为与大气相通从而输送膨胀颗粒5。气旋器13位于此输送线7内,颗粒5经由气旋器13从输送线分离。过滤器系统28位于输送线7中,优选地被设置在气旋器13与抽气设备12之间,从输送线7分离小颗粒。通过借由附加的测量设备29测量差压,抽气设备12的输送量被控制使得输送线7中的流速即使在过滤器系统28受污染时仍然保持恒定。A suction device 12 , preferably designed as a fan, is installed at one end of a pneumatic conveying line 7 designed to communicate with the atmosphere for conveying the expanded particles 5 , drawing ambient air from the other end of the conveying line 7 . Within this conveying line 7 is located a cyclone 13 from which the particles 5 are separated. A filter system 28 is located in the conveying line 7, preferably arranged between the cyclone 13 and the air extraction device 12, from which small particles are separated. By measuring the differential pressure by means of an additional measuring device 29, the delivery volume of the suction device 12 is controlled so that the flow rate in the delivery line 7 remains constant even if the filter system 28 is contaminated.

图1示出了在此实施方式中附加地提供了称重设备14,称重设备14关于颗粒5流被布置在气旋器13的下流,并且可用于确定重量因此确定分离的膨胀颗粒5的体积密度。通过此测量,可评估膨胀工序的质量,由此减少原材料1的馈入,优选地完全停止原材料1的馈入,或者在轴3的特定区域中增大电阻加热器2的输出。本发明的替代实施方式不提供称重设备14从而膨胀颗粒5直接从气旋器13被引入容器(优选地,筒仓)中。Figure 1 shows that in this embodiment a weighing device 14 is additionally provided, which is arranged downstream of the cyclone 13 with respect to the flow of particles 5 and can be used to determine the weight and thus the volume of the separated expanded particles 5 density. From this measurement, the quality of the expansion process can be assessed, thereby reducing the feed of the raw material 1 , preferably stopping it completely, or increasing the output of the resistance heater 2 in a specific area of the shaft 3 . Alternative embodiments of the present invention do not provide the weighing device 14 so that the expanded particles 5 are introduced directly from the cyclone 13 into the vessel (preferably, a silo).

现在图2和图3示出了定量元件6的详细视图。图3示出了定量元件6的主要功能之一:形成材料累积10。膨胀颗粒5从轴3经由轴连接件20(图1)落入定量元件的第一部分,即材料容器19,所述材料容器19具有纵轴21。由于第一工序步骤中来自轴的颗粒5的量高于通过定量元件6进入输送线的颗粒5的量,所以材料容器19被填充有膨胀颗粒5从而形成材料累积10,材料累积10至少填充材料容器19的第一截面11。通过这种方式,操作状态中位于材料累积10上面的空间(具体地,轴3)可在压力技术方面与操作状态中位于材料容器19下流的空间(具体地,输送线7)解耦,从而输送线7中的压力波动不影响轴流4。材料容器19被设计为使得它至少具有与轴连接件20区域中的轴3相同的截面,优选地材料容器19的整个上部区域具有与轴3相同的截面,具体地为长方形。2 and 3 now show detailed views of the dosing element 6 . FIG. 3 shows one of the main functions of the dosing element 6 : forming a material accumulation 10 . The expanded particles 5 fall from the shaft 3 via the shaft connection 20 ( FIG. 1 ) into the first part of the dosing element, namely the material container 19 , which has a longitudinal axis 21 . Since the amount of particles 5 coming from the shaft in the first process step is higher than the amount of particles 5 entering the conveying line through the dosing element 6, the material container 19 is filled with expanded particles 5 to form a material accumulation 10 which is at least filled with material The first section 11 of the container 19 . In this way, the space above the material accumulation 10 in the operating state (in particular the shaft 3 ) can be decoupled in terms of pressure technology from the space in the operating state downstream of the material container 19 (in particular the conveying line 7 ), so that Pressure fluctuations in the conveyor line 7 do not affect the axial flow 4 . The material container 19 is designed such that it has at least the same cross-section as the shaft 3 in the region of the shaft connection 20, preferably the entire upper region of the material container 19 has the same cross-section as the shaft 3, in particular rectangular.

图2示出了优选地具有圆形截面的输送部分22被引导通过材料容器19的下部区域,输送部分22优选地具有比轴3大的截面,输送部分22的最大直径被配置为小于材料容器19内部的最小尺寸。输送部分22外侧与材料容器19内侧之间的距离是从工序相关的经验值得知的膨胀颗粒5的颗粒期望的最大直径的倍数。通常,倍数因子在10倍至100倍之间的范围内,优选地在20倍至40倍之间的范围内。膨胀颗粒5的典型颗粒直径在0.5mm至5mm的范围内。例如,对于2mm的颗粒直径和30的因子,获得2mm×30的距离,即60mm。Figure 2 shows that the conveying portion 22, which preferably has a circular cross-section, is guided through the lower region of the material container 19, the conveying portion 22 preferably has a larger cross-section than the shaft 3, and the maximum diameter of the conveying portion 22 is configured to be smaller than the material container 19 Minimum size inside. The distance between the outside of the conveying portion 22 and the inside of the material container 19 is a multiple of the desired maximum diameter of the particles of the expanded particles 5 known from process-related experience. Typically, the multiplication factor is in the range between 10-fold and 100-fold, preferably in the range between 20-fold and 40-fold. Typical particle diameters of the expanded particles 5 are in the range of 0.5 mm to 5 mm. For example, for a particle diameter of 2 mm and a factor of 30, a distance of 2 mm x 30 is obtained, ie 60 mm.

因此材料容器19封装输送部分22的至少一部分,优选地整个输送部分22。因此输送部分22优选地与材料容器19的基底表面接触并且抵靠该基底表面。该输送部分借此横向于材料容器的纵轴21被引导,在本发明的此变型中纵轴21与输送部分22的轴在某个点相交且轴之间的角度为90°。本发明的替代实施方式也可具有不同的角度和偏离轴。为了确保膨胀颗粒5从材料容器19转移到输送部分,输送部分22中设置有至少一个开口24(图3)。在本发明的此变型中此至少一个开口24位于输送部分22的与轴连接件20相反的一侧(特别地位于输送部分22的两侧,这里关于纵轴21对称),即,在操作状态中位于下侧,其中至少一个开口24优选地被设计为多种狭缝。替代实施方式提供至少一个开口24具有长方形、正方形或圆形的形状。在任一情况中,至少一个开口24的尺寸必须被设计为使得具有从工艺相关经验值得知的最大直径的颗粒仍然能穿过至少一个开口24而不会形成堵塞。优选地颗粒与开口24的直径之间的比在1:3至1:100之间,尤其优选地在1:5至1:50之间,具体地在1:5至1:25之间。例如,对于2mm的颗粒直径和1:5的比,获得开口24的直径为2mm×5=10mm。The material container 19 thus encapsulates at least a portion of the delivery portion 22 , preferably the entire delivery portion 22 . The delivery portion 22 is therefore preferably in contact with and against the base surface of the material container 19 . The conveying section is thereby guided transversely to the longitudinal axis 21 of the material container, which in this variant of the invention intersects the axis of the conveying section 22 at a certain point and the angle between the axes is 90°. Alternative embodiments of the present invention may also have different angles and off-axis. In order to ensure the transfer of the expanded particles 5 from the material container 19 to the delivery portion, at least one opening 24 is provided in the delivery portion 22 (Fig. 3). In this variant of the invention this at least one opening 24 is located on the opposite side of the conveying part 22 from the shaft connection 20 (in particular on both sides of the conveying part 22, here symmetrically about the longitudinal axis 21), ie in the operating state The middle is located on the lower side, wherein at least one opening 24 is preferably designed as a variety of slits. Alternative embodiments provide that at least one opening 24 has a rectangular, square or circular shape. In either case, the at least one opening 24 must be sized so that particles having the largest diameter known from experience with the process can still pass through the at least one opening 24 without clogging. Preferably the ratio between the particles and the diameter of the openings 24 is between 1:3 and 1:100, particularly preferably between 1:5 and 1:50, in particular between 1:5 and 1:25. For example, for a particle diameter of 2 mm and a ratio of 1:5, the diameter of the opening 24 is obtained as 2 mm x 5 = 10 mm.

用于调节输送量的装置9位于输送部分22的内侧,在此变型中用于调节输送量的装置9被设计为具有蝶阀26的内管25。在此情况中,内管25的最大直径类似于输送部分22优选地为圆形、小于输送部分22的最小直径,并且这两个元件被同心地布置。通过改变内管25的截面和位置,许多替代设计也是可行的。内管25,类似于输送部分22因此类似于输送线7,也在与输送连接件23相反的一侧连接至大气,由此环境空气可通过所有前述元件被吸取。The means 9 for adjusting the delivery volume are located inside the delivery part 22 , in this variant the means 9 for regulating the delivery volume are designed as an inner tube 25 with a butterfly valve 26 . In this case, the maximum diameter of the inner tube 25 is preferably circular like the delivery portion 22, smaller than the minimum diameter of the delivery portion 22, and the two elements are arranged concentrically. By varying the cross-section and location of the inner tube 25, many alternative designs are possible. The inner tube 25, similar to the delivery section 22 and thus to the delivery line 7, is also connected to the atmosphere on the side opposite the delivery connection 23, whereby ambient air can be drawn through all the aforementioned elements.

蝶阀26被设置在内管25的内侧并且优选地被配置为具有允许封闭内管25的直径的圆形板。此蝶阀26被可旋转地安装使得它绕与内管25的轴垂直的轴可枢转。此枢转能够发生在蝶阀26与输送部分22的纵轴平行的第一位置与蝶阀26与输送部分22的纵轴垂直的第二位置之间的区域中。The butterfly valve 26 is provided inside the inner tube 25 and is preferably configured as a circular plate having a diameter that allows the inner tube 25 to be closed. This butterfly valve 26 is rotatably mounted so that it is pivotable about an axis perpendicular to the axis of the inner tube 25 . This pivoting can take place in the region between a first position where the butterfly valve 26 is parallel to the longitudinal axis of the delivery portion 22 and a second position where the butterfly valve 26 is perpendicular to the longitudinal axis of the delivery portion 22 .

通过抽气设备12(图1)产生的与输送线7中相同的输送流8在输送部分22中占主导。通过此输送流8,颗粒5从材料容器19经由至少一个开口24被输送到输送部分22,被进一步输送到输送线7。The same conveying flow 8 produced in the conveying line 7 by the air extraction device 12 ( FIG. 1 ) predominates in the conveying section 22 . By means of this conveying flow 8 , the particles 5 are conveyed from the material container 19 via the at least one opening 24 to the conveying section 22 and further to the conveying line 7 .

如果对操作状态中的材料容器19的上部中的材料累积10的高度进行监视的测量设备15(图1)检测到材料累积10的高度太低,则蝶阀26被打开,即朝蝶阀26的第一位置的方向枢转。结果,到达第二位置时流发生的截面27与内管25的直径具有相同的大小,并且相同流速的输送流8在输送部分22的整个截面中占主导。结果,少量的颗粒5从材料容器19被转移到输送部分22中并且材料累积10的高度增加。If the measuring device 15 ( FIG. 1 ), which monitors the height of the material accumulation 10 in the upper part of the material container 19 in the operating state, detects that the height of the material accumulation 10 is too low, the butterfly valve 26 is opened, ie the first direction towards the butterfly valve 26 is Pivot in the direction of a position. As a result, the cross-section 27 in which the flow occurs when the second position is reached has the same size as the diameter of the inner tube 25 , and the conveying flow 8 of the same flow rate dominates the entire cross-section of the conveying portion 22 . As a result, a small amount of particles 5 is transferred from the material container 19 into the conveying section 22 and the height of the material accumulation 10 increases.

如果测量设备15(图1)现在检测到材料累积10的高度太高,则蝶阀26被关闭,即,朝蝶阀26的第二位置的方向枢转。结果,到达第一位置时流发生的截面27最小,优选地完全被关闭,从而内管25与输送部分22内侧之间的环形区域中的流速变高,结果产生强吸力并且大量的颗粒5从材料容器19被转移到输送部分并且材料累积10的高度下沉。If the measuring device 15 ( FIG. 1 ) now detects that the height of the material accumulation 10 is too high, the butterfly valve 26 is closed, ie pivoted in the direction of the second position of the butterfly valve 26 . As a result, the cross-section 27 in which the flow occurs is minimal when reaching the first position, preferably completely closed, so that the flow velocity in the annular region between the inner tube 25 and the inside of the conveying section 22 becomes high, resulting in a strong suction and a large number of particles 5 from The material container 19 is transferred to the conveying section and the height of the material accumulation 10 sinks.

这确保材料累积10的高度总是能被保持在定义的范围内以维持轴流4与输送流5解耦的效果。This ensures that the height of the material accumulation 10 can always be kept within a defined range to maintain the effect of decoupling the axial flow 4 from the delivery flow 5 .

在此情况中,材料累积10的最小高度由必须被所述最小高度覆盖的至少一个开口24确定。操作期间创建的材料累积10的实际高度由测量设备15与输送部分22之间的距离确定,其中所述距离优选地为1cm至15cm。因此测量设备15(或其检测器)应该最佳仅稍微高于环形间隙的外直径被附接,其中用于在膨胀颗粒5中吸取的空气(在内管25与输送部分22的内侧之间)流过所述环形间隙。In this case, the minimum height of the material accumulation 10 is determined by the at least one opening 24 which must be covered by said minimum height. The actual height of the material accumulation 10 created during operation is determined by the distance between the measuring device 15 and the conveying part 22, wherein said distance is preferably between 1 cm and 15 cm. The measuring device 15 (or its detector) should therefore preferably be attached only slightly above the outer diameter of the annular gap, where the air for suction in the expanding particles 5 (between the inner tube 25 and the inside of the conveying part 22 ) should be attached ) flows through the annular gap.

参考列表Reference list

1 砂粒型原材料1 Sand-type raw materials

2 用于加热的装置(电阻加热器)2 Device for heating (resistance heater)

3 轴3 axes

4 轴流4 Axial flow

5 膨胀颗粒5 Expanding particles

6 定量元件6 Dosing element

7 气动输送线7 Pneumatic conveyor line

8 输送流8 Delivery stream

9 用于调节的装置9 Devices for adjustment

10 材料累积10 material accumulation

11 第一截面11 First Section

13 气旋器(分离设备)13 Cyclone (separation equipment)

14 称重设备14 Weighing equipment

15 测量设备15 Measuring equipment

16 头部区域16 Head area

17 附加的抽气设备17 Additional extraction equipment

18 工序空气18 Process air

19 材料容器19 Material container

20 轴连接件20 axis connection

21 纵轴21 Vertical axis

22 输送部分22 Conveying part

23 输送连接件23 Conveyor connection

24 开口24 openings

25 内管25 inner tube

26 蝶阀26 Butterfly valve

27 流发送的截面27 Sections of Streaming Send

28 过滤器系统28 filter system

29 附加的测量设备29 Additional measuring equipment

30 控制回路30 Control loop

Claims (17)

1.一种用于使砂粒型原材料(1)膨胀的方法,所述原材料(1)通过设置有用于加热的装置(2)且轴流(4)占主导的垂直的加热的轴(3)朝下掉落,作为所述轴(3)中热传递的结果所述原材料(1)膨胀为膨胀颗粒(5)并且所产生的膨胀颗粒(5)进入具有输送流(8)的气动输送线(7)用于进一步运送,其特征在于,定量元件(6)附接在所述轴(3)与所述气动输送线(7)之间,从所述轴(3)转移至所述气动输送线(7)的膨胀颗粒(5)的量经由用于调节的装置(9)被调节使得所述膨胀颗粒(5)的定义的材料累积(10)被形成为所述定量元件(6)中的缓存,所述缓存解耦所述轴流(4)与所述输送流(8)。CLAIMS 1. A method for expanding a raw material (1) in the form of sand grains, said raw material (1) passing through a vertical heated shaft (3) provided with means (2) for heating and with an axial flow (4) prevailing Falling downwards, the raw material (1) expands into expanded particles (5) as a result of heat transfer in the shaft (3) and the resulting expanded particles (5) enter a pneumatic conveying line with conveying flow (8) (7) For further transport, characterized in that a dosing element (6) is attached between the shaft (3) and the pneumatic conveying line (7), transferring from the shaft (3) to the pneumatic conveying line (7) The amount of expanded particles ( 5 ) of the delivery line ( 7 ) is adjusted via means ( 9 ) for adjustment such that a defined accumulation ( 10 ) of material of said expanded particles ( 5 ) is formed as said dosing element ( 6 ) The buffer in the buffer decouples the axial flow (4) and the transport flow (8). 2.根据权利要求1所述的方法,其特征在于,充当缓存的所述材料累积(10)被设计为使得所述定量元件(6)的至少第一截面(11)被完全填充有高于定义的高度的来自所述轴(3)的膨胀颗粒(5)。2. The method according to claim 1, characterized in that the material accumulation (10) acting as a buffer is designed such that at least a first section (11) of the dosing element (6) is completely filled with more than A defined height of expanded particles (5) from the shaft (3). 3.根据权利要求1或2所述的方法,其特征在于,所述输送流(8)通过抽气设备(12)产生。3. The method according to claim 1 or 2, characterized in that the conveying flow (8) is produced by means of a suction device (12). 4.根据权利要求1或2所述的方法,其特征在于,分离设备被设置在所述气动输送线(7)中,所述膨胀颗粒(5)通过所述分离设备从所述输送流(8)分离。4. The method according to claim 1 or 2, characterized in that a separation device is provided in the pneumatic conveying line (7), through which the expanded particles (5) are removed from the conveying flow ( 8) Separation. 5.根据权利要求4所述的方法,其特征在于,所述分离设备为气旋器(13)。5. The method according to claim 4, characterized in that the separation device is a cyclone (13). 6.根据权利要求1或2所述的方法,其特征在于,所述膨胀颗粒(5)的体积密度被确定为膨胀工序的质量特征以在随后调节用于加热的装置(2)或减少原材料(1)的馈入。6. Method according to claim 1 or 2, characterised in that the bulk density of the expanded particles (5) is determined as a quality characteristic of the expansion process to subsequently adjust the means (2) for heating or to reduce the raw material (1) feed. 7.根据权利要求1或2所述的方法,其特征在于,所述用于调节的装置(9)通过在所述定量元件(6)中局部影响所述输送流(8)增加或减少所述气动输送线(7)中的膨胀颗粒(5)的输送量。7. The method according to claim 1 or 2, characterized in that the device (9) for regulating increases or decreases the amount of the conveying flow (8) by locally influencing the delivery flow (8) in the dosing element (6). The conveying amount of the expanded particles (5) in the pneumatic conveying line (7). 8.根据权利要求1或2所述的方法,其特征在于,检测所述定量元件(6)中所述材料累积(10)的高度,并且将此信息发送给所述用于调节的装置(9)。8. The method according to claim 1 or 2, characterized in that the height of the material accumulation (10) in the dosing element (6) is detected and this information is sent to the device for adjustment ( 9). 9.根据权利要求1或2所述的方法,其特征在于,从所述轴(3)的头部区域(16)抽出工序空气(18)以增加由此稳定所述轴流(4)的被定向至所述头部区域(16)的部分。9. Method according to claim 1 or 2, characterised in that process air (18) is extracted from the head region (16) of the shaft (3) to increase the amount of air thereby stabilising the axial flow (4) is directed to the portion of the head region (16). 10.根据权利要求1或2所述的方法,其特征在于,将工序空气(18)吹入或吸入所述轴(3)的头部区域以稳定所述轴流(4)的被定向至所述头部区域(16)的部分。10. Method according to claim 1 or 2, characterised in that process air (18) is blown or sucked into the head region of the shaft (3) to stabilize the direction of the axial flow (4) to part of the head region (16). 11.一种用于通过与垂直的可加热轴(3)和气动输送线(7)连接的定量元件(6)执行根据权利要求1至10中任一项所述的方法的系统,其特征在于,所述定量元件(6)包括材料容器(19)、输送部分(22)和用于调节的装置(9),所述材料容器(19)经由轴连接件(20)连接至所述轴(3)并且具有纵轴(21),所述输送部分(22)经由输送连接件(23)连接至气动输送线(7),所述用于调节的装置(9)被配置为使得在膨胀颗粒(5)进入所述材料容器(19)时在所述材料容器(19)的区域中产生材料累积(10)。11. A system for carrying out the method according to any one of claims 1 to 10 by means of a quantitative element (6) connected with a vertical heatable shaft (3) and a pneumatic conveying line (7), wherein In that the dosing element ( 6 ) comprises a material container ( 19 ), a conveying part ( 22 ) and a device ( 9 ) for adjustment, the material container ( 19 ) being connected to the shaft via a shaft connection ( 20 ) (3) and having a longitudinal axis (21), said delivery portion (22) is connected to a pneumatic delivery line (7) via a delivery connection (23), said means for adjustment (9) is configured such that upon expansion A material accumulation (10) occurs in the region of the material container (19) as the particles (5) enter the material container (19). 12.根据权利要求11所述的系统,其特征在于,所述输送部分(22)横向于所述轴(3)的纵轴(21)被引导通过所述材料容器(19)。12. System according to claim 11, characterized in that the conveying portion (22) is guided through the material container (19) transversely to the longitudinal axis (21) of the shaft (3). 13.根据权利要求11或12所述的系统,其特征在于,所述输送部分(22)能够在与所述输送连接件(23)相反的一侧连接至环境大气。13. A system according to claim 11 or 12, characterized in that the delivery part (22) is connectable to the ambient atmosphere on the side opposite the delivery connection (23). 14.根据权利要求11或12所述的系统,其特征在于,在与所述轴连接件(20)相反的一侧,所述输送部分(22)具有至少一个开口(24)以确保将膨胀颗粒(5)转移到所述输送部分(22)中。14. System according to claim 11 or 12, characterized in that, on the side opposite the shaft connection (20), the delivery part (22) has at least one opening (24) to ensure that the expansion will be The particles (5) are transferred into the conveying section (22). 15.根据权利要求11或12所述的系统,其特征在于,测量设备(15)附接在所述材料容器(19)的区域中,所述材料累积(10)的高度能够通过所述测量设备(15)被检测,并且所述测量设备(15)耦接至用于调节输送量的装置(9)。15. A system according to claim 11 or 12, characterized in that a measuring device (15) is attached in the area of the material container (19) by which the height of the material accumulation (10) can pass A device (15) is detected and said measuring device (15) is coupled to means (9) for adjusting the delivery volume. 16.根据权利要求11或12所述的系统,其特征在于,用于调节输送量的装置(9)被设计为内管(25),所述内管(25)被设置在所述输送部分(22)的内侧且蝶阀(26)位于所述内管(25)内。16. System according to claim 11 or 12, characterized in that the means (9) for adjusting the delivery volume are designed as an inner tube (25) arranged in the delivery section (22) and the butterfly valve (26) is located in the inner tube (25). 17.根据权利要求16所述的系统,其特征在于,所述蝶阀(26)被配置为使得它一方面能够被关闭由此在所述测量设备(15)检测到超过所述材料累积(10)的定义高度时减小发生流的所述内管(25)的截面(27)以增加所述输送量从而减小所述材料累积(10)的高度,另一方面能够被打开因而在所述测量设备(15)检测到降到所述材料累积(10)的定义高度以下时增大发生流的所述内管(25)的截面(27)以减少所述输送量从而增大所述材料累积(10)的高度。17. System according to claim 16, characterised in that the butterfly valve (26) is configured such that it can be closed on the one hand whereby an excess of the material accumulation (10) is detected at the measuring device (15) ) to reduce the cross-section (27) of the inner tube (25) where the flow takes place to increase the conveyance and thus reduce the height of the material accumulation (10), on the other hand can be opened and thus Said measuring device (15) increases the cross-section (27) of said inner tube (25) where flow occurs when it detects a drop below a defined height of said material accumulation (10) to reduce said delivery and thereby increase said Height of material accumulation (10).
CN201580041747.4A 2014-06-05 2015-06-05 Method for expanding sand grains type raw material Expired - Fee Related CN106715358B (en)

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