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CN106661848A - 焊接单元 - Google Patents

焊接单元 Download PDF

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Publication number
CN106661848A
CN106661848A CN201580041148.2A CN201580041148A CN106661848A CN 106661848 A CN106661848 A CN 106661848A CN 201580041148 A CN201580041148 A CN 201580041148A CN 106661848 A CN106661848 A CN 106661848A
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CN
China
Prior art keywords
jaw
electric current
contact surface
welding unit
rail web
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CN201580041148.2A
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CN106661848B (zh
Inventor
R·斯坦纳
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RTPLASSER BAHNBAUMASCH FRANZ
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RTPLASSER BAHNBAUMASCH FRANZ
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Publication of CN106661848A publication Critical patent/CN106661848A/zh
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/42—Undetachably joining or fastening track components in or on the track, e.g. by welding, by gluing; Pre-assembling track components by gluing; Sealing joints with filling components
    • E01B29/46—Devices for holding, positioning, or urging together the rail ends
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • B23K11/004—Welding of a small piece to a great or broad piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • B23K11/0073—Butt welding of long articles advanced axially
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/04—Flash butt welding
    • B23K11/043—Flash butt welding characterised by the electric circuits used therewith
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/04—Flash butt welding
    • B23K11/046—Apparatus therefor
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B11/00—Rail joints
    • E01B11/44—Non-dismountable rail joints; Welded joints
    • E01B11/50—Joints made by electric welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/26—Railway- or like rails

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

一种用于通过闪光对接焊接将两个铁轨(7)连接的焊接单元(1)，所述焊接单元包括夹爪(6)，所述夹爪包括用于抵靠到轨腹(10)上的接触表面(8)，并且所述焊接单元具有用于抵靠到所述轨腹(10)上的接触表面(12)的用于电流输送的电流爪(9)。所述电流爪(9)能沿着朝向抵靠铁轨(7)的按压方向(11)相对于夹爪(6)移位。在与轨腹(10)间隔开的非操作位置，由于压力弹簧(13)的压力，电流爪(9)相对于按压方向(11)位于前端位置，其中电流爪(9)的接触表面(12)伸出超过夹爪(6)的接触表面(8)。

Description

焊接单元
技术领域
本发明涉及一种用于通过闪光对接焊将轨道的两个铁轨连接的焊接单元，所述焊接单元具有夹爪，所述夹爪包括用于抵靠到轨腹上的接触表面。
背景技术
根据WO 2010/063362 A1，这种类型的焊接单元是已知的。每一个均具有彼此间隔开的两个接触表面的夹爪一方面用于产生铁轨和焊接单元之间的最大锁合力，并且在另一方面还用于电流输送。
发明内容
本发明的目的是提供一开始提到的种类的焊接单元，利用该焊接单元能实现提高的电流输送。
根据本发明，使用通过独立权利要求的特征部分所引用的技术特征而详述的类型的焊接单元实现该目的。
由于特征的这种组合，实现了以下优点，即具有恒定的压力并且最佳的电流输送。此外，能解决以下问题，即，磨掉在电流爪的接触表面上产生的任何磨损痕迹，因而不影响上述优点。
根据从属权利要求和附图说明，本发明的另外的优点变得明显。
附图说明
参考附图中示出的实施例，在下面更详细地描述本发明，在附图中，
图1示出焊接单元的视图；
图2示出夹爪和电流爪的俯视图；
图3示出电流爪的剖视图。
具体实施方式
图1中所示的用于通过闪光对接焊将轨道的两个铁轨7连接的焊接单元1由两个单元组件4构成，单元组件4能借助移位缸2相对于彼此沿组装引导件3移位。每个所述单元组件4连接到两个夹紧驱动件5，利用夹紧驱动件5，夹爪6(在这里是看不到的，参见图2和3)能被压在待被焊接到彼此上的铁轨7上。
图2和图3中所示的夹爪6具有用于抵靠到轨腹10上的接触表面8。夹爪6的一端连接到电流爪9，电流爪9由铜制成并被设置用于电流输送。所述夹爪9能沿着朝向铁轨7的按压方向11相对于夹爪6移位并具有用于抵靠到轨腹10上的接触表面12。
通过弹簧13、优选盘簧的压力而预受应力的电流爪9位于按压方向11上的前端位置，在该位置中，当处于与轨腹10(见图3)间隔开的非操作位置时，电流爪9的接触表面12伸出超过夹爪6的接触表面8。因此，当夹爪6一被按压到铁轨7，就确保电流爪9抵靠轨腹10的恒定接触压力。以有利的方式，能进一步再研磨电流爪9的接触表面12若干次，以便因而除去表面的轻微损伤从而保持最小的可能接触输送电阻。
如能从图3中看到的，电流爪9被直接固定到夹爪6并且通过弹簧13的压力沿着按压方向11预受应力。夹爪6一压靠轨腹10以用于起动焊接处理，就在与按压方向11相反的方向上存在电流爪9的自动向后运动，直到两个接触表面8和12定为在共同平面中。

Claims (2)

1.一种用于通过闪光对接焊将轨道的两个铁轨(7)连接的焊接单元(1)，所述焊接单元具有夹爪(6)，所述夹爪(6)包括用于抵靠到轨腹(10)上的接触表面(8)，其特征在于，
a)具有用于抵靠到所述轨腹(10)上的接触表面(12)的电流爪(9)被设置为用于电流输送，
b)所述电流爪(9)能沿着朝向抵靠所述铁轨(7)的按压方向(11)相对于所述夹爪(6)移位，
c)在与所述轨腹(10)间隔开的非操作位置，由于压力弹簧(13)的压力，所述电流爪(9)相对于所述按压方向(11)位于前端位置，在所述前端位置中，所述电流爪(9)的所述接触表面(12)伸出超过所述夹爪(6)的接触表面(8)。
2.根据权利要求1所述焊接单元，其特征在于，所述电流爪(9)直接安装到所述夹爪(6)，并且能沿所述按压方向(11)相对于所述夹爪(6)移位。
CN201580041148.2A 2014-07-28 2015-07-03 焊接单元 Active CN106661848B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ATA592/2014A AT515525B1 (de) 2014-07-28 2014-07-28 Schweißaggregat
ATA592/2014 2014-07-28
PCT/EP2015/001365 WO2016015816A1 (de) 2014-07-28 2015-07-03 SCHWEIßAGGREGAT

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CN106661848A true CN106661848A (zh) 2017-05-10
CN106661848B CN106661848B (zh) 2018-12-21

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US (1) US20170209953A1 (zh)
EP (1) EP3175039B1 (zh)
JP (1) JP2017524083A (zh)
CN (1) CN106661848B (zh)
AT (1) AT515525B1 (zh)
AU (1) AU2015295849A1 (zh)
CA (1) CA2952280A1 (zh)
EA (1) EA030416B1 (zh)
ES (1) ES2702191T3 (zh)
PL (1) PL3175039T3 (zh)
WO (1) WO2016015816A1 (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2634970C2 (ru) 2015-12-17 2017-11-08 Игорь Владимирович Байдин Машина для контактной стыковой сварки рельсов
CN108774930A (zh) * 2018-07-03 2018-11-09 中铁十四局集团第五工程有限公司 一种窜轨机及使用方法
CN113414480B (zh) * 2021-07-23 2022-10-11 攀钢集团攀枝花钢铁研究院有限公司 消除75kg/m过共析钢轨移动闪光焊接头过烧缺陷的方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87101709A (zh) * 1986-03-05 1987-09-16 日本钢管株式会社 铁轨加压焊接之铁轨夹持方法及设备
CN1035694A (zh) * 1988-02-01 1989-09-20 弗兰茨普拉沙路轨机械制造工业股份有限公司 用于焊接特别是在铺放轨道上的轨条的接头部位的两个对接端头的闪光对焊机与方法
EP1331312A1 (de) * 2002-01-28 2003-07-30 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Schweissaggregat
EP1682304B1 (de) * 2003-11-06 2012-08-08 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Verfahren zum verschweissen von zwei schienen eines gleises
CN102239295B (zh) * 2008-12-03 2012-09-05 弗兰茨普拉塞铁路机械工业股份有限公司 用于焊接钢轨的焊接设备

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FR2480164A1 (fr) * 1980-04-11 1981-10-16 Matix Ind Perfectionnements aux machines a souder les rails ou produits analogues
JP2891608B2 (ja) * 1993-06-04 1999-05-17 日本鋼管株式会社 レ−ルクランプ装置及びレ−ルのフラッシュ溶接装置
US6886470B2 (en) * 2000-08-18 2005-05-03 Holland Corporation Rail welderhead shear apparatus
DE10052509C1 (de) * 2000-10-23 2002-06-20 Star Fix Gmbh Vorrichtung zum punktuellen Verschweißen von wenigstens zwei Bauteilen
AT507243B1 (de) * 2008-08-04 2010-06-15 Plasser Bahnbaumasch Franz Schweissaggregat zum verschweissen von schienen eines gleises
UA101539C2 (ru) * 2011-07-08 2013-04-10 Институт Электросварки Им. Е.О. Патона Нан Украины Машина для контактной стыковой сварки рельсов

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87101709A (zh) * 1986-03-05 1987-09-16 日本钢管株式会社 铁轨加压焊接之铁轨夹持方法及设备
CN1035694A (zh) * 1988-02-01 1989-09-20 弗兰茨普拉沙路轨机械制造工业股份有限公司 用于焊接特别是在铺放轨道上的轨条的接头部位的两个对接端头的闪光对焊机与方法
EP1331312A1 (de) * 2002-01-28 2003-07-30 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Schweissaggregat
EP1682304B1 (de) * 2003-11-06 2012-08-08 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Verfahren zum verschweissen von zwei schienen eines gleises
CN102239295B (zh) * 2008-12-03 2012-09-05 弗兰茨普拉塞铁路机械工业股份有限公司 用于焊接钢轨的焊接设备

Also Published As

Publication number Publication date
AT515525A4 (de) 2015-10-15
JP2017524083A (ja) 2017-08-24
AT515525B1 (de) 2015-10-15
CA2952280A1 (en) 2016-02-04
ES2702191T3 (es) 2019-02-27
EA201650051A1 (ru) 2017-06-30
EA030416B1 (ru) 2018-08-31
US20170209953A1 (en) 2017-07-27
EP3175039A1 (de) 2017-06-07
CN106661848B (zh) 2018-12-21
PL3175039T3 (pl) 2019-03-29
WO2016015816A1 (de) 2016-02-04
EP3175039B1 (de) 2018-09-19
WO2016015816A8 (de) 2017-02-16
AU2015295849A8 (en) 2017-03-09
AU2015295849A1 (en) 2017-03-02

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