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CN106644523A - Collision energy absorption device for automobile side surface cylindrical collision test and collision test device - Google Patents

Collision energy absorption device for automobile side surface cylindrical collision test and collision test device Download PDF

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Publication number
CN106644523A
CN106644523A CN201710060127.6A CN201710060127A CN106644523A CN 106644523 A CN106644523 A CN 106644523A CN 201710060127 A CN201710060127 A CN 201710060127A CN 106644523 A CN106644523 A CN 106644523A
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support
vehicle
collision
frame
mobile platform
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陈弘
范亚彬
赵志成
韩玉环
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China Automotive Technology and Research Center Co Ltd
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China Automotive Technology and Research Center Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • G01M17/0078Shock-testing of vehicles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing

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  • General Physics & Mathematics (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)

Abstract

本发明提供了一种汽车侧面圆柱碰撞试验用碰撞吸能装置及碰撞试验装置,碰撞吸能装置包括架体及设置在所述架体上的多个不锈钢管;碰撞试验装置能够有效避免汽车与刚性圆柱壁障之间发生“二次碰撞”。本发明所述的碰撞吸能装置,移动平台车撞击碰撞吸能装置后,通过不锈钢管的压溃吸能使移动平台车减速停车,提高了试验测试的可靠性,移动平台车上装配的木质保护块避免移平台车车架与不锈钢管直接接触碰撞,提高了移动平台车体的使用寿命。

The present invention provides a collision energy absorption device for a side cylindrical collision test of an automobile and a collision test device. The collision energy absorption device includes a frame and a plurality of stainless steel pipes arranged on the frame; the collision test device can effectively prevent a "secondary collision" between the automobile and a rigid cylindrical barrier. The collision energy absorption device of the present invention can decelerate and stop the mobile platform vehicle through the crushing energy absorption of the stainless steel pipe after the mobile platform vehicle collides with the collision energy absorption device, thereby improving the reliability of the test. The wooden protection block installed on the mobile platform vehicle prevents the mobile platform vehicle frame from directly contacting and colliding with the stainless steel pipe, thereby improving the service life of the mobile platform vehicle body.

Description

一种汽车侧面圆柱碰撞试验用碰撞吸能装置及碰撞试验装置Collision energy-absorbing device and collision test device for automobile side cylinder collision test

技术领域technical field

本发明属于汽车碰撞试验领域,尤其是涉及一种汽车侧面圆柱碰撞试验用碰撞吸能装置及碰撞试验装置。The invention belongs to the field of automobile collision tests, and in particular relates to a collision energy-absorbing device and a collision test device for automobile side cylinder collision tests.

背景技术Background technique

在汽车碰撞安全性研究中,实车碰撞试验与交通事故最为接近,很大程度是能够体现车辆的真实安全性能,通过实车碰撞试验,分析碰撞后试验车辆变形结果和试验假人的受伤情况。评价车辆安全性能,分析指导车辆被动安全性的设计。In the study of automobile crash safety, the real car crash test is the closest to the traffic accident, and can reflect the real safety performance of the vehicle to a large extent. Through the real car crash test, the deformation results of the test vehicle and the injury of the test dummy after the collision are analyzed . Evaluate vehicle safety performance, analyze and guide the design of vehicle passive safety.

侧面圆柱碰撞试验是侧向移动试验车辆的驾驶员头部位置以一定的速度撞击刚性圆柱壁障,真实再现道路行驶的车辆撞击树干、电杆以及其他柱状结构情况下发生的交通事故。侧面圆柱碰撞试验根据试验车辆与刚性圆柱壁障之间的运动关系可分为侧向移动的试验车辆撞击固定的刚性圆柱壁障(如图1所示),和移动的刚性圆柱壁障撞击静止的试验车辆(如图2所示)。本发明解决第一种圆柱碰撞情况下,通过移动平台车承载试验车辆产生侧向移动撞击刚性圆柱壁障。The side cylinder impact test is a sideways movement test where the driver's head of the vehicle hits a rigid cylinder barrier at a certain speed, and truly reproduces the traffic accidents that occur when a vehicle running on the road hits a tree trunk, a pole or other columnar structures. According to the kinematic relationship between the test vehicle and the rigid cylindrical barrier, the side cylinder impact test can be divided into two types: the test vehicle moving laterally hits the fixed rigid cylindrical barrier (as shown in Figure 1), and the moving rigid cylindrical barrier hits the stationary The test vehicle (as shown in Figure 2). The invention solves the problem of the first type of cylindrical collision, when the test vehicle is carried by the mobile platform vehicle to move laterally and hit the rigid cylindrical barrier.

众所周知,汽车只能沿着车轮滚动的方向上行驶,自身不能产生侧向移动,为侧面圆柱碰撞试验的顺利完成,通过移动平台车承载、运输试验车辆使试验车辆产生侧向移动。通过移动平台车的牵引柱与轨道牵引拖车连接,为整个碰撞系统提供动力。使试验车辆产生侧向移动,以一定的速度撞击刚性圆柱壁障。当碰撞完成瞬间,由于行驶惯性移动平台车还具有一定向前行驶的速度,如果不对移动平台车进行约束停车,试验车辆将移动平台车的带动下继续向前行驶与刚性圆柱壁障再次发生碰撞,称此碰撞形式为“二次碰撞”。“二次碰撞”的发生会严重影响试验结果。As we all know, the car can only run along the rolling direction of the wheels, and cannot move sideways by itself. In order to successfully complete the side cylinder impact test, the test vehicle is carried and transported by the mobile platform to make the test vehicle move sideways. The traction column of the mobile platform vehicle is connected with the track traction trailer to provide power for the entire collision system. Make the test vehicle move sideways and hit the rigid cylindrical barrier at a certain speed. When the collision is completed, the mobile platform vehicle still has a certain forward speed due to the driving inertia. If the mobile platform vehicle is not restrained to stop, the test vehicle will continue to move forward driven by the mobile platform vehicle and collide with the rigid cylindrical barrier again. , and this form of collision is called "secondary collision". The occurrence of "secondary collision" will seriously affect the test results.

一些类似的侧面圆柱碰撞试验用移动平台车,如:201120423369.5号专利描述车辆侧面圆柱碰撞用运车平台,其利用槽轮与试验轨道滚动啃合,实现了承载运输试验车辆的功能,并且在竖直方向限制平台的上下蹿动以及如何保证试验平台直线行驶作出说明。但并未对如何确保试移动平台车防止发生“二次碰撞”进行说明。201120260531.6号专利一种飞行地板车牵引辅助支架,通过滑槽与牵引轨道的连接的装配,能够有效限制飞行底板车行驶过程中产生水平位移。但安装受场地因素比较大,如遇到全封闭的牵引轨道或轨道上放有障碍物体时,使其安装复杂。以上专利就如何保证避免发生“二次碰撞”,有效便捷快速安装使用移动平台车,提高移动平台车的抗撞疲劳寿命并未提供相关技术说明。Some similar mobile platform vehicles for side cylinder impact tests, such as: Patent No. 201120423369.5 describes a vehicle platform for vehicle side cylinder collisions, which uses grooved wheels to roll and engage with the test track to realize the function of carrying and transporting test vehicles. Limit the up and down movement of the platform in the vertical direction and how to ensure the straight running of the test platform. However, it did not explain how to ensure that the trial mobile platform vehicle prevents "secondary collisions". Patent No. 201120260531.6 is a traction auxiliary bracket for a flying floor vehicle. Through the assembly of the connection between the chute and the traction rail, it can effectively limit the horizontal displacement generated during the driving process of the flying floor vehicle. However, the installation is greatly affected by site factors. For example, when encountering a fully enclosed traction track or obstacles on the track, the installation is complicated. The above patents do not provide relevant technical instructions on how to ensure the avoidance of "secondary collision", effectively, conveniently and quickly install and use the mobile platform vehicle, and improve the anti-collision fatigue life of the mobile platform vehicle.

发明内容Contents of the invention

有鉴于此,本发明旨在提出一种汽车侧面圆柱碰撞试验用碰撞吸能装置及碰撞试验装置,以解决使用现有的移动平台车进行汽车侧面圆柱碰撞试验时试验车辆与刚性柱体之间发生易发生二次碰撞的问题。In view of this, the present invention aims to propose a collision energy-absorbing device and a collision test device for automobile side cylinder collision tests, to solve the problem of the gap between the test vehicle and the rigid cylinder when using the existing mobile platform vehicle for automobile side cylinder collision tests. The problem of susceptibility to secondary collisions occurs.

为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:

一种汽车侧面圆柱碰撞试验用碰撞吸能装置,包括架体及设置在所述架体上的多个不锈钢管(205~216)。A collision energy absorbing device for a side column collision test of an automobile, comprising a frame body and a plurality of stainless steel pipes (205-216) arranged on the frame body.

进一步的,所述不锈钢管(205~216)与所述架体可拆卸连接;Further, the stainless steel pipe (205-216) is detachably connected to the frame body;

优选的,所述不锈钢管平行设置。Preferably, the stainless steel pipes are arranged in parallel.

进一步的,所述架体包括用以对碰撞吸能装置固定在固定碰撞壁障上的固定连接板(201)、支撑肋板(202)、底座(203)及不锈钢管固定支座(204);Further, the frame body includes a fixed connecting plate (201), a supporting rib (202), a base (203) and a stainless steel pipe fixing support (204) for fixing the collision energy-absorbing device on the fixed collision barrier ;

所述固定连接板(201)与底座(203)相连,所述固定连接板(201)与底座(203)之间设有支撑肋板(202);The fixed connection plate (201) is connected to the base (203), and a support rib (202) is provided between the fixed connection plate (201) and the base (203);

所述不锈钢管固定支座(204)包括下支座及与所述下支座装配连接的上支座,所述下支座焊接在底座(203)上。The stainless steel pipe fixing support (204) includes a lower support and an upper support assembled and connected with the lower support, and the lower support is welded on the base (203).

进一步的,所述不锈钢管(205~216)长度可调。Further, the length of the stainless steel pipe (205-216) is adjustable.

本发明还提供一种汽车侧面圆柱碰撞试验装置,包括用于承载运输试验车辆的移动平台车(100),试验车辆与刚性圆柱壁障碰撞完成后用于对移动平台车吸能减速停车的上述的碰撞吸能装置(200),为碰撞系统提供动力以及限制移动平台车左右移动的牵引轨道系统(500),及用于固定所述碰撞吸能装置(200)的碰撞固定壁障(600)。The present invention also provides an automobile side cylinder impact test device, comprising a mobile platform vehicle (100) for carrying and transporting a test vehicle, and the above-mentioned vehicle for absorbing energy and decelerating the mobile platform vehicle after the collision between the test vehicle and the rigid cylindrical barrier is completed. The collision energy-absorbing device (200), provides power for the collision system and the traction track system (500) that restricts the left and right movement of the mobile platform vehicle, and the collision fixing barrier (600) for fixing the collision energy-absorbing device (200) .

进一步的,所述碰撞吸能装置(200)为两个,以牵引轨道系统(500)的牵引轨道为对称轴对称设置。Further, there are two collision energy absorbing devices (200), which are arranged symmetrically with the traction track of the traction track system (500) as a symmetrical axis.

进一步的,所述移动平台车(100)底部设有减振阻尼车轮(109)。Further, vibration-damping wheels (109) are provided at the bottom of the mobile platform vehicle (100).

优选的,减振阻尼车轮(109)包括阻尼块(118)、阻尼块支撑板(117)、两个车轮支撑侧板(119)及橡胶轮子(116),所述阻尼块(118)中下端凸台置于阻尼块支撑板(117)中的槽孔中;车轮支撑侧板(119)上分别设有三个孔,车轮支撑侧板(119)中的中间孔与阻尼块支撑板(117)中焊接的圆柱体装配,另外两个圆形孔分别与支撑金属块、橡胶轮子(116)通过螺栓连接。Preferably, the damping and damping wheel (109) includes a damping block (118), a damping block support plate (117), two wheel support side plates (119) and rubber wheels (116), and the lower end of the damping block (118) The boss is placed in the slot in the damping block support plate (117); three holes are respectively arranged on the wheel support side plate (119), and the middle hole in the wheel support side plate (119) and the damping block support plate (117) The cylinder assembly welded in the center, the other two circular holes are respectively connected with the supporting metal block and the rubber wheel (116) by bolts.

进一步的,所述移动平台车(100)中部为亚克力透明面板(115),所述亚克力透明面板(115)两侧设有聚四氟乙烯面板(113)。Further, the middle part of the mobile platform vehicle (100) is an acrylic transparent panel (115), and the two sides of the acrylic transparent panel (115) are provided with polytetrafluoroethylene panels (113).

进一步的,所述移动平台车(100)包括对称设置的左车架(101)及右车架(102);所述左车架(101)及右车架(102)上均设有木质支撑板(112),所述木质支撑板(112)之间设有亚克力透明支撑板(114);Further, the mobile platform vehicle (100) includes a symmetrical left frame (101) and a right frame (102); the left frame (101) and the right frame (102) are provided with wooden supports boards (112), acrylic transparent support boards (114) are arranged between the wooden support boards (112);

所述聚四氟乙烯面板(113)设置在所述木质支撑板(112)上;所述亚克力透明面板(115)设置在所述亚克力透明支撑板(114)上。The polytetrafluoroethylene panel (113) is arranged on the wooden support board (112); the acrylic transparent panel (115) is arranged on the acrylic transparent support board (114).

进一步的,所述移动平台车(100)包括对称设置的左车架(101)及右车架(102);Further, the mobile platform vehicle (100) includes symmetrically arranged left frame (101) and right frame (102);

左车架(101)与右车架(102)均由钢材焊接而成;Both the left vehicle frame (101) and the right vehicle frame (102) are welded by steel;

左车架(101)与右车架(102)上焊有车架连接板(128~130),通过三组螺栓连接车架连接板(128~130)将左车架(101)、右车架(101)装配连接;The left vehicle frame (101) and the right vehicle frame (102) are welded with the vehicle frame connecting plate (128~130), and the vehicle frame connecting plate (128~130) is connected by three groups of bolts to connect the left vehicle frame (101), the right vehicle Frame (101) assembly connection;

斜支撑梁(103)有两个,分别安装在左车架(101)、右车架(102)上,加强车架强度;There are two oblique support beams (103), which are installed on the left vehicle frame (101) and the right vehicle frame (102) respectively, to strengthen the vehicle frame strength;

竖支撑梁(104)装配在右车架(102)上,加强车架竖直方向上的碰撞冲击;后斜支撑梁(105)通过螺栓装配在左车架(101)上;The vertical support beam (104) is assembled on the right vehicle frame (102) to strengthen the collision impact on the vertical direction of the vehicle frame; the rear inclined support beam (105) is assembled on the left vehicle frame (101) by bolts;

两个牵引环(111)对称焊接在左车架(101)、右车架(102)上;Two traction rings (111) are symmetrically welded on the left vehicle frame (101) and the right vehicle frame (102);

导向柱支撑框架(107)通过螺栓装配在左车架(101)及右车架(102)上,导向柱固定支座(106)固定在导向柱支撑框架(107)上,导向柱固定支座(106)的柱体固定孔中设有导向柱(121);The guide column support frame (107) is assembled on the left vehicle frame (101) and the right vehicle frame (102) by bolts, the guide column fixed support (106) is fixed on the guide column support frame (107), and the guide column fixed support A guide column (121) is provided in the cylinder fixing hole of (106);

车轮固定板(108)共28个分四组每组7个,左车架(101)、右车架(102)底端分别焊接两组;28 wheel fixing plates (108) are divided into four groups and each group is 7, and the left vehicle frame (101), the right vehicle frame (102) bottoms are welded respectively in two groups;

减振阻尼车轮(109)通过螺栓固定装配在车轮固定板(108)上。The damping and damping wheel (109) is fixedly assembled on the wheel fixing plate (108) by bolts.

进一步的,所述碰撞固定壁障(600)上设有侧碰柱(300)。Further, the collision fixed barrier (600) is provided with a side collision pillar (300).

优选的,所述侧碰柱(300)通过支撑框架固定在所述碰撞固定壁障(600)上;Preferably, the side collision pillar (300) is fixed on the collision fixed barrier (600) through a support frame;

优选的,所述支撑框架包括钢管支撑槽钢(309)、设置在钢管支撑槽钢(309)正后方的多个横H钢支撑梁(305),所述横H钢支撑梁(305)的宽度小于钢管支撑槽钢(309)的宽度,各所述横H钢支撑梁(305)末端均连接固定连接板(301),所述横H钢支撑梁(305)通过焊接连接板(303)焊接在固定连接板(301)上;Preferably, the support frame includes a steel pipe support channel steel (309), a plurality of horizontal H steel support beams (305) arranged directly behind the steel pipe support channel steel (309), and the horizontal H steel support beams (305) The width is less than the width of steel pipe support channel steel (309), and the end of each horizontal H steel support beam (305) is connected with a fixed connection plate (301), and the horizontal H steel support beam (305) is welded through the connection plate (303) Welded on the fixed connecting plate (301);

优选的,相邻所述横H钢支撑梁(305)之间均设有竖H钢支撑梁(304),所述竖H钢支撑梁(304)与所述钢管支撑槽钢(309)之间的横H钢支撑梁(8)的宽度小于钢管支撑槽钢(309)的宽度;Preferably, vertical H steel support beams (304) are arranged between adjacent horizontal H steel support beams (305), and the connection between the vertical H steel support beams (304) and the steel pipe support channel steel (309) The width of the horizontal H steel support beam (8) between is less than the width of the steel pipe support channel steel (309);

优选的,所述横H钢支撑梁(305)包括三根横支撑梁及两根斜支撑梁;两根斜支撑梁与上下两根横支撑梁及柱体连接板(7)分别组成三角形结构所述横支撑梁与固定连接板(301)之间两侧均设有方管支撑梁(302);Preferably, the horizontal H steel support beams (305) include three horizontal support beams and two oblique support beams; Square tube support beams (302) are arranged on both sides between the support beam and the fixed connecting plate (301);

优选的,所述移动平台车(100)上设有侧面辅助平台(400);Preferably, the mobile platform vehicle (100) is provided with a side auxiliary platform (400);

优选的,所述移动平台车(100)上设有两组导向柱(121),两组导向柱(121)与牵引轨道连接并与牵引柱、牵引拖车构成一条直线。Preferably, two sets of guide columns (121) are provided on the mobile platform vehicle (100), and the two sets of guide columns (121) are connected to the traction track and form a straight line with the traction column and the traction trailer.

相对于现有技术,本发明所述的一种汽车侧面圆柱碰撞试验用碰撞吸能装置及碰撞试验装置具有以下优势:Compared with the prior art, the collision energy-absorbing device and the collision test device for a side column collision test of a vehicle according to the present invention have the following advantages:

(1)本发明用于侧面圆柱碰撞试验用移动平台车的碰撞吸能装置,移动平台车撞击碰撞吸能装置后,通过不锈钢管的压溃吸能使移动平台车减速停车,有效的避免汽车与刚性圆柱壁障之间发生“二次碰撞”,提高了试验测试的可靠性,移动平台车上装配的木质保护块避免移平台车车架与不锈钢管直接接触碰撞,提高了移动平台车体的使用寿命。(1) The present invention is used for the collision energy-absorbing device of the mobile platform vehicle used in the side cylinder impact test. After the mobile platform vehicle collides with the collision energy-absorbing device, the mobile platform vehicle will decelerate and stop through the crushing energy absorption of the stainless steel tube, effectively avoiding the impact of the vehicle. The "secondary collision" with the rigid cylindrical barrier improves the reliability of the test. The wooden protection block assembled on the mobile platform vehicle avoids the direct contact and collision between the mobile platform vehicle frame and the stainless steel pipe, which improves the reliability of the mobile platform vehicle body. service life.

(2)本发明用于汽车侧面圆柱碰撞试验用的碰撞试验装置中车轮根据行驶平稳性、适应性强的要求而设计,通过利用车轮减振阻尼块,增强车轮的缓冲减振缓冲性能,减小试验过程中车体在竖直方向的振动,此外,车轮的设计降低了车体的总体高度,提高了移动平台车行驶过程中的平稳性,提高了试验的精度。(2) The wheel of the present invention is designed according to the requirements of driving stability and strong adaptability in the collision test device used for the side column collision test of the automobile. During the small test, the vehicle body vibrates in the vertical direction. In addition, the design of the wheels reduces the overall height of the vehicle body, improves the stability of the mobile platform vehicle during driving, and improves the accuracy of the test.

(3)本发明用于侧面圆柱碰撞试验装置的移动平台车的导向装置,通过两组每组两个导向柱置于牵引轨道中,导向柱轴套外边缘与牵引轨道紧密接触,有效限制移动平台车在行使过程中的左右晃动,且导向柱与牵引轨道之间通过外轴与牵引轨道接触,安装方便且受外部环境影响小;(3) The guide device of the present invention is used for the mobile platform vehicle of the side cylinder impact test device. Two sets of two guide columns are placed in the traction track, and the outer edge of the guide column sleeve is in close contact with the traction track, effectively restricting the movement The platform vehicle shakes left and right during the running process, and the guide column and the traction track are in contact with the traction track through the outer shaft, which is easy to install and is less affected by the external environment;

(4)支撑框架结构上,竖H钢支撑梁前的横H钢支撑梁的宽度小于碰撞柱体的直径,能够避支撑梁宽于碰撞柱体情况下,在试验车辆撞击圆柱壁障车体压溃浸入后,试验车辆与支撑梁之间发生碰撞,影响试验结果,能够进一步避免二次碰撞。(4) On the support frame structure, the width of the horizontal H steel support beam in front of the vertical H steel support beam is smaller than the diameter of the collision column, which can avoid the situation that the support beam is wider than the collision column, when the test vehicle hits the cylindrical barrier body After crushing and immersion, a collision occurs between the test vehicle and the support beam, which affects the test results and can further avoid secondary collisions.

附图说明Description of drawings

构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1为汽车正面圆柱碰撞示意图;Figure 1 is a schematic diagram of a frontal cylinder collision of a car;

图2为汽车侧面圆柱碰撞示意图;Figure 2 is a schematic diagram of a side column collision of a car;

图3为在碰撞过程中,移动平台车带动试验车辆以一定的速度撞击刚性圆柱壁障的示意图;Figure 3 is a schematic diagram of the mobile platform vehicle driving the test vehicle to hit the rigid cylindrical barrier at a certain speed during the collision process;

图4为当试验车辆与刚性圆柱壁障瞬间撞击后,瞬间的撞击力将使试验车辆压溃后反弹的示意图;Fig. 4 is after the test vehicle collides with the rigid cylindrical barrier for an instant, the instant impact force will make the test vehicle rebound after being crushed;

图5由于惯性力的存在,移动平台车将继续向前行驶的示意图;图6侧面圆柱碰撞试验的试验装置总成俯视图;Figure 5 is a schematic diagram of the mobile platform vehicle continuing to move forward due to the existence of inertial force; Figure 6 is a top view of the test device assembly of the side cylinder impact test;

图7侧面圆柱碰撞试验的试验装置总成主视图;Fig. 7 The front view of the test device assembly of the side cylinder impact test;

图8侧面圆柱碰撞试验的试验装置总成侧视图;Figure 8 is a side view of the test device assembly of the side cylinder impact test;

图9移动平台车车架的结构示意图;The structural representation of the mobile platform vehicle frame of Fig. 9;

图10为移动平台车的结构示意图;Fig. 10 is the structural representation of mobile platform vehicle;

图11为移动平台车减振阻尼轮的结构示意图;Fig. 11 is a structural schematic diagram of the vibration damping and damping wheel of the mobile platform vehicle;

图12为移动平台车减振阻尼轮的局部剖视图;Fig. 12 is a partial sectional view of the vibration damping and damping wheel of the mobile platform vehicle;

图13为移动平台车导向柱与牵引轨道的装配图;Fig. 13 is the assembly diagram of mobile platform car guide column and traction track;

图14为碰撞吸能装置结构示意图;Fig. 14 is a structural schematic diagram of the collision energy absorbing device;

图15为碰撞吸能装置装配图俯视图;Fig. 15 is a top view of the assembly drawing of the collision energy absorbing device;

图16为侧碰柱安装在支撑框架中的结构示意图;Figure 16 is a schematic structural view of the side impact pillar installed in the support frame;

图17为侧面圆柱碰撞试验的侧面辅助平台结构示意图;Figure 17 is a schematic diagram of the structure of the side auxiliary platform for the side cylinder impact test;

图18为侧面圆柱碰撞试验的侧面辅助平台架体结构图;Figure 18 is a structural diagram of the side auxiliary platform frame for the side cylinder impact test;

图19为左车架、右车架车架连接板结构示意图;Fig. 19 is a structural schematic diagram of the left vehicle frame and the right vehicle frame frame connecting plate;

图20为移动平台车导向柱固定支座的主视结构示意图;Fig. 20 is a front structural schematic diagram of the fixed support of the guide column of the mobile platform vehicle;

图21为移动平台车导向柱固定支座的侧视结构示意图;Fig. 21 is a side view structural schematic diagram of the fixed support of the guide column of the mobile platform vehicle;

图22为移动平台车透明亚克力面板结构示意图;Fig. 22 is a structural schematic diagram of a transparent acrylic panel of a mobile platform vehicle;

图23为侧面辅助平台可调节地脚结构示意图;Fig. 23 is a schematic structural diagram of the adjustable feet of the side auxiliary platform;

图24为侧面辅助平台可调节地脚结构的局部剖视示意图。Fig. 24 is a partial cross-sectional schematic diagram of the adjustable foot structure of the side auxiliary platform.

附图标记说明:Explanation of reference signs:

100-移动平台车;200-碰撞吸能装置;300-侧碰柱;400-侧面辅助平台;500-牵引系统;600-碰撞固定壁障100-mobile platform vehicle; 200-collision energy-absorbing device; 300-side impact column; 400-side auxiliary platform; 500-traction system; 600-collision fixed barrier

101-左车架;102-右车架;103-前斜支撑梁;104-竖支撑梁;105-后斜支撑梁;106-导向柱固定支座;107-导向柱支撑框架;108-车轮固定板;109-减振阻尼车轮;110-木质保护块;111-牵引环;112-木质支撑板;113-聚四氟乙烯面板;114-亚克力透明支撑板;115-亚克力透明面板;116-橡胶轮子;117-阻尼块支撑板;118-阻尼块;119-侧向支撑板;120-导向柱固定连接板;121-导向柱柱体;122-导向柱外套轴套;123-导向柱尼龙塑料内轴套;124-导向柱轴套支撑板;125-牵引链条;126-牵引连接柱;127-20mm槽钢;128~130-左、右车架连接板。101-left frame; 102-right frame; 103-front inclined support beam; 104-vertical support beam; 105-rear inclined support beam; Fixed plate; 109-vibration damping wheel; 110-wooden protection block; 111-traction ring; 112-wooden support plate; 113-PTFE panel; 114-acrylic transparent support plate; 115-acrylic transparent panel; Rubber wheels; 117-damping block support plate; 118-damping block; 119-lateral support plate; 120-guiding column fixed connecting plate; 121-guiding column cylinder; Plastic inner shaft sleeve; 124-guide column shaft sleeve support plate; 125-traction chain; 126-traction connecting column; 127-20mm channel steel; 128-130-left and right frame connecting plates.

201-固定连接板;202-支撑肋板;203-底座;204-不锈钢管固定支座;205~216-不锈钢管。201-fixed connection plate; 202-support rib; 203-base; 204-fixed support of stainless steel pipe; 205-216-stainless steel pipe.

301-侧碰柱固定连接板;302-方管支撑梁;303-焊接连接板;304-竖H钢支撑梁;305-横H钢支撑梁;306-钢管密封板;307-254mm钢管;308-混凝土;309-钢管支撑槽钢。301-fixed connection plate for side impact column; 302-square tube support beam; 303-welded connection plate; 304-vertical H steel support beam; 305-horizontal H steel support beam; 306-steel pipe sealing plate; 307-254mm steel pipe; 308 - concrete; 309 - steel pipe support channel.

401-可调节地脚;402-侧面辅助平台架体;403-木质支撑板;404-聚四氟乙烯面板;405-槽钢框架;406-角钢支撑梁;407-L支撑板。401-adjustable feet; 402-side auxiliary platform frame; 403-wooden support board; 404-polytetrafluoroethylene panel; 405-channel steel frame; 406-angle steel support beam; 407-L support board.

具体实施方式detailed description

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific situations.

下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and examples.

在试验准备阶段,将一对碰撞吸能装置以及侧碰柱分别安装在碰撞固定壁障上。移动平台车放置在碰撞试验室的牵引轨道上,将其导向柱置于导轨内与牵引轨道接触连接,限制左右晃动,调整移动平台车时木质保护块与碰撞吸能装置的最长的不锈钢管之间距离为100mm,完成后固定移动平台车。试验车辆通过叉车放置在移动平台车上,移动试验车辆使B柱前驾驶员头部对应位置与侧碰柱接触。在移动平台车左侧放置辅助平台,扩大准备试验操作区域,方便试验车辆在移动平台车上的移动、调整试验放置位置。In the test preparation stage, a pair of collision energy-absorbing devices and side collision pillars were respectively installed on the collision fixed barrier. The mobile platform vehicle is placed on the traction track of the crash test room, and its guide column is placed in the guide rail to contact with the traction track to limit left and right shaking. When adjusting the mobile platform vehicle, the wooden protection block and the longest stainless steel tube of the collision energy-absorbing device The distance between them is 100mm, and the mobile platform truck is fixed after completion. The test vehicle is placed on the mobile platform by a forklift, and the test vehicle is moved so that the corresponding position of the driver's head in front of the B-pillar is in contact with the side impact pillar. An auxiliary platform is placed on the left side of the mobile platform vehicle to expand the test operation area, which facilitates the movement of the test vehicle on the mobile platform vehicle and the adjustment of the test placement position.

在移动平台车行驶过程中,移动平台车行驶过程中的振动会影响试验结果,因此采用减振阻尼轮,通过车轮的阻尼块缓冲行驶过程中竖直方向上的振动,提高移动平台车的行驶稳定性。移动平台车是否直线行驶关系到碰撞试验结果的精确性,为确保移动平台车直线行驶,通过两组导向柱与牵引轨道接触连接限制移动平台车左右晃动。During the driving process of the mobile platform vehicle, the vibration during the driving process of the mobile platform vehicle will affect the test results. Therefore, the vibration damping wheel is used to buffer the vibration in the vertical direction during the driving process through the damping block of the wheel, so as to improve the driving performance of the mobile platform vehicle. stability. Whether the mobile platform vehicle runs straight is related to the accuracy of the collision test results. In order to ensure that the mobile platform vehicle travels in a straight line, two sets of guide columns are connected with the traction rail to limit the left and right shaking of the mobile platform vehicle.

在碰撞过程中,试验车辆在移动平台车的带动下以一定的速度撞击侧碰柱,如图3所示,当试验车辆的侧面与侧碰柱的瞬间撞击后,巨大的撞击力将使试验车辆发生压溃反弹,如图4所示。但由于惯性力的存在,移动平台车将继续向前行驶,如图5所示,若不对其进行阻止,试验车辆将会与侧碰柱发生“二次碰撞”影响碰撞试验结果。为避免“二次碰撞”情况的发生,移动平台车面板采用摩擦系数较小的尼龙塑料材料,减小移动平台车的面板与汽车轮胎之间的摩擦力,增加汽车碰撞后反弹距离。此外,在移动平台车前方放置一对碰撞吸能装置,通过移动平台车的木质保护块撞击碰撞吸能装置的不锈钢管,利用不锈钢管的压溃吸能对移动平台车减速停车,有效防止试验车辆与刚性柱体之间发生“二次碰撞”。During the collision process, the test vehicle hits the side bumper at a certain speed driven by the mobile platform vehicle, as shown in Figure 3, when the side of the test vehicle collides with the side bumper instantly, the huge impact force will make the test The vehicle collapsed and rebounded, as shown in Figure 4. However, due to the existence of inertial force, the mobile platform vehicle will continue to move forward, as shown in Figure 5, if it is not stopped, the test vehicle will have a "secondary collision" with the side impact pillar, which will affect the results of the collision test. In order to avoid the occurrence of "secondary collision", the panel of the mobile platform vehicle is made of nylon plastic material with a small friction coefficient, which reduces the friction between the panel of the mobile platform vehicle and the car tires, and increases the rebound distance of the car after collision. In addition, a pair of collision energy-absorbing devices are placed in front of the mobile platform vehicle, and the wooden protective block of the mobile platform vehicle hits the stainless steel tube of the collision energy-absorbing device, and the mobile platform vehicle is decelerated and parked by using the crushing energy of the stainless steel tube, effectively preventing the test A "secondary collision" occurs between the vehicle and the rigid column.

如图6-8所示,一种用于侧面圆柱碰撞试验的试验装置,包括用于承载运输试验车辆的移动平台车100,用于试验车辆与刚性圆柱壁障碰撞完成后,用于对移动平台车减速停车,避免发生“二次碰撞”的碰撞吸能装置200,用于侧面圆柱碰撞试验的侧碰柱300,用于试验前准备工作以及试验完成后整理工作的侧面辅助平台400,为碰撞系统提供动力以及与导向柱连接限制移动平台车行驶过程中左右晃动的牵引轨道系统500,用于固定碰撞吸能装置200和侧碰柱300的碰撞固定壁障600。将碰撞固定壁障600置于牵引系统500中轨道的末端其两者中心对齐放置。移动平台车100车体长4000mm,宽6000mm。在移动平台车100正前有一对碰撞吸能装置200,碰撞吸能装置200固定安装在碰撞固定壁障600上,且两个碰撞吸能装置200内侧边缘距牵引轨道500中心距离为585mm。其碰撞吸能装置200中的不锈钢管205与移动平台车100中的木质保护块110之间的距离为100mm且中心对齐。侧碰柱300固定安装在碰撞固定壁障600上,应保证碰撞柱300安装在固定碰撞壁障600的中心位置。此外,侧碰柱钢管304最底面与移动平台车100 的聚四氟乙烯面板113表面之间的距离为100mm。在移动平台车100左侧有长4000mm,宽2000mm的侧面辅助平台300。As shown in Figures 6-8, a test device for side cylinder impact tests includes a mobile platform vehicle 100 for carrying and transporting a test vehicle, which is used for moving The platform vehicle decelerates and stops to avoid the collision energy-absorbing device 200 of "secondary collision", the side impact column 300 used for the side column collision test, and the side auxiliary platform 400 used for the preparation work before the test and the finishing work after the test is completed, for The collision system provides power and is connected with the guide column to limit the left and right swaying of the mobile platform vehicle during driving. The crash fixation barrier 600 is placed at the end of the track in the traction system 500 with the two center aligned. The mobile platform vehicle 100 has a body length of 4000mm and a width of 6000mm. There is a pair of collision energy-absorbing devices 200 directly in front of the mobile platform vehicle 100. The collision energy-absorbing devices 200 are fixedly installed on the collision fixed barrier 600, and the distance between the inner edge of the two collision energy-absorbing devices 200 and the center of the traction rail 500 is 585 mm. The distance between the stainless steel pipe 205 in the collision energy-absorbing device 200 and the wooden protective block 110 in the mobile platform vehicle 100 is 100 mm and the centers are aligned. The side impact column 300 is fixedly installed on the fixed collision barrier 600 , and it should be ensured that the collision column 300 is installed at the center of the fixed collision barrier 600 . In addition, the distance between the bottom surface of the side impact pillar steel pipe 304 and the surface of the polytetrafluoroethylene panel 113 of the mobile platform vehicle 100 is 100 mm. Long 4000mm is arranged on mobile platform vehicle 100 left side, the side auxiliary platform 300 of wide 2000mm.

如图9所示,移动平台车100包括由钢材焊接而成的框架结构的左车架101、右车架102,且左车架101与右车架102对称,车架上焊有左、右车架连接板128~130,左、右车架连接板128~130通过三组高强度螺栓将左车架101,右车架102装配连接。车架焊接完成后需振动消除内部应力。斜支撑梁103有两个左右对称装配在左车架101、右车架102上,增强车架支撑刚度。竖支撑梁104装配在右车架102上,增强车架竖直方向上的支撑刚度。后斜支撑梁105通过螺栓装配连接在左车架101上。两个牵引环111对称焊接在左车架101、右车架102上且牵引环111中的连接孔到移动平台车100中心的距离为495mm。导向柱支撑框架107通过螺栓装配在车架上,用于对导向柱固定支座106的固定,导向柱固定支座106装配在车架和导向柱支撑框架107上,通过导向柱固定支座106上的圆孔固定导向柱121。车轮固定板108共28个分四组每组7个分别焊接在左车架101、右车架102上。减振阻尼车轮109通过螺栓固定装配在车轮固定板108上。木质保护块110的厚度为20mm的复合木板,通过螺栓固定连接在移动平台车车架上。避免在碰撞过程中与不锈钢管之间直接碰撞接触,保护车架提高移动平台车100的使用寿命。As shown in Figure 9, the mobile platform vehicle 100 includes a left vehicle frame 101 and a right vehicle frame 102 of a frame structure welded by steel materials, and the left vehicle frame 101 and the right vehicle frame 102 are symmetrical, and the vehicle frame is welded with left and right The frame connecting plates 128-130, the left and right frame connecting plates 128-130 connect the left vehicle frame 101 and the right vehicle frame 102 through three groups of high-strength bolts. After the frame is welded, it needs to vibrate to eliminate internal stress. The oblique support beam 103 has two left and right symmetrically assembled on the left vehicle frame 101, the right vehicle frame 102, strengthens vehicle frame support rigidity. The vertical support beam 104 is assembled on the right vehicle frame 102 to enhance the support rigidity of the vehicle frame in the vertical direction. The rear inclined support beam 105 is connected to the left vehicle frame 101 by bolt assembly. Two traction rings 111 are welded symmetrically on the left vehicle frame 101 and the right vehicle frame 102 and the distance from the connecting hole in the traction ring 111 to the center of the mobile platform vehicle 100 is 495mm. The guide column support frame 107 is assembled on the vehicle frame by bolts, and is used for fixing the guide column fixed support 106. The guide column fixed support 106 is assembled on the vehicle frame and the guide column support frame 107, and the guide column fixed support 106 The circular hole on the fixed guide column 121. A total of 28 wheel fixing plates 108 are divided into four groups and each group of 7 is welded on the left vehicle frame 101 and the right vehicle frame 102 respectively. The shock-absorbing and damping wheel 109 is fixedly assembled on the wheel fixing plate 108 by bolts. The wooden protective block 110 is a composite plank with a thickness of 20 mm, which is fixedly connected to the frame of the mobile platform vehicle by bolts. Avoid direct collision contact with the stainless steel pipe during the collision process, protect the vehicle frame and improve the service life of the mobile platform vehicle 100 .

如图10所示,车架木质支撑板112厚度为20mm的木质复合板,通过螺柱固定覆盖车架,用以支撑移动平台车100上的试验车辆。聚四氟乙烯面板113厚度为3mm,通过螺钉固定在木质支撑板112上,在碰撞试验过程中,易出现损耗断裂现象故将其分成18块。如果在试验过程中产生断裂,可单独对产生损坏的导向柱固定支座106更换,节约试验成本。亚克力透明支撑板114采用透明亚克力材质厚度为20mm通过螺栓装配在车架上,为底部摄像机能够拍摄碰撞时刻试验车辆底部情况。为防止亚克力透明支撑板114碰撞划伤或损坏,在其上面通过螺钉安装一层厚度为3mm的亚克力透明面板115,在划伤或损坏情况下可对其进行单独更换,节约试验成本。牵引链条125装配在牵引环111上,牵引链条125的末端连接牵引柱126,通过牵引柱126与碰撞牵引系统500的牵引拖车连接,为整个碰撞试验的提供动力。As shown in FIG. 10 , the wooden support board 112 of the vehicle frame is a wooden composite board with a thickness of 20 mm, which is fixed to cover the vehicle frame by studs to support the test vehicle on the mobile platform vehicle 100 . The polytetrafluoroethylene panel 113 has a thickness of 3 mm, and is fixed on the wooden support plate 112 by screws. During the crash test, it is easy to cause wear and tear, so it is divided into 18 pieces. If breakage occurs during the test, the damaged guide column fixing support 106 can be replaced separately, saving test cost. The acrylic transparent support plate 114 adopts a transparent acrylic material with a thickness of 20mm and is assembled on the vehicle frame by bolts, so that the bottom camera can photograph the bottom situation of the test vehicle at the moment of collision. In order to prevent the acrylic transparent support plate 114 from being scratched or damaged by collision, a layer of acrylic transparent panel 115 with a thickness of 3mm is installed on it by screws, and it can be replaced separately in the case of scratches or damage, saving test costs. The traction chain 125 is assembled on the traction ring 111, and the end of the traction chain 125 is connected to the traction column 126, and is connected with the traction trailer of the collision traction system 500 through the traction column 126, providing power for the entire collision test.

如图11所示,行驶车轮为减振阻尼车轮,阻尼块118由橡胶、弹簧组成,安装在车轮连接板上,阻尼块118中的凸台置于阻尼块支撑板117中的槽孔中,车轮支撑侧板119中的中间孔与阻尼支撑板117中焊接的侧面凸台装配,另外两个圆形孔分别与支撑块、橡胶轮子116通过螺栓连接,其中橡胶轮子116为直径尺寸为100mm。通过阻尼块118以及橡胶车轮116来缓冲移动平台车行驶过程中的振动,提高试验精度。此外,轮子与减振阻尼块为前后安装与上下安装相比降低了车轮的总体高度,降低了移动平台车的总体高度,提高了移动平台车的行驶稳定性。As shown in Figure 11, the running wheel is a shock-absorbing damping wheel, and the damping block 118 is made up of rubber and spring, and is installed on the wheel connecting plate, and the boss in the damping block 118 is placed in the slot in the damping block support plate 117, The middle hole in the wheel support side plate 119 is assembled with the side boss welded in the damping support plate 117, and the other two circular holes are respectively connected with the support block and the rubber wheel 116 by bolts, wherein the rubber wheel 116 is 100mm in diameter. The damping block 118 and the rubber wheel 116 are used to buffer the vibration during the traveling of the mobile platform vehicle to improve the test accuracy. In addition, the wheels and vibration damping blocks are installed front and rear compared with up and down installation, which reduces the overall height of the wheels, reduces the overall height of the mobile platform vehicle, and improves the driving stability of the mobile platform vehicle.

如图12-13所示,导向柱总成与牵引系统500中的牵引轨道的装配连接图,导向柱固定支座106用于固定导向柱,将导向柱柱体121置于导向柱固定支座106的固定孔中。通过螺栓将导向柱安装在导向柱固定连接板120上,另外一组螺栓通过导向柱固定连接板120中的“U”形槽孔将导向柱固定在导向柱固定支座106上。导向柱外轴套122内过渡装配的导向柱尼龙塑料轴套123。导向柱外轴套122与牵引轨道500接触,导向柱尼龙塑料轴套123与导向柱柱体121装配,通过螺栓将导向柱轴套支撑板124与导向柱柱体121装配连接,用于对轴套进行支撑固定、防止脱落。导向柱内轴套123的尼龙塑料的具有自润滑作用,在移动平台车行驶过程中有利于轴套的转动。两组导向柱与牵引轨道连接和牵引柱与牵引拖车连接构成一条直线,防止移动平台车行驶过程中产生左右晃动,影响试验精度。As shown in Figure 12-13, the assembly and connection diagram of the guide column assembly and the traction track in the traction system 500, the guide column fixing support 106 is used to fix the guide column, and the guide column body 121 is placed on the guide column fixing support 106 in the fixing hole. The guide column is installed on the guide column fixing connecting plate 120 by bolts, and another set of bolts fix the guiding column on the guiding column fixing support 106 through the “U” shaped slot hole in the guiding column fixing connecting plate 120 . The guide column nylon plastic axle sleeve 123 of transition assembly in the guide column outer axle sleeve 122. The guide column outer sleeve 122 is in contact with the traction rail 500, the guide column nylon plastic sleeve 123 is assembled with the guide column body 121, and the guide column sleeve support plate 124 is assembled and connected with the guide column body 121 by bolts for aligning the shaft. The sleeve is supported and fixed to prevent falling off. The nylon plastic of axle sleeve 123 in guide post has self-lubricating effect, is conducive to the rotation of axle sleeve in the traveling process of mobile platform vehicle. The two sets of guide columns are connected with the traction track and the traction column is connected with the traction trailer to form a straight line to prevent the left and right shaking of the mobile platform vehicle during driving and affect the test accuracy.

如图14、15所示,碰撞吸能装置200有两个,通过螺栓对称安装在碰撞固定壁障600上,其内侧边缘距牵引轨道中心距离为585mm。碰撞吸能装置200内的两个相邻的不锈钢管之间的距离为280mm。碰撞吸能装置架体203与固定连接板201焊接。支撑肋板202焊接在架体203、固定连接板201上,用于加强结构刚度。不锈钢管固定支座204的下支座焊接在碰撞吸能装置架体203上,上支座通过螺栓与下支座装配连接用以固定不锈钢管205~216。左、右碰撞吸能装置中的不锈钢管左右对称安装。在试验过程中,通过不锈钢管受到移动平台车100的碰撞发生压溃变形吸能对移动平台车减速停车,防止试验车辆与侧碰柱300发生“二次碰撞”影响试验结果。所使用的不锈钢管205~216的长度、数量以及安装位置,应根据试验车辆的具体碰撞速度速来确定。表一为碰撞速度与不锈钢管长度之间对应关系。在提高碰撞试验速度时,应增加不锈钢管的数量以及加长其尺寸,确保在移动平台车100与碰撞吸能装置200之间产生过大的冲击使移动平台车100发生变形。表一中29km/h为Euro-NCAP侧面圆柱碰撞法规的试验速度,此时碰撞吸能装置200中的不锈钢管206、215长度应为360mm,不锈钢管207、214长度为340mm,不锈钢管209、212长度为320mm。美国NHTSA侧面圆柱碰撞法规的试验速度为32km/h,其碰撞吸能装置200不锈钢管安放位置及长度应在Euro-NCAP侧面圆柱碰撞试验不锈钢管安放位置及长度的基础上增加不锈钢管208、213其长度为320mm。其它碰撞速度与不锈钢管安装位置、相对位置不锈钢管长度的对应关系见表1。As shown in Figures 14 and 15, there are two collision energy absorbing devices 200, which are symmetrically installed on the collision fixed barrier 600 through bolts, and the distance between the inner edge and the center of the traction track is 585mm. The distance between two adjacent stainless steel pipes in the crash energy absorbing device 200 is 280 mm. The frame body 203 of the crash energy absorbing device is welded to the fixed connecting plate 201 . The supporting ribs 202 are welded on the frame body 203 and the fixed connecting plate 201 to strengthen the structural rigidity. The lower support of the stainless steel pipe fixing support 204 is welded on the collision energy absorbing device frame body 203, and the upper support is assembled and connected with the lower support by bolts to fix the stainless steel pipes 205-216. The stainless steel tubes in the left and right collision energy-absorbing devices are installed symmetrically. During the test, the stainless steel tube is crushed and deformed by the collision of the mobile platform vehicle 100 to absorb energy and decelerate the mobile platform vehicle to stop, so as to prevent the "secondary collision" between the test vehicle and the side impact column 300 from affecting the test results. The length, quantity and installation position of the stainless steel pipes 205-216 used should be determined according to the specific collision speed of the test vehicle. Table 1 shows the correspondence between the collision velocity and the length of the stainless steel tube. When increasing the speed of the crash test, the number of stainless steel tubes should be increased and their dimensions should be lengthened to ensure that excessive impact is generated between the mobile platform vehicle 100 and the collision energy-absorbing device 200 to deform the mobile platform vehicle 100 . In Table 1, 29km/h is the test speed of the Euro-NCAP side cylinder impact regulations. At this time, the length of the stainless steel pipes 206 and 215 in the collision energy-absorbing device 200 should be 360 mm, the length of the stainless steel pipes 207 and 214 should be 340 mm, and the length of the stainless steel pipes 209, 214 should be 360 mm. 212 length is 320mm. The test speed of the American NHTSA side cylinder impact regulations is 32km/h, and the placement and length of the 200 stainless steel tubes of the impact energy absorbing device should be based on the placement and length of the Euro-NCAP side cylinder impact test stainless steel tubes. Stainless steel tubes 208 and 213 should be added Its length is 320 mm. Table 1 shows the corresponding relationship between other collision velocities and the installation position of the stainless steel pipe and the length of the stainless steel pipe at the relative position.

表1:碰撞吸能装置不锈钢管长度摆放位置与碰撞速度对应关系Table 1: Corresponding relationship between the length placement position of the stainless steel tube of the collision energy-absorbing device and the collision speed

如图16所示,侧碰柱300通过固定连接板301装配在碰撞固定壁障600上,与碰撞固定壁障600中心对齐,并保证侧碰柱柱体最底端与移动平台车100中透明亚克力面板115之间的距离为100mm。连接焊板303厚度为10mm方便固定连接板301与H支撑梁的焊接,支撑架体结构由100mm方管支撑梁302和200mm竖H支撑梁304以及200mm横H支撑梁305焊接而成。柱体连接槽钢309焊接在支撑框架302上,碰撞柱体焊接在柱体连接槽钢309上,用于碰撞柱体与支撑架体的连接,同时用于碰撞柱体的支撑。碰撞柱体为直径254mm、壁厚20mm、长2220mm的柱体钢管307,在柱体钢管307底部焊接厚度为20mm的柱体钢管密封板306,柱体钢管内部填充混凝土308至距钢管顶部23mm待混凝土凝固后在上焊接厚度为20mm的柱体钢管密封板306,通过在柱体钢管307内部填充混凝土308将柱体钢管307为实体结构增强了柱体钢管的强度,节约了制造成本。As shown in Figure 16, the side impact pillar 300 is assembled on the collision fixed barrier 600 through the fixed connecting plate 301, aligned with the center of the collision fixed barrier 600, and ensures that the bottom end of the side impact pillar is transparent to the center of the mobile platform vehicle 100. The distance between the acrylic panels 115 is 100 mm. The thickness of the connecting welding plate 303 is 10mm to facilitate the welding of the fixing connecting plate 301 and the H support beam. The support frame structure is welded by the 100mm square tube support beam 302, the 200mm vertical H support beam 304 and the 200mm horizontal H support beam 305. The column connection channel steel 309 is welded on the supporting frame 302, and the collision column is welded on the column connection channel steel 309, which is used for the connection between the collision column and the supporting frame body, and simultaneously for the support of the collision column. The collision column is a cylindrical steel pipe 307 with a diameter of 254 mm, a wall thickness of 20 mm, and a length of 2220 mm. A cylindrical steel pipe sealing plate 306 with a thickness of 20 mm is welded at the bottom of the cylindrical steel pipe 307. The inside of the cylindrical steel pipe is filled with concrete 308 to a distance of 23 mm from the top of the steel pipe. After the concrete is solidified, a cylindrical steel pipe sealing plate 306 with a thickness of 20 mm is welded on the top, and the cylindrical steel pipe 307 is formed into a solid structure by filling concrete 308 inside the cylindrical steel pipe 307 to enhance the strength of the cylindrical steel pipe and save manufacturing costs.

如图17、18所示,侧面辅助平台400放置在移动平台车100的左侧,其长度4000mm,宽度2000m。侧面辅助平台架体402由100mm槽钢框架405,100mm角钢支撑梁406以及L支撑板407焊接。通过螺栓将木质支撑板403固定安装在架体402上。木质支撑板403与移动平台车100中的木质支撑板112的材料、作用相同。聚四氟乙烯面板404同样与车架架体100中的车架聚四氟乙烯面板113相同。L支撑板405共8个焊接在侧面辅助平台402上,L支撑板405底板高度为100mm、宽度为50mm、厚度为5mm的角型钢板,在其中心有M12mm的螺纹孔。可调节地脚401装配在L支撑板405上,通过扳手拧动可调节地脚401的螺帽来调节侧面辅助平台400的高度。As shown in Figures 17 and 18, the side auxiliary platform 400 is placed on the left side of the mobile platform vehicle 100, with a length of 4000mm and a width of 2000m. The side auxiliary platform frame body 402 is welded by a 100mm channel steel frame 405, a 100mm angle steel support beam 406 and an L support plate 407. The wooden supporting board 403 is fixedly installed on the frame body 402 by bolts. The wooden supporting board 403 has the same material and function as the wooden supporting board 112 in the mobile platform vehicle 100 . The polytetrafluoroethylene panel 404 is also the same as the frame polytetrafluoroethylene panel 113 in the frame body 100 . A total of 8 L support plates 405 are welded on the side auxiliary platform 402. The height of the L support plate 405 bottom plate is 100mm, the width is 50mm, and the angle steel plate is 5mm in thickness. There is a threaded hole of M12mm in its center. The adjustable feet 401 are assembled on the L support plate 405, and the height of the side auxiliary platform 400 is adjusted by screwing the nuts of the adjustable feet 401 with a wrench.

如图19所示,左车架101、右车架102之间连接关系局部俯视图,在左车架101、右车架102上焊接左、右车架连接板128~130,左、右车架连接板128~130的最底面与车架的最底面对齐。在右车架102方管切割方孔,左、右车架连接板129、130之间的车架梁钻有圆孔,用于车俩连接板底部螺栓的连接。通过方孔在方管内部对车架连接板装配连接,提高整体车架最低点。As shown in Figure 19, the partial top view of the connection relationship between the left vehicle frame 101 and the right vehicle frame 102, the left and right vehicle frame connecting plates 128-130 are welded on the left vehicle frame 101 and the right vehicle frame 102, and the left and right vehicle frames The bottommost surfaces of the connecting plates 128-130 are aligned with the bottommost surfaces of the vehicle frame. Cut square hole at right vehicle frame 102 square pipes, and the vehicle frame beam between left and right vehicle frame connecting plates 129,130 is drilled with round hole, is used for the connection of two connecting plate bottom bolts of the car. The frame connecting plate is assembled and connected inside the square tube through the square hole to improve the lowest point of the overall frame.

如图20、21所示,导向柱固定支座106有两个,分别装配在车架、导向柱支撑框架107上,导向柱固定支座106中有两个直径为48mm的圆孔,且两个圆孔之间的距离为58mm。导向柱固定支座106上板钻有4个M10螺纹孔,与向柱固定连接板120装配连接,用于对导向柱的固定,。As shown in Figures 20 and 21, there are two guide column fixed supports 106, which are respectively assembled on the vehicle frame and the guide column support frame 107. There are two circular holes with a diameter of 48mm in the guide column fixed support 106, and the two The distance between the two round holes is 58mm. The upper plate of the guide column fixed support 106 is drilled with 4 M10 threaded holes, which are assembled and connected with the column fixed connecting plate 120 for fixing the guide column.

如图22所示,透明亚克力面板115,其中长为2900mm,宽为2100mm,厚度为3mm的透明亚克力板,边缘之间切割两个“凸”形孔,方便导向柱通过孔装配在导向柱固定支座106上。透明亚克力面板115钻有沉头孔,沉孔有直径16mm深度1.5mm,通孔直径为10mm,通过自攻的螺钉、凹形垫片将透明亚克力面板115安装在透明亚克力支撑板114上。As shown in Figure 22, the transparent acrylic panel 115 is a transparent acrylic plate with a length of 2900mm, a width of 2100mm, and a thickness of 3mm. Two "convex"-shaped holes are cut between the edges, so that the guide post can be assembled on the guide post through the hole and fixed. On the support 106. The transparent acrylic panel 115 is drilled with a counterbore, the counterbore has a diameter of 16 mm and a depth of 1.5 mm, and the diameter of the through hole is 10 mm. The transparent acrylic panel 115 is installed on the transparent acrylic support plate 114 by self-tapping screws and concave gaskets.

如图23、24所示,可调节地脚401共8个,装配在侧面辅助平台400上的L支撑板407上,通过扳手扭转可调节地脚401上的螺帽,提升或降低侧面辅助平台的高度,使其达到与移动平台车100相同高度,增加试验车辆的移动活动范围,方便试验移动到试验放置位置。As shown in Figures 23 and 24, there are 8 adjustable feet 401, which are assembled on the L support plate 407 on the side auxiliary platform 400, and the nuts on the adjustable feet 401 are twisted by a wrench to raise or lower the side auxiliary platform The height makes it reach the same height as the mobile platform vehicle 100, increases the mobile range of the test vehicle, and facilitates the test to move to the test placement position.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (10)

1.一种汽车侧面圆柱碰撞试验用碰撞吸能装置,其特征在于:包括架体及设置在所述架体上的多个不锈钢管(205~216)。1. A collision energy-absorbing device for a side cylinder collision test of an automobile, characterized in that it comprises a frame body and a plurality of stainless steel pipes (205-216) arranged on the frame body. 2.根据权利要求1所述的碰撞吸能装置,其特征在于:所述不锈钢管(205~216)与所述架体可拆卸连接;2. The collision energy absorbing device according to claim 1, characterized in that: the stainless steel pipe (205-216) is detachably connected to the frame body; 优选的,所述不锈钢管平行设置。Preferably, the stainless steel pipes are arranged in parallel. 3.根据权利要求2所述的碰撞吸能装置,其特征在于:所述架体包括固定连接板(201)、支撑肋板(202)、底座(203)及不锈钢管固定支座(204);3. The collision energy-absorbing device according to claim 2, characterized in that: the frame body includes a fixed connecting plate (201), a supporting rib (202), a base (203) and a stainless steel pipe fixing support (204) ; 所述固定连接板(201)与底座(203)相连,所述固定连接板(201)与底座(203)之间设有支撑肋板(202);The fixed connection plate (201) is connected to the base (203), and a support rib (202) is provided between the fixed connection plate (201) and the base (203); 所述不锈钢管固定支座(204)包括下支座及与所述下支座装配连接的上支座,所述下支座焊接在底座(203)上。The stainless steel pipe fixing support (204) includes a lower support and an upper support assembled and connected with the lower support, and the lower support is welded on the base (203). 4.一种汽车侧面圆柱碰撞试验装置,其特征在于:包括用于承载运输试验车辆的移动平台车(100),权利要求1-3任一项所述的碰撞吸能装置(200),为碰撞系统提供动力以及限制移动平台车左右移动的牵引轨道系统(500),及用于固定所述碰撞吸能装置(200)的碰撞固定壁障(600)。4. An automobile side cylinder impact test device, characterized in that: comprising a mobile platform vehicle (100) for carrying and transporting a test vehicle, the collision energy-absorbing device (200) described in any one of claims 1-3, being The collision system provides power and a traction rail system (500) for restricting the left and right movement of the mobile platform vehicle, and a collision fixing barrier (600) for fixing the collision energy absorbing device (200). 5.根据权利要求4所述的汽车侧面圆柱碰撞试验装置,其特征在于:所述碰撞吸能装置(200)为两个,以牵引轨道系统(500)的牵引轨道为对称轴对称设置。5. The vehicle side cylinder impact test device according to claim 4, characterized in that: there are two collision energy absorbing devices (200), which are arranged symmetrically with the traction track of the traction track system (500) as a symmetrical axis. 6.根据权利要求5所述的汽车侧面圆柱碰撞试验装置,其特征在于:所述移动平台车(100)底部设有减振阻尼车轮(109);6. The vehicle side cylinder impact test device according to claim 5, characterized in that: the bottom of the mobile platform vehicle (100) is provided with damping wheels (109); 优选的,减振阻尼车轮(109)包括阻尼块(118)、阻尼块支撑板(117)、两个车轮支撑侧板(119)及橡胶轮子(116),所述阻尼块(118)中下端凸台置于阻尼块支撑板(117)中的槽孔中;车轮支撑侧板(119)上分别设有三个孔,车轮支撑侧板(119)中的中间孔与阻尼块支撑板(117)中焊接的圆柱体装配,另外两个圆形孔分别与支撑金属块、橡胶轮子(116)通过螺栓连接。Preferably, the damping and damping wheel (109) includes a damping block (118), a damping block support plate (117), two wheel support side plates (119) and rubber wheels (116), and the lower end of the damping block (118) The boss is placed in the slot in the damping block support plate (117); three holes are respectively arranged on the wheel support side plate (119), and the middle hole in the wheel support side plate (119) and the damping block support plate (117) The cylinder assembly welded in the center, the other two circular holes are respectively connected with the supporting metal block and the rubber wheel (116) by bolts. 7.根据权利要求6所述的汽车侧面圆柱碰撞试验装置,其特征在于:所述移动平台车(100)中部为亚克力透明面板(115),所述亚克力透明面板(115)两侧设有聚四氟乙烯面板(113)。7. The vehicle side cylinder impact test device according to claim 6, characterized in that: the middle part of the mobile platform vehicle (100) is an acrylic transparent panel (115), and the two sides of the acrylic transparent panel (115) are provided with poly Tetrafluoroethylene faceplate (113). 8.根据权利要求7所述的汽车侧面圆柱碰撞试验装置,其特征在于:所述移动平台车(100)包括对称设置的左车架(101)及右车架(102);所述左车架(101)及右车架(102)上均设有木质支撑板(112),所述木质支撑板(112)之间设有亚克力透明支撑板(114);8. The vehicle side cylinder impact test device according to claim 7, characterized in that: the mobile platform vehicle (100) comprises a symmetrically arranged left vehicle frame (101) and a right vehicle frame (102); Both the frame (101) and the right frame (102) are provided with wooden support plates (112), and acrylic transparent support plates (114) are arranged between the wooden support plates (112); 所述聚四氟乙烯面板(113)设置在所述木质支撑板(112)上;所述亚克力透明面板(115)设置在所述亚克力透明支撑板(114)上。The polytetrafluoroethylene panel (113) is arranged on the wooden support board (112); the acrylic transparent panel (115) is arranged on the acrylic transparent support board (114). 9.根据权利要求8所述的汽车侧面圆柱碰撞试验装置,其特征在于:所述移动平台车(100)包括对称设置的左车架(101)及右车架(102);9. The vehicle side cylinder impact test device according to claim 8, characterized in that: the mobile platform vehicle (100) comprises symmetrically arranged left frame (101) and right frame (102); 左车架(101)与右车架(102)均由钢材焊接而成;Both the left vehicle frame (101) and the right vehicle frame (102) are welded by steel; 左车架(101)与右车架(102)上焊有车架连接板(128~130),通过三组螺栓连接车架连接板(128~130)将左车架(101)、右车架(101)装配连接;The left vehicle frame (101) and the right vehicle frame (102) are welded with the vehicle frame connecting plate (128~130), and the vehicle frame connecting plate (128~130) is connected by three groups of bolts to connect the left vehicle frame (101), the right vehicle Frame (101) assembly connection; 斜支撑梁(103)有两个,分别安装在左车架(101)、右车架(102)上,加强车架强度;There are two oblique support beams (103), which are installed on the left vehicle frame (101) and the right vehicle frame (102) respectively, to strengthen the vehicle frame strength; 竖支撑梁(104)装配在右车架(102)上,加强车架竖直方向上的碰撞冲击;后斜支撑梁(105)通过螺栓装配在左车架(101)上;The vertical support beam (104) is assembled on the right vehicle frame (102) to strengthen the collision impact on the vertical direction of the vehicle frame; the rear inclined support beam (105) is assembled on the left vehicle frame (101) by bolts; 两个牵引环(111)对称焊接在左车架(101)、右车架(102)上;Two traction rings (111) are symmetrically welded on the left vehicle frame (101) and the right vehicle frame (102); 导向柱支撑框架(107)通过螺栓装配在左车架(101)及右车架(102)上,导向柱固定支座(106)固定在导向柱支撑框架(107)上,导向柱固定支座(106)的柱体固定孔中设有导向柱(121);The guide column support frame (107) is assembled on the left vehicle frame (101) and the right vehicle frame (102) by bolts, the guide column fixed support (106) is fixed on the guide column support frame (107), and the guide column fixed support A guide column (121) is provided in the cylinder fixing hole of (106); 车轮固定板(108)共28个分四组每组7个,左车架(101)、右车架(102)底端分别焊接两组;28 wheel fixing plates (108) are divided into four groups and each group is 7, and the left vehicle frame (101), the right vehicle frame (102) bottoms are welded respectively in two groups; 减振阻尼车轮(109)通过螺栓固定装配在车轮固定板(108)上。The damping and damping wheel (109) is fixedly assembled on the wheel fixing plate (108) by bolts. 10.根据权利要求5-9任一项所述的汽车侧面圆柱碰撞试验装置,其特征在于:所述碰撞固定壁障(600)上设有侧碰柱(300);10. The vehicle side cylindrical impact test device according to any one of claims 5-9, characterized in that: the fixed impact barrier (600) is provided with a side impact column (300); 优选的,所述侧碰柱(300)通过支撑框架固定在所述碰撞固定壁障(600)上;Preferably, the side collision pillar (300) is fixed on the collision fixed barrier (600) through a supporting frame; 优选的,所述支撑框架包括钢管支撑槽钢(309)、设置在钢管支撑槽钢(309)正后方的多个横H钢支撑梁(305),所述横H钢支撑梁(305)的宽度小于钢管支撑槽钢(309)的宽度,各所述横H钢支撑梁(305)末端均连接固定连接板(301),所述横H钢支撑梁(305)通过焊接连接板(303)焊接在固定连接板(301)上;Preferably, the support frame includes a steel pipe support channel steel (309), a plurality of horizontal H steel support beams (305) arranged directly behind the steel pipe support channel steel (309), and the horizontal H steel support beams (305) The width is less than the width of steel pipe support channel steel (309), and the end of each horizontal H steel support beam (305) is connected with a fixed connection plate (301), and the horizontal H steel support beam (305) is welded through the connection plate (303) Welded on the fixed connecting plate (301); 优选的,相邻所述横H钢支撑梁(305)之间均设有竖H钢支撑梁(304),所述竖H钢支撑梁(304)与所述钢管支撑槽钢(309)之间的横H钢支撑梁(8)的宽度小于钢管支撑槽钢(309)的宽度;Preferably, vertical H steel support beams (304) are arranged between adjacent horizontal H steel support beams (305), and the connection between the vertical H steel support beams (304) and the steel pipe support channel steel (309) The width of the horizontal H steel support beam (8) between is less than the width of the steel pipe support channel steel (309); 优选的,所述横H钢支撑梁(305)包括三根横支撑梁及两根斜支撑梁;两根斜支撑梁与上下两根横支撑梁及柱体连接板(7)分别组成三角形结构所述横支撑梁与固定连接板(301)之间两侧均设有方管支撑梁(302);Preferably, the horizontal H steel support beams (305) include three horizontal support beams and two oblique support beams; Square tube support beams (302) are arranged on both sides between the support beam and the fixed connecting plate (301); 优选的,所述移动平台车(100)上设有侧面辅助平台(400);Preferably, the mobile platform vehicle (100) is provided with a side auxiliary platform (400); 优选的,所述移动平台车(100)上设有两组导向柱(121),两组导向柱(121)与牵引轨道连接并与牵引柱、牵引拖车构成一条直线。Preferably, two sets of guide columns (121) are provided on the mobile platform vehicle (100), and the two sets of guide columns (121) are connected to the traction track and form a straight line with the traction column and the traction trailer.
CN201710060127.6A 2017-01-24 2017-01-24 Collision energy absorption device for automobile side surface cylindrical collision test and collision test device Pending CN106644523A (en)

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Application publication date: 20170510