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CN106714351B - Method and system for determining zero-crossing conduction time and electromagnetic heating device - Google Patents

Method and system for determining zero-crossing conduction time and electromagnetic heating device Download PDF

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CN106714351B
CN106714351B CN201510483822.4A CN201510483822A CN106714351B CN 106714351 B CN106714351 B CN 106714351B CN 201510483822 A CN201510483822 A CN 201510483822A CN 106714351 B CN106714351 B CN 106714351B
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CN106714351A (en
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邹宇
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Midea Group Co Ltd
Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
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Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
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Abstract

本发明提供了一种过零导通时间的确定方法、确定系统和电磁加热装置,其中,所述过零导通时间的确定方法,包括:在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;根据所述采样信号判断是否有过零导通信号出现;在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程。通过本发明技术方案,使得电磁加热装置匹配于多样化的烹饪器具,同时,以最优的工作模式对烹饪器具进行加热,提高了烹饪效率,降低了功耗,提升了用户的使用体验。

Figure 201510483822

The present invention provides a method for determining a zero-crossing on-time, a determining system, and an electromagnetic heating device, wherein the method for determining the zero-crossing on-time includes: after applying a first electrical load signal to the collector Obtain the sampling signal of the base within the specified time; determine whether there is a zero-crossing conduction signal according to the sampling signal; when it is determined that the zero-crossing conduction signal occurs, determine the zero-crossing conduction signal duration to complete the process of determining the zero-crossing on-time. Through the technical solution of the present invention, the electromagnetic heating device can be matched with a variety of cooking utensils, and at the same time, the cooking utensils are heated in an optimal working mode, thereby improving cooking efficiency, reducing power consumption, and improving user experience.

Figure 201510483822

Description

过零导通时间的确定方法、确定系统和电磁加热装置Determination method, determination system and electromagnetic heating device of zero-crossing on-time

技术领域technical field

本发明涉及家用电器技术领域,更具体而言,涉及一种过零导通时间的确定方法、一种过零导通时间的确定系统和一种电磁加热装置。The invention relates to the technical field of household appliances, and more particularly, to a method for determining a zero-crossing on-time, a system for determining the zero-crossing on-time, and an electromagnetic heating device.

背景技术Background technique

在相关技术中,现有电磁炉IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)的驱动方案都是固化在控制器的程序中的,通过判锅程序确定锅具的类型,在开启电磁炉进行工作时通过查表找到程序里的驱动方案以控制电磁炉进行加热。对于常用且参数没发生变化的锅具通常可以比较好的匹配其对应功率下的工作时间,但对于不常使用的锅具的材质参数与通用锅具的材质参数有较大偏差,则难通过查表获得程序里的驱动方案,导致锅具不能很好的兼容,造成输出功率偏差相对比较大,产品可靠性差。In the related art, the driving scheme of the existing induction cooker IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) is solidified in the program of the controller. When working, find the driving scheme in the program by looking up the table to control the induction cooker for heating. For commonly used cookware and the parameters have not changed, it can usually match the working time under the corresponding power better, but for the material parameters of the less frequently used cookware and the material parameters of the general cookware have a large deviation, it is difficult to pass Looking up the table to obtain the driving scheme in the program, the cookware cannot be well compatible, resulting in a relatively large output power deviation and poor product reliability.

因此,如何确定IGBT的过零导通时间进而确定不同锅具的加热模式成为亟待解决的技术问题。Therefore, how to determine the zero-crossing conduction time of the IGBT and then determine the heating mode of different cookware has become a technical problem to be solved urgently.

发明内容SUMMARY OF THE INVENTION

本发明旨在至少解决现有技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art.

为此,本发明的一个目的在于,提出了一种新的过零导通时间的确定方法。Therefore, an object of the present invention is to propose a new method for determining the zero-crossing on-time.

本发明的另一个目的在于提出了一种过零导通时间的确定系统。Another object of the present invention is to provide a system for determining the zero-crossing on-time.

本发明的又一个目的在于提出了一种电磁加热装置。Another object of the present invention is to provide an electromagnetic heating device.

为实现上述目的,根据本发明的第一方面的实施例,提出了一种过零导通时间的确定方法,包括:在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;根据所述采样信号判断是否有过零导通信号出现;在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程。In order to achieve the above object, according to an embodiment of the first aspect of the present invention, a method for determining a zero-crossing on-time is proposed, which includes: within a specified time period after the first electrical load signal is applied to the collector, obtaining The sampling signal of the base electrode; according to the sampling signal, determine whether there is a zero-crossing conduction signal; when it is determined that the zero-crossing conduction signal occurs, determine the duration of the zero-crossing conduction signal to complete all Describe the process of determining the zero-crossing on-time.

根据本发明的实施例的零导通时间的确定方法,通过基极的采样信号确定过零导通时间,实现了对过零导通时间的准确地判断,同时确定了能够触发过零导通的负载信号,从而提高了IGBT的可靠性,使其尽可能多地工作于过零导通状态,进而节约了功耗,提升了可靠性。According to the method for determining the zero on-time of the embodiment of the present invention, the zero-crossing on-time is determined by the sampling signal of the base, so that the accurate judgment of the zero-crossing on-time is realized, and at the same time, it is determined that the zero-crossing on-time can be triggered Therefore, the reliability of the IGBT is improved, so that it can work in the zero-crossing conduction state as much as possible, thereby saving power consumption and improving reliability.

具体地,对于电磁炉等电磁加热装置而言,前晶闸管开关开通的时间长短,决定了LC(线圈盘与谐振电容)回路能量的强度,能量强度决定LC震荡的波幅,进而可以预测VCE(集电极与发射极之间的电压)的电压变化幅度,关断后晶闸管LC(线圈盘与谐振电容)自然震荡时晶闸管的VCE(集电极与发射极之间的电压)电压跟随波动,其中,VCE的幅值较大,而基极的采样信号与VCE正相关,因此,采用基极的采样信号作为判断过零导通的依据,降低了检测量程,提高了检测过程的可靠性。Specifically, for electromagnetic heating devices such as induction cookers, the length of time that the front thyristor switch is turned on determines the energy intensity of the LC (coil disc and resonant capacitor) loop, and the energy intensity determines the amplitude of the LC oscillation, which in turn can predict the V CE (set The voltage variation range of the voltage between the electrode and the emitter), and the V CE (voltage between the collector and the emitter) voltage of the thyristor fluctuates when the thyristor LC (coil disc and resonant capacitor) naturally oscillates after it is turned off, among which, The amplitude of V CE is relatively large, and the sampling signal of the base is positively correlated with V CE . Therefore, the sampling signal of the base is used as the basis for judging zero-crossing conduction, which reduces the detection range and improves the reliability of the detection process.

其中,通过获取晶闸管开关的基极的采样信号,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,实现了模拟信号和数字信号之间的转换,并且将得到的数字信号直接赋值到程序,使得单片机能够快速地判断出是否存在过零导通点,即触发点的电信号由零值或者负值变为正值时的点,单片机通过识别过零导通这个点,并且将关断后的自谐振电压与设定的基准电压进行比较,让单片机判断并自动找到晶闸管开关的最优的过零导通时间。Among them, by obtaining the sampling signal of the base of the thyristor switch, and inputting the obtained sampling signal into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or first passing the AD conversion chip and then inputting the obtained signal to the single-chip computer, the simulation is realized. The conversion between the signal and the digital signal, and the obtained digital signal is directly assigned to the program, so that the microcontroller can quickly determine whether there is a zero-crossing conduction point, that is, the electrical signal of the trigger point changes from zero or negative to positive. The MCU identifies the zero-crossing turn-on point, and compares the self-resonant voltage after turn-off with the set reference voltage, allowing the MCU to judge and automatically find the optimal zero-crossing on-time of the thyristor switch. .

另外,根据本发明上述实施例提供的过零导通时间的确定方法,还具有如下附加技术特征:In addition, the method for determining the zero-crossing on-time provided according to the foregoing embodiments of the present invention also has the following additional technical features:

根据本发明的一个实施例,优选地,在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号,包括以下具体步骤:对所述集电极施加所述第一电负载信号后,在停止施加所述第一电负载信号的指定时间内,采集所述基极的信号,对所述基极的信号进行数模转换处理,以获取所述采样信号。According to an embodiment of the present invention, preferably, within a specified time period after the first electrical load signal is applied to the collector, acquiring the sampling signal of the base includes the following specific steps: applying the first electrical load signal to the collector. After the first electrical load signal is applied, the signal of the base electrode is collected within a specified time when the application of the first electrical load signal is stopped, and the digital-to-analog conversion process is performed on the signal of the base electrode to obtain the sampled signal .

根据本发明的实施例的过零导通时间的确定方法,通过在第一电负载信号停止对基极供电后的指定时间内采集基极信号,降低了检测量程,提高了检测过程的可靠性。According to the method for determining the zero-crossing on-time of the embodiment of the present invention, by collecting the base signal within a specified time after the first electrical load signal stops supplying power to the base, the detection range is reduced and the reliability of the detection process is improved .

具体地,在获取晶闸管开关的基极的采样信号时,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,将得到的数字信号直接赋值到程序,使得单片机能够判断出存在过零导通点,即触发的电压至由零值变为正值时的点,从而可以确定过零导通时间。Specifically, when the sampling signal of the base of the thyristor switch is obtained, and the obtained sampling signal is input into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or the obtained signal is firstly input to the single-chip microcomputer through the AD conversion chip, and the The obtained digital signal is directly assigned to the program, so that the single-chip microcomputer can determine that there is a zero-crossing conduction point, that is, the point when the trigger voltage changes from zero to a positive value, so that the zero-crossing conduction time can be determined.

根据本发明的一个实施例,优选地,根据所述采样信号判断是否有过零导通信号出现,包括以下具体步骤:判断所述采样信号是否大于或等于预设基准信号;在判定所述采样信号大于或等于所述预设基准信号时,确定有所述过零导通信号出现。According to an embodiment of the present invention, preferably, judging whether a zero-crossing conduction signal occurs according to the sampling signal includes the following specific steps: judging whether the sampling signal is greater than or equal to a preset reference signal; When the signal is greater than or equal to the preset reference signal, it is determined that the zero-crossing conduction signal occurs.

根据本发明的实施例的过零导通时间的确定方法,通过判断采样信号是否大于或等于预设基准信号,以确定过零导通信号出现,实现了快速地判断并自动找到晶闸管开关的最优的过零导通时间,进而根据过零导通时间来调整驱动同步方案,也即实现了电磁加热装置与不同锅具的加热模式的匹配过程,降低了功耗。According to the method for determining the zero-crossing on-time of the embodiment of the present invention, by judging whether the sampling signal is greater than or equal to the preset reference signal to determine the occurrence of the zero-crossing on-time signal, it is possible to quickly judge and automatically find the maximum value of the thyristor switch. Excellent zero-crossing on time, and then adjust the drive synchronization scheme according to the zero-crossing on time, that is, the matching process of the electromagnetic heating device and the heating mode of different cooking utensils is realized, and the power consumption is reduced.

根据本发明的一个实施例,优选地,判断所述采样信号是否大于或等于预设基准信号,包括以下具体步骤:在判定所述采样信号小于所述预设基准信号时,确定无所述过零导通信号出现。According to an embodiment of the present invention, preferably, judging whether the sampling signal is greater than or equal to a preset reference signal includes the following specific steps: when it is judged that the sampling signal is smaller than the preset reference signal, determining that there is no such excessive A zero turn-on signal appears.

根据本发明的实施例的过零导通时间的确定方法,通过设定在判定采样信号小于预设基准信号时,确定无过零导通信号出现,进一步地确保了确定过零导通时间的可靠性和准确性,同时,便于提高检测过零导通信号的效率。According to the method for determining the zero-crossing on-time according to the embodiment of the present invention, when it is determined that the sampling signal is smaller than the preset reference signal, it is determined that no zero-crossing on-time signal appears, which further ensures the determination of the zero-crossing on-time. Reliability and accuracy, and at the same time, it is convenient to improve the efficiency of detecting zero-crossing conduction signals.

根据本发明的一个实施例,优选地,还包括以下具体步骤:在确定无所述过零导通信号出现时,对所述集电极施加第二电负载信号后,在停止施加所述第二电负载信号的指定时间内,获取所述基极的采样信号,以获取相应的所述采样信号,以根据所述采样信号确定所述过零导通时间,其中,所述第二电负载信号的幅值大于所述第一电负载信号的幅值。According to an embodiment of the present invention, preferably, it further includes the following specific step: when it is determined that the zero-crossing conduction signal does not appear, after applying a second electrical load signal to the collector, stop applying the second electrical load signal. Within a specified time of the electrical load signal, the sampling signal of the base is obtained to obtain the corresponding sampling signal, so as to determine the zero-crossing on-time according to the sampling signal, wherein the second electrical load signal The amplitude of is greater than the amplitude of the first electrical load signal.

根据本发明的实施例的过零导通时间的确定方法,通过在确定无过零导通信号出现时,对集电极施加第二电负载信号后且第二电负载信号大于第一电负载信号的幅值,提高了检测过零导通时间的效率,进而确定了电磁加热装置对不同锅具进行加热时的最佳功率,节约了功耗。According to the method for determining the zero-crossing on time according to the embodiment of the present invention, when it is determined that no zero-crossing on-time signal occurs, after the second electrical load signal is applied to the collector and the second electrical load signal is greater than the first electrical load signal The amplitude of , improves the efficiency of detecting the zero-crossing conduction time, and then determines the optimal power of the electromagnetic heating device for heating different pots and saves power consumption.

根据本发明第二方面的实施例,还提出了一种过零导通时间的确定系统,包括:获取单元,用于在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;判断单元,用于根据所述采样信号判断是否有过零导通信号出现;确定单元,用于在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程。According to an embodiment of the second aspect of the present invention, a system for determining a zero-crossing on-time is also proposed, comprising: an acquisition unit, configured to acquire, within a specified time period after a first electrical load signal is applied to the collector, a sampling signal of the base electrode; a judging unit for judging whether a zero-crossing conduction signal occurs according to the sampling signal; a determining unit for determining the zero-crossing conduction signal when it is determined that the zero-crossing conduction signal occurs The duration of the turn-on signal to complete the process of determining the zero-cross turn-on time.

根据本发明的实施例的过零导通时间的确定系统,通过基极的采样信号确定过零导通时间,实现了对过零导通时间的准确地判断,同时确定了能够触发过零导通的负载信号,从而提高了IGBT的可靠性,使其尽可能多地工作于过零导通状态,进而节约了功耗,提升了可靠性。According to the system for determining the zero-crossing on-time of the embodiment of the present invention, the zero-crossing on-time is determined by the sampling signal of the base electrode, so that the accurate judgment of the zero-crossing on-time is realized, and at the same time, it is determined that the zero-crossing on-time can be triggered. Therefore, the reliability of the IGBT is improved, so that it can work in the zero-crossing conduction state as much as possible, thereby saving power consumption and improving reliability.

具体地,对于电磁炉等电磁加热装置而言,前晶闸管开关开通的时间长短,决定了LC(线圈盘与谐振电容)回路能量的强度,能量强度决定LC震荡的波幅,进而可以预测VCE(集电极与发射极之间的电压)的电压变化幅度,关断后晶闸管LC(线圈盘与谐振电容)自然震荡时晶闸管的VCE(集电极与发射极之间的电压)电压跟随波动,其中,VCE的幅值较大,而基极的采样信号与VCE正相关,因此,采用基极的采样信号作为判断过零导通的依据,降低了检测量程,提高了检测过程的可靠性。Specifically, for electromagnetic heating devices such as induction cookers, the length of time that the front thyristor switch is turned on determines the energy intensity of the LC (coil disc and resonant capacitor) loop, and the energy intensity determines the amplitude of the LC oscillation, which in turn can predict the V CE (set The voltage variation range of the voltage between the electrode and the emitter), and the V CE (voltage between the collector and the emitter) voltage of the thyristor fluctuates when the thyristor LC (coil disc and resonant capacitor) naturally oscillates after it is turned off, among which, The amplitude of V CE is relatively large, and the sampling signal of the base is positively correlated with V CE . Therefore, the sampling signal of the base is used as the basis for judging zero-crossing conduction, which reduces the detection range and improves the reliability of the detection process.

其中,通过获取晶闸管开关的基极的采样信号,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,实现了模拟信号和数字信号之间的转换,并且将得到的数字信号直接赋值到程序,使得单片机能够快速地判断出是否存在过零导通点,即触发点的电信号由零值或者负值变为正值时的点,单片机通过识别过零导通这个点,并且将关断后的自谐振电压与设定的基准电压进行比较,让单片机判断并自动找到晶闸管开关的最优的过零导通时间。Among them, by obtaining the sampling signal of the base of the thyristor switch, and inputting the obtained sampling signal into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or first passing the AD conversion chip and then inputting the obtained signal to the single-chip computer, the simulation is realized. The conversion between the signal and the digital signal, and the obtained digital signal is directly assigned to the program, so that the microcontroller can quickly determine whether there is a zero-crossing conduction point, that is, the electrical signal of the trigger point changes from zero or negative to positive. The MCU identifies the zero-crossing turn-on point, and compares the self-resonant voltage after turn-off with the set reference voltage, allowing the MCU to judge and automatically find the optimal zero-crossing on-time of the thyristor switch. .

根据本发明的一个实施例,优选地,所述获取单元还包括:采集单元,用于对所述集电极施加所述第一电负载信号后,在停止施加所述第一电负载信号的指定时间内,采集所述基极的信号,对所述基极的信号进行数模转换处理,以获取所述采样信号。According to an embodiment of the present invention, preferably, the acquisition unit further includes: an acquisition unit, configured to stop applying the specified first electrical load signal after applying the first electrical load signal to the collector. During the time, the signal of the base electrode is collected, and digital-to-analog conversion processing is performed on the signal of the base electrode to obtain the sampled signal.

根据本发明的实施例的过零导通时间的确定系统,通过在第一电负载信号停止对基极供电后的指定时间内采集基极信号,降低了检测量程,提高了检测过程的可靠性。According to the system for determining the zero-crossing on-time of the embodiment of the present invention, by collecting the base signal within a specified time after the first electrical load signal stops supplying power to the base, the detection range is reduced and the reliability of the detection process is improved .

具体地,在获取晶闸管开关的基极的采样信号时,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,将得到的数字信号直接赋值到程序,使得单片机能够判断出存在过零导通点,即触发的电压至由零值变为正值时的点,从而可以确定过零导通时间。Specifically, when the sampling signal of the base of the thyristor switch is obtained, and the obtained sampling signal is input into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or the obtained signal is firstly input to the single-chip microcomputer through the AD conversion chip, and the The obtained digital signal is directly assigned to the program, so that the single-chip microcomputer can determine that there is a zero-crossing conduction point, that is, the point when the trigger voltage changes from zero to a positive value, so that the zero-crossing conduction time can be determined.

根据本发明的一个实施例,优选地,所述判断单元还用于,判断所述采样信号是否大于或等于预设基准信号;所述确定单元还用于,在判定所述采样信号大于或等于所述预设基准信号时,确定有所述过零导通信号出现。According to an embodiment of the present invention, preferably, the determining unit is further configured to determine whether the sampling signal is greater than or equal to a preset reference signal; the determining unit is further configured to determine whether the sampling signal is greater than or equal to a preset reference signal. When the preset reference signal is used, it is determined that the zero-crossing conduction signal appears.

根据本发明的实施例的过零导通时间的确定系统,通过判断采样信号是否大于或等于预设基准信号,以确定过零导通信号出现,实现了快速地判断并自动找到晶闸管开关的最优的过零导通时间,进而根据过零导通时间来调整驱动同步方案,也即实现了电磁加热装置与不同锅具的加热模式的匹配过程,降低了功耗。According to the system for determining the zero-crossing on time according to the embodiment of the present invention, by judging whether the sampling signal is greater than or equal to the preset reference signal to determine the occurrence of the zero-crossing on-time signal, it is possible to quickly determine and automatically find the maximum value of the thyristor switch. Excellent zero-crossing on time, and then adjust the drive synchronization scheme according to the zero-crossing on time, that is, the matching process of the electromagnetic heating device and the heating mode of different cooking utensils is realized, and the power consumption is reduced.

根据本发明的一个实施例,优选地,所述确定单元还用于,在判定所述采样信号小于所述预设基准信号时,确定无所述过零导通信号出现。According to an embodiment of the present invention, preferably, the determining unit is further configured to, when it is determined that the sampling signal is smaller than the preset reference signal, determine that the zero-crossing on-signal does not appear.

根据本发明的实施例的过零导通时间的确定系统,通过设定在判定采样信号小于预设基准信号时,确定无过零导通信号出现,进一步地确保了确定过零导通时间的可靠性和准确性,同时,便于提高检测过零导通信号的效率。According to the system for determining the zero-crossing on-time according to the embodiment of the present invention, when it is determined that the sampling signal is smaller than the preset reference signal, it is determined that no zero-crossing on-time signal appears, which further ensures that the zero-crossing on-time is determined. Reliability and accuracy, and at the same time, it is convenient to improve the efficiency of detecting zero-crossing conduction signals.

根据本发明的一个实施例,优选地,所述获取单元还用于,在确定无所述过零导通信号出现时,对所述集电极施加第二电负载信号后,在停止施加所述第二电负载信号的指定时间内,获取所述基极的采样信号,以根据所述采样信号确定所述过零导通时间,其中,所述第二电负载信号的幅值大于所述第一电负载信号的幅值。According to an embodiment of the present invention, preferably, the acquiring unit is further configured to, when it is determined that the zero-crossing conduction signal does not appear, after applying a second electrical load signal to the collector, stop applying the A sampling signal of the base is acquired within a specified time period of the second electrical load signal, so as to determine the zero-crossing on-time according to the sampling signal, wherein the amplitude of the second electrical load signal is greater than that of the first electrical load signal. The magnitude of an electrical load signal.

根据本发明的实施例的过零导通时间的确定系统,通过在确定无过零导通信号出现时,对集电极施加第二电负载信号后且第二电负载信号大于第一电负载信号的幅值,提高了检测过零导通时间的效率,进而确定了电磁加热装置对不同锅具进行加热时的最佳功率,节约了功耗。According to the system for determining the zero-crossing on time according to the embodiment of the present invention, when it is determined that no zero-crossing on-time signal occurs, after applying the second electrical load signal to the collector and the second electrical load signal is greater than the first electrical load signal The amplitude of , improves the efficiency of detecting the zero-crossing conduction time, and then determines the optimal power of the electromagnetic heating device for heating different pots and saves power consumption.

根据本发明第三方面的实施例,还提出了一种电磁加热装置,包括如上述任一项技术方案所述的过零导通时间的确定系统。According to an embodiment of the third aspect of the present invention, an electromagnetic heating device is also provided, including the system for determining the zero-crossing on-time as described in any one of the above technical solutions.

根据本发明的附加方面和优点将在下面的描述部分中给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages according to the invention will be presented in the description which follows, in part, which will be apparent from the description, or learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:

图1示出了根据本发明的一个实施例的过零导通时间的确定方法的示意流程图;1 shows a schematic flowchart of a method for determining a zero-crossing on-time according to an embodiment of the present invention;

图2示出了根据本发明的一个实施例的过零导通时间的确定系统的示意框图;2 shows a schematic block diagram of a system for determining zero-crossing on-time according to an embodiment of the present invention;

图3示出了根据本发明的一个实施例的电磁加热装置的结构框图;3 shows a structural block diagram of an electromagnetic heating device according to an embodiment of the present invention;

图4示出了根据本发明的一个实施例的电磁加热装置的控制方法的示意流程图;FIG. 4 shows a schematic flowchart of a control method of an electromagnetic heating device according to an embodiment of the present invention;

图5示出了根据本发明的一个实施例的电磁加热控制的实时测试图;FIG. 5 shows a real-time test chart of electromagnetic heating control according to an embodiment of the present invention;

图6示出了根据本发明的另一个实施例的电磁加热控制的实时测试图。FIG. 6 shows a real-time test chart of electromagnetic heating control according to another embodiment of the present invention.

具体实施方式Detailed ways

为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific implementation disclosed below. example limitations.

图1示出了根据本发明的一个实施例的过零导通时间的确定方法的示意流程图。FIG. 1 shows a schematic flowchart of a method for determining a zero-crossing on-time according to an embodiment of the present invention.

如图1所示,根据本发明实施例的过零导通时间的确定方法,包括:步骤102,在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;步骤104,根据所述采样信号判断是否有过零导通信号出现;步骤106,在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程。As shown in FIG. 1 , the method for determining the zero-crossing on-time according to an embodiment of the present invention includes: Step 102 , within a specified time period after a first electrical load signal is applied to the collector, obtain the Sampling signal; Step 104, according to the sampling signal to determine whether there is a zero-crossing conduction signal; Step 106, when it is determined that the zero-crossing conduction signal occurs, determine the duration of the zero-crossing conduction signal to complete The process of determining the zero-crossing on-time.

根据本发明的实施例的零导通时间的确定方法,通过基极的采样信号确定过零导通时间,实现了对过零导通时间的准确地判断,同时确定了能够触发过零导通的负载信号,从而提高了IGBT的可靠性,使其尽可能多地工作于过零导通状态,进而节约了功耗,提升了可靠性。According to the method for determining the zero on-time of the embodiment of the present invention, the zero-crossing on-time is determined by the sampling signal of the base, so that the accurate judgment of the zero-crossing on-time is realized, and at the same time, it is determined that the zero-crossing on-time can be triggered Therefore, the reliability of the IGBT is improved, so that it can work in the zero-crossing conduction state as much as possible, thereby saving power consumption and improving reliability.

具体地,对于电磁炉等电磁加热装置而言,前晶闸管开关开通的时间长短,决定了LC(线圈盘与谐振电容)回路能量的强度,能量强度决定LC震荡的波幅,进而可以预测VCE(集电极与发射极之间的电压)的电压变化幅度,关断后晶闸管LC(线圈盘与谐振电容)自然震荡时晶闸管的VCE(集电极与发射极之间的电压)电压跟随波动,其中,VCE的幅值较大,而基极的采样信号与VCE正相关,因此,采用基极的采样信号作为判断过零导通的依据,降低了检测量程,提高了检测过程的可靠性。Specifically, for electromagnetic heating devices such as induction cookers, the length of time that the front thyristor switch is turned on determines the energy intensity of the LC (coil disc and resonant capacitor) loop, and the energy intensity determines the amplitude of the LC oscillation, which in turn can predict the V CE (set The voltage variation range of the voltage between the electrode and the emitter), and the V CE (voltage between the collector and the emitter) voltage of the thyristor fluctuates when the thyristor LC (coil disc and resonant capacitor) naturally oscillates after it is turned off, among which, The amplitude of V CE is relatively large, and the sampling signal of the base is positively correlated with V CE . Therefore, the sampling signal of the base is used as the basis for judging zero-crossing conduction, which reduces the detection range and improves the reliability of the detection process.

其中,通过获取晶闸管开关的基极的采样信号,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,实现了模拟信号和数字信号之间的转换,并且将得到的数字信号直接赋值到程序,使得单片机能够快速地判断出是否存在过零导通点,即触发点的电信号由零值或者负值变为正值时的点,单片机通过识别过零导通这个点,并且将关断后的自谐振电压与设定的基准电压进行比较,让单片机判断并自动找到晶闸管开关的最优的过零导通时间。Among them, by obtaining the sampling signal of the base of the thyristor switch, and inputting the obtained sampling signal into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or first passing the AD conversion chip and then inputting the obtained signal to the single-chip computer, the simulation is realized. The conversion between the signal and the digital signal, and the obtained digital signal is directly assigned to the program, so that the microcontroller can quickly determine whether there is a zero-crossing conduction point, that is, the electrical signal of the trigger point changes from zero or negative to positive. The MCU identifies the zero-crossing turn-on point, and compares the self-resonant voltage after turn-off with the set reference voltage, allowing the MCU to judge and automatically find the optimal zero-crossing on-time of the thyristor switch. .

另外,根据本发明上述实施例提供的过零导通时间的确定方法,还具有如下附加技术特征:In addition, the method for determining the zero-crossing on-time provided according to the foregoing embodiments of the present invention also has the following additional technical features:

根据本发明的一个实施例,优选地,在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号,包括以下具体步骤:对所述集电极施加所述第一电负载信号后,在停止施加所述第一电负载信号的指定时间内,采集所述基极的信号,对所述基极的信号进行数模转换处理,以获取所述采样信号。According to an embodiment of the present invention, preferably, within a specified time period after the first electrical load signal is applied to the collector, acquiring the sampling signal of the base includes the following specific steps: applying the first electrical load signal to the collector. After the first electrical load signal is applied, the signal of the base electrode is collected within a specified time when the application of the first electrical load signal is stopped, and the digital-to-analog conversion process is performed on the signal of the base electrode to obtain the sampled signal .

根据本发明的实施例的过零导通时间的确定方法,通过在第一电负载信号停止对基极供电后的指定时间内采集基极信号,降低了检测量程,提高了检测过程的可靠性。According to the method for determining the zero-crossing on-time of the embodiment of the present invention, by collecting the base signal within a specified time after the first electrical load signal stops supplying power to the base, the detection range is reduced and the reliability of the detection process is improved .

具体地,在获取晶闸管开关的基极的采样信号时,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,将得到的数字信号直接赋值到程序,使得单片机能够判断出存在过零导通点,即触发的电压至由零值变为正值时的点,从而可以确定过零导通时间。Specifically, when the sampling signal of the base of the thyristor switch is obtained, and the obtained sampling signal is input into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or the obtained signal is firstly input to the single-chip microcomputer through the AD conversion chip, and the The obtained digital signal is directly assigned to the program, so that the single-chip microcomputer can determine that there is a zero-crossing conduction point, that is, the point when the trigger voltage changes from zero to a positive value, so that the zero-crossing conduction time can be determined.

根据本发明的一个实施例,优选地,根据所述采样信号判断是否有过零导通信号出现,包括以下具体步骤:判断所述采样信号是否大于或等于预设基准信号;在判定所述采样信号大于或等于所述预设基准信号时,确定有所述过零导通信号出现。According to an embodiment of the present invention, preferably, judging whether a zero-crossing conduction signal occurs according to the sampling signal includes the following specific steps: judging whether the sampling signal is greater than or equal to a preset reference signal; When the signal is greater than or equal to the preset reference signal, it is determined that the zero-crossing conduction signal occurs.

根据本发明的实施例的过零导通时间的确定方法,通过判断采样信号是否大于或等于预设基准信号,以确定过零导通信号出现,实现了快速地判断并自动找到晶闸管开关的最优的过零导通时间,进而根据过零导通时间来调整驱动同步方案,也即实现了电磁加热装置与不同锅具的加热模式的匹配过程,降低了功耗。According to the method for determining the zero-crossing on-time of the embodiment of the present invention, by judging whether the sampling signal is greater than or equal to the preset reference signal to determine the occurrence of the zero-crossing on-time signal, it is possible to quickly judge and automatically find the maximum value of the thyristor switch. Excellent zero-crossing on time, and then adjust the drive synchronization scheme according to the zero-crossing on time, that is, the matching process of the electromagnetic heating device and the heating mode of different cooking utensils is realized, and the power consumption is reduced.

根据本发明的一个实施例,优选地,判断所述采样信号是否大于或等于预设基准信号,包括以下具体步骤:在判定所述采样信号小于所述预设基准信号时,确定无所述过零导通信号出现。According to an embodiment of the present invention, preferably, judging whether the sampling signal is greater than or equal to a preset reference signal includes the following specific steps: when it is judged that the sampling signal is smaller than the preset reference signal, determining that there is no such excessive A zero turn-on signal appears.

根据本发明的实施例的过零导通时间的确定方法,通过设定在判定采样信号小于预设基准信号时,确定无过零导通信号出现,进一步地确保了确定过零导通时间的可靠性和准确性,同时,便于提高检测过零导通信号的效率。According to the method for determining the zero-crossing on-time according to the embodiment of the present invention, when it is determined that the sampling signal is smaller than the preset reference signal, it is determined that no zero-crossing on-time signal appears, which further ensures the determination of the zero-crossing on-time. Reliability and accuracy, and at the same time, it is convenient to improve the efficiency of detecting zero-crossing conduction signals.

根据本发明的一个实施例,优选地,还包括以下具体步骤:在确定无所述过零导通信号出现时,对所述集电极施加第二电负载信号后,在停止施加所述第二电负载信号的指定时间内,获取所述基极的采样信号,以获取相应的所述采样信号,以根据所述采样信号确定所述过零导通时间,其中,所述第二电负载信号的幅值大于所述第一电负载信号的幅值。According to an embodiment of the present invention, preferably, it further includes the following specific step: when it is determined that the zero-crossing conduction signal does not appear, after applying a second electrical load signal to the collector, stop applying the second electrical load signal. Within a specified time of the electrical load signal, the sampling signal of the base is obtained to obtain the corresponding sampling signal, so as to determine the zero-crossing on-time according to the sampling signal, wherein the second electrical load signal The amplitude of is greater than the amplitude of the first electrical load signal.

根据本发明的实施例的过零导通时间的确定方法,通过在确定无过零导通信号出现时,对集电极施加第二电负载信号后且第二电负载信号大于第一电负载信号的幅值,提高了检测过零导通时间的效率,进而确定了电磁加热装置对不同锅具进行加热时的最佳功率,节约了功耗。According to the method for determining the zero-crossing on time according to the embodiment of the present invention, when it is determined that no zero-crossing on-time signal occurs, after the second electrical load signal is applied to the collector and the second electrical load signal is greater than the first electrical load signal The amplitude of , improves the efficiency of detecting the zero-crossing conduction time, and then determines the optimal power of the electromagnetic heating device for heating different pots and saves power consumption.

图2示出了根据本发明的一个实施例的过零导通时间的确定系统的示意框图。FIG. 2 shows a schematic block diagram of a system for determining the zero-crossing on-time according to an embodiment of the present invention.

如图2所示,根据本发明实施例的过零导通时间的确定系统200,包括:获取单元202,用于在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;判断单元204,用于根据所述采样信号判断是否有过零导通信号出现;确定单元206,用于在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程。As shown in FIG. 2 , the system 200 for determining the zero-crossing on-time according to an embodiment of the present invention includes: an obtaining unit 202, configured to obtain all the The sampling signal of the base; the determination unit 204 is used to determine whether there is a zero-crossing conduction signal according to the sampling signal; the determining unit 206 is used to determine the zero-crossing conduction signal when it is determined that the zero-crossing conduction signal occurs. The duration of the zero turn-on signal to complete the process of determining the zero-cross turn-on time.

根据本发明的实施例的过零导通时间的确定系统,通过基极的采样信号确定过零导通时间,实现了对过零导通时间的准确地判断,同时确定了能够触发过零导通的负载信号,从而提高了IGBT的可靠性,使其尽可能多地工作于过零导通状态,进而节约了功耗,提升了可靠性。According to the system for determining the zero-crossing on-time of the embodiment of the present invention, the zero-crossing on-time is determined by the sampling signal of the base electrode, so that the accurate judgment of the zero-crossing on-time is realized, and at the same time, it is determined that the zero-crossing on-time can be triggered. Therefore, the reliability of the IGBT is improved, so that it can work in the zero-crossing conduction state as much as possible, thereby saving power consumption and improving reliability.

具体地,对于电磁炉等电磁加热装置而言,前晶闸管开关开通的时间长短,决定了LC(线圈盘与谐振电容)回路能量的强度,能量强度决定LC震荡的波幅,进而可以预测VCE(集电极与发射极之间的电压)的电压变化幅度,关断后晶闸管LC(线圈盘与谐振电容)自然震荡时晶闸管的VCE(集电极与发射极之间的电压)电压跟随波动,其中,VCE的幅值较大,而基极的采样信号与VCE正相关,因此,采用基极的采样信号作为判断过零导通的依据,降低了检测量程,提高了检测过程的可靠性。Specifically, for electromagnetic heating devices such as induction cookers, the length of time that the front thyristor switch is turned on determines the energy intensity of the LC (coil disc and resonant capacitor) loop, and the energy intensity determines the amplitude of the LC oscillation, which in turn can predict the V CE (set The voltage variation range of the voltage between the electrode and the emitter), and the V CE (voltage between the collector and the emitter) voltage of the thyristor fluctuates when the thyristor LC (coil disc and resonant capacitor) naturally oscillates after it is turned off, among which, The amplitude of V CE is relatively large, and the sampling signal of the base is positively correlated with V CE . Therefore, the sampling signal of the base is used as the basis for judging zero-crossing conduction, which reduces the detection range and improves the reliability of the detection process.

其中,通过获取晶闸管开关的基极的采样信号,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,实现了模拟信号和数字信号之间的转换,并且将得到的数字信号直接赋值到程序,使得单片机能够快速地判断出是否存在过零导通点,即触发点的电信号由零值或者负值变为正值时的点,单片机通过识别过零导通这个点,并且将关断后的自谐振电压与设定的基准电压进行比较,让单片机判断并自动找到晶闸管开关的最优的过零导通时间。Among them, by obtaining the sampling signal of the base of the thyristor switch, and inputting the obtained sampling signal into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or first passing the AD conversion chip and then inputting the obtained signal to the single-chip computer, the simulation is realized. The conversion between the signal and the digital signal, and the obtained digital signal is directly assigned to the program, so that the microcontroller can quickly determine whether there is a zero-crossing conduction point, that is, the electrical signal of the trigger point changes from zero or negative to positive. The MCU identifies the zero-crossing turn-on point, and compares the self-resonant voltage after turn-off with the set reference voltage, allowing the MCU to judge and automatically find the optimal zero-crossing on-time of the thyristor switch. .

根据本发明的一个实施例,优选地,所述获取单元202还包括:采集单元2022,用于对所述集电极施加所述第一电负载信号后,在停止施加所述第一电负载信号的指定时间内,采集所述基极的信号,对所述基极的信号进行数模转换处理,以获取所述采样信号。According to an embodiment of the present invention, preferably, the acquisition unit 202 further includes: a collection unit 2022, configured to stop applying the first electrical load signal after applying the first electrical load signal to the collector The signal of the base electrode is collected within the specified time, and the digital-to-analog conversion process is performed on the signal of the base electrode to obtain the sampled signal.

根据本发明的实施例的过零导通时间的确定系统,通过在第一电负载信号停止对基极供电后的指定时间内采集基极信号,降低了检测量程,提高了检测过程的可靠性。According to the system for determining the zero-crossing on-time of the embodiment of the present invention, by collecting the base signal within a specified time after the first electrical load signal stops supplying power to the base, the detection range is reduced and the reliability of the detection process is improved .

具体地,在获取晶闸管开关的基极的采样信号时,并且将所得的采样信号输入单片机自带的AD转换模块(数模转换模块)或者先通过AD转换芯片再将所得信号输入给单片机,将得到的数字信号直接赋值到程序,使得单片机能够判断出存在过零导通点,即触发的电压至由零值变为正值时的点,从而可以确定过零导通时间。Specifically, when the sampling signal of the base of the thyristor switch is obtained, and the obtained sampling signal is input into the AD conversion module (digital-to-analog conversion module) that comes with the single-chip microcomputer, or the obtained signal is firstly input to the single-chip microcomputer through the AD conversion chip, and the The obtained digital signal is directly assigned to the program, so that the single-chip microcomputer can determine that there is a zero-crossing conduction point, that is, the point when the trigger voltage changes from zero to a positive value, so that the zero-crossing conduction time can be determined.

根据本发明的一个实施例,优选地,所述判断单元204还用于,判断所述采样信号是否大于或等于预设基准信号;所述确定单元206还用于,在判定所述采样信号大于或等于所述预设基准信号时,确定有所述过零导通信号出现。According to an embodiment of the present invention, preferably, the determining unit 204 is further configured to determine whether the sampling signal is greater than or equal to a preset reference signal; the determining unit 206 is further configured to determine whether the sampling signal is greater than or equal to a preset reference signal. When it is equal to or equal to the preset reference signal, it is determined that the zero-crossing turn-on signal occurs.

根据本发明的实施例的过零导通时间的确定系统,通过判断采样信号是否大于或等于预设基准信号,以确定过零导通信号出现,实现了快速地判断并自动找到晶闸管开关的最优的过零导通时间,进而根据过零导通时间来调整驱动同步方案,也即实现了电磁加热装置与不同锅具的加热模式的匹配过程,降低了功耗。According to the system for determining the zero-crossing on time according to the embodiment of the present invention, by judging whether the sampling signal is greater than or equal to the preset reference signal to determine the occurrence of the zero-crossing on-time signal, it is possible to quickly determine and automatically find the maximum value of the thyristor switch. Excellent zero-crossing on time, and then adjust the drive synchronization scheme according to the zero-crossing on time, that is, the matching process of the electromagnetic heating device and the heating mode of different cooking utensils is realized, and the power consumption is reduced.

根据本发明的一个实施例,优选地,所述确定单元206还用于,在判定所述采样信号小于所述预设基准信号时,确定无所述过零导通信号出现。According to an embodiment of the present invention, preferably, the determining unit 206 is further configured to, when it is determined that the sampling signal is smaller than the preset reference signal, determine that the zero-crossing on-signal does not appear.

根据本发明的实施例的过零导通时间的确定系统,通过设定在判定采样信号小于预设基准信号时,确定无过零导通信号出现,进一步地确保了确定过零导通时间的可靠性和准确性,同时,便于提高检测过零导通信号的效率。According to the system for determining the zero-crossing on-time according to the embodiment of the present invention, when it is determined that the sampling signal is smaller than the preset reference signal, it is determined that no zero-crossing on-time signal appears, which further ensures that the zero-crossing on-time is determined. Reliability and accuracy, and at the same time, it is convenient to improve the efficiency of detecting zero-crossing conduction signals.

根据本发明的一个实施例,优选地,所述获取单元202还用于,在确定无所述过零导通信号出现时,对所述集电极施加第二电负载信号后,在停止施加所述第二电负载信号的指定时间内,获取所述基极的采样信号,以根据所述采样信号确定所述过零导通时间,其中,所述第二电负载信号的幅值大于所述第一电负载信号的幅值。According to an embodiment of the present invention, preferably, the obtaining unit 202 is further configured to, when it is determined that the zero-crossing conduction signal does not appear, after the second electrical load signal is applied to the collector, stop applying the second electrical load signal. within the specified time of the second electrical load signal, obtain the sampling signal of the base, so as to determine the zero-crossing on time according to the sampling signal, wherein the amplitude of the second electrical load signal is greater than the The magnitude of the first electrical load signal.

根据本发明的实施例的过零导通时间的确定系统,通过在确定无过零导通信号出现时,对集电极施加第二电负载信号后且第二电负载信号大于第一电负载信号的幅值,提高了检测过零导通时间的效率,进而确定了电磁加热装置对不同锅具进行加热时的最佳功率,节约了功耗。According to the system for determining the zero-crossing on time according to the embodiment of the present invention, when it is determined that no zero-crossing on-time signal occurs, after applying the second electrical load signal to the collector and the second electrical load signal is greater than the first electrical load signal The amplitude of , improves the efficiency of detecting the zero-crossing conduction time, and then determines the optimal power of the electromagnetic heating device for heating different pots and saves power consumption.

图3示出了根据本发明的一个实施例的电磁加热装置的结构框图。FIG. 3 shows a structural block diagram of an electromagnetic heating device according to an embodiment of the present invention.

如图3所示,根据本发明的一个实施例的电磁加热装置300,包括:如上述任一项技术方案所述的过零导通时间的确定系统200。As shown in FIG. 3 , an electromagnetic heating device 300 according to an embodiment of the present invention includes: the system 200 for determining the zero-crossing on-time as described in any one of the above technical solutions.

图4示出了根据本发明的一个实施例的电磁加热装置的控制方法的示意流程图。FIG. 4 shows a schematic flow chart of a control method of an electromagnetic heating device according to an embodiment of the present invention.

如图4所示,根据本发明的一个实施例的电磁加热装置的控制方法,包括:步骤402,判锅程序;步骤404,初始连续加热(最低PPG值);步骤406,工作5ms后关断使其自振荡(处于工频电压波峰);步骤408,PPG延长一定值;步骤410,判断是否有触发信号产生,若是,则执行步骤412,若否(如图5所示),则执行步骤408;步骤412,确定最佳PPG下的IGBT过零导通时间;步骤414,将过零导通时间和锅具类型进行匹配;步骤416,判断获取的任一功率指令的类型;步骤418,低功率指令控制子流程;步骤420,高功率指令控制子流程;步骤422,基准功率控制子流程。As shown in FIG. 4 , a method for controlling an electromagnetic heating device according to an embodiment of the present invention includes: step 402 , a pot judgment procedure; step 404 , initial continuous heating (minimum PPG value); step 406 , turn off after working for 5ms Make it self-oscillate (at the power frequency voltage peak); Step 408, PPG is extended by a certain value; Step 410, determine whether a trigger signal is generated, if yes, then go to Step 412, if not (as shown in Figure 5), go to Step 408; Step 412, determine the zero-cross conduction time of the IGBT under the optimal PPG; Step 414, match the zero-cross conduction time with the type of the cookware; Step 416, determine the type of any power command obtained; Step 418, Low-power command control sub-flow; step 420, high-power command control sub-flow; step 422, reference power control sub-flow.

具体地,在步骤404中,控制电磁加热装置在预设加热时间下进行加热,在加热结束后电磁加热装置进入自谐振状态,也即上述的自振荡状态,自谐振电压开始随自谐振时间的增长而不断减小,以至于低于基准电压时进行时间记录,利用磁炉停机后(IGBT相对长时间关断)LC(线圈盘与谐振电容)自震荡时IGBT的VCE电压跟随波动的原理来实现。关断前IGBT开通的时间长短,决定了LC回路能量的强度,能量强度决定LC震荡的波幅,进而VCE的变化幅度也可以预期。当关断前IGBT开通时长达到一定程度后,VCE的电压波动最低到一定程度之后,IGBT呈现过零导通,也会产生如图6所示的触发信号1,而之前IGBT都是超前导通,当然再低就会出现滞后导通,记录触发信号1至自振荡状态的开始时间,以此确定基准加热时间,若在IGBT的自谐振电压减小至零的过程中,未出现触发信号1,则控制增大PPG的占空比并实时测试是否存在触发信号1。根据本发明的电磁加热控制方案就是要让单片机识别过零导通这个点,并记录下此时IGBT开通的时间,其中,不同的线圈盘、谐振电容、盘间距与锅具的组合使IGBT过零导通时IGBT开通的时间不同。Specifically, in step 404, the electromagnetic heating device is controlled to perform heating under a preset heating time, and after the heating is completed, the electromagnetic heating device enters a self-resonance state, that is, the above-mentioned self-oscillation state, and the self-resonant voltage begins to vary with the self-resonance time. It increases and decreases continuously, so that the time recording is performed when the voltage is lower than the reference voltage, using the principle that the V CE voltage of the IGBT follows the fluctuation when the LC (coil disc and resonant capacitor) self-oscillates after the induction cooker is shut down (the IGBT is turned off for a relatively long time). to fulfill. The length of time that the IGBT is turned on before it is turned off determines the energy intensity of the LC loop, and the energy intensity determines the amplitude of the LC oscillation, and the change range of V CE can also be expected. When the IGBT is turned on for a certain amount of time before it is turned off, and the voltage fluctuation of V CE is the lowest to a certain degree, the IGBT exhibits zero-crossing conduction, and the trigger signal 1 as shown in Figure 6 will also be generated, and the previous IGBTs were all super-leading On, of course, there will be hysteresis conduction if it is lower, record the start time from trigger signal 1 to the self-oscillation state to determine the reference heating time. If the self-resonant voltage of the IGBT is reduced to zero, the trigger signal does not appear 1, the control increases the duty cycle of the PPG and tests whether there is a trigger signal 1 in real time. The electromagnetic heating control scheme according to the present invention is to let the single-chip microcomputer identify the point of zero-crossing conduction, and record the time when the IGBT is turned on at this time. The time at which the IGBT is turned on at zero turn-on is different.

以上结合附图详细说明了本发明的技术方案,考虑到如何确定IGBT的过零导通时间进而确定不同锅具的加热模式的技术问题,本发明提出了一种过零导通时间的确定方法、一种过零导通时间的确定系统和一种电磁加热装置使得电磁炉,通过基极的采样信号确定过零导通时间,实现了对过零导通时间的准确地判断,同时确定了能够触发过零导通的负载信号,从而提高了IGBT的可靠性,使其尽可能多地工作于过零导通状态,进而节约了功耗,提升了可靠性。The technical solution of the present invention has been described in detail above with reference to the accompanying drawings. Considering the technical problem of how to determine the zero-crossing on-time of the IGBT and then determine the heating modes of different cookware, the present invention proposes a method for determining the zero-crossing on-time. , A determination system for zero-crossing on-time and an electromagnetic heating device enable the induction cooker to determine the zero-crossing on-time through the sampling signal of the base, so as to accurately judge the zero-crossing on-time, and at the same time determine the The load signal that triggers the zero-crossing conduction improves the reliability of the IGBT and makes it work in the zero-crossing conduction state as much as possible, thereby saving power consumption and improving reliability.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (9)

1.一种过零导通时间的确定方法,适用于晶闸管开关,所述晶闸管开关包括发射极、集电极和基极,所述过零导通时间的确定方法包括:1. A method for determining a zero-crossing on-time, applicable to a thyristor switch, the thyristor switch comprising an emitter, a collector and a base, and the method for determining the zero-crossing on-time comprising: 在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;Acquire a sampling signal of the base within a specified time period after applying the first electrical load signal to the collector; 根据所述采样信号判断是否有过零导通信号出现;Determine whether there is a zero-crossing conduction signal according to the sampling signal; 在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程;When it is determined that the zero-crossing on-signal occurs, the duration of the zero-crossing on-signal is determined to complete the process of determining the zero-crossing on-time; 在确定无所述过零导通信号出现时,对所述集电极施加第二电负载信号后,在停止施加所述第二电负载信号的指定时间内,获取所述基极的采样信号,以获取相应的所述采样信号,以根据所述采样信号确定所述过零导通时间;When it is determined that the zero-crossing turn-on signal does not appear, after applying a second electrical load signal to the collector, the sampling signal of the base is acquired within a specified time period when the application of the second electrical load signal is stopped, to obtain the corresponding sampling signal, so as to determine the zero-crossing on-time according to the sampling signal; 其中,所述第二电负载信号的幅值大于所述第一电负载信号的幅值。Wherein, the amplitude of the second electrical load signal is greater than the amplitude of the first electrical load signal. 2.根据权利要求1所述的过零导通时间的确定方法,在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号,包括以下具体步骤:2. The method for determining the zero-crossing on-time according to claim 1 , obtaining the sampling signal of the base within a specified time period after applying the first electrical load signal to the collector, comprising the following specific steps: 对所述集电极施加所述第一电负载信号后,在停止施加所述第一电负载信号的指定时间内,采集所述基极的信号,对所述基极的信号进行数模转换处理,以获取所述采样信号。After the first electrical load signal is applied to the collector, the signal of the base is collected within a specified time when the application of the first electrical load signal is stopped, and digital-to-analog conversion processing is performed on the signal of the base , to obtain the sampled signal. 3.根据权利要求1所述的过零导通时间的确定方法,根据所述采样信号判断是否有过零导通信号出现,包括以下具体步骤:3. The method for determining the zero-crossing on-time according to claim 1, judging whether there is a zero-crossing on-time signal according to the sampling signal, comprising the following specific steps: 判断所述采样信号是否大于或等于预设基准信号;judging whether the sampling signal is greater than or equal to a preset reference signal; 在判定所述采样信号大于或等于所述预设基准信号时,确定有所述过零导通信号出现。When it is determined that the sampling signal is greater than or equal to the preset reference signal, it is determined that the zero-crossing on signal occurs. 4.根据权利要求3所述的过零导通时间的确定方法,判断所述采样信号是否大于或等于预设基准信号,包括以下具体步骤:4. The method for determining the zero-crossing on-time according to claim 3, judging whether the sampling signal is greater than or equal to a preset reference signal, comprising the following specific steps: 在判定所述采样信号小于所述预设基准信号时,确定无所述过零导通信号出现。When it is determined that the sampling signal is smaller than the preset reference signal, it is determined that the zero-crossing on-signal does not appear. 5.一种过零导通时间的确定系统,适用于晶闸管开关,所述晶闸管开关包括发射极、集电极和基极,所述过零导通时间的确定系统包括:5. A system for determining a zero-crossing on-time, suitable for a thyristor switch, the thyristor switch comprising an emitter, a collector and a base, the system for determining the zero-crossing on-time comprising: 获取单元,用于在对所述集电极施加第一电负载信号后的指定时间内,获取所述基极的采样信号;an acquisition unit, configured to acquire the sampling signal of the base within a specified time period after the first electrical load signal is applied to the collector; 判断单元,用于根据所述采样信号判断是否有过零导通信号出现;a judging unit for judging whether there is a zero-crossing conduction signal according to the sampling signal; 确定单元,用于在判定出现所述过零导通信号时,确定所述过零导通信号的持续时间,以完成所述过零导通时间的确定过程;a determining unit, configured to determine the duration of the zero-crossing on-time signal when it is determined that the zero-crossing on-time signal occurs, so as to complete the process of determining the zero-crossing on-time; 所述获取单元还用于,在确定无所述过零导通信号出现时,对所述集电极施加第二电负载信号后,在停止施加所述第二电负载信号的指定时间内,获取所述基极的采样信号,以根据所述采样信号确定所述过零导通时间;The obtaining unit is further configured to obtain, when it is determined that the zero-crossing conduction signal does not appear, after applying the second electrical load signal to the collector, within a specified time period when the application of the second electrical load signal is stopped. a sampling signal of the base, so as to determine the zero-crossing on-time according to the sampling signal; 其中,所述第二电负载信号的幅值大于所述第一电负载信号的幅值。Wherein, the amplitude of the second electrical load signal is greater than the amplitude of the first electrical load signal. 6.根据权利要求5所述的过零导通时间的确定系统,所述获取单元还包括:6. The system for determining zero-crossing on-time according to claim 5, wherein the acquiring unit further comprises: 采集单元,用于对所述集电极施加所述第一电负载信号后,在停止施加所述第一电负载信号的指定时间内,采 集所述基极的信号,对所述基极的信号进行数模转换处理,以获取所述采样信号。a collection unit, configured to collect the signal of the base within a specified time when the application of the first electrical load signal is stopped after applying the first electrical load signal to the collector, and to collect the signal of the base A digital-to-analog conversion process is performed to obtain the sampled signal. 7.根据权利要求5所述的过零导通时间的确定系统,所述判断单元还用于,判断所述采样信号是否大于或等于预设基准信号;7. The system for determining the zero-crossing on-time according to claim 5, wherein the judging unit is further used to judge whether the sampling signal is greater than or equal to a preset reference signal; 所述确定单元还用于,在判定所述采样信号大于或等于所述预设基准信号时,确定有所述过零导通信号出现。The determining unit is further configured to, when determining that the sampling signal is greater than or equal to the preset reference signal, determine that the zero-crossing conduction signal occurs. 8.根据权利要求7所述的过零导通时间的确定系统,所述确定单元还用于,在判定所述采样信号小于所述预设基准信号时,确定无所述过零导通信号出现。8 . The system for determining the zero-crossing on-time according to claim 7 , wherein the determining unit is further configured to, when it is determined that the sampling signal is smaller than the preset reference signal, determine that there is no zero-crossing on-time signal. 9 . Appear. 9.一种电磁加热装置,其特征在于,包括:如权利要求5至8中任一项所述的过零导通时间的确定系统。9 . An electromagnetic heating device, characterized in that , comprising: the system for determining the zero-crossing on-time according to any one of claims 5 to 8 . 10 .
CN201510483822.4A 2015-08-03 2015-08-03 Method and system for determining zero-crossing conduction time and electromagnetic heating device Expired - Fee Related CN106714351B (en)

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