CN106633169A - Carbon-black-filled polyimide-based compound aerogel material and preparation method thereof - Google Patents
Carbon-black-filled polyimide-based compound aerogel material and preparation method thereof Download PDFInfo
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Abstract
本发明属于复合气凝胶技术领域,具体为一种炭黑填充的聚酰亚胺基复合气凝胶材料及其制备方法。本发明的复合气凝胶,其原料组成包括:一种或多种水溶性聚酰亚胺前驱体‑聚酰胺酸、一种或多种炭黑。其制备方法包括:氧化炭黑分散液的配制;通过溶胶‑凝胶过程制备聚酰胺酸‑氧化炭黑水凝胶;通过冷冻干燥制备聚酰胺酸‑氧化炭黑气凝胶;通过热亚酰胺化制备聚酰亚胺‑炭黑复合气凝胶。本发明中制备聚酰亚胺复合气凝胶的原料成本低廉,方法简单易行,所制备的复合气凝胶微观形貌均一。此外,所制备的聚酰亚胺基复合气凝胶具有优异的力学强度、耐热性以及较低的介电常数,是一种理想的高温介电材料。
The invention belongs to the technical field of composite airgel, in particular to a polyimide-based composite airgel material filled with carbon black and a preparation method thereof. The composition of the composite airgel of the present invention comprises: one or more water-soluble polyimide precursors - polyamic acid, and one or more carbon blacks. The preparation method comprises: preparation of oxidized carbon black dispersion; preparation of polyamic acid-oxidized carbon black hydrogel by sol-gel process; preparation of polyamic acid-oxidized carbon black aerogel by freeze-drying; Synthesis of polyimide-carbon black composite airgel. The cost of raw materials for preparing polyimide composite airgel in the invention is low, the method is simple and easy, and the prepared composite airgel has uniform microscopic appearance. In addition, the prepared polyimide-based composite airgel has excellent mechanical strength, heat resistance, and low dielectric constant, making it an ideal high-temperature dielectric material.
Description
技术领域technical field
本发明属于复合气凝胶的技术领域,具体涉及一种炭黑填充的聚酰亚胺基复合气凝胶材料及其制备方法。The invention belongs to the technical field of composite airgel, and in particular relates to a polyimide-based composite airgel material filled with carbon black and a preparation method thereof.
背景技术Background technique
高分子气凝胶是一类以天然或合成高分子为基体的多孔凝胶类材料,具有易成型、高孔隙率、高比表面积、低密度、低热导率等特性。因而,高分子气凝胶逐渐在隔热、隔音和介电材料中用作基体材料。然而,高分子气凝胶普遍存在力学性能差、热稳定性能差、易燃等问题。究其原因,主要是由聚合物基体力学性能差和热分解温度低引起。Polymer airgel is a kind of porous gel material based on natural or synthetic polymers, which has the characteristics of easy molding, high porosity, high specific surface area, low density, and low thermal conductivity. Therefore, polymer airgel is gradually used as a matrix material in heat insulation, sound insulation and dielectric materials. However, polymer aerogels generally have problems such as poor mechanical properties, poor thermal stability, and flammability. The reason is mainly caused by the poor mechanical properties of the polymer matrix and the low thermal decomposition temperature.
聚酰亚胺作为一种工程塑料,具有良好的力学性能和热稳定性,是一种理想的高分子气凝胶基体材料。聚酰亚胺基气凝胶与其他高分子基气凝胶相比,除具有上述优点外,还具有力学强度高和热稳定性好等特点,是一类理想的高性能航空应用材料。通常,聚酰亚胺气凝胶在制备过程中需要使用交联剂以减少气凝胶的收缩。然而,目前应用于聚酰亚胺气凝胶制备过程中的大部分交联剂价格昂贵且尚未商业化,限制其大规模使用。因而需要一种来源广泛、成本低廉的方式解决聚酰亚胺气凝胶在制备过程中的收缩问题。其中,纳米粒子因其独特的性能而被广泛应用于增强复合材料。然而纳米粒子易团聚,在聚合物基体中不易分散,导致复合材料的性能提升不显著。As an engineering plastic, polyimide has good mechanical properties and thermal stability, and is an ideal polymer airgel matrix material. Compared with other polymer-based aerogels, polyimide-based airgel not only has the above advantages, but also has the characteristics of high mechanical strength and good thermal stability, and is an ideal high-performance aerospace application material. Generally, polyimide aerogels need to use cross-linking agents during the preparation process to reduce the shrinkage of the aerogels. However, most of the crosslinking agents currently used in the preparation of polyimide airgel are expensive and have not been commercialized, which limits their large-scale use. Therefore, a method with a wide range of sources and low cost is needed to solve the shrinkage problem of polyimide airgel during the preparation process. Among them, nanoparticles are widely used to reinforce composite materials because of their unique properties. However, nanoparticles are easy to agglomerate and difficult to disperse in the polymer matrix, resulting in insignificant performance improvement of composite materials.
发明内容Contents of the invention
本发明是针对目前聚酰亚胺气凝胶制备过程中使用的交联剂价格昂贵,使用受限的问题,提出一种以炭黑为交联剂,并通过制备氧化炭黑的方法提高炭黑的分散性,制备炭黑填充的聚酰亚胺复合气凝胶的方法。The present invention aims at the problem that the cross-linking agent used in the preparation process of polyimide airgel is expensive and limited in use, and proposes a method of using carbon black as the cross-linking agent and improving the carbon density by preparing oxidized carbon black. Dispersibility of black, method for preparing carbon black-filled polyimide composite aerogels.
本发明提供一种炭黑填充的聚酰亚胺复合气凝胶材料的制备方法,其原料组成包含一种或多种水溶性聚酰亚胺前驱体-聚酰胺酸、一种或多种炭黑、一种或多种氧化石墨烯,其中聚酰胺酸与炭黑的质量比为100: 0.2-100: 10,制备的具体步骤为:The invention provides a method for preparing a carbon black-filled polyimide composite airgel material, the raw material composition of which comprises one or more water-soluble polyimide precursors-polyamic acid, one or more carbon Black, one or more graphene oxides, wherein the mass ratio of polyamic acid to carbon black is 100: 0.2-100: 10, the specific steps of preparation are:
(1)将炭黑与硝酸钠混合后搅拌,再加入浓硫酸,继续搅拌,得到炭黑-硝酸钠-硫酸的混合液;(1) Mix carbon black and sodium nitrate and stir, then add concentrated sulfuric acid, and continue stirring to obtain a mixture of carbon black-sodium nitrate-sulfuric acid;
(2)将高锰酸钾缓慢加入到炭黑-硝酸钠-硫酸的混合液中,搅拌得到炭黑的混合液;(2) Slowly add potassium permanganate into the mixed solution of carbon black-sodium nitrate-sulfuric acid, and stir to obtain the mixed solution of carbon black;
(3)将去离子水缓慢加入炭黑的混液中,加入双氧水,得到氧化炭黑分散液;(3) Slowly add deionized water into the mixed solution of carbon black, and add hydrogen peroxide to obtain a dispersion of oxidized carbon black;
(4)将氧化炭黑分散液过滤,并用盐酸洗涤,直至检测不到硫酸根离子,得到氧化炭黑滤饼;(4) Filtrate the oxidized carbon black dispersion, and wash with hydrochloric acid until no sulfate ions are detected to obtain an oxidized carbon black filter cake;
(5)将氧化炭黑滤饼干燥,得到氧化炭黑固体;(5) drying the oxidized carbon black filter cake to obtain oxidized carbon black solid;
(6)将氧化炭黑分散于去离子水中,超声,得到稳定分散的氧化炭黑分散液;(6) Disperse oxidized carbon black in deionized water and ultrasonically obtain a stable dispersed oxidized carbon black dispersion;
(7)将水溶性聚酰胺酸溶于氧化炭黑分散液中,得到聚酰胺酸-氧化炭黑溶液;(7) Dissolving the water-soluble polyamic acid in the oxidized carbon black dispersion to obtain a polyamic acid-oxidized carbon black solution;
(8)将聚酰胺酸-氧化炭黑溶液放置一段时间,通过溶胶-凝胶过程得到聚酰胺酸-氧化炭黑水凝胶;(8) Place the polyamic acid-oxidized carbon black solution for a period of time, and obtain a polyamic acid-oxidized carbon black hydrogel through a sol-gel process;
(9)将聚酰胺酸-氧化炭黑水凝胶预冷一段时间,再将其转移至冰箱或液氮中冷冻为固体,随后在冷冻干燥机中冷冻干燥,得到聚酰胺酸-氧化炭黑气凝胶;(9) Precool the polyamic acid-oxidized carbon black hydrogel for a period of time, then transfer it to a refrigerator or liquid nitrogen to freeze it into a solid, and then freeze-dry it in a freeze dryer to obtain polyamic acid-oxidized carbon black Aerogel;
(10)在氮气氛围中对聚酰胺酸-氧化炭黑气凝胶进行热亚酰胺化,制备出聚酰亚胺-炭黑气凝胶。(10) Thermal imidization of polyamic acid-oxidized carbon black aerogels was carried out in a nitrogen atmosphere to prepare polyimide-carbon black aerogels.
进一步地,步骤(1)中的炭黑选自着色用炭黑、橡胶用炭黑、导电炭黑和专用炭黑。Further, the carbon black in step (1) is selected from carbon black for coloring, carbon black for rubber, conductive carbon black and special carbon black.
进一步地,步骤(1)中炭黑与硝酸钠的质量比为1.5: 1-1.2: 1。Further, the mass ratio of carbon black to sodium nitrate in step (1) is 1.5:1-1.2:1.
进一步地,步骤(1)中浓硫酸与炭黑的质量比为60: 1-45: 1。Further, the mass ratio of concentrated sulfuric acid to carbon black in step (1) is 60: 1-45: 1.
进一步地,步骤(2)中高锰酸钾与炭黑的质量比为5: 1-3: 1,搅拌时间为10-30h。Further, in step (2), the mass ratio of potassium permanganate to carbon black is 5:1-3:1, and the stirring time is 10-30h.
进一步地,步骤(3)中去离子用量为400-600 mL。Further, the amount of deionization in step (3) is 400-600 mL.
进一步地,步骤(3)中双氧水的浓度为10-30%,用量为30-90 mL。Further, the concentration of hydrogen peroxide in step (3) is 10-30%, and the dosage is 30-90 mL.
进一步地,步骤(4)中盐酸的浓度为5-10%。Further, the concentration of hydrochloric acid in step (4) is 5-10%.
进一步地,步骤(5)中干燥温度为50-80 ℃。Further, the drying temperature in step (5) is 50-80°C.
进一步地,步骤(6)中氧化炭黑分散液的浓度为0.1-10 mg/mL。Further, the concentration of the oxidized carbon black dispersion in step (6) is 0.1-10 mg/mL.
进一步地,步骤(7)中聚酰胺酸的质量分数为4-15%。Further, the mass fraction of polyamic acid in step (7) is 4-15%.
进一步地,步骤(8)中静置时间为2-24 h。Further, the standing time in step (8) is 2-24 h.
进一步地,步骤(9)中所述的预冷时间为5-24 h,预冷温度为1-5℃,在冷冻干燥机中干燥时间为24-72 h。Further, the pre-cooling time in step (9) is 5-24 h, the pre-cooling temperature is 1-5°C, and the drying time in a freeze dryer is 24-72 h.
进一步地,步骤(10)中所述的热亚酰胺化过程为:将所得到的聚酰胺酸基复合气凝胶置于管式炉中并在氮气氛围中升温到290-300℃,保温0.5-6 h。Further, the thermal imidization process described in step (10) is as follows: the obtained polyamic acid-based composite airgel is placed in a tube furnace and heated to 290-300°C in a nitrogen atmosphere, and kept for 0.5 -6 h.
进一步地,所述升温过程为逐步升温至90-100 ℃、190-200 ℃和290-300 ℃,分别保温0.5-1.5 h。Further, the temperature raising process is to gradually raise the temperature to 90-100 °C, 190-200 °C and 290-300 °C, and keep warm for 0.5-1.5 h respectively.
本发明制备的聚酰亚胺复合气凝胶的原料成本低廉,方法简单易行,所制备的复合气凝胶微观形貌均一。此外,所制备的聚酰亚胺基复合气凝胶具有优异的力学强度、耐热性以及较低的介电常数,是一种理想的高温介电材料。The raw material cost of the polyimide composite airgel prepared by the invention is low, the method is simple and easy, and the prepared composite airgel has a uniform microscopic appearance. In addition, the prepared polyimide-based composite airgel has excellent mechanical strength, heat resistance, and low dielectric constant, making it an ideal high-temperature dielectric material.
附图说明Description of drawings
图1为本发明中氧化炭黑与未处理炭黑的红外图谱。Fig. 1 is the infrared spectrum of oxidized carbon black and untreated carbon black in the present invention.
图2为本发明中聚酰亚胺气凝胶PI的扫描电镜图。Fig. 2 is a scanning electron micrograph of polyimide airgel PI in the present invention.
图3为本发明中聚酰亚胺基复合气凝胶PI/CB2%的扫描电镜图。Figure 3 is a scanning electron micrograph of the polyimide-based composite airgel PI/CB 2% in the present invention.
图4为本发明中聚酰亚胺基复合气凝胶PI/CB4%的扫描电镜图。Fig. 4 is a scanning electron microscope image of polyimide-based composite airgel PI/CB 4% in the present invention.
图5为本发明中聚酰亚胺基复合气凝胶PI/CB6%的扫描电镜图。Fig. 5 is a scanning electron microscope image of polyimide-based composite airgel PI/CB 6% in the present invention.
具体实施方式detailed description
下面结合具体实例,对本发明作进一步详细说明,应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明做各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be described in further detail below in conjunction with specific examples. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
本实施例包含以下步骤:This embodiment includes the following steps:
以N,N-二甲基乙酰胺为溶剂,4,4′-二胺基二苯醚和均苯四甲酸酐为单体在冰水浴中进行缩合聚合反应,制备聚酰胺酸丝状物。具体过程如下:室温下,首先将8 g(0.04 mol)4,4′-二胺基二苯醚充分溶于95 g N,N-二甲基乙酰胺,以溶液澄清、不见颗粒为准。然后缓慢加入8.85 g(0.046 mol)均苯四甲酸酐,随后将反应移至冰水浴中搅拌2 h。然后加入与0.04 mol三乙胺,继续搅拌反应约2 h,制备得到固含量为15%的聚酰胺酸溶液。将所制备的聚酰胺酸溶液密封保存,静置两天后缓慢倒入冰水中,经洗涤,冷冻,干燥后得到水溶性聚酰胺酸丝状物备用。Using N,N -dimethylacetamide as a solvent, 4,4'-diaminodiphenyl ether and pyromellitic anhydride as monomers, condensation polymerization is carried out in an ice-water bath to prepare polyamic acid filaments. The specific process is as follows: at room temperature, firstly, 8 g (0.04 mol) of 4,4′-diaminodiphenyl ether was fully dissolved in 95 g of N,N -dimethylacetamide, and the solution was clear with no particles. Then 8.85 g (0.046 mol) pyromellitic anhydride was added slowly, and then the reaction was moved to an ice-water bath and stirred for 2 h. Then add 0.04 mol triethylamine, continue to stir and react for about 2 h, and prepare a polyamic acid solution with a solid content of 15%. The prepared polyamic acid solution is sealed and stored, and after standing for two days, it is slowly poured into ice water, washed, frozen, and dried to obtain a water-soluble polyamic acid filament for use.
取30 mL去离子水,加入2 g聚酰胺酸丝状物和1 g三乙胺,超声1 h,搅拌0.5 h,使聚酰胺酸溶解并分散均匀,得到聚酰胺酸水溶液。三乙胺可以包覆在聚酰胺酸的末端羧基官能团上,使聚酰胺酸易溶于去离子水。然后将其转移至模具中,并超声0.5 h,随后将模具转移至4℃左右的冰箱中预冷5 h,再放入液氮中使其迅速冷冻为固体,而后在10 ~ 20 Pa真空度下冷冻干燥48 h,得到聚酰胺酸气凝胶。Take 30 mL of deionized water, add 2 g of polyamic acid filaments and 1 g of triethylamine, sonicate for 1 h, and stir for 0.5 h to dissolve and disperse the polyamic acid evenly to obtain an aqueous solution of polyamic acid. Triethylamine can be coated on the terminal carboxyl functional group of polyamic acid, so that polyamic acid is easily soluble in deionized water. Then it was transferred to a mold and ultrasonicated for 0.5 h, then the mold was transferred to a refrigerator at about 4°C for 5 h, and then put into liquid nitrogen to freeze it into a solid quickly, and then placed in a vacuum of 10 ~ 20 Pa Freeze-dried for 48 h to obtain polyamic acid airgel.
将所得到的聚酰胺酸气凝胶置于管式炉中,在氮气氛围中控制升温程序,即室温到100℃升温30 min,保温1 h;100℃到200℃,升温30 min,保温1 h;200℃到300℃,升温30min,保温1 h,即可得到聚酰亚胺气凝胶,记为PI。The obtained polyamic acid airgel was placed in a tube furnace, and the heating program was controlled in a nitrogen atmosphere, that is, the temperature was raised from room temperature to 100 °C for 30 min, and the temperature was kept for 1 h; h; from 200°C to 300°C, heat up for 30 minutes and hold for 1 hour to obtain polyimide airgel, denoted as PI.
实施例2Example 2
本实施例包含以下步骤:This embodiment includes the following steps:
制备水溶性聚酰胺酸的步骤同实施例1。The steps for preparing water-soluble polyamic acid are the same as in Example 1.
制备氧化炭黑的步骤如下:The steps of preparing oxidized carbon black are as follows:
以乙炔黑(比表面积75 m2/g,表观密度90-120 g/L)为例,制备氧化炭黑。将5 g炭黑加入到1000 mL烧杯中,加入3.75 g 硝酸钠,搅拌10 min;再加入150 mL浓硫酸,搅拌0.5 h;缓慢加入20 g高锰酸钾,0.5 h添加完毕,搅拌20 h;缓慢加入500 mL去离子水,冷却后加入50 mL 30%的双氧水,搅拌1 h;将混合也进行抽滤,并用10%的盐酸进行洗涤,直至检测不出硫酸根离子,得到氧化炭黑湿滤饼;然后在70℃干燥5 h,得到氧化炭黑固体。Take acetylene black (specific surface area 75 m 2 /g, apparent density 90-120 g/L) as an example to prepare oxidized carbon black. Add 5 g of carbon black to a 1000 mL beaker, add 3.75 g of sodium nitrate, and stir for 10 min; then add 150 mL of concentrated sulfuric acid, and stir for 0.5 h; slowly add 20 g of potassium permanganate, after 0.5 h, stir for 20 h ; Slowly add 500 mL of deionized water, add 50 mL of 30% hydrogen peroxide after cooling, and stir for 1 h; filter the mixture with suction and wash with 10% hydrochloric acid until no sulfate ion is detected to obtain oxidized carbon black Wet filter cake; then dried at 70°C for 5 h to obtain oxidized carbon black solid.
制备聚酰亚胺-炭黑复合气凝胶的步骤如下:The steps of preparing polyimide-carbon black composite airgel are as follows:
取40 mg氧化炭黑加入到30 mL去离子水中,超声0.5 h,使氧化炭黑分散均匀。在得到的氧化炭黑分散液中加入2 g聚酰胺酸和1 g三乙胺,超声1 h,搅拌0.5 h,使聚酰胺酸分散均匀,得到聚酰胺酸-氧化炭黑水溶液。其余步骤同实施例2。得到聚酰亚胺-炭黑复合气凝胶,记为PI/CB2%。Take 40 mg of oxidized carbon black and add it to 30 mL of deionized water, and sonicate for 0.5 h to disperse the oxidized carbon black evenly. Add 2 g of polyamic acid and 1 g of triethylamine to the obtained oxidized carbon black dispersion, ultrasonicate for 1 h, and stir for 0.5 h to disperse the polyamic acid evenly, and obtain a polyamic acid-oxidized carbon black aqueous solution. All the other steps are the same as in Example 2. The obtained polyimide-carbon black composite airgel is denoted as PI/CB 2% .
实施例3Example 3
本实施例包含以下步骤:This embodiment includes the following steps:
制备水溶性聚酰胺酸的步骤同实施例1,制备氧化炭黑的步骤同实施例2。The steps for preparing water-soluble polyamic acid are the same as in Example 1, and the steps for preparing oxidized carbon black are the same as in Example 2.
制备聚酰亚胺-炭黑复合气凝胶的步骤如下:The steps of preparing polyimide-carbon black composite airgel are as follows:
取80 mg氧化炭黑加入到30 mL去离子水中,超声0.5 h,使氧化炭黑分散均匀。其余同实施例3。得到聚酰亚胺-炭黑复合气凝胶,记为PI/CB4%。Take 80 mg of oxidized carbon black and add it into 30 mL of deionized water, and sonicate for 0.5 h to make the oxidized carbon black disperse evenly. All the other are with embodiment 3. The obtained polyimide-carbon black composite airgel is recorded as PI/CB 4% .
实施例4Example 4
本实施例包含以下步骤:This embodiment includes the following steps:
制备水溶性聚酰胺酸的步骤同实施例1,制备氧化炭黑的步骤同实施例2。The steps for preparing water-soluble polyamic acid are the same as in Example 1, and the steps for preparing oxidized carbon black are the same as in Example 2.
制备聚酰亚胺-炭黑复合气凝胶的步骤如下:The steps of preparing polyimide-carbon black composite airgel are as follows:
取120 mg氧化炭黑加入到30 mL去离子水中,超声0.5 h,使氧化炭黑分散均匀。其余同实施例3。得到聚酰亚胺-炭黑复合气凝胶,记为PI/CB6%。Take 120 mg of oxidized carbon black and add it to 30 mL of deionized water, and sonicate for 0.5 h to make the oxidized carbon black disperse evenly. All the other are with embodiment 3. The obtained polyimide-carbon black composite airgel is recorded as PI/CB 6% .
表1 聚酰亚胺基复合气凝胶的组分与性能Table 1 Components and properties of polyimide-based composite airgel
。 .
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