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CN106715300A - Rewinding machine and method for producing logs of web material - Google Patents

Rewinding machine and method for producing logs of web material Download PDF

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Publication number
CN106715300A
CN106715300A CN201580047765.3A CN201580047765A CN106715300A CN 106715300 A CN106715300 A CN 106715300A CN 201580047765 A CN201580047765 A CN 201580047765A CN 106715300 A CN106715300 A CN 106715300A
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CN
China
Prior art keywords
winding
roller
roll
winding roller
web material
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Granted
Application number
CN201580047765.3A
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Chinese (zh)
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CN106715300B (en
Inventor
R·莫雷利
F·蒙塔格纳尼
R·马达莱尼
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Fabio Perini SpA
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Fabio Perini SpA
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Publication of CN106715300A publication Critical patent/CN106715300A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2238The web roll being driven by a winding mechanism of the nip or tangential drive type
    • B65H19/2269Cradle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/14Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
    • B65H18/20Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2284Simultaneous winding at several stations, e.g. slitter-rewinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26Cutting-off the web running to the wound web roll
    • B65H19/267Cutting-off the web running to the wound web roll by tearing or bursting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26Cutting-off the web running to the wound web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/413Supporting web roll
    • B65H2301/4135Movable supporting means
    • B65H2301/41358Movable supporting means moving on an arc of a circle, i.e. pivoting supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/413Supporting web roll
    • B65H2301/4137Supporting web roll on its outer circumference
    • B65H2301/41372Supporting web roll on its outer circumference rollers or balls arrangement
    • B65H2301/41374Supporting web roll on its outer circumference rollers or balls arrangement arranged in a stationary manner
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/413Supporting web roll
    • B65H2301/4137Supporting web roll on its outer circumference
    • B65H2301/41372Supporting web roll on its outer circumference rollers or balls arrangement
    • B65H2301/41376Supporting web roll on its outer circumference rollers or balls arrangement arranged in a non-stationary manner, i.e. changing according to actual roll diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/417Handling or changing web rolls
    • B65H2301/418Changing web roll
    • B65H2301/4182Core or mandrel insertion, e.g. means for loading core or mandrel in winding position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2402/00Constructional details of the handling apparatus
    • B65H2402/30Supports; Subassemblies; Mountings thereof
    • B65H2402/31Pivoting support means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2408/00Specific machines
    • B65H2408/20Specific machines for handling web(s)
    • B65H2408/23Winding machines
    • B65H2408/235Cradles

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Winding Of Webs (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Looms (AREA)

Abstract

一种复卷机,包括形成在第一卷绕辊(1)、第二卷绕辊(3)和第三卷绕辊(7)之间的第一卷绕支架。第一卷绕辊和第二卷绕辊限定辊隙(5),具有正在围绕它们卷绕的幅材材料(N)的卷绕芯(A)穿过该辊隙。复卷机还包括卷绕芯的进给路径,其穿过第一卷绕辊(1)和第三卷绕辊(7)之间。第二卷绕支架形成在第一卷绕辊(1)、第二卷绕辊(3)和第四卷绕辊(8)之间。复卷机还包括围绕第一卷绕辊(1)延伸并限定卷绕芯的进给通道(21)的滚动表面(19)。

A rewinding machine comprising a first winding support formed between a first winding roll (1), a second winding roll (3) and a third winding roll (7). The first winding roll and the second winding roll define a nip (5) through which the winding core (A) with the web material (N) being wound around them passes. The rewinder also includes a feed path for the winding cores, which passes between the first winding roll (1) and the third winding roll (7). The second winding stand is formed between the first winding roller (1), the second winding roller (3) and the fourth winding roller (8). The rewinder also comprises a rolling surface (19) extending around the first winding roll (1) and defining a feed channel (21) for the winding core.

Description

用于生产幅材材料的卷筒的方法和复卷机Method and rewinding machine for producing rolls of web material

技术领域technical field

本发明涉及用于生产幅材材料的卷筒的方法和机器,特别是但不限于纸(特别是薄纸)的卷筒,例如卫生纸、厨房毛巾等的卷轴。The present invention relates to a method and a machine for producing rolls of web material, in particular but not limited to rolls of paper, especially tissue paper, such as rolls of toilet paper, kitchen towels and the like.

背景技术Background technique

在造纸领域,特别是对于卫生纸、厨房毛巾等的卷的生产,卷绕直接来自连续生产机的薄纸的大卷筒(母卷筒)。这些大卷筒随后被展开并重绕以生产具有更小直径(其相当于预定销往市场的最终产品的直径)的卷轴或卷筒。这些卷筒具有等于预定分发和销售的成品卷轴的倍数的轴向长度,并且随后由切割机切割以获得预定要封装和随后销售的最终产品。In the field of papermaking, especially for the production of rolls of toilet paper, kitchen towels, etc., large reels (parent reels) of tissue paper coming directly from continuous production machines are wound. These large spools are then unrolled and rewound to produce spools or bobbins with a smaller diameter corresponding to the diameter of the final product intended to be sold on the market. These rolls have an axial length equal to a multiple of the finished reel intended for distribution and sale, and are subsequently cut by a cutting machine to obtain the final product intended for packaging and subsequent sale.

为了生产幅材材料的卷筒,现代复卷机准备使用卷绕辊,其以各种组合和布置以及适当控制的旋转来允许通过连续进给幅材材料以快速顺序自动生产卷筒。在卷筒卷绕结束时,卷筒必须移离卷绕区域,并且幅材材料必须被切断(通过切割、撕裂等),以允许后续卷筒开始卷绕。正常情况下,卷绕围绕通常但不限于由纸板、塑料或其他类似的合适材料制成的卷绕芯进行。在某些情况下,卷绕围绕可拔出循环芯棒进行,即这些可拔出循环芯棒在卷绕完成之后被从完工的卷筒中拔出,以重新插入到复卷机中,以卷绕后续的卷筒。For the production of reels of web material, modern rewinders are prepared to use winding rolls in various combinations and arrangements with suitably controlled rotation to allow automatic production of reels in rapid sequence by continuous feeding of web material. At the end of the roll winding, the roll must be moved away from the winding area and the web material must be severed (by cutting, tearing, etc.) to allow subsequent rolls to start winding. Normally, winding takes place around a winding core, usually but not limited to, made of cardboard, plastic or other similar suitable material. In some cases, the winding takes place around extractable endless mandrels, which are pulled out of the finished bobbin after the winding is complete, to be reinserted into the rewinder for winding Wind subsequent rolls.

在更现代设计的复卷机中,卷绕运动将被施加到借助于与以受控速度旋转的两个或更多个辊接触而形成的卷筒。这些复卷机被称为外围或表面复卷机,因为卷绕运动通过卷绕辊的表面和正在形成的卷筒的表面之间的接触而外围地施加。这种类型的自动连续表面复卷机的实例公开在美国专利No.5,979,818和同族的其它专利以及这个专利中引用的专利文献中。对在这个美国专利中描述的机器的改进描述在WO-A-2011/104737和WO2007/083336中。在这些现有技术的复卷机中,借助于切断、撕裂或切割构件来切断幅材材料,所述切断构件与固定轴卷绕辊协作,围绕其进给幅材材料,并且与第二卷绕辊一起来限定用于将卷绕芯插入卷绕支架的辊隙。In more modern designed rewinders, the winding motion will be applied to the reel formed by means of contact with two or more rollers rotating at a controlled speed. These winders are known as peripheral or surface winders because the winding motion is applied peripherally through contact between the surface of the winding roll and the surface of the roll being formed. Examples of automatic continuous surface winders of this type are disclosed in US Patent No. 5,979,818 and other patents of the same family as well as the patent literature cited in this patent. Improvements to the machine described in this US patent are described in WO-A-2011/104737 and WO2007/083336. In these prior art rewinders, the web material is severed by means of a severing, tearing or cutting member which cooperates with a fixed shaft winding roll, around which the web material is fed, and with a second The winding rollers together define a nip for inserting the winding core into the winding support.

因为每个卷筒的卷绕循环的各个步骤彼此自动地跟随,所以这些机器也被限定为从一个卷筒的生产到下一个卷筒的生产的、不中断幅材材料的进给并且以大致恒定或基本恒定的速度的连续和自动传递。在本说明书和所附权利要求书中使用术语“自动连续复卷机”来表示这种类型的机器。Since the individual steps of the winding cycle of each reel follow each other automatically, these machines are also limited to the feeding of the web material from the production of one reel to the production of the next without interruption and at approximately Continuous and automatic delivery of constant or substantially constant speed. The term "automatic continuous winder" is used in this specification and the appended claims to denote this type of machine.

上述类型的自动连续外围复卷机中的关键步骤之一在于转换步骤,即切断幅材材料、排出完工的卷筒并开始围绕插入卷绕支架新卷绕芯卷绕新卷筒的步骤。One of the key steps in an automatic continuous peripheral winder of the type described above is the changeover step, ie the step of cutting the web material, discharging the finished reel and starting to wind the new reel around the new winding core inserted into the winding stand.

已经研究了各种解决方案来自动和快速地执行这些操作,例如通过使用以受控速度旋转的卷绕辊,其同步加速和/或减速以便有利于完工的卷筒和新芯的正确运动。在某些情况下,提供撕裂系统,在其中卷筒在卷绕结束时借助于速度差被切断。在其他情况下,使用加压空气系统、抽吸系统、机械系统等来执行幅材材料的切断。Various solutions have been investigated to perform these operations automatically and quickly, for example by using winding rolls rotating at controlled speeds, which are accelerated and/or decelerated synchronously in order to facilitate the correct movement of the finished reel and the new core. In some cases tearing systems are provided in which the web is severed at the end of winding by means of a speed differential. In other cases, the severing of the web material is performed using pressurized air systems, suction systems, mechanical systems, and the like.

WO-A-2012/042549描述了一种具有四个辊的外围自动复卷机。全部或至少某些具有可移动轴的四个辊的使用允许限定两个卷绕支架并且更有效地控制正在形成的卷筒。在该文献中描述的某些实施方式中,正在形成的卷筒总是与至少三个卷绕辊接触,并且在某些情况下,它可以暂时与四个卷绕辊接触。这允许特别有效地控制卷绕循环、卷筒的形状和要获得的卷绕密度。在某些实施方式中,通过加长幅材材料在两个卷绕辊之间的路径来切断幅材材料。加长导致幅材材料断裂,形成完整卷筒的自由后缘和自由前缘,以开始在新芯上卷绕后续卷筒。尽管这种机器在卷绕精度和操作可靠性方面达到了特别明显的结果,但是存在可以进一步改进的某些方面。特别地,在某些情况下,卷绕循环的正确操作和再生性可以取决于正在被处理的材料的属性,即幅材材料的属性和/或卷绕芯的属性。WO-A-2012/042549 describes a peripheral automatic rewinder with four rollers. The use of all or at least some of the four rollers with movable shafts allows defining two winding stands and more efficient control of the roll being formed. In certain embodiments described in this document, the web being formed is always in contact with at least three winding rolls, and in some cases it may temporarily be in contact with four winding rolls. This allows a particularly effective control of the winding cycle, the shape of the reel and the winding density to be obtained. In certain embodiments, the web material is severed by lengthening the path of the web material between the two winding rolls. The elongation causes the web material to break, forming a free trailing edge and a free leading edge of the complete roll to start winding subsequent rolls on new cores. Although this machine achieves particularly remarkable results in terms of winding precision and operational reliability, there are certain aspects which can be further improved. In particular, the correct operation and reproducibility of the winding cycle may in some cases depend on the properties of the material being processed, ie the properties of the web material and/or the properties of the winding core.

发明内容Contents of the invention

根据本公开,提供一种具有四个辊的自动连续外围型的复卷机,其中幅材材料的卷筒以快速顺序围绕卷绕芯卷绕,而不中断幅材材料的进给,即连续地或基本上连续地进给该幅材材料到卷绕头,该卷绕头除了卷绕辊之外还包括用于在每个卷绕循环结束时切断幅材材料的机构。According to the present disclosure, there is provided a rewinder of the automatic continuous peripheral type with four rolls in which rolls of web material are wound around a winding core in rapid sequence without interrupting the feed of the web material, i.e. continuous The web material is fed continuously or substantially continuously to a winding head which, in addition to the winding rollers, comprises means for cutting the web material at the end of each winding cycle.

这里通过连续或基本上连续的进给,企图使得幅材材料具有基本上独立于卷绕循环的进给速度,应当理解,其它因素甚至可以基本上修改幅材材料的进给速度。例如,当必须更换从其分配幅材材料的母卷轴时,或者当幅材材料断裂时,可能需要减慢或甚至停止幅材材料向卷绕头的进给。然而,这种速度变化或停止与单卷筒的卷绕循环不相关。Here by continuous or substantially continuous feed, an attempt is made to have a feed speed of the web material substantially independent of the winding cycle, it being understood that other factors may even substantially modify the feed speed of the web material. For example, when the parent reel from which the web material is dispensed has to be replaced, or when the web material breaks, it may be necessary to slow down or even stop the feed of the web material to the winder. However, this speed change or stop is not relevant to the winding cycle of a single spool.

根据一个方面,提供一种用于生产幅材材料围绕卷绕芯卷绕的卷筒的自动连续外围复卷机,包括在第一卷绕辊、第二卷绕辊和第三卷绕辊之间形成的第一卷绕支架。第一卷绕辊和第二卷绕辊限定辊隙,具有围绕它们卷绕的幅材材料的卷绕芯穿过该辊隙。复卷机还可以包括在第一卷绕辊和第三卷绕辊之间延伸的卷绕芯进给路径。有利地,还提供第二卷绕支架,其形成在第一卷绕辊、第二卷绕辊和第四卷绕辊之间。第三卷绕辊位于辊隙的上游,并且第四卷绕辊相对于通过辊隙的卷绕芯的进给方向位于辊隙的下游。复卷机可以包括用于卷绕芯的滚动表面,其部分地围绕第一卷绕辊朝向第三卷绕辊延伸。在滚动表面和第一卷绕辊之间限定用于卷绕芯的插入(即进给)通道。在复卷机中,可以限定在第一卷绕辊和第三卷绕辊之间以及在第一卷绕辊和第二卷绕辊之间延伸的幅材材料的进给路径。滚动表面相对于第一卷绕辊被构造并布置,使得通过与滚动表面以及与围绕第一卷绕辊驱动的幅材材料接触地滚动来进给芯。According to one aspect, there is provided an automatic continuous peripheral rewinding machine for producing rolls of web material wound around a winding core, comprising between a first winding roll, a second winding roll and a third winding roll The first coiled stent formed between them. The first winding roll and the second winding roll define a nip through which the winding core with the web material wound around them passes. The rewinder may also include a winding core feed path extending between the first winding roll and the third winding roll. Advantageously, there is also provided a second winding stand formed between the first winding roller, the second winding roller and the fourth winding roller. The third winding roll is located upstream of the nip and the fourth winding roll is located downstream of the nip with respect to the direction of feed of the winding core through the nip. The rewinder may comprise a rolling surface for winding the core extending partly around the first winding roll towards the third winding roll. An insertion (ie feed) channel for the winding core is defined between the rolling surface and the first winding roller. In the rewinding machine, a feed path for the web material extending between the first winding roll and the third winding roll and between the first winding roll and the second winding roll may be defined. The rolling surface is constructed and arranged relative to the first winding roll such that the core is fed by rolling in contact with the rolling surface and with web material driven around the first winding roll.

在本说明书和所附权利要求书的上下文中,与纸张和其它环形幅材材料的转换领域中给出的该术语的含义相一致,特别是根据复卷机制造商的术语,术语“卷绕辊”指的是机动辊,即借助于马达正向旋转的辊,以将卷绕运动传递到正在由在卷绕辊的表面和接触所述卷绕辊的卷筒之间的摩擦形成的卷筒。In the context of this specification and the appended claims, the term "winding "Roll" means a motorized roller, i.e. a roller that is rotated in a positive direction by means of a motor to impart a winding motion to the coil being formed by friction between the surface of the winding roller and the mandrel contacting said winding roller cylinder.

卷绕辊的布置使得例如通过与正在形成的卷筒接触的三个卷绕辊的共同作用而允许幅材材料的卷筒的卷绕。此外,第三卷绕辊相对于在第三卷绕辊和第一卷绕辊之间延伸的芯的插入路径和幅材材料的插入路径以及通过第一卷绕辊和第二卷绕辊之间的辊隙的特定布置,其使第一卷绕支架相对于第二卷绕支架分开,并且可以使卷绕辊的尺寸适当,以便也处理小直径的卷绕芯。The arrangement of the winding rollers is such as to allow the winding of the roll of web material eg by the co-action of three winding rollers in contact with the roll being formed. In addition, the insertion path of the third winding roll with respect to the core and the insertion path of the web material extending between the third winding roll and the first winding roll and through between the first winding roll and the second winding roll The specific arrangement of the nip between the first and second winding supports separates the first and makes it possible to dimension the winding rolls to also handle winding cores of small diameter.

在有利的实施方式中,复卷机包括幅材材料切断构件,该幅材材料切断构件被构造并控制成在卷筒在第二卷绕支架中的卷绕结束时切断幅材材料。例如,切断构件可以被构造并控制成与第一卷绕辊协作。In an advantageous embodiment, the rewinding machine comprises a web material cutting member configured and controlled to cut the web material at the end of the winding of the roll in the second winding support. For example, the cutting member may be configured and controlled to cooperate with the first winding roller.

在某些实施方式中,切断构件被构造并控制成将幅材材料压靠在第一卷绕辊上,并且通过在幅材材料中产生大于幅材材料的断裂点的张力来切断幅材材料。In certain embodiments, the severing member is configured and controlled to press the web material against the first winding roll and sever the web material by creating a tension in the web material greater than the breaking point of the web material .

在某些实施方式中,滚动表面从卷绕芯进给通道的入口延伸到第三卷绕辊。以这种方式,卷绕芯被插入通道中,通过沿着所述通道滚动并且围绕第一卷绕辊进给,其中在第一卷绕辊和卷绕芯之间的幅材材料在通道中进给。然后,卷绕芯的路径在第一卷绕辊和第三卷绕辊之间继续以超过插入通道,以到达第一卷绕支架。In certain embodiments, the rolling surface extends from the inlet of the winding core feed channel to the third winding roller. In this way, the winding core is inserted into the channel, by rolling along said channel and feeding around the first winding roll, wherein the web material between the first winding roll and the winding core is in the channel feed. The path of the winding core then continues between the first winding roller and the third winding roller beyond the insertion channel to reach the first winding support.

在有利的实施方式中,滚动表面具有中断部,切断构件可通过该中断部穿过卷绕芯进给通道,以将幅材材料夹紧在第一卷绕辊上。例如,滚动表面可以以梳状结构形成,该梳状结构包括彼此间隔开的多个成形层状元件。成形的层状元件边缘形成芯的滚动表面。相邻元件之间的空间允许切断构件的通过。切断构件可以包括插入在形成滚动表面的梳状结构的层状元件之间的一个或多个压力器。In an advantageous embodiment, the rolling surface has an interruption through which a cutting member can pass through the winding core feed channel in order to clamp the web material on the first winding roller. For example, the rolling surface may be formed in a comb-like structure comprising a plurality of shaped laminar elements spaced apart from each other. The shaped layered element edges form the rolling surface of the core. The space between adjacent elements allows the passage of the cutting member. The cutting member may comprise one or more pressors interposed between the laminar elements forming the comb-like structure of the rolling surface.

在某些实施方式中,滚动表面可以分成两个部分。第一部分可以是相对于承载结构静止的。相对于卷绕芯沿着插入通道的进给方向位于第一部分的下游的第二部分可以与第三卷绕辊一起运动。In some embodiments, the rolling surface can be divided into two parts. The first part may be stationary relative to the load-bearing structure. The second part, which is downstream of the first part relative to the winding core in the feed direction of the insertion channel, can move together with the third winding roller.

在可能的实施方式中,所述第一卷绕辊和第二卷绕辊中的至少一个具有可移动轴,以控制第一卷绕辊和第二卷绕辊之间的距离以及第一卷绕辊和第二卷绕辊之间的辊隙的尺寸。在某些实施方式中,优选地,第一卷绕辊和第二卷绕辊都具有可移动轴。第一卷绕辊和第二卷绕辊可以具有相对于穿过形成在第一卷绕辊和第二卷绕辊之间的辊隙的中心线平面对称地移动的轴。In a possible embodiment, at least one of the first winding roller and the second winding roller has a movable shaft to control the distance between the first winding roller and the second winding roller and the Dimensions of the nip between the winding roll and the second winding roll. In certain embodiments, it is preferred that both the first winding roll and the second winding roll have movable shafts. The first winding roll and the second winding roll may have axes that move symmetrically with respect to a centerline plane passing through a nip formed between the first winding roll and the second winding roll.

在其他实施方式中,第一卷绕辊可以具有固定轴,而第二卷绕辊具有可移动轴,以控制第一卷绕辊和第二卷绕辊之间的辊隙的尺寸。In other embodiments, the first winding roll may have a fixed shaft and the second winding roll may have a movable shaft to control the size of the nip between the first winding roll and the second winding roll.

四个卷绕辊的直径可以彼此不同。优选地,有利的是,第一卷绕辊具有大于第二卷绕辊的直径。The diameters of the four winding rolls can be different from each other. Preferably, it is advantageous if the first winding roller has a larger diameter than the second winding roller.

在某些实施方式中,控制形成卷筒期间的第一、第二、第三和第四卷绕辊的运动,使得卷筒卷绕的第一部分在卷筒与第一卷绕辊、第二卷绕辊和第三卷绕辊接触的情况下进行;卷筒卷绕的第二部分在卷筒与第一卷绕辊、第二卷绕辊、第三卷绕辊和第四卷绕辊接触的情况下进行;卷筒卷绕的第三部分在卷筒与第一卷绕辊、第二卷绕辊和第四卷绕辊接触的情况下进行。In certain embodiments, the movement of the first, second, third, and fourth winding rolls during roll formation is controlled such that the first portion of the roll roll is wound between the roll and the first winding roll, second winding roll, and second winding roll. The winding roll is carried out with the third winding roll in contact; the second part of the winding of the reel is carried out after the reel is in contact with the first winding roll, the second winding roll, the third winding roll and the fourth winding roll in contact; the third part of the reel winding is carried out with the reel in contact with the first, second and fourth winding rollers.

根据另一方面,提供一种用于卷绕幅材材料并且顺序形成所述幅材材料围绕卷绕芯卷绕的卷筒的方法,包括以下步骤:According to another aspect, there is provided a method for winding a web material and sequentially forming a roll of said web material wound around a winding core, comprising the steps of:

布置四个卷绕辊,用于限定在第一卷绕辊、第二卷绕辊和第三卷绕辊之间的第一卷绕支架,以及在所述第一卷绕辊、第二卷绕辊和第四卷绕辊之间的第二卷绕支架;Four winding rolls are arranged for defining a first winding support between the first winding roll, the second winding roll and the third winding roll, and between the first winding roll, the second winding roll a second winding support between the winding roller and the fourth winding roller;

布置围绕第一卷绕辊延伸并且与其形成用于卷绕芯的进给通道的滚动表面;a rolling surface is arranged extending around the first winding roller and forming therewith a feed channel for the winding core;

围绕第一卷绕辊进给幅材材料;feeding the web material around the first winding roll;

将第一卷绕芯插入到进给通道中,并且沿着在第一卷绕辊和第三卷绕辊之间的插入路径进给所述第一卷绕芯,并将第一卷绕芯插入到第一卷绕支架中;inserting the first winding core into the feed channel, and feeding the first winding core along the insertion path between the first winding roller and the third winding roller, and placing the first winding core inserted into the first coil holder;

围绕第一卷绕支架中的第一卷绕芯执行第一卷筒的卷绕循环的第一部分;performing a first part of a winding cycle of the first reel around a first winding core in a first winding support;

通过在第一卷绕辊和第二卷绕辊之间限定的辊隙将从第一卷绕支架形成的第一卷筒转移到第二卷绕支架中;transferring the first roll formed from the first winding support into the second winding support through a nip defined between the first winding roll and the second winding roll;

在第二卷绕支架中执行第一卷筒的卷绕循环的第二部分;performing a second part of the winding cycle of the first reel in the second winding stand;

在第一卷筒在第二卷绕支架上的卷绕结束时,将第二卷绕芯插入到进给通道中并且沿着在第一卷绕辊和第三卷绕辊之间延伸的插入路径,并将第二卷绕芯插入第一卷绕支架。At the end of the winding of the first reel on the second winding support, the second winding core is inserted into the feed channel and along the insertion path extending between the first winding roller and the third winding roller path, and insert the second winding core into the first winding holder.

在某些实施方式中,该方法可以包括以下步骤:抵靠第一卷绕辊插入第二卷绕芯,将幅材材料夹持在第二卷绕芯和第一卷绕辊之间,并且切断在第二卷绕支架中的第一卷筒与第二卷绕芯之间的幅材材料。In certain embodiments, the method may comprise the steps of: inserting the second winding core against the first winding roll, clamping the web material between the second winding core and the first winding roll, and Severing the web material between the first roll and the second winding core in the second winding stand.

该方法可以包括以下步骤:提供幅材材料切断构件;以及通过所述切断构件作用在所述幅材材料上以切断所述幅材材料,从而产生第一卷筒的后缘和用以开始围绕第二卷绕芯卷绕第二卷筒的前缘。两个边缘可以产生在第二芯与接近卷绕完成时的第一卷筒之间。The method may comprise the steps of: providing a web material severing member; and severing said web material by said severing member acting on said web material, thereby creating a trailing edge of the first roll and for commencing around The second winding core winds the leading edge of the second bobbin. Two edges may be produced between the second core and the first bobbin near completion of winding.

在某些实施方式中,该方法可以包括以下步骤中的一个或多个:围绕第一卷绕辊布置滚动表面,在第一卷绕辊和滚动表面之间限定用于卷绕芯的插入通道,其中该滚动表面从用于卷绕芯的插入通道的入口延伸到第三卷绕辊;将第二卷绕芯插入到插入通道中,并且通过沿着插入通道滚动,与滚动表面并且与围绕第一卷绕辊驱动的幅材材料接触地进给第二卷绕芯,直到到达第三卷绕辊;使第二卷绕芯穿过第一卷绕辊和第三卷绕辊之间;将第二卷绕芯以及正在围绕那里卷绕的第二卷筒插入到第一卷绕支架中。In certain embodiments, the method may include one or more of the following steps: arranging a rolling surface around the first winding roller, defining an insertion channel for the winding core between the first winding roller and the rolling surface , wherein the rolling surface extends from the entrance of the insertion passage for the winding core to the third winding roller; the second winding core is inserted into the insertion passage, and by rolling along the insertion passage, with the rolling surface and with the surrounding The web material driven by the first winding roller is fed contactingly to the second winding core until reaching the third winding roller; passing the second winding core between the first winding roller and the third winding roller; Insert the second winding core and the second bobbin being wound therearound into the first winding support.

根据本发明的方法的可能实施方式提供以下步骤:A possible implementation of the method according to the invention provides the following steps:

a)将第一卷绕芯与围绕第一卷绕辊夹带的幅材材料并且与滚动表面接触地朝向第一卷绕支架插入;a) inserting the first winding core with the web material entrained around the first winding roll and in contact with the rolling surface towards the first winding support;

b)将幅材材料的前缘紧固到第一卷绕芯;b) securing the leading edge of the web material to the first winding core;

c)卷绕保持第一卷绕芯在第一卷绕支架中的幅材材料的卷筒的一部分,并且将第一卷绕芯朝向第二卷绕支架进给;c) winding a portion of the roll of web material holding the first winding core in the first winding support and feeding the first winding core towards the second winding support;

d)使第一卷绕芯以及正在围绕那里卷绕的卷筒穿过第一卷绕辊和第二卷绕辊之间的辊隙,并且将第一卷绕芯以及正在围绕那里形成并且在第二卷绕支架中完工的幅材材料的卷筒的卷绕的卷筒转移到第二卷绕支架中;d) passing the first winding core and the bobbin being wound therearound through the nip between the first winding roller and the second winding roller, and forming the first winding core and the bobbin being wound therearound and at transferring the wound roll of the finished roll of web material in the second winding stand into the second winding stand;

e)将第二卷绕芯与围绕第一卷绕辊夹带的幅材材料并且与滚动表面接触地朝向第一卷绕支架插入;e) inserting the second winding core with the web material entrained around the first winding roll and in contact with the rolling surface towards the first winding support;

f)借助于切断构件切断形成幅材材料的前缘的幅材材料,并从第二卷绕支架排出幅材材料的卷筒;f) cutting off the web material forming the leading edge of the web material by means of a cutting member and discharging the roll of web material from the second winding support;

g)重复步骤(b)至(f)以围绕所述第二卷绕芯形成另一卷筒,而不中断幅材材料的进给。g) Repeat steps (b) to (f) to form another roll around said second winding core without interrupting the feed of the web material.

根据本发明的方法的另一实施方式可以包括以下步骤:Another embodiment of the method according to the invention may comprise the following steps:

a)在用于接收第一卷绕芯的初始位置上布置第三卷绕辊;a) arranging a third winding roller in an initial position for receiving the first winding core;

b)使第一卷绕芯与围绕第一卷绕辊引导的幅材材料接触,并且以一定角度加速第一卷绕芯以将其朝向第一卷绕支架运动;b) bringing the first winding core into contact with the web material guided around the first winding roll and accelerating the first winding core at an angle to move it towards the first winding support;

c)将幅材材料的前缘紧固到第一卷绕芯;c) securing the leading edge of the web material to the first winding core;

d)将在第一卷绕辊和第三卷绕辊之间的第一卷绕芯进给到第一卷绕支架中并且卷绕保持第一卷绕芯在第一卷绕支架中的幅材材料的卷筒的一部分,并将第一卷绕芯朝向第二卷绕支架进给;d) feeding the first winding core between the first winding roller and the third winding roller into the first winding stand and winding the web holding the first winding core in the first winding stand part of the roll of wood material and feeding the first winding core towards the second winding support;

e)使第一卷绕芯以及正在围绕那里卷绕的卷筒穿过在第一卷绕辊和第二卷绕辊之间的辊隙,其中第三卷绕辊从初始位置朝向在第一卷绕辊和跟随正在形成的卷筒并且在第一卷绕支架中运动的第二卷绕辊之间的辊隙并且朝向第二卷绕支架运动;e) passing the first winding core and the reel being wound therearound through the nip between the first winding roller and the second winding roller, wherein the third winding roller moves from the initial position towards the first winding roller. the nip between the winding roll and the second winding roll following the bobbin being formed and moving in the first winding support and moving towards the second winding support;

f)将第一卷绕芯以及正在围绕那里形成的卷筒转移到第二卷绕支架中;f) transferring the first winding core and the bobbin being formed therearound into the second winding support;

g)完成幅材材料在第二卷绕支架中的卷筒卷绕;g) completing roll winding of the web material in the second winding support;

h)将第三卷绕辊返回到初始位置;h) returning the third winding roller to its initial position;

i)使第二卷绕芯与围绕第一卷绕辊夹带的幅材材料接触;i) bringing the second winding core into contact with the web material entrained around the first winding roll;

j)在第三卷绕辊处于初始位置的情况下,借助于切断构件切断形成幅材材料的前缘的幅材材料,并且从第二卷绕支架排出幅材材料的卷筒;j) with the third winding roller in the initial position, cutting off the web material forming the leading edge of the web material by means of a cutting member, and discharging the roll of web material from the second winding support;

k)重复步骤(c)至(j)以围绕第二卷绕芯形成另一卷筒,而不中断幅材材料的进给。k) Repeat steps (c) to (j) to form another roll around the second winding core without interrupting the feed of the web material.

在又一个实施方式中,该方法可以包括以下步骤:In yet another embodiment, the method may include the steps of:

围绕第一卷绕辊布置滚动表面,利用第一卷绕辊形成卷绕芯的进给通道;arranging a rolling surface around a first winding roller with which a feed channel for the winding core is formed;

在卷绕卷筒结束时,与滚动表面并且与围绕第一卷绕辊夹带的幅材材料接触地将新卷绕芯插入到进给通道中,并且在进给通道中有角度地加速卷绕芯;将切断构件插入到新卷绕芯的下游的进给通道中,引起新卷绕芯与第二卷绕支架中接近卷绕完成时的卷筒之间的幅材材料的断裂。At the end of winding the reel, a new winding core is inserted into the feed channel in contact with the rolling surface and with the web material entrained around the first winding roll, and the winding is angularly accelerated in the feed channel Core; insertion of a cutting member into the feed channel downstream of the new winding core causes a break in the web material between the new winding core and the reel near completion of winding in the second winding support.

附图说明Description of drawings

通过下面的描述和附图将更好地理解本发明,附图示出了本发明的非限制性实施方式。更具体地,在附图中:The invention will be better understood from the following description and the accompanying drawings, which show non-limiting embodiments of the invention. More specifically, in the attached image:

图1至5以操作顺序示意性地示出了根据本发明的复卷机的第一实施方式;Figures 1 to 5 schematically show a first embodiment of a rewinding machine according to the invention in an operational sequence;

图6示出了用于引导卷绕芯的机动中心系统的示意图;Figure 6 shows a schematic diagram of a motorized center system for guiding winding cores;

图7示出了根据图6的线VII-VII的截面图;Fig. 7 shows a sectional view according to line VII-VII of Fig. 6;

图8示出了图6和7的系统相对于卷绕辊组的位置;和Figure 8 shows the position of the system of Figures 6 and 7 relative to the set of winding rolls; and

图9示出了根据本公开的复卷机的另一实施方式。Figure 9 shows another embodiment of a rewinder according to the present disclosure.

具体实施方式detailed description

图1至图5示出了根据本发明的连续外围复卷机的实施方式以及特别示出了转换步骤的操作序列,即,排出其卷绕已完成的卷筒以及插入新卷绕芯开始形成后续卷筒的步骤。Figures 1 to 5 show an embodiment of a continuous peripheral rewinder according to the invention and in particular the sequence of operations of the conversion step, namely the discharge of the bobbin whose winding has been completed and the insertion of a new winding core to start the formation Steps for subsequent rolls.

图1至5示出了复卷机的主要元件,限于理解本发明所基于的概念所必需的那些元件以及该机器的操作模式。已知和/或可根据现有技术设计的结构细节、辅助单元和其它组成部分未在附图中示出或更详细地描述。本领域技术人员可以基于其纸加工机械领域的经验和知识提供其他组成部分。Figures 1 to 5 show the main elements of the rewinding machine, limited to those necessary to understand the concept on which the invention is based and the mode of operation of the machine. Structural details, auxiliary units and other components which are known and/or can be designed according to the prior art are not shown in the figures or described in more detail. Other components can be provided by those skilled in the art based on their experience and knowledge in the field of paper converting machinery.

简言之,在本文所示的实施方式中,整体用2表示的机器包括具有旋转轴1A的第一卷绕辊1,其与具有旋转轴3A的第二卷绕辊3并排布置。轴1A和3A基本上彼此平行。在两个卷绕辊1和3之间限定了辊隙5,通过辊隙5(至少在每个卷筒的卷绕循环的一部分期间)进给围绕卷筒L1、L2围绕其形成卷绕芯A1、A2卷绕的幅材材料N。幅材材料N的路径围绕第一卷绕辊1延伸,部分地包裹它,使得幅材材料N与卷绕辊1的圆柱形表面在特定的接触弧上接触,该特定的接触弧在卷绕循环期间可以变化,这一点将从卷绕过程的描述中显而易见。In short, in the embodiment shown here, the machine, generally designated 2 , comprises a first winding roll 1 with an axis of rotation 1A arranged side by side with a second winding roll 3 with an axis of rotation 3A. Axes 1A and 3A are substantially parallel to each other. Between the two winding rollers 1 and 3 is defined a nip 5 through which (at least during a part of the winding cycle of each reel) the winding reels L1, L2 are fed around which form the winding cores A1, A2 web material N of coils. The path of the web material N extends around the first winding roll 1, partially enveloping it, so that the web material N is in contact with the cylindrical surface of the winding roll 1 on a specific arc of contact which occurs during the winding The cycle duration can vary, as will be apparent from the description of the winding process.

如从下文的描述将显而易见的,卷绕芯在卷绕循环的中间步骤期间也穿过卷绕辊隙5。As will be apparent from the description below, the winding core also passes through the winding nip 5 during intermediate steps of the winding cycle.

卷绕芯A1、A2在辊隙5的上游插入到机器,进入到由第一卷绕辊1、第二卷绕辊3和第三卷绕辊7形成的第一卷绕支架6中。附图标记7A表示第三卷绕辊7的旋转轴,基本上分别平行于第一卷绕辊1的轴1A和第二卷绕辊3的轴3A。The winding cores A1 , A2 are inserted into the machine upstream of the nip 5 into a first winding support 6 formed by a first winding roller 1 , a second winding roller 3 and a third winding roller 7 . Reference numeral 7A designates the axis of rotation of the third winding roller 7 , substantially parallel to the axis 1A of the first winding roller 1 and the axis 3A of the second winding roller 3 , respectively.

当卷绕芯位于相对于由卷绕辊形成的卷绕头中的卷绕芯的进给方向位于辊隙5的下游的第二卷绕支架10中时,幅材材料N围绕卷绕芯的卷绕结束。第二卷绕支架由第一卷绕辊1、第二卷绕辊3和第四卷绕辊8形成。附图标记8A表示第四卷绕辊8的旋转轴,其基本上平行于卷绕辊1、3、7的轴。附图标记12表示以支撑第四卷绕辊8的12A枢转的一对臂。双箭头f12表示枢转运动,即臂12以及因此第四卷绕辊8的往复旋转运动。通过围绕支点12A运动,卷绕辊8可以朝向或远离限定在第一卷绕辊1和第二卷绕辊3之间的辊隙5运动。When the winding core is located in the second winding support 10 downstream of the nip 5 with respect to the direction of feed of the winding core in the winding head formed by winding rollers, the movement of the web material N around the winding core Winding is complete. The second winding support is formed by a first winding roller 1 , a second winding roller 3 and a fourth winding roller 8 . Reference numeral 8A designates the axis of rotation of the fourth winding roller 8 , which is substantially parallel to the axes of the winding rollers 1 , 3 , 7 . Reference numeral 12 denotes a pair of arms pivoting at 12A supporting the fourth winding roller 8 . The double arrow f12 indicates a pivoting movement, ie a reciprocating rotational movement of the arm 12 and thus the fourth winding roller 8 . By moving about the fulcrum 12A, the winding roll 8 can be moved towards or away from the nip 5 defined between the first winding roll 1 and the second winding roll 3 .

在其它实施方式中,第四卷绕辊8可以由在线性引导件上运动的滑动件系统承载,而不是通过围绕枢转轴枢转的臂来承载。同样在这种情况下,沿着线性引导件的平移运动允许卷绕辊8朝向和远离辊隙5运动。In other embodiments, the fourth winding roller 8 may be carried by a system of slides moving on linear guides, rather than by an arm pivoting about a pivot axis. Also in this case, a translational movement along the linear guide allows the winding roller 8 to move towards and away from the nip 5 .

在本说明书和所附权利要求书中,关于卷绕辊的位置的定义“上游”和“下游”是指幅材材料的进给方向和卷绕芯的轴方向,除非另有规定。In this specification and the appended claims, the definitions "upstream" and "downstream" with respect to the position of the winding roll refer to the feed direction of the web material and the axial direction of the winding core, unless otherwise specified.

第三卷绕辊7提供有朝向和远离卷绕辊隙5的运动。为此,在某些实施方式中,第三卷绕辊7由围绕轴9A枢转的一对臂9支撑,以根据双箭头f9摆动,即,带有往复运动地旋转。在其它未示出的实施方式中,第三卷绕辊7可以由在直线引导件上运动的滑动件支撑,以便跟随例如直线运动的轨迹。The third winding roll 7 is provided with movement towards and away from the winding nip 5 . To this end, in some embodiments, the third winding roller 7 is supported by a pair of arms 9 pivoted about an axis 9A, so as to oscillate, ie rotate with a reciprocating motion, according to the double arrow f9. In other not shown embodiments, the third winding roller 7 may be supported by a slider moving on a linear guide, so as to follow, for example, a trajectory of linear motion.

在卷绕辊隙5、第一卷绕辊1和第二卷绕辊3的上游,布置芯进给器或插入器11,其可以以任何合适的方式制造并且将单个卷绕芯A1、A2朝向第一卷绕支架插入,这一点将参照图1至图5的顺序更详细地描述。Upstream of the winding nip 5, the first winding roll 1 and the second winding roll 3, a core feeder or inserter 11 is arranged, which can be manufactured in any suitable way and feeds the individual winding cores A1, A2 Insertion towards the first coiled support will be described in more detail with reference to the sequence of FIGS. 1 to 5 .

卷绕芯可以来自“芯卷绕器”,即来自用于形成卷绕芯的机器,其与复卷机2被插入其中的幅材材料N的转换线相关联,并且未示出。The winding cores may come from a "core winder", ie from a machine for forming winding cores, associated with the transfer line of the web material N into which the winder 2 is inserted, and not shown.

在某些实施方式中,复卷机包括用于卷绕芯的滚动表面19。当处于图1的位置时,滚动表面19可以具有大致圆柱形形状,大致与具有可移动轴的第一卷绕辊1同轴。滚动表面19可以在其延伸的中间位置上具有台阶19G。滚动表面19可以被分成第一部分19A和第二部分19B,第一部分19A相对于幅材材料N的进给方向位于第二部分的上游。In certain embodiments, the winder includes a rolling surface 19 for winding the core. When in the position of FIG. 1 , the rolling surface 19 may have a substantially cylindrical shape, substantially coaxial with the first winding roller 1 having a movable shaft. The rolling surface 19 may have a step 19G in the middle of its extension. The rolling surface 19 may be divided into a first part 19A and a second part 19B, the first part 19A being upstream of the second part with respect to the feeding direction of the web material N.

滚动表面19和第一卷绕辊1的圆柱形表面形成用于卷绕芯A1、A2的进给通道21。当第一卷绕辊1处于图1至图4的位置时,用于卷绕芯的进给通道21的高度在进给通道的第一部分中可以更小,而在进给通道21的第二部分中可以更大。进给通道21的高度的这种变化的目的是为了便于开始由插入器或进给器11插入进给通道21中的每个新卷绕芯A1、A2的滚动运动,这一点将在本文下面解释。特别地,在进给通道21的第一部分中,进给通道的高度,即在卷绕辊1和滚动表面19之间的距离,可以小于卷绕芯A1、A2的直径。The rolling surface 19 and the cylindrical surface of the first winding roller 1 form a feed channel 21 for the winding cores A1, A2. When the first winding roller 1 is in the position of FIGS. Portions can be larger. The purpose of this change in the height of the feed channel 21 is to facilitate the initiation of the rolling movement of each new winding core A1, A2 inserted into the feed channel 21 by the inserter or feeder 11, as will be described below. Explanation. In particular, in the first part of the feed channel 21, the height of the feed channel, ie the distance between the winding roller 1 and the rolling surface 19, may be smaller than the diameter of the winding cores A1, A2.

在某些实施方式中,滚动表面19由梳状结构形成,其中多个弧形板彼此并排布置,并在它们之间形成自由空间。通过形成滚动表面19的相邻板之间的这些自由空间,可插入幅材材料N的切断构件(整体用23表示)。在某些实施方式中,梳状结构形成滚动表面的第一部分19A并且可以是固定的,即相对于未示出的支撑结构固定。在某些实施方式中,滚动表面的第二部分19B可以由元件19C形成,元件19C随着第三卷绕辊7的轴7A运动,跟踪第三卷绕辊7的运动。In certain embodiments, the rolling surface 19 is formed by a comb-like structure in which a plurality of curved plates are arranged next to each other with free spaces between them. Through these free spaces between adjacent plates forming the rolling surfaces 19, cutting members (indicated generally at 23) of the web material N can be inserted. In some embodiments, the comb-like structure forms the first portion 19A of the rolling surface and may be fixed, ie fixed relative to a support structure not shown. In some embodiments, the second portion 19B of the rolling surface may be formed by an element 19C which follows the movement of the third winding roller 7 as it moves with the axis 7A of the third winding roller 7 .

元件19C也可以是形成梳状结构的板。Element 19C may also be a plate forming a comb-like structure.

在其它实施方式中,表面19B可以由单个弧形板形成,该弧形板相对于幅材材料的进给运动横向地延伸,即平行于卷绕辊1、3、7的轴延伸。In other embodiments, the surface 19B may be formed by a single arcuate plate extending transversely with respect to the feeding motion of the web material, ie parallel to the axis of the winding rolls 1 , 3 , 7 .

在某些实施方式中,切断构件23包括压具,例如包括多个压紧构件24。切断构件23可提供有围绕轴23A的往复旋转运动,该轴23A大致平行于卷绕辊1、3的轴。附图标记f23表示切断构件23的运动。每个压紧构件可以具有按压垫24A。按压垫24A可以例如由优选地具有高摩擦系数的弹性柔软材料(例如橡胶)制成。In some embodiments, the cutting member 23 includes a presser, such as a plurality of pressing members 24 . The cutting member 23 may be provided with a reciprocating rotational movement about an axis 23A substantially parallel to the axis of the winding rollers 1 , 3 . Reference numeral f23 denotes movement of the cutting member 23 . Each pressing member may have a pressing pad 24A. The pressing pad 24A may, for example, be made of an elastically soft material (such as rubber) preferably having a high coefficient of friction.

以与机器的其它构件的运动同步的方式,如下面将参照操作循环更好地图示的那样,切断构件23压靠在第一卷绕辊1上,以将幅材材料N夹在压紧构件24的按压垫24A和第一卷绕辊1的表面之间。后者可以具有带有具有高摩擦系数的环形带和具有低摩擦系数的环形带的表面。在本文中,术语“高”和“低”旨在表示两组交替环形带的摩擦系数的相对值。具有低摩擦系数的带可以具有利地布置在压紧构件24的按压垫24A按压的区域中。以这种方式,当幅材材料N由压紧构件24夹紧在第一卷绕辊1上时,其倾向于被按压垫24A阻挡,并且在第一卷绕辊1的具有低摩擦系数的环形带上滑动。In a manner synchronized with the movement of the other members of the machine, as will be better illustrated below with reference to the operating cycle, the cutting member 23 is pressed against the first winding roll 1 to clamp the web material N against the pressing member 24 between the pressing pad 24A and the surface of the first winding roller 1 . The latter can have a surface with an annular band with a high coefficient of friction and an annular band with a low coefficient of friction. In this context, the terms "high" and "low" are intended to denote the relative values of the coefficients of friction of the two sets of alternating annular bands. A belt having a low coefficient of friction may advantageously be arranged in the area pressed by the pressing pad 24A of the pressing member 24 . In this way, when the web material N is clamped on the first winding roll 1 by the pinch member 24, it tends to be blocked by the pressing pad 24A, and in the first winding roll 1 having a low coefficient of friction Slide on the endless belt.

图1示出了第一卷筒L1的卷绕循环的最后步骤。如图1所示,在围绕第一卷绕芯A1的第一卷筒L1的卷绕循环的该步骤期间,卷筒L1与第一卷绕辊1、第二卷绕辊3和第四卷绕辊8接触地位于第二卷绕支架10中。幅材材料N根据围绕第一卷绕辊1的箭头fN、通过第一卷绕辊1和第二卷绕辊3之间的辊隙5进给,并且被卷绕在正在形成的、由辊1、3和8旋转并由此保持在卷绕支架10中的卷筒L1上。附图标记27表示用于幅材材料N的引导辊,其位于由卷绕辊1、3、7和8限定的卷绕头的上游。Figure 1 shows the final step of the winding cycle of the first reel L1. As shown in FIG. 1 , during this step of the winding cycle of the first reel L1 around the first winding core A1 , the reel L1 is connected with the first winding roller 1 , the second winding roller 3 and the fourth reel The winding roller 8 is situated in contact with the second winding support 10 . The web material N is fed through the nip 5 between the first winding roll 1 and the second winding roll 3 according to the arrow fN around the first winding roll 1 and is wound on the forming 1 , 3 and 8 rotate and are thus held on the reel L1 in the reel stand 10 . Reference numeral 27 designates a guide roll for the web material N located upstream of the winding head defined by winding rolls 1 , 3 , 7 and 8 .

优选地,幅材材料N的进给速度基本上恒定。基本上恒定意图作为相对于卷绕速度缓慢变化的速度,并作为独立于由上述卷绕头的构件执行的操作(其被控制以便执行卷绕循环、排出所形成的卷筒、插入新芯并开始幅材材料朝向卷绕辊组尤其朝向第一卷绕辊1以恒定进给速度卷绕新卷筒)的因素的结果。Preferably, the feed speed of the web material N is substantially constant. Substantially constant is intended as a speed that varies slowly with respect to the winding speed, and as being independent of the operations performed by the above-mentioned components of the winding head (which are controlled so as to perform the winding cycle, eject the formed bobbin, insert a new core and A consequence of the fact that the web material is started to be wound onto a new reel at a constant feed speed towards the set of winding rolls, especially towards the first winding roll 1 ).

在卷绕卷筒L1期间,在形成在机器的操作中的过渡步骤的转换步骤之外,卷绕辊1、3、7和8的外围速度基本上彼此相同并且各个卷绕辊都在相同方向上旋转,如由图中的箭头所示。在这种情况下,基本上相同意味着该速度可以受限于控制在卷绕辊7和卷绕辊8之间的幅材材料N的卷绕的紧性和张力(例如,抵消可能由正在沿卷绕辊之间的路径形成的卷筒中心的运动而引起的张力的变化)的需要而有所不同。During the winding of the reel L1, outside of the switching steps which form transitional steps in the operation of the machine, the peripheral speeds of the winding rollers 1, 3, 7 and 8 are substantially the same as each other and the respective winding rollers are in the same direction Rotate upwards, as indicated by the arrows in the figure. In this case, substantially the same means that the speed may be limited by controlling the tightness and tension of the winding of the web material N between the winding roll 7 and the winding roll 8 (for example, counteracting the Variations in tension caused by movement of the center of the spool formed along the path between the winding rollers) vary in need.

在某些实施方式中,卷绕辊的外围速度之间的这种差异通常可以包括在0.1和1%之间,优选在0.15和0.5%之间,例如在0.2和0.3%之间,可以理解,这些数值是例子并且不是限制。In certain embodiments, this difference between the peripheral speeds of the winding rolls may generally be comprised between 0.1 and 1%, preferably between 0.15 and 0.5%, for example between 0.2 and 0.3%, it will be appreciated , these values are examples and not limitations.

另外,如下所阐明,外围速度可以稍微变化以促使正在形成的卷筒的前进运动,以便其从第一卷绕支架6传递给第二卷绕支架10。Additionally, as explained below, the peripheral speed may vary slightly to induce the forward motion of the roll being formed so that it is transferred from the first winding stand 6 to the second winding stand 10 .

卷筒的卷绕循环如下。The winding cycle of the roll is as follows.

在图1中,在由辊1、3、8形成的卷绕支架10上的卷筒L1实际上已经完成了幅材材料N围绕第一卷绕芯A1的所需量的卷绕。幅材材料卷绕量可以由卷绕长度来确定。第二卷绕芯A2已经由卷绕芯进给器或插入器11带到进给通道21的入口处。In Fig. 1 the reel L1 on the winding stand 10 formed by the rollers 1, 3, 8 has actually completed the required amount of winding of the web material N around the first winding core A1. The amount of web material wound may be determined by the length of the roll. The second winding core A2 has been brought to the entrance of the feed channel 21 by the winding core feeder or inserter 11 .

附图标记C表示施加到第二卷绕芯A2的外表面的连续胶粘物线或一系列胶粘物点。Reference C denotes a continuous line of glue or a series of spots of glue applied to the outer surface of the second winding core A2.

图2示出了切换步骤(即完工的卷筒L1的排出)的开始和新卷绕芯A2向由辊1、3、7、8形成的卷绕头的插入。FIG. 2 shows the start of the switching step (ie the discharge of the finished reel L1 ) and the insertion of a new winding core A2 into the winding head formed by the rollers 1 , 3 , 7 , 8 .

第二卷绕芯A2由卷绕芯进给器或插入器11插入到在第一卷绕辊1与滚动表面19之间限定的进给通道21的入口中。The second winding core A2 is inserted by a winding core feeder or inserter 11 into the inlet of the feed channel 21 defined between the first winding roller 1 and the rolling surface 19 .

第一卷绕辊1在卷绕循环的这个步骤中的位置使得其将同轴于大致近似圆筒滚动表面19。滚动表面19的该一部分19A与第一卷绕辊1的圆柱形表面之间的距离比卷绕芯A2的直径稍小。以这种方式,进入进给通道21的卷绕芯A2被压靠在滚动表面19上,并且被压靠在围绕第一卷绕辊1驱动的幅材材料N上。The position of the first winding roll 1 in this step of the winding cycle is such that it will be coaxial to the substantially approximate cylindrical rolling surface 19 . The distance between this part 19A of the rolling surface 19 and the cylindrical surface of the first winding roller 1 is slightly smaller than the diameter of the winding core A2. In this way, the winding core A2 entering the feed channel 21 is pressed against the rolling surface 19 and against the web material N driven around the first winding roll 1 .

该压力在卷绕芯A2的表面和滚动表面19之间以及卷绕芯A2的表面与围绕第一卷绕辊1的圆柱形表面夹带的幅材材料N之间产生摩擦力。作为第一卷绕辊1的旋转运动和幅材材料N的进给的结果,这确保了卷绕芯A2有角度地加速开始沿着滚动表面19滚动,由幅材材料N和该幅材材料N所压靠的第一卷绕滚棍1按压。This pressure creates friction between the surface of the winding core A2 and the rolling surface 19 and between the surface of the winding core A2 and the web material N entrained around the cylindrical surface of the first winding roll 1 . As a result of the rotational movement of the first winding roll 1 and the feeding of the web material N, this ensures that the winding core A2 is angularly accelerated to start rolling along the rolling surface 19 by the web material N and the web material N. N is pressed against the first winding roller 1 to press.

沿着滚动表面19的第二部分19B,进给通道21的径向尺寸可逐渐增大,从而减少卷绕芯A2的直径的变形,并允许幅材材料N围绕其的卷绕随着新卷筒匝(turn)的后续形成而启动。Along the second portion 19B of the rolling surface 19, the radial dimension of the feed channel 21 may gradually increase, thereby reducing the deformation of the diameter of the winding core A2 and allowing the winding of the web material N around it to follow the new roll. The subsequent formation of the barrel turns (turn) starts.

台阶19G(如果提供的话)可以方便卷绕芯A2的初始角加速度相。Step 19G, if provided, facilitates the initial angular acceleration phase of winding core A2.

在卷绕芯A2在进给通道21内的滚动运动期间,施加到卷绕芯A2的胶粘物C线与幅材材料N接触,从而将幅材材料N粘合到卷绕芯。During the rolling movement of the winding core A2 within the feed channel 21 , the glue C applied to the winding core A2 is in contact with the web material N thereby bonding the web material N to the winding core.

在卷绕循环的本步骤中,幅材材料N的断裂或切断也借助于切断构件23进行。使得该后者抵靠第一卷绕辊1枢转,以便用按压垫24A抵靠第一卷绕辊1的表面夹紧幅材材料N。随着卷绕辊1、3和8继续旋转以将幅材材料N卷绕在卷筒L1上,幅材材料被切断构件23拉伸在卷筒L1与幅材材料N抵靠卷绕辊1的夹紧点之间。In this step of the winding cycle, the breaking or cutting of the web material N is also carried out by means of the cutting member 23 . This latter is made to pivot against the first winding roll 1 in order to clamp the web material N against the surface of the first winding roll 1 with the pressing pad 24A. As the winding rolls 1, 3 and 8 continue to rotate to wind the web material N on the roll L1, the web material is stretched by the cutting member 23 on the roll L1 with the web material N against the winding roll 1 between the clamping points.

当张力例如在幅材材料N的穿孔线处超过断裂点时,该后者断裂以产生卷绕在卷筒L1上的后缘Lf和卷绕在新卷绕芯A2上的前缘Li。该前缘Li和后缘Lf被示意性地示出在图3中。在卷绕方法的这个实施方式中,当执行幅材材料N的切断时,卷绕芯A2穿过卷绕芯A2的插入通道21的较小径向尺寸部分,即,台阶19G处。在其他实施方式中,幅材材料N的切断可以在卷绕芯A2越过台阶19G之前或之后进行。When the tension exceeds the breaking point, eg at the perforation line of the web material N, the latter breaks to produce a trailing edge Lf wound on the reel L1 and a leading edge Li wound on a new winding core A2. The leading edge Li and the trailing edge Lf are schematically shown in FIG. 3 . In this embodiment of the winding method, when the cutting of the web material N is performed, the winding core A2 passes through the smaller radial dimension of the insertion channel 21 of the winding core A2, ie at the step 19G. In other embodiments, the severing of the web material N may be performed before or after the winding core A2 has passed the step 19G.

在某些实施方式中,卷绕例如可以任选在提供有抽吸孔的卷绕芯A2之内,通过静电地充电幅材材料N和/或卷绕芯A2或使用抽吸系统来开始,而无需使用胶粘物C。在其他实施方式中,卷绕可以在空气射流的辅助下启动。在其它实施方式中,可以通过切断构件23的运动的适当控制来获得或便于卷绕开始。例如,切断构件可被控制成形成幅材材料N环,其围绕卷绕芯卷绕。In certain embodiments, the winding may be initiated, for example, by electrostatically charging the web material N and/or the winding core A2 or using a suction system, optionally within the winding core A2 provided with suction holes, without using stickies C. In other embodiments, the winding can be initiated with the aid of an air jet. In other embodiments, winding initiation may be obtained or facilitated by appropriate control of the movement of the cutting member 23 . For example, the severing member may be controlled to form N loops of web material, which are wound around a winding core.

虽然切断构件23的运动以图1至5的顺序交替往复运动,但在其他实施方式中,切断构件23的运动可以总是在相同的方向(例如在图中的顺时针方向)上。可以控制切断构件的速度,以便例如通过以使得按压垫24A以低于第一卷绕辊1的外围速度的速度进给的速度旋转切断构件23,使得幅材材料在幅材材料N被按压垫24A的夹紧点与卷筒L1之间断裂或切断由切割。在其他实施方式中,按压垫24A的速度可以比第一卷绕辊1的外围速度大。在这种情况下,幅材材料N的断裂或切断可以在幅材材料N被按压垫24A的夹紧点与幅材材料N在第一卷绕辊1与新卷绕芯A2之间的夹紧点之间进行。Although the movement of the cutting member 23 alternately reciprocates in the sequence of FIGS. 1 to 5 , in other embodiments the movement of the cutting member 23 may always be in the same direction (eg clockwise in the figures). The speed of the cutting member may be controlled such that the web material N is pressed against the mat by rotating the cutting member 23 at a speed such that the pressing pad 24A is fed at a speed lower than the peripheral speed of the first winding roll 1 . Break or cut between the pinch point of 24A and the roll L1 by cutting. In other embodiments, the speed of the pressing pad 24A may be greater than the peripheral speed of the first winding roll 1 . In this case, the breaking or cutting of the web material N can be at the point where the web material N is pinched by the pressing pad 24A and the pinch of the web material N between the first winding roll 1 and the new winding core A2. Do it between tight spots.

在未示出的其他实施方式中,切断构件可以不同地构造,并例如使用与第一卷绕辊1上的相对刀片配合的刀片来执行幅材材料的切割。在再其他实施方式中,幅材材料的切断可以用容纳在第一卷绕辊1中或该后者与幅材材料N的路径之间的切断构件来获得,切断构件被构造并控制成切断从幅材材料N面向卷绕辊1那一侧作用的幅材材料。In other embodiments not shown, the cutting member may be configured differently and perform the cutting of the web material eg using a blade cooperating with an opposing blade on the first winding roll 1 . In yet other embodiments, the cutting of the web material may be achieved with a cutting member housed in the first winding roll 1 or between the latter and the path of the web material N, configured and controlled to cut The web material acts from the side of the web material N facing the winding roll 1 .

图4示出了后续步骤,其中沿着滚动表面19滚动的第二卷绕芯A2离开滚动表面19和与第三卷绕辊7的圆柱形表面接触,该第三卷绕辊7位于用于卷绕芯的插入通道21的末端处。Figure 4 shows a subsequent step in which the second winding core A2 rolling along the rolling surface 19 leaves the rolling surface 19 and comes into contact with the cylindrical surface of the third winding roller 7 located for The winding core is inserted at the end of the channel 21 .

第三卷绕辊7可以提供有一系列环形凹槽7S,形成滚动表面19的终端部分19B的板的末端被插入到其中。以这种方式,卷绕芯A2被轻轻地从滚动表面19转移到第三卷绕辊7的表面。The third winding roll 7 may be provided with a series of annular grooves 7S into which the ends of the plates forming the terminal portion 19B of the rolling surface 19 are inserted. In this way, the winding core A2 is gently transferred from the rolling surface 19 to the surface of the third winding roller 7 .

通过在卷绕辊7的表面上滚动并且保持与围绕第一卷绕辊1驱动的幅材材料N接触,卷绕芯A2或更精确地说是开始在那附近形成的新卷筒L2也与第二卷绕辊3接触,如图4所示。因此,在实践中,卷绕芯的路径上在第一卷绕辊1和第三卷绕辊5之间延伸并通过第一卷绕辊1和第二卷绕辊3之间的辊隙5。By rolling on the surface of the winding roll 7 and remaining in contact with the web material N driven around the first winding roll 1, the winding core A2 or more precisely the new roll L2 starting to form there is also connected to The second winding roller 3 is in contact, as shown in FIG. 4 . Thus, in practice, the path of the winding core extends between the first winding roll 1 and the third winding roll 5 and passes through the nip 5 between the first winding roll 1 and the second winding roll 3 .

为了允许沿进给通道21进给卷绕芯A2,该切断构件23围绕轴23A旋转,直到其从进给通道21退出。胶粘物C(或用于开始卷绕其它装置或构件)已经使得幅材材料N粘合到卷绕芯A2,从而使幅材材料开始卷绕在卷绕芯A2上,以开始第二卷筒L2的形成,同时通过沿通道21滚动来进给芯。In order to allow the winding core A2 to be fed along the feed channel 21 , the cutting member 23 is rotated about the axis 23A until it exits the feed channel 21 . The glue C (or other device or means for starting the winding) has caused the web material N to adhere to the winding core A2 so that the web material N begins to be wound on the winding core A2 to start the second roll The formation of the barrel L2, while feeding the core by rolling along the channel 21.

在上述操作期间,例如作为辊1、3和8的外围速度的变化的结果,第一卷筒L1开始从第二卷绕支架10的排出运动。在某些实施方式中,第四卷绕辊8可以被加速和/或第二卷绕辊3可以被减速,以使得卷筒L1远离第二卷绕支架10朝着排出斜槽31运动。第四卷绕辊8向上运动,以允许卷筒L1朝向排出斜槽31的通道。During the above-mentioned operation, for example as a result of a change in the peripheral speed of the rollers 1 , 3 and 8 , the discharge movement of the first roll L1 from the second winding stand 10 starts. In some embodiments, the fourth winding roller 8 may be accelerated and/or the second winding roller 3 may be decelerated so that the roll L1 moves away from the second winding support 10 towards the discharge chute 31 . The fourth winding roller 8 moves upwards to allow the passage of the roll L1 towards the discharge chute 31 .

在图4中,第二卷绕芯A2位于第一卷绕支架6中,并且处于与第一卷绕辊1、第二卷绕辊3和第三卷绕辊7接触,而第二卷筒L2正在那附近形成。完工的卷筒L1被排出在斜槽31上。第二卷绕芯A2在与第二卷绕辊3接触之前,通过在第一卷绕辊1和第三卷绕辊7之间限定的辊隙或空间。接下来,如下所述,卷绕芯A2与正在其周围形成的卷筒L2也通过在第一卷绕辊1和第二卷绕辊3之间辊隙5。In Fig. 4, the second winding core A2 is located in the first winding support 6 and is in contact with the first winding roller 1, the second winding roller 3 and the third winding roller 7, while the second winding L2 is forming around there. The finished roll L1 is discharged on the chute 31 . The second winding core A2 passes through a nip or space defined between the first winding roller 1 and the third winding roller 7 before coming into contact with the second winding roller 3 . Next, the winding core A2 and the roll L2 being formed around it also pass through the nip 5 between the first winding roller 1 and the second winding roller 3 as described below.

第二卷筒L2的形成穿过幅材材料N围绕新卷绕芯A2的进给和新卷筒L2的直径随之增大而继续。第三卷绕辊7可以由于臂9围绕支点或轴9A的运动而随着第二卷筒L2的直径的增大而运动。滚动表面19的一部分19B可以跟随第三卷绕辊7的运动,以便阻碍该后者朝向第一卷绕辊1和第二卷绕辊3之间的辊隙5的运动。The formation of the second roll L2 continues through the feeding of the web material N around the new winding core A2 and the consequent increase in the diameter of the new roll L2. The third winding roller 7 can move as the diameter of the second reel L2 increases due to the movement of the arm 9 about the fulcrum or axis 9A. A portion 19B of the rolling surface 19 can follow the movement of the third winding roller 7 in order to hinder the movement of this latter towards the nip 5 between the first winding roller 1 and the second winding roller 3 .

在已经执行了卷绕循环在支架6中的一部分之后,卷筒L2被运动到作为卷筒卷绕完成的地方的第二卷绕支架10。为了这个目的,有必要让卷筒L2穿过辊隙5。为此,在某些实施方式中,一个或优选两个卷绕辊1和3可以由各自的臂的1B、3B支撑,例如,以便围绕振荡轴1C、3C枢转。After having carried out part of the winding cycle in the stand 6, the bobbin L2 is moved to the second winding stand 10 as a place where the bobbin winding is complete. For this purpose it is necessary to pass the roll L2 through the nip 5 . To this end, in certain embodiments one or preferably both winding rollers 1 and 3 may be supported by respective arms 1B, 3B, for example so as to pivot about oscillation axes 1C, 3C.

如在示出了从卷绕支架6至卷绕支架10的通道的中间步骤的图5中所见到的,例如通过枢转臂1B、3B来逐渐增大卷绕辊1和3的中心之间的距离。在其他实施方式中,卷绕辊1、3可以通过提供有平移运动而不是枢转或旋转运动的滑动件承载。As can be seen in FIG. 5 which shows an intermediate step of passage from the winding support 6 to the winding support 10, the distance between the centers of the winding rollers 1 and 3 is progressively increased, for example by pivoting the arms 1B, 3B. distance between. In other embodiments, the winding rollers 1, 3 may be carried by slides that provide translational rather than pivotal or rotational movement.

任何用于修改卷绕辊1和3的中心之间的距离的机构,它们彼此远离的运动(图5)允许卷筒L2穿过辊隙5并进入卷绕支架10。Any mechanism for modifying the distance between the centers of winding rollers 1 and 3 , their movement away from each other ( FIG. 5 ) allows the roll L2 to pass through the nip 5 and into the winding support 10 .

在某些实施方式中,在该步骤期间,第三卷绕辊7可以伴随该卷筒L2逐渐朝向第二卷绕支架10运动。以这种方式,卷绕以与至少三个卷绕辊1、3、7接触的方式继续进行。In some embodiments, during this step, the third winding roller 7 may gradually move towards the second winding support 10 accompanying the reel L2. In this way, winding continues in contact with at least three winding rollers 1 , 3 , 7 .

被提高到允许卷筒L1由朝向斜槽31的其排出跟随的增长的第四卷绕辊8返回到辊隙5,直到其与通过辊隙5进给的卷筒L2接触。对于卷绕循环的一部分,卷筒L2可以处于与所有四个卷绕辊1、3、7和8接触。Raised to allow the roll L1 to be returned to the nip 5 by the growing fourth winding roll 8 followed by its discharge towards the chute 31 until it comes into contact with the roll L2 fed through the nip 5 . The reel L2 may be in contact with all four winding rollers 1 , 3 , 7 and 8 for part of the winding cycle.

第三卷绕辊7可以朝向跟随卷筒L2的辊隙5运动,直到使得其通过超出辊1和3之间的辊隙。从此时起,卷筒L2可以处于仅与辊1、3和8接触并且完成在第二卷绕支架10中的被卷绕。卷筒L2的轴的进给运动可以借助于卷绕辊的运动的控制来适当得到,其中卷绕辊通过修改它们的轴的相互位置,将卷筒L2运动进入并通过辊子1和3之间的最小距离的区域。例如,可以通过利用第三卷绕辊7推压卷筒来获得运动。在某些实施方式中,卷筒的运动可以通过卷绕辊的外围速度临时变化(例如,通过减小第二卷绕辊3的外围速度一短段时间)来促进、支撑或影响。The third winding roll 7 can be moved towards the nip 5 following the reel L2 until it is made to pass beyond the nip between the rolls 1 and 3 . From this point on, the reel L2 can be in contact only with the rollers 1 , 3 and 8 and finished being wound in the second winding stand 10 . The feed movement of the axis of the reel L2 can be suitably obtained by means of the control of the movement of the winding rollers, which move the reel L2 into and through between the rollers 1 and 3 by modifying the mutual position of their axes The area of the minimum distance. Movement can be obtained, for example, by pushing the reel with the third winding roller 7 . In some embodiments, the movement of the mandrel may be facilitated, supported or influenced by a temporary change in the peripheral speed of the winding roller (eg by reducing the peripheral speed of the second winding roller 3 for a short period of time).

虽然图5所示的实施方式包括卷筒L2处于与四个卷绕辊1、3、7和8接触的步骤,但是在其他实施方式中,第三卷绕辊7在其穿过辊隙5、超越卷绕辊1和3之间的最小距离的点之前可能失去与卷筒L2接触,并且与第四卷绕辊8接触。然而,在所示的实施方式中,在形成的各个步骤中获得卷筒的更好控制,因为卷筒总是处于与至少三个卷绕辊接触。While the embodiment shown in FIG. 5 includes a step in which the reel L2 is in contact with the four winding rolls 1, 3, 7 and 8, in other embodiments the third winding roll 7 passes through the nip 5 , beyond the point where the minimum distance between winding rollers 1 and 3 may lose contact with the reel L2 and come into contact with the fourth winding roller 8 . In the embodiment shown, however, better control of the reel is obtained in the various steps of forming, since the reel is always in contact with at least three winding rollers.

第二卷绕芯A2保留在图5的位置(即在卷绕支架6)中的时间量可以简单地通过作用于卷绕辊1、3和7的外围速度和/或辊的位置来控制。第二卷绕芯A2将基本上保持在这个位置上而不被进一步进给这样一段时间:在该整段时间内卷绕辊1、3和7的外围速度保持彼此相同。如上所述,例如,通过减速第二卷绕辊3获得后续前进。因此,有可能按需设置幅材材料N围绕绕卷芯A2卷绕的量,保持后者和围绕卷绕支架1、3、7在那里形成的第二卷筒L2所需时间。The amount of time the second winding core A2 remains in the position of FIG. 5 (ie in the winding stand 6 ) can be controlled simply by the peripheral speed acting on the winding rollers 1 , 3 and 7 and/or the position of the rollers. The second winding core A2 will remain substantially in this position without being further fed for a period of time during which the peripheral speeds of the winding rollers 1 , 3 and 7 remain the same as each other. The subsequent advance is obtained, for example, by decelerating the second winding roller 3, as described above. Thus, it is possible to set as desired the amount of web material N wound around the winding core A2, holding the latter and the second roll L2 formed there around the winding support 1, 3, 7 for the desired time.

一旦卷筒L2被定位于第二卷绕支架10中,在第二卷筒L2的卷绕就继续,直到达到图1的状态。第三卷绕辊7可以朝向辊隙5运动以伴随卷筒L2通过第二卷绕支架10上的辊隙的运动,并且可以返回到图1的初始位置,在该初始位置上其与切断构件23相配合。Once the reel L2 is positioned in the second winding stand 10, the winding on the second reel L2 continues until the state of FIG. 1 is reached. The third winding roller 7 can move towards the nip 5 to accompany the movement of the reel L2 through the nip on the second winding support 10, and can return to the initial position of FIG. 23 to match.

在某些实施方式中,复卷机的构件的结构使得从卷绕芯A1、A2与三个卷绕辊1、3和7接触的时间到卷筒开始被排出在辊1、3和8之间而失去与卷绕辊7接触的时间、被卷绕芯A1、A2的中心跟随的路径基本上是直线。这允许更规则的卷绕并且结合外围卷绕技术与轴向或中央卷绕来促进可以插入到卷绕芯的相对端的中心的使用,以便在卷绕循环期间提高芯和卷筒的旋转和进给运动的控制,例如如在美国专利第7775476和出版物US-A-2007/0176039中所述。In certain embodiments, the components of the rewinding machine are structured such that from the time the winding cores A1, A2 are in contact with the three winding rollers 1, 3 and 7 to the time the reel begins to be discharged between the rollers 1, 3 and 8 The path followed by the centers of the winding cores A1, A2 is substantially straight, losing time in contact with the winding roller 7. This allows for more regular winding and combines peripheral winding techniques with axial or central winding to facilitate the use of centers that can be inserted into opposite ends of the winding core to enhance the rotation and progress of the core and mandrel during the winding cycle. Control of movement is eg described in US Patent No. 7775476 and publication US-A-2007/0176039.

利用四个卷绕辊和第一卷绕辊1和第三卷绕辊7之间的卷绕芯的路径的所述布置,可以提供具有比较大的直径的第一和第二卷绕辊1、3,并且使得中间支撑不是必需的,即使当卷绕芯具有小直径。虽然如此,小直径的卷绕芯的控制也用相对大直径的卷绕辊1和3保证,因为第三卷绕辊7可以提供有较小的直径。第三卷绕辊7由于该辊的较小直径而引起的下弯曲刚性可以使用一个或多个中间支撑件来抵消。在某些实施方式中,第三卷绕辊7可以在一个区域中与支撑加强梁(该支撑加强梁平行于第三卷绕辊7的轴7A延伸)相关联,其中在该区域中,该梁不受幅材材料N的路径和正在形成的卷筒L1、L2干扰。该梁例如可以被定位在元件19C处,或在关于其的直径相对位置中,即在第三卷绕辊7不与幅材材料N和/或正在形成的卷筒L1、L2配合的区域中。With the described arrangement of the four winding rollers and the path of the winding core between the first winding roller 1 and the third winding roller 7, it is possible to provide the first and the second winding roller 1 with a relatively large diameter , 3, and make the intermediate support unnecessary even when the winding core has a small diameter. Nevertheless, the control of the winding cores of small diameter is also ensured with relatively large diameter winding rollers 1 and 3, since the third winding roller 7 can be provided with a smaller diameter. The lower bending stiffness of the third winding roll 7 due to the smaller diameter of this roll can be counteracted using one or more intermediate supports. In some embodiments, the third winding roll 7 may be associated with a support reinforcement beam (which extends parallel to the axis 7A of the third winding roll 7 ) in an area where the The beam is not disturbed by the path of the web material N and the roll L1 , L2 being formed. The beam may for example be positioned at the element 19C, or in a diametrically relative position thereto, i.e. in an area where the third winding roll 7 does not cooperate with the web material N and/or the roll L1, L2 being formed. .

在附图中所示的实施方式中,第一卷绕辊1和第二卷绕辊3具有基本相同的直径,并且两者都安装有可移动轴来增大和减少辊隙5的尺寸,其中正在围绕各卷绕芯形成的卷筒通过该辊隙5。在其他实施方式中,卷绕辊1可以提供有不同直径,例如大于卷绕辊3的直径。通过增大卷绕辊的直径,可以简化所述辊的支撑系统,因为大直径尺寸意味着更大的抗弯刚度。In the embodiment shown in the figures, the first winding roll 1 and the second winding roll 3 have substantially the same diameter, and both are mounted with movable shafts to increase and decrease the size of the nip 5, wherein The roll being formed around each winding core passes through this nip 5 . In other embodiments, the winding roll 1 may be provided with a different diameter, for example larger than the diameter of the winding roll 3 . By increasing the diameter of the winding roll, the support system of said roll can be simplified, since a large diameter size means greater bending stiffness.

此外,在某些实施方式中,在两个卷绕辊1和3只有一个可以具有可移动轴,而另一个具有固定轴。以这种方式,用于复卷的各种构件的运动所需的致动器的数量减少,并且简化用于控制该卷绕辊的运动的规则。如果两个卷绕辊1和3具有不同直径,则较大直径的卷绕辊(例如卷绕辊1)具有固定轴而较小直径的卷绕辊具有可移动轴是有利的。在此构造中,幅材材料围绕卷绕芯的卷绕顺序不会改变。卷绕在卷绕支架6中开始,并且在正在通过辊隙5卷绕的卷筒的通道之后,在第二卷绕支架10中结束。Furthermore, in some embodiments only one of the two winding rolls 1 and 3 may have a movable shaft while the other has a fixed shaft. In this way, the number of actuators required for the movement of the various components of rewinding is reduced and the rules for controlling the movement of the winding roller are simplified. If the two winding rolls 1 and 3 have different diameters, it is advantageous that the larger diameter winding roll, eg winding roll 1 , has a fixed shaft and the smaller diameter winding roll has a movable shaft. In this configuration, the winding sequence of the web material around the winding core does not change. The winding starts in the winding stand 6 and ends in the second winding stand 10 after the passage of the reel being wound through the nip 5 .

在再进一步的实施方式中,卷绕辊1和3既可以是可移动的,也可以进行非对称移动。In yet a further embodiment, the winding rollers 1 and 3 can be both movable and asymmetrically movable.

在某些实施方式中,上述复卷机可以提供有机动中心系统,其在至少它们的行程在辊隙5上游由该辊1、3和7所限定的卷绕支架6与辊隙5下游由辊1、3和8形成的卷绕支架10之间的一部分期间,接合、引导和控制卷绕芯。In certain embodiments, the above-mentioned rewinding machine may be provided with a system of motorized centers which, at least in their travel, are upstream of the nip 5 by the winding support 6 defined by the rollers 1 , 3 and 7 and downstream of the nip 5 by The rolls 1 , 3 and 8 engage, guide and control the winding core during the part between the winding support 10 formed.

该中心系统可以在机器的每一侧或侧构件上包括用于接合被插入到卷绕区的卷绕芯A1、A2的相应末端的中心101。图6和图7示出这些中心之一和相关操作机构。The centering system may comprise a center 101 on each side or side member of the machine for engaging the respective ends of the winding cores A1 , A2 inserted into the winding zone. Figures 6 and 7 illustrate one of these centers and the associated operating mechanism.

中心101可以具有杆103,其端部具有头部105。头部105端可以具有一个机构以接合管状卷绕芯。在某些实施方式中,头部105可以通过被插入其中而与卷绕芯接合。头部105可以具有可膨胀构件以扭转地接合卷绕芯。在某些实施方式中,可膨胀构件包括可膨胀环形件107,例如气动膨胀地通过压缩空气进给系统。压缩空气可以通过管道109传送。The center 101 may have a rod 103 with a head 105 at the end. The head 105 end may have a mechanism to engage the tubular winding core. In some embodiments, the head 105 may engage the winding core by being inserted therein. The head 105 may have an expandable member to torsionally engage the winding core. In certain embodiments, the expandable member comprises an expandable ring 107, eg pneumatically expanded by a compressed air feed system. Compressed air may be delivered through conduit 109 .

中心101可以按照箭头f101提供有平行于中心的纵轴X-X的平移运动。The center 101 can be provided with a translational movement parallel to the longitudinal axis X-X of the center according to arrow f101.

致动器(例如活塞气缸致动器111)可以用于控制根据双箭头f101的往复平移运动。这种运动允许在机器两侧上的相对中心101的头部105朝向彼此运动,直到头部105与位于卷绕区域中的相应卷绕芯A1、A2的末端接合。可以使得头部105部分或完全穿透卷绕芯的末端。An actuator such as a piston cylinder actuator 111 may be used to control the reciprocating translational movement according to the double arrow f101. This movement allows the heads 105 of the opposite center 101 on both sides of the machine to move towards each other until the heads 105 engage the ends of the respective winding cores A1 , A2 located in the winding area. It is possible for the head 105 to partially or fully penetrate the end of the winding core.

如特别是在图6中可以看见的,每个中心101可以提供有一个马达115,例如电控电动马达,其围绕其轴X-X旋转相应中心101。运动可以从马达115借助于皮带117(例如带齿皮带)传递到中心101。带齿皮带117可以围绕扭转地约束到相应中心101的杆103的皮带轮119进行驱动。更具体地说,皮带轮119可以装配到套筒121中,在该套筒121内,中心101的杆103可以根据双箭头f101滑动,其中套筒121例如通过带槽侧面等扭转地联接到杆103。套筒121可以借助于轴承123支撑在可以由滑动件127承载的衬套125中。As can be seen in particular in FIG. 6 , each center 101 may be provided with a motor 115 , for example an electrically controlled electric motor, which rotates the respective center 101 about its axis X-X. Motion may be transmitted from the motor 115 to the center 101 by means of a belt 117, eg a toothed belt. A toothed belt 117 can be driven around a pulley 119 torsionally constrained to the rod 103 of the respective center 101 . More specifically, the pulley 119 can be fitted into a sleeve 121 within which the rod 103 of the center 101 can slide according to the double arrow f101, wherein the sleeve 121 is torsionally coupled to the rod 103, for example by grooved sides or the like . The sleeve 121 may be supported by means of a bearing 123 in a bushing 125 which may be carried by a slide 127 .

滑动件127可以安装在固定引导件129中,即,与复卷机的承载结构是一体的。以这种方式,滑动件127可以根据双箭头f127在由引导件129限定的方向上平移。在某些实施方式中,可以通过马达131,例如电控电动马达,施加根据f127的直线交替运动。电动马达131可以导致曲柄133的振荡,其中运动从该曲柄133通过连杆135传递到滑动件127,而连杆135在135A上铰接到滑动件127并在135B上到铰接到曲轴133。The slide 127 may be mounted in a fixed guide 129, ie integral with the load-bearing structure of the rewinder. In this way, the slider 127 can translate in the direction defined by the guide 129 according to the double arrow f127. In some embodiments, the rectilinear alternating motion according to f127 may be imparted by a motor 131 , such as an electrically controlled electric motor. Electric motor 131 may cause oscillation of crank 133 from which motion is transmitted to slider 127 through link 135 articulated to slider 127 at 135A and to crankshaft 133 at 135B.

在上述卷绕过程期间,根据双箭头f127的运动从由三辊组1、3、7和三辊组1、3、8确定的两个卷绕支架的一个传递到另一个时,根据双箭头f127的运动可以是基本上直线的,并且平行于卷绕芯A1、A2的中心的运动。中心101当其处于在辊隙5上游的卷绕支架6中时可以与卷绕芯A1、A2接合,而当卷筒L1几乎完成时可以从其脱离,从而根据具体参考图3和图4中所示的步骤上述说明允许这后者的排出。During the above-mentioned winding process, when the movement according to the double arrow f127 is transferred from one to the other of the two winding supports determined by the three-roller set 1,3,7 and the three-roller set 1,3,8, according to the double-arrow The movement of f127 may be substantially rectilinear and parallel to the movement of the center of the winding cores A1, A2. The center 101 can be engaged with the winding cores A1, A2 when it is in the winding support 6 upstream of the nip 5, and can be disengaged from it when the reel L1 is almost complete, according to particular reference to FIGS. 3 and 4. The steps shown in the above description allow for this latter expulsion.

作为中心101的头部105和卷绕芯A1、A2之间的扭转联接的结果,在根据双箭头f127的运动期间,并且更具体地在中心101的向上运动(在图中)的步骤期间,在卷筒L1直径增长时这些伴随着卷绕芯,而马达115借助于皮带117将旋转运动施加中心101,该旋转运动被传递到卷绕芯,并且因此而传递到正在形成的卷筒。由马达115施加的旋转速度可以控制成与正在卷绕的卷筒L1的外围速度是一致的。As a result of the torsional coupling between the head 105 of the center 101 and the winding cores A1, A2, during the movement according to the double arrow f127, and more specifically during the step of the upward movement (in the figure) of the center 101, These accompanies the winding core as the roll L1 grows in diameter, while the motor 115 imparts a rotational movement to the center 101 by means of a belt 117 which is transmitted to the winding core and thus to the roll being formed. The rotational speed imparted by the motor 115 can be controlled to be consistent with the peripheral speed of the spool L1 being wound.

中心101的使用允许在卷绕循环的所有步骤期间,卷筒L1从两个卷绕支架6、10的一个到另一个的并且通过辊隙5的更好的卷绕控制和更好的前进。The use of the center 101 allows better winding control and better advancement of the roll L1 from one of the two winding stands 6 , 10 to the other and through the nip 5 during all steps of the winding cycle.

在图1到8中所示的实施方式中,第一卷绕辊1和第二卷绕辊3具有基本相同的直径,并且都可以具有可移动轴,以在从第一卷绕支架6到第二卷绕支架10的第一卷绕步骤中,有利于芯体和幅材的通道。在其他实施方式中,第一卷绕辊1和第二卷绕辊3可以具有不同的直径,并且第一卷绕辊1优选可以具有比第二卷绕辊3更大的直径。In the embodiment shown in Figures 1 to 8, the first winding roll 1 and the second winding roll 3 have substantially the same diameter and can both have a movable The passage of the core and the web is facilitated during the first winding step of the second winding support 10 . In other embodiments, the first winding roll 1 and the second winding roll 3 may have different diameters, and the first winding roll 1 may preferably have a larger diameter than the second winding roll 3 .

在可能的实施方式中,卷绕辊1和3之一可以具有固定轴,而另一个具有可移动轴。In a possible embodiment, one of the winding rollers 1 and 3 may have a fixed shaft and the other a movable shaft.

优选地,幅材材料N围绕其卷绕的第一卷绕辊1可以具有固定轴并且具有比第二卷绕辊3更大的直径。Preferably, the first winding roll 1 around which the web material N is wound may have a fixed shaft and have a larger diameter than the second winding roll 3 .

图9示出了这种类型的构造。相同的附图标记表示与参照图1至8所描述的那些相同或等效的部件。具体地,四个卷绕辊用1、3、7和8表示。围绕第一卷绕辊1,形成有用于卷绕芯A1、A2的插入的通道21。该通道由第一卷绕辊1的圆柱形表面和围绕第一卷绕辊1并朝向第三卷绕辊7延伸的滚动表面19界定。卷绕芯被插入到通道21以便处于与滚动表面19和围绕第一卷绕辊1夹带幅材材料N接触。滚动表面19可以具有一种中间步骤,如在19G所示,以便促进在以与以上述已经描述的方式相同的方式、借助于幅材材料N的切断构件23引起的切断之后,卷绕芯角加速度和幅材材料夹紧(gripping)。幅材材料的这种切断构件23与夹持在第一卷绕辊与由切断构件23承载一个或多个压紧构件24A之间的幅材材料的第一卷绕辊1配合。Figure 9 shows this type of construction. The same reference numerals designate the same or equivalent parts as those described with reference to FIGS. 1 to 8 . Specifically, the four winding rolls are indicated with 1 , 3 , 7 and 8 . Around the first winding roll 1 , a channel 21 for the insertion of the winding cores A1 , A2 is formed. This channel is delimited by the cylindrical surface of the first winding roll 1 and a rolling surface 19 extending around the first winding roll 1 and towards the third winding roll 7 . The winding core is inserted into the channel 21 so as to be in contact with the rolling surface 19 and entrains the web material N around the first winding roll 1 . The rolling surface 19 may have an intermediate step, as shown at 19G, in order to facilitate the winding of the core angle after the severing by means of the severing member 23 of the web material N in the same manner as has been described above. Acceleration and web material gripping. Such a cutting member 23 of web material cooperates with a first winding roll 1 of web material clamped between the first winding roll and one or more pressing members 24A carried by the cutting member 23 .

第一卷绕辊1的旋转轴1A相对于机器1的承重结构是固定的,以便使得幅材材料N达到第一卷绕辊1和第二卷绕辊3之间的辊隙5的进给更稳定和更容易控制。The axis of rotation 1A of the first winding roll 1 is fixed relative to the load-bearing structure of the machine 1 in order to allow the feeding of the web material N to the nip 5 between the first winding roll 1 and the second winding roll 3 More stable and easier to control.

在本实施方式中,第二卷绕辊3的直径实质上小于第一卷绕辊1的直径。例如,第二卷绕辊3的直径可以小于第一卷绕辊1的直径的一半。第二卷绕辊3可以用横侧构件4支撑,如图9所示意性那样。可以在横侧构件4之间布置中间支撑件,其将第二卷绕辊3支撑在该后者的末端之间的中间位置上。以这种方式,有可能设计具有小直径的第二卷绕辊3。In this embodiment, the diameter of the second winding roller 3 is substantially smaller than the diameter of the first winding roller 1 . For example, the diameter of the second winding roll 3 may be less than half the diameter of the first winding roll 1 . The second winding roll 3 may be supported by lateral members 4 as schematically shown in FIG. 9 . An intermediate support may be arranged between the lateral members 4, which supports the second winding roller 3 in an intermediate position between the ends of the latter. In this way it is possible to design the second winding roll 3 with a small diameter.

为了获得足够刚度的第二卷绕辊3,可以将侧构件4和任何中间支撑件约束到横梁14上。In order to obtain a sufficiently rigid second winding roll 3 , the side members 4 and any intermediate supports may be constrained to the cross beams 14 .

第二卷绕辊3的轴3A可以是可移动的,并且围绕由侧构件4的枢轴点16限定的枢转轴枢转到复卷机2的承载结构。第二卷绕辊3的枢转运动可以通过与曲柄20相关联的马达18进行控制。也在22B上枢转到相应侧部构件4的连杆可以在22A上被枢转到曲柄20。马达18的往复旋转运动将第二卷绕辊3的轴3A围绕由枢轴点16限定的轴枢转。在某些实施方式中,可以提供两个对称马达18来作用于两个相对侧构件4。在侧构件4之间,可以固定斜槽31或其一部分,以便所述斜槽31可以跟随第二卷绕辊3的运动。The shaft 3A of the second winding roller 3 may be movable and pivot to the load-bearing structure of the rewinder 2 about a pivot axis defined by the pivot point 16 of the side member 4 . The pivotal movement of the second winding roller 3 can be controlled by a motor 18 associated with a crank 20 . The link, also pivoted on 22B to the respective side member 4, may be pivoted to the crank 20 on 22A. The reciprocating rotational movement of the motor 18 pivots the axis 3A of the second winding roll 3 about the axis defined by the pivot point 16 . In certain embodiments, two symmetrical motors 18 may be provided to act on two opposite side members 4 . Between the side members 4 a chute 31 or a part thereof can be fixed so that said chute 31 can follow the movement of the second winding roller 3 .

第三卷绕辊7由约束到横梁34的侧构件32承载并在枢转点36枢转到复卷机2的固定结构。中间支撑件可以与横梁34是整体,以将第三卷绕辊7支撑在由侧构件32支撑的其两个末端之间的中间点。第三卷绕辊7的枢转,即,其旋转轴7A用以跟随卷绕芯和正在形成的卷筒的运动的平移运动,可以借助于约束到46A中的横梁34上的连杆曲柄系统44、46而由马达42施加。The third winding roll 7 is carried by side members 32 constrained to cross beams 34 and pivots at pivot point 36 to the fixed structure of the rewinder 2 . The intermediate support may be integral with the beam 34 to support the third winding roll 7 at an intermediate point between its two ends supported by the side members 32 . The pivoting of the third winding roller 7, i.e. the translational movement of its axis of rotation 7A to follow the movement of the winding core and the bobbin being formed, can be done by means of a link-crank system constrained to the beam 34 in 46A 44, 46 are applied by the motor 42.

滚动表面19的部分19C可以被约束到侧构件32,其一部分在卷绕循环的各个步骤期间,可以以这种方式跟随第三卷绕辊7的平移运动。Part 19C of the rolling surface 19 may be constrained to the side member 32, a part of which may in this way follow the translational movement of the third winding roller 7 during the various steps of the winding cycle.

图9的机器2的操作顺序基本上与参考图1到5所描述的操作顺序相同,因此将不作详细说明。图9示出了已完工的、准备从第二卷绕支架10排出的卷筒L1,并且第二卷绕芯A2已经插入在卷绕辊1、3、7之间的第一卷绕支架6。图9中所示的操作状态可以实际地在机器中发生,但是这不是必不可以少的。取决于调节的类型,当卷筒L1已经从第二卷绕支架10排出时第二卷绕芯A2才到达图9的位置的情况也可能发生。通过仅仅运动第二卷绕辊3的轴3A而允许或便于具有正在其周围形成的卷筒的第二卷绕芯A2通过由第一卷绕辊1和第二卷绕辊3所限定的辊隙5,而第一卷绕辊1的轴1A相对于该机器的结构保持静止。以这种方式,使得复卷机的操作更均匀,尤其在不修改辊隙5的卷绕材料上游侧的路径时。The operating sequence of the machine 2 of Fig. 9 is substantially the same as that described with reference to Figs. 1 to 5, and therefore will not be described in detail. FIG. 9 shows the completed bobbin L1 ready to be discharged from the second winding stand 10 with the second winding core A2 already inserted in the first winding stand 6 between the winding rollers 1 , 3 , 7 . The operating states shown in Figure 9 can actually take place in the machine, but this is not essential. Depending on the type of adjustment, it may also happen that the second winding core A2 only reaches the position of FIG. 9 when the bobbin L1 has been ejected from the second winding stand 10 . The passage of the second winding core A2 with the reel being formed around it through the roller defined by the first winding roller 1 and the second winding roller 3 is allowed or facilitated by moving only the shaft 3A of the second winding roller 3 gap 5, while the shaft 1A of the first winding roll 1 remains stationary with respect to the structure of the machine. In this way, the operation of the rewinder is made more uniform, especially without modifying the path of the winding material upstream side of the nip 5 .

图9的实施方式的进一步优点在于简化了材幅材材料N的切断构件23的操作。事实上,其与旋转轴不动的卷绕辊1共同作用,因此简化了幅材材料N的切断步骤的控制。A further advantage of the embodiment of Fig. 9 is that the handling of the cutting member 23 of the web material N is simplified. In fact, it cooperates with the winding roller 1 whose axis of rotation is stationary, thus simplifying the control of the cutting-off step of the web material N.

较大直径的第一卷绕辊1的使用使得能够避免对第一卷绕辊1的中间支撑件的需要,从而简化了机器的结构,并且提高了卷筒的质量。The use of a first winding roll 1 of larger diameter makes it possible to avoid the need for an intermediate support of the first winding roll 1 , thereby simplifying the construction of the machine and improving the quality of the roll.

Claims (23)

1. a kind of automatic continuous peripheral rewinding machine, the reel for producing the web material around winding core winding, including:
First winding cradle, it is formed between first winding roller, second winding roller and the 3rd take-up roll;First winding roller and Two take-up rolls limit the roll gap that winding core is passed through together with the web material wound just around it;
Second winding cradle, it is formed in first winding roller, second winding roller and Volume Four between roller;It is logical relative to winding core The direction of feed of roll gap is crossed, the 3rd take-up roll is placed on solid non-ferrous, and Volume Four is placed on roll gap downstream around roller;
Rolling surface, it extends around first winding roller and the feeding of restriction winding core is led between rolling surface and first winding roller Road;Rolling surface is configured and arranged to relative to first winding roller so that winding core is by with rolling surface and around The web material of one take-up roll entrainment contiguously rolls to feed.
2. the cut-out component of rewinding machine as claimed in claim 1, including web material, it is constructed and controls and is formed in volume Two Reel in support cuts off web material at the end of winding.
3. rewinding machine as claimed in claim 2, wherein, cut-out component is constructed and controls into be made jointly with first winding roller With.
4. rewinding machine as claimed in claim 2 or claim 3, wherein, cut-out component is constructed and controls into and pressed from both sides against first winding roller Tight web material and web material is cut off, the bigger tension force of the breakaway poing of producing ratio web material in web material.
5. rewinding machine as claimed in claim 4, wherein, cut-out component is constructed and controls into and is breaking at introducing winding core feeding Between the new core of passage and the reel formed just in the second winding cradle and preferably cut-out component with just volume Two around Web material between the reel formed in support.
6. the rewinding machine as described in one or more in claim 2 to 5, wherein, cut-out component is constructed and controls into Enter winding core feeding passage and match somebody with somebody with first winding roller at the point in the downstream of the winding core being inserted into winding core feeding passage Close.
7. the rewinding machine as described in one or more in preceding claims, wherein, rolling surface prolongs from feeding feeder connection Reach the 3rd take-up roll.
8. the rewinding machine as described in one or more in preceding claims, wherein, take-up roll is arranged and controls into execution First of reel winding between first winding roller, second winding roller and the 3rd take-up roll, in the first winding cradle Point, and in first winding roller, second winding roller and Volume Four between roller, reel in the second winding cradle winding Decline.
9. rewinding machine as claimed in claim 8, wherein, the 3rd take-up roll and Volume Four have a movable axle around roller, and Drum diameter increase and from the first winding cradle be transferred to the second winding cradle the step of during, be controlled so as to follow the fortune of reel Move and orthogonally moved around the axle of roller with the 3rd take-up roll and Volume Four.
10. the rewinding machine as described in one or more in preceding claims, wherein, the first winding roller and volume Two around At least one of roller has movable axle, with control the distance between first winding roller and second winding roller and the first volume around The size of the roll gap between roller and second winding roller.
11. rewinding machine as described in one or more in preceding claims, wherein, first winding roller has fixing axle, and Second winding roller has movable axle, and wherein, first winding roller preferably has the diameter bigger than second winding roller.
The rewinding machine as described in one or more in 12. such as claim 1 to 10, wherein, first winding roller and second winding roller Movable axle is respectively provided with, with preferably in a symmetrical away from each other and close.
13. rewinding machine as described in one or more in preceding claims, wherein, reel wind during the first volume around Roller, second winding roller, the 3rd take-up roll and Volume Four are controlled such that around the motion of roller:The Part I of reel winding is in volume Cylinder is carried out in the case of being contacted with first winding roller, second winding roller and the 3rd take-up roll;The Part II of reel winding is in volume Cylinder with first winding roller, second winding roller, the 3rd take-up roll and Volume Four around roller contact in the case of carry out;The of reel winding Three parts are carried out in the case where reel and first winding roller, second winding roller and Volume Four are contacted around roller.
14. rewinding machine as described in one or more in preceding claims, wherein, rolling surface is included relative to rewinding machine The Part I fixed of supporting construction and the part moved together with the axle of the 3rd take-up roll.
15. rewinding machine as described in one or more in preceding claims, including a pair of allocation centers, it is constructed and cloth It is set to and is engaged with winding core during at least a portion Winding Cycle, the allocation center follows winding core between take-up roll Feed motion.
16. rewinding machine as described in one or more in preceding claims, wherein, web material around its powered The diameter with diameter greater than, preferably at least twice second winding roller of one take-up roll.
17. rewinding machine as described in one or more in preceding claims, wherein, first winding roller has relative to rewinding The axle that the load-carrying members of machine are fixed, and second winding roller has the structure movable axie relative to machine, with permission or just In the roll gap that the reel for being formed passes through the restriction between first winding roller and second winding roller.
18. it is a kind of for coil web material and sequentially form around winding core winding the web material reel side Method, comprises the following steps:
First winding roller around the first winding cradle formed by first winding roller, second winding roller and the 3rd take-up roll feeds Web material, first winding roller and second winding roller limit the second winding cradle with Volume Four around roller;
By the first winding core be inserted in first winding roller and around first winding roller extend rolling surface between formed feeding In passage, and winding is fed by contiguously being rolled with rolling surface and around the web material that first winding roller is carried secretly Core, and along between first winding roller and the 3rd take-up roll insertion path feed the first winding core, and by the first volume around Core is inserted into the first winding cradle;
The Part I of the Winding Cycle of first winding core of first reel in the first winding cradle is performed,
The first reel that will be being formed by between first winding roller and second winding roller limit roll gap from the first volume around Support is transferred to the second winding cradle;
Perform the Part II of Winding Cycle of first reel in the second winding cradle;
At the end of winding of first reel in the second winding cradle, by the second winding core be inserted into feeding passage and along Insertion path between first winding roller and the 3rd take-up roll, and the second winding core is inserted into the first winding cradle.
19. methods as claimed in claim 18, comprise the following steps:
The second winding core is inserted against first winding roller, to be clamped in the web material between the second winding core and first winding roller Material, and it is breaking at the web material between the first reel in the second winding cradle and the second winding core.
20. method as described in claim 18 or 19, comprises the following steps:
Acted on to cut off web material on web material with cut-out component, so as to produce the trailing edge of the first reel and for starting The leading edge of the second reel is wound around the second winding core.
21. methods as claimed in claim 20, comprise the following steps:
It is clamped in the web material between cut-out component and the first roller.
22. method as described in claim 20 or 21, it is further comprising the steps of:
In the step of forming reel, the 3rd take-up roll is set to be moved towards the roll gap between first winding roller and second winding roller; When reel is in be contacted around roller with Volume Four, the 3rd take-up roll is set to be moved from roll gap and be arranged in and the cut-out structure The position that part coordinates.
The method as described in one or more in 23. such as claim 18 to 22, wherein, in the Part I and volume of Winding Cycle Between the Part II of circulation, the center section of Winding Cycle is performed, wherein the reel for being wound is in and the first volume Contacted around roller and move across first winding roller and second winding roller around roller, second winding roller, the 3rd take-up roll and Volume Four Between roll gap.
CN201580047765.3A 2014-07-31 2015-07-30 For producing the method and rewinding machine of the reel of web material Active CN106715300B (en)

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US20170210584A1 (en) 2017-07-27
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BR112017001815A2 (en) 2017-11-21
AU2015295292A1 (en) 2017-02-16
KR102394290B1 (en) 2022-05-03
EP3174819A1 (en) 2017-06-07
RU2689708C1 (en) 2019-05-28
JP2017522249A (en) 2017-08-10
BR112017001815B1 (en) 2022-02-15
WO2016016374A1 (en) 2016-02-04
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ES2744184T3 (en) 2020-02-24
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IL250347B (en) 2020-09-30
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CN106715300B (en) 2019-03-05
PT3174819T (en) 2019-09-23

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