CN106640961A - Linear guide rail system - Google Patents
Linear guide rail system Download PDFInfo
- Publication number
- CN106640961A CN106640961A CN201510729596.3A CN201510729596A CN106640961A CN 106640961 A CN106640961 A CN 106640961A CN 201510729596 A CN201510729596 A CN 201510729596A CN 106640961 A CN106640961 A CN 106640961A
- Authority
- CN
- China
- Prior art keywords
- slide block
- greasing
- control chip
- rail system
- linear rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6603—Special parts or details in view of lubrication with grease as lubricant
- F16C33/6622—Details of supply and/or removal of the grease, e.g. purging grease
- F16C33/6625—Controlling or conditioning the grease supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C29/00—Bearings for parts moving only linearly
- F16C29/04—Ball or roller bearings
- F16C29/06—Ball or roller bearings in which the rolling bodies circulate partly without carrying load
- F16C29/0633—Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
- F16C29/0635—Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end
- F16C29/0638—Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls
- F16C29/0642—Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with four rows of balls
- F16C29/0645—Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with four rows of balls with load directions in O-arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6603—Special parts or details in view of lubrication with grease as lubricant
- F16C33/6607—Retaining the grease in or near the bearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N11/00—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
- F16N11/08—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups with mechanical drive, other than directly by springs or weights
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N9/00—Arrangements for supplying oil or unspecified lubricant from a moving reservoir or the equivalent
- F16N9/04—Arrangements for supplying oil or unspecified lubricant from a moving reservoir or the equivalent with reservoir on or in a reciprocating, rocking, or swinging member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2322/00—Apparatus used in shaping articles
- F16C2322/39—General buildup of machine tools, e.g. spindles, slides, actuators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/664—Retaining the liquid in or near the bearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6659—Details of supply of the liquid to the bearing, e.g. passages or nozzles
- F16C33/6674—Details of supply of the liquid to the bearing, e.g. passages or nozzles related to the amount supplied, e.g. gaps to restrict flow of the liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
- F16C41/004—Electro-dynamic machines, e.g. motors, generators, actuators
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
A linear guide rail system comprises a guide rail, a slide block and a self-lubricating device, wherein the slide block is arranged on the guide rail and can slide along the guide rail; self-lubricating device locates one side of slider along width direction, and width direction is perpendicular with the slip direction of slider, and self-lubricating device includes: a housing having an interior cavity; the measuring module comprises a control chip and a first sensor which are coupled with each other, the control chip is positioned in the shell, the first sensor is used for measuring the stroke of the sliding block and sending a stroke signal obtained by measurement to the control chip, and when the stroke reaches a set distance, the control chip sends a grease injection instruction; the automatic grease injecting device is positioned in the inner cavity and used for injecting grease to the sliding block, the automatic grease injecting device is provided with an executing motor used for executing a grease injecting action, and the executing motor is coupled with the control chip and used for receiving a grease injecting instruction and executing the grease injecting action according to the grease injecting instruction. The self-lubricating device does not occupy the space of the sliding block along the sliding direction, and can ensure the installation space of the sliding block.
Description
Technical field
The present invention relates to a kind of linear rail system.
Background technology
Linear rail system is common in the equipment such as Digit Control Machine Tool, industrial robot, medicine equipment, is used for
Support and guided-moving part so that moving component does linear reciprocating motion by given direction.
Linear rail system generally comprises guide rail and the slide block with carrying platform, and carrying platform is used to prop up
Support moving component, slide block and slide or is in rolling contact, can carry out linear reciprocating motion along guide rail.Directly
Line guide track system is operationally, it is necessary to assure have good lubrication between slide block and guide rail, once lubrication
Not enough even to be run with unlubricated state, linear rail system will produce and drastically wear and tear and shorten and use the longevity
Life.
The lubricant environment good in order to ensure linear rail system, linear rail system generally also includes and cunning
Block connection automatic greasing device, grease is contained in automatic greasing device, for periodically to slide block inside greasing,
To realize its continuous lubrication.The time that the interval of adjacent greasing twice is generally run with linear rail system
Or total distance of slide block is basis for estimation：From a front greasing, such as line slideway runtime is transported
Capable total time or total distance of slide block operation reaches setting value, then automatic greasing device performs greasing action.
Wherein, in order to detect slide block run distance, in addition it is also necessary to for slide block be equipped with distance detection device, this
The occupancy in space can undoubtedly be increased.Wherein, distance detection device is typically mounted at slide block along glide direction
One end, and slidably on guide rail, this will cause the increase with guide rail contact area, so as to increased
The resistance of slide block movement.And because line slideway has strict restriction to installing space, then in order to meet
The requirement of installing space, certainly will will reduce the size of slide block so that carrying platform area reduces, and cause to carry
Lotus ability reduces.
In addition, distance detection device needs connection cable to realize power supply so that need electricity when mounted
The arrangement scope taken into consideration of cable, which increases the difficulty of installation.
The content of the invention
The present invention provides a kind of new linear rail system, can simultaneously realize automatic greasing and to slide block
The detection of move distance, while ensureing the load-carrying ability of slide block.
To solve the above problems, the present invention provides a kind of linear rail system, including guide rail, located at guide rail
It is upper and can be along the slide block of the slide, and the self-lubricating device being connected with the slide block；It is described from
Lubricating arrangement is located at slide block side in the width direction, the slip of the width and the slide block
Direction is vertical, and the self-lubricating device includes：Housing with inner chamber；Measurement module, including phase mutual coupling
The control chip and first sensor of conjunction, the control chip is located in the inner chamber, first sensing
Device is used to measure the stroke of the slide block and the stroke signal that measurement is obtained is sent into the control chip,
When the stroke reaches setpoint distance, the control chip sends greasing instruction；Automatic greasing device, position
In the inner chamber, for the slide block greasing, the automatic greasing device to have dynamic for performing greasing
The actuating motor of work, the actuating motor is of coupled connections with the control chip, for receiving the greasing
Instruction, and greasing action is performed according to greasing instruction.
Optionally, the measurement module also includes the second sensor being of coupled connections with the control chip；
The second sensor be located at the housing outside, with the shoe contact with detect the slide block vibration,
And the vibration signal for detecting is sent into the control chip, and when vibration is beyond setting value, the control
Coremaking piece sends the greasing instruction.
Optionally, after the automatic greasing device performs greasing action, what the second sensor was detected
When vibration still exceeds setting value, the control chip is additionally operable to send alarm signal；The measurement module is also
Including the transceiver in the control board, the transceiver and the control chip and the external world
Coupled processors connection, the alarm signal is sent to institute by the control chip by the transceiver
State the server in the external world.
Optionally, the slide block includes carrying platform and the end pieces being connected with each other along glide direction, described
Carrying platform is higher than the end pieces；The second sensor is attached at the carrying platform and is higher by the end
On the end face of the part of part.
Optionally, battery is additionally provided with the inner chamber, for the actuating motor, the measurement mould
Block is powered.
Optionally, energy collection module is additionally provided with the inner chamber, is connected with the storage battery；It is described
Energy collection module is used to for the mechanical energy of the slide block to be converted into electric energy, and by the electrical power storage in institute
In stating battery.
Optionally, the energy collection module includes eccentric balance wheel, is connected with the eccentric balance wheel
Drive disk assembly, and the generator being connected with the drive disk assembly；The axis of the eccentric balance wheel with it is described
The direction of motion of slide block is vertical, and motion can be rotated in the slide block movement, and by driving section
The rotary motion is transferred to the generator, the mechanical energy is converted into electricity by the generator by part
Energy.
Optionally, the drive disk assembly includes：Bearing, the outer ring of the bearing is same with the eccentric balance wheel
Axle connect, support shaft is installed with inner ring, for by the bearings in the housing；First tooth
Wheel, it is coaxially connected with the outer ring of the bearing；Two clutches one-way clutch in opposite direction, each institute
State one-way clutch includes respectively being coaxially disposed, can switching in the state for being mutually locked and unlocking first
Turning collar and the second turning collar, first turning collar is engaged with the first gear, two one-way clutch
Second turning collar intermeshing of device, one of them described second turning collar is used as the drive disk assembly
Output end；Generator, the input of the generator is connected with the output end of the drive disk assembly.
Optionally, the automatic greasing device has the ozzle for passing through and stretching out the housing for grease；It is described
End pieces are provided with greasing mouth, and the ozzle is connected and connects with the greasing mouth.
Optionally, the greasing mouth is located at end pieces one end along its length, and positioned at the cunning
Side of the block towards the housing；The length direction of the length direction of the automatic greasing device and the slide block
It is parallel.
Compared with prior art, technical scheme has advantages below：
In the linear rail system of the present invention, on the one hand, the self-lubricating device with automatic greasing device is installed
In slide block side in the width direction, therefore length of the slide block along glide direction will not be increased, not interfered with
Installing space of the slide block along glide direction, it is ensured that the installing space of slide block；Simultaneously because do not contact with guide rail,
The resistance of slide block movement will not be increased.On the other hand, the measurement module of control chip is integrated with also located at certainly
In the housing of lubricating arrangement, slide block is not take up along the space of glide direction, be further ensured that the installation of slide block
Space.
Further, the energy collection module for battery being additionally provided with self-lubricating device and being connected with battery,
Battery can provide electric power to measurement module and automatic greasing device, and energy collection module can be to electric power storage
Pond is charged, thus, self-lubricating device need not external cable again, install more convenient.
Description of the drawings
Fig. 1 is the side view of the linear rail system in the glide direction along slide block of the embodiment of the present invention；
Fig. 2 is the top view of the slide block of the linear rail system of the embodiment of the present invention and self-lubricating device；
Fig. 3, Fig. 4 show the knot of the inside of the self-lubricating device of the linear rail system of the embodiment of the present invention
Structure schematic diagram；
Fig. 5 shows the cut-away view of the automatic greasing device of the linear rail system of the embodiment of the present invention；
Fig. 6 shows the structure chart of the energy collection module of the linear rail system of the embodiment of the present invention；
Fig. 7 shows the structural representation of one-way clutch in energy collection module.
Specific embodiment
It is understandable to enable the above objects, features and advantages of the present invention to become apparent from, below in conjunction with the accompanying drawings
The specific embodiment of the present invention is described in detail.
The embodiment of the present invention provides a kind of linear rail system, with reference to shown in Fig. 1, Fig. 2, including guide rail
11st, on guide rail 11 and can along guide rail 11 slide slide block 12, and be connected with slide block 12 from profit
Sliding device 100.
With reference to shown in Fig. 3, Fig. 4, self-lubricating device 100 is located at slide block 12 in the width direction (in Fig. 2
Y-direction) side, width is vertical with the glide direction of slide block 12 (X-direction in Fig. 2), from
Lubricating arrangement 100 includes：
Housing 101 with inner chamber；
Measurement module 110, with the control board 111 in inner chamber, collects in control board 111
Into the control chip 112 and first sensor 113 that have connection coupled to each other, first sensor 113 is used to survey
The stroke signal that measurement is obtained simultaneously is sent to control chip 112 by the stroke of amount slide block 12, when stroke reaches
During to setpoint distance, control chip 112 sends greasing instruction；
Automatic greasing device 120, in the inner chamber of housing 101, for the greasing of slide block 12, with reference to figure
Shown in 5, automatic greasing device 120 has the actuating motor 121 for performing greasing action, actuating motor 121
It is of coupled connections with control chip 112, moves for receiving greasing instruction, and greasing being performed according to greasing instruction
Make.
When linear rail system runs, in general, it is desirable to when the stroke of slide block 12 meets certain condition just
Need to carry out injecting grease for lubricating to it.Start at from last injecting grease for lubricating, when the total kilometres of slide block 12 reach
The value of setpoint distance, then need control automatic greasing device 120 to carry out injecting grease for lubricating to it.This setting away from
From value can be stored in control chip 112, when control chip 112 receives first sensor 113
Stroke signal when, the corresponding traveled distance of the trip signal is compared with setpoint distance, work as reality
When stroke is more than setpoint distance, control chip 112 just sends greasing instruction, control to automatic greasing device 120
Automatic greasing device processed 120 performs greasing action.
In the linear rail system of the present invention, on the one hand, the self-lubricating device with automatic greasing device 120
100 are installed on the side in the width direction of slide block 12, therefore will not increase length of the slide block 12 along glide direction
Degree, does not interfere with installing space of the slide block 12 along glide direction, it is ensured that the installing space of slide block 12；Together
When do not contact with guide rail 11, reduce slide block 12 motion resistance.On the other hand, it is integrated with control core
The measurement module 110 of piece 112 and first sensor 113 is also located at the housing 101 of self-lubricating device 100
In, slide block 12 is not take up along the space of glide direction, nor affect on installation of the slide block 12 along glide direction
Space.
In other embodiments, first sensor 113 can also for example be fixed on outside housing 101
The outer surface of housing 101 is fixed on slide block 12, and is of coupled connections with control chip 112.
As can be seen that housing 101 is cuboid from Fig. 1-Fig. 4, and cunning is not stretched out in the height direction
Block 12, in the glide direction of slide block 12 (i.e. the length direction of slide block) do not stretch out slide block 12 yet.
Wherein, first sensor 113 can be displacement transducer or acceleration transducer.
As shown in figure 5, automatic greasing device 120 also includes being connected with the output end of actuating motor 121
Transmission module 122 (such as gear drive module etc.), be connected to the note of the output end of transmission module 122
Fat piston 123, greasing piston 123 acts on greasing bag 124.Grease is filled with greasing bag 124.
Wherein, transmission module 122 is used to for the rotational motion of the output end of actuating motor 121 to be converted into straight line
Motion, and promote greasing piston 123 to make compressional movement to greasing bag 124.With reference to shown in Fig. 1 to Fig. 4,
Greasing bag 124 is provided with the ozzle 124a passed through for grease in the opposite side relative to greasing piston 123, note
Grease in fat bag 124 can be extruded ozzle 124a under the promotion of greasing piston 123.
With reference to shown in Fig. 3, Fig. 4, slide block 12 is provided with greasing mouth 12a, ozzle 124a and greasing mouth 12a
Connect and connect, the grease extruded from ozzle 124a is entered into slide block 12 through greasing mouth 12a.
Wherein, greasing mouth 12a be located at the one end along its length of slide block 12, and positioned at slide block 12 towards
The side of housing 101, and the length direction of automatic greasing device 120 is parallel with the length direction of slide block 12.
So, on the width of slide block 12, the space shared by automatic greasing device 120 is smaller.
Further, as Figure 1 and Figure 4, measurement module 110 also includes being coupled with control chip 112
The second sensor 114 of connection, for detecting the vibration of slide block 12.Wherein, in Fig. 4 only schematically
Second sensor 114 is represented outside housing 101, second sensor 114 and slide block is not showed that
Position relationship between 12.
Specifically, second sensor 114 is located at outside housing 101, contacts to detect slide block 12 with slide block 12
Vibration and the vibration signal for detecting is sent into control chip 112, when vibration beyond setting value when,
Control chip 112 sends greasing instruction.
When the normal operation on guide rail 11 of slide block 12, its Oscillation Amplitude and vibration frequency all will be maintained at
In the range of one setting value, meet certain pre-conditioned, this is pre-conditioned to be stored in control core
In piece 112.When control chip 112 receives the vibration signal that second sensor 114 is sent, will vibrate
Signal is compared with the pre-conditioned of storage, if vibration signal no longer meets pre-conditioned, judges
Vibration exceeds setting value, and at this moment, control chip 112 will send greasing instruction to automatic greasing device 120,
Greasing action is performed by automatic greasing device 120.
Further, if performed after greasing action, slide block 12 that second sensor 114 is detected shakes
It is dynamic still to exceed setting value, then control chip 112 is additionally operable to send alarm signal, points out failure.
As shown in figure 3, measurement module 110 also includes the transceiver 115 being located in control board 111,
Transceiver 115 is connected with the Coupled processors of control chip 112 and the external world, and control chip 112 is by receiving
Send out device 115 and alarm signal is sent into server, to point out operating personnel to need to carry out failture evacuation.
In addition, control chip 112 can also be by realizing wireless data between transceiver 115 and server
Exchange, control chip 112 can be by other data is activations to server, so that server is led to straight line
The running status of rail system is monitored, meanwhile, what control chip 112 can be sent with the reception server
Data, such as each storage parameter etc..
Wherein, second sensor 114 can be piezoelectric vibration sensors.
In principle, second sensor 114 can be installed on any position of slide block 12, if with slide block 12
Contact.
In the present embodiment, as shown in Figure 1 and Figure 2, slide block 12 is included along holding that glide direction is connected with each other
Carrying platform 12b and end pieces 12c, carrying platform 12b are used for bearing load, and greasing mouth 12a is located at end
On part 12c.The roller (not shown) of circulating rolling is provided between carrying platform 12b and guide rail 11,
End pieces 12c positioned at the two ends of carrying platform 12b, for roller rotary space is provided respectively.That is,
Roller circulating rolling between carrying platform 12b and end pieces 12c.
Wherein, carrying platform 12b is higher than end pieces 12c.The top of carrying platform 12b has for carrying
The loading end of load, the top of end pieces 12c is less than loading end.Carrying platform 12b have be higher by end
The part of part 12c, second sensor 114 is attached at the end that carrying platform 12b is higher by end pieces 12c parts
On face.Taking up room for self-lubricating device 100 can so be reduced.
Wherein, being of coupled connections between second sensor 114 and control chip 112 can be it is wired or
Wireless connection.The present embodiment is connected by the way of wired connection.
Further, as shown in Figure 3, Figure 4, battery 130 is additionally provided with the inner chamber of housing 101, is used
In powering to actuating motor, measurement module 110.Battery 130 can to measurement module 110 and from
Dynamic greasing device 120 provides electric power, thus, self-lubricating device need not external cable again, install more square
Just.
Energy collection module 140 is additionally provided with the inner chamber of housing 101, is electrically connected with battery 130, be used for
Charge to battery 130.Energy collection module 140 is used to for the mechanical kinetic energy of housing 101 to be converted into electricity
Can, and by electrical power storage in battery 130.
Wherein, energy collection module 140 can be mechanical energy collection module, by the mechanical energy of slide block 12
Electric energy is converted into, such as slide block 12 vibrates the energy of generation or due to the kinetic energy produced when sliding.Or,
Energy collection module 140 can also be thermal energy collecting module, produce friction between slide block 12 and guide rail 11
Raw heat energy or the heat energy in the external world is converted into electric energy, or light energy collection module, by extraneous luminous energy
It is converted into electric energy, etc..
In the present embodiment, energy collection module 140 is mechanical energy collection module, it is possible to use slide block 12
Acceleration produce rotary motion, and the mechanical energy that the rotary motion is produced is converted into electric energy.
Specifically, with reference to shown in Fig. 6, energy collection module 140 includes eccentric balance wheel 141, with eccentric pendulum
The 141 drive disk assembly C being connected are taken turns, and the generator being connected with drive disk assembly C (does not show in figure
Go out), generator is generally microgenerator.
The axis of eccentric balance wheel 141 is vertical with the glide direction of slide block 12, and its sagittal plane is (i.e. along vertical
In the plane of axial direction) it is parallel with the glide direction of slide block 12, can be when slide block 12 slides along guide rail 11
Motion is rotated, and rotary motion is transferred to by generator by drive disk assembly C, by generator by machine
Tool can be converted into electric energy.
Wherein, the center of gravity of eccentric balance wheel 141 is relative to its center of rotation biasing, i.e. center of gravity and center of rotation
It is misaligned, therefore referred to as eccentric balance wheel 141.As shown in fig. 6, the eccentric balance wheel 141 in the present embodiment has
There is the center circle as center of rotation, and positioned at center circle radial outside and as the half of eccentric part
Circle.Eccentric balance wheel 141 offers connecting hole 141a in the position of center of rotation, for connecting drive disk assembly
C.So, when slide block 12 slides and produces acceleration, eccentric balance wheel 141 can be in the work of acceleration
With and rotate.
Wherein, drive disk assembly C can include the various transmission shapes such as V belt translation, Chain conveyer or gear drive
Formula, as long as can realize that the rotary motion of eccentric balance wheel 141 is transferred to the input of generator.
In the present embodiment, drive disk assembly C includes：
Bearing 142, in connecting hole 141a, the outer ring of its middle (center) bearing 142 is same with eccentric balance wheel 141
Axle connects, and is installed with support shaft 143 in the inner ring of bearing 142, and support shaft 143 is used for 142, bearing
Support is in housing 101；
First gear 144, it is coaxially connected with the outer ring of bearing 142；
Two clutches one-way clutch 145 in opposite direction, each one-way clutch 145 includes respectively coaxial
The the first turning collar 145a that arrange, can switch in the state for being mutually locked and unlocking and the second turning collar
145b, the first turning collar 145a of two one-way clutch 145 is engaged respectively with first gear 144；Two
The second turning collar 145b intermeshings in individual one-way clutch 145, and one of them second turning collar
Output ends of the 145b as drive disk assembly C.
Wherein, one-way clutch 145 can be roller-type overrunning clutch or free wheeling sprag clutch.
With reference to shown in Fig. 7, by taking roller-type overrunning clutch as an example, in each one-way clutch 145, first turn
Moving-coil 145a and the axially spaced arrangements of the second turning collar 145b, rotating shaft is also coaxially provided between the two
145c, rotating shaft 145c is fixedly connected with one of turning collar, and rolling is provided between another turning collar
Sub- 145d, and one-way clutch is realized in the motion by roller 145d.
Such as Fig. 7, in the present embodiment, rotating shaft 145c is fixedly connected with the second turning collar 145b, and first rotates
The inner peripheral surface of circle 145a offers one-way clutch groove 145e, circumferentially direction, one-way clutch groove 145e's
Radial dimension is tapered into, and roller 145d is connected to the radial dimension of one-way clutch groove 145e by spring
Larger one end.Wherein, along the radial direction of the first turning collar 145a, one-way clutch groove 145 is radially
Diameter of the radial dimension of the larger one end of size more than roller 145d, the other end is then less than roller 145d's
Diameter.
Wherein, by taking one of one-way clutch 145 as an example, its one-way clutch groove 145e is along clockwise
Direction, radial dimension is gradually reduced.Such as Fig. 6 is simultaneously combined shown in Fig. 7, when eccentric balance wheel 141 it is clockwise
Rotation (R1 directions in Fig. 6), drives first gear 144 to turn clockwise, then the first turning collar 145a
Rotate counterclockwise, now, with reference to shown in Fig. 7, roller 145d is relative to the first turning collar 145a up times
Needle movement, and depart from larger-size one end of one-way clutch groove 145e, roller 145d and rotating shaft 145c
Outer peripheral face come in contact, spring is stretched.As the first turning collar 145a is rotated further, roller 145d
Continue to move towards the less one end of size, the contact between roller 145d and rotating shaft 145c is gradually
Become big, when contact increases to certain value, be locked out between the first turning collar 145a and rotating shaft 145c,
Lockup state is now between the first turning collar 145a, the second turning collar 145b.First turning collar 145a,
Can not relatively rotate between second turning collar 145b, between the two transmitting torque.
When the rotate counterclockwise of eccentric balance wheel 141 (R2 directions in Fig. 6), the inverse time of first gear 144 is driven
Pin rotates, then the first turning collar 145a turns clockwise, now, with reference to shown in Fig. 7, roller 145d
Relative to the first turning collar 145a counterclockwise movements, and into larger-size the one of one-way clutch groove 145e
During end so that roller 145d is not contacted with the outer peripheral face of rotating shaft 145c, spring is compressed, roller 145d
Between rotating shaft 145c be in released state, now the first turning collar 145a, the second turning collar 145b it
Between be in released state.Can be relatively each independent between first turning collar 145a, the second turning collar 145b
Rotate, between the two not transmitting torque.
For another one-way clutch 145, its one-way clutch groove 145e along clockwise direction,
Radial dimension is gradually reduced.Also, roller 145d is connected to the footpath of one-way clutch groove 145e by spring
To larger-size one end.So just can realize that the clutch of two one-way clutch 145 is in opposite direction.
Wherein, because the clutch of two one-way clutch 145 is in opposite direction, then no matter eccentric balance wheel 141
Rotate clockwise or rotate counterclockwise, the transmitting torque of one of one-way clutch 145 can be ensured,
Another one-way clutch 145 not transmitting torque, so as to the rotation of eccentric balance wheel 141 to be transferred to generate electricity
The input shaft of machine, and the rotation direction of the input shaft for ensureing to be input into generator is consistent.
Specifically, as shown in fig. 6, the one-way clutch as the second turning collar 145b of output end will be included
Device 145 is defined as the first one-way clutch, and another one-way clutch is defined as the second one-way clutch,
Assume：When eccentric balance wheel 141 turns clockwise, the first one-way clutch locking, the second one-way clutch
Device is unlocked；It is the unblock of the first one-way clutch, second unidirectional when eccentric balance wheel 141 is along rotate counterclockwise
Clutch locking, then：
When eccentric balance wheel 141 turns clockwise, the moment of torsion of the output of eccentric balance wheel 141 sequentially passes through bearing
142 outer ring, first gear 144, the rotations of the first turning collar 145a of the first one-way clutch and second
After circle 145b, exported by the second turning collar 145b of the first one-way clutch, wherein, moment of torsion is from first
It is counter clockwise direction as the second turning collar 145b direction of rotation of output end when one-way clutch is exported；
When 141 rotate counterclockwise of eccentric balance wheel, the moment of torsion of the output of eccentric balance wheel 141 sequentially passes through bearing
142 outer ring, first gear 144, the rotations of the first turning collar 145a of the second one-way clutch and second
After circle 145b, the second turning collar 145b of the first one-way clutch, by second turn of the first one-way clutch
Moving-coil 145b is exported；Wherein, moment of torsion from the first one-way clutch export when, as second turn of output end
Moving-coil 145b direction of rotation is also for counterclockwise.
Or, it is also possible to the clutch direction of two one-way clutch 145 is exchanged, now, no matter eccentric
The direction of rotation of escapement 141 is how, its output torque after two one-way clutch 145, output
The direction of moment of torsion is clockwise.
As can be seen here, no matter the direction of rotation of eccentric balance wheel 141, its output torque is through two lists
To after clutch 145, the direction of the moment of torsion of output immobilizes.Therefore, no matter eccentric balance wheel 141
Direction of rotation how, can ensure that generator can normally run and be generated electricity.
Further, the output end of drive disk assembly C can it is directly coaxially connected with the output end of generator or
Person is connected by gear drive.
In the present embodiment, such as Fig. 6, energy collection module 140 also include intermeshing second gear 146,
3rd gear 147, second gear 146 is engaged with the output end of drive disk assembly C, the 3rd gear 147 with
The output end of generator is connected, such as coaxially connected.
Wherein, the diameter with diameter greater than the 3rd gear 147 of second gear 146, with to drive disk assembly C
The rotating speed of middle output carries out speedup.
Although present disclosure is as above, the present invention is not limited to this.Any those skilled in the art,
Without departing from the spirit and scope of the present invention, can make various changes or modifications, therefore the guarantor of the present invention
Shield scope should be defined by claim limited range.
Claims (10)
1. a kind of linear rail system, including guide rail, on guide rail and can along the slide block of the slide,
And the self-lubricating device being connected with the slide block；
Characterized in that, the self-lubricating device is located at slide block side in the width direction, the width
Degree direction is vertical with the glide direction of the slide block, and the self-lubricating device includes：
Housing with inner chamber；
Measurement module, including the control chip and first sensor that intercouple, the control chip is located at
In the inner chamber, the first sensor is used for the row for measuring the stroke of the slide block and obtaining measurement
Journey signal is sent to the control chip, and when the stroke reaches setpoint distance, the control chip is sent out
Go out greasing instruction；
Automatic greasing device, in the inner chamber, for the slide block greasing, the automatic greasing device
With being used to perform the actuating motor of greasing action, the actuating motor is of coupled connections with the control chip,
For receiving the greasing instruction, and greasing action is performed according to greasing instruction.
2. linear rail system as claimed in claim 1, it is characterised in that the measurement module also include with
The second sensor that the control chip is of coupled connections；
The second sensor is located at outside the housing, with the shoe contact detecting shaking for the slide block
Move and the vibration signal for detecting is sent into the control chip, when vibration is beyond setting value, institute
State control chip and send the greasing instruction.
3. linear rail system as claimed in claim 2, it is characterised in that when the automatic greasing device is performed
After greasing action, when the vibration that the second sensor is detected still exceeds setting value, the control core
Piece is additionally operable to send alarm signal；
The measurement module also includes the transceiver being located in the control board, the transceiver and institute
The Coupled processors connection in control chip and the external world is stated, the control chip passes through the transceiver by institute
State the server that alarm signal is sent to the external world.
4. linear rail system as claimed in claim 2, it is characterised in that the slide block is included along slip side
To the carrying platform and end pieces that are connected with each other, the carrying platform is higher than the end pieces；
The second sensor is attached at the carrying platform and is higher by the end face of the part of the end pieces.
5. linear rail system as claimed in claim 1, it is characterised in that be additionally provided with electric power storage in the inner chamber
Pond, for powering to the actuating motor, the measurement module.
6. linear rail system as claimed in claim 5, it is characterised in that be additionally provided with energy in the inner chamber
Collection module, is connected with the storage battery；
The energy collection module is used to for the mechanical energy of the slide block to be converted into electric energy, and by the electric energy
In being stored in the battery.
7. linear rail system as claimed in claim 6, it is characterised in that the energy collection module includes
Eccentric balance wheel, the drive disk assembly being connected with the eccentric balance wheel, and connect with the drive disk assembly
The generator for connecing；
The axis of the eccentric balance wheel is vertical with the direction of motion of the slide block, can be in the slide block movement
When rotate motion, and the rotary motion is transferred to by the generator by drive disk assembly, by institute
State generator and the mechanical energy is converted into electric energy.
8. linear rail system as claimed in claim 7, it is characterised in that the drive disk assembly includes：
Bearing, the outer ring of the bearing is coaxially connected with the eccentric balance wheel, and support shaft is installed with inner ring,
For by the bearings in the housing；
First gear, it is coaxially connected with the outer ring of the bearing；
Two clutches one-way clutch in opposite direction, each described one-way clutch includes coaxially setting respectively
The first turning collar that put, can switch in the state for being mutually locked and unlocking and the second turning collar, described
One turning collar is engaged with the first gear, second turning collar intermeshing of two one-way clutch,
Output end of one of them described second turning collar as the drive disk assembly；
Generator, the input of the generator is connected with the output end of the drive disk assembly.
9. linear rail system as claimed in claim 4, it is characterised in that the automatic greasing device has and supplies
Grease passes through and stretches out the ozzle of the housing；
The end pieces are provided with greasing mouth, and the ozzle is connected and connects with the greasing mouth.
10. linear rail system as claimed in claim 9, it is characterised in that the greasing mouth is located at the end
Part one end along its length, and positioned at the slide block towards the housing side；
The length direction of the automatic greasing device is parallel with the length direction of the slide block.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510729596.3A CN106640961A (en) | 2015-10-30 | 2015-10-30 | Linear guide rail system |
| DE102016220635.4A DE102016220635A1 (en) | 2015-10-30 | 2016-10-20 | Linear guidance system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510729596.3A CN106640961A (en) | 2015-10-30 | 2015-10-30 | Linear guide rail system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106640961A true CN106640961A (en) | 2017-05-10 |
Family
ID=58545953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510729596.3A Pending CN106640961A (en) | 2015-10-30 | 2015-10-30 | Linear guide rail system |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN106640961A (en) |
| DE (1) | DE102016220635A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110319119A (en) * | 2018-03-29 | 2019-10-11 | 罗伯特·博世有限公司 | Lubrication unit, guiding mechanism and the method for guiding mechanism |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102017113720A1 (en) * | 2017-06-21 | 2018-12-27 | Schaeffler Technologies AG & Co. KG | Method for lubricating a linear guide |
| DE102017212448A1 (en) * | 2017-07-20 | 2019-01-24 | Robert Bosch Gmbh | Linear motion device with electric generator |
| JP6806813B2 (en) * | 2019-01-10 | 2021-01-06 | 上銀科技股▲分▼有限公司 | Linear rail that can detect abnormal conditions of circulation |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202486573U (en) * | 2011-12-28 | 2012-10-10 | 重庆机床(集团)有限责任公司 | Control system for dynamically monitoring thickness of hydrostatic guide rail oil film |
| US8641280B2 (en) * | 2011-01-27 | 2014-02-04 | Nippon Thompson Co., Ltd. | Linear motion guide unit with long-lasting lubricating system |
| CN104180146A (en) * | 2013-05-27 | 2014-12-03 | 佛罗斯机械设备技术(北京)有限公司 | Lubricating grease automatic compensating device and sheet rolling machine |
| CN104467142A (en) * | 2014-10-15 | 2015-03-25 | 中国矿业大学 | Power supply method and device for monitoring wireless sensor nodes through roller |
| CN204567685U (en) * | 2014-08-18 | 2015-08-19 | 株洲中车机电技术有限公司 | Locomotive wheel-rail lubricating device |
| CN204630729U (en) * | 2014-12-30 | 2015-09-09 | 舍弗勒技术有限两合公司 | Bearing detection system |
| CN105008735A (en) * | 2013-03-01 | 2015-10-28 | 日本精工株式会社 | Linear motion guide device |
-
2015
- 2015-10-30 CN CN201510729596.3A patent/CN106640961A/en active Pending
-
2016
- 2016-10-20 DE DE102016220635.4A patent/DE102016220635A1/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8641280B2 (en) * | 2011-01-27 | 2014-02-04 | Nippon Thompson Co., Ltd. | Linear motion guide unit with long-lasting lubricating system |
| CN202486573U (en) * | 2011-12-28 | 2012-10-10 | 重庆机床(集团)有限责任公司 | Control system for dynamically monitoring thickness of hydrostatic guide rail oil film |
| CN105008735A (en) * | 2013-03-01 | 2015-10-28 | 日本精工株式会社 | Linear motion guide device |
| CN104180146A (en) * | 2013-05-27 | 2014-12-03 | 佛罗斯机械设备技术(北京)有限公司 | Lubricating grease automatic compensating device and sheet rolling machine |
| CN204567685U (en) * | 2014-08-18 | 2015-08-19 | 株洲中车机电技术有限公司 | Locomotive wheel-rail lubricating device |
| CN104467142A (en) * | 2014-10-15 | 2015-03-25 | 中国矿业大学 | Power supply method and device for monitoring wireless sensor nodes through roller |
| CN204630729U (en) * | 2014-12-30 | 2015-09-09 | 舍弗勒技术有限两合公司 | Bearing detection system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110319119A (en) * | 2018-03-29 | 2019-10-11 | 罗伯特·博世有限公司 | Lubrication unit, guiding mechanism and the method for guiding mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102016220635A1 (en) | 2017-05-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106640961A (en) | Linear guide rail system | |
| CN105934361B (en) | In-wheel motor drive device | |
| JP2021094694A (en) | Transmission device with integrated overload protection for legged robot | |
| JP3402468B2 (en) | Bearing vibration diagnostic device | |
| CN110319114B (en) | Swing bearing and wearable device | |
| EP2995828A1 (en) | Rolling bearing device | |
| CN105246656B (en) | Drive device and robot device | |
| CN103430004A (en) | Wear-monitoring of gearbox in power station | |
| CN102401225A (en) | Lubrication monitoring system of linear transmission device | |
| JP2012149716A (en) | Bearing with seal equipped with sensor | |
| CN108119325A (en) | Pumping unit linear drive apparatus | |
| CN102248540A (en) | Robot driving joint | |
| CN206020203U (en) | A kind of high-temperature friction testing machine with spring charging device | |
| US8578772B2 (en) | Device and method for monitoring of rotating machine elements | |
| CN105122027A (en) | Inspection device | |
| CN103808577B (en) | Aviation spline vibration lubricated sliding wear tester | |
| CN106184448B (en) | A kind of mechanism that leaps on one leg based on the driving of Pascal curve non-circular gear | |
| CN106184447B (en) | A kind of mechanism that leaps on one leg based on the driving of oval non-circular gear | |
| CN105899852A (en) | Linear electro-mechanical actuator | |
| CN104535321B (en) | flexible bearing fatigue life test device | |
| CN104280173B (en) | Contact type uninterruptible power supply device of online power detection equipment for speed reducers | |
| CN104769285B (en) | Vacuum pump with bearing support contact sensor | |
| CN106379432A (en) | Single-leg jump mechanism based on Fourier non-circular gear drive | |
| CN108562713A (en) | A kind of water environment monitoring device | |
| CN108869677A (en) | A kind of electric pushrod of built-in planetary ball lead screw |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |