CN106702525A - Material for producing fibers and fibers produced therefrom - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种用于产制纤维的材料,特别是指一种用于产制具有双向调温功能的纤维的材料。The invention relates to a material for producing fibers, in particular to a material for producing fibers with two-way temperature regulation function.
背景技术Background technique
随着纺织技术日益进步,市面上已出现各种具有不同性能的织物,特别是同时具有高纤维强度及双向调温功能的织物,成为目前纺织工业热门发展的方向。With the advancement of textile technology, various fabrics with different properties have appeared on the market, especially fabrics with high fiber strength and two-way temperature adjustment function, which have become a hot development direction of the textile industry.
CN 102505179A公开于纺丝过程中,将聚乙二醇丙烯酸酯(相变化单体)接枝于聚合物上,用于制备具有调温功能的纤维,然而其于纺丝过程中,并无法提高相变化单体的添加量,因此后续所制得纤维的调温成效不彰。CN 102505179A discloses that during the spinning process, polyethylene glycol acrylate (phase-change monomer) is grafted onto the polymer to prepare fibers with a temperature-regulating function, but it cannot be improved during the spinning process. The added amount of the phase change monomer is low, so the temperature adjustment effect of the subsequent obtained fiber is not obvious.
文献“Acta Polymerica,vol.41,p31-36,1990”公开以聚对苯二甲酸丁二酯(polybutylene terephthalate,简称PBT)及聚乙二醇(polyethylene glycol,简称PEG)所组成的共聚酯(PBT-PEG共聚酯)作为用于产制纤维的材料,并借由提升纺丝制程的卷曲速度来提升所制得纤维的强度,但是此方法所制得的纤维并不具有调温功效,且当PBT-PEG共聚酯中的PEG含量大于34wt%时(以共聚酯总重为100wt%计),也无法有效提升纤维强度。The document "Acta Polymerica, vol.41, p31-36, 1990" discloses a copolyester composed of polybutylene terephthalate (polybutylene terephthalate, PBT for short) and polyethylene glycol (polyethylene glycol, PEG for short). (PBT-PEG copolyester) is used as a material for producing fibers, and the strength of the obtained fibers is improved by increasing the crimping speed of the spinning process, but the fibers obtained by this method do not have the effect of temperature regulation , and when the PEG content in the PBT-PEG copolyester is greater than 34wt% (based on the total weight of the copolyester as 100wt%), the fiber strength cannot be effectively improved.
US 4401792揭示借由添加苯甲酸碱金属盐类或离子型聚乙烯钠盐结晶成核剂来提升共聚酯的结晶速度,并未提及如何提高热焓以加强材料的调温能力。US 4401792 discloses that the crystallization rate of copolyester can be increased by adding alkali metal benzoic acid salt or ionic polyethylene sodium salt crystallization nucleating agent, but does not mention how to increase the heat enthalpy to enhance the temperature adjustment ability of the material.
文献“合成纤维工业,vol.27(2),p25-26,2004”揭示以聚丙烯(polypropylene,简称PP)作为结晶成核剂并添加于PBT-PEG共聚酯中,以提升后续所制得纤维的强度,不过由于聚丙烯分子量高,与PBT-PEG共聚酯混炼后分散均匀性差,因此在高温时并不能提供有效的结晶成核面给PBT链段(即PBT链段结晶温度及结晶度无法提升),进而无法有效提升所制得纤维的强度。The document "Synthetic Fiber Industry, vol.27(2), p25-26, 2004" reveals that polypropylene (PP) is used as a crystallization nucleating agent and added to PBT-PEG copolyester to improve the subsequent However, due to the high molecular weight of polypropylene and the poor dispersion uniformity after mixing with PBT-PEG copolyester, it cannot provide an effective crystallization nucleation surface for the PBT segment at high temperature (that is, the crystallization temperature of the PBT segment and crystallinity cannot be improved), and then the strength of the obtained fiber cannot be effectively improved.
CN 1051115C揭示一种具有双向调温功能且是使用低熔融温度(20~40℃)的热塑性聚合物作为相变化材料的芯鞘型纤维,该相变化材料还可以添加过热熔融防止剂和过冷结晶防止剂,以防止该相变化材料发生过热熔融或过冷结晶的现象,而达到更好的调温效果。然而于该篇专利所揭示部分过热熔融防止剂和过冷结晶防止剂的种类及添加比例(例如只添加单种过热熔融防止剂和过冷结晶防止剂,或添加含有苯基的过热熔融防止剂和过冷结晶防止剂),经实验后发现并不如预期能有效提升双向调温能力。CN 1051115C discloses a core-sheath fiber with two-way temperature regulation function and uses a thermoplastic polymer with a low melting temperature (20-40°C) as a phase change material. Anti-crystallization agent to prevent the phenomenon of overheating melting or supercooling crystallization of the phase change material, so as to achieve better temperature adjustment effect. However, the types and addition ratios of part of the anti-superheating melting agent and the anti-supercooling crystallization agent disclosed in this patent (for example, only adding a single anti-superheating melting agent and anti-supercooling crystallization agent, or adding a phenyl-containing anti-superheating melting agent and anti-supercooled crystallization agent), after experiments, it was found that it could not effectively improve the two-way temperature regulation ability as expected.
因此,如何找到一种能用于产制纤维的材料,其可同时有效提升后续所制得纤维的强度及双向调温能力,成为目前致力研究的目标。Therefore, how to find a material that can be used to produce fibers, which can effectively improve the strength and bidirectional temperature adjustment ability of the subsequent fibers, has become the goal of current research.
发明内容Contents of the invention
本发明的第一目的在于提供一种用于产制纤维的材料,其可同时有效提升后续所制得纤维的强度及双向调温能力。The first object of the present invention is to provide a material for producing fibers, which can effectively improve the strength and bidirectional temperature regulation ability of the subsequently produced fibers at the same time.
于是本发明用于产制纤维的材料,包含共聚酯、无机添加剂及非芳香族的有机添加剂。Therefore, the material used in the present invention for producing fibers includes copolyester, inorganic additives and non-aromatic organic additives.
该共聚酯是由硬段分子与软段分子所构成,其中,该硬段分子主要是由聚对苯二甲酸丁二酯(PBT)所组成,该软段分子主要是由聚乙二醇(PEG)所组成,且该软段分子的重量平均分子量介于2500~10000间;The copolyester is composed of hard segment molecules and soft segment molecules, wherein the hard segment molecules are mainly composed of polybutylene terephthalate (PBT), and the soft segment molecules are mainly composed of polyethylene glycol (PEG), and the weight average molecular weight of the soft segment molecule is between 2500 and 10000;
该非芳香族的有机添加剂,其熔点介于该硬段分子的结晶温度与该软段分子的熔融温度间,且该非芳香族的有机添加剂的分子量不大于1000;The non-aromatic organic additive has a melting point between the crystallization temperature of the hard segment molecule and the melting temperature of the soft segment molecule, and the molecular weight of the non-aromatic organic additive is not greater than 1000;
以该共聚酯的总重为100重量份计,该无机添加剂的含量范围为0.02~1.00重量份,该非芳香族的有机添加剂的含量范围为0.02~1.00重量份。Based on 100 parts by weight of the total weight of the copolyester, the content of the inorganic additive ranges from 0.02 to 1.00 parts by weight, and the content of the non-aromatic organic additive ranges from 0.02 to 1.00 parts by weight.
本发明的第一目的在于提供一种由前述用于产制纤维的材料通过一个熔融纺丝机械设备所制成的纤维。The first object of the present invention is to provide a fiber produced from the aforementioned materials for producing fiber by a melt spinning machine.
本发明的有益效果在于:由于本发明用于产制纤维的材料同时包含该无机添加剂和分子量不大于1000的该非芳香族的有机添加剂,且该非芳香族的有机添加剂的熔点介于该硬段分子的结晶温度与该软段分子的熔融温度间,因而使本发明用于产制纤维的材料能同时有效提升后续所制得纤维的强度及双向调温能力。The beneficial effects of the present invention are: since the material used for producing fibers in the present invention contains both the inorganic additive and the non-aromatic organic additive with a molecular weight not greater than 1000, and the melting point of the non-aromatic organic additive is between the hard The crystallization temperature of the segment molecule is between the melting temperature of the soft segment molecule, so that the material used in the production of the fiber of the present invention can effectively improve the strength and bidirectional temperature adjustment ability of the subsequent obtained fiber.
以下将就前述功效的原理进行详细说明:The principle of the aforementioned effects will be described in detail below:
(1)需先说明的是,一般由硬段分子(主要由PBT组成)与软段分子(产生相变化部分,主要由PEG组成)所构成的共聚酯,其结晶机制为:当该共聚酯由熔融态逐渐降温到达该硬段分子的结晶温度时,该硬段分子会借由热扰动随机碰撞排列成一个稳定的结晶核种,当该硬段分子成长至呈一定尺寸大小的结晶粒时,同时也会将该软段分子排除在该硬段分子结晶区外,并当该共聚酯持续降温到该软段分子的结晶温度时,该软段分子即会沿着该硬段分子的晶体开始结晶。(1) It should be explained first that the crystallization mechanism of copolyesters generally composed of hard segment molecules (mainly composed of PBT) and soft segment molecules (which produce phase change parts, mainly composed of PEG) is: when the copolyester When the polyester gradually cools down from the molten state to the crystallization temperature of the hard segment molecules, the hard segment molecules will be randomly collided by thermal disturbances to form a stable crystallization nucleus. When the hard segment molecules grow to crystals of a certain size At the same time, the soft segment molecules will be excluded from the crystallization region of the hard segment molecules, and when the copolyester continues to cool down to the crystallization temperature of the soft segment molecules, the soft segment molecules will follow the hard segment A crystal of the molecule begins to crystallize.
而本发明中,在该共聚酯从熔融态逐渐降温过程中,该无机添加剂可做为该硬段分子的结晶成核剂,同时该非芳香族的有机添加剂在该硬段分子结晶过程中也能在分子间产生润滑效果,进而能提升该硬段分子的结晶度(即能提升硬段分子结晶热焓),使本发明用于产制纤维的材料能提升后续所制得纤维的强度。In the present invention, in the process of gradually cooling down the copolyester from the molten state, the inorganic additive can be used as a crystallization nucleating agent for the hard segment molecule, and the non-aromatic organic additive can be used in the crystallization process of the hard segment molecule It can also produce a lubricating effect between molecules, and then can improve the crystallinity of the hard segment molecules (that is, it can increase the crystallization enthalpy of the hard segment molecules), so that the material used to produce fibers in the present invention can improve the strength of the subsequent fibers .
此外,当该共聚酯持续降温至该软段分子的结晶温度时,由于该非芳香族的有机添加剂于到达该软段分子的结晶温度前即会先结晶,因此该非芳香族的有机添加剂可以作为该软段分子的结晶成核剂,进而能提升该软段分子的结晶度[即能提升软段分子熔融热焓(即相变化热焓)],且降低该软段分子的熔融温度与结晶温度的差值(ΔT),使本发明用于产制纤维的材料同时还能提升后续所制得纤维的双向调温能力。In addition, when the copolyester continues to cool down to the crystallization temperature of the soft segment molecule, since the non-aromatic organic additive will first crystallize before reaching the crystallization temperature of the soft segment molecule, the non-aromatic organic additive Can be used as the crystallization nucleating agent of the soft segment molecule, and then can improve the crystallinity of the soft segment molecule [that is, it can increase the melting enthalpy of the soft segment molecule (i.e. the phase change enthalpy)], and reduce the melting temperature of the soft segment molecule The difference (ΔT) from the crystallization temperature enables the material used in the production of fibers in the present invention to simultaneously improve the bidirectional temperature regulation ability of the subsequently produced fibers.
(2)由于本发明的该非芳香族的有机添加剂分子量小于1000,因而在与该共聚酯混合后,不易有混合不均匀情形发生,使其于该硬段分子结晶过程中,能更有效发挥在分子间的润滑效果,进而能更加提升该硬段分子的结晶度(即结晶热焓),使本发明用于产制纤维的材料能更加提升后续所制得纤维的强度。(2) Since the molecular weight of the non-aromatic organic additive of the present invention is less than 1000, it is not easy to have uneven mixing after mixing with the copolyester, so that it can be more effective in the crystallization process of the hard segment molecules The lubricating effect between the molecules can further increase the crystallinity of the hard segment molecules (that is, the crystallization enthalpy), so that the material used in the production of fibers according to the present invention can further increase the strength of the subsequent fibers.
以下将就本发明内容进行详细说明:The content of the present invention will be described in detail below:
[共聚酯][copolyester]
本发明用于产制纤维的材料中的共聚酯是由硬段分子与软段分子所构成。The copolyester used in the material for producing fibers of the present invention is composed of hard segment molecules and soft segment molecules.
较佳地,以该共聚酯的总重为100wt%计,该软段分子所占的比例为30~80wt%。当该软段分子所占的比例小于30wt%时,其后续所制得纤维的调温能力较低;当该软段分子所占的比例大于80wt%时,其共聚酯的熔融强度较低,进而于纺丝过程中,较不易成丝(即较容易断丝)。更佳地,以该共聚酯的总重为100wt%计,该软段分子所占的比例为45~65wt%。Preferably, based on the total weight of the copolyester as 100wt%, the proportion of the soft segment molecules is 30-80wt%. When the proportion of the soft segment molecule is less than 30wt%, the temperature adjustment ability of the fiber obtained subsequently is low; when the proportion of the soft segment molecule is greater than 80wt%, the melt strength of the copolyester is low , and then in the spinning process, it is less easy to form filaments (that is, it is easier to break filaments). More preferably, based on the total weight of the copolyester as 100wt%, the proportion of the soft segment molecules is 45-65wt%.
该软段分子的重量平均分子量介于2500~10000间。当该软段分子的重量平均分子量小于2500时,熔点及相变化温度较低,无法有效提升后续所制得纤维的调温能力,不适用于一般调温织物的适用温度范围;当该软段分子的重量平均分子量大于10000时,会让该软段分子的熔融与结晶温度过高,而使后续所制得纤维的可调温的高温温度过高,因此不适用于织物上。较佳地,该软段分子的重量平均分子量介于3000~9000间。更佳地,该软段分子的重量平均分子量介于3400~8000间。在本发明的具体实施例中,该软段分子的重量平均分子量为4000。The weight average molecular weight of the soft segment molecule is between 2500-10000. When the weight-average molecular weight of the soft segment molecule is less than 2500, the melting point and phase change temperature are relatively low, which cannot effectively improve the temperature-regulating ability of the subsequent fibers, and is not suitable for the applicable temperature range of general temperature-regulating fabrics; when the soft segment When the weight-average molecular weight of the molecule is greater than 10,000, the melting and crystallization temperature of the soft segment molecule will be too high, and the high-temperature adjustable temperature of the subsequent fiber will be too high, so it is not suitable for fabrics. Preferably, the weight average molecular weight of the soft segment molecules is between 3000-9000. More preferably, the weight average molecular weight of the soft segment molecules is between 3400-8000. In a specific embodiment of the present invention, the weight average molecular weight of the soft segment molecule is 4000.
该硬段分子主要是由聚对苯二甲酸丁二酯所组成。较佳地,该硬段分子除了含聚对苯二甲酸丁二酯外,还可以再含其它聚酯(polyester),例如但不限于聚对苯二甲酸乙二酯(polyethyleneterephthalate,简称PET)及聚对苯二甲酸丙二酯(polytrimethylene terephthalate,简称PTT)。在本发明的具体实施例中,该硬段分子是由聚对苯二甲酸丁二酯所组成。The hard segment molecule is mainly composed of polybutylene terephthalate. Preferably, in addition to polybutylene terephthalate, the hard segment molecule may also contain other polyesters, such as but not limited to polyethylene terephthalate (PET for short) and Polytrimethylene terephthalate (PTT for short). In a specific embodiment of the present invention, the hard segment molecule is composed of polybutylene terephthalate.
该软段分子主要是由聚乙二醇所组成。较佳地,该软段分子除了聚乙二醇外,还可以再含其它聚醚,例如但不限于聚丙二醇(polypropylene glycol,简称PPG)。在本发明的具体实施例中,该软段分子是由聚乙二醇所组成。The soft segment molecule is mainly composed of polyethylene glycol. Preferably, besides polyethylene glycol, the soft segment molecule may further contain other polyethers, such as but not limited to polypropylene glycol (PPG). In a specific embodiment of the present invention, the soft segment molecule is composed of polyethylene glycol.
较佳地,该硬段分子的结晶热焓为不小于20J/g,该硬段分子的结晶温度范围为160~200℃,该软段分子的熔融热焓为不小于40J/g,该软段分子的熔融温度范围为20~50℃,该软段分子的熔融温度与结晶温度的差值(ΔT)不大于20℃。Preferably, the crystallization enthalpy of the hard segment molecule is not less than 20 J/g, the crystallization temperature range of the hard segment molecule is 160-200°C, the melting enthalpy of the soft segment molecule is not less than 40 J/g, the soft segment molecule The melting temperature range of the segment molecule is 20-50°C, and the difference (ΔT) between the melting temperature and the crystallization temperature of the soft segment molecule is not greater than 20°C.
[无机添加剂][Inorganic additives]
较佳地,该无机添加剂是选自由滑石粉、云母、氧化锌、氧化钙、二氧化钛、二氧化硅、碳酸钙、硫酸钡及氧化镁所构成群组中的至少其中一者。在本发明的具体实施例中,该无机添加剂为滑石粉或二氧化钛。Preferably, the inorganic additive is at least one selected from the group consisting of talc, mica, zinc oxide, calcium oxide, titanium dioxide, silicon dioxide, calcium carbonate, barium sulfate and magnesium oxide. In a specific embodiment of the present invention, the inorganic additive is talcum powder or titanium dioxide.
本发明用于产制纤维的材料中,以该共聚酯的总重为100重量份计,该无机添加剂的含量范围为0.02~1.00重量份。当该无机添加剂的含量大于1.00重量份时,其后续所制得纤维的强度较低,且熔融纺丝过程中,较不易成丝(即较容易断丝)。In the material for producing fibers of the present invention, based on 100 parts by weight of the copolyester, the content of the inorganic additive is in the range of 0.02-1.00 parts by weight. When the content of the inorganic additive is greater than 1.00 parts by weight, the strength of the fiber obtained subsequently is low, and it is less likely to form filaments (that is, easier to break filaments) during the melt spinning process.
[非芳香族的有机添加剂][Non-aromatic organic additives]
较佳地,该非芳香族的有机添加剂是选自由C13~C28直链脂肪烃、C13~C28直链脂肪烃基酯,及C13~C28直链脂肪酸或其盐所构成群组中的至少其中一者。更佳地,该非芳香族的有机添加剂是选自由硬脂酸或其盐,及甲基丙烯酸十三烷基酯(tridecylmethacrylate)所构成群组中的至少其中一者。在本发明的具体实施例中,该非芳香族的有机添加剂为甲基丙烯酸十三烷基酯、硬脂酸(stearic acid,简称St)、硬脂酸锰[manganese(II)stearate,简称MnSt]、硬脂酸锌(zinc stearate,简称ZnSt)或硬脂酸钙(calcium stearate,简称CaSt)。Preferably, the non-aromatic organic additive is selected from the group consisting of C 13 -C 28 straight-chain aliphatic hydrocarbons, C 13 -C 28 straight-chain aliphatic hydrocarbon esters, and C 13 -C 28 straight-chain fatty acids or their salts at least one of the group. More preferably, the non-aromatic organic additive is at least one selected from the group consisting of stearic acid or its salt, and tridecylmethacrylate. In a specific embodiment of the present invention, the non-aromatic organic additive is tridecyl methacrylate, stearic acid (stearic acid, referred to as St), manganese stearate [manganese (II) stearate, referred to as MnSt ], zinc stearate (ZnSt for short) or calcium stearate (CaSt for short).
较佳地,该非芳香族的有机添加剂的熔点介于50~168℃间。更佳地,该非芳香族的有机添加剂的熔点介于55~160℃间。Preferably, the melting point of the non-aromatic organic additive is between 50°C and 168°C. More preferably, the melting point of the non-aromatic organic additive is between 55°C and 160°C.
本发明用于产制纤维的材料中,以该共聚酯的总重为100重量份计,该非芳香族的有机添加剂的含量范围为0.02~1重量份。当该非芳香族的有机添加剂的含量大于1重量份时,其后续于熔融纺丝制成纤维的过程中,会有冒烟及产生异味的缺点。In the material for producing fibers of the present invention, based on 100 parts by weight of the copolyester, the content of the non-aromatic organic additive is in the range of 0.02-1 part by weight. When the content of the non-aromatic organic additive is greater than 1 part by weight, there will be disadvantages of smoke and odor during the subsequent process of making fibers by melt spinning.
[用于产制纤维的材料][Materials used to produce fibers]
较佳地,本发明用于产制纤维的材料还可以包含其它添加剂,例如但不限于染剂、紫外线吸收剂、阻燃剂、荧光增白剂、消光剂、抗静电剂或抗菌剂。Preferably, the material used for producing fibers of the present invention may also contain other additives, such as but not limited to dyes, ultraviolet absorbers, flame retardants, fluorescent whitening agents, matting agents, antistatic agents or antibacterial agents.
[纤维][fiber]
本发明的纤维同时具有高纤维强度及高双向调温能力。The fiber of the invention has both high fiber strength and high bidirectional temperature regulation ability.
较佳地,本发明的纤维为复合纤维(composite fiber),可用于制得该纤维的材料为例如但不限于聚酯(pplyester)、聚酰胺(polyamide)、聚烯烃(polyolefin)及聚氨脂(polyurethane),且其中至少一个成分由本发明的用于产制纤维的材料所形成。Preferably, the fiber of the present invention is composite fiber (composite fiber), the material that can be used for making this fiber is such as but not limited to polyester (pplyester), polyamide (polyamide), polyolefin (polyolefin) and polyurethane (polyurethane), and wherein at least one component is formed from the material for producing fibers of the present invention.
本发明的纤维可为任何型式的纤维,例如但不限于鞘芯型复合纤维(sheath-core composite fiber)、并列型复合纤维(side byside composite fiber)及海岛型复合纤维(sea-island compositefiber),较佳地,本发明的纤维为鞘芯型复合纤维,且该鞘芯型复合纤维的芯层是由本发明的用于产制纤维的材料所形成。The fiber of the present invention can be any type of fiber, such as but not limited to sheath-core composite fiber, side by side composite fiber and sea-island composite fiber, Preferably, the fiber of the present invention is a sheath-core composite fiber, and the core layer of the sheath-core composite fiber is formed from the material for producing the fiber of the present invention.
具体实施方式detailed description
本发明将就以下实施例来作进一步说明,但应了解的是,该实施例仅为例示说明之用,而不应被解释为本发明实施的限制。The present invention will be further described with reference to the following examples, but it should be understood that these examples are for illustrative purposes only and should not be construed as limitations on the implementation of the present invention.
<化学药品><chemicals>
表1Table 1
<相对黏度(Rv)的测试方法><Measurement method of relative viscosity (Rv)>
先取0.1g欲测试样品溶于25mL的酚/四氯乙烷混合溶剂[3/2(v/v)],再于110℃加热溶解后,降温至30℃,以乌氏黏度计(Ubbelohde viscometer)测试相对黏度(Rv)。需特别说明的是,一般适用于熔融纺丝的用于产制纤维的材料,其相对黏度较佳应于2.6~3.5间。First take 0.1g of the sample to be tested and dissolve it in 25mL of phenol/tetrachloroethane mixed solvent [3/2(v/v)], then heat it at 110°C to dissolve, then cool down to 30°C, and use Ubbelohde viscometer (Ubbelohde viscometer) ) to test the relative viscosity (Rv). It should be noted that the relative viscosity of the material used for producing fibers generally suitable for melt spinning should be between 2.6 and 3.5.
<实施例1~16><Examples 1 to 16>
制备用于产制纤维的材料Preparation of materials for fiber production
实施例1~16的用于产制纤维的材料是依据表2选择无机添加剂、有机添加剂的种类与添加量(以PBT-PEG共聚酯的总重为100重量份计)及聚乙二醇的重量平均分子量,并根据下列步骤所制得:The materials used to produce fibers in Examples 1 to 16 are based on the type and amount of inorganic additives and organic additives selected in Table 2 (based on the total weight of PBT-PEG copolyester as 100 parts by weight) and polyethylene glycol The weight average molecular weight of , and prepared according to the following steps:
表2Table 2
步骤(1):分别将195.2g对苯二甲酸二甲酯、138.3g 1,4-丁二醇、285.0g聚乙二醇、无机添加剂及有机添加剂加入批式反应釜中,制得反应混合物。Step (1): 195.2g of dimethyl terephthalate, 138.3g of 1,4-butanediol, 285.0g of polyethylene glycol, inorganic additives and organic additives were added to a batch reactor to obtain a reaction mixture .
步骤(2):先将该步骤(1)所得的反应混合物加热至155℃,待完全熔解,再加入1000ppm异丙醇钛进行酯化反应至甲醇馏出量达到64.34g后,制得聚合前驱物。Step (2): First heat the reaction mixture obtained in step (1) to 155°C, wait until it is completely melted, then add 1000ppm titanium isopropoxide for esterification reaction until the amount of methanol distilled reaches 64.34g, and then obtain a polymerization precursor things.
步骤(3):将步骤(2)所得的聚合前驱物,加入1000ppm异丙醇钛后,于250℃、真空环境下进行聚合反应至相对黏度(Rv)范围为2.6~3.5后(相对黏度测试方法如前所述),即制得该用于产制纤维的材料(含PBT-PEG共聚酯;呈粒状),其中,以该PBT-PEG共聚酯的总重为100wt%计,该软段分子(PEG)所占的比例为57wt%。Step (3): After adding 1000ppm of titanium isopropoxide to the polymerization precursor obtained in step (2), the polymerization reaction was carried out at 250°C in a vacuum environment until the relative viscosity (Rv) ranged from 2.6 to 3.5 (relative viscosity test The method is as described above), that is, the material for producing fibers (containing PBT-PEG copolyester; granular), wherein, based on the total weight of the PBT-PEG copolyester as 100wt%, the The proportion of soft segment molecule (PEG) is 57wt%.
<比较例1~7、9~13><Comparative Examples 1-7, 9-13>
制备用于产制纤维的材料Preparation of materials for fiber production
比较例1~7、9~13的用于产制纤维的材料(含PBT-PEG共聚酯)的制备方法与实施例1类似,其差别在于,比较例1~7、9~13是依据表3选择无机添加剂、有机添加剂的种类与添加量(添加量皆以PBT-PEG共聚酯的总重为100重量份计)及聚乙二醇的重量平均分子量。The preparation method of the material (containing PBT-PEG copolyester) that is used to produce the fiber of comparative example 1~7,9~13 is similar to embodiment 1, and its difference is that comparative example 1~7,9~13 is based on Table 3 selects the type and amount of inorganic additives and organic additives (the amount added is based on the total weight of the PBT-PEG copolyester being 100 parts by weight) and the weight average molecular weight of polyethylene glycol.
表3table 3
<比较例8><Comparative example 8>
制备用于产制纤维的材料Preparation of materials for fiber production
比较例8的用于产制纤维的材料是依据上表3选择无机添加剂的种类与添加量、有机添加剂(聚丙烯)的添加量(以PBT-PEG共聚酯的总重为100重量份计)及聚乙二醇的重量平均分子量,并根据下列步骤所制得:The material that is used to produce the fiber of comparative example 8 is to select the type and the addition amount of the inorganic additive, the addition amount of the organic additive (polypropylene) according to the above table 3 (with the total weight of PBT-PEG copolyester as 100 parts by weight ) and the weight average molecular weight of polyethylene glycol, and prepared according to the following steps:
步骤(1):混合195.2g对苯二甲酸二甲酯、138.3g 1,4-丁二醇、285.0g聚乙二醇、无机添加剂,以上述聚合方式制备PBT-PEG共聚酯。步骤(2):将该步骤(1)的共聚酯及聚丙烯(PP)置于双螺杆压出机的主进料槽内,经熔融混掺后挤压成束状,再以造粒机切割成颗粒状,即制得该用于产制纤维的材料(含PBT-PEG共聚酯)。Step (1): Mix 195.2g dimethyl terephthalate, 138.3g 1,4-butanediol, 285.0g polyethylene glycol, and inorganic additives, and prepare PBT-PEG copolyester by the above polymerization method. Step (2): Place the copolyester and polypropylene (PP) of the step (1) in the main feeding tank of the twin-screw extruder, extrude into bundles after melt mixing, and then granulate Cut into pellets by machine to obtain the material (containing PBT-PEG copolyester) for producing fibers.
<比较例14><Comparative Example 14>
制备用于产制纤维的材料Preparation of materials for fiber production
比较例14的制备方法与比较例1相似,其差别在于,比较例14是以聚四亚甲基醚二醇(PTMEG2000;重量平均分子量为2000)取代比较例1的聚乙二醇作为软段分子。The preparation method of Comparative Example 14 is similar to Comparative Example 1, and its difference is that Comparative Example 14 is to replace the polyethylene glycol of Comparative Example 1 with polytetramethylene ether glycol (PTMEG2000; weight average molecular weight is 2000) as the soft segment molecular.
<比较例15~18><Comparative Examples 15-18>
制备用于产制纤维的材料(共聚酯为PET-PEG)Preparation of material for fiber production (copolyester is PET-PEG)
比较例15~18的用于产制纤维的材料是依据表4选择无机添加剂、有机添加剂的种类与添加量(以PET-PEG共聚酯的总重为100重量份计)及聚乙二醇的重量平均分子量,并根据下列步骤所制得:The materials used to produce fibers in Comparative Examples 15-18 are to select the type and amount of inorganic additives, organic additives (based on the total weight of PET-PEG copolyester as 100 parts by weight) and polyethylene glycol according to Table 4. The weight average molecular weight of , and prepared according to the following steps:
表4Table 4
步骤(1):分别将221.6g对苯二甲酸二甲酯、108.8g 1,2-乙二醇、285.0g聚乙二醇、无机添加剂及有机添加剂加入批式反应釜中,制得反应混合物。Step (1): 221.6g of dimethyl terephthalate, 108.8g of 1,2-ethylene glycol, 285.0g of polyethylene glycol, inorganic additives and organic additives were added to a batch reactor to obtain a reaction mixture .
步骤(2):先将该步骤(1)所得的反应混合物加热至155℃,待完全熔解,再加入1000ppm异丙醇钛进行酯化反应至甲醇馏出量达到73.13g后,制得聚合前驱物。Step (2): First heat the reaction mixture obtained in step (1) to 155°C, wait until it is completely melted, then add 1000ppm titanium isopropoxide for esterification reaction until the amount of methanol distilled reaches 73.13g, and then obtain a polymerization precursor things.
步骤(3):将步骤(2)所得的聚合前驱物,加入1000ppm异丙醇钛后,于250℃、真空环境下进行聚合反应至相对黏度(Rv)范围为2.6~3.5后(相对黏度测试方法如前所述),即制得该用于产制纤维的材料(共聚酯为PET-PEG;呈粒状),其中,以该PET-PEG共聚酯的总重为100wt%计,该软段分子(PEG)所占的比例为57wt%。Step (3): After adding 1000ppm of titanium isopropoxide to the polymerization precursor obtained in step (2), the polymerization reaction was carried out at 250°C in a vacuum environment until the relative viscosity (Rv) ranged from 2.6 to 3.5 (relative viscosity test The method is as described above), that is, the material for producing fibers (copolyester is PET-PEG; granular), wherein, based on the total weight of the PET-PEG copolyester as 100wt%, the The proportion of soft segment molecule (PEG) is 57wt%.
<应用例1><Application example 1>
制备复合纤维(芯:实施例2的材料;鞘:PET)Preparation of composite fiber (core: the material of Example 2; sheath: PET)
将实施例2的用于产制纤维的材料与聚对苯二甲酸乙二酯[PET;Rv为1.60~1.75]分别置于一台熔融纺丝机的两个压出机(extruder)中进行纺丝,制得鞘芯型复合纤维,其中,该复合纤维的芯层为实施例2,鞘层为PET,且实施例2的材料与PET的重量比为1:1。The material used to produce fibers in Example 2 and polyethylene terephthalate [PET; Rv is 1.60 to 1.75] were respectively placed in two extruders (extruders) of a melt spinning machine. Spun to obtain a sheath-core composite fiber, wherein the core layer of the composite fiber is Example 2, the sheath layer is PET, and the weight ratio of the material of Example 2 to PET is 1:1.
<比较应用例1><Comparative application example 1>
制备复合纤维(芯:比较例1的材料;鞘:PET)Preparation of composite fiber (core: the material of Comparative Example 1; sheath: PET)
比较应用例1的制备方法与应用例1类似,其差别在于,比较应用例1为选用比较例1的用于产制纤维的材料作为芯层,鞘层为PET,且比较例1的材料与PET的重量比为1:1。The preparation method of comparative application example 1 is similar to application example 1, and its difference is that comparative application example 1 is to select the material for producing fiber of comparative example 1 as the core layer, the sheath layer is PET, and the material of comparative example 1 is the same as The weight ratio of PET is 1:1.
<比较应用例2><Comparative application example 2>
制备复合纤维(芯:比较例12的材料;鞘:PET)Preparation of composite fiber (core: material of Comparative Example 12; sheath: PET)
比较应用例2的制备方法与应用例1类似,其差别在于,比较应用例2为选用比较例12的用于产制纤维的材料作为芯层,鞘层为PET,且比较例12的材料与PET的重量比为1:1。The preparation method of comparative application example 2 is similar to application example 1, and its difference is that comparative application example 2 selects the material used for producing fibers of comparative example 12 as the core layer, the sheath layer is PET, and the material of comparative example 12 and The weight ratio of PET is 1:1.
<应用例2><Application example 2>
制备不织布(使用应用例1的复合纤维制备)Preparation of non-woven fabric (prepared using the composite fiber of Application Example 1)
将应用例1所制得的复合纤维制成基重为500g/m2的不织布。The composite fiber obtained in Application Example 1 was made into a nonwoven fabric with a basis weight of 500 g/m 2 .
<比较应用例3><Comparative application example 3>
制备不织布(使用比较应用例1的复合纤维制备)Preparation of nonwoven fabric (prepared using the composite fiber of Comparative Application Example 1)
将比较应用例1所制得的复合纤维制成基重为500g/m2的不织布。The composite fiber obtained in Comparative Application Example 1 was made into a nonwoven fabric with a basis weight of 500 g/m 2 .
<用于产制纤维的材料、复合纤维或不织布的热性质测试方法><Testing methods for thermal properties of materials used to produce fibers, composite fibers or nonwoven fabrics>
(a)硬段分子与软段分子的结晶温度(Tc)及软段分子的熔融温度(Tm):(a) The crystallization temperature (Tc) of the hard segment molecule and the soft segment molecule and the melting temperature (Tm) of the soft segment molecule:
将欲测试用于产制纤维的材料(或复合纤维、不织布)的样品以示差扫描热量分析仪(differential scanning calorimeter,简称DSC,由美国TA instrument公司制造,型号DSC 2910)量测其硬段分子与软段分子的结晶温度,及软段分子的熔融温度。测量方法是参照该DSC的操作手册,并依序按照下列步骤进行:将该样品于-80℃至250℃区间,以10℃/min升降温速率测得该硬段分子及该软段分子的熔融峰值(即熔融温度)与结晶峰值(即结晶温度)。The sample of the material (or composite fiber, non-woven fabric) to be tested for the production of fibers is measured by a differential scanning calorimeter (DSC for short, manufactured by TA Instrument Company of the United States, model DSC 2910) to measure its hard segment molecules and the crystallization temperature of the soft segment molecules, and the melting temperature of the soft segment molecules. The measurement method refers to the operation manual of the DSC, and the following steps are followed in sequence: the sample is in the range of -80°C to 250°C, and the temperature of the hard segment molecule and the soft segment molecule is measured at a heating rate of 10°C/min. Melting peak (ie, melting temperature) and crystallization peak (ie, crystallization temperature).
(b)软段分子的熔融热焓及硬段分子的结晶热焓:(b) Melting enthalpy of soft segment molecules and crystallization enthalpy of hard segment molecules:
利用DSC仪器分别对由前述(a)所得该软段分子的熔融峰及该硬段分子的结晶峰进行积分计算,所得熔融峰面积及结晶峰面积即分别为该软段分子的熔融热焓及该硬段分子的结晶热焓。The melting peak of the soft segment molecule and the crystallization peak of the hard segment molecule obtained in (a) are respectively integrated and calculated by using a DSC instrument, and the obtained melting peak area and crystallization peak area are respectively the melting enthalpy and the crystallization peak area of the soft segment molecule. The crystallization enthalpy of the hard segment molecule.
(c)软段分子的熔融温度与结晶温度的差值(ΔT):(c) The difference between the melting temperature and the crystallization temperature (ΔT) of the soft segment molecule:
将前述(a)所得该软段分子的熔融温度与结晶温度利用下式I计算出该软段分子的熔融温度与结晶温度的差值(ΔT)。The melting temperature and crystallization temperature of the soft segment molecule obtained in (a) above are calculated using the following formula I to calculate the difference (ΔT) between the melting temperature and the crystallization temperature of the soft segment molecule.
式I:Formula I:
ΔT(℃)=软段分子的熔融温度-软段分子的结晶温度ΔT (°C) = melting temperature of soft segment molecules - crystallization temperature of soft segment molecules
<实施例1~16与比较例1~18的热性质比较与讨论><Comparison and Discussion of Thermal Properties of Examples 1-16 and Comparative Examples 1-18>
(a)实施例1~16的热性质数据:(a) Thermal property data of Examples 1-16:
实施例1~16的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表5所示:For the materials used to produce fibers in Examples 1-16, the various thermal property data measured according to the aforementioned test method are shown in Table 5 below:
表5table 5
由上表5可知,实施例1~16所测得的软段分子(PEG)熔融温度皆介于20~50℃范围内,熔融热焓皆不小于40J/g,且ΔT也皆小于20℃;此外,还可以发现实施例1~16所测得的硬段分子(PBT)结晶热焓皆不小于24J/g。It can be seen from Table 5 above that the melting temperatures of the soft segment molecules (PEG) measured in Examples 1-16 are all in the range of 20-50°C, the melting enthalpy is not less than 40J/g, and the ΔT is also less than 20°C In addition, it can also be found that the crystallization enthalpy of the hard segment molecule (PBT) measured in Examples 1-16 is not less than 24J/g.
(b)实施例1~5、11与比较例1~4的比较与讨论:(b) Comparison and discussion of Examples 1~5, 11 and Comparative Examples 1~4:
比较例1~4的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表6所示。The various thermal properties of the materials used to produce fibers in Comparative Examples 1-4 are shown in Table 6 below according to the aforementioned test methods.
表6Table 6
由表5及表6可以发现,于有机添加剂(皆非芳香族、分子量皆小于1000且熔点皆介于该硬段分子结晶温度与该软段分子熔融温度间)及/或无机添加剂具有相同添加量,并软段分子(PEG)重量平均分子量也相同的条件下,未添加无机与有机添加剂的比较例1、只有添加无机添加剂(不添加有机添加剂)的比较例2或只有添加非芳香族的有机添加剂(不添加无机添加剂)的比较例3~4,其硬段分子(PBT)结晶热焓皆小于16J/g,低于皆同时添加有无机添加剂与非芳香族的有机添加剂的实施例1~5、11(不小于25J/g)[即比较例1~4的该硬段分子(PBT)结晶度低于实施例1~5、11],表示比较例1~4的用于产制纤维的材料,其后续所制得纤维的强度低于由实施例1~5、11所制得纤维的强度。From Table 5 and Table 6, it can be found that organic additives (all non-aromatic, molecular weight less than 1000, and melting points all between the crystallization temperature of the hard segment molecule and the melting temperature of the soft segment molecule) and/or inorganic additives have the same additive amount, and the weight average molecular weight of the soft segment molecule (PEG) is also the same condition, the comparative example 1 without adding inorganic and organic additives, the comparative example 2 with only adding inorganic additives (without adding organic additives), or only adding non-aromatic In Comparative Examples 3-4 with organic additives (without adding inorganic additives), the enthalpy of crystallization of hard segment molecules (PBT) is less than 16 J/g, which is lower than that of Example 1 in which both inorganic additives and non-aromatic organic additives are added. ~5, 11 (not less than 25J/g) [that is, the crystallinity of the hard segment molecule (PBT) of Comparative Examples 1~4 is lower than that of Examples 1~5, 11], which means that the crystallinity of Comparative Examples 1~4 is used for production. As for the fiber material, the intensity of the fibers obtained subsequently is lower than that of the fibers obtained in Examples 1-5, 11.
此外,比较例1~4的软段分子(PEG)熔融热焓皆小于37J/g,低于实施例1~5、11(不小于46J/g),且比较例1、3~4的ΔT大于20℃(实施例1~5、11为小于20℃),表示比较例1~4的用于产制纤维的材料,其后续所制得纤维的双向调温能力低于由实施例1~5、11所制得的纤维。In addition, the melting enthalpy of the soft segment molecule (PEG) of Comparative Examples 1-4 is less than 37 J/g, which is lower than that of Examples 1-5, 11 (not less than 46 J/g), and the ΔT of Comparative Examples 1, 3-4 Greater than 20°C (Examples 1-5, 11 are less than 20°C), which means that the materials used in the production of fibers in Comparative Examples 1-4, the two-way temperature regulation ability of the fibers obtained subsequently is lower than that obtained from Examples 1-4 5. 11. The prepared fiber.
由前述两段说明证实,本发明该用于产制纤维的材料同时包含无机添加剂与非芳香族的有机添加剂时,能同时提升后续所制得纤维的强度及双向调温能力。It is confirmed from the above two paragraphs that when the material for producing fibers of the present invention contains both inorganic additives and non-aromatic organic additives, it can simultaneously improve the strength and two-way temperature regulation ability of the subsequently obtained fibers.
(c)实施例1~5与比较例5~7的比较与讨论:(c) Comparison and Discussion of Embodiments 1~5 and Comparative Examples 5~7:
比较例5~7的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表7所示。The various thermal properties of the materials used to produce fibers in Comparative Examples 5-7 are shown in Table 7 below according to the aforementioned test methods.
表7Table 7
由表7可以发现,于有机添加剂(皆非芳香族且分子量皆小于1000)及无机添加剂(皆为Talc)具有相同添加量,并软段分子(PEG)重量平均分子量也相同的条件下,该非芳香族的有机添加剂的熔点未介于该硬段分子(PBT)结晶温度与该软段分子(PEG)熔融温度间的比较例5~7,其硬段分子(PBT)结晶热焓皆小于17J/g,低于熔点皆介于该硬段分子(PBT)结晶温度与该软段分子(PEG)熔融温度间的实施例1~5(不小于25J/g)[即比较例5~7的该硬段分子(PBT)结晶度低于实施例1~5],表示比较例5~7的用于产制纤维的材料,其后续所制得纤维的强度低于由实施例1~5所制得纤维的强度。It can be found from Table 7 that under the condition that the organic additives (all non-aromatic and molecular weight less than 1000) and inorganic additives (all Talc) have the same addition amount, and the weight average molecular weight of the soft segment molecule (PEG) is also the same, the The melting point of the non-aromatic organic additive is not between the crystallization temperature of the hard segment molecule (PBT) and the melting temperature of the soft segment molecule (PEG) in Comparative Examples 5-7, and the crystallization enthalpy of the hard segment molecule (PBT) is less than 17J/g, which is lower than that of Examples 1-5 (not less than 25J/g) whose melting points are between the crystallization temperature of the hard segment molecule (PBT) and the melting temperature of the soft segment molecule (PEG) [i.e. comparative examples 5-7 The crystallinity of the hard segment molecule (PBT) is lower than that of Examples 1 to 5], which means that the materials used to produce fibers in Comparative Examples 5 to 7 have a lower strength than those obtained in Examples 1 to 5. The strength of the resulting fiber.
此外,比较例5~7的软段分子(PEG)熔融热焓皆小于38J/g,低于实施例1~5(不小于47J/g),且比较例5~7的ΔT也皆大于21℃(实施例1~5为小于20℃),表示比较例5~7的用于产制纤维的材料,其后续所制得纤维的双向调温能力低于由实施例1~5所制得的纤维。In addition, the melting enthalpy of the soft segment molecule (PEG) of Comparative Examples 5-7 is less than 38 J/g, which is lower than that of Examples 1-5 (not less than 47 J/g), and the ΔT of Comparative Examples 5-7 is also greater than 21 °C (less than 20 °C in Examples 1 to 5), which means that the materials used to produce fibers in Comparative Examples 5 to 7, the two-way temperature regulation ability of the fibers obtained subsequently is lower than that of the fibers obtained in Examples 1 to 5 of fiber.
由前述两段说明证实,本发明该用于产制纤维的材料中的非芳香族的有机添加剂,其熔点介于该硬段分子的结晶温度与该软段分子的熔融温度间时,能同时提升后续所制得纤维的强度及双向调温能力。It is confirmed by the above two paragraphs that the non-aromatic organic additives used in the material for producing fibers in the present invention can simultaneously Improve the strength and bi-directional temperature regulation ability of the fibers obtained later.
(d)实施例1~5与比较例8的比较与讨论:(d) Comparison and Discussion of Embodiments 1 to 5 and Comparative Example 8:
比较例8的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表8所示。The various thermal property data of the material used to produce fibers in Comparative Example 8 measured according to the aforementioned test method are shown in Table 8 below.
表8Table 8
由表8可以发现,于有机添加剂(皆非芳香族且熔点皆介于该硬段分子结晶温度与该软段分子熔融温度间)及无机添加剂(皆为Talc)具有相同添加量,并软段分子(PEG)重量平均分子量也相同的条件下,该有机添加剂分子量大于1000的比较例8,其硬段分子(PBT)结晶热焓仅为15.3J/g,低于有机添加剂分子量不大于1000的实施例1~5(不小于25J/g)[即比较例8的该硬段分子(PBT)结晶度低于实施例1~5],表示比较例8的用于产制纤维的材料,其后续所制得纤维的强度低于实施例1~5所制得纤维的强度。It can be found from Table 8 that the organic additives (both are non-aromatic and have melting points between the crystallization temperature of the hard segment molecule and the melting temperature of the soft segment molecule) and inorganic additives (both Talc) have the same addition amount, and the soft segment Molecule (PEG) weight average molecular weight is also under the same condition, the comparative example 8 in which the molecular weight of the organic additive is greater than 1000, the crystallization enthalpy of the hard segment molecule (PBT) is only 15.3J/g, which is lower than that of the organic additive molecular weight not greater than 1000 Examples 1 to 5 (not less than 25J/g) [that is, the crystallinity of the hard segment molecule (PBT) of Comparative Example 8 is lower than that of Examples 1 to 5], which represent the materials used to produce fibers in Comparative Example 8, which The strength of the fibers obtained subsequently is lower than that of the fibers obtained in Examples 1-5.
此外,比较例8的软段分子(PEG)熔融热焓仅为37.1J/g,低于实施例1~5(不小于47J/g),且比较例8的ΔT也大于20℃(实施例1~5为小于20℃),表示比较例8的用于产制纤维的材料,其后续所制得纤维的双向调温能力低于由实施例1~5所制得的纤维的双向调温能力。In addition, the melting enthalpy of the soft segment molecule (PEG) of Comparative Example 8 is only 37.1 J/g, which is lower than that of Examples 1-5 (not less than 47 J/g), and the ΔT of Comparative Example 8 is also greater than 20°C (Example 1 to 5 are less than 20°C), which means that the material used to produce fibers in Comparative Example 8 has a bidirectional temperature regulation ability of the fibers obtained subsequently that is lower than that of the fibers obtained in Examples 1 to 5. ability.
由前述两段说明证实,本发明该用于产制纤维的材料中的非芳香族的有机添加剂,其分子量不大于1000时,能同时提升后续所制得纤维的强度及双向调温能力。It is confirmed from the above two paragraphs that the non-aromatic organic additive used in the fiber production material of the present invention, when its molecular weight is not greater than 1000, can simultaneously improve the strength and bidirectional temperature regulation ability of the subsequent obtained fiber.
(e)实施例1~16与比较例9的比较与讨论:(e) Comparison and discussion of Examples 1 to 16 and Comparative Example 9:
比较例9的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表9所示。The various thermal property data of the material used to produce fibers in Comparative Example 9 measured according to the aforementioned test method are shown in Table 9 below.
表9Table 9
由上表5及表9可以发现,于有机添加剂(分子量皆小于1000且熔点皆介于该硬段分子结晶温度与该软段分子熔融温度间)及无机添加剂具有相同添加量,并软段分子(PEG)重量平均分子量也相同的条件下,该有机添加剂含有苯基(芳香基)的比较例9,其硬段分子(PBT)结晶热焓仅为15.5J/g,低于有机添加剂非为芳香族的实施例1~16(不小于24J/g)[即比较例9的该硬段分子(PBT)结晶度低于实施例1~16],表示比较例9的用于产制纤维的材料,其后续所制得纤维的强度低于由实施例1~16所制得纤维的强度。From the above Table 5 and Table 9, it can be found that the organic additives (with molecular weights less than 1000 and melting points between the crystallization temperature of the hard segment molecule and the melting temperature of the soft segment molecule) and inorganic additives have the same addition amount, and the soft segment molecule (PEG) weight average molecular weight is also under the same condition, the organic additive contains phenyl (aryl) comparative example 9, its hard segment molecule (PBT) crystallization enthalpy is only 15.5J/g, lower than organic additive non- Aromatic Examples 1 to 16 (not less than 24J/g) [that is, the crystallinity of the hard segment molecule (PBT) in Comparative Example 9 is lower than that of Examples 1 to 16], which represent the performance of Comparative Example 9 for fiber production. material, the strength of the fibers obtained subsequently is lower than that of the fibers obtained in Examples 1-16.
此外,比较例9的软段分子(PEG)熔融热焓仅为37.4J/g,低于实施例1~16(不小于40J/g),且比较例9的ΔT也大于20℃(实施例1~16为小于20℃),表示比较例9的用于产制纤维的材料,其后续所制得纤维的双向调温能力低于由实施例1~16所制得的纤维的双向调温能力。In addition, the melting enthalpy of the soft segment molecule (PEG) of Comparative Example 9 is only 37.4 J/g, which is lower than that of Examples 1-16 (not less than 40 J/g), and the ΔT of Comparative Example 9 is also greater than 20°C (Example 1 to 16 are less than 20°C), which means that the material used to produce fibers in Comparative Example 9 has a bidirectional temperature regulation ability of the fibers obtained subsequently that is lower than that of the fibers obtained in Examples 1 to 16. ability.
由前述两段说明证实,本发明该用于产制纤维的材料中的有机添加剂为非芳香族时,能同时提升后续所制得纤维的强度及双向调温能力。It is proved from the above two paragraphs that when the organic additives in the material used for producing fibers in the present invention are non-aromatic, they can simultaneously improve the strength and bi-directional temperature regulation ability of the subsequently obtained fibers.
(f)实施例2、14~16与比较例10~11、13~14的比较与讨论:(f) Comparison and Discussion of Embodiment 2, 14~16 and Comparative Examples 10~11, 13~14:
比较例10~11、13~14的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表10所示。The various thermal property data of the materials used to produce fibers in Comparative Examples 10-11 and 13-14 are shown in Table 10 below according to the aforementioned testing methods.
表10Table 10
由表10可以发现,于有机添加剂(皆为St)及无机添加剂(皆为Talc)具有相同添加量的条件下,软段分子(PEG)重量平均分子量小于2500的比较例10,其软段分子(PEG)熔融热焓仅为33.7J/g,低于实施例2、14~16(不小于40J/g),且比较例10的ΔT也大于21℃(实施例2、14~16为小于20℃),表示比较例10的用于产制纤维的材料,其后续所制得纤维的双向调温能力低于实施例2、14~16所制得的纤维的双向调温能力。It can be found from Table 10 that under the condition that the organic additives (both are St) and the inorganic additives (both are Talc) have the same addition amount, the soft segment molecule (PEG) weight average molecular weight of Comparative Example 10 is less than 2500, the soft segment molecule (PEG) melting enthalpy is only 33.7J/g, lower than embodiment 2, 14~16 (not less than 40J/g), and the ΔT of comparative example 10 is also greater than 21 ℃ (embodiment 2, 14~16 is less than 20° C.), which means that the material used to produce fibers in Comparative Example 10 has a bidirectional temperature regulation ability of the fibers obtained subsequently that is lower than that of the fibers obtained in Examples 2, 14-16.
而软段分子(PEG)重量平均分子量大于10000的比较例11,其软段分子(PEG)熔融温度大于实施例2、14~16(不大于50℃),使后续所制得纤维的可调温的高温温度过高,不适用于织物上。And soft segment molecule (PEG) weight average molecular weight is greater than 10000 comparative example 11, its soft segment molecule (PEG) melting temperature is higher than embodiment 2, 14~16 (not more than 50 ℃), makes the adjustable Warm high temperatures are too high for use on fabrics.
由前述说明证实,本发明该用于产制纤维的材料中的软段分子重量平均分子量于2500~10000时,能提升后续所制得纤维的双向调温能力,且其可调温的高温温度适中,适于应用在织物上。It is confirmed from the above description that when the molecular weight average molecular weight of the soft segment in the material used for producing fibers in the present invention is 2,500 to 10,000, it can improve the bidirectional temperature regulation ability of the subsequent obtained fibers, and the high temperature of the temperature can be adjusted Moderate, suitable for application on fabrics.
另外,需说明的是,比较例14所用的软段分子为PTMEG 2000,与比较例13(软段分子为PEG 2000)相较,若软段分子的碳数太长,则会使所制得的纤维ΔT变大,进而导致双向调温的效果不佳。In addition, it should be noted that the soft segment molecule used in Comparative Example 14 is PTMEG 2000. Compared with Comparative Example 13 (the soft segment molecule is PEG 2000), if the carbon number of the soft segment molecule is too long, the resulting The fiber ΔT becomes larger, which leads to poor effect of two-way temperature regulation.
(g)实施例2与比较例15~18的比较与讨论:(g) Comparison and discussion of embodiment 2 and comparative examples 15-18:
比较例15~18的用于产制纤维的材料,依照前述的测试方法所测得的各种热性质数据如下表11所示。The various thermal property data of the materials used to produce fibers in Comparative Examples 15-18 measured according to the aforementioned test methods are shown in Table 11 below.
表11Table 11
由表11可以发现,该硬段分子以PET取代PBT的比较例15~18,不论有无添加有机或无机添加剂,其硬段分子(PET)结晶热焓皆小于15J/g,低于硬段分子为PBT的实施例2(27.8J/g)[即比较例15~18的该硬段分子(PET)结晶度低于实施例2],表示比较例15~18的用于产制纤维的材料,其后续所制得纤维的强度低于由实施例2所制得纤维的强度。It can be found from Table 11 that in Comparative Examples 15-18 where PET is used to replace PBT in the hard segment molecule, no matter whether organic or inorganic additives are added, the crystallization enthalpy of the hard segment molecule (PET) is less than 15 J/g, which is lower than that of the hard segment molecule. Example 2 (27.8J/g) in which the molecule is PBT [that is, the crystallinity of the hard segment molecule (PET) in Comparative Examples 15-18 is lower than that of Example 2], which means that the crystallinity of the hard segment molecule (PET) in Comparative Examples 15-18 is used to produce fibers. material, the strength of the fibers obtained subsequently is lower than that of the fibers obtained in Example 2.
此外,比较例15~18的软段分子(PEG)熔融热焓皆小于41J/g,低于实施例2(48.5J/g),且比较例15~18的ΔT也大于22℃(实施例2为19.4℃),表示比较例15~18的用于产制纤维的材料,其后续所制得纤维的双向调温能力低于由实施例2所制得的纤维。In addition, the melting enthalpy of the soft segment molecule (PEG) of Comparative Examples 15-18 is less than 41 J/g, which is lower than that of Example 2 (48.5 J/g), and the ΔT of Comparative Examples 15-18 is also greater than 22°C (Example 2 is 19.4° C.), which means that the materials used to produce fibers in Comparative Examples 15-18 have lower bidirectional temperature regulation ability than the fibers produced in Example 2.
由前述两段说明证实,本发明该用于产制纤维的材料中的硬段分子由PBT组成时,能同时提升后续所制得纤维的强度及双向调温能力。It is confirmed from the above two paragraphs that when the hard segment molecules in the material used for producing fibers in the present invention are composed of PBT, it can simultaneously improve the strength and bi-directional temperature adjustment ability of the subsequently obtained fibers.
<应用例1与比较应用例1~2的热性质比较与讨论><Comparison and Discussion of Thermal Properties of Application Example 1 and Comparative Application Examples 1-2>
应用例1与比较应用例1~2的复合纤维,依照前述的测试方法所测得的各种热性质数据如下表12所示,并将应用例1与比较应用例1~2的复合纤维进行纤维强度测试,所得结果同样如表12所示。For the composite fibers of Application Example 1 and Comparative Application Examples 1-2, the various thermal property data measured according to the aforementioned test methods are shown in Table 12 below, and the composite fibers of Application Example 1 and Comparative Application Examples 1-2 were tested. Fiber strength test, the obtained results are also shown in Table 12.
表12Table 12
由表12可以发现,未添加有机及无机添加剂的比较应用例1,其软段分子(PEG)熔融热焓低于同时添加有机及无机添加剂的应用例1,且比较应用例1的ΔT范围也较应用例1宽,表示比较应用例1的复合纤维的双向调温能力低于应用例1,此外,从纤维强度数据也可以发现,应用例1的纤维强度高于比较应用例1,再次证实本发明该用于产制纤维的材料同时包含无机添加剂与非芳香族的有机添加剂时,能提升后续所制得纤维的强度及双向调温能力。It can be found from Table 12 that in Comparative Application Example 1 without adding organic and inorganic additives, the melting enthalpy of the soft segment molecule (PEG) is lower than that of Application Example 1 in which organic and inorganic additives are added simultaneously, and the range of ΔT in Comparative Application Example 1 is also It is wider than that of Application Example 1, which means that the bidirectional temperature regulation ability of the composite fiber of Comparative Application Example 1 is lower than that of Application Example 1. In addition, it can also be found from the fiber strength data that the fiber strength of Application Example 1 is higher than that of Comparative Application Example 1, confirming again When the material for producing fibers of the present invention contains both inorganic additives and non-aromatic organic additives, the strength and bi-directional temperature regulation ability of the subsequently obtained fibers can be improved.
需特别说明的是,比较例12的该用于产制纤维的材料,因其无机添加剂添加量较高(以共聚酯的总重为100重量份计时,大于1重量份),所以于后续进行熔融纺丝制成复合纤维(即比较应用例2)的过程中容易断丝而无法进行后续加工,因此无法取得数据。It should be noted that the material used for producing fibers in Comparative Example 12 has a relatively high addition amount of inorganic additives (more than 1 part by weight when the total weight of the copolyester is 100 parts by weight), so in the following During the process of melt-spinning to produce composite fibers (that is, Comparative Application Example 2), filaments were easily broken and subsequent processing was impossible, so data could not be obtained.
<应用例2与比较应用例3的热动态调节指数(temperatureregulation factor,简称TRF)比较><Comparison of thermal regulation factor (TRF) between application example 2 and comparative application example 3>
将应用例2与比较应用例3的不织布,依照ASTM D7024-2004方法分别测试其TRF,所得结果如下表13所示。需说明的是,当外界温度改变时,TRF的数值越小,纤维表面的温度随时间变化就越小,因此纤维的双向调温能力就越好。The nonwoven fabrics of Application Example 2 and Comparative Application Example 3 were tested for their TRF according to ASTM D7024-2004, and the results are shown in Table 13 below. It should be noted that when the external temperature changes, the smaller the value of TRF, the smaller the temperature change of the fiber surface with time, so the better the two-way temperature regulation ability of the fiber.
表13Table 13
由表13可知,未添加有机及无机添加剂的比较应用例3,其TRF数值高于同时添加有机及无机添加剂的应用例2,表示比较应用例3的双向调温能力较低,更加证实本发明该用于产制纤维的材料同时包含无机添加剂与非芳香族的有机添加剂时,能提升后续所制得纤维的双向调温能力。It can be seen from Table 13 that the TRF value of Comparative Application Example 3 without adding organic and inorganic additives is higher than that of Application Example 2 with simultaneous addition of organic and inorganic additives, indicating that Comparative Application Example 3 has a lower two-way temperature regulation ability, which further proves the present invention When the material for producing fibers contains both inorganic additives and non-aromatic organic additives, it can improve the bidirectional temperature regulation ability of the subsequently prepared fibers.
综上所述,由于本发明用于产制纤维的材料同时包含该无机添加剂和分子量不大于1000的该非芳香族的有机添加剂,且该非芳香族的有机添加剂的熔点介于该硬段分子的结晶温度与该软段分子的熔融温度间,因而使本发明用于产制纤维的材料能同时有效提升后续所制得纤维的强度及双向调温能力,所以确实能达成本发明的目的。To sum up, since the material used for producing fibers of the present invention contains both the inorganic additive and the non-aromatic organic additive with a molecular weight not greater than 1000, and the melting point of the non-aromatic organic additive is between that of the hard segment molecule Between the crystallization temperature of the soft segment molecule and the melting temperature of the soft segment molecule, the material used for the production of fibers in the present invention can effectively improve the strength and bidirectional temperature adjustment ability of the subsequently obtained fibers at the same time, so the purpose of the present invention can indeed be achieved.
以上所述者,仅为本发明的实施例而已,当不能以此限定本发明实施的范围,即大凡依本发明权利要求书及说明书内容所作的简单的等效变化与修饰,皆仍属本发明涵盖的范围。The above are only embodiments of the present invention, and should not limit the scope of the present invention with this, that is, all simple equivalent changes and modifications made according to the claims of the present invention and the contents of the description still belong to the present invention. scope of the invention.
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CN1821455A (en) * | 2006-02-09 | 2006-08-23 | 北京服装学院 | Antistatic, hygroscopic, dyeable sheath-core composite fiber and preparation method thereof |
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Cited By (3)
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CN107904682A (en) * | 2017-12-14 | 2018-04-13 | 江苏恒力化纤股份有限公司 | Elastic force imitates linen-cotton polyester fiber and preparation method thereof |
CN109750370A (en) * | 2018-12-27 | 2019-05-14 | 江苏恒力化纤股份有限公司 | It totally disappeared optical-fiber network elater and preparation method thereof |
CN113684554A (en) * | 2020-05-19 | 2021-11-23 | 财团法人纺织产业综合研究所 | Temperature Regulating Nylon Fiber |
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