CN106632882A - Preparation method of fluorine-containing cation acrylate resin cathode electrophoresis paint - Google Patents
Preparation method of fluorine-containing cation acrylate resin cathode electrophoresis paint Download PDFInfo
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Abstract
本发明公开了一种含氟阳离子丙烯酸酯树脂阴极电泳涂料的制备方法,先制备阳离子氟改性丙烯酸酯树脂和全封闭型多异氰酸酯交联剂,将阳离子氟改性丙烯酸酯树脂和全封闭型多异氰酸酯交联剂反应后酸化,再与疏水性氧化物微粒进行充分混合配制后,最后加入去离子水分散制备得到阴极电泳涂料。本发明将氟改性丙烯酸酯单体引入丙烯酸酯树脂阴极电泳涂料中,利用含氟树脂的优异耐化学性和低表面能,从而有效改善涂膜的疏水性能,疏水性氧化铝微粒具有优良的疏水性能。这类新型改性剂的加入不仅极大提高了涂料的疏水性能,也改善了涂料中由于含氟树脂存在导致电泳乳液难以分散,造成电泳漆液难以稳定存储和利用的关键难题。The invention discloses a preparation method of cathodic electrophoretic paint containing fluorine-containing cationic acrylate resin. The polyisocyanate cross-linking agent is acidified after reaction, fully mixed with hydrophobic oxide particles for preparation, and finally added with deionized water to disperse to prepare the cathodic electrophoretic coating. The present invention introduces fluorine-modified acrylate monomers into acrylate resin cathodic electrophoretic coatings, utilizes the excellent chemical resistance and low surface energy of fluorine-containing resins, thereby effectively improving the hydrophobicity of the coating film, and the hydrophobic alumina particles have excellent Hydrophobic properties. The addition of this new type of modifier not only greatly improves the hydrophobic performance of the coating, but also improves the key problem that the electrophoretic emulsion is difficult to disperse due to the presence of fluorine-containing resins in the coating, which makes the stable storage and utilization of the electrophoretic paint solution difficult.
Description
技术领域technical field
本发明涉及一种新材料的制备工艺,具体地说,是一种含氟阳离子丙烯酸酯树脂阴极电泳涂料的制备方法。The invention relates to a preparation process of a new material, in particular to a preparation method of a fluorine-containing cationic acrylate resin cathodic electrophoretic paint.
背景技术Background technique
电泳涂装是20世纪60年代发展起来的一项新技术,由于它具有独特的优越性,应用面迅速扩大,大到汽车车身,小到徽章、眼睛架等,均可采用电泳涂装。电泳涂料的技术含量很高,他的研制和生产被认为是难度最大的一类涂料,并且使用和管理上的要求也高于普通涂料。Electrophoretic coating is a new technology developed in the 1960s. Due to its unique advantages, its application area has rapidly expanded. Electrophoretic coating can be used for everything from car bodies to small badges and eye frames. The technical content of electrophoretic coatings is very high, and its development and production are considered to be the most difficult type of coatings, and the requirements for use and management are higher than ordinary coatings.
电泳涂料的发展已有60年的历史了,自从1971年,美国PPG公司研制出第一代阴极电泳涂料,电泳涂料更是进入了一个快速发展的轨道,特别是阴极电泳涂料,因其与阳极电泳涂料相比耐腐蚀性高3—4倍,泳透率高1.3—1.5倍,且电沉积时金属表面不易离子化而溶出,解决了工件表面腐蚀问题,固而获得了广泛的应用,已逐渐全面取代了阳极电泳涂料,目前阴极电泳涂料呈现出几大流派:即以美国PPG公司为开端的防锈蚀阳离子型电泳涂料;以德国Hocehst公司为先驱的轿车卡车用阳离子型电泳涂料;以日本神东关西涂料公司为代表的改进型阳离子型电泳涂料,一些技术领先的阴极电泳涂料公司已经开发出边角防锈型,耐候型和低温固化型第四代第五代阴极电泳涂料,同时第六、七代也已在实验室研究开发。The development of electrophoretic coatings has a history of 60 years. Since 1971, the American PPG company developed the first generation of cathodic electrophoretic coatings, and electrophoretic coatings have entered a rapid development track, especially cathodic electrophoretic coatings. Compared with electrophoretic coatings, the corrosion resistance is 3-4 times higher, and the penetration rate is 1.3-1.5 times higher, and the metal surface is not easy to ionize and dissolve during electrodeposition, which solves the problem of workpiece surface corrosion, and has been widely used. Gradually fully replaced the anodic electrophoretic coating, the current cathodic electrophoretic coating presents several schools: the anti-corrosion cationic electrophoretic coating started by the American PPG company; the cationic electrophoretic coating for cars and trucks pioneered by the German Hocehst company; The improved cationic electrophoretic coating represented by Shendong Kansai Paint Co., Ltd., and some leading cathodic electrophoretic coating companies have developed corner anti-rust, weather-resistant and low-temperature curing fourth-generation and fifth-generation cathodic electrophoretic coatings. The sixth and seventh generations have also been researched and developed in the laboratory.
阴极电泳涂料的种类很多。目前应用最广的种类主要有:以双酚A环氧树脂与有机胺的加成物为骨架的环氧型阴极电泳涂料、以丙烯酸酯类共聚物为主体的阴极电泳涂料和聚氨酯类阴极电泳涂料。丙烯酸阴极电泳涂料因其优异的保光、耐候、抗紫外线老化、高装饰等性能而广泛用于底面合一电泳涂装。There are many types of cathodic electrophoretic coatings. At present, the most widely used types mainly include: epoxy cathodic electrophoretic coatings based on the adduct of bisphenol A epoxy resin and organic amines, cathodic electrophoretic coatings mainly based on acrylate copolymers, and polyurethane cathodic electrophoretic coatings. coating. Acrylic cathodic electrophoretic coatings are widely used in bottom-surface-in-one electrophoretic coatings because of their excellent gloss retention, weather resistance, UV aging resistance, and high decorative properties.
近年来,高性能五金制品尤其是灯具、浴室配件、金属工艺品的迅速发展以及电泳涂装技术的不断发展和进步,对涂层的性能尤其是疏水性、耐候性和装饰性提出了更高的要求。传统的水性阴极电泳涂料,其疏水性、耐候性和装饰性欠佳,不能满足高档的五金制品对水性阴极电泳涂料提出的新要求。近年来,自然界中的超疏水(接触角大于150°)与自清洁现象引起人们的研究兴趣。如何开发出具有超疏水性能的水性阴极电泳涂料涂膜已成为目前阴极电泳涂料用树脂乳液研究和开发的热点。In recent years, the rapid development of high-performance hardware products, especially lamps, bathroom accessories, metal crafts, and the continuous development and progress of electrophoretic coating technology have put forward higher requirements for the performance of coatings, especially hydrophobicity, weather resistance and decoration. Require. Traditional water-based cathodic electrophoretic coatings have poor hydrophobicity, weather resistance and decoration, and cannot meet the new requirements of high-end hardware products for water-based cathodic electrophoretic coatings. In recent years, the phenomena of superhydrophobicity (contact angle greater than 150°) and self-cleaning in nature have aroused people's research interest. How to develop a water-based cathodic electrophoretic coating film with superhydrophobic properties has become a hot spot in the research and development of resin emulsions for cathodic electrophoretic coatings.
发明内容Contents of the invention
本发明正是针对现有技术中存在的各种不足之处,提供了一种具有疏水性的含氟阳离子丙烯酸酯树脂阴极电泳涂料的制备方法。The present invention aims at various deficiencies in the prior art, and provides a method for preparing a hydrophobic fluorine-containing cationic acrylate resin cathodic electrophoretic coating.
本发明为达到上述目的,是通过这样的技术方案来实现的:In order to achieve the above object, the present invention is realized by such technical scheme:
本发明公开了一种含氟阳离子丙烯酸酯树脂阴极电泳涂料的制备方法,先制备阳离子氟改性丙烯酸酯树脂和全封闭型多异氰酸酯交联剂,将阳离子氟改性丙烯酸酯树脂和全封闭型多异氰酸酯交联剂反应后酸化,再与疏水性氧化物微粒进行充分混合配制后,最后加入去离子水分散制备得到阴极电泳涂料。The invention discloses a preparation method of cathodic electrophoretic paint containing fluorine-containing cationic acrylate resin. The polyisocyanate cross-linking agent is acidified after reaction, fully mixed with hydrophobic oxide particles for preparation, and finally added with deionized water to disperse to prepare the cathodic electrophoretic coating.
作为进一步地改进,本发明所述的具体制备步骤为:在反应釜中,加入溶剂和部分引发剂,在70-100℃下将丙烯酸酯混合单体和环氧功能单体和含氟丙烯酸酯单体混合物以及部分的引发剂溶液滴加到反应釜中,2-4小时内滴完,继续保温反应2-4小时,然后加入多元胺进行开环反应,继续保温反应2-4h,最后加入有机酸搅拌20-60分钟,降温后得到阳离子氟改性丙烯酸酯树脂,然后制备全封闭型多异氰酸酯交联剂,将一定量的阳离子氟改性丙烯酸酯树脂、全封闭型多异氰酸酯交联剂和乙二醇单丁醚、有机酸和疏水性氧化物微粒混合均匀,50-70℃下酸化2-4小时,然后加入一定量的去离子水,高速搅拌下,分散15-30min,控制pH为5.0-6.5,得到具有疏水性的含氟阳离子丙烯酸酯树脂阴极电泳涂料。As a further improvement, the specific preparation steps described in the present invention are: in the reaction kettle, add solvent and part of the initiator, mix the acrylate mixed monomer and epoxy functional monomer and fluorine-containing acrylate at 70-100°C The monomer mixture and part of the initiator solution are added dropwise into the reactor, and the dripping is completed within 2-4 hours, and the heat preservation reaction is continued for 2-4 hours, and then polyamine is added for ring-opening reaction, and the heat preservation reaction is continued for 2-4 hours, and finally added Stir the organic acid for 20-60 minutes, after cooling down to obtain a cationic fluorine-modified acrylate resin, and then prepare a fully-sealed polyisocyanate crosslinking agent, mix a certain amount of cationic fluorine-modified acrylate resin, fully-sealed polyisocyanate crosslinker Mix evenly with ethylene glycol monobutyl ether, organic acid and hydrophobic oxide particles, acidify at 50-70°C for 2-4 hours, then add a certain amount of deionized water, disperse for 15-30min under high-speed stirring, and control the pH If it is 5.0-6.5, a hydrophobic fluorine-containing cationic acrylate resin cathodic electrophoretic coating can be obtained.
作为进一步地改进,本发明所述的全封闭型多异氰酸酯交联剂的制备方法为在反应釜中,加入异佛尔酮二异氰酸酯,在搅拌条件下,缓慢将二乙二醇丁醚滴加到反应釜中,1小时滴加完,加热到70℃,反应2-4小时,测定游离NCO含量低于0.5%时,降温出料。As a further improvement, the preparation method of the fully-blocked polyisocyanate crosslinking agent of the present invention is to add isophorone diisocyanate in the reaction kettle, and slowly add diethylene glycol butyl ether dropwise under stirring conditions. Put it into the reactor, drop it in 1 hour, heat to 70°C, react for 2-4 hours, when the free NCO content is measured to be less than 0.5%, cool down and discharge.
作为进一步地改进,本发明所述的含氟丙烯酸酯单体为甲基丙烯酸六氟丁酯、丙烯酸六氟丁酯、甲基丙烯酸十二氟庚酯、甲基丙烯酸十三氟辛酯、丙烯酸十三氟辛酯和全氟烷基乙基甲基丙烯酸酯中的一种或多种。As a further improvement, the fluorine-containing acrylate monomers described in the present invention are hexafluorobutyl methacrylate, hexafluorobutyl acrylate, dodecafluoroheptyl methacrylate, tridecafluorooctyl methacrylate, acrylic acid One or more of trifluorooctyl and perfluoroalkylethyl methacrylate.
作为进一步地改进,本发明所述的环氧功能单体为甲基丙烯酸缩水甘油酯、丙烯酸缩水甘油酯、烯丙基缩水甘油醚和缩水甘油醚基封端烯丙醇无规聚醚中的一种或者多种的混合物。As a further improvement, the epoxy functional monomer described in the present invention is glycidyl methacrylate, glycidyl acrylate, allyl glycidyl ether and glycidyl ether group-terminated allyl alcohol random polyether A mixture of one or more.
作为进一步地改进,本发明所述的丙烯酸酯混合单体,包括苯乙烯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、丙烯酸丁酯、丙烯酸异丙酯、丙烯酸-2-羟基乙酯、甲基丙烯酸-2-羟基乙酯和甲基丙烯酸-2-羟基丙酯中的一种或多种,多元胺为二乙醇胺、三乙醇胺、乙二胺、丙二胺、丁二胺中的一种或者多种的混合物,所述有机酸为甲酸、乙酸、乳酸和氨基磺酸的一种或多种。As a further improvement, the acrylate mixed monomer described in the present invention includes styrene, methyl methacrylate, ethyl methacrylate, butyl acrylate, isopropyl acrylate, 2-hydroxyethyl acrylate, methyl One or more of 2-hydroxyethyl acrylate and 2-hydroxypropyl methacrylate, and the polyamine is one of diethanolamine, triethanolamine, ethylenediamine, propylenediamine, butylenediamine Or multiple mixtures, the organic acid is one or more of formic acid, acetic acid, lactic acid and sulfamic acid.
作为进一步地改进,本发明所述的阳离子氟改性丙烯酸酯树脂中,丙烯酸酯类单体25-50重量份、含氟丙烯酸酯单体10-20重量份、环氧功能单体15-30重量份、多元胺5-10重量份、引发剂0.5-2重量份。As a further improvement, in the cationic fluorine-modified acrylate resin of the present invention, 25-50 parts by weight of acrylate monomers, 10-20 parts by weight of fluorine-containing acrylate monomers, 15-30 parts by weight of epoxy functional monomers parts by weight, 5-10 parts by weight of polyamine, and 0.5-2 parts by weight of initiator.
作为进一步地改进,本发明所述疏水性氧化物微粒为疏水性氧化铝,优选为经辛基硅烷处理的气相法氧化铝。As a further improvement, the hydrophobic oxide particles in the present invention are hydrophobic alumina, preferably fumed alumina treated with octylsilane.
作为进一步地改进,本发明所述的阴极电泳涂料各组分为阳离子氟改性丙烯酸酯树脂50-60重量份,全封闭型多异氰酸酯交联剂20-25重量份,疏水性氧化物微粒0.1-2重量份。As a further improvement, the components of the cathodic electrophoretic coating of the present invention are 50-60 parts by weight of cationic fluorine-modified acrylate resin, 20-25 parts by weight of fully blocked polyisocyanate crosslinking agent, and 0.1 parts by weight of hydrophobic oxide particles. -2 parts by weight.
作为进一步地改进,本发明所制得的阴极电泳涂料在清漆成膜后,涂膜与水的接触角大于150度。As a further improvement, after the varnish film is formed in the cathodic electrophoretic coating prepared by the present invention, the contact angle between the coating film and water is greater than 150 degrees.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明提供了一种具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料及其制备方法。普通丙烯酸树脂阴极电泳涂料不具有防水性能,本发明将氟改性丙烯酸酯单体引入丙烯酸酯树脂阴极电泳涂料中,利用含氟树脂的优异耐化学性和低表面能,从而有效改善涂膜的疏水性能。1. The invention provides a hydrophobic cationic acrylate resin cathodic electrophoretic coating and a preparation method thereof. Ordinary acrylic resin cathodic electrophoretic coatings do not have waterproof performance. The present invention introduces fluorine-modified acrylate monomers into acrylate resin cathodic electrophoretic coatings, and utilizes the excellent chemical resistance and low surface energy of fluorine-containing resins to effectively improve the coating film. Hydrophobic properties.
2、本发明采用了疏水性氧化铝微粒作为涂料改性剂。疏水性氧化铝微粒具有优良的疏水性能,而且价格低廉。这类新型改性剂的加入不仅极大提高了涂料的疏水性能,也改善了涂料中由于含氟树脂存在导致电泳乳液难以分散,造成电泳漆液难以稳定存储和利用的关键难题。2. The present invention adopts hydrophobic alumina particles as coating modifier. Hydrophobic alumina particles have excellent hydrophobic properties and are inexpensive. The addition of this new type of modifier not only greatly improves the hydrophobic performance of the coating, but also improves the key problem that the electrophoretic emulsion is difficult to disperse due to the presence of fluorine-containing resins in the coating, which makes the stable storage and utilization of the electrophoretic paint solution difficult.
3、本发明将丙烯酸酯与环氧树脂完美结合起来,丙烯酸酯因其优异的耐侯性和良好的保色、保光性,而弥补了环氧树脂只适合做底漆的不足;采用了丙烯酸酯树脂作为主体树脂,和疏水性氧化铝微粒作为涂料,他们都具有极佳的耐候性能,并且具有优良的消光效果,性能优良,寿改性剂命长,可广泛用于各类高品质五金制品。3. The present invention perfectly combines acrylate and epoxy resin. Acrylate makes up for the deficiency that epoxy resin is only suitable for primer because of its excellent weather resistance, good color retention and gloss retention; acrylic acid is used Ester resin as the main resin, and hydrophobic alumina particles as the coating, they both have excellent weather resistance, and have excellent matting effect, excellent performance, long life modifier, and can be widely used in various high-quality hardware products.
具体实施方式detailed description
本发明公开了一种具有疏水性的含氟阳离子丙烯酸酯树脂阴极电泳涂料及其制备方法,本发明下面结合具体实施例对本发明的技术方案作进一步地的详细说明,但本发明的范围并不局限于以下实施例。The invention discloses a cathodic electrophoretic coating with hydrophobic fluorine-containing cationic acrylate resin and a preparation method thereof. The technical scheme of the invention will be further described in detail below in conjunction with specific examples, but the scope of the invention does not Limitation to the following examples.
实施例1Example 1
(1)阳离子氟改性丙烯酸酯树脂的制备(1) Preparation of cationic fluorine-modified acrylate resin
在装有机械搅拌装置、温度计、恒压滴液漏斗和回流冷凝管的反应釜中,加入溶剂乙酸丁酯10重量份和引发剂偶氮二异丁腈0.2重量份,在70℃下将丙烯酸酯混合单体(甲基丙烯酸甲酯10重量份,丙烯酸丁酯15重量份)、缩水甘油醚基封端烯丙醇无规聚醚15重量份和含氟丙烯酸酯单体全氟烷基乙基甲基丙烯酸酯10重量份以及引发剂偶氮二异丁腈0.3重量份溶液滴加到反应釜中,2小时内滴完,继续保温反应2小时。然后加入多元胺三乙醇胺5重量份进行开环反应,继续保温反应4h,最后加入有机酸乙酸搅拌20分钟,降温后得到阳离子氟改性丙烯酸酯树脂。In a reaction kettle equipped with a mechanical stirring device, a thermometer, a constant pressure dropping funnel and a reflux condenser, 10 parts by weight of butyl acetate as a solvent and 0.2 parts by weight of an initiator azobisisobutyronitrile were added, and acrylic acid Ester mixed monomer (10 parts by weight of methyl methacrylate, 15 parts by weight of butyl acrylate), 15 parts by weight of glycidyl ether group-capped allyl alcohol random polyether and fluorine-containing acrylate monomer perfluoroalkyl ethyl 10 parts by weight of methyl methacrylate and 0.3 parts by weight of initiator azobisisobutyronitrile solution were added dropwise into the reactor, and the dripping was completed within 2 hours, and the reaction was continued for 2 hours. Then add 5 parts by weight of polyamine triethanolamine to carry out ring-opening reaction, continue the heat preservation reaction for 4 hours, finally add organic acid acetic acid and stir for 20 minutes, after cooling down, a cationic fluorine-modified acrylate resin is obtained.
(2)全封闭型多异氰酸酯交联剂的制备(2) Preparation of fully blocked polyisocyanate crosslinking agent
在装有搅拌装置、恒压滴液漏斗和回流冷凝管的反应釜中,加入异佛尔酮二异氰酸酯50重量份,在搅拌条件下,缓慢将二乙二醇丁醚约75重量份滴加到反应釜中,1小时滴加完。加热到70℃,反应4小时,测定游离NCO含量低于0.5%时,降温出料。In a reaction kettle equipped with a stirring device, a constant pressure dropping funnel and a reflux condenser, add 50 parts by weight of isophorone diisocyanate, and slowly add about 75 parts by weight of diethylene glycol butyl ether dropwise under stirring conditions. Into the reaction kettle, dropwise added in 1 hour. Heating to 70°C, reacting for 4 hours, and when the free NCO content is measured to be less than 0.5%, the temperature is lowered and the material is discharged.
(3)阴极电泳乳液的配制(3) Preparation of cathodic electrophoretic emulsion
将50重量份的的阳离子氟改性丙烯酸酯树脂、20重量份的全封闭型多异氰酸酯交联剂和乙二醇单丁醚20重量份、定量的乙酸和0.1重量份的疏水性氧化铝(经辛基硅烷处理的气相法氧化铝),混合均匀,50℃下酸化4小时。然后加入40重量份的去离子水,高速搅拌下,分散15-30min得到具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料,控制pH为5.0。With the cationic fluorine-modified acrylate resin of 50 weight parts, the fully blocked polyisocyanate crosslinking agent of 20 weight parts and ethylene glycol monobutyl ether 20 weight parts, the acetic acid of quantitative and the hydrophobic aluminum oxide of 0.1 weight part ( Fumed alumina treated with octylsilane), mixed evenly, and acidified at 50°C for 4 hours. Then add 40 parts by weight of deionized water, and disperse for 15-30 minutes under high-speed stirring to obtain a hydrophobic cationic acrylate resin cathodic electrophoretic coating, and control the pH to 5.0.
用本实施例制得的电泳乳液,直接进行阴极电泳涂装,电泳电压220V,电泳温度30℃,电泳时间5分钟。所得涂膜在170℃烘烤30分钟,所得涂膜外观均匀平整,涂膜与水的接触角为150°,涂膜其他性能均符合产品标准。Use the electrophoretic emulsion prepared in this example to directly carry out cathodic electrophoretic coating, the electrophoresis voltage is 220V, the electrophoresis temperature is 30°C, and the electrophoresis time is 5 minutes. The obtained coating film was baked at 170° C. for 30 minutes. The appearance of the obtained coating film was uniform and smooth, the contact angle between the coating film and water was 150°, and other properties of the coating film met the product standards.
实施例2Example 2
(1)阳离子氟改性丙烯酸酯树脂的制备(1) Preparation of cationic fluorine-modified acrylate resin
在装有机械搅拌装置、温度计、恒压滴液漏斗和回流冷凝管的反应釜中,加入溶剂乙酸丁酯30重量份和引发剂过氧化苯甲酰1重量份,在100℃下将丙烯酸酯混合单体(甲基丙烯酸乙酯20重量份,丙烯酸异丙酯30重量份)、烯丙基缩水甘油醚30重量份和含氟丙烯酸酯单体丙烯酸六氟丁酯20重量份以及引发剂过氧化苯甲酰1重量份溶液滴加到反应釜中,4小时内滴完,继续保温反应2小时。然后加入多元胺二乙醇胺10重量份进行开环反应,继续保温反应2h,最后加入有机酸乳酸搅拌30分钟,降温后得到阳离子氟改性丙烯酸酯树脂。In a reaction kettle equipped with a mechanical stirring device, a thermometer, a constant pressure dropping funnel and a reflux condenser, add 30 parts by weight of butyl acetate as a solvent and 1 part by weight of benzoyl peroxide as an initiator, and acrylate Mixed monomers (20 parts by weight of ethyl methacrylate, 30 parts by weight of isopropyl acrylate), 30 parts by weight of allyl glycidyl ether and 20 parts by weight of fluorine-containing acrylate monomer hexafluorobutyl acrylate and initiator over The solution of 1 weight part of benzoyl oxide was added dropwise into the reaction kettle, and the dripping was completed within 4 hours, and the reaction was continued for 2 hours. Then add 10 parts by weight of polyamine diethanolamine to carry out ring-opening reaction, continue the heat preservation reaction for 2 hours, finally add organic acid lactic acid and stir for 30 minutes, and obtain cationic fluorine-modified acrylate resin after cooling down.
(2)全封闭型多异氰酸酯交联剂的制备(2) Preparation of fully blocked polyisocyanate crosslinking agent
在装有搅拌装置、恒压滴液漏斗和回流冷凝管的反应釜中,加入异佛尔酮二异氰酸酯50重量份,在搅拌条件下,缓慢将二乙二醇丁醚约75重量份滴加到反应釜中,1小时滴加完。加热到70℃,反应2小时,测定游离NCO含量低于0.5%时,降温出料。In a reaction kettle equipped with a stirring device, a constant pressure dropping funnel and a reflux condenser, add 50 parts by weight of isophorone diisocyanate, and slowly add about 75 parts by weight of diethylene glycol butyl ether dropwise under stirring conditions. Into the reaction kettle, dropwise added in 1 hour. Heating to 70°C, reacting for 2 hours, and when the free NCO content is measured to be less than 0.5%, cool down and discharge.
(3)阴极电泳乳液的配制(3) Preparation of cathodic electrophoretic emulsion
将60重量份的的阳离子氟改性丙烯酸酯树脂、25重量份的全封闭型多异氰酸酯交联剂和乙二醇单丁醚20重量份、定量的乳酸和2重量份的疏水性氧化铝(经辛基硅烷处理的气相法氧化铝),混合均匀,70℃下酸化2小时。然后加入60重量份的去离子水,高速搅拌下,分散15-30min得到具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料,控制pH为6.5。With the cationic fluorine modified acrylate resin of 60 weight parts, the fully blocked polyisocyanate crosslinking agent of 25 weight parts and ethylene glycol monobutyl ether 20 weight parts, the lactic acid of quantitative and the hydrophobicity aluminum oxide of 2 weight parts ( Fumed alumina treated with octylsilane), mixed evenly, and acidified at 70°C for 2 hours. Then add 60 parts by weight of deionized water, and disperse for 15-30 minutes under high-speed stirring to obtain a hydrophobic cationic acrylate resin cathodic electrophoretic coating, and control the pH to 6.5.
用本实施例制得的电泳乳液,直接进行阴极电泳涂装,电泳电压220V,电泳温度30℃,电泳时间5分钟。所得涂膜在170℃烘烤30分钟,所得涂膜外观均匀平整,涂膜与水的接触角为161°,涂膜其他性能均符合产品标准。Use the electrophoretic emulsion prepared in this example to directly carry out cathodic electrophoretic coating, the electrophoresis voltage is 220V, the electrophoresis temperature is 30°C, and the electrophoresis time is 5 minutes. The obtained coating film was baked at 170°C for 30 minutes. The appearance of the obtained coating film was uniform and flat, the contact angle between the coating film and water was 161°, and other properties of the coating film met the product standards.
实施例3Example 3
(1)阳离子氟改性丙烯酸酯树脂的制备(1) Preparation of cationic fluorine-modified acrylate resin
在装有机械搅拌装置、温度计、恒压滴液漏斗和回流冷凝管的反应釜中,加入溶剂乙酸丁酯20重量份和引发剂偶氮二异丁腈0.5重量份,在95℃下将丙烯酸酯混合单体(甲基丙烯酸乙酯10重量份,丙烯酸异丙酯20重量份,甲基丙烯酸-2-羟基乙酯10重量份)、环氧功能单体甲基丙烯酸缩水甘油酯20份和含氟丙烯酸酯单体甲基丙烯酸十三氟辛酯20重量份以及引发剂偶氮二异丁腈0.5重量份溶液滴加到反应釜中,3小时内滴完,继续保温反应2小时。然后加入多元胺丙二胺7重量份进行开环反应,继续保温反应4h,最后加入有机酸甲酸搅拌60分钟,降温后得到阳离子氟改性丙烯酸酯树脂。In a reaction kettle equipped with a mechanical stirring device, a thermometer, a constant pressure dropping funnel and a reflux condenser, 20 parts by weight of butyl acetate as a solvent and 0.5 parts by weight of an initiator azobisisobutyronitrile were added, and acrylic acid Ester mixed monomer (10 parts by weight of ethyl methacrylate, 20 parts by weight of isopropyl acrylate, 10 parts by weight of 2-hydroxyethyl methacrylate), 20 parts of epoxy functional monomer glycidyl methacrylate and A solution of 20 parts by weight of the fluorine-containing acrylate monomer tridefluorooctyl methacrylate and 0.5 parts by weight of the initiator azobisisobutyronitrile was added dropwise into the reaction kettle, and the solution was completed within 3 hours, and the reaction was continued for 2 hours. Then add 7 parts by weight of polyamine propylenediamine to carry out ring-opening reaction, continue the heat preservation reaction for 4 hours, finally add organic acid formic acid and stir for 60 minutes, after cooling down, a cationic fluorine-modified acrylate resin is obtained.
(2)全封闭型多异氰酸酯交联剂的制备(2) Preparation of fully blocked polyisocyanate crosslinking agent
在装有搅拌装置、恒压滴液漏斗和回流冷凝管的反应釜中,加入异佛尔酮二异氰酸酯50重量份,在搅拌条件下,缓慢将二乙二醇丁醚约75重量份滴加到反应釜中,1小时滴加完。加热到70℃,反应3小时,测定游离NCO含量低于0.5%时,降温出料。In a reaction kettle equipped with a stirring device, a constant pressure dropping funnel and a reflux condenser, add 50 parts by weight of isophorone diisocyanate, and slowly add about 75 parts by weight of diethylene glycol butyl ether dropwise under stirring conditions. Into the reaction kettle, dropwise added in 1 hour. Heat to 70°C, react for 3 hours, and when the free NCO content is measured to be less than 0.5%, cool down and discharge.
(3)阴极电泳乳液的配制(3) Preparation of cathodic electrophoretic emulsion
将55重量份的的阳离子氟改性丙烯酸酯树脂、23重量份的全封闭型多异氰酸酯交联剂和乙二醇单丁醚20重量份、定量的甲酸和1.5重量份的疏水性氧化铝(经辛基硅烷处理的气相法氧化铝),混合均匀,70℃下酸化1小时。然后加入50重量份的去离子水,高速搅拌下,分散15-30min得到具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料,控制pH为5.5。The cationic fluorine-modified acrylate resin of 55 parts by weight, the fully-blocked polyisocyanate crosslinking agent of 23 parts by weight and 20 parts by weight of ethylene glycol monobutyl ether, quantitative formic acid and the hydrophobic aluminum oxide of 1.5 parts by weight ( Fumed alumina treated with octylsilane), mixed evenly, and acidified at 70°C for 1 hour. Then add 50 parts by weight of deionized water, and disperse for 15-30 minutes under high-speed stirring to obtain a hydrophobic cationic acrylate resin cathodic electrophoretic coating, and control the pH to 5.5.
用本实施例制得的电泳乳液,直接进行阴极电泳涂装,电泳电压220V,电泳温度30℃,电泳时间5分钟。所得涂膜在170℃烘烤30分钟,所得涂膜外观均匀平整,涂膜与水的接触角为160°,涂膜其他性能均符合产品标准。Use the electrophoretic emulsion prepared in this example to directly carry out cathodic electrophoretic coating, the electrophoresis voltage is 220V, the electrophoresis temperature is 30°C, and the electrophoresis time is 5 minutes. The obtained coating film was baked at 170° C. for 30 minutes. The appearance of the obtained coating film was uniform and flat, the contact angle between the coating film and water was 160°, and other properties of the coating film met the product standards.
实施例4Example 4
(1)阳离子氟改性丙烯酸酯树脂的制备(1) Preparation of cationic fluorine-modified acrylate resin
在装有机械搅拌装置、温度计、恒压滴液漏斗和回流冷凝管的反应釜中,加入溶剂乙酸丁酯20重量份和引发剂偶氮二异丁腈1重量份,在85℃下将丙烯酸酯混合单体(甲基丙烯酸甲酯10重量份,丙烯酸丁酯20重量份,丙烯酸-2-羟基乙酯5重量份)、环氧功能单体丙烯酸缩水甘油酯25份和含氟丙烯酸酯单体甲基丙烯酸六氟丁酯10重量份以及引发剂偶氮二异丁腈1重量份溶液滴加到反应釜中,2小时内滴完,继续保温反应2小时。然后加入多元胺乙二胺8重量份进行开环反应,继续保温反应2h,最后加入有机酸氨基磺酸搅拌40分钟,降温后得到阳离子氟改性丙烯酸酯树脂。In a reaction kettle equipped with a mechanical stirring device, a thermometer, a constant pressure dropping funnel and a reflux condenser, 20 parts by weight of butyl acetate as a solvent and 1 part by weight of an initiator azobisisobutyronitrile were added, and acrylic acid Ester mixed monomer (10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate, 5 parts by weight of 2-hydroxyethyl acrylate), 25 parts of epoxy functional monomer glycidyl acrylate and fluorine-containing acrylate mono 10 parts by weight of bulk hexafluorobutyl methacrylate and 1 part by weight of initiator azobisisobutyronitrile solution were added dropwise into the reaction kettle, the dripping was completed within 2 hours, and the heat preservation reaction was continued for 2 hours. Then add 8 parts by weight of polyamine ethylenediamine to carry out ring-opening reaction, continue the heat preservation reaction for 2 hours, finally add organic acid sulfamic acid and stir for 40 minutes, after cooling down, a cationic fluorine-modified acrylate resin is obtained.
(2)全封闭型多异氰酸酯交联剂的制备(2) Preparation of fully blocked polyisocyanate crosslinking agent
在装有搅拌装置、恒压滴液漏斗和回流冷凝管的反应釜中,加入异佛尔酮二异氰酸酯50重量份,在搅拌条件下,缓慢将二乙二醇丁醚约75重量份滴加到反应釜中,1小时滴加完。加热到70℃,反应4小时,测定游离NCO含量低于0.5%时,降温出料。In a reaction kettle equipped with a stirring device, a constant pressure dropping funnel and a reflux condenser, add 50 parts by weight of isophorone diisocyanate, and slowly add about 75 parts by weight of diethylene glycol butyl ether dropwise under stirring conditions. Into the reaction kettle, dropwise added in 1 hour. Heating to 70°C, reacting for 4 hours, and when the free NCO content is measured to be less than 0.5%, the temperature is lowered and the material is discharged.
(3)阴极电泳乳液的配制(3) Preparation of cathodic electrophoretic emulsion
将50重量份的的阳离子氟改性丙烯酸酯树脂、20重量份的全封闭型多异氰酸酯交联剂和乙二醇单丁醚20重量份、定量的氨基磺酸和1重量份的疏水性氧化铝(经辛基硅烷处理的气相法氧化铝),混合均匀,50℃下酸化2小时。然后加入40重量份的去离子水,高速搅拌下,分散15-30min得到具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料,控制pH为6.0。50 parts by weight of cationic fluorine-modified acrylate resin, 20 parts by weight of fully blocked polyisocyanate crosslinking agent and 20 parts by weight of ethylene glycol monobutyl ether, quantitative sulfamic acid and 1 part by weight of hydrophobic oxidation Aluminum (fumed alumina treated with octylsilane), mixed evenly, acidified at 50°C for 2 hours. Then add 40 parts by weight of deionized water, and disperse for 15-30 minutes under high-speed stirring to obtain a hydrophobic cationic acrylate resin cathodic electrophoretic coating, and control the pH to 6.0.
用本实施例制得的电泳乳液,直接进行阴极电泳涂装,电泳电压220V,电泳温度30℃,电泳时间5分钟。所得涂膜在170℃烘烤30分钟,所得涂膜外观均匀平整,涂膜与水的接触角为156°,涂膜其他性能均符合产品标准。Use the electrophoretic emulsion prepared in this example to directly carry out cathodic electrophoretic coating, the electrophoresis voltage is 220V, the electrophoresis temperature is 30°C, and the electrophoresis time is 5 minutes. The obtained coating film was baked at 170° C. for 30 minutes. The appearance of the obtained coating film was uniform and flat, the contact angle between the coating film and water was 156°, and other properties of the coating film met the product standards.
实施例5Example 5
(1)阳离子氟改性丙烯酸酯树脂的制备(1) Preparation of cationic fluorine-modified acrylate resin
在装有机械搅拌装置、温度计、恒压滴液漏斗和回流冷凝管的反应釜中,加入溶剂乙酸丁酯20重量份和引发剂偶氮二异丁腈0.5重量份,在100℃下将丙烯酸酯混合单体(甲基丙烯酸乙酯20重量份,丙烯酸异丙酯30重量份)、环氧功能单体缩水甘油醚基封端烯丙醇无规聚醚15重量份和含氟丙烯酸酯单体甲基丙烯酸十二氟庚酯30重量份以及引发剂偶氮二异丁腈1重量份溶液滴加到反应釜中,4小时内滴完,继续保温反应2小时。然后加入多元胺丁二胺5重量份进行开环反应,继续保温反应2h,最后加入有机酸乙酸搅拌30分钟,降温后得到阳离子氟改性丙烯酸酯树脂。In a reaction kettle equipped with a mechanical stirring device, a thermometer, a constant pressure dropping funnel and a reflux condenser, 20 parts by weight of butyl acetate as a solvent and 0.5 parts by weight of an initiator azobisisobutyronitrile were added, and acrylic acid Ester mixed monomer (20 parts by weight of ethyl methacrylate, 30 parts by weight of isopropyl acrylate), epoxy functional monomer glycidyl ether group-terminated allyl alcohol random polyether 15 parts by weight and fluorine-containing acrylate monomer 30 parts by weight of dodecafluoroheptyl methacrylate and 1 part by weight of initiator azobisisobutyronitrile solution were added dropwise into the reaction kettle, the dripping was completed within 4 hours, and the reaction was continued for 2 hours. Then add 5 parts by weight of the polyamine butanediamine to carry out the ring-opening reaction, continue the heat preservation reaction for 2 hours, finally add the organic acid acetic acid and stir for 30 minutes, and obtain the cationic fluorine-modified acrylate resin after cooling down.
(2)全封闭型多异氰酸酯交联剂的制备(2) Preparation of fully blocked polyisocyanate crosslinking agent
在装有搅拌装置、恒压滴液漏斗和回流冷凝管的反应釜中,加入异佛尔酮二异氰酸酯50重量份,在搅拌条件下,缓慢将二乙二醇丁醚约75重量份滴加到反应釜中,1小时滴加完。加热到70℃,反应2小时,测定游离NCO含量低于0.5%时,降温出料。In a reaction kettle equipped with a stirring device, a constant pressure dropping funnel and a reflux condenser, add 50 parts by weight of isophorone diisocyanate, and slowly add about 75 parts by weight of diethylene glycol butyl ether dropwise under stirring conditions. Into the reaction kettle, dropwise added in 1 hour. Heating to 70°C, reacting for 2 hours, and when the free NCO content is measured to be less than 0.5%, cool down and discharge.
(3)阴极电泳乳液的配制(3) Preparation of cathodic electrophoretic emulsion
将60重量份的的阳离子氟改性丙烯酸酯树脂、25重量份的全封闭型多异氰酸酯交联剂和乙二醇单丁醚20重量份、定量的乙酸和0.5重量份的疏水性氧化铝(经辛基硅烷处理的气相法氧化铝),混合均匀,70℃下酸化1小时。然后加入60重量份的去离子水,高速搅拌下,分散15-30min得到具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料,控制pH为5.5。With the cationic fluorine modified acrylate resin of 60 weight parts, the fully blocked polyisocyanate cross-linking agent of 25 weight parts and 20 weight parts of ethylene glycol monobutyl ether, the hydrophobic aluminum oxide of quantitative acetic acid and 0.5 weight part ( Fumed alumina treated with octylsilane), mixed evenly, and acidified at 70°C for 1 hour. Then add 60 parts by weight of deionized water, and disperse for 15-30 minutes under high-speed stirring to obtain a hydrophobic cationic acrylate resin cathodic electrophoretic coating, and control the pH to 5.5.
用本实施例制得的电泳乳液,直接进行阴极电泳涂装,电泳电压220V,电泳温度30℃,电泳时间5分钟。所得涂膜在170℃烘烤30分钟,所得涂膜外观均匀平整,涂膜与水的接触角为154°,涂膜其他性能均符合产品标准。Use the electrophoretic emulsion prepared in this example to directly carry out cathodic electrophoretic coating, the electrophoresis voltage is 220V, the electrophoresis temperature is 30°C, and the electrophoresis time is 5 minutes. The obtained coating film was baked at 170°C for 30 minutes. The appearance of the obtained coating film was uniform and smooth, the contact angle between the coating film and water was 154°, and other properties of the coating film met the product standards.
实施例6Example 6
(1)阳离子氟改性丙烯酸酯树脂的制备(1) Preparation of cationic fluorine-modified acrylate resin
在装有机械搅拌装置、温度计、恒压滴液漏斗和回流冷凝管的反应釜中,加入溶剂乙酸丁酯10重量份和引发剂偶氮二异丁腈0.5重量份,在85℃下将丙烯酸酯混合单体(甲基丙烯酸甲酯10重量份,丙烯酸丁酯20重量份,丙烯酸-2-羟基乙酯10重量份)、环氧功能单体缩水甘油醚基封端烯丙醇无规聚醚15重量份和含氟丙烯酸酯单体丙烯酸十三氟辛酯10重量份以及引发剂偶氮二异丁腈0.5重量份溶液滴加到反应釜中,2小时内滴完,继续保温反应2小时。然后加入多元胺三乙醇胺5重量份进行开环反应,继续保温反应4h,最后加入有机酸乙酸搅拌30分钟,降温后得到阳离子氟改性丙烯酸酯树脂。In a reaction kettle equipped with a mechanical stirring device, a thermometer, a constant pressure dropping funnel and a reflux condenser, 10 parts by weight of butyl acetate as a solvent and 0.5 parts by weight of an initiator azobisisobutyronitrile were added, and acrylic acid Ester mixed monomer (10 parts by weight of methyl methacrylate, 20 parts by weight of butyl acrylate, 10 parts by weight of 2-hydroxyethyl acrylate), epoxy functional monomer glycidyl ether group-terminated allyl alcohol random polymer 15 parts by weight of ether, 10 parts by weight of trifluorooctyl acrylate monomer and 0.5 parts by weight of initiator azobisisobutyronitrile solution are added dropwise into the reaction kettle, and the dripping is completed within 2 hours, and the heat preservation reaction is continued for 2 Hour. Then add 5 parts by weight of polyamine triethanolamine to carry out ring-opening reaction, continue the heat preservation reaction for 4 hours, finally add organic acid acetic acid and stir for 30 minutes, after cooling down, a cationic fluorine-modified acrylate resin is obtained.
(2)全封闭型多异氰酸酯交联剂的制备(2) Preparation of fully blocked polyisocyanate crosslinking agent
在装有搅拌装置、恒压滴液漏斗和回流冷凝管的反应釜中,加入异佛尔酮二异氰酸酯50重量份,在搅拌条件下,缓慢将二乙二醇丁醚约75重量份滴加到反应釜中,1小时滴加完。加热到70℃,反应4小时,测定游离NCO含量低于0.5%时,降温出料。In a reaction kettle equipped with a stirring device, a constant pressure dropping funnel and a reflux condenser, add 50 parts by weight of isophorone diisocyanate, and slowly add about 75 parts by weight of diethylene glycol butyl ether dropwise under stirring conditions. Into the reaction kettle, dropwise added in 1 hour. Heating to 70°C, reacting for 4 hours, and when the free NCO content is measured to be less than 0.5%, the temperature is lowered and the material is discharged.
(3)阴极电泳乳液的配制(3) Preparation of cathodic electrophoretic emulsion
将50重量份的的阳离子氟改性丙烯酸酯树脂、20重量份的全封闭型多异氰酸酯交联剂和乙二醇单丁醚20重量份、定量的乙酸和1.5重量份的疏水性氧化铝(经辛基硅烷处理的气相法氧化铝),混合均匀,50℃下酸化2小时。然后加入40重量份的去离子水,高速搅拌下,分散15-30min得到具有疏水性的阳离子丙烯酸酯树脂阴极电泳涂料,控制pH为5.5。With the cationic fluorine modified acrylate resin of 50 weight parts, the fully blocked polyisocyanate cross-linking agent of 20 weight parts and 20 weight parts of ethylene glycol monobutyl ether, the hydrophobicity aluminum oxide of quantitative acetic acid and 1.5 weight parts ( Fumed alumina treated with octylsilane), mixed evenly, and acidified at 50°C for 2 hours. Then add 40 parts by weight of deionized water, and disperse for 15-30 minutes under high-speed stirring to obtain a hydrophobic cationic acrylate resin cathodic electrophoretic coating, and control the pH to 5.5.
用本实施例制得的电泳乳液,直接进行阴极电泳涂装,电泳电压220V,电泳温度30℃,电泳时间5分钟。所得涂膜在170℃烘烤30分钟,所得涂膜外观均匀平整,涂膜与水的接触角为161°,涂膜其他性能均符合产品标准。Use the electrophoretic emulsion prepared in this example to directly carry out cathodic electrophoretic coating, the electrophoresis voltage is 220V, the electrophoresis temperature is 30°C, and the electrophoresis time is 5 minutes. The obtained coating film was baked at 170°C for 30 minutes. The appearance of the obtained coating film was uniform and flat, the contact angle between the coating film and water was 161°, and other properties of the coating film met the product standards.
最后,还需要注意的是,以上列举的仅是本发明的具体实施例子。显然,本发明不限于以上实施例子,还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should also be noted that the above examples are only specific implementation examples of the present invention. Apparently, the present invention is not limited to the above examples, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.
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