CN106644324A - Test device for light steel frame beam column node bearing test - Google Patents
Test device for light steel frame beam column node bearing test Download PDFInfo
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M5/00—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
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Abstract
本发明公开了一种用于轻钢框架梁柱节点受力性能试验的试验装置,该装置包括与万能试验机装配固定的装置底板、装配轻钢框架柱的下卡槽、上卡槽、固定轻钢框架柱的紧固螺栓、固定轻钢框架柱的上盖板、用于改变加载点位置的底板长槽、连接底板与顶板的侧板、梁端加载的夹板、加载端头的铰杆、梁柱连接节点试件、力学万能试验机组成。整个试验装置不仅能较有效的实现梁柱节点受力性能试验约束条件;还可以在加载的同时利用应变片、百分表、位移传感器、力传感器等工具来测量梁柱节点试件在荷载下的力学参数,从而对其受力机理和力学模型进行分析、研究。整套装置构造明确、使用方便、成本较低,是一种适用于小型轻钢梁柱节点试件的新型试验装置。
The invention discloses a test device for testing the mechanical performance of beam-column joints of light steel frames. Fastening bolts for light steel frame columns, upper cover plate for fixing light steel frame columns, bottom plate slots for changing the position of loading points, side plates connecting bottom plate and top plate, splints for beam end loading, hinge rods for loading ends , Beam-column connection joint specimens, mechanical universal testing machine. The entire test device can not only effectively realize the constraint conditions of the beam-column joint mechanical performance test; it can also use tools such as strain gauges, dial gauges, displacement sensors, and force sensors to measure the beam-column joint specimens under load while loading. In order to analyze and study its mechanical mechanism and mechanical model. The whole set of device has clear structure, convenient use and low cost, and is a new type of test device suitable for small light steel beam-column joint test pieces.
Description
技术领域technical field
本发明涉及一种可用于轻钢框架梁柱节点受力性能试验的试验装置,属于建筑工程技术领域。The invention relates to a test device which can be used for the force performance test of beam-column joints of light steel frames, and belongs to the technical field of construction engineering.
背景技术Background technique
近年来随着人们对环保节能、住宅产业化的日益重视和我国钢产量的大幅提高,污染小、工期短、保温节能效果良好的装配式轻钢结构引起了政府和研究机构的高度关注,越来越多的学者对这种结构的开展了深入的研究。基于轻钢梁、轻钢柱的构件层次的研究已经较多,而从构件层次的研究上升到结构层次的研究,梁柱连接节点的受力性能是最关键的环节。梁柱连接节点在结构体系中连接着各种构件,起着传递荷载、分配荷载的作用,因此梁柱节点的受力性能某种程度上决定着整个结构的受力性能,对梁柱节点的研究也是轻钢框架结构研究的关键。传统的钢结构梁柱节点受力性能试验往往需要在大跨度的结构实验大厅进行,需要反力墙、地锚螺杆、大型千斤顶和大吨位作动器,以及吊装试件等物品需要的天车吊,试验成本较高,周期较长。In recent years, with people's increasing emphasis on environmental protection and energy saving, housing industrialization and the substantial increase in my country's steel production, the prefabricated light steel structure with low pollution, short construction period, and good thermal insulation and energy saving effects has attracted great attention from the government and research institutions. More and more scholars have carried out in-depth research on this structure. There have been many researches on the component level based on light steel beams and light steel columns, but from the component level research to the structural level research, the mechanical performance of the beam-column connection joints is the most critical link. The beam-column joint connects various components in the structural system, and plays the role of transferring load and distributing load. Therefore, the mechanical performance of the beam-column joint determines the mechanical performance of the entire structure to a certain extent, and has great influence on the beam-column joint. Research is also the key to the study of light steel frame structures. Traditional steel structure beam-column joint mechanical performance tests often need to be carried out in large-span structural experiment halls, which require reaction walls, ground anchor screws, large jacks, large-tonnage actuators, and cranes required for hoisting test pieces and other items. Hanging, the test cost is higher and the cycle is longer.
和高层及大跨钢结构梁柱节点试件相比,轻钢框架梁柱节点具有构件截面小、荷载小、位移小等特点,在研究其受力性能时如果还沿用前述方法,不仅作动器、千斤顶等装置都难以完全匹配,而且地锚孔的孔距、反力墙的孔距都较大,对小尺寸试件的试验,所有固定试件的装置都需要重新定制。本发明提供一种可用于轻钢框架梁柱节点受力性能试验的试验装置及作法,以解决传统试验装置尺寸过大、试验成本高、场地要求高等问题。Compared with the specimens of beam-column joints of high-rise and long-span steel structures, beam-column joints of light steel frames have the characteristics of small component cross-section, small load, and small displacement. It is difficult to completely match the devices such as jacks and jacks, and the distance between the anchor holes and the reaction wall is relatively large. For the test of small-sized specimens, all the devices for fixing the specimens need to be re-customized. The invention provides a test device and a method that can be used for the test of the mechanical performance of the beam-column joint of the light steel frame, so as to solve the problems of excessive size of the traditional test device, high test cost and high site requirements.
发明内容Contents of the invention
本发明的目的在于提供一种可用于轻钢框架梁柱节点受力性能试验的试验装置及作法,以解决传统节点试验装置占用空间大、成本高、更换不方便等问题。The purpose of the present invention is to provide a test device and method that can be used for the test of the mechanical performance of the beam-column joint of the light steel frame, so as to solve the problems of the traditional joint test device occupying a large space, high cost, and inconvenient replacement.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一套可用于轻钢框架梁柱节点受力性能试验的试验装置,该装置包括装置底板(1)、下卡槽(2)、上卡槽(3)、紧固螺栓(4)、上盖板(5)、底板长槽(6)、侧板(7)、夹板(8)、铰杆(9)、梁柱连接节点试件(10)、力学万能试验机(11)。A set of test devices that can be used for the mechanical performance test of beam-column joints of light steel frames, the device includes the bottom plate of the device (1), the lower clamping groove (2), the upper clamping groove (3), the fastening bolts (4), the upper cover Plate (5), bottom plate slot (6), side plate (7), plywood (8), hinge rod (9), beam-column connection joint test piece (10), mechanical universal testing machine (11).
梁柱连接节点试件(10)为T形试件,试件的上下两端分别为柱的结构,水平方向为梁的结构。The beam-column joint test piece (10) is a T-shaped test piece, the upper and lower ends of the test piece respectively have a column structure, and the horizontal direction is a beam structure.
力学万能试验机(11)与装置底板(1)通过螺栓连接,侧板(7)竖直焊接在装置底板(1)的两侧,梁柱连接节点试件(10)的上下两端分别通过上盖板(5)、装置底板(1)固定,下卡槽(2)设置在装置底板(1)上,上卡槽(3)设置在上盖板(5)上,下卡槽(2)和上卡槽(3)的位置相对应;梁柱连接节点试件(10)的上下两端分别装入上卡槽(3)、下卡槽(2)内,梁柱连接节点试件(10)与下卡槽(2)、上卡槽(3)通过紧固螺栓(4)紧固;底板长槽(6)设置在装置底板(1)上,用于改变加载点位置。The mechanical universal testing machine (11) is connected to the bottom plate (1) of the device by bolts, the side plates (7) are vertically welded on both sides of the bottom plate (1) of the device, and the upper and lower ends of the beam-column joint test piece (10) are respectively passed through The upper cover plate (5) and the device base plate (1) are fixed, the lower card slot (2) is arranged on the device base plate (1), the upper card slot (3) is arranged on the upper cover plate (5), and the lower card slot (2) ) corresponds to the position of the upper clamping slot (3); the upper and lower ends of the beam-column joint specimen (10) are put into the upper clamping slot (3) and the lower clamping slot (2) respectively, and the beam-column joint specimen (10) is fastened with the lower card slot (2) and the upper card slot (3) by fastening bolts (4); the bottom plate long slot (6) is arranged on the device bottom plate (1) for changing the position of the loading point.
夹板(8)设置在梁柱连接节点试件(10)梁端加载处,力学万能试验机(11)通过铰杆(9)与夹板(8)连接。The splint (8) is arranged at the beam end loading place of the beam-column joint specimen (10), and the mechanical universal testing machine (11) is connected to the splint (8) through the hinge rod (9).
与万能试验机装配固定的装置底板(1)设置在试验装置的底部,是整个试验装置与力学万能试验机(11)连接的关键部件。装置底板(1)由Q235钢或Q345钢制作,厚度为25mm~35mm,由5~6个直径为24mm~30mm的螺栓固定在万能试验机(11)的加载底板上,力学试验机的加载底板厚35mm~40mm,具有较大的刚度,能承受较大的竖向荷载,连接在其上的装置底板为侧板(7)及梁柱节点试件(10)提供可靠的支承。The device bottom plate (1) assembled and fixed with the universal testing machine is arranged at the bottom of the testing device, and is a key component for connecting the whole testing device with the mechanical universal testing machine (11). The bottom plate of the device (1) is made of Q235 steel or Q345 steel, with a thickness of 25 mm to 35 mm, and is fixed on the loading bottom plate of the universal testing machine (11) by 5 to 6 bolts with a diameter of 24 mm to 30 mm. It is 35mm-40mm thick, has relatively high rigidity, and can withstand relatively large vertical loads. The bottom plate of the device connected thereon provides reliable support for the side plate (7) and the beam-column joint specimen (10).
装配轻钢框架柱的下卡槽(2)形状与梁柱节点试件(10)的下端的柱截面相同,为了便于梁柱节点试件(10)的安装固定,下卡槽(2)的尺寸大于下端的柱截面尺寸,下卡槽(2)沿四边向外各多出1mm。为了避免加载时对力学万能试验机(11)的加载底板造成损坏,下卡槽(2)的深度比装置底板(1)小10mm左右,应为20mm~25mm,这个深度保证在加载时下卡槽(2)能牢固的对梁柱节点试件(10)的柱下端起到嵌固作用。按照梁柱节点试验的理论要求,在梁柱节点试件(10)的柱下端被固定在下卡槽(2)后,要形成理论上铰接的一种机构,试验装置的装配轻钢框架柱的下卡槽(2)完全符合试验的理论要求。The shape of the lower clamping groove (2) for assembling the light steel frame column is the same as the column section at the lower end of the beam-column joint specimen (10). In order to facilitate the installation and fixation of the beam-column joint specimen (10), the lower clamping groove (2) The size is greater than the column section size of the lower end, and the lower clamping groove (2) is 1mm more outwards along the four sides. In order to avoid damage to the loading bottom plate of the mechanical universal testing machine (11) during loading, the depth of the lower card slot (2) is about 10mm smaller than that of the device bottom plate (1), and should be 20mm to 25mm. This depth ensures the lower card slot when loading (2) The lower end of the column of the beam-column joint test piece (10) can be firmly embedded. According to the theoretical requirements of the beam-column joint test, after the lower end of the column of the beam-column joint test piece (10) is fixed in the lower clamping groove (2), a theoretically hinged mechanism is to be formed, and the test device is assembled with a light steel frame column. The lower slot (2) fully meets the theoretical requirements of the test.
上卡槽(3)形状与梁柱节点试件的柱上端截面相同,为了便于梁柱节点试件(10)从下方倾斜穿进上卡槽(3),上卡槽(3)的尺寸比柱上端截面尺寸大,上卡槽(3)的四边向外各多出10mm~15mm。上卡槽(3)的钢板厚度与下卡槽(2)的深度相同,保证梁柱节点试件的上端、下端都处于铰接状态。The shape of the upper clamping groove (3) is the same as that of the upper end of the column of the beam-column joint specimen. The cross-sectional size of the upper end of the column is large, and the four sides of the upper clamping groove (3) are 10 mm to 15 mm outwards. The thickness of the steel plate of the upper clamping groove (3) is the same as the depth of the lower clamping groove (2), ensuring that the upper and lower ends of the beam-column joint specimen are in a hinged state.
固定轻钢框架柱的紧固螺栓(4)一共有八个,下卡槽(2)处有四个,上卡槽(3)处有四个,紧固螺栓(4)是确保上下卡槽卡紧梁柱节点试件(10)的关键措施。由于机械加工装置时,梁柱节点试件(10)、上卡槽(3)、下卡槽(2)之间的间隙难以避免,而这些间隙在加载时会造成梁柱节点试件(10)的上下柱端出现水平位移,继而影响到梁端位移的读数,这是试验所不允许出现的。在把梁柱节点试件(10)装入上卡槽(3)、下卡槽(2)中后,盖上上盖板(5),栓入轻钢框架柱的紧固螺栓(4)后拧紧,确保在加载时,上下柱端处于夹紧的状态,将可能因为冗余位移造成的实验误差降低到最小限度。There are a total of eight fastening bolts (4) for fixing the light steel frame column, four at the lower slot (2), four at the upper slot (3), and the fastening bolts (4) ensure that the upper and lower slots Key measures for clamping the beam-column joint specimen (10). Due to the machining device, the gap between the beam-column joint specimen (10), the upper clamping groove (3), and the lower clamping groove (2) is unavoidable, and these gaps will cause the beam-column joint specimen (10 ) appears horizontal displacement at the upper and lower column ends, which in turn affects the readings of beam end displacement, which is not allowed in the test. After loading the beam-column joint test piece (10) into the upper slot (3) and the lower slot (2), cover the upper cover plate (5), and bolt it into the fastening bolt (4) of the light steel frame column After tightening, ensure that the upper and lower column ends are in a clamped state when loading, and minimize the experimental error that may be caused by redundant displacement.
固定轻钢框架柱的上盖板(5)是确保梁柱节点试件上端固定和施加轴压力的关键部件。由于上卡槽(3)的尺寸比梁柱节点试件(10)的柱上端每侧多出10mm~15mm,如图2所示,在上盖板(5)的底部,有个方形的方框状突起,正好占据了这多出的10mm~15mm的间隙,在上盖板(5)盖上,并用四个螺栓把上盖板与上卡槽(3)连接固定后,再用四个紧固螺栓(4)拧紧,就使得梁柱节点试件的上端完全被限制了水平位移,而且不限制弯曲,符合理论铰接的力学模型,达到梁柱节点受力性能试验的要求。如图2所示,在上盖板(5)上方还能够安装小型千斤顶或强力弹簧(20kN~80kN),为柱端施加轴压力,完全模拟轻钢柱在工作时候的受力状态。The upper cover plate (5) for fixing the light steel frame column is a key component to ensure that the upper end of the beam-column joint specimen is fixed and the axial pressure is applied. Since the size of the upper clamping groove (3) is 10 mm to 15 mm larger than that of the upper end of the column of the beam-column joint specimen (10), as shown in Figure 2, there is a square square at the bottom of the upper cover plate (5). The frame-shaped protrusion just occupies the extra gap of 10mm to 15mm. Cover the upper cover plate (5) and connect and fix the upper cover plate with the upper card slot (3) with four bolts, and then use four bolts to When the fastening bolts (4) are tightened, the upper end of the beam-column joint test piece is completely limited in horizontal displacement, and does not limit bending, which conforms to the mechanical model of the theoretical hinge and meets the requirements of the beam-column joint mechanical performance test. As shown in Figure 2, a small jack or a strong spring (20kN-80kN) can also be installed above the upper cover plate (5) to apply axial pressure to the column end, completely simulating the stress state of the light steel column during work.
用于改变加载点位置的底板长槽(6)是使梁柱连接节点受力性能试验时改变加载点的关键设计。根据试验目的,梁柱节点试件(10)在需要研究节点区受弯性能时,加载点需要靠近梁端部,如果需要研究节点区受剪性能时,加载点需要移动到梁柱节点根部附近,节点区之外,由于力学万能试验机(11)无法移动,而梁柱节点试件(10)又是被固定在试验装置上的,只能移动整个试验装置来改变加载点的位置,这个移动就要靠用于改变加载点位置的底板长槽(6)来实现,松开装置底板(1)与力学万能试验机(11)加载底板之间的螺栓,使整个装置滑动到设计位置,再拧紧螺栓,即可实现加载点位置的改变。The bottom plate long groove (6) for changing the position of the loading point is a key design for changing the loading point during the mechanical performance test of the beam-column connection node. According to the purpose of the test, when the bending performance of the beam-column joint specimen (10) needs to be studied, the loading point needs to be close to the end of the beam; if the shear performance of the joint area needs to be studied, the loading point needs to be moved near the root of the beam-column joint , outside the joint area, since the mechanical universal testing machine (11) cannot move, and the beam-column joint specimen (10) is fixed on the test device, the whole test device can only be moved to change the position of the loading point. The movement is realized by the long slot (6) of the bottom plate used to change the position of the loading point. Loosen the bolts between the bottom plate (1) of the device and the loading bottom plate of the mechanical universal testing machine (11), so that the whole device slides to the designed position. Tighten the bolt again to change the position of the loading point.
连接底板与顶板的侧板(7)对试验装置的整体性起着关键的作用。侧板下部和装置底板(1)焊接,上部和上卡槽(3)所在的顶板焊接,侧板(7)要有足够的刚度能保证下卡槽(2)和上卡槽(3)的相对位置,同时侧板(7)要有足够的抗拉能力,在梁端受到较大拉力时,梁柱节点试件(10)会把这个拉力传给顶板,而顶板需要侧板拉着才能保证试验正常进行。侧板(7)的厚度根据竖向荷载的大小选用15mm~25mm之间的值。由于试验过程需要连接位移传感器、应变传感器、力传感器等连接线,另外还需要观察节点区的试验现象,所以在两个侧板中受力不大的区域开了三角形的孔,如图1所示。The side panels (7) connecting the bottom and top panels play a key role in the integrity of the test setup. The lower part of the side plate is welded to the bottom plate (1) of the device, and the upper part is welded to the top plate where the upper card slot (3) is located. The side plate (7) must have sufficient rigidity to ensure the tightness of the lower card slot (2) and the upper card slot (3). At the same time, the side plate (7) must have sufficient tensile capacity. When the beam end is subjected to a large tensile force, the beam-column joint specimen (10) will transmit this tensile force to the top plate, and the top plate needs to be pulled by the side plate. Ensure that the test is carried out normally. The thickness of the side plate (7) selects a value between 15 mm and 25 mm according to the size of the vertical load. Since the test process needs to connect the displacement sensor, strain sensor, force sensor and other connecting lines, and also needs to observe the test phenomenon in the node area, a triangular hole is opened in the area of the two side plates where the force is not large, as shown in Figure 1 Show.
梁端加载的夹板(8)作用是固定梁端,把加载端头的荷载传给梁端,因此在梁柱节点试件(10)安装就位后夹板(8)的上下必须用高强螺杆固定。由于梁端加载时分为拉力和压力,夹板(8)也就分为两个工况:向下加载时,上夹板直接作用于梁端顶面,下夹板间的螺杆以及下夹板受力不大;向上加载时,下夹板承弯剪作用,四根螺杆承受轴向拉力。上下夹板(8)的厚度在20~25mm,四根螺杆直径在14mm~20mm。The function of the splint (8) loaded at the beam end is to fix the beam end and transmit the load of the loading end to the beam end. Therefore, after the beam-column joint specimen (10) is installed in place, the top and bottom of the splint (8) must be fixed with high-strength screws . Since the loading of the beam end is divided into tension and pressure, the splint (8) is also divided into two working conditions: when loading downward, the upper splint directly acts on the top surface of the beam end, and the screw between the lower splints and the lower splint are not stressed. ; When loading upwards, the lower splint bears the action of bending and shearing, and the four screws bear the axial tension. The thickness of clamping plate (8) up and down is at 20~25mm, and four screw rod diameters are at 14mm~20mm.
加载端头的铰杆(9)是把竖向荷载从加载横梁传递到梁端的关键部件。铰杆(9)在加载时有两个工况:向下加载时,上夹板(8)始终和梁端上表面紧贴并平行,此处铰杆(9)的转动角度也随着梁端竖向位移的增大缓缓变大;向上加载时,铰杆(9)承受较大的拉力,因此应该一直处于绷直的状态,即没有转角。铰杆(9)的尺寸应能保证铰杆净面积及中间的轴能承受加载横梁所能施加的最大拉力并确保不产生明显变形。The hinge rod (9) at the loading end is a key component for transferring the vertical load from the loading beam to the beam end. The hinge rod (9) has two working conditions when loading: when loading downwards, the upper splint (8) is always close to and parallel to the upper surface of the beam end, and the rotation angle of the hinge rod (9) also follows the beam end The increase of the vertical displacement gradually becomes larger; when loading upwards, the hinge rod (9) bears a larger pulling force, so it should always be in a stretched state, that is, there is no corner. The size of the hinge bar (9) should be able to ensure that the net area of the hinge bar and the axis in the middle can withstand the maximum tensile force that the loading crossbeam can exert and ensure that no obvious deformation occurs.
梁柱连接节点试件(10)根据试验目的来设计。轻钢柱采用正方形截面,轻钢梁可采用正方形截面或者矩形截面、工字形截面,如果采用工字形截面,为使试件在加载时保持稳定,需要在工字形截面的节点区、加载点处腹板高度设置矩形加劲肋。The beam-column connection joint specimen (10) is designed according to the purpose of the test. The light steel column adopts a square section, and the light steel beam can adopt a square section, a rectangular section, or an I-shaped section. If an I-shaped section is used, in order to keep the specimen stable during loading, it is necessary to place The web height sets the rectangular stiffener.
力学万能试验机(11)是该试验的加载装置和测量、操作工具。本装置所用的力学万能试验机为双丝杆系列,由测量系统、驱动系统、控制系统及电脑组成,具有精度高、调速范围宽、结构紧凑、操作方便、性能稳定等优点。The mechanical universal testing machine (11) is the loading device, measurement and operation tool of the test. The mechanical universal testing machine used in this device is a double-screw series, which is composed of a measuring system, a driving system, a control system and a computer. It has the advantages of high precision, wide speed range, compact structure, convenient operation and stable performance.
本发明涉及一种可用于轻钢框架梁柱节点受力性能试验的试验装置及作法,其具体作法如下(如图1所示):The present invention relates to a kind of test device and method that can be used for the mechanical performance test of light steel frame beam-column joint, and its specific method is as follows (as shown in Figure 1):
第一步:分别按照设计尺寸切割出两块底板、两块侧板、一块顶板、一块背板的钢板,精度要求控制在±0.5mm,切割之后在车床上加工出顶板的方形槽;铣出底板上的方形槽以及五条长槽;切割出两个侧板上的三角形槽。Step 1: Cut out two bottom plates, two side plates, one top plate, and one back plate according to the design size. The precision requirement is controlled at ±0.5mm. After cutting, the square groove of the top plate is processed on the lathe; milling out Square slots and five long slots on the base plate; triangular slots cut out on the two side plates.
第二步:按照设计的相对位置焊接前述的各块钢板,两块底板在下,两块侧板在中间,顶板在上,背板在底板、顶板、和侧板之间,兼具加劲肋的作用。焊接时要确保焊缝质量不低于B级,各焊缝宽度和长度要满足现行《钢结构设计规范》的要求。顶板与侧板、底板与侧板要加小型加劲肋,厚度10mm,高和长尺寸不超过50mm。Step 2: Weld the above-mentioned steel plates according to the relative position of the design, the two bottom plates are at the bottom, the two side plates are in the middle, the top plate is at the top, and the back plate is between the bottom plate, top plate, and side plates, with stiffeners effect. When welding, it is necessary to ensure that the quality of the weld is not lower than Class B, and the width and length of each weld must meet the requirements of the current "Code for Design of Steel Structures". Small stiffeners shall be added to the top plate and side plate, bottom plate and side plate, with a thickness of 10mm, and the height and length shall not exceed 50mm.
第三步:先根据设计方案,把装置用24~30mm的螺栓安装固定在力学万能试验机的加载底板上,调整好前后位置。然后在力学万能试验机的加载横梁上安装力传感器、连接竖轴、铰杆、上夹板。Step 3: First, according to the design plan, install and fix the device on the loading floor of the mechanical universal testing machine with 24-30mm bolts, and adjust the front and rear positions. Then a force sensor, a connecting vertical shaft, a hinge rod, and an upper splint are installed on the loading beam of the mechanical universal testing machine.
第四步:安装梁柱连接节点试件,安装时先倾斜试件,将试件的柱上端从上卡槽中自下而上穿出,然后向上抬升试件,待试件下端柱底落入底板上的下卡槽,然后拧紧上下卡槽中的八个紧固螺栓,将上盖板与上卡槽对齐,盖上上盖板,设置好加轴压的设备,用螺栓将上盖板固定在顶板上。Step 4: Install the beam-column connection node specimen. When installing, tilt the specimen first, pass the upper end of the column of the specimen from the upper slot from bottom to top, and then lift the specimen upward until the lower end of the specimen falls to the bottom of the column. Insert it into the lower card slot on the bottom plate, then tighten the eight fastening bolts in the upper and lower card slots, align the upper cover plate with the upper card slot, cover the upper cover plate, set up the equipment for applying axial pressure, and use the bolts to fasten the upper cover plate The plate is fixed to the top plate.
第五步:连接应变传感器、位移传感器、力传感器的各种线。用上夹板和下夹板将梁柱连接节点试件夹紧。调试各种传感器,开始加载和数据采集。Step 5: Connect various lines of strain sensor, displacement sensor and force sensor. Clamp the beam-column joint specimens with the upper and lower splints. Debug various sensors, start loading and data acquisition.
与现有技术相比,本发明的可用于轻钢框架梁柱节点受力性能试验的试验装置,具有以下优势:Compared with the prior art, the test device of the present invention, which can be used for the stress performance test of the beam-column joint of the light steel frame, has the following advantages:
(1)成本低:本发明包含新型的梁柱节点受力性能试验装置为15~35mm厚的钢板经过切割、铣削、焊接、喷漆等工序制成,一套装置的成本低于1500元(不含力学万能试验机)。而传统的梁柱连接节点受力性能依赖反力墙、地锚孔、地锚螺栓、侧限装置、水平作动器、吊车等大型试验室设备,费用达5000元以上。(1) Low cost: the present invention includes a novel beam-column joint force performance test device, which is made of 15-35mm thick steel plates through processes such as cutting, milling, welding, and painting. The cost of a set of devices is less than 1500 yuan (no Including mechanical universal testing machine). However, the mechanical performance of traditional beam-column joints depends on large-scale laboratory equipment such as reaction walls, ground anchor holes, ground anchor bolts, lateral limit devices, horizontal actuators, and cranes, and the cost is more than 5,000 yuan.
(2)硬件要求不高,容易推广:目前工程中用的钢结构梁柱节点种类较多,很多缺乏较系统的力学性能研究,而传统的梁柱节点受力性能试验需要有天车吊的结构试验大厅和反力墙等大型试验设备,很多高校和研究机构难以做到。而本发明所述的试验装置可以在力学万能试验机上实施试验,属于小型试验设备,更加容易推广。(2) The hardware requirements are not high, and it is easy to promote: At present, there are many types of steel structure beam-column joints used in engineering, many of which lack systematic mechanical performance research, while the traditional beam-column joint mechanical performance test requires a crane. Large-scale test equipment such as structural test halls and reaction walls are difficult for many universities and research institutions. However, the test device of the present invention can be tested on a mechanical universal testing machine, belongs to small-scale test equipment, and is easier to popularize.
(3)加载简单,数据采集精确:加载采用力学万能试验机的电脑控制,加载速度有很多档位,可以精确控制,数据采集设备可以使用百分表、拉线位移传感器、普通位移传感器、精细数据采集系统等,绘制出的荷载位移曲线较为精细,试验效果较好。而传统的大型梁柱节点试验设备采用油泵控制,由于荷载较大,精度相对较差,数据采集频率较低。(3) Simple loading and accurate data collection: the loading is controlled by the computer of the mechanical universal testing machine. The loading speed has many gears and can be precisely controlled. The data collection equipment can use dial indicators, pull-wire displacement sensors, ordinary displacement sensors, fine data Acquisition system, etc., the drawn load-displacement curve is relatively fine, and the test effect is good. However, the traditional large-scale beam-column joint test equipment is controlled by an oil pump. Due to the large load, the accuracy is relatively poor and the frequency of data collection is low.
(4)操作方便:(4) Easy to operate:
与传统的梁柱节点受力试验相比,本试验装置体积小,安装、拆卸试件、接线、采集、布置测量工具等环节的工作量均有所降低,加快了换件所用的时间,提高了工作效率,而且传统梁柱节点受力性能试验所能实现的数据采集、柱端加轴压、荷载位移曲线的绘制等功能都可以实现,是一种值得推广的新型高效试验装置。Compared with the traditional beam-column joint stress test, the test device is small in size, and the workload in the links of installation, disassembly, wiring, collection, and arrangement of measuring tools is reduced, which speeds up the time for parts replacement and improves It not only improves the working efficiency, but also realizes the functions of data collection, adding axial pressure on the column end, and drawing the load-displacement curve that can be realized in the traditional beam-column joint mechanical performance test. It is a new type of high-efficiency test device worthy of promotion.
附图说明Description of drawings
图1是一种可用于轻钢框架梁柱节点受力性能试验的试验装置的立体示意图;Fig. 1 is a kind of three-dimensional schematic diagram of the test device that can be used for the mechanical performance test of light steel frame beam-column joint;
图2是可以在柱顶施加轴压力的多功能盖板的立体示意图;Fig. 2 is a three-dimensional schematic diagram of a multifunctional cover plate that can apply axial pressure on the column top;
图3是本发明的试验装置安装到力学万能试验机上后进行加载的的工作示意图一Fig. 3 is the working schematic diagram one of loading after the test device of the present invention is installed on the mechanical universal testing machine
图4是本发明的试验装置安装到力学万能试验机上后进行加载的的工作示意图二。Fig. 4 is the working schematic diagram II of loading after the testing device of the present invention is installed on the mechanical universal testing machine.
图中:1、与万能试验机装配固定的装置底板,2、装配轻钢框架柱的下卡槽,3、上卡槽,4、固定轻钢框架柱的紧固螺栓,5、固定轻钢框架柱的上盖板,6、用于改变加载点位置的底板长槽,7、连接底板与顶板的侧板,8、梁端加载的夹板,9、加载端头的铰杆,10、梁柱连接节点试件,11、力学万能试验机。In the figure: 1. The bottom plate of the device assembled and fixed with the universal testing machine, 2. The lower slot for assembling the light steel frame column, 3. The upper slot, 4. The fastening bolts for fixing the light steel frame column, 5. The upper cover plate of the frame column, 6. The long groove of the bottom plate for changing the position of the loading point, 7. The side plate connecting the bottom plate and the top plate, 8. The splint for loading at the beam end, 9. The hinge rod at the loading end, 10. The beam Column joint joint specimens, 11. Mechanical universal testing machine.
具体实施方式detailed description
下面结合具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with specific embodiments.
如图1所示,一种可用于轻钢框架梁柱节点受力性能试验的试验装置,该装置包括与万能试验机装配固定的装置底板(1)、装配轻钢框架柱的下卡槽(2)、上卡槽(3)、固定轻钢框架柱的紧固螺栓(4)、固定轻钢框架柱的上盖板(5)、用于改变加载点位置的底板长槽(6)、连接底板与顶板的侧板(7)、梁端加载的夹板(8)、加载端头的铰杆(9)、梁柱连接节点试件(10)、力学万能试验机(11)。该试验装置由15~35mm厚的钢板经过切割、铣削、焊接、喷漆等工序制成,可采用Q235或Q345钢板,各部分的加工精度应保持在±0.5mm以内。装置底板与力学万能试验机的加载底板一起应能承受不小于100kN的竖向压力而不发生明显变形,侧板应能承受不小于100kN的竖向拉力而不发生明显变形。侧板与底板、侧板与顶板的焊缝应能承受不小于100kN的拉力而不至产生明显拉伸变形。装置顶板应能承受梁柱节点试件的向上不小于100kN的顶升的荷载而不至产生明显的弯曲变形。按照钢材密度7800kg/m3估算,整个装置的重量大约在200kg以内。由于底板、侧板、顶板的钢材都具有较大的厚度(20~35mm)和较大的刚度,而轻钢框架的梁柱构件的钢材一般厚度仅为4~8mm,因此整个实验装置能较有效的约束梁柱节点试件的上下位移,而上下卡槽和卡槽上的水平紧固螺栓又能较好的约束梁柱节点试件的水平位移,整个约束符合梁柱节点受力性能试验需要的“上下限制水平及竖向位移、铰接、不限制弯曲、加轴压”等的力学条件;而万能力学试验机的加载横梁上下往复运动所施加在梁端上的荷载又能满足梁柱节点受力性能试验需要的“低周反复试验加载“的加载制度;在试件安装就位后,可以在加载端头的铰杆上端安装力传感器来实时测量加在梁柱节点试件梁端的竖向力的数值及变化,可以在试件上布置应变片、百分表、位移传感器等工具来测量梁柱节点试件在荷载下的变形,从而得出梁柱节点试件的受力性能的真实参数,对其进行分析、研究,研究其受力机理和力学模型,为梁柱节点型式的设计和应用提供依据。As shown in Figure 1, a kind of test device that can be used for the mechanical performance test of the beam-column joint of light steel frame, this device comprises the device bottom plate (1) that is assembled and fixed with the universal testing machine, the lower clamping groove (1) that assembles light steel frame column ( 2), the upper clamping slot (3), the fastening bolt (4) for fixing the light steel frame column, the upper cover plate (5) for fixing the light steel frame column, the long groove of the bottom plate for changing the position of the loading point (6), The side plate (7) connecting the bottom plate and the top plate, the splint (8) loaded at the beam end, the hinge rod (9) loaded at the end, the beam-column connection node specimen (10), and the mechanical universal testing machine (11). The test device is made of 15-35mm thick steel plate after cutting, milling, welding, painting and other processes. Q235 or Q345 steel plate can be used, and the processing accuracy of each part should be kept within ±0.5mm. The bottom plate of the device and the loading bottom plate of the mechanical universal testing machine should be able to bear the vertical pressure of not less than 100kN without obvious deformation, and the side plates should be able to bear the vertical tension of not less than 100kN without obvious deformation. The welds between the side plate and the bottom plate, and between the side plate and the top plate shall be able to withstand a tensile force of not less than 100kN without obvious tensile deformation. The top plate of the device should be able to bear the upward load of not less than 100kN on the beam-column joint specimen without obvious bending deformation. According to the estimation of the steel density of 7800kg/ m3 , the weight of the whole device is within 200kg. Since the steel materials of the bottom plate, side plate and roof plate all have relatively large thickness (20-35 mm) and relatively high rigidity, while the steel materials of the beam-column members of the light steel frame are generally only 4-8 mm thick, so the whole experimental device can be relatively stable. Effectively restrict the vertical displacement of the beam-column joint specimen, and the upper and lower clamping grooves and the horizontal fastening bolts on the clamping groove can better restrain the horizontal displacement of the beam-column joint specimen, and the whole constraint conforms to the beam-column joint mechanical performance test The required mechanical conditions such as "up and down limitation of horizontal and vertical displacement, hinge joint, unlimited bending, and axial compression"; and the load imposed on the end of the beam by the up and down reciprocating motion of the loading beam of the universal mechanical testing machine can meet the requirements of the beam and column. The loading system of "low-cycle repeated test loading" required for the test of the mechanical performance of the joint; after the specimen is installed in place, a force sensor can be installed on the upper end of the hinge rod at the loading end to measure the force applied to the beam end of the beam-column joint specimen in real time. For the value and change of the vertical force, strain gauges, dial gauges, displacement sensors and other tools can be arranged on the specimen to measure the deformation of the beam-column joint specimen under load, so as to obtain the mechanical performance of the beam-column joint specimen The actual parameters of the beam-column joints are analyzed and studied, and their stress mechanism and mechanical model are studied to provide a basis for the design and application of the beam-column joint type.
以上是本发明的一个典型实施例,本发明的实施不限于此。The above is a typical embodiment of the present invention, and the practice of the present invention is not limited thereto.
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