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CN106672902A - Method for producing chemical fertilizers and intermediate chemical products by aid of underground gasification product gas of coal - Google Patents

Method for producing chemical fertilizers and intermediate chemical products by aid of underground gasification product gas of coal Download PDF

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Publication number
CN106672902A
CN106672902A CN201710027486.1A CN201710027486A CN106672902A CN 106672902 A CN106672902 A CN 106672902A CN 201710027486 A CN201710027486 A CN 201710027486A CN 106672902 A CN106672902 A CN 106672902A
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gasification
gas
synthesis
ammonia
product
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卡斯珀·扬·亨德利克·伯格
闵振华
汪原理
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China (shanghai) Chemical Co Ltd
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China (shanghai) Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/50Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
    • C01B3/52Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with liquids; Regeneration of used liquids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/50Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/02Preparation, purification or separation of ammonia
    • C01C1/04Preparation of ammonia by synthesis in the gas phase
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C9/00Fertilisers containing urea or urea compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C273/00Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C273/02Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
    • C07C273/04Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds from carbon dioxide and ammonia
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0415Purification by absorption in liquids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0435Catalytic purification
    • C01B2203/044Selective oxidation of carbon monoxide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/04Integrated processes for the production of hydrogen or synthesis gas containing a purification step for the hydrogen or the synthesis gas
    • C01B2203/0435Catalytic purification
    • C01B2203/0445Selective methanation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Analytical Chemistry (AREA)
  • Treating Waste Gases (AREA)
  • Fertilizers (AREA)

Abstract

The invention provides a method for producing chemical fertilizers and intermediate chemical products by the aid of underground gasification product gas of coal. One of schemes includes that gasification modes for crude synthetic gas which is generated on the basis of a plurality of ISC underground gasification furnaces by means of gasification and has an appropriate economic scale include air gasification modes or oxygen-rich gasification modes. The method includes steps of (1), pretreating the crude synthetic gas; (2), desulfurizing dry synthetic gas; (3), transforming and cooling the dry synthetic gas; (4), decarburizing the dry synthetic gas; (5), carrying out methanation and purification; (6), synthesizing ammonia; (7), synthesizing urea. The method has the advantages that technological processes for comprehensively utilizing the synthetic gas on downstream are provided for the underground gasification product gas of the coal besides power generation, byproducts (such as sulfur, carbon dioxide, technological water and coal tar) in underground gasification technologies for the coal are sufficiently utilized by the aid of technological processes for producing the chemical fertilizers and the intermediate chemical products from the integral synthetic gas, accordingly, the processing treatment and discharge costs in late periods can be reduced, and sales revenue of project products further can be increased.

Description

The method for producing chemical fertilizer and intermediate chemical product using underground coal gasification(UCG) product gas
Technical field
The invention provides a kind of using underground coal gasification(UCG) product gas production chemical fertilizer, intermediate chemical product and tail gas The technological process method of generating, belongs to the downstream comprehensive utilization process technical field of underground coal gasification(UCG).
Background technology
Underground coal gasification(UCG)(ISC)Be one by oxidant, the burning and gasification reaction by subterranean coal is straight coal Switch through the process for turning to product gas.Product gas are commonly known as synthesis gas, can be used as fuel production, Chemical Manufacture, generating etc. The raw material of downstream process.The technical process set shaft building completion, underground coal mining and coal gasification process technology, with safety Well, the advantages of investing little, high efficiency, pollution less.
Coal gasification process is the process that coal is changed into synthesis gas by a series of chemical reaction.It is wherein main Reaction includes:
C+H20 → H2+CO(Steam gasification reacts)
CO+H20 ↔ H2+CO2(Water gas shift reaction)
CO+3H2↔ CH4+H20 (Methanation reaction)
C+2H2 → CH4(Hydrogen gasification reaction)
C+½O2→ CO (Partial oxidation reaction)
C+O2 → CO2(Complete oxidation)
C+CO2→ 2CO(Carbon dioxide gasification reacts)
One drilling well for being used for oxidant injection is referred to as " injection well ", and another drilling well for being used to produce product gas is referred to as " producing Product well ".Directed drilling and vertical drilling all can be used as injection well or product wells.Underground coal gasification(UCG)(ISC)May be in injection well Also need to use the peupendicular hole of one or more and product well between(For example:Functional well and service well).
When having injection well, product well and horizontal channel to couple together the two in coal seam, this construction is referred to as a coal Charcoal underground gasification(ISC)Unit or well pair.ISC units include combustion zone, gasification zone and pyrolysis zone.Wherein, combustion zone is in coal seam Near middle oxidant decanting point;Gasification zone is centered around around combustion zone or in combustion zone downstream with radial form, and coal exists Gasification zone is gasified, part is oxidized, so as to generate product gas;Pyrolysis zone typically exists in gasification zone downstream, the pyrolytic reaction of coal Here occur.The product gas of high temperature are finally transported to ground from gasification zone toward downstream flow from product well well head.In coal combustion Or while gasification, it is big that the ISC burned out area in coal seam can grow change.
The product gas generated by underground coal gasification(UCG)(Crude synthesis gas)Usually contain synthesis gas(CO、CO2、H2、CH4And its The mixture of his gas)And other compositions(Solid particle, water, coal tar, hydrocarbon vapours, other microcomponents include H2S、 NH4, COS etc.).Its complicated component degree depends on many aspects:The oxidant that underground coal gasification(UCG) is used(Air or other Oxidant, such as oxygen, oxygen-enriched air or vapour mixture), inherent water in coal seam or surrounding formations penetrate in coal seam water, The operating parameter of ature of coal and coal underground gasifying technology, including temperature, pressure etc..
According to existing patent documentation, the comprehensive utilization of current underground coal gasification(UCG) product gas is still faced with many difficult problems, It is specific as follows:
A) in addition to synthesis gas is directly used in generating, heavy industrialization project implementation and operation are lacked.
B) all kinds of side-products of underground coal gasification(UCG) production, such as hydrogen sulfide/sulfur, fresh water (FW), carbon dioxide, coal tar These side-products are reduced or remove Deng industrialization method of comprehensive utilization or technique without clear and definite and maturation.
C) the downstream syngas production chemical fertilizer for coal underground gasifying technology and the technological process side of chemical products are lacked Case.
D) air gasification in coal underground gasifying technology, three kinds of different process of oxygen-rich gasification and pure oxygen gasification are produced The difference of synthesis gas product quality is larger, directly affects the processing condition and method of chemical fertilizer downstream and chemical products, it is impossible to without exception In.
The content of the invention
It is an object of the invention to solve the deficiencies in the prior art, there is provided using underground coal gasification(UCG) product gas productionization The method of fertilizer and its intermediate chemical product.Specifically, methods described is included using the air gas in coal underground gasifying technology The technique of change, the synthesis gas production chemical fertilizer of three kinds of different process of oxygen-rich gasification and pure oxygen gasification and its intermediate chemical product Flow process, realizes optimization and improves the purpose of underground coal gasification(UCG) product gas comprehensive utilization process.
The technical solution adopted for the present invention to solve the technical problems is:
The method for producing chemical fertilizer and intermediate chemical product using underground coal gasification(UCG) product gas, based on multiple ISC underground gasifications The crude synthesis gas for possessing appropriate economic scale that stove is produced by gasification, gasification mode is air gasification or oxygen-rich gasification, described Method comprises the steps:
(1)Crude synthesis gas pretreatment:Crude synthesis gas Jing cooling, washing and separative element obtain 60 DEG C of temperature < dry synthesis gas with And coal tar and fresh water (FW);
(2)Dry synthetic gas desulfurization:By Claus method, chemiadsorption or shell Sulfinol acid gas absorption method to dry synthesis gas Carry out desulfurization process;Afterwards loss of essence sulphuring treatment is carried out using ZnO particle or renewable ZnO and zinc titanate granule, the sulfur of removing is returned Receive;
(3)Dry synthesis gas conversion and cooling:Dry synthesis gas after desulfurization is heated to 260 DEG C in preheating device, is delivered to isothermal WGS unit, CO is converted into using steam by contained CO2And H2
(4)Dry synthesis gas decarbonization:Step(3)After dry synthesis air cooling after process, decarburization unit is delivered to, by CO2Removing is simultaneously Reclaim, for urea synthesis, decarbonization process used include chemiadsorption, physisorphtion, absorption bed process, absorption regeneration method, Low temperature processing or membrane separation process;
(5)Methanation and purification, through step(4)The synthesis gas of process only contains CH4, N2、H2With CO that may be present and CO2, In methanation unit, by nickel-base catalyst further will likely be remaining CO and CO2Removing, methane passes through purification unit Remove, in final synthesis gas N is comprised only2And H2
(6)Synthesis ammonia;Step(5)Synthesis gas after process is delivered to synthesis ammonia unit after synthesic gas compressor supercharging, Under high pressure, H2And N2Reaction generates ammonia, and generates ammonia after scrubbing tower is separated from unreacted gas and cooled down;
(7)Urea synthesis:From step(6)Ammonia and step are extracted in ammonia(4)The CO of recovery2Urea synthesis are delivered to together Unit, produces final product carbamide.
Another implementation, using underground coal gasification(UCG) product gas the side of chemical fertilizer and intermediate chemical product is produced Method, it is characterised in that:Based on the crude synthesis gas for possessing appropriate economic scale that multiple ISC underground gasification furnaces are produced by gasification, Gasification mode is pure oxygen gasification, and the gasification mode injects oxygen by air-separating plant to underground gasification furnace carries out purity oxygen Change, the air-separating plant produces nitrogen simultaneously, be fed directly to synthesize ammonia unit, methods described bag by booster compressor Include following steps:
(1)Crude synthesis gas pretreatment:Crude synthesis gas Jing cooling, washing and separative element obtain 60 DEG C of temperature < dry synthesis gas with And coal tar and fresh water (FW);
(2)Dry synthetic gas desulfurization:By Claus method, chemiadsorption or shell Sulfinol acid gas absorption method to dry synthesis gas Carry out desulfurization process;Afterwards loss of essence sulphuring treatment is carried out using ZnO particle or renewable ZnO and zinc titanate granule, the sulfur of removing is returned Receive;
(3)Dry synthesis gas conversion and cooling:Dry synthesis gas after desulfurization is heated to 260 DEG C in preheating device, is delivered to isothermal WGS unit, CO is converted into using steam by contained CO2And H2
(4)Dry synthesis gas decarbonization:Step(3)After dry synthesis air cooling after process, decarburization unit is delivered to, by CO2Removing is simultaneously Reclaim, for urea synthesis, decarbonization process used includes chemisorbed, physical absorption, adsorbent bed, absorption regeneration method, low temperature point From method or film analysis method;
(5)Dry synthesis gas pressure-variable adsorption:Dry synthesis gas passes through psa unit by H2Selectively, it is efficiently separating, from And obtain purity>96% hydrogen;
(6)Synthesis ammonia;Step(5)The hydrogen of acquisition is delivered to synthesis ammonia unit, under high pressure, H Jing after compressor supercharging2And N2 Reaction generates ammonia, and generates ammonia after scrubbing tower is separated from unreacted gas and cooled down;
(7)Urea synthesis:From step(6)Ammonia and step are extracted in ammonia(4)The CO of recovery2Urea synthesis are delivered to together Unit, produces final product carbamide;
Step(6)Middle N2:H2Mol ratio is controlled to 0.33 by adjusting the nitrogen that air-separating plant is generated.
Preferably, methods described also includes:
Step(2a)The sulfur of recovery obtains sulphuric acid through reaction;
Step(7a)Synthesis ammonium sulfate, by step(6)The ammonia and step of production(2a)The sulphuric acid for obtaining sends into ammonium sulfate synthesis Unit, synthetic product ammonium sulfate.
Preferably, methods described also includes:
Step(2a)The sulfur of recovery obtains sulphuric acid through reaction;
Step(6a)Nitric acid synthesis, step(6)The ammonia of generation, Jing absorbs and generates nitric acid after being oxidized;
Step(7a)Synthesis ammonium sulfate, by step(6)The ammonia and step of production(2a)The sulphuric acid for obtaining sends into ammonium sulfate synthesis Unit, synthetic product ammonium sulfate;
Step(7b)Nitric acid synthesis ammonium, by step(6)The ammonia and step of production(6a)The nitric acid for obtaining sends into ammonium nitrate synthesis Unit, synthetic product ammonium nitrate.
Preferably, methods described also includes:
Step 7(c), synthesize phosphoric acid, with phosphate rock as raw material, its triphosphate for containing and step(2a)Concentrated sulphuric acid it is anti- Phosphoric acid and calcium sulfate should be generated.
Preferably, methods described also includes:
Step 7(d), synthesize NPK compound fertilizers, with phosphate rock as raw material, its triphosphate for containing and step(6a)Nitre Acid reaction generates phosphoric acid and calcium nitrate solution, and phosphoric acid, sulphuric acid and ammonium nitrate are mixed with previous solu, is neutralized using ammonia, in With after the completion of, ammonium sulfate, the compound containing potassium and magnesium, ammonium phosphate, perphosphate are added, finally slurry is delivered to into pelletize work Skill, Jing pelletizes, drying, screening, crushing, cooling and coating obtain NPK compound fertilizers.
Preferably, by step(7b)The ammonium nitrate of synthesis mixes with Calcium Carbonate, obtains calcium ammonium nitrate.
Preferably, by step(7b)The ammonium nitrate of synthesis and proper proportion step(7)The carbamide mixing of acquisition, acquisition urea- Ammonium nitrate.
Preferably, step(1)Fresh water (FW) be delivered to technique unit for treating water and processed, the technique water circulation of process is again It is used in ISC underground gasification furnaces, crude synthesis gas cooling, washing and separative element and other downstream processes.
The invention has the beneficial effects as follows:The Technology flow process that the present invention is provided solves technical problem in detail below and chooses War, including:The synthesis gas downstream comprehensive utilization process stream in addition to generating is provided for underground coal gasification(UCG) product gas Journey, while including the additional aspects produced as chemical fertilizer and its intermediate chemicals using emission power generation;Whole synthesis gas productionization The technological process of fertilizer and its intermediate chemicals, makes full use of the side-product in coal underground gasifying technology(Such as sulfur, titanium dioxide Carbon, fresh water (FW), coal tar etc.).The cost that post-production is processed and discharged is not only reduced, Project Product sale is also add and is received Enter.
Description of the drawings
In order to more clearly describe the Technology flow process of the present invention, the accompanying drawing to be used needed for specific embodiment is retouched State as follows.It should be evident that drawings in the following description are only some embodiments of the present invention, for the common skill in this area For art personnel, on the premise of not paying creative work, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Fig. 1 is the square technique stream of underground coal gasification(UCG) air gasification product gas production carbamide and intermediate chemicals ammonia Cheng Tu;
Fig. 2 is the square technological process of underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide and intermediate chemicals ammonia Figure;
Fig. 3 is the square technological process of underground coal gasification(UCG) pure oxygen gasification product gas production carbamide and intermediate chemicals ammonia Figure;
Fig. 4 is the square process chart of underground coal gasification(UCG) air gasification product gas production carbamide and ammonium sulfate;
Fig. 5 is the square process chart of underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide and ammonium sulfate;
Fig. 6 is the square process chart of underground coal gasification(UCG) pure oxygen gasification product gas production carbamide and ammonium sulfate;
Fig. 7 is the square of underground coal gasification(UCG) air gasification product gas production carbamide, ammonium sulfate, ammonium nitrate and NPK compound fertilizers Process chart;
Fig. 8 is the square of underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide, ammonium sulfate, ammonium nitrate and NPK compound fertilizers Process chart;
Fig. 9 is the square of underground coal gasification(UCG) pure oxygen gasification product gas production carbamide, ammonium sulfate, ammonium nitrate and NPK compound fertilizers Process chart;
In the drawings, identical reference refers to same parts.Specifically, the reference implication being related in each accompanying drawing is such as Under:
1st, air compressor;2nd, air;3rd, ISC underground gasification furnaces;4th, crude synthesis gas;5th, crude synthesis gas cooling, washing and separation Unit;6th, dry synthesis gas;7th, coal tar;8th, fresh water (FW);9th, technique unit for treating water;10th, the fresh water (FW) for processing;11st, Waste Material;12nd, dry synthetic gas desulfurization unit;13rd, the sulfur for reclaiming;14th, dry synthesis gas conversion and cooling unit;15th, synthesis QI prostration is done Carbon unit;16th, the carbon dioxide of removing(For downstream urea production);17th, methanation and purifier units(For removing dry synthesis Methane in gas);18th, methane-rich gas(For selling or generating electricity);19th, remaining ingredient hydrogen and nitrogen(For synthesizing ammonia); 20th, ammonia unit is synthesized;21st, ammonia;22nd, urea synthesis unit;23rd, carbamide;24th, it is equipped with the air-separating plant of nitrogen recycling (ASU);25th, oxygen;26th, nitrogen(Synthesize ammonia for downstream);27th, gasification unit for treating water;28th, the technique of after-treatment Water;29th, psa unit(PSA)(For the hydrogen in separating synthetic gas);30th, the methane-rich gas after pressure-variable adsorption(With In sale or generating);31st, the detached hydrogen of pressure-variable adsorption(For synthesizing ammonia);32nd, gas washing in SA production unit;33rd, sulphuric acid(For Ammonium sulfate production);34th, ammonium sulfate production unit;35th, ammonium sulfate;36th, nitric acid production unit;37th, nitric acid(For ammonium nitrate and NPK compound fertilizers are produced);38th, ammonium nitrate production unit;39th, ammonium nitrate(For sale or the production of NPK compound fertilizers);40th, phosphorus Sour production unit;41st, phosphate rock(For phosphoric acid production);42nd, phosphoric acid(For the production of NPK compound fertilizers);43rd, potassium(K), magnesium (Mg), ammonium phosphate, perphosphate(For the production of NPK compound fertilizers);44th, NPK acidolysis mixedization production unit;45th, NPK compound fertilizer Material(Nitrate, phosphate and potassium).
Specific embodiment
Below in conjunction with the accompanying drawings, technical scheme is made further explanation.
Fig. 1 is the square technique stream of underground coal gasification(UCG) air gasification product gas production carbamide and intermediate chemicals ammonia Cheng Tu.Underground coal gasification(UCG) air gasification technique needs an air compressor 1 to produce high-pressure oxidation agent, air 2(Containing about 21mole% oxygen).Air 2 injects ISC underground gasification furnaces 3 to realize the air gasification of subterranean coal by injection well.In air Nitrogen(About 78mole%)Underground coal gasification(UCG) reaction is not involved in as noble gases, directly by after ISC underground gasification furnaces 3 It is present in synthesis gas product.After downstream syngas handling process, with remaining hydrogen 19 in synthesis gas, common entrance is closed Ammonification unit 20 produces ammonia 21.Crude synthesis gas 4 are delivered to ground by product well, and into crude synthesis gas cooling, washing and Separative element 5.Crude synthesis gas 4 are by direct cooling technique(Liquid or gas cooling, Venturi, cooling tower etc.)Or indirectly Cooling technique(Blade fan, heat exchanger etc.)It is quickly cooled to<80oC.Directly cooling technique contains crude synthesis gas washing Step, and indirectly cooling technique then needs at least one scrubbing tower by the trace contaminant in crude synthesis gas(Such as chloride, hydrargyrum Deng)Remove from crude synthesis gas.Synthesis gas after washing removes the freedom remained in synthesis gas subsequently into gas-liquid separator Liquid, generates temperature<60oThe dry synthesis gas 6 of C.
From the coal tar 7 and fresh water (FW) 8 isolated from scrubbing tower and gas-liquid separator is carried out further into downstream process Reason.Wherein, fresh water (FW) 8 is delivered to technique unit for treating water 9.By Mechanical Method(Gravitational settling, oil skimmer, filtration, reverse osmosiss)、 Chemical method(Such as coagulating agent, antisludging agent, corrosion inhibiter, pH nertralizers)And bioanalysises(Aerobic bacteria, anaerobic bacteria, activated sludge Method, cyclic activated sludge process, the fixed film activity sludge of integration, membrane bioreactor etc.)Processed.The fresh water (FW) of process 10 can be with cycling and reutilization in the cooling of ISC underground gasification furnaces 3, crude synthesis gas, washing and separative element 5 and other downstream processes (For example synthesize ammonia unit 20).The process residue 11 of generation, including solid waste, sludge and strong brine, need by rubbish Landfill, burning or third party's facility carry out specialty extraction and are processed.
Dry synthesis gas 6 enters desulfurization unit 12, by Claus method, chemiadsorption(MERICHEM LO-CAT techniques)、 Shell Sulfinol acid gas absorption method etc. carries out desulfurization process to dry synthesis gas.Afterwards, using ZnO particle or renewable ZnO and Zinc titanate granule carries out loss of essence sulphuring treatment(ZnO(s)+H2S(g) → ZnS(s)+H2O(l)), it is to avoid the residual sulfur in synthesis gas Downstream is caused to synthesize the catalyst of ammonia 20(Fe-series catalyst)Poisoning.The sulfur for being removed by desulfurization unit 12 and being reclaimed is simple substance sulphur 13, direct marketing or can further be processed using upstream device.
The main component of the dry synthesis gas after desulfurization is CO2、CH4、H2, CO and N2.By other upstreams or downstream units Dry synthesis gas is preheated to 260 DEG C by waste heat recovery using tail gas 18 as fuel gas in preheating device.It is then sent to Warm WGS unit 14, CO is converted into using steam by CO2And H2
After dry synthesis air cooling, decarburization unit 15 is delivered to, the carbon dioxide 16 is removed and reclaimed, for synthesizing urine Element 22.The decarbonization process for being adopted includes chemiadsorption(Methylethanolamine, Benfield etc.), physisorphtion(Low-temp methanol Wash, SELEXOL techniques), absorption bed process(Aluminium oxide, zeolite, activated carbon), absorption regeneration method(Transformation, alternating temperature, washing), low temperature Partition method or membrane separation process.According to practical operation situation, selection is wherein most easily integrated, the method with Optimum Economic benefit.Institute The layout for stating technological process can be to be required to be adjusted according to actual items, for example, be placed in WGS unit 14 de- The upstream of sulfur unit 12, and desulfurization unit 12 and decarburization unit 15 are integrated into into an acid gas removal unit, shared some processes set It is standby.
CH is comprised only through the synthesis gas of above-mentioned process4, N2And H2.In methanation unit 17, by nickel-base catalyst By the remaining CO that synthetic ammonia catalyst can be caused to be poisoned and CO2Removing(CO(g) + 3H2(g) ↔ CH4(g) + H2O (l), CO2 (g) + 4H2(g) ↔ CH4(g) + 2H2O(l)).The water that reaction is generated will be recovered and be delivered to technique unit for treating water 9, Methane 18 will be removed by purification unit, and in final synthesis gas 19 N is comprised only2And H2.Methane-rich gas 18, can directly make Enter for fuel gas sale or by the firepower/steam boiler capable of burning mixture of reciprocable generator, gas turbine or outfit steam turbine power generation Row generates electricity.
Detached synthesis gas 19, is delivered to synthesis ammonia unit 20 after synthesic gas compressor is pressurized.In the unit, H2With N2Under high pressure reaction generates ammonia 21, and generates ammonia after scrubbing tower is separated from unreacted gas and cooled down, described Ammonia can be extracted at downstream process from ammonia.Ammonia synthesis process is based on Ha Bai-Bosch process(Haber-Bosch), example Such as woods moral ammonia synthesis process(LAC), Switzerland's Casale techniques(HEC)Or other are commercially combined to ammonia technology.3H2(g) + N2(g) ↔ 2NH3(g)(Ammonia synthesis reaction, Fe3O4As catalyst, Al2O3, K2O and CaO are used as promoter)
Water needed for ammonia synthesis process is supplied the fresh water (FW) 10 of process by technique unit for treating water 9.The ammonia synthesis process leads to Often include reclaiming unreacted gas and looping back charging aperture being reacted again, so as to realize high conversion.The ammonia produced Gas 21 and the carbon dioxide 16 for reclaiming, are delivered to urea synthesis unit 22, produce final product carbamide 23.The urea synthesis Reaction is as follows:
2NH3(g) + CO2(g) ↔ NH2COONH4 ↔ CO(NH2)2(s) + H2O(l)(Urea synthesis react)
In above-mentioned technical proposal, the technological process for producing carbamide using underground coal gasification(UCG) air gasification product gas has following Advantage:
The technique only needs to the oxidant needed for providing by air compressor, therefore required capital input is minimum;
Take full advantage of the raw material of the side-product carbon dioxide as urea synthesis of underground coal gasification(UCG);Consume the coal ground therapeutic method to keep the adverse QI flowing downwards Fresh water (FW) produced by chemical industry skill, and shared the cost of investment of technique water processing establishment;
Methane-rich gas produced by the technique can be used to generate electricity or as fuel gas sale.
Meanwhile, in above-mentioned technical proposal, using underground coal gasification(UCG) air gasification product gas the technological process of carbamide is produced There is following shortcoming:
N due to being air gasification, in product gas2Content is higher, far beyond H2Content.Normal conditions, close after desulfurization process The N in gas2With H2Molar ratio be 1.4-1.8.
For the N in the unstripped gas for synthesizing ammonia2:H2Ratio is uncontrollable, thus may cause the conversion ratio of ammonia synthesis reaction It is relatively low with production efficiency, especially large-scale production project.
After Water gas shift/WGS, decarburization and methanation are processed, N in synthesis gas2:H2Molar ratio be 1.7-2.4, and Preferably stoichiometric proportion is 0.33.
In addition, the technique does not use side-product sulfur(What sulfur recovery was obtained).The technological deficiency will be in following technologies Solve one by one in the technical scheme of optimization.
Fig. 2 is the square technique of underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide and intermediate chemicals ammonia Flow chart.The technique is by air compressor 1 and air-separating plant(ASU)24 adjust O in oxidant2And N2Ratio, to ISC underground gasification furnaces 3 inject oxygen-enriched air(O2Content 50%-80%)Carry out oxygen-rich gasification.The technique can adjust synthesis ammonia list N needed for the unstripped gas of unit 202:H2Molar ratio so as to reach preferable stoichiometric proportion 0.33.At other synthesis gas The technique that science and engineering skill produces carbamide with underground coal gasification(UCG) air gasification product gas(Fig. 1)It is essentially identical.Difference is oxygen-enriched work Skill uses air-separating plant and gasification unit for treating water.Air-separating plant can produce side-product N2 26, for item Mesh communal facility.The gasification water needs to reinject ISC underground gasification furnaces 3 after special handling, including filter, it is soft Change or reverse osmosiss, addition anti-corrosion inhibitor are to ensure the integrity of injection well and other underground equipments in its service life. Gasification is used in unit for treating water 27, including water injection equipment provides under operating pressure required discharge to meet.
The technological process of the utilization underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide of Fig. 2 has following advantage:
For synthesizing the synthesis gas N of ammonia unit2:H2Molar ratio can control preferable stoichiometric proportion 0.33;
Take full advantage of the raw material of the side-product carbon dioxide as urea synthesis of underground coal gasification(UCG);
The fresh water (FW) produced by coal underground gasifying technology is consumed, and has shared the cost of investment of technique water processing establishment;
Methane-rich gas produced by the technique can be used to generate electricity or as fuel gas sale;The technique needs air-separating plant (ASU), gasification unit for treating water and continuous oil pipe device, therefore required capital input is of a relatively high.
By the raw material components of control injection synthesis ammonia unit, can effectively reduce the size of synthesis ammonia unit, therefore phase To counteracting the great number capital input produced by upstream equipment.
Meanwhile, the technique possesses higher conversion and production efficiency, effectively increases income from sales;Air-separating plant (ASU)Can be shared by ISC underground gasification furnace groups with the expense of gasification unit for treating water.
But the technological process of the utilization underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide of Fig. 2 still has following lacking Point:The technique adjusts the unstripped gas of Ammonia Production by the oxygen content of the oxidant of control injection ISC underground gasification furnaces Composition.Due to the burned out area volume and residence time of ISC underground gasification furnaces itself, the unstripped gas of Ammonia Production is caused into sub-control System is of virtually longer delayed/response time, in addition, the technique does not use side-product sulfur.
Fig. 3 is the square technique stream of underground coal gasification(UCG) pure oxygen gasification product gas production carbamide and intermediate chemicals ammonia Cheng Tu.The technique passes through completely air-separating plant(ASU)The injection oxygen 25 of 24 to ISC underground gasification furnace 3 carries out pure oxygen gasification. The described air-separating plant can also produce nitrogen 26 simultaneously, and be fed directly to synthesize ammonia unit by a booster compressor 20.Now, the N in syngas for synthetic ammonia2:H2Molar ratio can in time carry out dynamic regulation and control by control system.By It is very high in the oxygen purity 25 of injection(>92%), therefore after desulfurization 12, conversion and cooling down 14 and the process of decarburization 15, do and close Into the N in gas2Content is few.Other synthesis gas handling process produce carbamide with underground coal gasification(UCG) air gasification product gas Technique(Fig. 1)It is essentially identical.In the underground coal gasification(UCG) pure oxygen gasification product gas production urea technique flow process, dry synthesis gas is again By a psa unit(PSA)29 by H2Selectively, it is efficiently separating, so as to obtain purity>96% hydrogen 31.The hydrogen 31 is delivered in the feed compressor of synthesis ammonia unit 20, wherein N2:H2Molar ratio can be separated by air Effectively preferable stoichiometric proportion 0.33 is arrived in control to the nitrogen 26 that device 24 is generated.Psa unit(PSA)29 discharges Can be used for generating electricity rich in Methane offgas or sell as fuel gas.The underground coal gasification(UCG) pure oxygen gasification product gas production urine In plain technological process, air compressor is only driven, is debugged and misoperation(Downstream units are interrupted)When use, and air compress Machine is that have ISC underground gasification furnaces group to share, therefore air compressor is not contained in the normal operational process of the technique.
The technological process of the utilization underground coal gasification(UCG) pure oxygen gasification product gas production carbamide of Fig. 3 has following advantage:
For synthesizing the synthesis gas N of ammonia unit2:H2Molar ratio can with molar ratio by control system dynamic control to preferably Stoichiometric proportion 0.33, and delayed/response time is extremely short;
High conversion ratio and production efficiency can reduce the long-term running cost of project;Nitrogen content is few in synthesis gas, single Active component in gasification furnace product gas is high.
For identical scale carbamide and ammonia produce, the technique can efficiently reduce ISC underground gasification furnaces quantity and The size of downstream units needed for reducing;
Take full advantage of the raw material of the side-product carbon dioxide as urea synthesis of underground coal gasification(UCG);Consume the coal ground therapeutic method to keep the adverse QI flowing downwards Fresh water (FW) produced by chemical industry skill, and shared the cost of investment of technique water processing establishment;
Methane-rich gas produced by the technique can be used to generate electricity or as fuel gas sale;The expense of gasification unit for treating water Can be shared by ISC underground gasification furnace groups.
The technological process of the utilization underground coal gasification(UCG) pure oxygen gasification product gas production carbamide of Fig. 3 has following shortcoming: For technique compared to underground coal gasification(UCG) air and oxygen-rich gasification product gas production carbamide, the large-scale air point of the technique Higher from the capital input needed for device, the technique does not use side-product sulfur.
Fig. 4 is using underground coal gasification(UCG) air gasification product gas production carbamide, ammonium sulfate and intermediate chemicals sulfur The square process chart of acid.The technique produces the technique base of carbamide in the product gas of underground coal gasification(UCG) air gasification shown in Fig. 1 Increase gas washing in SA production unit 32 on plinth.The sulfur 13 reclaimed by desulfurization unit 12 produces sulphuric acid 33.Its key step includes:Sulfur Sulphur burning/oxidation reaction prepares SO2And SO2Catalysis oxidation prepares SO3(S(s) + O2(g) → SO2(g);2SO2(g) + O2(g) ↔ 2SO3(g)(V2O5As catalyst)).Sulphur trioxide conversion is many for the method for sulphuric acid, it is the most frequently used to connect Tactile method and wet sulfuric acid process.Contact method, sulfur trioxide firstly generates oleum(H2S2O7), then it is diluted to concentrated sulphuric acid(SO3(g) + H2SO4(l) → H2S2O7(l);H2S2O7(l) + H2O(l) → H2SO4(l) ).Wet sulfuric acid process, sulfur trioxide first with steaming Soda pop symphysis is into gas sulphuric acid, then is condensed into fluid sulphuric acid(SO3(g) + H2O(g) → H2SO4(g);H2SO4(g) → H2SO4(l)).Water needed for sulfuric acid production process is provided by technique unit for treating water 9.Sulphuric acid 33 is delivered to ammonium sulfate production unit 34 produce ammonium sulfate product 35 with the reaction of ammonia 21 of the production of synthesis ammonia unit 20(2NH3(g) + H2SO4(l) → (NH4)2SO4(aq,s)).
Fig. 5 is using underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide, ammonium sulfate and intermediate chemicals sulfur The square process chart of acid.Fig. 6 is underground coal gasification(UCG) pure oxygen gasification product gas production carbamide, ammonium sulfate and intermediate The square process chart of product sulphuric acid.The sulphuric acid and ammonium sulfate production technique of Fig. 5 and Fig. 6 is essentially identical with technique described in Fig. 4. Difference is the equipment size matching of downstream process.The amount of intermediate chemicals ammonia need to simultaneously meet the life of carbamide and ammonium sulfate Produce and require.
Compared with the utilization underground coal gasification(UCG) product gas of Fig. 1-3 produce the technique of carbamide, increase the work of production ammonium sulfate Skill has following advantage:
Side-product sulfur and the fresh water (FW) production ammonium sulfate product for processing are taken full advantage of, the income from sales of project is increased;
The fresh water (FW) produced by coal underground gasifying technology is consumed, and has shared the cost of investment of technique water processing establishment;
According to changing according to market price, final products are flexibly changed between carbamide and ammonium sulfate production.
But meanwhile, compared with the technique of carbamide is produced using underground coal gasification(UCG) product gas, increase the work of production ammonium sulfate Skill has following shortcoming:The capital input of project and operation cost are higher, it is likely that increased by additional product ammonium sulfate Income from sales is offset;The coal seam higher for sulfur content, needs more ammonias to remove to synthesize ammonium sulfate product-need balance Ammonia supply between urea production and ammonium sulfate production.
Fig. 7 is using underground coal gasification(UCG) air gasification product gas production carbamide, ammonium sulfate, ammonium nitrate, NPK compound fertilizers And the square process chart of intermediate chemicals nitric acid, phosphoric acid.Specifically can be determined to select according to the market demand and price Which kind of product.Technique leading portion production carbamide, ammonium sulfate technique it is same as shown in Figure 4.The production of nitric acid 37 is using such as Ostwald synthetic methods(The double pressure methods of as little as middle pressure, in be depressed into high pressure list pressure method etc.).Ammonia 21 is in Pt/Rh alloys It is oxidized on mesh catalyst, produces NO as intermediate(4NH3(g) + 5O2(g) → 4NO(g) + 6H2O(g)).Then enter One step and air(Oxidant)React to form NO2(2NO(g) + O2(g) ↔ 2NO2(g)), last NO2Inhaled by reverse current Midwifery is into nitric acid 37(3NO2(g) + H2O(l) ↔ 2HNO3(aq) + NO(g)).Ammonia oxidizing process releases big calorimetric, can Other down stream process units and communal facility are used for using waste-heat recovery device production steam.Intermediate product nitric acid 37 is delivered to Downstream ammonium nitrate production unit 38 and NPK compound fertilizers production unit 44, for being processed further final products.
Nitric acid 37 reacts in ammonium nitrate production unit 38 with ammonia 21(Neutralization reaction)To produce ammonium nitrate 39(HNO3 (l) + NH3(g) → NH4NO3(aq)).:
Ammonium nitrate(AN)Synthesis technique generally includes three steps:Neutralization, evaporation and solidification(Pelletize or granulation).Neutralization device bag Include and freely seethe with excitement container, blood circulation or tubular reactor.Come according to the optimum condition of project construction scale and heat comprehensive utilization Select optimised process.Vaporising device is used to remove the water in ammonium nitrate solution.It is generally used in the waste heat steaming that neutralization device is produced Vapour or at the scene other steam are evaporated process.After evaporation process, the ammonium nitrate solution of concentration(ANSOL)39 can be delivered to NPK compound fertilizers production unit 44 is processed further processing.Solidification/prilling generally by concentration ammonium nitrate solution to Under be ejected in granulation tower, while be inversely passed through air being dried to dripping drops.Stay when drop reaches tower bottom solid Body ammoniumnitrate prill 39 is used as final product.Granulating process may also be employed more complicated equipment and additive, contribute to ammonium nitrate The formation of granule and the stability of raising granule.For example, by ammonium nitrate and solid packing material Calcium Carbonate(From limestone or white Marble)Mixing, final product is calcium ammonium nitrate(CAN).It is final to produce if ammonium nitrate solution is mixed with the carbamide of required ratio Thing is urea-ammonium nitrate(UAN).
The synthesis technique of phosphoric acid is more, can be by two hydration methods, half hydration method, dual-stage dihydrate process, single phase half Hydrate or dual-stage hemihydrate process etc. are realizing.Its ultimate principle is using the triphosphoric acid being present in phosphate rock 41 Salt generates phosphatase 24 2 and calcium sulfate with the reaction of concentrated sulphuric acid 33(Gypsum Fibrosum)(Ca5(PO4)2(s) + 3H2SO4(l) → 2H3PO4(l) + 3CaSO4(s)).
The synthesis of NPK compound fertilizers is using the mixed chemical industry skill of acidolysis.The method is consumed using underground coal gasification(UCG) work simultaneously The sulphuric acid 33 of the production of by-product sulfur 13 of skill.First, it is phosphate rock 41 is miscible with nitric acid 37 in reactor, obtain phosphoric acid and The solution of calcium nitrate(Ca3(PO4)2(s) + 6HNO3(l) + 12H2O(l) → 2H3PO4(l) + 3Ca(NO3)2(aq) + 12H2O(l)).Secondly, by phosphatase 24 2, sulphuric acid 33 and ammonium nitrate solution 39(Or nitric acid 37)Mix with above-mentioned solution, and utilize ammonia In gas 21 and Acid Slurry.After the completion of neutralization, add other components for example ammonium sulfate 35, the compound containing potassium and magnesium, ammonium phosphate and Perphosphate 43.Finally slurry is delivered to into prilling, including pelletize, drying, screening, crushing, cooling and coating.
Fig. 8 is using underground coal gasification(UCG) oxygen-rich gasification product gas production carbamide, ammonium sulfate, ammonium nitrate, NPK compound fertilizers And the square process chart of intermediate chemicals nitric acid, phosphoric acid.Fig. 9 is the production of underground coal gasification(UCG) pure oxygen gasification product gas The square process chart of carbamide, ammonium sulfate, ammonium nitrate, NPK compound fertilizers and intermediate chemicals nitric acid, phosphoric acid.Fig. 8 and The ammonium nitrate of Fig. 9 and the production technology of NPK compound fertilizers are essentially identical with technique described in Fig. 7.Difference is setting for downstream process The matching of standby size, the amount of intermediate chemicals ammonia need to simultaneously meet carbamide, ammonium sulfate, ammonium nitrate and NPK compound fertilizers Production requirement.
With using underground coal gasification(UCG) product gas production carbamide compare with the technique of ammonium sulfate, increase production ammonium nitrate and The technique of NPK compound fertilizers has following advantage:
Take full advantage of production ammonium nitrate and the NPK such as underground coal gasification(UCG) side-product such as sulfur, the fresh water (FW), the carbon dioxide that process Compound fertilizer, effectively increases the income from sales of project;
The fresh water (FW) produced by coal underground gasifying technology is consumed, and has shared the cost of investment of technique water processing establishment;Have Beneficial to the comprehensive utilization for integrating downstream units waste heat;
According to being changed according to market price, flexibly change most between the production of carbamide, ammonium sulfate, ammonium nitrate and NPK compound fertilizers Finished product;
Production calcium ammonium nitrate may be selected(CAN)With urea-ammonium nitrate(UAN).
With using underground coal gasification(UCG) product gas production carbamide compare with the technique of ammonium sulfate, increase production ammonium nitrate and The technique of NPK compound fertilizers has following shortcoming:
The capital input of project and operation cost are higher, it is likely that being offset by the income from sales that additional product increases.For The higher coal seam of sulfur content, need more ammonias go to synthesize downstream product-need balance urea production, ammonium sulfate production, Ammonia supply between ammonium nitrate production and the production of NPK compound fertilizers.
Correlation properties, structure, feature that " embodiment " mentioned above is included in described in embodiment It is all related to the wherein at least one embodiment of the present invention.Therefore, the above is repeatedly referred to " in an embodiment " Not all refer in particular to same embodiment in place.Additionally, the correlation properties for describing in embodiments, structure, feature can be with Any suitable mode one or more combination.
Embodiments described above is the invention is not limited in, for a person skilled in the art, the present invention may be used also To have various change and adjustment, without departing from the spirit and principles in the present invention, the change and adjustment all should be in models of the present invention In enclosing.

Claims (9)

1. the method for producing chemical fertilizer and intermediate chemical product using underground coal gasification(UCG) product gas, it is characterised in that:Based on many The crude synthesis gas for possessing appropriate economic scale that individual ISC underground gasification furnaces are produced by gasification, gasification mode be air gasification or Oxygen-rich gasification, methods described comprises the steps:
(1)Crude synthesis gas pretreatment:Crude synthesis gas Jing cooling, washing and separative element obtain 60 DEG C of temperature < dry synthesis gas with And coal tar and fresh water (FW);
(2)Dry synthetic gas desulfurization:By Claus method, chemiadsorption or shell Sulfinol acid gas absorption method to dry synthesis gas Carry out desulfurization process;Afterwards loss of essence sulphuring treatment is carried out using ZnO particle or renewable ZnO and zinc titanate granule, the sulfur of removing is returned Receive;
(3)Dry synthesis gas conversion and cooling:Dry synthesis gas after desulfurization is heated to 260 DEG C in preheating device, is delivered to isothermal WGS unit, CO is converted into using steam by contained CO2And H2
(4)Dry synthesis gas decarbonization:Step(3)After dry synthesis air cooling after process, decarburization unit is delivered to, by CO2Remove and return Receive, for urea synthesis, decarbonization process used includes chemiadsorption, physisorphtion, absorption bed process, absorption regeneration method, low Warm partition method or membrane separation process;
(5)Methanation and purification, through step(4)The synthesis gas of process only contains CH4, N2、H2With CO that may be present and CO2, In methanation unit, by nickel-base catalyst further will likely be remaining CO and CO2Removing, methane passes through purification unit Remove, in final synthesis gas N is comprised only2And H2
(6)Synthesis ammonia;Step(5)Synthesis gas after process is delivered to synthesis ammonia unit after synthesic gas compressor supercharging, Under high pressure, H2And N2Reaction generates ammonia, and generates ammonia after scrubbing tower is separated from unreacted gas and cooled down;
(7)Urea synthesis:From step(6)Ammonia and step are extracted in ammonia(4)The CO of recovery2Urea synthesis are delivered to together Unit, produces final product carbamide.
2. the method for producing chemical fertilizer and intermediate chemical product using underground coal gasification(UCG) product gas, it is characterised in that:Based on many The crude synthesis gas for possessing appropriate economic scale that individual ISC underground gasification furnaces are produced by gasification, gasification mode is pure oxygen gasification, should Gasification mode injects oxygen by air-separating plant to underground gasification furnace carries out pure oxygen gasification, and the air-separating plant is simultaneously Production nitrogen, is fed directly to synthesize ammonia unit by booster compressor, and methods described comprises the steps:
(1)Crude synthesis gas pretreatment:Crude synthesis gas Jing cooling, washing and separative element obtain 60 DEG C of temperature < dry synthesis gas with And coal tar and fresh water (FW);
(2)Dry synthetic gas desulfurization:By Claus method, chemiadsorption or shell Sulfinol acid gas absorption method to dry synthesis gas Carry out desulfurization process;Afterwards loss of essence sulphuring treatment is carried out using ZnO particle or renewable ZnO and zinc titanate granule, the sulfur of removing is returned Receive;
(3)Dry synthesis gas conversion and cooling:Dry synthesis gas after desulfurization is heated to 260 DEG C in preheating device, is delivered to isothermal WGS unit, CO is converted into using steam by contained CO2And H2
(4)Dry synthesis gas decarbonization:Step(3)After dry synthesis air cooling after process, decarburization unit is delivered to, by CO2Remove and return Receive, for urea synthesis, decarbonization process used includes chemiadsorption, physisorphtion, absorption bed process, absorption regeneration method, low Warm partition method or membrane separation process;
(5)Dry synthesis gas pressure-variable adsorption:Dry synthesis gas passes through psa unit by H2Selectively, it is efficiently separating, so as to Obtain purity>96% hydrogen;
(6)Synthesis ammonia;Step(5)The hydrogen of acquisition is delivered to synthesis ammonia unit, under high pressure, H Jing after compressor supercharging2And N2 Reaction generates ammonia, and generates ammonia after scrubbing tower is separated from unreacted gas and cooled down;
(7)Urea synthesis:From step(6)Ammonia and step are extracted in ammonia(4)The CO of recovery2Urea synthesis are delivered to together Unit, produces final product carbamide;
Step(6)Middle N2:H2Mol ratio is controlled to 0.33 by adjusting the nitrogen that air-separating plant is generated.
3. utilization underground coal gasification(UCG) product gas according to claim 1 and 2 production chemical fertilizer and intermediate chemical product Method, it is characterised in that:Methods described also includes:
Step(2a)The sulfur of recovery obtains sulphuric acid through reaction;
Step(7a)Synthesis ammonium sulfate, by step(6)The ammonia and step of production(2a)The sulphuric acid for obtaining sends into ammonium sulfate synthesis Unit, synthetic product ammonium sulfate.
4. utilization underground coal gasification(UCG) product gas according to claim 1 and 2 production chemical fertilizer and intermediate chemical product Method, it is characterised in that:Methods described also includes:
Step(2a)The sulfur of recovery obtains sulphuric acid through reaction;
Step(6a)Nitric acid synthesis, step(6)The ammonia of generation, Jing absorbs and generates nitric acid after being oxidized;
Step(7a)Synthesis ammonium sulfate, by step(6)The ammonia and step of production(2a)The sulphuric acid for obtaining sends into ammonium sulfate synthesis Unit, synthetic product ammonium sulfate;
Step(7b)Nitric acid synthesis ammonium, by step(6)The ammonia and step of production(6a)The nitric acid for obtaining sends into ammonium nitrate synthesis Unit, synthetic product ammonium nitrate.
5. utilization underground coal gasification(UCG) product gas according to claim 4 produce the side of chemical fertilizer and intermediate chemical product Method, it is characterised in that:Methods described also includes:
Step 7(c), synthesize phosphoric acid, with phosphate rock as raw material, its triphosphate for containing and step(2a)Concentrated sulphuric acid it is anti- Phosphoric acid and calcium sulfate should be generated.
6. utilization underground coal gasification(UCG) product gas according to claim 5 produce the side of chemical fertilizer and intermediate chemical product Method, it is characterised in that:Methods described also includes:
Step 7(d), synthesize NPK compound fertilizers, with phosphate rock as raw material, its triphosphate for containing and step(6a)Nitre Acid reaction generates phosphoric acid and calcium nitrate solution, and phosphoric acid, sulphuric acid and ammonium nitrate are mixed with previous solu, is neutralized using ammonia, in With after the completion of, ammonium sulfate, the compound containing potassium and magnesium, ammonium phosphate, perphosphate are added, finally slurry is delivered to into pelletize work Skill, Jing pelletizes, drying, screening, crushing, cooling and coating obtain NPK compound fertilizers.
7. utilization underground coal gasification(UCG) product gas according to claim 1 produce the side of chemical fertilizer and intermediate chemical product Method, it is characterised in that:By step(7b)The ammonium nitrate of synthesis mixes with Calcium Carbonate, obtains calcium ammonium nitrate.
8. utilization underground coal gasification(UCG) product gas according to claim 1 produce the side of chemical fertilizer and intermediate chemical product Method, it is characterised in that:By step(7b)The ammonium nitrate of synthesis and proper proportion step(7)The carbamide mixing of acquisition, obtains urea-nitre Sour ammonium.
9. utilization underground coal gasification(UCG) product gas according to claim 1 produce the side of chemical fertilizer and intermediate chemical product Method, it is characterised in that:Step(1)Fresh water (FW) be delivered to technique unit for treating water and processed, the technique water circulation of process is again It is used in ISC underground gasification furnaces, crude synthesis gas cooling, washing and separative element and other downstream processes.
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Application publication date: 20170517