CN106706317B - Radial loading device for bearing tester - Google Patents
Radial loading device for bearing tester Download PDFInfo
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- CN106706317B CN106706317B CN201611217711.XA CN201611217711A CN106706317B CN 106706317 B CN106706317 B CN 106706317B CN 201611217711 A CN201611217711 A CN 201611217711A CN 106706317 B CN106706317 B CN 106706317B
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- 238000012360 testing method Methods 0.000 claims abstract description 39
- 238000007789 sealing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 27
- 238000013461 design Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005457 optimization Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
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Abstract
Description
技术领域technical field
本发明涉及轴承试验机技术领域,具体的说是一种轴承试验机用的径向加载装置。The invention relates to the technical field of bearing testing machines, in particular to a radial loading device for bearing testing machines.
背景技术Background technique
轴承是装备制造中重要的、关键基础零部件,直接决定着装备的性能、可靠性及寿命,由于轴承的工作环境恶劣、承受的载荷工况复杂、要有足够长甚至是装备全寿命周期免维护等等,在设计开发和生产制造过程中必须在试验机上对轴承做相应模拟工况的验证,为研究、设计、制造和使用提供可靠的试验数据,为轴承的设计、制造和使用提供依据。高温、高速精密轴间轴承的研发、设计、制造及其试验技术主要被国外少数几个所垄断,我国此类试验机的研发始于7、80年代,由于受当时设计、制造等限制,试验轴承的内、外直径也仅限中、小尺寸,极限转速也较低,不能满足现在内径大于110mm、外径大于140mm,高温、高转速轴间轴承的试验要求。Bearing is an important and key basic component in equipment manufacturing, which directly determines the performance, reliability and life of the equipment. Due to the harsh working environment of the bearing and the complex load conditions, it must be long enough or even the entire life cycle of the equipment. Maintenance, etc. During the design, development and manufacturing process, the bearings must be verified on the testing machine for corresponding simulated working conditions to provide reliable test data for research, design, manufacture and use, and provide a basis for the design, manufacture and use of bearings . The research and development, design, manufacture and test technology of high-temperature, high-speed precision inter-axial bearings are mainly monopolized by a few foreign countries. The research and development of this type of testing machine in my country began in the 1970s and 1980s. Due to the limitations of design and manufacturing at that time, the test The inner and outer diameters of the bearings are also limited to medium and small sizes, and the limit speed is also low, which cannot meet the current test requirements for inter-shaft bearings with an inner diameter greater than 110mm and an outer diameter greater than 140mm at high temperature and high speed.
现有试验机径向加载装置安装在机盖上,试验机工作时,机盖振动影响径向加载的准确施加及测量误差大。The radial loading device of the existing testing machine is installed on the machine cover. When the testing machine is working, the vibration of the machine cover affects the accurate application of radial loading and the measurement error is large.
发明内容Contents of the invention
为解决上述问题,本发明所采用的方案为:In order to solve the above problems, the scheme adopted in the present invention is:
一种轴承试验机用的径向加载装置,所述的轴承试验机包括机箱,机箱包括上下连接的箱盖和箱座,在机箱内还设置有试验主轴,在试验主轴上固定套设有径向加载轴承,径向加载轴承外圈固定套设有轴承座,所述的径向加载装置包括呈倒“V”型的支架,所述的支架上部固定安装有油缸,油缸柱塞伸出支架上设置的通孔后,并与传感器安装板固定连接,传感器安装板与荷重传感器固定连接,荷重传感器跟随油缸柱塞上下移动,并将油缸输出的径向载荷施加在轴承座上。A radial loading device for a bearing testing machine, the bearing testing machine includes a case, the case includes a case cover and a case base connected up and down, a test main shaft is also arranged in the case, and a radial shaft is fixedly sleeved on the test main shaft. For radial loading bearings, the outer ring of the radial loading bearing is provided with a bearing seat. The radial loading device includes an inverted "V"-shaped bracket, and an oil cylinder is fixedly installed on the upper part of the bracket, and the plunger of the oil cylinder extends out of the bracket. After the through hole set on the top, it is fixedly connected with the sensor mounting plate, and the sensor mounting plate is fixedly connected with the load sensor. The load sensor moves up and down with the plunger of the oil cylinder, and applies the radial load output by the oil cylinder to the bearing seat.
进一步优化,所述的箱盖上部开设有供油缸穿过的通孔,在油缸外围固定有与通孔配合的密封板,密封板边缘通过螺栓与箱盖固定连接。Further optimization, the upper part of the box cover is provided with a through hole for the oil cylinder to pass through, and a sealing plate matching the through hole is fixed on the periphery of the oil cylinder, and the edge of the sealing plate is fixedly connected with the box cover by bolts.
进一步优化,所述的支架上部设有凹槽,油缸下部设有与支架上的凹槽相匹配的凸起部分,油缸凸起部分卡设在支架的凹槽内。Further optimization, the upper part of the bracket is provided with a groove, the lower part of the oil cylinder is provided with a raised part matching the groove on the bracket, and the raised part of the oil cylinder is clamped in the groove of the bracket.
进一步优化,所述轴承座上部设置有缓冲垫,所述的荷重传感器通过缓冲垫向轴承座施加载荷,且荷重传感器与缓冲垫为点接触。Further optimization, the upper part of the bearing seat is provided with a buffer pad, the load sensor applies a load to the bearing seat through the buffer pad, and the load sensor and the buffer pad are in point contact.
进一步优化,所述的传感器安装板与油缸柱塞通过螺栓固定连接。Further optimization, the sensor mounting plate and the cylinder plunger are fixedly connected by bolts.
进一步优化,所述轴承座的侧壁上设置有对称的两凹槽,所述箱座上固定设置有与凹槽相配合的凸型块,凸型块与凹槽相配合使轴承座轴向限位。Further optimization, two symmetrical grooves are arranged on the side wall of the bearing seat, and a convex block matching with the groove is fixedly arranged on the box seat, and the convex block and the groove cooperate to make the axial direction of the bearing seat limit.
本发明的有益效果是:The beneficial effects of the present invention are:
1. 径向加载装置安装在箱座上,并在箱盖上设供径向加载装置穿过的通孔,避免箱盖的振动对径向加载装置造成影响;1. The radial loading device is installed on the box base, and a through hole is provided on the box cover for the radial loading device to pass through, so as to avoid the influence of the vibration of the box cover on the radial loading device;
2.径向加载装置与机盖的分离式设计,在试验转速、温度较低的情况下,可以不安装机盖就进行试验调试,简化了试验流程,提高了试验效率;2. The separate design of the radial loading device and the machine cover, in the case of low test speed and temperature, the test and debugging can be carried out without installing the machine cover, which simplifies the test process and improves the test efficiency;
3.拆装方便。3. Easy to assemble and disassemble.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明支架结构示意图;Fig. 2 is a schematic diagram of a stent structure of the present invention;
图3为本发明凸型块固定轴承座结构示意图;Fig. 3 is a schematic diagram of the structure of the convex block fixed bearing seat of the present invention;
图中标记:1、箱盖,2、箱座,3、支架,4、油缸,5、传感器安装板,6、荷重传感器,7、密封板,8、缓冲垫,9、轴承座,10、径向加载轴承,11、试验主轴,12、凸型块。Marks in the figure: 1. Box cover, 2. Box seat, 3. Bracket, 4. Oil cylinder, 5. Sensor mounting plate, 6. Load sensor, 7. Sealing plate, 8. Cushion pad, 9. Bearing seat, 10, Radial loading bearing, 11, test main shaft, 12, convex block.
具体实施方式Detailed ways
下面根据附图具体说明本发明的实施方式。Embodiments of the present invention will be specifically described below with reference to the accompanying drawings.
如图1所示,一种轴承试验机用的径向加载装置,所述的轴承试验机包括机箱,机箱包括上下连接的箱盖1和箱座2,在机箱内还设置有试验主轴11,在试验主轴11上固定套设有径向加载轴承10,径向加载轴承10外圈固定套设有轴承座9,轴承座9一侧固定安装有给径向加载轴承10提供润滑油气的配油盘,并且配油盘使径向加载轴承10的外圈轴向限位,径向加载轴承10内圈通过试验主轴上设置的轴肩结构和阶梯套轴向限位。As shown in Figure 1, a radial loading device for a bearing testing machine, the bearing testing machine includes a casing, the casing includes a case cover 1 and a case seat 2 connected up and down, and a
所述的阶梯套上设置有注油孔,阶梯套的装拆靠注入压力油把套胀大,并且由于有压力油的存在,改善了装拆过程中配合表面的摩擦状态,减小了与试验主轴11配合面的擦伤,采用这种方式应力集中,为了平衡注油孔,在阶梯套上还开设有一个与注油孔关于阶梯套轴线对称的平衡孔。The stepped sleeve is provided with an oil injection hole, and the installation and disassembly of the stepped sleeve depends on the injection of pressure oil to expand the sleeve, and due to the existence of pressure oil, the friction state of the mating surface during the assembly and disassembly process is improved, and the friction with the test is reduced. The abrasion of the mating surface of the
如图2所示,所述的径向加载装置包括呈倒“V”型的支架3,采用这种结构不仅让支架3受力均匀,还具有较好的稳定性。As shown in FIG. 2 , the radial loading device includes an inverted "V"-
本发明支架3底端与箱座2通过螺栓固定连接,所述的支架3上部固定安装有油缸4,油缸柱塞伸出支架3上设置的通孔后,并与传感器安装板5固定连接,传感器安装板5与荷重传感器6固定连接,油缸4运作时,油缸柱塞带动传感器安装板5,传感器安装板5带动荷重传感器6,荷重传感器6跟随油缸柱塞上下移动,并将油缸4输出的径向载荷施加在轴承座9上。The bottom end of the
本发明的箱盖1上部开设有供油缸4穿过的通孔,在油缸4外围固定有与通孔配合的密封板7,密封板7边缘通过螺栓与箱盖1固定连接,当试验机高速运行时,设置的密封板7保持试验环境的封闭,当试验机低速运行时,可以拆除密封板7和箱盖1,对试验机直接进行检测和调试。The upper part of the case cover 1 of the present invention is provided with a through hole for the oil cylinder 4 to pass through, and a
本发明所述油缸4与支架3接触部分卡在通孔处的这种设计,具有较高的紧密型和稳定性,当试验机运作振动时,该设计固定了径向加载装置,防止径向加载装置的损坏。The design in which the contact part of the oil cylinder 4 and the
本发明支架3上部设有凹槽,油缸4下部设有与支架3的凹槽相匹配的凸起部分,油缸4凸起部分卡设在支架3的凹槽内,这种卡接方式紧密性较好,并且支架可均匀承受油缸4的重力。The upper part of the
本发明轴承座9的上部设置有防滑避震的缓冲垫8,所述的荷重传感器6通过缓冲垫8向轴承座9施加载荷,且荷重传感器6与缓冲垫8为点接触。The upper part of the bearing seat 9 of the present invention is provided with a non-slip and shock-absorbing
如图3所示,本发明所述轴承座9的侧壁上设置有对称的两凹槽,所述箱座2上固定设置有与凹槽相配合的凸型块12,凸型块12与凹槽相配合使轴承座9轴向限位,试验机运作时,仅靠径向加载装置施加力可能导致轴承座9径向振动,影响试验结果,这种方式限定了轴承座9的位置,从而使试验结果更加准确。As shown in Figure 3, two symmetrical grooves are arranged on the side wall of the bearing seat 9 of the present invention, and a
本发明所列举的技术方案和实施方式并非是限制,与本发明所列举的技术方案和实施方式等同或者效果相同方案都在本发明所保护的范围内。The technical solutions and implementation methods listed in the present invention are not limiting, and solutions that are equivalent to or have the same effect as the technical solutions and implementation methods listed in the present invention are within the protection scope of the present invention.
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CN2515669Y (en) * | 2001-11-16 | 2002-10-09 | 无锡建仪仪器机械有限公司 | Microprocessing controlled pressure tester |
WO2007006210A1 (en) * | 2005-07-09 | 2007-01-18 | Yanshan University | Rolling contact fatigue tester for inspecting the simulated working condition |
CN101339095A (en) * | 2008-09-01 | 2009-01-07 | 洛阳工铭机电设备有限公司 | Automobile hub bearing slurry salty liquor and general durability test method and test machine |
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