CN106609519A - Variable-freedom-degree connecting rod mechanism - Google Patents
Variable-freedom-degree connecting rod mechanism Download PDFInfo
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- CN106609519A CN106609519A CN201611078761.4A CN201611078761A CN106609519A CN 106609519 A CN106609519 A CN 106609519A CN 201611078761 A CN201611078761 A CN 201611078761A CN 106609519 A CN106609519 A CN 106609519A
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- connecting rod
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- 230000007246 mechanism Effects 0.000 title claims abstract description 50
- 210000000707 wrist Anatomy 0.000 claims abstract description 21
- 230000003028 elevating effect Effects 0.000 claims description 3
- 240000000111 Saccharum officinarum Species 0.000 description 9
- 235000007201 Saccharum officinarum Nutrition 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/301—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom with more than two arms (boom included), e.g. two-part boom with additional dipper-arm
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/40—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets
- E02F3/413—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with grabbing device
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/425—Drive systems for dipper-arms, backhoes or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Transmission Devices (AREA)
Abstract
一种可变自由度连杆机构,包括底座1、大臂升降机构、手腕连杆俯仰机构、伺服驱动装置、第一锁紧装置5和第二锁紧装置12;所述大臂升降机构包括大臂8、第四连杆3和第五连杆6,所述手腕连杆俯仰机构包括主动杆16、第一连杆18、第二连杆21和第三连杆11,第一锁紧装置5和第二锁紧装置12分别安装在第十一转动副4和第八转动副7上,能够按照机构不同的工况进行适时锁紧;伺服驱动装置包括第一伺服电机与主动杆16连接以驱动其转动;第一锁紧装置5和第二锁紧装置12采用电磁方式进行锁紧。本发明只用一个主动杆即可实现两个自由度作业,减少了电机使用数量,降低了机构造价。A variable degree of freedom link mechanism, comprising a base 1, a boom lifting mechanism, a wrist link pitching mechanism, a servo drive device, a first locking device 5 and a second locking device 12; the boom lifting mechanism includes The boom 8, the fourth link 3 and the fifth link 6, the wrist link pitching mechanism includes the active link 16, the first link 18, the second link 21 and the third link 11, the first locking The device 5 and the second locking device 12 are installed on the eleventh rotating pair 4 and the eighth rotating pair 7 respectively, and can be locked in time according to different working conditions of the mechanism; the servo drive device includes a first servo motor and an active lever 16 connected to drive it to rotate; the first locking device 5 and the second locking device 12 are locked electromagnetically. The invention can realize the operation with two degrees of freedom by using only one active rod, reduces the number of motors used, and lowers the cost of the mechanism.
Description
技术领域technical field
本发明涉及机械领域,特别是一种可变自由度连杆机构。The invention relates to the mechanical field, in particular to a variable-degree-of-freedom link mechanism.
背景技术Background technique
这几年来,由于劳动力市场的人员紧缺,人力成本逐年攀升,促进了抓蔗机在甘蔗收割加工作业中的广泛应用。抓蔗机有机械式和液压式两种类型,目前抓蔗机的机械臂大多数是液压驱动,由于液压传动采用液压油作为传递动力的介质,存在以下问题:其起动性较差,容易因为内部元件磨损后产生泄漏,而且泄漏的液压油会污染环境,影响甘蔗原料的质量;液压油受温度影响较大,总效率较低,有时有噪音和振动。有时会出现过热,工作无力等现象;液压元件加工精度要求高,装配要求严格,制造较为困难,使用中维修保养要求技术较高,难度较大。随着抓蔗机功能的增加,其液压系统越来越复杂,出现故障更具有突然性、隐蔽性。机械式抓蔗机是利用机械传动件实现抓蔗动作,具有坚固耐用等优点,但是传统的单自由度机械式抓蔗机不能完成复杂的动作,应用范围十分有限,机械式可控机构电动抓蔗机,用连杆机构取代了液压传动,当主动杆由伺服电机驱动时,容易实现自动化、数控化控制,解决了液压系统存在的一些不足,但存在需要配备与连杆机构自由度同等数量的控制电机来进行控制结构复杂带来的机构重量、运动惯量大和成本高的问题。In the past few years, due to the shortage of personnel in the labor market, labor costs have increased year by year, which has promoted the wide application of sugarcane grabbers in sugarcane harvesting and processing operations. There are two types of sugarcane grabbers: mechanical and hydraulic. At present, most of the mechanical arms of the cane grabber are hydraulically driven. Since the hydraulic transmission uses hydraulic oil as the medium for power transmission, there are the following problems: its starting performance is poor, and it is easy to cause Leakage occurs after internal components are worn, and the leaked hydraulic oil will pollute the environment and affect the quality of sugarcane raw materials; hydraulic oil is greatly affected by temperature, the overall efficiency is low, and sometimes there is noise and vibration. Sometimes there will be overheating, weak work and other phenomena; hydraulic components require high processing precision, strict assembly requirements, difficult manufacturing, and high technical maintenance requirements during use, which is relatively difficult. With the increase of the function of the sugarcane grabbing machine, its hydraulic system becomes more and more complicated, and the failure is more sudden and concealed. The mechanical cane grasping machine uses mechanical transmission parts to realize the cane grasping action, which has the advantages of being strong and durable, but the traditional single-degree-of-freedom mechanical cane grasping machine cannot complete complex actions, and its application range is very limited. The mechanical controllable mechanism electric grasping For sugarcane machines, the hydraulic transmission is replaced by a connecting rod mechanism. When the active rod is driven by a servo motor, it is easy to realize automation and numerical control, which solves some shortcomings of the hydraulic system, but it needs to be equipped with the same number of degrees of freedom as the connecting rod mechanism. The control motor is used to control the complex structure, which brings about the problems of mechanism weight, large motion inertia and high cost.
变自由度机构通过组合出新的拓扑结构来适应不同阶段的功能要求。目前能应用于 实际的变自由度机构还很少,未见到过应用于抓蔗机的变自由度机构。The variable degree of freedom mechanism adapts to the functional requirements of different stages by combining new topological structures. At present, there are few variable-degree-of-freedom mechanisms that can be applied to reality, and no variable-degree-of-freedom mechanisms that have been applied to sugarcane grabbing machines have been seen.
发明内容Contents of the invention
本发明的目的在于提供一种应用于抓蔗机的可变自由度连杆机构,克服液压式抓蔗机液压系统元件精度要求高、结构复杂、易漏油等缺点,克服开链结构的驱动电机都需要安装在关节位置的缺点,并使得可控驱动电机的数量小于抓蔗机连杆机构的自由度,克服现有机械式电动抓蔗机构需要配备与连杆机构自由度同等数量的控制电机来进行控制的缺点,简化结构的复杂程度,降低机构的重量、运动惯量、体积和成本。为实现上述目的,本发明提供了一种可变自由度连杆机构,包括底座1、大臂升降机构、手腕连杆俯仰机构、伺服驱动装置、第一锁紧装置5和第二锁紧装置12; 所述底座1安装在可移动回转平台上;所述大臂升降机构包括大臂8、第四连杆3和第五连杆6,所述大臂8一端通过第六转动副14与底座1连接,另一端通过第九转动副9与手腕连杆10连接;所述第四连杆3一端通过第十转动副2与底座1连接,另一端通过第十一转动副4与第五连杆6一端连接,第五连杆6另一端通过第七转动副13与大臂8连接;所述手腕连杆俯仰机构包括主动杆16、第一连杆18、第二连杆21和第三连杆11、第六连杆23和第七连杆25,所述主动杆16一端通过第一转动副15与底座1连接,另一端通过第二转动副17与第一连杆18一端连接,第一连杆18另一端通过第三转动副19与第二连杆21一端连接,第二连杆21另一端通过第五转动副22与手腕连杆10连接,第六连杆23一端通过第十二转动副24与第七连杆25一端连接、第六连杆23另一端通过第十三转动副26与第一连杆18中部连接,第七连杆25另一端通过第一转动副15连接底座1;所述第三连杆11一端通过第八转动副7与大臂8连接,另一端通过第四转动副20与第二连杆21连接;第一锁紧装置5和第二锁紧装置12分别安装在第十一转动副4和第八转动副7上,按照机构不同的工况进行适时锁紧;伺服驱动装置包括第一伺服电机与主动杆16连接以驱动其转动;第一锁紧装置5和第二锁紧装置12采用电磁方式进行锁紧。The purpose of the present invention is to provide a variable degree of freedom linkage mechanism applied to cane grabbing machines, which overcomes the shortcomings of hydraulic system components such as high precision requirements, complex structure, and easy oil leakage, and overcomes the drive mechanism of open chain structure. The disadvantage that the motors need to be installed at the joint position makes the number of controllable driving motors less than the degree of freedom of the linkage mechanism of the sugarcane grabbing machine, so as to overcome the existing mechanical electric cane grabbing mechanism that needs to be equipped with the same number of controls as the degree of freedom of the linkage mechanism The shortcomings of the motor to control, simplify the complexity of the structure, reduce the weight, inertia, volume and cost of the mechanism. In order to achieve the above object, the present invention provides a variable degree of freedom link mechanism, including a base 1, a boom lifting mechanism, a wrist link pitching mechanism, a servo drive device, a first locking device 5 and a second locking device 12; the base 1 is installed on a movable slewing platform; the boom lifting mechanism includes a boom 8, a fourth connecting rod 3 and a fifth connecting rod 6, and one end of the boom 8 connects with the sixth rotating pair 14 The base 1 is connected, and the other end is connected to the wrist link 10 through the ninth rotating pair 9; one end of the fourth connecting rod 3 is connected to the base 1 through the tenth rotating pair 2, and the other end is connected to the fifth connecting rod through the eleventh rotating pair 4. One end of the connecting rod 6 is connected, and the other end of the fifth connecting rod 6 is connected with the boom 8 through the seventh rotating pair 13; Three connecting rods 11, the sixth connecting rod 23 and the seventh connecting rod 25, one end of the active rod 16 is connected to the base 1 through the first rotating pair 15, and the other end is connected to one end of the first connecting rod 18 through the second rotating pair 17 , the other end of the first connecting rod 18 is connected to one end of the second connecting rod 21 through the third rotating pair 19, the other end of the second connecting rod 21 is connected to the wrist connecting rod 10 through the fifth rotating pair 22, and one end of the sixth connecting rod 23 is passed through The twelfth rotating pair 24 is connected to one end of the seventh connecting rod 25, the other end of the sixth connecting rod 23 is connected to the middle of the first connecting rod 18 through the thirteenth rotating pair 26, and the other end of the seventh connecting rod 25 is connected through the first rotating pair 15 is connected to the base 1; one end of the third connecting rod 11 is connected to the boom 8 through the eighth rotating pair 7, and the other end is connected to the second connecting rod 21 through the fourth rotating pair 20; the first locking device 5 and the second The locking device 12 is installed on the eleventh rotating pair 4 and the eighth rotating pair 7 respectively, and timely locks according to different working conditions of the mechanism; the servo drive device includes a first servo motor connected to the active rod 16 to drive its rotation; The first locking device 5 and the second locking device 12 are locked electromagnetically.
将本发明所述的一种可变自由度连杆机构应用于抓蔗作业时,只需要将底座1与轮胎式或履带式行走机构连接起来,手腕连杆10与手腕27、手爪28连接起来即可。When a variable degree of freedom linkage mechanism described in the present invention is applied to the cane grasping operation, it is only necessary to connect the base 1 with the tire-type or crawler-type walking mechanism, and the wrist linkage 10 is connected with the wrist 27 and the claw 28 Just get up.
本发明采用可控多杆闭链机构,克服了开链结构的驱动电机都需要安装在关节位置的缺点,提高了手臂运行的平稳性和可靠性,无累积误差,精度较高;结构紧凑,刚度高,承载能力大、惯量低、动态性能好、手臂运动轨迹灵活多样化。在连杆机构上加装锁紧装置,并让其根据机构的不同工况锁紧和放松特定的转动副,适时降低了机构的自由度,实现了在完成预期要求的情况下,使用的可控驱动电机的数量小于抓蔗机连杆机构的自由度,利用一主动杆即可实现二自由度抓蔗作业,克服现有抓蔗机需要配备与连杆机构自由度同等数量的控制电机来进行控制的缺点,简化结构的复杂程度,降低机构的重量、运动惯量、体积和成本,增加了机构的可控性和稳定性,提高了工作效率。同时也克服了液压式抓蔗机液压系统元件精度要求高、结构复杂、易漏油、可靠性差、传动效率低等缺点。The invention adopts a controllable multi-rod closed-chain mechanism, which overcomes the disadvantage that the driving motors of the open-chain structure need to be installed at joint positions, improves the stability and reliability of the arm operation, has no cumulative error, and has high precision; the structure is compact, High rigidity, large bearing capacity, low inertia, good dynamic performance, flexible and diversified arm movement trajectory. A locking device is added to the linkage mechanism, and it is allowed to lock and release a specific rotating pair according to the different working conditions of the mechanism, which reduces the degree of freedom of the mechanism in a timely manner, and realizes the possibility of being used under the condition of fulfilling the expected requirements. The number of controlled driving motors is less than the degree of freedom of the connecting rod mechanism of the cane grabbing machine, and the two degrees of freedom cane grabbing operation can be realized by using one active rod, which overcomes the need for the existing cane grabbing machine to be equipped with control motors with the same number of degrees of freedom as the connecting rod mechanism. The shortcomings of control, simplify the complexity of the structure, reduce the weight, inertia, volume and cost of the mechanism, increase the controllability and stability of the mechanism, and improve work efficiency. At the same time, it also overcomes the shortcomings of the hydraulic system components of the hydraulic sugarcane grabbing machine, such as high precision requirements, complex structure, easy oil leakage, poor reliability, and low transmission efficiency.
附图说明Description of drawings
图1为本发明所述一种可变自由度连杆机构示意图。Fig. 1 is a schematic diagram of a variable degree of freedom link mechanism according to the present invention.
具体实施方式detailed description
一种可变自由度连杆机构,包括底座1、大臂升降机构、手腕连杆俯仰机构、伺服驱动装置、第一锁紧装置5和第二锁紧装置12;所述底座1安装在可移动回转平台上;所述大臂升降机构包括大臂8、第四连杆3和第五连杆6,所述大臂8一端通过第六转动副14与底座1连接,另一端通过第九转动副9与手腕连杆10连接;所述第四连杆3一端通过第十转动副2与底座1连接,另一端通过第十一转动副4与第五连杆6一端连接,第五连杆6另一端通过第七转动副13与大臂8连接;所述手腕连杆俯仰机构包括主动杆16、第一连杆18、第二连杆21和第三连杆11、第六连杆23和第七连杆25,所述主动杆16一端通过第一转动副15与底座1连接,另一端通过第二转动副17与第一连杆18一端连接,第一连杆18另一端通过第三转动副19与第二连杆21一端连接,第二连杆21另一端通过第五转动副22与手腕连杆10连接,第六连杆23一端通过第十二转动副24与第七连杆25一端连接、第六连杆23另一端通过第十三转动副26与第一连杆18中部连接,第七连杆25另一端通过第一转动副15连接底座1;所述第三连杆11一端通过第八转动副7与大臂8连接,另一端通过第四转动副20与第二连杆21连接;第一锁紧装置5和第二锁紧装置12分别安装在第十一转动副4和第八转动副7上,按照机构不同的工况进行适时锁紧;伺服驱动装置包括第一伺服电机,与主动杆16连接以驱动其转动;第一锁紧装置5和第二锁紧装置12采用电磁方式进行锁紧。A variable degree of freedom link mechanism, including a base 1, a boom elevating mechanism, a wrist link pitching mechanism, a servo drive device, a first locking device 5 and a second locking device 12; the base 1 is installed on a Move on the slewing platform; the boom lifting mechanism includes a boom 8, a fourth connecting rod 3 and a fifth connecting rod 6, one end of the boom 8 is connected to the base 1 through the sixth rotating pair 14, and the other end is connected through the ninth The rotating pair 9 is connected to the wrist link 10; one end of the fourth connecting rod 3 is connected to the base 1 through the tenth rotating pair 2, and the other end is connected to one end of the fifth connecting rod 6 through the eleventh rotating pair 4. The other end of the rod 6 is connected with the boom 8 through the seventh rotating pair 13; the wrist link pitching mechanism includes an active rod 16, a first link 18, a second link 21, a third link 11, and a sixth link 23 and the seventh connecting rod 25, one end of the active rod 16 is connected to the base 1 through the first rotating pair 15, the other end is connected to one end of the first connecting rod 18 through the second rotating pair 17, and the other end of the first connecting rod 18 is passed through The third rotating pair 19 is connected with one end of the second connecting rod 21, the other end of the second connecting rod 21 is connected with the wrist connecting rod 10 through the fifth rotating pair 22, and one end of the sixth connecting rod 23 is connected with the seventh connecting rod through the twelfth rotating pair 24. One end of the connecting rod 25 is connected, the other end of the sixth connecting rod 23 is connected to the middle part of the first connecting rod 18 through the thirteenth rotating pair 26, and the other end of the seventh connecting rod 25 is connected to the base 1 through the first rotating pair 15; One end of the connecting rod 11 is connected to the boom 8 through the eighth rotating pair 7, and the other end is connected to the second connecting rod 21 through the fourth rotating pair 20; the first locking device 5 and the second locking device 12 are respectively installed on the tenth On the first rotating pair 4 and the eighth rotating pair 7, timely locking is performed according to different working conditions of the mechanism; the servo drive device includes a first servo motor, which is connected with the active rod 16 to drive its rotation; the first locking device 5 and the second locking device The second locking device 12 is locked in an electromagnetic manner.
将本发明所述的一种可变自由度连杆机构应用于抓蔗作业时,只需要将底座1与轮胎式或履带式行走机构连接起来,手腕连杆10与手腕27、手爪28连接起来即可。When a variable degree of freedom linkage mechanism described in the present invention is applied to the cane grasping operation, it is only necessary to connect the base 1 with the tire-type or crawler-type walking mechanism, and the wrist linkage 10 is connected with the wrist 27 and the claw 28 Just get up.
在工作中,大臂8升降时,第一锁紧装置5打开,第十一转动副4恢复自由度,第二锁紧装置12关闭,第八转动副7失去自由度,此时,大臂8在主动杆16作用下升降。手腕连杆10单独俯仰时,第二锁紧装置12打开,第八转动副7恢复自由度,第一锁紧装置5锁紧,第十一转动副4失去自由度,大臂8相对底座1失去自由度,此时手腕连杆在主动杆16驱动下实现俯仰。在整个抓蔗作业过程中,第一锁紧装置5和第二锁紧装置12根据不同的作业工况,分别选择紧锁或打开,共同完成大臂升降与伸缩、手腕连杆10与手腕27的俯仰等运动,实现手爪28的抓蔗作业。第一锁紧装置5和第二锁紧装置12可采用电磁方式进行锁紧,控制容易实现。During work, when the boom 8 is raised and lowered, the first locking device 5 is opened, the eleventh turning pair 4 recovers the degree of freedom, the second locking device 12 is closed, and the eighth turning pair 7 loses the degree of freedom. At this time, the boom 8 lifts under the action of active lever 16. When the wrist link 10 is pitched alone, the second locking device 12 is opened, the eighth rotation joint 7 restores the degree of freedom, the first locking device 5 locks, the eleventh rotation joint 4 loses the degree of freedom, and the big arm 8 is relative to the base 1 The degree of freedom is lost, and now the wrist link is driven by the active rod 16 to pitch. During the whole cane grasping operation process, the first locking device 5 and the second locking device 12 select to lock or open respectively according to different working conditions, and jointly complete the lifting and telescoping of the boom, the wrist link 10 and the wrist 27. The motions such as the pitching of realizing hand claw 28 cane grasping operation. The first locking device 5 and the second locking device 12 can be locked by electromagnetic means, and the control is easy to realize.
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