CN106711632A - Radio-frequency cable component for space navigation - Google Patents
Radio-frequency cable component for space navigation Download PDFInfo
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- CN106711632A CN106711632A CN201611155552.5A CN201611155552A CN106711632A CN 106711632 A CN106711632 A CN 106711632A CN 201611155552 A CN201611155552 A CN 201611155552A CN 106711632 A CN106711632 A CN 106711632A
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- 239000012212 insulator Substances 0.000 claims abstract description 99
- 241001136800 Anas acuta Species 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 12
- 239000004697 Polyetherimide Substances 0.000 claims description 4
- 229920001601 polyetherimide Polymers 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 210000004907 gland Anatomy 0.000 claims 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 229920013638 modified polyphenyl ether Polymers 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 34
- 230000005540 biological transmission Effects 0.000 abstract description 9
- 230000005855 radiation Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 16
- 229910000679 solder Inorganic materials 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 229920001955 polyphenylene ether Polymers 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 3
- 230000035772 mutation Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/56—Insulating bodies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/56—Insulating bodies
- H01B17/58—Tubes, sleeves, beads, or bobbins through which the conductor passes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/56—Insulating bodies
- H01B17/58—Tubes, sleeves, beads, or bobbins through which the conductor passes
- H01B17/583—Grommets; Bushings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
- H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
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- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
本发明公开了一种宇航用射频电缆组件,包括:射频同轴电缆,设置在射频同轴电缆两端的第一射频连接器和第二射频连接器,以及,包裹在射频同轴电缆外侧的标记缩套管;第一射频连接器包括:中心线位于同一轴线上的插针、第一绝缘子、压套、第二绝缘子、焊套、紧固螺母和壳体;第一绝缘子和第二绝缘子分别套装在插针的插针头部和插针尾部;插针的中心孔与射频同轴电缆的内芯焊接连接;压套设置在第二绝缘子与壳体的内壁之间;焊套与射频同轴电缆的一端套装焊接;紧固螺母套装于焊套上。本发明所述的宇航用射频电缆组件满足了高低温突变、高辐射空间环境及真空状态下传输微波信号的使用要求,提高了整个天线系统的性能和可靠性。
The invention discloses a radio frequency cable assembly for aerospace, comprising: a radio frequency coaxial cable, a first radio frequency connector and a second radio frequency connector arranged at both ends of the radio frequency coaxial cable, and a mark wrapped on the outside of the radio frequency coaxial cable Shrink sleeve; the first radio frequency connector includes: pins whose center lines are on the same axis, a first insulator, a press sleeve, a second insulator, a welding sleeve, a fastening nut and a housing; the first insulator and the second insulator are respectively Set on the pin head and pin tail of the pin; the center hole of the pin is welded to the inner core of the radio frequency coaxial cable; the pressure sleeve is set between the second insulator and the inner wall of the housing; the welding sleeve is coaxial with the radio frequency One end of the cable is sleeved and welded; the fastening nut is sleeved on the welding sleeve. The radio frequency cable assembly for spaceflight of the invention satisfies the requirements for transmission of microwave signals in high and low temperature sudden changes, high radiation space environment and vacuum state, and improves the performance and reliability of the whole antenna system.
Description
技术领域technical field
本发明属于微波射频无源器件技术领域,尤其涉及一种宇航用射频电缆组件。The invention belongs to the technical field of microwave radio frequency passive devices, in particular to a radio frequency cable assembly for aerospace.
背景技术Background technique
现有的K型2.92电缆组件由于采用传统的电缆组件结构,未针对温度交变下电缆绝缘层端面变化情况进行限位设计,并且绝缘材料多选择低介电常数低物理特性的材料,耐力学性能以及耐辐照能力较差,故,不能满足高低温突变、高辐射空间环境及真空状态下传输微波信号的使用要求,且在高频振动以及高低温交变下易产生微波传输参数恶化的现象,影响通信链路传输,降低了整个产品的可靠性。因此,亟需设计一种能够满足高低温突变、高辐射空间环境及真空状态下传输微波信号的使用要求的电缆组件,以提高整个天线系统的性能和可靠性。Because the existing K-type 2.92 cable assembly adopts the traditional cable assembly structure, there is no limit design for the change of the end face of the cable insulation layer under alternating temperature, and the insulation material is mostly selected from materials with low dielectric constant and low physical properties, which are resistant to mechanical The performance and radiation resistance are poor, so it cannot meet the requirements for transmitting microwave signals in high and low temperature mutations, high radiation space environment and vacuum state, and it is easy to cause deterioration of microwave transmission parameters under high frequency vibration and high and low temperature alternation The phenomenon affects the communication link transmission and reduces the reliability of the entire product. Therefore, there is an urgent need to design a cable assembly that can meet the requirements for transmitting microwave signals in high and low temperature mutations, high radiation space environments, and vacuum conditions, so as to improve the performance and reliability of the entire antenna system.
发明内容Contents of the invention
本发明的技术解决问题:克服现有技术的不足,提供一种宇航用射频电缆组件,满足高低温突变、高辐射空间环境及真空状态下传输微波信号的使用要求,以提高整个天线系统的性能和可靠性。The technical problem of the present invention is to overcome the deficiencies of the prior art and provide a radio frequency cable assembly for aerospace, which can meet the requirements of high and low temperature mutations, high radiation space environment and microwave signal transmission in a vacuum state, so as to improve the performance of the entire antenna system and reliability.
为了解决上述技术问题,本发明公开了一种宇航用射频电缆组件,包括:结构相同的第一射频连接器(100)和第二射频连接器(200),以及,射频同轴电缆(300)和标记缩套管(400);所述射频同轴电缆(300)的两端分别与所述第一射频连接器(100)和第二射频连接器(200)连接;所述标记缩套管(400)包裹在所述射频同轴电缆(300)外侧;In order to solve the above technical problems, the present invention discloses a radio frequency cable assembly for aerospace, including: a first radio frequency connector (100) and a second radio frequency connector (200) with the same structure, and a radio frequency coaxial cable (300) and mark the shrink sleeve (400); the two ends of the radio frequency coaxial cable (300) are respectively connected with the first radio frequency connector (100) and the second radio frequency connector (200); the mark shrink sleeve (400) wrapped on the outside of the radio frequency coaxial cable (300);
其中,所述第一射频连接器(100),包括:中心线位于同一轴线上的插针(1)、第一绝缘子(2)、压套(3)、第二绝缘子(4)、焊套(5)、紧固螺母(6)和壳体(7);Wherein, the first radio frequency connector (100) includes: a pin (1) whose center line is on the same axis, a first insulator (2), a pressing sleeve (3), a second insulator (4), a welding sleeve (5), fastening nut (6) and housing (7);
所述插针(1)包括:直径逐级增大的插针头部(11)和插针尾部(12),以及设置在插针尾部(12)上的中心孔(13);The pin (1) comprises: a pin head (11) and a pin tail (12) whose diameter increases step by step, and a central hole (13) arranged on the pin tail (12);
第一绝缘子(2)套装在插针头部(11)上;The first insulator (2) is sleeved on the pin head (11);
第二绝缘子(4)套装在插针尾部(12)上;The second insulator (4) is sleeved on the pin tail (12);
所述中心孔(13)与所述射频同轴电缆(300)的内芯焊接连接;The central hole (13) is welded to the inner core of the radio frequency coaxial cable (300);
所述压套(3)设置在所述第二绝缘子(4)与所述壳体(7)的内壁之间;The press sleeve (3) is arranged between the second insulator (4) and the inner wall of the housing (7);
所述焊套(5)与射频同轴电缆(300)的一端套装焊接;The welding sleeve (5) is welded with one end of the radio frequency coaxial cable (300);
所述紧固螺母(6)套装于焊套(5)上;The fastening nut (6) is set on the welding sleeve (5);
所述插针(1)、第一绝缘子(2)、压套(3)、第二绝缘子(4)、焊套(5)和紧固螺母(6)位于所述壳体(7)的内腔中。The pin (1), the first insulator (2), the pressure sleeve (3), the second insulator (4), the welding sleeve (5) and the fastening nut (6) are located inside the housing (7) cavity.
在上述宇航用射频电缆组件中,所述第一绝缘子(2)包括:顺序连接的环形凸台部(21)和凸缘部(23);In the above radio frequency cable assembly for aerospace, the first insulator (2) includes: an annular boss portion (21) and a flange portion (23) connected in sequence;
所述紧固螺母(6)包括:顺序布置的螺母第一端部(61)和螺母第二端部(62);其中,所述螺母第一端部(61)设置有外螺纹,所述螺母第一端部(61)内侧设置有第一台阶(63)以及第二台阶(64);The fastening nut (6) comprises: a nut first end portion (61) and a nut second end portion (62) arranged in sequence; wherein, the nut first end portion (61) is provided with an external thread, the A first step (63) and a second step (64) are provided inside the first end portion (61) of the nut;
所述焊套(5)包括:顺序布置的焊套第一端部(51)和焊套第二端部(52),以及,设置在所述焊套第二端部(52)的内环槽(53);The welding sleeve (5) comprises: a welding sleeve first end portion (51) and a welding sleeve second end portion (52) arranged in sequence, and an inner ring arranged at the welding sleeve second end portion (52) slot (53);
所述壳体(7)包括:外部顺序布置的、直径逐渐增大的圆柱部(71)、第一台阶部(72)以及第二台阶部(73),以及,内部顺序布置的、直径依次增大的第一腔(74)、第二腔(75)、第三腔(76)和第四腔(77),以及,第一腔(74)与第二腔(75)之间形成的第一台阶面(78)、第二腔(75)与第三腔(76)之间形成的第二台阶面(79),以及,设置在所述圆柱部(71)上的前端面凸环(712)。The housing (7) comprises: a cylindrical portion (71) with gradually increasing diameter, a first stepped portion (72) and a second stepped portion (73) arranged in sequence on the outside, and a sequentially arranged inside with successive diameters The enlarged first cavity (74), the second cavity (75), the third cavity (76) and the fourth cavity (77), and the formed between the first cavity (74) and the second cavity (75) The first stepped surface (78), the second stepped surface (79) formed between the second cavity (75) and the third cavity (76), and the front end protruding ring arranged on the cylindrical part (71) (712).
在上述宇航用射频电缆组件中,所述第一绝缘子(2)设置在所述壳体(7)的第一腔(74)内;其中,所述第一绝缘子(2)的外壁与所述第一腔(74)的腔壁接触,所述第一绝缘子(2)的凸缘部(23)抵接所述壳体(7)的第一台阶面(78);In the above radio frequency cable assembly for aerospace, the first insulator (2) is arranged in the first chamber (74) of the casing (7); wherein, the outer wall of the first insulator (2) is in contact with the The cavity wall of the first cavity (74) is in contact, and the flange portion (23) of the first insulator (2) abuts against the first stepped surface (78) of the casing (7);
所述压套(3)设置在所述壳体(7)的第二腔(75)内;其中,所述压套(3)的外壁与所述第二腔(75)的腔壁接触,所述压套(3)的底端抵接所述壳体(7)的第二台阶面(79),所述压套(3)的内腔壁与所述插针尾部(12)之间形成第一空气段;The pressure sleeve (3) is arranged in the second cavity (75) of the housing (7); wherein, the outer wall of the pressure sleeve (3) is in contact with the cavity wall of the second cavity (75), The bottom end of the pressing sleeve (3) abuts against the second stepped surface (79) of the housing (7), and the inner cavity wall of the pressing sleeve (3) and the pin tail (12) forming the first air segment;
所述第二绝缘子(4)设置在所述壳体(7)的第二腔(75)内、所述压套(3)与所述插针(1)之间;其中,所述第二绝缘子(4)的外壁与所述压套(3)的内腔壁接触;所述第二绝缘子(4)的底部抵接所述壳体(7)的第二台阶面(79)。The second insulator (4) is arranged in the second cavity (75) of the housing (7), between the pressing sleeve (3) and the pin (1); wherein, the second The outer wall of the insulator (4) is in contact with the inner cavity wall of the pressure sleeve (3); the bottom of the second insulator (4) abuts against the second stepped surface (79) of the housing (7).
在上述宇航用射频电缆组件中,所述焊套(5)设置在所述壳体(7)的第三腔(76)和第四腔(77)内;其中,所述焊套第一端部(51)的前端面与所述壳体(7)的第二台阶面(79)以及所述压套(3)的尾部接触限位;In the above radio frequency cable assembly for aerospace, the welding sleeve (5) is arranged in the third cavity (76) and the fourth cavity (77) of the housing (7); wherein, the first end of the welding sleeve The front end surface of the part (51) is in contact with the second step surface (79) of the housing (7) and the tail of the pressure sleeve (3) to limit the position;
所述紧固螺母(6)的螺母第一端部(61)设置在所述壳体(7)的第四腔(77)内;其中,所述第四腔(77)的腔壁上设置有内螺纹,与所述螺母第一端部(61)上的外螺纹配合连接;所述螺母第二端部(62)位于所述第四腔(77)外侧,对所述紧固螺母(6)进行限位;设置在所述螺母第一端部(61)内侧的第一台阶(63)与所述焊套第二端部(52)的后端面接触限位;所述紧固螺母(6)的第二台阶(64)与设置在所述焊套第二端部(52)的内环槽(53)之间构成焊锡流淌空间。The nut first end (61) of the fastening nut (6) is set in the fourth cavity (77) of the housing (7); wherein, the cavity wall of the fourth cavity (77) is set There is an internal thread, and is connected with the external thread on the first end of the nut (61); the second end of the nut (62) is located outside the fourth cavity (77), and the tightening nut ( 6) Limiting; the first step (63) arranged inside the first end portion (61) of the nut contacts the rear end surface of the second end portion (52) of the welding sleeve; the fastening nut A solder flowing space is formed between the second step (64) of (6) and the inner ring groove (53) arranged at the second end portion (52) of the solder sleeve.
在上述宇航用射频电缆组件中,所述射频同轴电缆(300)的电缆线芯与插针(1)焊接连接;In the above radio frequency cable assembly for aerospace, the cable core of the radio frequency coaxial cable (300) is welded to the contact pin (1);
其中,所述射频同轴电缆(300)的电缆线芯通过所述插针尾部(12)的台阶与所述第一绝缘子(2)的环形凸台部(21)接触,使所述第一绝缘子(2)与所述壳体(7)的前端面凸环(712)压紧,对射频同轴电缆(300)的电缆线芯前限位,并形成第二空气段;以及,通过第二绝缘子(4)与射频同轴电缆(300)的端面压紧,对射频同轴电缆(300)的电缆线芯后限位。Wherein, the cable core of the radio frequency coaxial cable (300) is in contact with the annular boss (21) of the first insulator (2) through the step of the pin tail (12), so that the first The insulator (2) is pressed against the front end protruding ring (712) of the housing (7) to limit the front of the cable core of the radio frequency coaxial cable (300) and form a second air segment; and, through the first The two insulators (4) are pressed tightly with the end face of the radio frequency coaxial cable (300), and the cable cores of the radio frequency coaxial cable (300) are rear-limited.
在上述宇航用射频电缆组件中,所述壳体(7)还包括:设置在所述前端面凸环(712)上的环形凹槽(711);其中,所述环形凹槽(711)与壳体(7)的内腔连通。In the above-mentioned radio frequency cable assembly for aerospace, the housing (7) further includes: an annular groove (711) arranged on the front protruding ring (712); wherein, the annular groove (711) and The inner cavity of the housing (7) communicates.
在上述宇航用射频电缆组件中,所述第一射频连接器(100)还包括:连接螺母(9)和卡簧(8);所述壳体(7)还包括:设置在所述第一台阶部(72)上的弹簧卡槽(710);In the above radio frequency cable assembly for aerospace, the first radio frequency connector (100) further includes: a connecting nut (9) and a retaining spring (8); the housing (7) also includes: The spring clamping groove (710) on the step portion (72);
所述卡簧(8)设置在所述弹簧卡槽(710)内;The snap ring (8) is arranged in the spring clip slot (710);
所述连接螺母(9)通过所述卡簧(8)与所述壳体(7)连接。The connecting nut (9) is connected with the housing (7) through the snap ring (8).
在上述宇航用射频电缆组件中,所述第一绝缘子(2)包括:沿所述第一绝缘子(2)的中轴线均匀分布的多个第一通孔;In the above radio frequency cable assembly for aerospace, the first insulator (2) includes: a plurality of first through holes uniformly distributed along the central axis of the first insulator (2);
所述第二绝缘子(4)包括:沿所述第二绝缘子(4)的中轴线均匀分布的多个第二通孔。The second insulator (4) includes: a plurality of second through holes uniformly distributed along the central axis of the second insulator (4).
在上述宇航用射频电缆组件中,所述电缆(300)为柔性或半柔性射频同轴电缆;In the above radio frequency cable assembly for aerospace, the cable (300) is a flexible or semi-flexible radio frequency coaxial cable;
所述第一绝缘子(2)为改性聚苯醚材料;The first insulator (2) is a modified polyphenylene ether material;
所述第二绝缘子(4)为聚醚酰亚胺材料。The second insulator (4) is polyetherimide material.
本发明具有以下优点:The present invention has the following advantages:
(1)本发明中所述的宇航用射频电缆组件,采用双绝缘子支撑设计,可承受较高振动冲击以及温度交变冲击,降低了电缆组件在外界环境突变下微波传输参数恶化的风险,在保证优良微波传输参数的基础上实现了电缆组件的高可靠耐空间环境性能。(1) The radio frequency cable assembly for aerospace described in the present invention adopts a double insulator support design, which can withstand high vibration shock and temperature alternating shock, and reduces the risk of deterioration of microwave transmission parameters of the cable assembly under sudden changes in the external environment. On the basis of ensuring excellent microwave transmission parameters, the high reliability and space environment resistance performance of the cable assembly is realized.
(2)本发明中所述的宇航用射频电缆组件,采用两段不同材料及结构的第一绝缘子和第二绝缘子,与传统的六孔开槽式或圆柱带台阶结构的单个绝缘子相比,机械性能得到了增强,使得本发明所述的宇航用射频电缆组件具有高可靠特性。(2) The radio frequency cable assembly for aerospace described in the present invention adopts the first insulator and the second insulator of two sections of different materials and structures, compared with a single insulator with a traditional six-hole slotted or cylindrical stepped structure, The mechanical properties are enhanced, so that the radio frequency cable assembly for aerospace of the present invention has high reliability characteristics.
(3)本发明中所述的宇航用射频电缆组件,采用插针与电缆之间设置绝缘塞片的结构,绝缘塞片可对电缆内芯进行前后限位,与传统的空气间隙结构相比,可配接超短电缆(如,长度小于30mm的电缆),进一步增强了本发明所述的宇航用射频电缆组件的耐环境性能以及机械性能,具有高可靠特性。(3) The radio frequency cable assembly for aerospace described in the present invention adopts a structure in which an insulating plug is arranged between the pin and the cable, and the insulating plug can limit the front and rear of the inner core of the cable, compared with the traditional air gap structure , can be matched with ultra-short cables (eg, cables with a length less than 30mm), which further enhances the environmental resistance and mechanical properties of the radio frequency cable assembly for aerospace in the present invention, and has high reliability characteristics.
(4)本发明的紧固螺母与焊套的台阶以及倒角构成的空腔结构,可使焊套尾部溢出焊锡形成理想的倒圆弧角,与传统的尾部无倒角焊套结构相比,提高了本发明焊套焊接时的成品率和可靠性。(4) The cavity structure formed by the fastening nut, the step and the chamfer of the welding sleeve of the present invention can make the tail of the welding sleeve overflow with solder to form an ideal rounded arc angle, compared with the traditional welding sleeve structure without chamfering at the tail , which improves the yield and reliability of the welding sleeve of the present invention.
(5)本发明中所述的宇航用射频电缆组件具体可以为K型2.92电缆组件,由于采用了精密微波参数仿真优化设计技术、高比强度绝缘子结构补偿设计技术以及耐温变限位结构设计技术,并且采用的绝缘子材料物理性能可靠,因此工作频带更宽,功率更高,微波传输性能及耐空间环境性能更好。本发明所述的宇航用射频电缆组件的工作频率可以为DC~40GHz,驻波比小于1.30,工作温度为-100℃~+130℃,可在高真空环境下工作,实现空间任意位置K型2.92接口间的连接。(5) The radio frequency cable assembly for spaceflight described in the present invention can specifically be a K-type 2.92 cable assembly, due to the adoption of precision microwave parameter simulation optimization design technology, high specific strength insulator structure compensation design technology and temperature-resistant variable limit structure design technology, and the physical properties of the insulator materials used are reliable, so the working frequency band is wider, the power is higher, and the microwave transmission performance and space environment resistance performance are better. The working frequency of the radio frequency cable assembly for aerospace in the present invention can be DC to 40 GHz, the standing wave ratio is less than 1.30, and the working temperature is -100 ° C to +130 ° C. It can work in a high vacuum environment and realize the K type cable assembly at any position in space. 2.92 Connections between interfaces.
附图说明Description of drawings
图1是本发明实施例中一种宇航用射频电缆组件的连接结构示意图;Fig. 1 is a schematic diagram of the connection structure of an aerospace radio frequency cable assembly in an embodiment of the present invention;
图2是本发明实施例中一种射频连接器的装配示意图;Fig. 2 is an assembly diagram of a radio frequency connector in an embodiment of the present invention;
图3是图2所示的射频连接器的剖面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of the radio frequency connector shown in Fig. 2;
图4是图2所示的射频连接器中的第一绝缘子的结构示意图;Fig. 4 is a schematic structural diagram of a first insulator in the radio frequency connector shown in Fig. 2;
图5是图2所示的射频连接器中的第二绝缘子的结构示意图;Fig. 5 is a schematic structural diagram of a second insulator in the radio frequency connector shown in Fig. 2;
图6是图2所示的射频连接器中的紧固螺母的结构示意图;Fig. 6 is a schematic structural diagram of a fastening nut in the radio frequency connector shown in Fig. 2;
图7是图2所示的射频连接器中的焊套的结构示意图;Fig. 7 is a schematic structural diagram of a solder sleeve in the radio frequency connector shown in Fig. 2;
图8是图2所示的射频连接器中的壳体的结构示意图。FIG. 8 is a schematic structural diagram of a housing in the radio frequency connector shown in FIG. 2 .
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明公共的实施方式作进一步详细描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the following will further describe the public implementation manners of the present invention in detail with reference to the accompanying drawings.
参照图1,示出了本发明实施例中一种宇航用射频电缆组件的连接结构示意图。其中,所述宇航用射频电缆组件包括:结构相同的第一射频连接器100和第二射频连接器200,以及,射频同轴电缆300和标记缩套管400。Referring to FIG. 1 , it shows a schematic diagram of a connection structure of an aerospace radio frequency cable assembly in an embodiment of the present invention. Wherein, the radio frequency cable assembly for aerospace includes: a first radio frequency connector 100 and a second radio frequency connector 200 with the same structure, and a radio frequency coaxial cable 300 and a marking shrink tube 400 .
在本实施例中,所述射频同轴电缆300的两端分别与所述第一射频连接器100和第二射频连接器200连接;所述标记缩套管400包裹在所述射频同轴电缆300外侧。其中,所述电缆300可以是柔性或半柔性射频同轴电缆;所述电缆300的长度可以根据需要在装配前按需裁剪,并根据需要在装配前进行弯曲或在使用时进行弯曲。In this embodiment, the two ends of the radio frequency coaxial cable 300 are respectively connected to the first radio frequency connector 100 and the second radio frequency connector 200; the marking shrink sleeve 400 is wrapped around the radio frequency coaxial cable 300 outside. Wherein, the cable 300 may be a flexible or semi-flexible radio-frequency coaxial cable; the length of the cable 300 may be cut as required before assembly, and bent as required before assembly or during use.
参照图2,示出了本发明实施例中一种射频连接器的装配示意图;参照图3,是图2所示的射频连接器的剖面结构示意图。如前所述,由于第一射频连接器100和第二射频连接器200的结构尺寸完全一致,故,在本实施例中,以第一射频连接器100为例进行说明,第二射频连接器200的具体结构可以参照所述第一射频连接器100的结构描述。Referring to FIG. 2 , it shows an assembly diagram of a radio frequency connector in an embodiment of the present invention; referring to FIG. 3 , it is a schematic cross-sectional structure diagram of the radio frequency connector shown in FIG. 2 . As mentioned above, since the structural dimensions of the first radio frequency connector 100 and the second radio frequency connector 200 are completely consistent, in this embodiment, the first radio frequency connector 100 is taken as an example for illustration, and the second radio frequency connector The specific structure of 200 can be described with reference to the structure of the first radio frequency connector 100 .
在本实施例中,结合图2和图3,所述第一射频连接器100,具体可以包括:中心线位于同一轴线上的插针1、第一绝缘子2、压套3、第二绝缘子4、焊套5、紧固螺母6和壳体7。其中,所述插针1包括:直径逐渐增大的插针头部11和插针尾部12,以及设置在插针尾部12上的中心孔13。In this embodiment, referring to FIG. 2 and FIG. 3 , the first radio frequency connector 100 may specifically include: a pin 1 whose center lines are on the same axis, a first insulator 2 , a ferrule 3 , and a second insulator 4 , welding sleeve 5, fastening nut 6 and shell 7. Wherein, the pin 1 includes: a pin head 11 and a pin tail 12 with gradually increasing diameters, and a central hole 13 arranged on the pin tail 12 .
在本实施例中,第一绝缘子2套装在插针头部11上;第二绝缘子4套装在插针尾部12上;所述射频同轴电缆300的内芯伸入所述中心孔13,并通过焊接的方式与所述中心孔13连接。压套3设置在所述第二绝缘子4与所述壳体7的内壁之间;所述焊套5与射频同轴电缆300的一端套装焊接。紧固螺母6套装于焊套5上。所述插针1、第一绝缘子2、压套3、第二绝缘子4、焊套5和紧固螺母6位于所述壳体7的内腔中。In this embodiment, the first insulator 2 is set on the pin head 11; the second insulator 4 is set on the pin tail 12; the inner core of the radio frequency coaxial cable 300 extends into the central hole 13 and passes through The way of welding is connected with the central hole 13 . The compression sleeve 3 is disposed between the second insulator 4 and the inner wall of the housing 7 ; the welding sleeve 5 is sleeve-welded with one end of the radio frequency coaxial cable 300 . The fastening nut 6 is set on the welding sleeve 5 . The pin 1 , the first insulator 2 , the pressing sleeve 3 , the second insulator 4 , the welding sleeve 5 and the fastening nut 6 are located in the inner cavity of the housing 7 .
下面结合本发明实施例所述的宇航用射频电缆组件中各个零部件的具体结构,对所述宇航用射频电缆组件中的各个零部件之间的具体连接关系进行详细说明。The specific connection relationship between the various components in the radio frequency cable assembly for aerospace will be described in detail below in conjunction with the specific structures of the components in the radio frequency cable assembly for aerospace according to the embodiments of the present invention.
参照图4,是图2所示的射频连接器中的第一绝缘子的结构示意图。如图4,所述第一绝缘子2具体可以包括:顺序连接的环形凸台部21和凸缘部23,以及,沿所述第一绝缘子2的中轴线均匀分布的多个第一通孔(如图4中所示的第一通孔22。优选的,在本实施例中,所述第一通孔的数量可以是6个,所述6个第一通孔降低了第一绝缘子2的综合介电系数,有利于阻抗匹配。Referring to FIG. 4 , it is a schematic structural diagram of the first insulator in the radio frequency connector shown in FIG. 2 . As shown in Fig. 4, the first insulator 2 may specifically include: an annular boss portion 21 and a flange portion 23 connected in sequence, and a plurality of first through holes ( The first through hole 22 as shown in Figure 4. Preferably, in this embodiment, the quantity of the first through hole can be 6, and the 6 first through holes reduce the first insulator 2. The comprehensive dielectric coefficient is conducive to impedance matching.
参照图5,是图2所示的射频连接器中的第二绝缘子的结构示意图。如图5,所述第二绝缘子4具体可以包括:沿所述第二绝缘子4的中轴线均匀分布的多个第二通孔(如图5中所示的第二通孔41)。优选的,在本实施例中,所述第二通孔的数量可以是6个,所述6个第二通孔的作用与上述6个第一通孔的作用类型,可以降低第二绝缘子4的综合介电系数,有利于阻抗匹配。Referring to FIG. 5 , it is a schematic structural diagram of the second insulator in the radio frequency connector shown in FIG. 2 . As shown in FIG. 5 , the second insulator 4 may specifically include: a plurality of second through holes (such as the second through holes 41 shown in FIG. 5 ) uniformly distributed along the central axis of the second insulator 4 . Preferably, in this embodiment, the number of the second through holes can be 6, and the function of the 6 second through holes is the same as that of the above 6 first through holes, so that the second insulator 4 can be reduced. The comprehensive dielectric coefficient is conducive to impedance matching.
参照图6,是图2所示的射频连接器中的紧固螺母的结构示意图。如图6,所述紧固螺母6具体可以包括:顺序布置的螺母第一端部61和螺母第二端部62。其中,所述螺母第一端部61设置有外螺纹,所述螺母第一端部61内侧设置有第一台阶63以及第二台阶64。Referring to FIG. 6 , it is a schematic structural diagram of the fastening nut in the radio frequency connector shown in FIG. 2 . As shown in FIG. 6 , the fastening nut 6 may specifically include: a nut first end portion 61 and a nut second end portion 62 arranged in sequence. Wherein, the first end portion 61 of the nut is provided with an external thread, and the first end portion 61 of the nut is provided with a first step 63 and a second step 64 inside.
参照图7,是图2所示的射频连接器中的焊套的结构示意图。如图7,所述焊套5具体可以包括:顺序布置的焊套第一端部51和焊套第二端部52,以及,设置在所述焊套第二端部52的内环槽53。Referring to FIG. 7 , it is a schematic structural diagram of the solder sleeve in the radio frequency connector shown in FIG. 2 . As shown in FIG. 7 , the welding sleeve 5 may specifically include: a first end portion 51 of the welding sleeve and a second end portion 52 of the welding sleeve arranged in sequence, and an inner ring groove 53 arranged at the second end portion 52 of the welding sleeve .
参照图8,是图2所示的射频连接器中的壳体的结构示意图。如图8,所述壳体7具体可以包括:外部顺序布置的、直径逐渐增大的圆柱部71第一台阶部72以及第二台阶部73,以及,内部顺序布置的、直径依次增大的第一腔74、第二腔75、第三腔76和第四腔77,以及,第一腔74与第二腔75之间形成的第一台阶面78、第二腔75与第三腔76之间形成的第二台阶面79,以及,设置在所述圆柱部71上的前端面凸环712。Referring to FIG. 8 , it is a schematic structural diagram of the housing in the radio frequency connector shown in FIG. 2 . As shown in Fig. 8 , the housing 7 may specifically include: a cylindrical portion 71, a first stepped portion 72 and a second stepped portion 73 arranged in sequence on the outside with gradually increasing diameters, and a cylindrical portion arranged in sequence on the inside with successively increasing diameters. The first cavity 74, the second cavity 75, the third cavity 76 and the fourth cavity 77, and the first stepped surface 78 formed between the first cavity 74 and the second cavity 75, the second cavity 75 and the third cavity 76 The second stepped surface 79 formed therebetween, and the front-end protruding ring 712 provided on the cylindrical portion 71 .
结合上述图2-8可知:Combined with the above Figures 2-8, we can see that:
第一绝缘子2设置在所述壳体7的第一腔74内。其中,所述第一绝缘子2的外壁与所述第一腔74的腔壁接触,所述第一绝缘子2的凸缘部23抵接所述壳体7的第一台阶面78。The first insulator 2 is arranged in the first cavity 74 of the housing 7 . Wherein, the outer wall of the first insulator 2 is in contact with the cavity wall of the first cavity 74 , and the flange portion 23 of the first insulator 2 abuts against the first stepped surface 78 of the housing 7 .
压套3设置在所述壳体7的第二腔75内。其中,所述压套3的外壁与所述第二腔75的腔壁接触,所述压套3的底端抵接所述壳体7的第二台阶面79,所述压套3的内腔壁与所述插针尾部12之间形成第一空气段。其中,所述压套3的内腔壁与所述插针尾部12之间形成第一空气段有利于阻抗匹配。The pressure sleeve 3 is arranged in the second cavity 75 of the housing 7 . Wherein, the outer wall of the pressure sleeve 3 is in contact with the cavity wall of the second cavity 75, the bottom end of the pressure sleeve 3 abuts against the second stepped surface 79 of the housing 7, and the inner wall of the pressure sleeve 3 A first air section is formed between the cavity wall and the pin tail 12 . Wherein, the first air section is formed between the inner cavity wall of the pressure sleeve 3 and the pin tail 12 to facilitate impedance matching.
第二绝缘子4设置在所述壳体7的第二腔75内、所述压套3与所述插针1之间。其中,所述第二绝缘子4的外壁与所述压套3的内腔壁接触;所述第二绝缘子4的底部抵接所述壳体7的第二台阶面79。The second insulator 4 is disposed in the second cavity 75 of the housing 7 , between the pressing sleeve 3 and the pin 1 . Wherein, the outer wall of the second insulator 4 is in contact with the inner cavity wall of the pressing sleeve 3 ; the bottom of the second insulator 4 abuts against the second stepped surface 79 of the housing 7 .
焊套5设置在所述壳体7的第三腔76和第四腔77内;其中,所述焊套第一端部51的前端面与所述壳体7的第二台阶面79以及所述压套3的尾部接触限位。The welding sleeve 5 is arranged in the third cavity 76 and the fourth cavity 77 of the housing 7; wherein, the front end surface of the first end portion 51 of the welding sleeve is in contact with the second stepped surface 79 of the housing 7 and the The tail of the pressure sleeve 3 contacts the limit.
紧固螺母6的螺母第一端部61设置在所述壳体7的第四腔77内。其中,所述第四腔77的腔壁上设置有内螺纹,与所述螺母第一端部61上的外螺纹配合连接;所述螺母第二端部62位于所述第四腔77外侧,对所述紧固螺母6进行限位;设置在所述螺母第一端部61内侧的第一台阶63与所述焊套第二端部52的后端面接触限位;所述紧固螺母6的第二台阶64与设置在所述焊套第二端部52的内环槽53之间构成焊锡流淌空间。The nut first end 61 of the fastening nut 6 is arranged in the fourth cavity 77 of the housing 7 . Wherein, the cavity wall of the fourth cavity 77 is provided with an internal thread, which cooperates with the external thread on the first end portion 61 of the nut; the second end portion 62 of the nut is located outside the fourth cavity 77, The fastening nut 6 is limited; the first step 63 arranged inside the first end portion 61 of the nut is in contact with the rear end surface of the second end portion 52 of the welding sleeve; the fastening nut 6 A solder flow space is formed between the second step 64 and the inner ring groove 53 provided at the second end portion 52 of the solder sleeve.
射频同轴电缆300的电缆线芯与插针1焊接连接。其中,所述射频同轴电缆300的电缆线芯通过所述插针尾部12的台阶与所述第一绝缘子2的环形凸台部21接触,使所述第一绝缘子2与所述壳体7的前端面凸环712压紧,对射频同轴电缆300的电缆线芯前限位,并形成第二空气段;以及,通过第二绝缘子4与射频同轴电缆300的端面压紧,对射频同轴电缆300的电缆线芯后限位。其中,需要说明的是,在本实施例中,第一绝缘子2与所述壳体7的前端面凸环712形成的第二空气段有利于阻抗补偿;其次,所述第一绝缘子2和第二绝缘子4共同实现对射频同轴电缆300的内芯的限位,两个绝缘子均具有精密阻抗补偿性能及高比强度,将壳体7与插针1及电缆内芯完全隔离开,增强了本发明实施例所述的宇航用射频电缆组件的防真空微放电能力;此外,所述第一绝缘子2和第二绝缘子4构成的双绝缘支撑结构机械可靠性高,提高了所述宇航用射频电缆组件在宇航空间环境下的可靠性。The cable core of the radio frequency coaxial cable 300 is welded to the contact pin 1 . Wherein, the cable core of the radio frequency coaxial cable 300 is in contact with the annular boss portion 21 of the first insulator 2 through the step of the pin tail portion 12, so that the first insulator 2 is in contact with the shell 7 The protruding ring 712 on the front end face of the radio frequency coaxial cable 300 is compressed to limit the front of the cable core of the radio frequency coaxial cable 300 and form a second air section; The rear limit of the cable core of the coaxial cable 300. Among them, it should be noted that, in this embodiment, the second air segment formed by the first insulator 2 and the front-end protruding ring 712 of the housing 7 is conducive to impedance compensation; secondly, the first insulator 2 and the first insulator The two insulators 4 jointly realize the limitation of the inner core of the radio frequency coaxial cable 300. Both insulators have precise impedance compensation performance and high specific strength, completely isolate the shell 7 from the pin 1 and the inner core of the cable, and enhance the The anti-vacuum micro-discharge capability of the radio frequency cable assembly for aerospace according to the embodiment of the present invention; in addition, the double insulation support structure composed of the first insulator 2 and the second insulator 4 has high mechanical reliability, which improves the radio frequency for aerospace. Reliability of cable assemblies in the aerospace environment.
在本发明的一优选实施例中,如图8所示,所述壳体7还包括:设置在所述前端面凸环712上的环形凹槽711,其中,所述环形凹槽711与壳体7的内腔连通,有利于壳体7的内腔空气在气压降低的环境中迅速排出,提高了所述宇航用射频电缆组件在高低温交变环境下的防真空微放电和防低气压放电能力,使得本发明实施例所述的宇航用射频电缆组件具有良好的耐空间环境性能。In a preferred embodiment of the present invention, as shown in FIG. 8 , the housing 7 further includes: an annular groove 711 provided on the front-end protruding ring 712 , wherein the annular groove 711 and the housing The inner cavity of the body 7 is connected, which is conducive to the rapid discharge of the air in the inner cavity of the shell 7 in the environment of reduced air pressure, and improves the anti-vacuum micro-discharge and anti-low air pressure of the radio frequency cable assembly for aerospace in the high and low temperature alternating environment The discharge capability makes the aerospace radio frequency cable assembly described in the embodiment of the present invention have good resistance to space environment.
在本发明的另一优选实施例中,结合图2和3,所述第一射频连接器100还可以包括:连接螺母9和卡簧8;进一步,如图8,所述壳体7还可以包括:设置在所述第一台阶部72上的弹簧卡槽710。其中,所述卡簧8设置在所述弹簧卡槽710内;所述连接螺母9通过所述卡簧8与所述壳体7连接。In another preferred embodiment of the present invention, referring to FIGS. 2 and 3 , the first radio frequency connector 100 may further include: a connecting nut 9 and a retaining spring 8; further, as shown in FIG. 8 , the housing 7 may also It includes: a spring locking slot 710 provided on the first step portion 72 . Wherein, the clip spring 8 is disposed in the spring clip slot 710 ; the connecting nut 9 is connected to the housing 7 through the clip spring 8 .
需要说明的是,在宇航元器件中,常用的绝缘材料有四种:聚四氟乙烯、改性聚苯醚、聚醚酰亚胺以及聚醚醚酮。可以选择任意一种绝缘材料加工得到所述第一绝缘子2和所述第二绝缘子4,优选的,在本实施例中,所述第一绝缘子2可以为改性聚苯醚材料,所述第二绝缘子4可以为聚醚酰亚胺材料。It should be noted that in aerospace components, there are four commonly used insulating materials: polytetrafluoroethylene, modified polyphenylene ether, polyetherimide and polyether ether ketone. Any insulating material can be selected to process the first insulator 2 and the second insulator 4. Preferably, in this embodiment, the first insulator 2 can be a modified polyphenylene ether material, and the second insulator 2 can be made of a modified polyphenylene ether material. The second insulator 4 can be polyetherimide material.
综上所述,本发明中所述的宇航用射频电缆组件,采用双绝缘子支撑设计,可承受较高振动冲击以及温度交变冲击,降低了电缆组件在外界环境突变下微波传输参数恶化的风险,在保证优良微波传输参数的基础上实现了电缆组件的高可靠耐空间环境性能。In summary, the radio frequency cable assembly for aerospace described in the present invention adopts a double insulator support design, which can withstand high vibration shock and temperature alternating shock, and reduces the risk of deterioration of microwave transmission parameters of the cable assembly under sudden changes in the external environment , on the basis of ensuring excellent microwave transmission parameters, the high reliability and space environment resistance performance of the cable assembly is realized.
其次,两段不同材料及结构的第一绝缘子和第二绝缘子,与传统的六孔开槽式或圆柱带台阶结构的单个绝缘子相比,机械性能得到了增强,使得本发明所述的宇航用射频电缆组件具有高可靠特性。Secondly, the first insulator and the second insulator with two sections of different materials and structures, compared with the traditional six-hole slotted type or a single insulator with a cylindrical stepped structure, have enhanced mechanical properties, making the aerospace insulator described in the present invention RF cable assemblies have high reliability characteristics.
再次,采用插针与电缆之间设置绝缘塞片的结构,绝缘塞片可对电缆内芯进行前后限位,与传统的空气间隙结构相比,可配接超短电缆(如,长度小于30mm的电缆),进一步增强了本发明所述的宇航用射频电缆组件的耐环境性能以及机械性能,具有高可靠特性。Thirdly, adopt the structure of insulating plug between the pin and the cable, the insulating plug can limit the inner core of the cable from front to back. cable), which further enhances the environmental resistance and mechanical properties of the aerospace radio frequency cable assembly of the present invention, and has high reliability characteristics.
进一步的,本发明的紧固螺母与焊套的台阶以及倒角构成的空腔结构,可使焊套尾部溢出焊锡形成理想的倒圆弧角,与传统的尾部无倒角焊套结构相比,提高了本发明焊套焊接时的成品率和可靠性。Further, the cavity structure formed by the fastening nut, the step and the chamfer of the welding sleeve of the present invention can make the tail of the welding sleeve overflow with solder to form an ideal rounded arc angle, compared with the traditional welding sleeve structure without chamfer at the tail , which improves the yield and reliability of the welding sleeve of the present invention.
此外,本发明中所述的宇航用射频电缆组件具体可以为K型2.92电缆组件,由于采用了精密微波参数仿真优化设计技术、高比强度绝缘子结构补偿设计技术以及耐温变限位结构设计技术,并且采用的绝缘子材料物理性能可靠,因此工作频带更宽,功率更高,微波传输性能及耐空间环境性能更好。本发明所述的宇航用射频电缆组件的工作频率可以为DC~40GHz,驻波比小于1.30,工作温度为-100℃~+130℃,可在高真空环境下工作,实现空间任意位置K型2.92接口间的连接。In addition, the radio frequency cable assembly for spaceflight described in the present invention can specifically be a K-type 2.92 cable assembly. Due to the use of precision microwave parameter simulation optimization design technology, high specific strength insulator structure compensation design technology, and temperature-resistant variable limit structure design technology , and the physical properties of the insulator material used are reliable, so the working frequency band is wider, the power is higher, the microwave transmission performance and the space environment resistance performance are better. The working frequency of the radio frequency cable assembly for aerospace in the present invention can be DC to 40 GHz, the standing wave ratio is less than 1.30, and the working temperature is -100 ° C to +130 ° C. It can work in a high vacuum environment and realize the K type cable assembly at any position in space. 2.92 Connections between interfaces.
以上所述,仅为本发明最佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only the best specific implementation mode of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of changes or modifications within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention.
本发明说明书中未作详细描述的内容属于本领域专业技术人员的公知技术。The content that is not described in detail in the specification of the present invention belongs to the well-known technology of those skilled in the art.
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Application publication date: 20170524 |