CN106672726A - On-line monitoring and alarming device of braking system of mine hoist - Google Patents
On-line monitoring and alarming device of braking system of mine hoist Download PDFInfo
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- CN106672726A CN106672726A CN201710017607.4A CN201710017607A CN106672726A CN 106672726 A CN106672726 A CN 106672726A CN 201710017607 A CN201710017607 A CN 201710017607A CN 106672726 A CN106672726 A CN 106672726A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 18
- 230000003750 conditioning effect Effects 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000007405 data analysis Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/0006—Monitoring devices or performance analysers
- B66B5/0018—Devices monitoring the operating condition of the elevator system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B19/00—Mining-hoist operation
- B66B19/06—Applications of signalling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B3/00—Applications of devices for indicating or signalling operating conditions of elevators
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- Braking Arrangements (AREA)
Abstract
本发明公开了一种矿井提升机制动系统在线监测与报警装置,包括有作为上位机的工业控制计算机和作为下位机的单片机,还包括传感器模块、数据调理模块、通信模块、显示模块、报警模块、电源模块。通过传感器模块中的各类传感器获取矿井提升机制动系统中制动闸的各类参数信号,数据调理模块将所采集的参数信号经过处理得到数字信号并送入单片机,单片机进行相应的数据分析和处理,将结果显示并传送给上位机实现在线监测,同时当所测参数超出正常范围时该装置进行报警提示。本发明能够实现矿井提升机制动系统状态监测与故障报警的功能,准确地分析评价其安全程度,防患于未然,对确保矿井提升机安全运行具有重要的作用。
The invention discloses an on-line monitoring and alarm device for the braking system of a mine hoist, which includes an industrial control computer as an upper computer and a single-chip computer as a lower computer, and also includes a sensor module, a data conditioning module, a communication module, a display module, and an alarm module , Power module. Through various sensors in the sensor module, various parameter signals of the brakes in the mine hoist braking system are obtained. The data conditioning module processes the collected parameter signals to obtain digital signals and sends them to the single-chip microcomputer. The single-chip microcomputer performs corresponding data analysis and processing. processing, displaying and transmitting the results to the host computer to realize online monitoring, and at the same time, the device will give an alarm prompt when the measured parameters exceed the normal range. The invention can realize the functions of state monitoring and fault alarm of the braking system of the mine hoist, accurately analyze and evaluate its safety degree, prevent problems before they happen, and play an important role in ensuring the safe operation of the mine hoist.
Description
技术领域technical field
本发明主要涉及矿井提升机制动系统领域,尤其涉及一种矿井提升机制动系统在线监测与报警装置。The invention mainly relates to the field of a mine hoist braking system, in particular to an online monitoring and alarm device for a mine hoist braking system.
背景技术Background technique
现有的矿井提升机制动系统中设置了一些监测保护装置,但监测参数较少,且多为开关信号,检测精度比较差,未能完全避免矿井提升机制动系统失效时所造成的生产事故。为了克服这些不足,保证矿井提升机的正常工作,开发一种矿井提升机制动系统在线监测与报警装置非常有必要。Some monitoring and protection devices are installed in the existing mine hoist braking system, but the monitoring parameters are few, and most of them are switch signals, the detection accuracy is relatively poor, and the production accidents caused by the failure of the mine hoist braking system cannot be completely avoided. In order to overcome these shortcomings and ensure the normal operation of the mine hoist, it is necessary to develop an online monitoring and alarm device for the braking system of the mine hoist.
发明内容Contents of the invention
本发明的目的在于弥补已有技术的缺陷,提供一种矿井提升机制动系统在线监测与报警装置,实现对闸瓦间隙、制动闸端面跳动、提升速度、制动油压及油温工作状态参数的监测。The purpose of the present invention is to make up for the defects of the prior art, and to provide an online monitoring and alarm device for the braking system of a mine hoist, which can monitor the brake shoe clearance, brake end surface beating, lifting speed, brake oil pressure and oil temperature working conditions. Monitoring of parameters.
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现。In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effects, the present invention is realized through the following technical solutions.
一种矿井提升机制动系统在线监测与报警装置,包括有作为上位机的工业控制计算机和作为下位机的单片机,还包括传感器模块、数据调理模块、通信模块、显示模块、报警模块、电源模块,所述的单片机与数据调理模块、通信模块、显示模块、报警模块、电源模块相连接,所述的工业控制计算机与通信模块相连接,所述的传感器模块与数据调理模块相连接,所述的传感器模块实现获取矿井提升机制动系统中制动闸参数信号的功能,位移传感器用来检测闸瓦间隙,涡流传感器用来检测制动闸端面跳动,光电传感器用来检测提升速度,油压传感器用来检测液压站油压,油温传感器用来检测液压站油温,所述的数据调理模块实现将采集的参数信号经过处理得到数字信号并送入单片机的功能,所述的单片机实现数据分析处理的功能,所述的工业控制计算机实现在线监测的功能,所述的显示模块实现参数信号的显示功能,所述的报警模块实现当所测参数超出正常范围时的报警功能,所述的电源模块为单片机提供电能,所述的通信模块实现上位机与下位机的通信功能。An online monitoring and alarm device for a mine hoist braking system, including an industrial control computer as an upper computer and a single-chip computer as a lower computer, and also includes a sensor module, a data conditioning module, a communication module, a display module, an alarm module, and a power supply module. The single-chip microcomputer is connected with the data conditioning module, the communication module, the display module, the alarm module and the power module, the industrial control computer is connected with the communication module, the sensor module is connected with the data conditioning module, and the The sensor module realizes the function of obtaining the brake parameter signal in the mine hoist braking system. The displacement sensor is used to detect the brake shoe clearance, the eddy current sensor is used to detect the end face runout of the brake brake, the photoelectric sensor is used to detect the lifting speed, and the oil pressure sensor is used for to detect the oil pressure of the hydraulic station, and the oil temperature sensor is used to detect the oil temperature of the hydraulic station. The data conditioning module realizes the function of processing the collected parameter signal to obtain a digital signal and sending it to the single-chip microcomputer. The single-chip microcomputer realizes data analysis and processing The function of the industrial control computer realizes the function of online monitoring, the described display module realizes the display function of the parameter signal, and the described alarm module realizes the alarm function when the measured parameter exceeds the normal range, and the described power module Provide electric energy for the single-chip microcomputer, and the communication module realizes the communication function between the upper computer and the lower computer.
所述的下位机采用了C8051F310单片机。Described lower computer has adopted C8051F310 one-chip computer.
与现有技术相比,本发明一种矿井提升机制动系统在线监测与报警装置实现了对闸瓦间隙、制动闸端面的跳动、提升速度、制动油压及油温反映盘闸工作状态参数的监测,所用的测试方法更准确,装置功能强大,集成化、自动化成度更高。本装置的研制对更好地实现提升制动系统状态监测故障报警,准确地分析评价其安全程度,防患于未然,确保矿井提升机安全运行,具有重要的作用。Compared with the prior art, the online monitoring and alarm device of the braking system of the mine hoist realizes the brake shoe clearance, the jump of the brake end face, the lifting speed, the brake oil pressure and the oil temperature to reflect the working state of the disc brake. For parameter monitoring, the test method used is more accurate, the device is powerful, and the degree of integration and automation is higher. The development of this device plays an important role in better realizing the status monitoring fault alarm of the hoisting brake system, accurately analyzing and evaluating its safety degree, preventing problems before they happen, and ensuring the safe operation of the mine hoist.
附图说明Description of drawings
图1为本发明一种矿井提升机制动系统在线监测与报警装置的结构示意图。Fig. 1 is a structural schematic diagram of an online monitoring and alarming device for a mine hoist braking system according to the present invention.
图中,1-工业控制计算机;2-单片机;3-传感器模块;4-数据调理模块;5-通信模块;6-显示模块;7-报警模块;8-电源模块。In the figure, 1-industrial control computer; 2-single chip microcomputer; 3-sensor module; 4-data conditioning module; 5-communication module; 6-display module; 7-alarm module; 8-power supply module.
具体实施方案specific implementation plan
下面结合附图,对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,一种矿井提升机制动系统在线监测与报警装置,包括有作为上位机的工业控制计算机(1)和作为下位机的单片机(2),还包括传感器模块(3)、数据调理模块(4)、通信模块(5)、显示模块(6)、报警模块(7)、电源模块(8),所述的单片机(2)与数据调理模块(4)、通信模块(5)、显示模块(6)、报警模块(7)、电源模块(8)相连接,所述的工业控制计算机(1)与通信模块(5)相连接,所述的传感器模块(3)与数据调理模块(4)相连接,所述的传感器模块(3)实现获取矿井提升机制动系统中制动闸参数信号的功能,位移传感器用来检测闸瓦间隙,涡流传感器用来检测制动闸端面跳动,光电传感器用来检测提升速度,油压传感器用来检测液压站油压,油温传感器用来检测液压站油温,所述的数据调理模块(4)实现将采集的参数信号经过处理得到数字信号并送入单片机(2)的功能,所述的单片机(2)实现数据分析处理的功能,所述的工业控制计算机(1)实现在线监测的功能,所述的显示模块(6)实现参数信号的显示功能,所述的报警模块(7)实现当所测参数超出正常范围时的报警功能,所述的电源模块(8)为单片机提供电能,所述的通信模块(5)实现上位机与下位机的通信功能。As shown in Figure 1, an online monitoring and alarm device for the braking system of a mine hoist includes an industrial control computer (1) as the upper computer and a single-chip microcomputer (2) as the lower computer, as well as a sensor module (3), data Conditioning module (4), communication module (5), display module (6), alarm module (7), power supply module (8), the single-chip microcomputer (2) and data conditioning module (4), communication module (5) , a display module (6), an alarm module (7), and a power supply module (8), the industrial control computer (1) is connected to the communication module (5), and the sensor module (3) is connected to the data conditioning The modules (4) are connected to each other, and the sensor module (3) realizes the function of obtaining brake parameter signals in the braking system of the mine hoist, the displacement sensor is used to detect the brake shoe clearance, and the eddy current sensor is used to detect the end surface runout of the brake , the photoelectric sensor is used to detect the lifting speed, the oil pressure sensor is used to detect the oil pressure of the hydraulic station, and the oil temperature sensor is used to detect the oil temperature of the hydraulic station. The signal is sent to the function of the single-chip microcomputer (2), the single-chip microcomputer (2) realizes the function of data analysis and processing, the described industrial control computer (1) realizes the function of online monitoring, and the described display module (6) realizes the parameter The signal display function, the alarm module (7) realizes the alarm function when the measured parameter exceeds the normal range, the power supply module (8) provides power for the single-chip microcomputer, and the communication module (5) realizes the upper computer Communication function with the lower computer.
所述的下位机采用了C8051F310单片机。Described lower computer has adopted C8051F310 one-chip computer.
本发明一种矿井提升机制动系统在线监测与报警装置,其具体的实现方法如下:位移传感器、涡流传感器、光电传感器、油压传感器和油温传感器分别检测矿井提升机制动系统中制动闸的闸瓦间隙、制动闸端面跳动、提升速度、液压站油压和液压站油温参数信号,这些参数信号经过信号调理模块处理得到数字信号并送入C8051F310单片机,单片机对这些数字信号进行处理和分析后,一方面通过显示模块实现参数信息的显示功能,另一方面通过通信模块传给作为上位机的工业控制计算机实现在线监测的功能,同时当所测参数超出正常范围时该装置进行报警提示。The present invention is an on-line monitoring and alarm device for the braking system of a mine hoist, and its specific implementation method is as follows: a displacement sensor, an eddy current sensor, a photoelectric sensor, an oil pressure sensor and an oil temperature sensor respectively detect the braking force of the brake in the braking system of the mine hoist. Brake shoe clearance, brake end surface beating, lifting speed, hydraulic station oil pressure and hydraulic station oil temperature parameter signals, these parameter signals are processed by the signal conditioning module to obtain digital signals and sent to C8051F310 single-chip microcomputer, the single-chip microcomputer processes these digital signals and After the analysis, on the one hand, the parameter information display function is realized through the display module, and on the other hand, the communication module is transmitted to the industrial control computer as the upper computer to realize the online monitoring function. At the same time, when the measured parameters exceed the normal range, the device will give an alarm prompt .
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110817642A (en) * | 2019-12-04 | 2020-02-21 | 徐州市工大三森科技有限公司 | A braking force feedback automatic adjustment control system and control method |
CN111723449A (en) * | 2020-06-30 | 2020-09-29 | 华北科技学院 | A performance degradation evaluation method of constant deceleration braking system of mine hoist |
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CN202609745U (en) * | 2012-04-09 | 2012-12-19 | 安徽理工大学 | Monitoring device of brake control system of mine hoist |
CN203732101U (en) * | 2014-03-14 | 2014-07-23 | 西安科技大学 | Signal collection and transmission device for portable coal mine machinery equipment performance testing instrument |
CN204689522U (en) * | 2015-06-11 | 2015-10-07 | 西安科技大学 | A kind of coal mine lifting brake system fender guard based on PSoC |
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Patent Citations (5)
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JPH04116072A (en) * | 1990-09-06 | 1992-04-16 | Mitsubishi Denki Bill Techno Service Kk | Abnormality alarming device for elevator |
CN202609745U (en) * | 2012-04-09 | 2012-12-19 | 安徽理工大学 | Monitoring device of brake control system of mine hoist |
CN203732101U (en) * | 2014-03-14 | 2014-07-23 | 西安科技大学 | Signal collection and transmission device for portable coal mine machinery equipment performance testing instrument |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110817642A (en) * | 2019-12-04 | 2020-02-21 | 徐州市工大三森科技有限公司 | A braking force feedback automatic adjustment control system and control method |
CN111723449A (en) * | 2020-06-30 | 2020-09-29 | 华北科技学院 | A performance degradation evaluation method of constant deceleration braking system of mine hoist |
CN111723449B (en) * | 2020-06-30 | 2024-02-20 | 华北科技学院 | Performance degradation evaluation method for constant-deceleration braking system of mine hoist |
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