CN106695562A - Dust collection device for polishing machine - Google Patents
Dust collection device for polishing machine Download PDFInfo
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- CN106695562A CN106695562A CN201510517812.8A CN201510517812A CN106695562A CN 106695562 A CN106695562 A CN 106695562A CN 201510517812 A CN201510517812 A CN 201510517812A CN 106695562 A CN106695562 A CN 106695562A
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- 239000000428 dust Substances 0.000 title claims abstract description 112
- 238000005498 polishing Methods 0.000 title claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 90
- 239000007921 spray Substances 0.000 claims abstract description 16
- 238000001556 precipitation Methods 0.000 claims abstract description 15
- 239000003595 mist Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000004062 sedimentation Methods 0.000 claims description 14
- 239000000779 smoke Substances 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 6
- 238000005453 pelletization Methods 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000007667 floating Methods 0.000 claims description 2
- 230000010354 integration Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 230000001376 precipitating effect Effects 0.000 claims description 2
- 239000010865 sewage Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 239000008400 supply water Substances 0.000 claims 1
- 238000004880 explosion Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000977 initiatory effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Separation Of Particles Using Liquids (AREA)
Abstract
The invention discloses a dust collection device for a polishing machine. The dust collection device adopts a water mist dust removal method, and comprises a dust collection system and a mist spray system, wherein the dust collection system comprises a dust removal system, an induced draught system and a water supply system; and the mist spray system comprises a water pump, a precipitation tank, a water supply pipe, a water return pipe and the like. During working, an exhaust fan sucks a dusty gas in a box body, dust adsorbs a water mist and flows to a bottom water groove with spray water when the dusty gas passes through a mist spray channel, the water groove has a precipitation filter function, the spray water is precipitated and then re-enters the mist spray channel, and the process is repeated. The dust collection device is capable of effectively alleviating serious dust pollution, prolonging the service life of the polishing machine, and reducing the explosion accidents caused by dust and the like.
Description
Technical field
The present invention relates to field of machining, especially a kind of dust collect plant of polishing machine.
Background technology
With the extensive utilization of glossing, frequently occurred by the explosion accident of the initiations such as dust, give people to cause huge Loss of Life and property every year, therefore, research and pre- blast protection have great importance, because China's polishing industry automation degree is generally relatively low, labour intensive, easily trigger the dead group's wound of group, therefore consequence is also more serious caused by dust explosion accident generally more other security incidents.Current polishing machine uses Open architecture, the polishing assemblies such as polishing abrasive belt are arranged on the casing of polishing machine, and when being polished to tube surface, dust pollution is serious, both the healthy of working environment and workman had been have impact on, dust can also shorten the service life of polishing machine.Country has formulated special《Industrial dust state health standards》, to the dust emission standard of dust enterprise, dust removal installation has all made clear and definite regulation.Therefore, the exploitation of polishing production line must solve the problems, such as dust explosion protection.
Chinese utility model patent [application number:201320011022.9, the applying date:2013.01.10 a kind of dust collect plant of polishing machine] is disclosed, the device includes:Casing, it is located on casing above polishing assembly and is provided with dust gathering arrester, one end of dust gathering arrester is hinged with casing, and the oriented inclined dust base plate in side is set positioned at the lower section of polishing assembly in casing, and dust mouth is provided with the wall box near dust base plate low side.The dust collect plant, polishing assembly is arranged in the dust case of closing, and dust mouth is connected with dust catcher when using, and the dust that polishing machine is produced when polishing is suctioned out in time by dust mouth by dust catcher, reduces environmental pollution;Cleaning can be also kept inside polishing machine simultaneously, so as to extend the service life of polishing machine.
Dust gathering arrester [patent No. CN200920123181.1, notification number of a kind of polishing machine that State Intellectual Property Office of the People's Republic of China provides:CN201455809U].The technical problem such as dust removal ability is weak that the dust gathering arrester that it solves existing polishing machine is present.The dust gathering arrester of the polishing machine includes that an inside is the body of cavity, there is gathering hole and the dust mouth communicated with its inner chamber on body, the dividing plate for being divided into two cavitys is provided with body, gathering hole is located at dividing plate upper chamber, dust mouth is located at the cavity of the lower partition, has some through holes on dividing plate.
The content of the invention
The purpose of the present invention is directed to the problem that existing technology is present, it is proposed that a kind of dust collect plant, and the device can effectively mitigate dust pollution seriously, extend the service life of polishing machine, reduce the explosion accident of the initiations such as dust.
The technical solution adopted for the present invention to solve the technical problems is:Dust collect plant Bian water mist dust-removing methods, including dust-precipitating system and spraying system, wherein dust-precipitating system include dust pelletizing system, induced draught system and water system, and spraying system includes water pump, sedimentation basin, feed pipe and return pipe etc.;Dedusting main body is a casing in the dust collect plant structure, and top is used for dedusting, and bottom is used for water storage, and top is provided with blower fan, and shower nozzle is installed in centre, and to form water smoke, the water of ejection flows into bottom tank again, forms a circulation and is capable of achieving.Described dust collecting system Bian's is modularized design structure, dust collection module is fitted together with manipulator polishing module, as a larger module, so each module has independent polishing and dust collection function, and new production line can be constituted by independent assortment as needed in subsequent production.Described dust-precipitating system is divided into dust pelletizing system, three parts of induced draught system and water system.Dust pelletizing system refers to that dust laden air is introduced into filtration channel, and by the system of the air discharge after filtering, dust suction Working table is mainly reflected in here;Induced draught system is the pipe passage for air inducing, including air-introduced machine and exhaust pipeline, and exhaust pipeline is fixed on workshop top ceiling, is connected with Working table by flexible pipe;Water system is mainly as system provides shower water and settlement of sewage, including spray and sedimentation basin two parts.Water smoke dust collection worktable(As shown in Figure 1)It is centrifugal blower above Working table, left side is dust storage chamber, and right side is polishing platform, and the working cell assembly supplies water air inducing, spray, and the function such as dedusting is combined, it is independent into a module, a module is possessed above-mentioned institute functional.The blast main of described dust-precipitating system is installed on the ceiling in workshop, outlet is located outside, each polishing module of polish line configures a centrifugal blower, centrifugal blower is connected by flexible pipe with house steward, pure air after dedusting is discharged outdoor through the entrance blast main of centrifugal blower by the axial flow blower air inducing of main pipe rail end.The design of the sedimentation basin of the dust collect plant enters pool Bian perforated wall water inlets(As shown in Figure 2), wall-through hole can make water inlet be distributed in each water layer of sedimentation basin as far as possible, it is to avoid influence of the current to precipitating, and be precipitated with profit, and wherein highest inlet opening will be less than the water surface, prevent polished silicon wafer hair shoulder of floating etc. from entering settling zone.Exhalant region is designed as the form of overflow, and overflow platform is located at underwater, is wide with sedimentation basin by the Design of length of exhalant region to reduce traffic load.Precipitation distinguishes primary and two grades of two-stage precipitations.Inhalant region Bian wall-through hole designs, can be evenly distributed inflow, slow down the influence to settling zone into water.Two-stage precipitation can lift settling rate, muddy water area is separated with clean water area, it is to avoid muddy water enters back segment region, and interference back segment region precipitation makes the water for entering exhalant region cleaner.Using central water pump central water supply in the spraying system of the dust collect plant, water under high pressure is transmitted into each integration module through main pipe rail, is formed through hydraulic spray nozzle and sprayed, after the dust during dust storage chamber removes air, sedimentation basin is flowed back to by water return pipeline, the clean water after precipitation is pumped into pipeline by water supply again.
Preferably, described dust collect plant selects centrifugal blower.
Preferably, the formation of water smoke has special atomizer in described dust collect plant, what is selected here is special hydraulic atomizing nozzle, and nozzle uses special material and processing technology.
Preferably, after each module dust-precipitating system of described dust collect plant completes dust, pure air is directly entered discharge manifold road, the end of total pipeline is located at roof, pipeline Bian rectangular tubes.
Preferably, described dust collect plant blast main end needs installation air-introduced machine, to avoid, power loss is excessive to cause dust to precipitate and windage increasing, and air outlet blower fan selects the conventional axial flow blower of ventilated environment here, is installed on the end of exhaust system.
This real beneficial effect of the invention is.
The advantage of wet-type dust removing method, first wet-type dust removing method are to be capable of achieving by water mist spray, and all devices can all be processed with enterprises, low cost;Secondly wet dust removal dust can be precipitated in sedimentation basin, need to only be produced except collection is convenient, and reentrainment of dust risk is not had the dust I after precipitation.Again, water mist dust-removing has efficiency higher, and dust removal efficiency can reach 99% under water smoke situation reasonable in design.Therefore, wet dust removal is selected than other method advantageously in the system.
Dust collect plant selects centrifugal blower, and centrifugal blower air quantity is big, noise is low, blast is high.
The water fog particle that atomizer sprays is trickle, and water consumption is small, and water smoke is formed on the air flow channel of dust-precipitating system using multiple nozzles, and the purpose of dust is removed to reach.
Dust collect plant is low noise, Wind Volume, low power consumption and other advantages from axial flow blower advantage.
Dust pollution can effectively be mitigated seriously, extend the service life of polishing machine, reduce the explosion accident of the initiations such as dust.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is water smoke dust collection worktable.
Fig. 2 is water inlet perforated wall.
Fig. 3 is spraying system assembly schematic diagram.
1. centrifugal blower in Fig. 1,2. warning lamp, 3. explosion-proof lamp, 4. polished silicon wafer change tool, 5. table top sparge pipe, 6. drainpipe, 7. after aqueduct shower nozzle, 8. air containing dust flow into, 9. give as security water grid, 10. activated carbon sponge, 11. take old polished silicon wafer cylinder, 12. polished lands, 13. water fenders, 14. water inlet pipes.
15. polishing modules and dust collection module composite module, 16. return pipes, 17. water mains, the sedimentation basin of 18. water pump 19. in Fig. 3.
Specific embodiment
Fig. 1 is water smoke dust collection worktable of the invention, is centrifugal blower 1 above Working table, and left side is dust storage chamber, and right side is polishing platform 12, and its specific work process is as follows:Dust laden air is sucked dirt pocket by centrifugal blower 1 in Fig. 1, the water of water inlet pipe 14 enters dirt pocket by table top sparge pipe 7 and rear aqueduct shower nozzle 7, water smoke is formed by atomizer, the water that water fender 13 will fall forms water curtain, dust is mixed after having water smoke and water curtain by water, and the water of dust-laden flows back to pond by drainpipe 6, pure air enters air channel house steward after filtering out the water droplet in air by activated carbon sponge 6 through the air outlet of centrifugal blower 1.Polished silicon wafer changes convenient during for ease of polishing, and polished silicon wafer changes tool 4 and it is fixed on the side of polished land 12 in the lump.
After polishing module is combined with dust collection module, both are linked together by the base plate of bottom, the controller of manipulator is put in side, and magnetic valve, relay etc. are provided with Manipulator Controller, realize to tool, centrifugal blower etc. is controlled, and so sharing polishing module can reduce distribution amount with dust collection module control cabinet, while each functions of modules independently advantageously reduces whole system control difficulty with control, controller has special I/O channel, is responsible for being communicated with general control system.
Centrifugal blower 1 will contain dusty gas suction casing during work, and when dusty gas passes through spray channel, adsorbing powder dust water smoke flows into bottom water groove with shower water, and tank has precipitation filtering function, spray channel reentered after precipitation, and so on.
Claims (5)
1. a kind of dust collect plant of polishing machine, it is characterised in that:Bian water mist dust-removing methods, including dust-precipitating system and spraying system, wherein dust-precipitating system include dust pelletizing system, induced draught system and water system, and spraying system includes water pump, sedimentation basin, feed pipe and return pipe etc.;Dedusting main body is a casing in the dust collect plant structure, top is used for dedusting, bottom is used for water storage, top is provided with blower fan, centre is installed by shower nozzle, to form water smoke, the water of ejection flows into bottom tank again, a circulation is formed to be capable of achieving, described dust collecting system Bian's is modularized design structure, dust collection module is fitted together with manipulator polishing module, as a larger module, so each module has independent polishing and dust collection function, new production line can be constituted in subsequent production by independent assortment as needed, described dust-precipitating system is divided into dust pelletizing system, three parts of induced draught system and water system, dust pelletizing system refers to that dust laden air is introduced into filtration channel, and the system for discharging the air after filtering, here it is mainly reflected in dust suction Working table;Induced draught system is the pipe passage for air inducing, including air-introduced machine and exhaust pipeline, and exhaust pipeline is fixed on workshop top ceiling, is connected with Working table by flexible pipe;Water system is mainly as system provides shower water and settlement of sewage,Including spray and sedimentation basin two parts,It is centrifugal blower above Working table,Left side is dust storage chamber,Right side is polishing platform,The working cell assembly is by air inducing,Supply water,Spray,The functions such as dedusting are combined,Independently into a module,A module is set to possess above-mentioned institute functional,The blast main of described dust-precipitating system is installed on the ceiling in workshop,Outlet is located outside,Each polishing module of polish line configures a centrifugal blower,Centrifugal blower is connected by flexible pipe with house steward,Pure air after dedusting through centrifugal blower entrance blast main,Discharged by the axial flow blower air inducing of main pipe rail end outdoor,The design of the sedimentation basin of the dust collect plant enters pool Bian perforated wall water inlets,Wall-through hole can make water inlet be distributed in each water layer of sedimentation basin as far as possible,Avoid influence of the current to precipitating,Precipitated with profit,Wherein highest inlet opening will be less than the water surface,Prevent polished silicon wafer hair shoulder of floating etc. from entering settling zone,Exhalant region is designed as the form of overflow,Overflow platform is located at underwater,In order to reduce traffic load,It is wide with sedimentation basin by the Design of length of exhalant region,Precipitation distinguishes primary and two grades of two-stage precipitations,Inhalant region Bian wall-through hole designs,Inflow can be evenly distributed,Slow down the influence to settling zone into water,Two-stage precipitation can lift settling rate,Muddy water area is set to separate with clean water area,Muddy water is avoided to enter back segment region,Interference back segment region precipitation,Make the water for entering exhalant region cleaner,Using central water pump central water supply in the spraying system of the dust collect plant,Water under high pressure is transmitted into each integration module through main pipe rail,Formed through hydraulic spray nozzle and sprayed,After the dust during dust storage chamber removes air,Sedimentation basin is flowed back to by water return pipeline,Clean water after precipitation is pumped into pipeline by water supply again.
2. the dust collect plant of a kind of polishing machine according to claim 1, it is characterized in that:Dust collect plant selects centrifugal blower.
3. the dust collect plant of a kind of polishing machine according to claim 1, it is characterized in that:The formation of water smoke has special atomizer, and what is selected here is special hydraulic atomizing nozzle, and nozzle uses special material and processing technology.
4. the dust collect plant of a kind of polishing machine according to claim 1, it is characterized in that:After each module dust-precipitating system of dust collect plant completes dust, pure air is directly entered discharge manifold road, and the end of total pipeline is located at roof, pipeline Bian rectangular tubes.
5. the dust collect plant of a kind of polishing machine according to claim 1, it is characterized in that:Blast main end needs installation air-introduced machine, and to avoid, power loss is excessive to cause dust to precipitate and windage increasing, and air outlet blower fan selects the conventional axial flow blower of ventilated environment here, is installed on the end of exhaust system.
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CN201510517812.8A CN106695562A (en) | 2015-08-23 | 2015-08-23 | Dust collection device for polishing machine |
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CN201510517812.8A CN106695562A (en) | 2015-08-23 | 2015-08-23 | Dust collection device for polishing machine |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108356681A (en) * | 2018-03-06 | 2018-08-03 | 洛阳双瑞金属复合材料有限公司 | A kind of rubbing down water bath dust removing system |
CN109623549A (en) * | 2018-12-21 | 2019-04-16 | 浙江长城玉士集团有限公司 | A kind of thorn powder intersection device for auto-parts reshaping device |
CN113059466A (en) * | 2021-03-15 | 2021-07-02 | 吾尚良品环境服务(上海)有限公司 | Environment-friendly type stone maintenance special polishing machine capable of processing dust |
CN113576112A (en) * | 2020-04-30 | 2021-11-02 | 广东森浩除尘设备有限公司 | Dust removal explosion-proof equipment |
CN113774847A (en) * | 2021-09-09 | 2021-12-10 | 盐城市规划市政设计院有限公司 | Municipal planning is with environmental protection and energy saving type manipulator dust device |
CN114633216A (en) * | 2020-12-15 | 2022-06-17 | 株式会社吴英制作所 | Dust collection circulating device and dust collection circulating system |
CN114643509A (en) * | 2021-12-09 | 2022-06-21 | 宁波喜尔美厨房用品有限公司 | Pot body frosting device |
-
2015
- 2015-08-23 CN CN201510517812.8A patent/CN106695562A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108356681A (en) * | 2018-03-06 | 2018-08-03 | 洛阳双瑞金属复合材料有限公司 | A kind of rubbing down water bath dust removing system |
CN108356681B (en) * | 2018-03-06 | 2024-02-20 | 中国船舶重工集团公司第七二五研究所 | Polishing water bath dust removal system |
CN109623549A (en) * | 2018-12-21 | 2019-04-16 | 浙江长城玉士集团有限公司 | A kind of thorn powder intersection device for auto-parts reshaping device |
CN113576112A (en) * | 2020-04-30 | 2021-11-02 | 广东森浩除尘设备有限公司 | Dust removal explosion-proof equipment |
CN114633216A (en) * | 2020-12-15 | 2022-06-17 | 株式会社吴英制作所 | Dust collection circulating device and dust collection circulating system |
CN113059466A (en) * | 2021-03-15 | 2021-07-02 | 吾尚良品环境服务(上海)有限公司 | Environment-friendly type stone maintenance special polishing machine capable of processing dust |
CN113059466B (en) * | 2021-03-15 | 2024-04-05 | 吾尚良品环境服务(上海)有限公司 | Environment-friendly stone maintenance special polishing machine capable of processing dust |
CN113774847A (en) * | 2021-09-09 | 2021-12-10 | 盐城市规划市政设计院有限公司 | Municipal planning is with environmental protection and energy saving type manipulator dust device |
CN114643509A (en) * | 2021-12-09 | 2022-06-21 | 宁波喜尔美厨房用品有限公司 | Pot body frosting device |
CN114643509B (en) * | 2021-12-09 | 2023-02-14 | 宁波喜尔美厨房用品有限公司 | Pot body frosting device |
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Application publication date: 20170524 |