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CN106694742A - Novel key machine - Google Patents

Novel key machine Download PDF

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Publication number
CN106694742A
CN106694742A CN201611255764.0A CN201611255764A CN106694742A CN 106694742 A CN106694742 A CN 106694742A CN 201611255764 A CN201611255764 A CN 201611255764A CN 106694742 A CN106694742 A CN 106694742A
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China
Prior art keywords
fixture
turntable
clamp
fixed
machine
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CN201611255764.0A
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Chinese (zh)
Inventor
方新国
肖凯
华寿庆
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/38Making other particular articles locksmith's goods, e.g. handles
    • B21D53/42Making other particular articles locksmith's goods, e.g. handles keys

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

一种新型钥匙机,包括与驱动装置传动连接的转盘和围设于转盘周围的振动盘及两个打孔机和六个与气缸传动连接的夹具,夹具一与振动盘传动连接,夹具二与打孔机一传动连接,夹具三与打孔机二传动连接,夹具四与冲床传动连接,夹具五与打圈机传动连接,夹具六与排除盒传动连接;夹具一固设于转盘上,且与振动盘相对设置;夹具二固设于转盘上,且与打孔机一相对设置;夹具三固设于转盘上,且与打孔机二相对设置;夹具四固设于转盘上,且与冲床相对设置;夹具五固设于转盘上,且与打圈机相对设置;夹具六固设于转盘上,且与排除盒相对设置。本发明实现钥匙加工全自动化、提高了劳动生产率、节能、环保,能效高、成本低,具有广阔的市场经济效益。

A new type of key machine, including a turntable connected to a driving device, a vibrating plate surrounding the turntable, two punchers, and six clamps connected to a cylinder. The first clamp is connected to the vibrating plate, and the second clamp is connected to the vibrating plate. Puncher 1 is connected by transmission, clamp 3 is connected with punching machine 2, clamp 4 is connected with punching machine, clamp 5 is connected with ring machine, clamp 6 is connected with the removal box; clamp 1 is fixed on the turntable, and Set opposite to the vibrating plate; Fixture 2 is fixed on the turntable, and set opposite to puncher 1; Fixture 3 is fixed on the turntable, and set opposite to puncher 2; Fixture 4 is fixed on the turntable, And set with The punching machine is arranged oppositely; the fifth fixture is fixed on the turntable, and is set opposite to the circle machine; the sixth fixture is fixed on the turntable, and is set opposite to the exclusion box. The invention realizes full automation of key processing, improves labor productivity, saves energy, protects the environment, has high energy efficiency and low cost, and has broad market economic benefits.

Description

一种新型钥匙机A new type of key machine

技术领域technical field

本发明涉及钥匙加工设备,特别涉及一种新型钥匙机。The invention relates to key processing equipment, in particular to a novel key machine.

背景技术Background technique

目前市场上对于钥匙的加工用到了很多机器,但也需要一定的人工。它需要人工来连接生产流程,造成了生产效率偏低、生产成本偏高的情况。At present, many machines are used for the processing of keys on the market, but a certain amount of labor is also required. It requires labor to connect the production process, resulting in low production efficiency and high production costs.

由于传统的半人工半机器的加工模式需要一定的人力,因而需要一些人工费。而且这种模式生产效率不高,因此开发智能化程度高的机器就成了钥匙加工行业发展的必经之路。Since the traditional semi-manual and semi-machine processing mode requires a certain amount of manpower, some labor costs are required. Moreover, the production efficiency of this mode is not high, so the development of machines with a high degree of intelligence has become the only way for the development of the key processing industry.

现有技术中公开了一种全自动一种新型钥匙机,包括机架、依工作顺序设置于机架的一级进料装置、占位装置、二级进料装置及磨齿装置,在一种新型钥匙机的进料过程中,先由一极进料装置将钥匙坯料运送至占位装置的一级进料滑道,进料推杆在进料驱动装置的驱动作用下正向或反向移动,进料推杆正向移动时,铰接推块推动钥匙坯料移动,再由其它的铰接推块将该钥匙坯料推送至运送滑道,钥匙坯料经过运送滑道到达磨齿装置,以便于进行钥匙坯料的磨齿加工,采用占位滑槽的设计,保证了每次进入磨齿加工工序的钥匙坯料的数量为一个,避免多个钥匙坯料同时进入磨齿装置而导致设备卡死,保 证各个加工工序的正常进行,大大提高了生产效率。A new type of fully automatic key machine is disclosed in the prior art, which includes a frame, a primary feeding device arranged on the frame according to the working order, a placeholder device, a secondary feeding device and a gear grinding device. In the feeding process of this new type of key machine, the key blank is transported to the first-level feeding slideway of the occupying device by the first-level feeding device, and the feeding push rod is driven forward or reversed by the feeding drive device. When the feed push rod moves forward, the hinged push block pushes the key blank to move, and then the other hinged push block pushes the key blank to the delivery slide, and the key blank passes through the delivery slide to reach the gear grinding device, so that For the grinding process of key blanks, the design of the occupying chute is adopted to ensure that the number of key blanks entering the grinding gear processing process is one each time, avoiding multiple key blanks entering the gear grinding device at the same time and causing the equipment to be stuck, ensuring The normal progress of each processing procedure greatly improves the production efficiency.

上述结构结构过于复杂,工序设置繁复,能耗大,设备故障率高,维修保养难,加工效果不理想,成本偏高,不适应当今社会的要求。The above-mentioned structure is too complex, the process setting is complicated, the energy consumption is high, the equipment failure rate is high, the maintenance is difficult, the processing effect is not ideal, the cost is high, and it does not meet the requirements of today's society.

发明内容Contents of the invention

本发明的目的是提供一种结构简洁、合理、能耗少、在钥匙加工过程中可实现全自动化生产,成本低、能效高、精度高、加工效果好、从而大大提高工作效率的一种新型钥匙机。The purpose of the present invention is to provide a new type of key with simple and reasonable structure, less energy consumption, fully automatic production in the process of key processing, low cost, high energy efficiency, high precision and good processing effect, thereby greatly improving work efficiency. key machine.

一种新型钥匙机,包括与驱动装置传动连接的转盘和围设于转盘周围的振动盘及两个打孔机和六个与气缸传动连接的夹具,夹具一与振动盘传动连接,夹具二与打孔机一传动连接,夹具三与打孔机二传动连接,夹具四与冲床传动连接,夹具五与打圈机传动连接,夹具六与排除盒传动连接。A new type of key machine, including a turntable connected to a driving device, a vibrating plate surrounding the turntable, two punchers, and six clamps connected to a cylinder. The first clamp is connected to the vibrating plate, and the second clamp is connected to the vibrating plate. The punching machine is connected by transmission, the clamp three is connected with the punch machine two, the clamp four is connected with the punching machine, the clamp five is connected with the circle machine, and the clamp six is connected with the exclusion box.

所述夹具一固设于转盘上,且与振动盘相对设置。The clamp one is fixed on the turntable and is set opposite to the vibrating disk.

所述夹具二固设于转盘上,且与打孔机一相对设置。The second fixture is fixed on the turntable and opposite to the puncher one.

所述夹具三固设于转盘上,且与打孔机二相对设置。The clamp three is fixed on the turntable and is opposite to the punch two.

所述夹具四固设于转盘上,且与冲床相对设置。The clamps 4 are fixed on the turntable and opposite to the punch press.

所述夹具五固设于转盘上,且与打圈机相对设置。The fixture five is fixed on the turntable, and is set opposite to the looping machine.

所述夹具六固设于转盘上,且与排除盒相对设置。The fixture six is fixed on the turntable and is opposite to the exclusion box.

本发明采用上述技术方案后,可以达到以下有益效果:After the present invention adopts the above-mentioned technical scheme, the following beneficial effects can be achieved:

1、实用性高。目前市场上对于钥匙的加工用到了很多机器,但也需要一定的人工。它需要人工来连接生产流程,造成了生产效率偏 低、生产成本偏高的情况。本发明实现钥匙加工全自动化、结构合理、工作效率高、成本低。1. High practicality. At present, many machines are used for the processing of keys on the market, but a certain amount of labor is also required. It requires labor to connect the production process, resulting in low production efficiency and high production costs. The invention realizes full automation of key processing, reasonable structure, high working efficiency and low cost.

2、结构设计科学、产品耐用,使用寿命长。本发明结构科学,产品耐用,使用一种新型钥匙机后,完全实现自动化,能效高。2. The structure design is scientific, the product is durable, and the service life is long. The invention has scientific structure, durable product, fully realizes automation after using a novel key machine, and has high energy efficiency.

加工效率:1台设备相当于之前10个以上的工人。Processing efficiency: 1 piece of equipment is equivalent to more than 10 workers before.

3、环保。本发明由于其运作过程实现完全机械化,避免了人工作业、节约了生产环节,提高了劳动生产效率,降低了生产成本、节能、环保。3. Environmental protection. Because the operation process of the present invention is fully mechanized, manual work is avoided, production links are saved, labor production efficiency is improved, production cost is reduced, energy saving is achieved, and environmental protection is achieved.

4、标准化生产。本发明能实现工厂标准化、模块化,流水线生产,可按计划批量生产做成库存,产品精度高,可实现产业化、规模化发展。4. Standardized production. The invention can realize factory standardization, modularization, assembly line production, mass production according to plan to make stock, high product precision, and industrialization and large-scale development.

5、美观大方、适用范围广。本发明美观大方,造型独特,适应客户的审美,可广泛用于有需要的场合。5. Elegant appearance and wide application range. The invention is elegant in appearance, unique in shape, adapts to customers' aesthetics, and can be widely used in necessary occasions.

社会效益:随着用工成本的不断升高,劳动力供应不断下降,自动化设备对提高我国制造业竞争力具有重大意义。Social benefits: With the continuous increase of labor costs and the continuous decline of labor supply, automation equipment is of great significance to improve the competitiveness of my country's manufacturing industry.

6、具有广阔的市场经济前景。由于传统的半人工半机器的加工模式需要一定的人力,因而需要一些人工费。而且这种模式生产效率不高,因此开发智能化程度高的机器就成了钥匙加工行业发展的必经之路。本发明仅仅需要人工上料,其它流程全部由机器完成。所以有很广阔的市场,发展前景广阔。6. It has a broad market economy prospect. Since the traditional semi-manual and semi-machine processing mode requires a certain amount of manpower, some labor costs are required. Moreover, the production efficiency of this mode is not high, so the development of machines with a high degree of intelligence has become the only way for the development of the key processing industry. The present invention only needs manual feeding, and other processes are all completed by machines. So there is a very broad market and broad prospects for development.

附图说明Description of drawings

图1为本发明的俯视图;Fig. 1 is the top view of the present invention;

图2为本发明的立体图;Fig. 2 is a perspective view of the present invention;

图3为本发明的主视图。Fig. 3 is a front view of the present invention.

附图标记说明Explanation of reference signs

1、振动盘 2、夹具一 3、转盘 4、打孔机一1. Vibration plate 2. Fixture 1 3. Turntable 4. Drilling machine 1

5、夹具二 6、打孔机二 7、夹具三 8、冲床5. Fixture 2 6. Puncher 2 7. Fixture 3 8. Punching machine

9、夹具四 10、打圈机 11、夹具五 12、排除盒9. Fixture four 10. Loop machine 11. Fixture five 12. Exclusion box

13、夹具六。13. Fixture six.

具体实施方式detailed description

下面结合附图及具体实施例对本发明作进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

参见图1See Figure 1

图1为本发明的俯视图。在图1中,一种新型钥匙机,包括与驱动装置传动连接的转盘3和围设于转盘3周围的振动盘1及两个打孔机4、6和六个与气缸传动连接的夹具2、5、7、9、11、13,夹具一2与振动盘1传动连接,夹具二5与打孔机一4传动连接,夹具三7与打孔机二6传动连接,夹具四9与冲床8传动连接,夹具五11与打圈机10传动连接,夹具六13与排除盒12传动连接。Figure 1 is a top view of the present invention. In Fig. 1, a new type of key machine includes a turntable 3 connected to the driving device, a vibrating plate 1 surrounding the turntable 3, two punchers 4, 6 and six clamps 2 connected to the cylinder. , 5, 7, 9, 11, 13, fixture one 2 is connected to the vibrating plate 1 by transmission, fixture two 5 is connected to the puncher one 4 by transmission, fixture three 7 is connected to the puncher two 6 by transmission, fixture four 9 is connected to the punching machine 8. transmission connection, clamp five 11 is transmission connected with circle machine 10, clamp six 13 is transmission connection with exclusion box 12.

所述夹具一2固设于转盘3上,且与振动盘1相对设置。The clamp one 2 is fixed on the turntable 3 and opposite to the vibrating disk 1 .

所述夹具二5固设于转盘3上,且与打孔机一4相对设置。The second fixture 5 is fixed on the turntable 3 and opposite to the puncher one 4 .

所述夹具三7固设于转盘3上,且与打孔机二6相对设置。The third fixture 7 is fixed on the turntable 3 and is opposite to the puncher two 6 .

所述夹具四9固设于转盘3上,且与冲床8相对设置。The clamp 49 is fixed on the turntable 3 and is opposite to the punch press 8 .

所述夹具五11固设于转盘3上,且与打圈机10相对设置。The jig 5 11 is fixed on the turntable 3 and opposite to the looper 10 .

所述夹具六13固设于转盘3上,且与排除盒12相对设置。The clamp 6 13 is fixed on the turntable 3 and opposite to the exclusion box 12 .

参见图2See Figure 2

图2为本发明的立体图。在图2中,一种新型钥匙机,包括与驱动装置传动连接的转盘3和围设于转盘3周围的振动盘1及两个打孔机4、6和六个与气缸传动连接的夹具2、5、7、9、11、13,夹具一2与振动盘1传动连接,夹具二5与打孔机一4传动连接,夹具三7与打孔机二6传动连接,夹具四9与冲床8传动连接,夹具五11与打圈机10传动连接,夹具六13与排除盒12传动连接。Fig. 2 is a perspective view of the present invention. In Fig. 2, a new type of key machine includes a turntable 3 connected to the driving device, a vibrating plate 1 surrounding the turntable 3, two punchers 4, 6 and six clamps 2 connected to the cylinder. , 5, 7, 9, 11, 13, fixture one 2 is connected to the vibrating plate 1 by transmission, fixture two 5 is connected to the puncher one 4 by transmission, fixture three 7 is connected to the puncher two 6 by transmission, fixture four 9 is connected to the punching machine 8. transmission connection, clamp five 11 is transmission connected with circle machine 10, clamp six 13 is transmission connection with exclusion box 12.

所述夹具一2固设于转盘3上,且与振动盘1相对设置。The clamp one 2 is fixed on the turntable 3 and opposite to the vibrating disk 1 .

所述夹具二5固设于转盘3上,且与打孔机一4相对设置。The second fixture 5 is fixed on the turntable 3 and opposite to the puncher one 4 .

所述夹具三7固设于转盘3上,且与打孔机二6相对设置。The third fixture 7 is fixed on the turntable 3 and is opposite to the puncher two 6 .

所述夹具四9固设于转盘3上,且与冲床8相对设置。The clamp 49 is fixed on the turntable 3 and is opposite to the punch press 8 .

所述夹具五11固设于转盘3上,且与打圈机10相对设置。The jig 5 11 is fixed on the turntable 3 and opposite to the looper 10 .

所述夹具六13固设于转盘3上,且与排除盒12相对设置。The clamp 6 13 is fixed on the turntable 3 and opposite to the exclusion box 12 .

工作流程:work process:

将未加工的钥匙放于振动盘1内,在振动盘1的作用下,钥匙移动到夹具一2前。在气缸的作用下,夹具一2夹住钥匙并随着转盘3转动到打孔机4前。再在气缸的作用下,夹具二5将钥匙推送到打孔机4里进行A面打孔处理。处理好以后再在气缸的作用下,由夹具二5夹住钥匙再回缩,然后随转盘3转至打孔机二6前。夹具三7再将钥匙推进打孔机二6里进行B面打孔处理。处理好之后由夹具三7 夹住钥匙再回缩,然后随转盘3转至冲床8前。夹具四9再将钥匙推进冲床8里进行去除毛刺处理。处理好之后由夹具四9夹住钥匙再回缩,然后随转盘3转至打圈机10前。夹具五11再将钥匙推进打圈机10里进行打圈处理。处理好后由夹具五11夹住钥匙再回缩,然后随转盘3转至排出盒12前,夹具六13再将钥匙推进排出盒12里。至此,一颗钥匙基本就加工完成。因为本发明设有六个夹具,所以可以实现六个夹具同步工作,因而极大的提高了生产效率。Put the unprocessed key in the vibrating plate 1, and under the action of the vibrating plate 1, the key moves to the front of the clamp one 2. Under the action of the cylinder, the clamp one 2 clamps the key and rotates to the puncher 4 along with the turntable 3 . Under the action of the cylinder, the clamp two 5 pushes the key into the hole puncher 4 and carries out the A side punching process. After processing, under the effect of the cylinder, the key is clamped by the clamp two 5 and then retracted, and then forwarded to the front of the punch two 6 with the turntable 3. Fixture 3 7 pushes the key into hole puncher 2 6 miles to carry out punching process on B side. After processing, the key is clamped by the clamp three 7 and then retracted, and then forwarded to the front of the punch press 8 with the turntable 3 . Fixture 4 9 pushes the key into the punch press 8 for deburring. After processing, the key is clamped by the clamp four 9 and then retracted, and then forwarded to the front of the ring machine 10 with the rotating disk 3. Fixture five 11 pushes the key into the ring machine 10 and performs ring processing. After processing, the key is clamped by the clamp five 11 and then retracted, and then forwarded to the front of the discharge box 12 with the rotating disk 3, and the key is pushed into the discharge box 12 li by the clamp six 13. At this point, a key is basically finished. Since the present invention is provided with six clamps, the synchronous work of the six clamps can be realized, thereby greatly improving the production efficiency.

循环工作,完成机械化生产。Cycle work to complete mechanized production.

参见图3See Figure 3

图3为本发明的主视图。在图3中,一种新型钥匙机的振动盘1与夹具一2及夹具六13传动连接,打孔机一4与转盘3传动连接,冲床8与夹具四9及打孔机一4和打圈机10传动连接。Fig. 3 is a front view of the present invention. In Fig. 3, the vibrating plate 1 of a new type key machine is connected with the transmission of the clamp one 2 and the clamp six 13, the punch one 4 is connected with the turntable 3 in transmission, the punch 8 is connected with the clamp four 9 and the punch one 4 and the punch Circle machine 10 drive connections.

夹具一2与振动盘1传动连接,夹具一2用于夹取振动盘1中的钥匙坯料。The clamp one 2 is connected with the vibrating plate 1 in transmission, and the clamp one 2 is used for clamping the key blank in the vibrating plate 1 .

夹具二5与打孔机一4传动连接。Fixture two 5 is connected with punching machine one 4 transmission.

夹具四9与冲床8传动连接。Fixture 4 9 is connected with the punch press 8 in transmission.

夹具五11与打圈机10传动连接。Fixture five 11 is connected with the ring machine 10 transmission.

夹具六13与排除盒12传动连接,夹具六13用于夹取已经加工好的钥匙,放入排除盒中。Clamp six 13 is connected with the transmission of exclusion box 12, and clamp six 13 is used for gripping the key that has been processed, and puts into the exclusion box.

本发明的其他工艺可以采用现有技术。Other processes of the present invention can adopt prior art.

本发明的最佳实施例已经阐明,本领域的普通技术人员对于本发明做出的进一步拓展均落入本发明的保护范围。The best embodiment of the present invention has been clarified, and any further expansion of the present invention by those skilled in the art falls within the protection scope of the present invention.

Claims (7)

1. a kind of novel key machine, it is characterised in that:The novel key machine include with drive device be connected rotating disk and The vibrating disk around rotating disk and two puncheres and six fixtures being connected with cylinder-driven are enclosed, fixture one is passed with vibrating disk Dynamic connection, fixture two is connected with puncher one, and fixture three is connected with puncher two, and fixture four is driven with punch press and connects Connect, fixture five is connected with Machine for manufacturing rings from wire, fixture six is connected with box is excluded.
2. a kind of novel key machine according to claim 1, it is characterised in that:The fixture one is fixedly arranged on rotating disk, and It is oppositely arranged with vibrating disk.
3. a kind of novel key machine according to claim 1, it is characterised in that:The fixture two is fixedly arranged on rotating disk, and It is oppositely arranged with puncher one.
4. a kind of novel key machine according to claim 1, it is characterised in that:The fixture three is fixedly arranged on rotating disk, and It is oppositely arranged with puncher two.
5. a kind of novel key machine according to claim 1, it is characterised in that:The fixture four is fixedly arranged on rotating disk, and It is oppositely arranged with punch press.
6. a kind of novel key machine according to claim 1, it is characterised in that:The fixture five is fixedly arranged on rotating disk, and It is oppositely arranged with Machine for manufacturing rings from wire.
7. a kind of novel key machine according to claim 1, it is characterised in that:The fixture six is fixedly arranged on rotating disk, and It is oppositely arranged with box is excluded.
CN201611255764.0A 2016-12-30 2016-12-30 Novel key machine Pending CN106694742A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080960A (en) * 2017-12-28 2018-05-29 佛山科学技术学院 Full-automatic key machine
CN109201927A (en) * 2018-07-26 2019-01-15 丹江口市东明工贸有限公司 It is a kind of for producing the punching machine of automobile key
EP3756805A1 (en) 2019-06-27 2020-12-30 Zhejiang Yongyuan Technology Co., Ltd. Key processing machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4088060A (en) * 1977-02-17 1978-05-09 Johns Tom R Key cutting device
EP0393894A1 (en) * 1989-04-17 1990-10-24 Camloc (U.K.) Limited Key manufacturing machine
CN201385164Y (en) * 2009-02-15 2010-01-20 惠州市华阳精机有限公司 Tapping machine
CN201478242U (en) * 2009-07-16 2010-05-19 江苏浩明光电科技股份有限公司 Wire stretching machine
CN204221071U (en) * 2014-11-11 2015-03-25 曾广秒 Rotating disc type Full-automatic key milling-tapping machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4088060A (en) * 1977-02-17 1978-05-09 Johns Tom R Key cutting device
EP0393894A1 (en) * 1989-04-17 1990-10-24 Camloc (U.K.) Limited Key manufacturing machine
CN201385164Y (en) * 2009-02-15 2010-01-20 惠州市华阳精机有限公司 Tapping machine
CN201478242U (en) * 2009-07-16 2010-05-19 江苏浩明光电科技股份有限公司 Wire stretching machine
CN204221071U (en) * 2014-11-11 2015-03-25 曾广秒 Rotating disc type Full-automatic key milling-tapping machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080960A (en) * 2017-12-28 2018-05-29 佛山科学技术学院 Full-automatic key machine
CN109201927A (en) * 2018-07-26 2019-01-15 丹江口市东明工贸有限公司 It is a kind of for producing the punching machine of automobile key
EP3756805A1 (en) 2019-06-27 2020-12-30 Zhejiang Yongyuan Technology Co., Ltd. Key processing machine
US11344957B2 (en) 2019-06-27 2022-05-31 Zhejiang Yonguan Technology Co., Ltd Key processing machine

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Application publication date: 20170524