CN106609868B - One kind of multiple fluid periodicity directional stream-guidance devices - Google Patents
One kind of multiple fluid periodicity directional stream-guidance devices Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/072—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members
- F16K11/074—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members with flat sealing faces
- F16K11/0746—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members with flat sealing faces with two or more closure plates comprising a single lever control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/30—Details
- F16K3/314—Forms or constructions of slides; Attachment of the slide to the spindle
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Abstract
本发明涉及一种多种流体周期性定向导流装置,包括三个定子和一个转子;三个定子中的二个为直径较小一端带法兰的厚壁管结构,另一个定子为直径较大的厚壁管结构;所述转子为圆柱‑双圆锥‑圆柱体或圆柱‑圆柱‑圆柱体结构,可转动地设置在由三个定子围成的空间内;在第三定子的内部设置有多条定子分布通道和多条定子集合通道;在转子的圆柱面间隔设置有多条圆周通道;在第一和第二定子的圆柱管上设置有多条定子供液通道和多条定子排液通道;在转子的内部设置有多条转子分布通道、多条转子集合通道和多条转子连通通道。
The invention relates to a periodic directional flow guide device for multiple fluids, which includes three stators and a rotor; two of the three stators are thick-walled pipe structures with a smaller diameter end and a flange, and the other stator is a smaller diameter stator. Large thick-walled tube structure; the rotor is a cylinder-double cone-cylinder or cylinder-cylinder-cylinder structure, which is rotatably arranged in the space surrounded by three stators; inside the third stator is provided Multiple stator distribution channels and multiple stator assembly channels; multiple circumferential channels are arranged at intervals on the cylindrical surface of the rotor; multiple stator liquid supply channels and multiple stator liquid discharge channels are arranged on the cylindrical tubes of the first and second stators Channels; multiple rotor distribution channels, multiple rotor collection channels and multiple rotor communication channels are arranged inside the rotor.
Description
技术领域technical field
本发明涉及一种多种流体周期性定向导流装置,其用于多种液体经各自独立的流路向各自独立的目标地定向地进行导流。The invention relates to a periodic directional guide device for multiple fluids, which is used for directional guide of multiple liquids to independent targets through separate flow paths.
背景技术Background technique
具有多种液体周期性定向导流功能的多通道阀,在物理、化学和色谱分析过程中有着广泛的应用。The multi-channel valve with the periodic directional flow function of various liquids is widely used in the process of physical, chemical and chromatographic analysis.
1953年,美国专利US2706532公开了第一个多通道阀的结构,它的结构特点是:(1)包括两个圆盘状定子和一个圆柱状转子,定子的分集通道和供排液通道均位于同一定子内;(2)转子通道与定子通道连通的开口以及供排液圆周通道都位于转子的两端面,转子与定子之间依靠两个平面密封密闭。In 1953, U.S. Patent US2706532 disclosed the structure of the first multi-channel valve. Its structural characteristics are: (1) It includes two disc-shaped stators and a cylindrical rotor. In the same stator; (2) The opening connecting the rotor channel and the stator channel and the liquid supply and discharge circumferential channel are located on both ends of the rotor, and the rotor and the stator are sealed by two planes.
1959年美国UOP公司公开了第一个上市的多通道阀的结构(US3040777),它的结构特点是:包括一个圆盘状定子和一个圆盘状转子,转子与定子之间依靠一个平面密封密闭,供排液圆周通道在一个平面内同心分布。In 1959, the UOP company of the United States disclosed the structure of the first marketed multi-channel valve (US3040777). Its structural characteristics are: it includes a disc-shaped stator and a disc-shaped rotor, and the rotor and the stator are sealed by a flat seal. , the supply and discharge circumferential channels are concentrically distributed in one plane.
1986年美国UOP公司公开了一个较理想的多通道阀结构(US4569371),它的结构特点是:(1)包括三个圆柱管形定子和一个圆柱形转子,定子分集通道位于中部直径大的定子上,定子供排液通道位于两端直径较小的两个定子上;转子通道位于转子两端直径较小的圆柱体内,转子通道与定子通道连通的开口位于转子中部直径较大圆柱体的圆柱面上。(2)转子与定子之间形成三个圆柱面密封,密封依靠位于通道开口内弹簧的弹力。In 1986, the UOP company of the United States disclosed an ideal multi-channel valve structure (US4569371). Its structural characteristics are: (1) It includes three cylindrical tubular stators and a cylindrical rotor, and the stator diversity channel is located in the middle of the large diameter stator. On the top, the stator liquid supply and discharge channels are located on the two stators with smaller diameters at both ends; the rotor channels are located in the cylinders with smaller diameters at both ends of the rotor, and the openings that communicate between the rotor channels and the stator channels are located in the cylinder with a larger diameter in the middle of the rotor face. (2) Three cylindrical seals are formed between the rotor and the stator, and the seal relies on the elastic force of the spring located in the channel opening.
1986年美国UOP公司公开了另一个较理想的多通道阀(US4574840)结构,其结构与(US4569371)公开的结构类似,不同之处在于:转子通道与定子分集通道之间的密封由圆柱面密封改为平面密封,转子轴一个转子分割为两个转子。In 1986, UOP Company of the United States disclosed another ideal multi-channel valve (US4574840) structure, which is similar to the structure disclosed by (US4569371), except that the seal between the rotor channel and the stator diversity channel is sealed by a cylindrical surface It is changed to a flat seal, and the rotor shaft is divided into two rotors.
1995年,美国AdvancedSeparationTechnologiesIncorporated公开了第二个上市多通道阀结构(US5676826),该结构由一个定子和一个转子构成,定子上只有供排液通道,无供排液圆周通道,多通道阀的其它功能依靠反应器与转子同步旋转完成。In 1995, Advanced Separation Technologies Incorporated of the United States disclosed the second listed multi-channel valve structure (US5676826). This structure is composed of a stator and a rotor. There are only liquid supply and discharge channels on the stator, and there is no circular channel for liquid supply and discharge. Other functions of the multi-channel valve Rely on the synchronous rotation of the reactor and the rotor to complete.
2004年,Puritech公司公开了第三个上市的多通道阀结构(US6802970),它的结构特点是:(1)包括二个圆盘形定子,一个圆柱管形定子和一个圆柱体转子,转子位于三个定子围成的空间内;定子供排液通道位于两端的两个圆盘形定子上,定子分集通道位于中部圆柱管形定子上;供排液圆周通道位于转子两个端面与两个圆盘形定子之间;转子通道与定子分集通道连通的开口位于转子的圆柱或圆锥面上。(2)转子与定子之间形成三个密封:两个平面密封和一个圆柱面(或圆锥面)密封。In 2004, Puritech disclosed the third listed multi-channel valve structure (US6802970). Its structural features are: (1) It includes two disc-shaped stators, a cylindrical tubular stator and a cylindrical rotor, and the rotor is located at In the space surrounded by three stators; the stator liquid supply and discharge channels are located on the two disc-shaped stators at both ends, and the stator diversity channel is located on the cylindrical tubular stator in the middle; Between the disk-shaped stators; the opening where the rotor channel communicates with the stator diversity channel is located on the cylindrical or conical surface of the rotor. (2) Three seals are formed between the rotor and the stator: two flat seals and one cylindrical (or conical) seal.
上述专利中,US4574840和US4569371的结构的缺陷是,阀在步进过程中其密封方式存在瞬时的返流泄漏。US3040777、US5676826和US6802970公开的结构的缺陷是,随着通道数量的增多或/和通道直径的增大,阀的直径和密封面积将急剧增大,制造和密封等都将面临严峻挑战。如对于7通道24口US3040777阀(5个反应器),目前最大转子直径只能到4.5英尺,此阀占地面积8.5×8.5平方英尺,高15英尺,26,000重达英磅。US5676826公开的结构面临反应器与阀旋转同步,以及反应器旋转载架的载重限制等挑战。In the above-mentioned patents, the defect of the structures of US4574840 and US4569371 is that there is an instantaneous backflow leakage in the sealing mode of the valve during the stepping process. The disadvantages of the structures disclosed in US3040777, US5676826 and US6802970 are that with the increase of the number of channels or/and the increase of channel diameter, the diameter and sealing area of the valve will increase sharply, and the manufacturing and sealing will face severe challenges. For example, for the US3040777 valve (5 reactors) with 7 passages and 24 ports, the maximum rotor diameter can only reach 4.5 feet at present. The structure disclosed in US5676826 faces challenges such as the synchronization of the rotation of the reactor and the valve, and the load limitation of the rotating carrier of the reactor.
综上所述,物理、化学和色谱相关领域迫切需求直径体更小、重量更轻、能容纳更多通道或/和更大直径通道、密封面积小、密封更容易更可靠的多通道旋转阀。To sum up, there is an urgent need for multi-channel rotary valves with smaller diameter, lighter weight, more channels or/and larger diameter channels, small sealing area, easier and more reliable sealing in the fields of physics, chemistry and chromatography. .
发明内容Contents of the invention
针对上述问题,本发明的目的是提供一种直径体更小、重量更轻、能容纳更多通道和/或更大直径通道、密封面积小、密封更容易更可靠的多种流体周期性定向导流装置。In view of the above problems, the object of the present invention is to provide a periodic orientation of various fluids with smaller diameter body, lighter weight, capable of accommodating more channels and/or larger diameter channels, small sealing area, easier and more reliable sealing deflector.
为实现上述目的,本发明采用以下技术方案:一种多种流体周期性定向导流装置,其特征在于:包括三个定子和一个转子;所述三个定子中其中二个为直径较小一端带法兰的厚壁管结构,称为第一定子和第二定子,另一个定子为直径较大的厚壁管结构,称为第三定子;所述第一定子和第二定子位于所述第三定子的两端,借助所述第一和第二定子上的法兰连接;所述转子为圆柱-双圆锥-圆柱体或圆柱-圆柱-圆柱体结构,转动设置在由所述三个定子围成的空间内,由轴承定位。In order to achieve the above object, the present invention adopts the following technical solutions: a periodic directional deflector for multiple fluids, characterized in that it includes three stators and a rotor; two of the three stators are at the end with a smaller diameter The thick-walled tube structure with flanges is called the first stator and the second stator, and the other stator is a thick-walled tube structure with a larger diameter, called the third stator; the first stator and the second stator are located at Both ends of the third stator are connected by means of flanges on the first and second stators; the rotor is a cylinder-double cone-cylinder or cylinder-cylinder-cylinder structure, and the rotation is arranged by the The space enclosed by the three stators is positioned by bearings.
在所述第三定子的管壁内部设置有多条定子分布通道和多条定子集合通道;每条所述定子分布通道在所述管壁表面形成两个开口,其中一个开口位于所述管壁的外侧面,用于与一个反应器的进液口连接,另一个开口位于所述管壁朝向所述转子的一侧;每条所述定子集合通道在所述管壁表面形成两个开口,其中一个开口位于所述管壁的外侧面,用于与一个反应器的排液口连接,另一个开口位于所述管壁朝向所述转子的一侧。A plurality of stator distribution channels and a plurality of stator assembly channels are arranged inside the tube wall of the third stator; each of the stator distribution channels forms two openings on the tube wall surface, one of which is located on the tube wall The outer surface of the reactor is used to connect with the liquid inlet of a reactor, and the other opening is located on the side of the tube wall facing the rotor; each of the stator collection channels forms two openings on the tube wall surface, One of the openings is located on the outer side of the tube wall for connecting with a liquid outlet of a reactor, and the other opening is located on the side of the tube wall facing the rotor.
在所述转子两侧的圆柱面间隔设置有多个圆周凹槽,每一个所述圆周凹槽与所述第一和第二定子管壁内壁围成一条圆周通道,在所述第一定子一侧的圆周通道用于供液圆周通道,在所述第二定子一侧的圆周通道用于排液圆周通道。The cylindrical surface on both sides of the rotor is provided with a plurality of circumferential grooves at intervals, and each of the circumferential grooves and the inner walls of the first and second stator tube walls form a circumferential channel. In the first stator The circumferential channel on one side is used for the liquid supply circumferential channel, and the circumferential channel on the side of the second stator is used for the liquid discharge circumferential channel.
在所述第一定子的圆柱管上设置有多条定子供液通道,每条所述定子供液通道的内端与一条供液圆周通道相通,外端用于与供液储罐连接;在所述第二定子的圆柱管上设置有多条定子排液通道,每条所述定子排液通道的内端与一条排液圆周通道相通,外端用于与排液储罐连接。A plurality of stator liquid supply channels are arranged on the cylindrical tube of the first stator, the inner end of each stator liquid supply channel communicates with a liquid supply circumferential channel, and the outer end is used to connect with the liquid supply storage tank; A plurality of stator drainage channels are arranged on the cylindrical tube of the second stator, the inner end of each stator drainage channel communicates with a drainage circumferential channel, and the outer end is used to connect with a drainage storage tank.
在所述转子内部设置有多条转子分布通道和多条转子集合通道,每条所述转子分布通道的一端与一条通向所述定子供液通道的供液圆周通道相通,另一端在所述转子朝向第三定子的一侧形成开口且与一条所述定子分布通道对接;每条所述转子集合通道的一端与一条通向所述定子排液通道的圆周通道相通,另一端在所述转子朝向第三定子的一侧形成开口且与一条所述定子集合通道对接;在所述转子中部直径较大的圆柱体或圆锥体内部设置有多条转子连通通道,每条所述转子连通通道沿所述转子的轴线平行布置,其一端在所述转子朝向所述第三定子的一侧形成开口且与一条所述定子分布通道对接,另一端在所述转子朝向所述第三定子的一侧形成开口且与一条所述定子集合通道对接。A plurality of rotor distribution channels and a plurality of rotor assembly channels are arranged inside the rotor, one end of each rotor distribution channel communicates with a liquid supply circumferential channel leading to the stator liquid supply channel, and the other end is connected to the stator liquid supply channel. One side of the rotor facing the third stator is opened and connected to one of the stator distribution passages; one end of each of the rotor collection passages communicates with a circumferential passage leading to the stator liquid discharge passage, and the other end is connected to the rotor passage. An opening is formed on the side facing the third stator and connected to one of the stator collection passages; a plurality of rotor communication passages are arranged inside the cylinder or cone with a larger diameter in the middle of the rotor, each of the rotor communication passages is along the The axes of the rotors are arranged in parallel, one end of which is open on the side of the rotor facing the third stator and is connected to one of the stator distribution passages, and the other end is on the side of the rotor facing the third stator An opening is formed and docked with one of the stator collection passages.
在每条所述圆周通道两侧均设置有密封圈,每一个所述密封圈均设置于开设在所述转子的圆柱面上的环形凹槽中。Sealing rings are arranged on both sides of each of the circumferential passages, and each of the sealing rings is arranged in an annular groove provided on the cylindrical surface of the rotor.
在所述第三定子与转子中部之间设置有密封件,所述第三定子密封面与转子中部密封面的对应关系为定子圆柱面-转子双圆锥面或定子双圆锥面-转子圆柱面,圆锥的锥度为5°~70°的圆锥结构,以30°~40°为佳。A seal is provided between the third stator and the middle part of the rotor, and the corresponding relationship between the sealing surface of the third stator and the sealing surface of the middle part of the rotor is stator cylindrical surface-rotor double conical surface or stator double conical surface-rotor cylindrical surface, The taper of the cone is a conical structure with a taper of 5° to 70°, preferably 30° to 40°.
在所述装置内,单一液体流向为:定子供液通道→供液圆周通道→转子分布通道→定子分布通道0→反应器0→定子集合通道0→转子连通通道0→定子分布通道1→反应器1→定子集合通道1→转子连通通道1→定子分布通道2→反应器2→定子集合通道2→排液圆周通道→定子排液通道。In the device, the flow direction of a single liquid is: stator liquid supply channel → liquid supply circular channel → rotor distribution channel → stator distribution channel 0 → reactor 0 → stator assembly channel 0 → rotor communication channel 0 → stator distribution channel 1 → reaction Device 1→stator collection channel 1→rotor communication channel 1→stator distribution channel 2→reactor 2→stator collection channel 2→circumferential drainage channel→stator drainage channel.
所述装置可导流的液体种类数为1~20,常用1~10种。The number of liquids that can be diverted by the device is 1-20, and 1-10 are commonly used.
在所述装置单一流通管路上,定子供液通道、供液圆周通道、转子分布通道、定子分布通道、转子连通通道、定子集合通道、转子集合通道、排液圆周通道和定子排液通道的总横截面积相等;用于供液的所述圆周通道数或用于排液的所述圆周通道数大于等于液体种类数;所述定子供液通道数或定子排液通道数大于等于用于供液的所述圆周通道数或用于排液的所述圆周通道数;所述转子分布通道数或转子集合通道数大于等于用于供液的所述圆周通道数或用于排液的所述圆周通道数。On the single flow pipeline of the device, the sum of the stator liquid supply channel, the liquid supply circumferential channel, the rotor distribution channel, the stator distribution channel, the rotor communication channel, the stator collective channel, the rotor collective channel, the liquid discharge circular channel and the stator liquid discharge channel The cross-sectional areas are equal; the number of circumferential channels for liquid supply or the number of circumferential channels for liquid discharge is greater than or equal to the number of liquid types; the number of stator liquid supply channels or the number of stator drainage channels is greater than or equal to the number of The number of circumferential channels for liquid or the number of circumferential channels for liquid discharge; the number of rotor distribution channels or the number of rotor collection channels is greater than or equal to the number of circumferential channels for liquid supply or the number of circumferential channels for liquid discharge Number of circular channels.
所述反应器数量为转子分布通道数或转子集合通道数的1~10倍。The number of reactors is 1 to 10 times the number of rotor distribution channels or the number of rotor assembly channels.
所述反应器数量为转子分布通道数或转子集合通道数的1~3倍。The number of reactors is 1 to 3 times the number of rotor distribution channels or the number of rotor assembly channels.
所述密封件的材料为橡胶、聚氨酯、聚酰胺、聚甲醛、聚乙烯、聚丙烯、超高分子量聚乙烯、聚氟乙烯、PEEK之一。The material of the sealing member is one of rubber, polyurethane, polyamide, polyoxymethylene, polyethylene, polypropylene, ultra-high molecular weight polyethylene, polyvinyl fluoride, and PEEK.
所述定子和转子的材料为金属材料、塑料或塑料包覆金属的复合材料。The material of the stator and the rotor is metal material, plastic or composite material of plastic covered metal.
所述定子和转子的材质为钛或不锈钢。The materials of the stator and rotor are titanium or stainless steel.
本发明由于采取以上技术方案,其具有以下优点:本发明将定子供液通道、定子排液通道、定子分布通道和定子集合通道分布在空间不同的区域,将供、排液圆周通道等半径同轴排布,提供了一种直径体更小、重量更轻、能容纳更多通道和/或更大直径通道、密封面积小、密封更容易更可靠的流体定向导流装置,可满足物理、化学和色谱相关领域的切实需求。Due to the adoption of the above technical scheme, the present invention has the following advantages: the present invention distributes the stator liquid supply channel, the stator liquid discharge channel, the stator distribution channel and the stator assembly channel in different areas of space, and the same radius as the supply and discharge circular channels The shaft arrangement provides a fluid directional guide device with smaller diameter, lighter weight, more channels and/or larger diameter channels, small sealing area, easier and more reliable sealing, which can meet the physical, Practical needs in chemistry and chromatography-related fields.
附图说明Description of drawings
图1是本发明沿转子分布通道的纵剖示意图;Fig. 1 is a schematic longitudinal sectional view of the present invention along the distribution channel of the rotor;
图2是本发明定子分布通道在第三定子的平面布置图;Fig. 2 is a plane layout diagram of the stator distribution channels of the present invention in the third stator;
图3是本发明沿转子连通通道的纵剖示意图;Fig. 3 is a schematic longitudinal sectional view of the present invention along the rotor communication channel;
图4是本发明转子沿定子转子分布通道连通水平的横切示意图;Fig. 4 is a cross-sectional schematic diagram of the communication level of the rotor along the stator-rotor distribution channel of the present invention;
图5是本发明提供的另一实施例沿转子分布通道的纵剖示意图;Fig. 5 is a schematic longitudinal sectional view along the distribution channel of the rotor according to another embodiment provided by the present invention;
图6是本发明转子分布通道所在圆周面的展开示意图。Fig. 6 is an expanded schematic view of the circumferential surface of the rotor distribution channel of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本发明包括定子11、12、13和转子14,其中,第一定子11包括一个带法兰15和一个厚壁管16,第二定子12包括一个法兰17和一个厚壁管18;转子13为圆柱19-双圆锥20-圆柱体21结构,转子14通过轴承30定位于第一定子11和第二定子12,可转动地设置在由第一定子11、第二定子12和第三定子13围成的空间内。As shown in Figure 1, the present invention includes stators 11, 12, 13 and rotor 14, wherein, the first stator 11 includes a band flange 15 and a thick-walled pipe 16, and the second stator 12 includes a flange 17 and a Thick-walled pipe 18; rotor 13 is cylinder 19-double cone 20-cylinder 21 structure, and rotor 14 is positioned on first stator 11 and second stator 12 by bearing 30, is rotatably arranged on by first stator 11, In the space enclosed by the second stator 12 and the third stator 13 .
在第三定子13的内部设置有多条定子分布通道22和多条定子集合通道23;各定子分布通道22呈放射状均匀分布于第三定子13的同一个截面内(如图2所示),每条定子分布通道22在第三定子13表面形成两个开口,其中一个开口位于第三定子13的外侧面,用于与一个反应器(目标地)的进液口连接,另一个开口位于第三定子13朝向转子14的一侧;各定子集合通道23呈放射状均匀分布于第三定子13的同一个截面内,每条定子集合通道23在第三定子13表面形成两个开口,其中一个开口位于第三定子13的外侧面,用于与一个反应器的排液口连接,另一个开口位于第三定子13朝向转子14的一侧。A plurality of stator distribution passages 22 and a plurality of stator assembly passages 23 are arranged inside the third stator 13; each stator distribution passage 22 is radially and uniformly distributed in the same section of the third stator 13 (as shown in FIG. 2 ), Each stator distribution channel 22 forms two openings on the surface of the third stator 13, one of which is located on the outer side of the third stator 13, and is used to connect with the liquid inlet of a reactor (target), and the other opening is located on the third stator 13. The three stators 13 face the side of the rotor 14; each stator assembly channel 23 is radially evenly distributed in the same section of the third stator 13, and each stator assembly channel 23 forms two openings on the surface of the third stator 13, one of which is Located on the outer side of the third stator 13 , it is used to connect with a liquid outlet of a reactor, and the other opening is located on the side of the third stator 13 facing the rotor 14 .
在转子14两个小直径圆柱体19和21的圆柱面上间隔设置有多个圆周凹槽,圆周凹槽与第一定子11或第二定子12的内壁围成多条圆周通道24。在第一定子11管壁16上设置有多条定子供液通道25,其中,每条定子供液通道25的内端与一条圆周通道24相通,外端用于与供液储罐(图中未示出)连接;在第二定子12管壁18上设置有多条定子排液通道26,每条定子排液通道26的内端与一条圆周通道24相通,外端用于与排液储罐(图中未示出)连接。A plurality of circumferential grooves are arranged at intervals on the cylindrical surfaces of the two small-diameter cylinders 19 and 21 of the rotor 14 , and the circumferential grooves and the inner wall of the first stator 11 or the second stator 12 enclose a plurality of circumferential passages 24 . A plurality of stator liquid supply passages 25 are arranged on the tube wall 16 of the first stator 11, wherein, the inner end of each stator liquid supply passage 25 communicates with a circumferential passage 24, and the outer end is used to communicate with the liquid supply storage tank (Fig. not shown in ) connection; on the tube wall 18 of the second stator 12, a plurality of stator drain channels 26 are arranged, and the inner end of each stator drain channel 26 communicates with a circumferential channel 24, and the outer end is used for draining A storage tank (not shown in the figure) is connected.
转子14的内部设置有多条转子分布通道27、多条转子集合通道28和多条转子连通通道29,其中,每条转子分布通道27的一端与一条通向定子供液通道25的圆周通道24相通,另一端在转子14朝向第三定子13的一侧形成开口且与一条定子分布通道22对接。每一条转子集合通道28的一端与一条通向定子排液通道26的圆周通道24相通,另一端在转子14朝向第三定子13的一侧形成开口且与一条定子集合通道23对接。每一条转子连通通道29沿转子14的轴线平行布置,其一端在转子14朝向第三定子13的一侧形成开口且与一条定子分布通道22对接,另一端在转子14朝向第三定子13的一侧形成开口且与一条定子集合通道23对接(图3)。如图1、图3和图4所示,转子分布通道27和转子集合通道28,均匀分布在转子14的一个同轴圆周上,转子连通通道29分布在转子14中部圆锥体内一个与转子14同轴的大直径圆周上。The interior of the rotor 14 is provided with a plurality of rotor distribution passages 27, a plurality of rotor collection passages 28 and a plurality of rotor communication passages 29, wherein one end of each rotor distribution passage 27 is connected to a circumferential passage 24 leading to the stator liquid supply passage 25 In communication, the other end forms an opening on the side of the rotor 14 facing the third stator 13 and connects with a stator distribution channel 22 . One end of each rotor assembly channel 28 communicates with a circumferential channel 24 leading to the stator drain channel 26 , and the other end forms an opening on the side of the rotor 14 facing the third stator 13 and connects with a stator assembly channel 23 . Each rotor communication channel 29 is arranged in parallel along the axis of the rotor 14, one end of which is open on the side of the rotor 14 facing the third stator 13 and is connected to a stator distribution channel 22, and the other end is on the side of the rotor 14 facing the third stator 13 The side forms an opening and abuts with a stator collection channel 23 (FIG. 3). As shown in Fig. 1, Fig. 3 and Fig. 4, the rotor distribution channel 27 and the rotor collection channel 28 are evenly distributed on a coaxial circumference of the rotor 14, and the rotor communication channel 29 is distributed in a cone in the middle of the rotor 14, which is the same as the rotor 14. on the large diameter circumference of the shaft.
上述实施例中,在所述第三定子13与转子14中部20之间设置有圆锥形非金属密封34,所述第三定子13的密封面33为圆柱面,转子14中部20的密封面34为双圆锥面,锥度为5°~70°,以30°~40°为佳。In the above embodiment, a conical non-metallic seal 34 is provided between the third stator 13 and the middle part 20 of the rotor 14, the sealing surface 33 of the third stator 13 is a cylindrical surface, and the sealing surface 34 of the middle part 20 of the rotor 14 It is a double conical surface with a taper of 5° to 70°, preferably 30° to 40°.
如图5所示本发明所提供的另一实施例中,所述转子14中部20的密封面34为圆柱面,所述第三定子14的密封面33为双圆锥面,锥度为5°~70°,以30°~40°为佳。As shown in Figure 5, in another embodiment provided by the present invention, the sealing surface 34 of the middle part 20 of the rotor 14 is a cylindrical surface, and the sealing surface 33 of the third stator 14 is a double conical surface with a taper of 5°- 70°, preferably 30°-40°.
上述实施中,本发明还包括轴(图中未示出),轴的一端与转子14的任一端紧固连接,轴的另一端通过减速器与驱动电机或气缸连接,以驱动转子14实现步进旋转。In the above-mentioned implementation, the present invention also includes a shaft (not shown in the figure), one end of the shaft is fastened to any end of the rotor 14, and the other end of the shaft is connected to the drive motor or cylinder through a reducer to drive the rotor 14 to achieve step-by-step. into the spin.
上述实施例中,每条所述圆周通道两侧均设置液密性密封圈31,每一个所述密封圈均设置于开设在所述转子14小直径圆柱面上的环形凹槽32中,密封圈31为(但不限于)“O”形、矩形、“K”形、“COP”形,以及其任意组合形。In the above-mentioned embodiment, a liquid-tight sealing ring 31 is provided on both sides of each of the circumferential channels, and each of the sealing rings is arranged in an annular groove 32 provided on the small-diameter cylindrical surface of the rotor 14 to seal Ring 31 is, but not limited to, "O" shaped, rectangular, "K" shaped, "COP" shaped, and any combination thereof.
当本发明转子14发生步进旋转时,转子14上的转子分布通道27、转子连通通道29与第三定子14上的定子分布通道22的对接情况以及转子14上转子集合通道28、转子连通通道29与第三定子14上定子集合通道23的对接情况将发生变化,导致各流体改变目标地(反应器)。步进变位后,供液储罐、反应器和排液储罐的相互连通的逻辑关系不变,变化的仅仅是被连通的反应器,这种变化是由转子的步进变位导致定子分布通道22和定子集合通道23的位置切换而实现的。如由“0”位步进到“1”位时,n0个反应器、定子分布通道和定子集合通道都由0~j位变至1~j+1位。When the rotor 14 of the present invention is stepping and rotating, the connection between the rotor distribution channel 27 on the rotor 14, the rotor communication channel 29 and the stator distribution channel 22 on the third stator 14 and the rotor collection channel 28 on the rotor 14, the rotor communication channel 29 and the stator assembly channel 23 on the third stator 14 will change, causing each fluid to change its destination (reactor). After the step displacement, the interconnected logical relationship between the liquid supply storage tank, the reactor and the liquid discharge storage tank remains unchanged, and only the connected reactors are changed. This change is caused by the step displacement of the rotor. It is realized by switching the position of the distribution channel 22 and the stator collection channel 23. For example, when stepping from "0" position to "1" position, n0 reactors, stator distribution channels and stator collection channels are all changed from 0~j positions to 1~j+1 positions.
本发明提供的多种流体周期性定向导流装置,液体种类数n0为1~20,常用1~8;反应器数量n3为转子分布通道数n2-11或转子集合通道数n2-12的1~10倍,常用1~3倍。反应器数量n3=定子分布通道数n1-11=定子集合通道数n1-12=转子分布通道数n2-11+转子连接通道数n2-2=转子集合通道数n2-11+转子连接通道数n2-2。液体种数n0≤定子供液通道数n1-21≥供液圆周通道数n4-1≤转子分布通道数n2-11=定子分布通道数n2-11-转子连接通道数n2-2=反应器数量n1-转子连接通道数n2-2=定子集合通道数n2-12-转子连接通道数n2-2=转子集合通道数n2-12≥排液圆周通道数n4-2≤定子排液通道数n1-22。The number of liquid types n0 is 1 to 20, usually 1 to 8; the number of reactors n3 is 1 of the number of rotor distribution channels n2-11 or the number of rotor collection channels n2-12. ~10 times, commonly used 1~3 times. The number of reactors n3 = the number of stator distribution channels n1-11 = the number of stator collection channels n1-12 = the number of rotor distribution channels n2-11 + the number of rotor connection channels n2-2 = the number of rotor collection channels n2-11 + the number of rotor connection channels n2 -2. Number of liquid types n0≤Number of stator liquid supply channels n1-21≥Number of liquid supply circular channels n4-1≤Number of rotor distribution channels n2-11=Number of stator distribution channels n2-11-Number of rotor connection channels n2-2=Number of reactors n1-the number of rotor connection channels n2-2=the number of stator collection channels n2-12-the number of rotor connection channels n2-2=the number of rotor collection channels n2-12≥the number of drainage circular channels n4-2≤the number of stator drainage channels n1- twenty two.
当转子14与定子11、12和13处于对接连通的某特定位置时,如“0”位,n0条定子供液通道25→n0条供液圆周通道24→n0条转子分布通道27→n0条(0~j,j=n0-1)定子分布通道22→n0个(0~j,j=n0-1)反应器→n0条(0’~j’,j’=n0-1)定子集合通道23→n0条转子集合通道28→n0条排液圆周通道24→n0条定子排液通道26之间相互连通;n3个反应器的供液口与n3条定子分布通道22连通,反应器的排液口与→n3条定子集合通道23连通,n3-n0条转子连通通道29将n3-n0条定子分布通道22与n3-n0条定子集合通道23连通。When the rotor 14 and the stators 11, 12 and 13 are in a specific position of docking communication, such as "0" position, n0 stator liquid supply channels 25→n0 liquid supply circumferential channels 24→n0 rotor distribution channels 27→n0 (0~j, j=n0-1) stator distribution channel 22→n0 (0~j, j=n0-1) reactors→n0 (0'~j', j'=n0-1) stator collection Channel 23 → n0 rotor collection channels 28 → n0 liquid discharge circular channels 24 → n0 stator liquid discharge channels 26 are connected to each other; the liquid supply ports of n3 reactors are connected with n3 stator distribution channels 22, and the reactors The liquid discharge port communicates with →n3 stator collection channels 23 , and the n3-n0 rotor communication channels 29 connect the n3-n0 stator distribution channels 22 with the n3-n0 stator collection channels 23 .
上述实施中,如图6所示,转子分布通道27与转子集合通道28之间错位一个单元,如以6通道18口的导流装置为例,一个单元含3个反应器,占位60°,转子分布通道27与转子集合通道28的对应关系为1-2’、2-3’、3-4’,4-5’、5-6’和6-1’。In the above implementation, as shown in Figure 6, one unit is misplaced between the rotor distribution channel 27 and the rotor collection channel 28. For example, taking the diversion device with 6 channels and 18 ports as an example, one unit contains 3 reactors, occupying an area of 60° , the corresponding relationship between the rotor distribution channel 27 and the rotor assembly channel 28 is 1-2', 2-3', 3-4', 4-5', 5-6' and 6-1'.
上述实施例中,在单一液体流向为:定子供液通道25→供液圆周通道24→转子分布通道27→定子分布通道22-0→反应器0→定子集合通道23-0→转子连通通道29-0→定子分布通道22-1→反应器1→定子集合通道23-1→转子连通通道29-1→定子分布通道22-2→反应器2→定子集合通道23-2→转子集合通道28→排液圆周通道24→定子排液通道26。In the above embodiment, the single liquid flow direction is: stator liquid supply channel 25 → liquid supply circumferential channel 24 → rotor distribution channel 27 → stator distribution channel 22-0 → reactor 0 → stator collection channel 23-0 → rotor communication channel 29 -0→stator distribution channel 22-1→reactor 1→stator collection channel 23-1→rotor communication channel 29-1→stator distribution channel 22-2→reactor 2→stator collection channel 23-2→rotor collection channel 28 → Drainage circumferential channel 24 → Stator drainage channel 26 .
上述实施例中,在单一流通管路上,定子供液通道25、供液圆周通道24、转子分布通道27、定子分布通道22、转子连通通道29、定子集合通道23、转子集合通道28、排液圆周通道24和定子排液通道26的总横截面积相等。用于供液的圆周通道数或用于排液的圆周通道数大于等于液体种类数;定子供液通道数或定子排液通道数大于等于用于供液的圆周通道数或与用于排液的圆周通道数;转子分布通道数或转子集合通道数大于等于用于供液的圆周通道数或用于排液的圆周通道数。In the above embodiment, on the single flow pipeline, the stator liquid supply channel 25, the liquid supply circumferential channel 24, the rotor distribution channel 27, the stator distribution channel 22, the rotor communication channel 29, the stator collection channel 23, the rotor collection channel 28, the discharge The total cross-sectional area of the circumferential channel 24 and the stator drainage channel 26 is equal. The number of circumferential channels used for liquid supply or the number of circumferential channels used for liquid discharge is greater than or equal to the number of liquid types; the number of stator liquid supply channels or the number of stator liquid discharge channels is greater than or equal to the number of circumferential channels used for liquid supply or used for liquid discharge The number of circumferential channels; the number of rotor distribution channels or the number of rotor collection channels is greater than or equal to the number of circumferential channels for liquid supply or the number of circumferential channels for liquid discharge.
上述实施例中,所述密封圈31和所述圆锥形非金属密封35的材质为(但是不限于)橡胶(丁腈橡胶、氟橡胶、硅橡胶、聚丙烯酸酯橡胶、乙丙橡胶、夹布橡胶)、聚氨酯、聚酰胺、聚甲醛、聚乙烯、聚丙烯、超高分子量聚乙烯、聚氟乙烯、PEEK等,及其复合材料。In the above-mentioned embodiment, the material of the sealing ring 31 and the conical non-metallic seal 35 is (but not limited to) rubber (nitrile rubber, fluorine rubber, silicon rubber, polyacrylate rubber, ethylene-propylene rubber, cloth Rubber), polyurethane, polyamide, polyoxymethylene, polyethylene, polypropylene, ultra-high molecular weight polyethylene, polyvinyl fluoride, PEEK, etc., and their composite materials.
上述实施例中,定子11、12、13和转子14的制作材料为(但不限于)钛、不锈钢、Cr系(400系列)、Cr-Ni系(300系列)、Cr-Mn-Ni系(200系列)及其析出硬化系列等金属材料,聚酰胺、聚甲醛、聚乙烯、聚丙烯、超高分子量聚乙烯、聚氟乙烯、PEEK等塑料,以及塑料包覆金属的复合材料。In the above-mentioned embodiment, the manufacturing materials of stators 11, 12, 13 and rotor 14 are (but not limited to) titanium, stainless steel, Cr series (400 series), Cr-Ni series (300 series), Cr-Mn-Ni series ( 200 series) and its precipitation hardening series and other metal materials, polyamide, polyoxymethylene, polyethylene, polypropylene, ultra-high molecular weight polyethylene, polyvinyl fluoride, PEEK and other plastics, and plastic-coated metal composite materials.
上述实施例中,反应器为中空容器,容器内填充物为(但不限于)需要再生的各种色谱填料(如硅胶、键合硅胶、聚合物、生物胶等)、吸附剂、催化剂、过滤介质等,及需要定时周期性更换液相反应物的液固反应的固相引物。In the above-mentioned embodiment, the reactor is a hollow container, and the filling in the container is (but not limited to) various chromatographic fillers (such as silica gel, bonded silica gel, polymers, biological glue, etc.), adsorbents, catalysts, filters, etc. that need to be regenerated. Medium, etc., and solid-phase primers for liquid-solid reactions that require periodic replacement of liquid-phase reactants.
本发明仅以上述实施例进行说明,各部件的结构、设置位置及其连接都是可以有所变化的。在本发明技术方案的基础上,凡根据本发明原理对个别部件进行的改进或等同变换,均不应排除在本发明的保护范围之外。The present invention is only described with the above-mentioned embodiment, and the structure, installation position and connection of each component can be changed. On the basis of the technical solution of the present invention, any improvement or equivalent transformation of individual components according to the principle of the present invention shall not be excluded from the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610482175.XA CN106609868B (en) | 2016-06-28 | 2016-06-28 | One kind of multiple fluid periodicity directional stream-guidance devices |
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EP0231568A1 (en) * | 1986-02-06 | 1987-08-12 | Uop | Multiport axial valve with balanced rotor |
CN2830828Y (en) * | 2005-03-25 | 2006-10-25 | 黄兴耀 | Full-automatic rotating shaft type multi-way control valve |
CN101245965A (en) * | 2007-02-14 | 2008-08-20 | Lg电子株式会社 | Automatic liquid dispenser with liquid level detector |
CN101839357A (en) * | 2010-05-27 | 2010-09-22 | 无锡市书泰纺织机械有限公司 | Conversion valve |
CN102052808A (en) * | 2009-10-27 | 2011-05-11 | 住友重机械工业株式会社 | Rotary valve and a pulse tube refrigerator using a rotary valve |
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US6904936B2 (en) * | 2002-04-19 | 2005-06-14 | Archidex | Flow-diverting rotary valves of multiple paths |
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EP0231568A1 (en) * | 1986-02-06 | 1987-08-12 | Uop | Multiport axial valve with balanced rotor |
CN2830828Y (en) * | 2005-03-25 | 2006-10-25 | 黄兴耀 | Full-automatic rotating shaft type multi-way control valve |
CN101245965A (en) * | 2007-02-14 | 2008-08-20 | Lg电子株式会社 | Automatic liquid dispenser with liquid level detector |
CN102052808A (en) * | 2009-10-27 | 2011-05-11 | 住友重机械工业株式会社 | Rotary valve and a pulse tube refrigerator using a rotary valve |
CN101839357A (en) * | 2010-05-27 | 2010-09-22 | 无锡市书泰纺织机械有限公司 | Conversion valve |
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