CN106606801A - Zn-ZnO zinc alloy and its preparation method and application - Google Patents
Zn-ZnO zinc alloy and its preparation method and application Download PDFInfo
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- CN106606801A CN106606801A CN201510689465.7A CN201510689465A CN106606801A CN 106606801 A CN106606801 A CN 106606801A CN 201510689465 A CN201510689465 A CN 201510689465A CN 106606801 A CN106606801 A CN 106606801A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 229910001297 Zn alloy Inorganic materials 0.000 title abstract description 111
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 3
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 3
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Abstract
本发明公开了一种Zn-ZnO系锌合金及其制备方法与应用。本发明锌合金中包括Zn和ZnO,所述锌合金中ZnO的质量百分数为0~10%,但不包括0。所述锌合金中还包括微量元素,所述微量元素为硅、磷、锂、银、锡和稀土元素中的至少一种;所述微量元素的质量百分含量为0~3%,但不包括0。本发明Zn-ZnO系锌合金的力学性质符合医用植入体材料的强度和韧性的要求、对内皮细胞和成骨细胞无细胞毒性且能抑制平滑肌细胞增殖、具备良好的组织相容性和血液相容性,同时又可调控被体液降解,溶出的金属离子能被生物体吸收利用或代谢排除体外,还具备优异的抗菌性能,可应用于医用植入体的制备。The invention discloses a Zn-ZnO series zinc alloy, a preparation method and application thereof. The zinc alloy of the present invention includes Zn and ZnO, and the mass percentage of ZnO in the zinc alloy is 0-10%, but 0 is not included. The zinc alloy also includes trace elements, which are at least one of silicon, phosphorus, lithium, silver, tin and rare earth elements; the mass percentage of the trace elements is 0-3%, but not Include 0. The mechanical properties of the Zn-ZnO series zinc alloy of the present invention meet the requirements of the strength and toughness of medical implant materials, have no cytotoxicity to endothelial cells and osteoblasts, can inhibit the proliferation of smooth muscle cells, and have good tissue compatibility and blood Compatibility, and at the same time, it can control the degradation by body fluids, and the dissolved metal ions can be absorbed and utilized by organisms or metabolized and excreted from the body. It also has excellent antibacterial properties and can be applied to the preparation of medical implants.
Description
技术领域technical field
本发明属于医用金属材料制备技术领域,涉及一种Zn-ZnO系锌合金及其制备方法与应用,具体涉及一种Zn-ZnO系锌合金及其制备方法与在制备可体液降解医用植入体中的应用。The invention belongs to the technical field of preparation of medical metal materials, and relates to a Zn-ZnO series zinc alloy and its preparation method and application, in particular to a Zn-ZnO series zinc alloy and its preparation method and its use in the preparation of body fluid degradable medical implants in the application.
背景技术Background technique
生物医用材料是用来对生物体进行诊断,治疗,修复或替换其病损组织、器官或增进其功能的材料。它是研究人工器官和医疗器械的基础,按用途可分为修复材料,心血管系统材料,医用膜材料,药物释放载体材料,生物传感器材料,齿科材料等。按组成和性质主要有生物医用金属材料,生物陶瓷,生物医用高分子,生物医用复合材料和生物衍生材料。生物医用金属材料具有高的机械强度和抗疲劳性能,是临床应用最广泛的承力植入材料,其应用遍及硬组织,软组织,人工器官和外壳辅助器材等各个方面。目前临床应用的金属材料主要有纯钛,钽,铌,锆,不锈钢,钴基合金和钛基合金等,多为惰性材料。这些材料在人体内不可降解,为永久性植入,当植入体在人体内的服役期满后,必须通过二次手术取出,从而给患者带来不必要的生理痛苦及经济负担。Biomedical materials are materials used to diagnose, treat, repair or replace diseased tissues and organs of living organisms or enhance their functions. It is the basis for the study of artificial organs and medical devices, and can be divided into repair materials, cardiovascular system materials, medical membrane materials, drug release carrier materials, biosensor materials, dental materials, etc. according to their uses. According to the composition and properties, there are mainly biomedical metal materials, bioceramics, biomedical polymers, biomedical composite materials and bio-derived materials. Biomedical metal materials have high mechanical strength and fatigue resistance, and are the most widely used load-bearing implant materials in clinical practice, and their applications cover hard tissues, soft tissues, artificial organs and shell auxiliary equipment. At present, the metal materials used in clinical application mainly include pure titanium, tantalum, niobium, zirconium, stainless steel, cobalt-based alloys and titanium-based alloys, etc., and most of them are inert materials. These materials are non-degradable in the human body and are permanently implanted. When the implant expires in the human body, it must be removed through a second operation, thereby causing unnecessary physical pain and economic burden to the patient.
生物医用可降解金属就是能够在体内缓慢降解,其降解产物与机体组织和器官有良性的反应,在帮助组织完全恢复之后能够被机体吸收而无残留的一种金属材料。这样就能够尽可能减少材料对机体的长期影响,材料在帮助机体恢复的过程中也在逐渐被机体吸收,其降解产物可以通过新陈代谢被吸收或者排出体外,组织恢复后无需二次手术。由于可降解金属材料的设计更具人性化和功能性,所以成为当今国际材料领域的研究热点。A biomedical degradable metal is a metal material that can be slowly degraded in the body, and its degradation products have a benign reaction with the tissues and organs of the body, and can be absorbed by the body without residue after helping the tissues to fully recover. In this way, the long-term impact of the material on the body can be minimized. The material is gradually absorbed by the body during the process of helping the body recover, and its degradation products can be absorbed or excreted through metabolism, and no secondary surgery is required after tissue recovery. Because the design of degradable metal materials is more humanized and functional, it has become a research hotspot in the field of international materials.
可降解的医用镁合金一直是几年来的研究热点,不同的合金体系和新型的结构以及表面改性都层出不穷,比如Mg-Ca,Mg-Sr,Mg-Zn以及对工业合金AZ31和WE43的改良和新型的多孔,纳米晶以及非晶结构都使得镁合金越来越接近应用。尽管镁合金有一系列的优点,降解过快以及析氢过多一直是镁合金难以克服的一个瓶颈。相比于镁合金,铁基合金有着稳定但是过慢的降解速度,其腐蚀产物会引发炎症反应,所以开发一种具有合适的降解速度且与组织能够良性反应的可降解金属材料成为一种需求。Degradable medical magnesium alloys have been a research hotspot for several years. Different alloy systems and new structures and surface modifications are emerging, such as Mg-Ca, Mg-Sr, Mg-Zn and improvements to industrial alloys AZ31 and WE43. And new porous, nanocrystalline and amorphous structures make magnesium alloys more and more close to application. Although magnesium alloys have a series of advantages, rapid degradation and excessive hydrogen evolution have always been a bottleneck that magnesium alloys cannot overcome. Compared with magnesium alloys, iron-based alloys have a stable but slow degradation rate, and their corrosion products can cause inflammation. Therefore, it is a demand to develop a degradable metal material with a suitable degradation rate and a benign reaction with tissues. .
从腐蚀上来看,锌及其合金相比于镁有更正的腐蚀电位,相比于铁又更活泼,可以作为牺牲阳极材料。所以其腐蚀速度应该介于两者之间,可能具备有更合适的体内降解速度。从锌对人体的作用来看,锌是人和动物正常生长,生殖和延长寿命所必需的元素,参与许多酶的合成,发挥调控作用,一个成年人每天需要10-15mg的锌,哺乳期妇女每日需要30-40mg的锌,正常成人体含锌2-4g,其中60%存在于肌肉,30%存在于骨骼。与人体有关的的含锌酶大约在100种,包括乙醇脱氢酶,碱性磷酸酶,碳酸酐酶,羧基肽酶原和胞液的超氧化物歧化酶。锌参与控制蛋白质合成,控制机体的生长发育。锌与核酸,氨基酸代谢及蛋白质合成有密切关系,实验证明缺锌导致氨基酸氧化作用增强,甲硫氨酸结合到组织蛋白减少,胱氨酸参与皮肤蛋白合成减少,引起甘氨酸及脯氨酸合成胶质障碍,还可引起肝脏精氨酸酶活力增高。锌参与蛋白质与核酸的代谢,调节细胞的合成和功能。锌是必需微量元素中作用最多,毒性最小的一种微量元素,是构成多种蛋白质分子所必需的元素,98%的锌都分布在细胞之内,锌在细胞中的含量比其他微量元素都多,脑中红的锌含量是铜的5倍,锰的8倍。锌还参与许多生物膜的形成,有降低脂质过氧化的作用,能改善粘膜上皮的营养代谢和抵抗力,稳定并保护细胞膜。锌对胰岛素生成有重要的作用,与生长激素和性激素也有紧密的联系。锌在维持人体的免疫功能方面具有重要作用,它在细胞分裂活酶,维持T细胞的增殖和分化,促进抗体生成中起重要作用。无论是人和动物,体内含锌量的减少均可引起细胞免疫功能下降,对疾病的易感性增加。锌能通过干扰抑制病毒DNA的复制产生抗病毒作用。骨骼含有人体中一大部分的锌,骨骼中的锌主要集中在钙化的类骨质层中,骨骼生长缓慢是日常饮食中缺锌的常见症状。研究发现锌对成骨性骨修复和矿物化有促进作用,锌能刺激转录因子Runx2的基因表达,而这种转录因子与成骨细胞分化有关。锌还能通过抑制破骨细胞样细胞从骨髓干细胞的分化和促进成熟破骨细胞的凋亡来抑制破骨性再吸收。锌还对破骨细胞分化因子诱导的破骨细胞生成有抑制作用。锌的转运体在成骨细胞和破骨细胞中都有表达,日常饮食中摄入锌有利于骨质量增长。锌在体内各种蛋白质和酶中的作用决定了锌对心血管健康的重要影响。锌在细胞内氧化还原信号通路内扮演着重要的角色,局部缺血和梗死会引发蛋白质释放锌造成心肌症。补充锌可以增强心肌功能,预防冠状动脉疾病和心肌症。补充足够的锌可以保护心肌细胞免受氧化应激,还能预防心肌受损时并发的炎症反应。锌有愈伤作用,有利于在心脏恢复期间促进起愈伤作用的心肌干细胞的存活。缺锌的病理学表现包括生长缓慢,分娩困难,神经病,周期型厌食,腹泻,皮炎,脱发,失血,低血压低体温症。缺锌还会影响表皮,肠道,中枢神经,免疫系统,骨骼和生殖系统。锌缺乏可以降低成骨细胞活性,影响胶原和蛋白多糖的合成和碱性磷酸酶的活性。所以锌具有良好的生物相容性和合适的降解性能。From the perspective of corrosion, zinc and its alloys have a more positive corrosion potential than magnesium, and are more active than iron, so they can be used as sacrificial anode materials. Therefore, its corrosion rate should be between the two, and it may have a more suitable degradation rate in vivo. From the perspective of the effect of zinc on the human body, zinc is an element necessary for normal growth, reproduction and life extension of humans and animals. It participates in the synthesis of many enzymes and plays a regulatory role. An adult needs 10-15mg of zinc per day. Lactating women Daily needs 30-40mg of zinc, normal adult human body contains 2-4g of zinc, of which 60% exists in muscle and 30% exists in bone. There are about 100 zinc-containing enzymes related to the human body, including alcohol dehydrogenase, alkaline phosphatase, carbonic anhydrase, procarboxypeptidase and cytosolic superoxide dismutase. Zinc is involved in the control of protein synthesis and the growth and development of the body. Zinc is closely related to nucleic acid, amino acid metabolism and protein synthesis. Experiments have proved that zinc deficiency leads to enhanced oxidation of amino acids, reduced binding of methionine to tissue protein, reduced participation of cystine in skin protein synthesis, and caused glycine and proline to synthesize glue. Quality disorders can also cause increased liver arginase activity. Zinc participates in the metabolism of protein and nucleic acid, and regulates the synthesis and function of cells. Zinc is the most effective and least toxic trace element among the essential trace elements. It is an element necessary for the formation of various protein molecules. 98% of zinc is distributed in cells. The content of zinc in cells is higher than that of other trace elements. The zinc content in the brain is 5 times that of copper and 8 times that of manganese. Zinc is also involved in the formation of many biological membranes, has the effect of reducing lipid peroxidation, can improve the nutritional metabolism and resistance of mucosal epithelium, and stabilize and protect cell membranes. Zinc plays an important role in insulin production and is also closely related to growth hormone and sex hormones. Zinc plays an important role in maintaining the immune function of the human body. It plays an important role in cell division and activation of enzymes, maintaining the proliferation and differentiation of T cells, and promoting antibody production. Whether it is human or animal, the reduction of zinc content in the body can cause the decline of cellular immune function and increase the susceptibility to disease. Zinc can produce antiviral effects by interfering with and inhibiting the replication of viral DNA. Bones contain a large amount of zinc in the human body, and the zinc in bones is mainly concentrated in the calcified osteoid layer. Slow bone growth is a common symptom of zinc deficiency in the daily diet. The study found that zinc can promote osteogenic bone repair and mineralization, and zinc can stimulate the gene expression of transcription factor Runx2, which is related to osteoblast differentiation. Zinc also inhibits osteoclastic resorption by inhibiting the differentiation of osteoclast-like cells from bone marrow stem cells and promoting the apoptosis of mature osteoclasts. Zinc also has an inhibitory effect on osteoclastogenesis induced by osteoclast differentiation factors. Zinc transporters are expressed in both osteoblasts and osteoclasts, and dietary zinc intake is beneficial to bone mass growth. Zinc's important impact on cardiovascular health is determined by its role in various proteins and enzymes in the body. Zinc plays an important role in intracellular redox signaling pathways, and ischemia and infarction trigger the release of zinc from proteins leading to cardiomyopathy. Zinc supplementation can enhance myocardial function and prevent coronary artery disease and cardiomyopathy. Sufficient zinc supplementation can protect cardiomyocytes from oxidative stress and prevent the inflammatory response that occurs when the myocardium is damaged. Zinc has a healing effect, which is beneficial to promote the survival of cardiac stem cells that play a healing role during cardiac recovery. Pathological manifestations of zinc deficiency include slow growth, labor difficulties, neuropathy, cyclic anorexia, diarrhea, dermatitis, alopecia, blood loss, hypotension and hypothermia. Zinc deficiency also affects the epidermis, gut, central nervous system, immune system, bones and reproductive system. Zinc deficiency can reduce the activity of osteoblasts, affect the synthesis of collagen and proteoglycan and the activity of alkaline phosphatase. So zinc has good biocompatibility and suitable degradation performance.
氧化锌作为锌的氧化物具有一定的抗菌和抗炎症作用,同时,通过复合不同含量的氧化锌也可达到调节腐蚀速度和提高生物相容性、组织相容性和血液相容性的作用。As zinc oxide, zinc oxide has certain antibacterial and anti-inflammatory effects. At the same time, by compounding different contents of zinc oxide, it can also adjust the corrosion rate and improve biocompatibility, tissue compatibility and blood compatibility.
目前乐普(北京)医疗器械股份有限公司有关于可降解新基合金支架的专利,西安爱德万思医疗科技有限公司有关于医用生物可降解锌合金毛细管材的制备方法以及耐蚀高强韧锌合金植入材料的专利。国内外还没有文献和专利报道Zn-ZnO系锌合金的制备及性能,并提出将Zn-ZnO系锌合金用作可降解生物医用材料使用。At present, Lepu (Beijing) Medical Devices Co., Ltd. has a patent on degradable new base alloy stents, and Xi'an Advance Medical Technology Co., Ltd. has a patent on the preparation method of medical biodegradable zinc alloy capillary tubes and corrosion-resistant high-strength zinc alloys. Patents for alloy implant materials. There are no documents and patents at home and abroad to report the preparation and properties of Zn-ZnO zinc alloys, and it is proposed to use Zn-ZnO zinc alloys as biodegradable biomedical materials.
发明内容Contents of the invention
本发明的目的是提供一种Zn-ZnO系锌合金及其制备方法与应用。本发明制备的Zn-ZnO系锌合金具有合适的机械性能、可调节的腐蚀速率和良好的细胞相容性、血液相容性,还具备优异的抗菌性能,可用于生物医用植入的制备。The object of the present invention is to provide a Zn-ZnO series zinc alloy and its preparation method and application. The Zn-ZnO zinc alloy prepared by the invention has suitable mechanical properties, adjustable corrosion rate, good cell compatibility and blood compatibility, and excellent antibacterial performance, and can be used for the preparation of biomedical implants.
本发明所提供的Zn-ZnO系锌合金,包括Zn和ZnO;The Zn-ZnO series zinc alloy provided by the present invention includes Zn and ZnO;
所述Zn-ZnO系锌合金中ZnO的质量百分数为0~10%,但不包括0。The mass percentage of ZnO in the Zn-ZnO series zinc alloy is 0-10%, but excluding 0%.
上述Zn-ZnO系锌合金中,还可包括微量元素,所述微量元素为硅、磷、锂、银、锡和稀土元素中的至少一种;所述微量元素的质量百分含量为0~3%,但不包括0。In the above-mentioned Zn-ZnO zinc alloy, trace elements can also be included, and the trace elements are at least one of silicon, phosphorus, lithium, silver, tin and rare earth elements; the mass percentage of the trace elements is 0~ 3%, but not including 0.
上述Zn-ZnO系锌合金的表面还可涂覆有可降解高分子涂层、陶瓷涂层或药物涂层;The surface of the above-mentioned Zn-ZnO zinc alloy can also be coated with a degradable polymer coating, a ceramic coating or a drug coating;
所述可降解高分子涂层、所述陶瓷涂层和所述药物涂层的厚度均可为0.01~5mm。The thicknesses of the degradable polymer coating, the ceramic coating and the drug coating are all 0.01-5 mm.
所述可降解高分子涂层的制备材料可为下述1)和2)中的至少一种:The preparation material of the degradable polymer coating can be at least one of the following 1) and 2):
1)聚己酸内酯(PCL)、聚乳酸(PLA)、聚羟基乙酸(PGA)、L-聚乳酸(PLLA)、聚氰基丙烯酸酯(PACA)、聚酸酐、聚膦腈、聚对二氧杂环己烷酮、聚-羟基丁酸酯或聚羟基戊酸酯中的任一种;1) Polycaprolactone (PCL), polylactic acid (PLA), polyglycolic acid (PGA), L-polylactic acid (PLLA), polycyanoacrylate (PACA), polyanhydride, polyphosphazene, polypara Any of dioxanone, poly-hydroxybutyrate or polyhydroxyvalerate;
2)聚乳酸(PLA)、聚己酸内酯(PCL)、聚羟基乙酸(PGA)、L-聚乳酸(PLLA)、聚氰基丙烯酸酯(PACA)和聚对二氧杂环己烷酮中的至少两种的共聚物;;进一步地,聚乳酸(PLA)、聚己酸内酯(PCL)、聚羟基乙酸(PGA)、L-聚乳酸(PLLA)、聚氰基丙烯酸酯(PACA)和聚对二氧杂环己烷酮中的任意两种的共聚物,任意两者的比例可制备过程中的具体需要进行配比,比如:PLLA和PCL两者的质量比可为(1-9):1。2) Polylactic acid (PLA), polycaprolactone (PCL), polyglycolic acid (PGA), L-polylactic acid (PLLA), polycyanoacrylate (PACA), and polydioxanone Copolymers of at least two of them; Further, polylactic acid (PLA), polycaprolactone (PCL), polyglycolic acid (PGA), L-polylactic acid (PLLA), polycyanoacrylate (PACA ) and any two copolymers of polydioxanone, the ratio of any two can be proportioned according to the specific needs in the preparation process, such as: the mass ratio of PLLA and PCL can be (1 -9):1.
所述陶瓷涂层的制备材料可为羟基磷灰石、磷酸三钙和磷酸氧四钙中的至少一种;The preparation material of the ceramic coating can be at least one of hydroxyapatite, tricalcium phosphate and tetracalcium oxyphosphate;
所述药物涂层可为雷帕霉素及其衍生物涂层、紫杉醇涂层、依维莫司涂层、西罗莫司涂层、丝裂霉素涂层和抗菌涂层中的至少一种。The drug coating can be at least one of rapamycin and its derivative coating, paclitaxel coating, everolimus coating, sirolimus coating, mitomycin coating and antibacterial coating kind.
本发明提供的Zn-ZnO系锌合金具体为下述1)-6)中任一种,为重量百分比:The Zn-ZnO series zinc alloy provided by the present invention is specifically any one of the following 1)-6), which is the percentage by weight:
1)由90~99%的Zn和1%~10%的ZnO组成;1) Composed of 90-99% Zn and 1%-10% ZnO;
2)由99.75%的Zn和0.25%的ZnO组成;2) Composed of 99.75% Zn and 0.25% ZnO;
3)由99.5%的Zn和0.5%的ZnO组成;3) Composed of 99.5% Zn and 0.5% ZnO;
4)由99%的Zn和1%的ZnO组成;4) Composed of 99% Zn and 1% ZnO;
5)由95%的Zn和5%的ZnO组成;5) Composed of 95% Zn and 5% ZnO;
6)由90%的Zn和10%的ZnO组成。6) Composed of 90% Zn and 10% ZnO.
本发明所提供的Zn-ZnO系锌合金具备可调节的降解速度和良好的生物相容性,血液相容性以及优异的抗菌性能,是一种可靠的生物医用植入材料。The Zn-ZnO series zinc alloy provided by the invention has adjustable degradation speed, good biocompatibility, blood compatibility and excellent antibacterial performance, and is a reliable biomedical implant material.
本发明进一步提供了上述Zn-ZnO系锌合金的制备方法,包括如下步骤:The present invention further provides a method for preparing the above-mentioned Zn-ZnO zinc alloy, comprising the following steps:
将Zn、ZnO和所述微量元素按照下述1)和2)中的任一种方式(以粉末形式)进行混合得到(均匀)混合物;Zn, ZnO and the trace elements are mixed according to any one of the following 1) and 2) (in powder form) to obtain a (homogeneous) mixture;
1)Zn和ZnO;1) Zn and ZnO;
2)Zn、ZnO和微量元素;2) Zn, ZnO and trace elements;
按照下述a)或b)的步骤即得所述Zn-ZnO系锌合金;According to the steps of a) or b) below, the Zn-ZnO zinc alloy is obtained;
a)在真空或惰性气氛下,将所述均匀混合物进行烧结,经冷却后即得所述Zn-ZnO系锌合金;a) Sintering the homogeneous mixture under vacuum or an inert atmosphere, and obtaining the Zn-ZnO zinc alloy after cooling;
b)在真空或惰性气氛下,将所述均匀混合物进行烧结,经冷却后涂覆所述可降解高分子涂层、所述陶瓷涂层或所述药物涂层即得所述Zn-ZnO系锌合金。b) Under vacuum or an inert atmosphere, sinter the homogeneous mixture, and coat the degradable polymer coating, the ceramic coating or the drug coating after cooling to obtain the Zn-ZnO system zinc alloy.
上述制备方法,所述混合具体是将Zn、ZnO和所述微量元素,在氩气保护气氛下加入真空球磨罐中,于球磨速度180~250rpm、球料比(10-20):1(如:10:1或20:1)下球磨15~60min,得到均匀混合物,于氩气中保存,防止氧化。In the above preparation method, the mixing is specifically adding Zn, ZnO and the trace elements into a vacuum ball milling tank under an argon protective atmosphere, and the ball milling speed is 180-250rpm, the ball-to-material ratio (10-20): 1 (such as : 10:1 or 20:1) ball milled for 15-60 minutes to obtain a homogeneous mixture, which was stored in argon to prevent oxidation.
和/或,所述烧结具体为放电等离子烧结(Spark Plasma Sintering)。And/or, the sintering is specifically spark plasma sintering (Spark Plasma Sintering).
和/或,具体的,所述放电等离子烧结为将所述混合物加入石墨磨具中,轴向加压并真空烧结,所述放电等离子烧结的具体参数控制如下:起始烧结压力1MPa,保温烧结压力30~60MPa,先以100℃/min升温到150~300℃,再以50℃/min升温到200~350℃,最后以25℃/min升温到250~400℃,保温时间3~6min,炉冷降温,得到所述Zn-ZnO系锌合金。And/or, specifically, the spark plasma sintering is to add the mixture into a graphite grinding tool, axially pressurize and vacuum sinter, the specific parameters of the spark plasma sintering are controlled as follows: initial sintering pressure 1MPa, heat preservation sintering The pressure is 30-60MPa, the temperature is first raised to 150-300°C at 100°C/min, then to 200-350°C at 50°C/min, and finally to 250-400°C at 25°C/min, and the holding time is 3-6min. The temperature is cooled in the furnace to obtain the Zn-ZnO zinc alloy.
为适应不同临床需求,上述Zn-ZnO系锌合金的制备方法还包括涂覆涂层的步骤。In order to meet different clinical needs, the preparation method of the above-mentioned Zn-ZnO series zinc alloy also includes the step of coating.
所述涂覆可生物降解高分子涂层的方法是将所述Zn-ZnO系锌合金进行酸洗,然后将其在所述生物降解高分子涂层的制备材料溶于三氯乙烷制备的胶体中浸涂10~30min后,匀速拉出进行离心处理得到涂覆有可生物降解高分子涂层的Zn-ZnO系锌合金;The method for coating the biodegradable polymer coating is to pickle the Zn-ZnO zinc alloy, and then dissolve it in the preparation material of the biodegradable polymer coating in trichloroethane. After dipping in the colloid for 10 to 30 minutes, pull out at a uniform speed and perform centrifugation to obtain a Zn-ZnO zinc alloy coated with a biodegradable polymer coating;
所述涂覆陶瓷涂层的方法可为等离子喷涂、电泳沉积、阳极氧化或水热合成中的任一种;The method for applying the ceramic coating can be any one of plasma spraying, electrophoretic deposition, anodic oxidation or hydrothermal synthesis;
所述等离子体喷涂所用的等离子气体主气为Ar,流量为30~100scfh,等离子气体次气为H2,流量为5~20scfh,喷涂电流为400~800A,喷涂电压为40~80V,喷涂距离为100~500mm;The plasma gas main gas used in the plasma spraying is Ar, the flow rate is 30-100 scfh, the plasma gas secondary gas is H2 , the flow rate is 5-20 scfh, the spraying current is 400-800A, the spraying voltage is 40-80V, and the spraying distance 100-500mm;
所述电沉积可降解陶瓷涂层的方法为以Zn-ZnO系锌合金为阴极在含钙、磷盐的电解液中,电流密度为2~10mA/cm2,处理10~60min后,清洗干燥得到所述Zn-ZnO系锌合金;The method of electrodepositing the degradable ceramic coating is to use Zn-ZnO zinc alloy as the cathode in the electrolyte solution containing calcium and phosphorus salts, and the current density is 2-10 mA/cm 2 , after 10-60 minutes of treatment, wash and dry obtaining the Zn-ZnO zinc alloy;
所述阳极氧化和水热合成结合的方法为将所述Zn-ZnO系锌合金在含有0.01~0.5mol/Lβ-甘油磷酸钠和0.1~2mol/L醋酸钙的电解液中,在200~500V下氧化10~30min,然后将所述Zn-ZnO系锌合金在200~400℃下处理1~4h。The method of combining anodic oxidation and hydrothermal synthesis is to put the Zn-ZnO zinc alloy in an electrolyte solution containing 0.01-0.5 mol/L β-sodium glycerophosphate and 0.1-2 mol/L calcium acetate at 200-500V Oxidation at low temperature for 10-30 minutes, and then treating the Zn-ZnO-based zinc alloy at 200-400° C. for 1-4 hours.
所述涂覆药物涂层的方法为物理和化学方法;The method for applying the drug coating is a physical and chemical method;
所述物理方法涂层工艺主要采用浸泡、喷涂方法;所述化学方法主要运用电化学原理进行电镀;The physical method coating process mainly adopts soaking and spraying methods; the chemical method mainly uses the principle of electrochemistry for electroplating;
所述浸泡方法为将活性药物与控释载体(或单独的活性药物)配制成溶液,具体浓度可因溶液粘度和所需药物剂量不同而不同,然后将所述医用植入体浸泡入溶液中,然后经过必要的后处理过程,如交联、干燥、固化等步骤,制成药物涂层;The soaking method is to prepare the active drug and the controlled-release carrier (or a separate active drug) into a solution, the specific concentration may vary due to the solution viscosity and the required drug dose, and then soak the medical implant into the solution , and then go through the necessary post-treatment process, such as cross-linking, drying, curing and other steps, to make a drug coating;
所述喷涂方法为将活性药物与控释载体(或单独的活性药物)配制成溶液,然后通过喷洒工具或特制的喷涂设备将溶液均匀涂布于所述医用植入体表面,经干燥、固化等后处理步骤之后即制成药物涂层;The spraying method is to prepare the active drug and the controlled-release carrier (or a separate active drug) into a solution, and then apply the solution evenly on the surface of the medical implant through a spraying tool or special spraying equipment, and then dry and solidify the solution. After the post-processing step, the drug coating is produced;
所述化学方法是利用活性药物和(或)控释载体在由所述医用植入制作的电极上发生电氧化还原反应,使所述医用植入表面形成稳定的由化学键联接的药物涂层。The chemical method is to use active drugs and (or) controlled-release carriers to undergo electro-oxidation-reduction reactions on the electrodes made of the medical implants, so that a stable chemically bonded drug coating is formed on the surface of the medical implants.
本发明利用Zn-ZnO系锌合金降解速度和生物功能性均可调控,Zn为人体必须的微量元素,能够促进成骨细胞增殖分化,抑制破骨细胞生长,锌对心血管健康也有重要作用,能够保护心肌细胞,预防炎症,而ZnO是一种常用的化学添加剂,在食品加工中广泛使用,同时还有抗菌和抗炎的作用。选择Zn-ZnO系锌合金作为可降解医用植入物。本发明的Zn-ZnO系锌合金的压缩强度符合医用植入材料的强度要求,同时也可以具备足够的韧性,在体内降解速度可调控,对内皮细胞和成骨细胞无毒性且能抑制平滑肌细胞增殖,血液相容性良好且可调控,还具备优异的抗菌性能,所以Zn-ZnO系锌合金是一种综合性能优异的医用植入物。The invention utilizes the Zn-ZnO series zinc alloy to control the degradation speed and biological functionality. Zn is an essential trace element for the human body, which can promote the proliferation and differentiation of osteoblasts and inhibit the growth of osteoclasts. Zinc also plays an important role in cardiovascular health. It can protect cardiomyocytes and prevent inflammation, and ZnO is a commonly used chemical additive widely used in food processing, and it also has antibacterial and anti-inflammatory effects. The Zn-ZnO series zinc alloy is selected as the degradable medical implant. The compressive strength of the Zn-ZnO series zinc alloy of the present invention meets the strength requirements of medical implant materials, and at the same time, it can also have sufficient toughness, the degradation rate in the body can be adjusted, it is non-toxic to endothelial cells and osteoblasts, and can inhibit smooth muscle cells Proliferation, good and adjustable blood compatibility, and excellent antibacterial properties, so the Zn-ZnO series zinc alloy is a medical implant with excellent comprehensive properties.
本发明提供的Zn-ZnO系锌合金可应用于制备如下医用植入体:骨修复器械、齿科修复器械;The Zn-ZnO series zinc alloy provided by the present invention can be applied to the preparation of the following medical implants: bone repair instruments, dental repair instruments;
所述骨修复器械可为骨组织修复支架、接骨器、固定线、固定螺丝、固定铆钉、固定针、夹骨板、髓内针或接骨套;The bone repair instrument can be a bone tissue repair bracket, a bone adapter, a fixation wire, a fixation screw, a fixation rivet, a fixation pin, a bone splint, an intramedullary nail or a bone sleeve;
所述齿科修复器械可为牙髓针或牙齿充填材料。The dental restoration device may be an endodontic needle or a tooth filling material.
进一步的,所述Zn-ZnO系锌合金可应用于制备具有如下1)-6)中任一种性质的医用植入体中的应用:Further, the Zn-ZnO zinc alloy can be applied to the preparation of medical implants with any of the following properties in 1)-6):
1)所述Zn-ZnO系锌合金的力学性能;1) the mechanical properties of the Zn-ZnO series zinc alloy;
2)所述Zn-ZnO系锌合金可调控的降解性能2) The adjustable degradation performance of the Zn-ZnO zinc alloy
3)所述Zn-ZnO系锌合金的血液相容性;3) blood compatibility of the Zn-ZnO series zinc alloy;
4)所述Zn-ZnO系锌合金的细胞相容性;4) the cytocompatibility of the Zn-ZnO series zinc alloy;
5)所述Zn-ZnO系锌合金的抗菌性;5) the antibacterial properties of the Zn-ZnO series zinc alloy;
6)所述Zn-ZnO系锌合金抑制平滑肌细胞增殖。6) The Zn-ZnO zinc alloy inhibits smooth muscle cell proliferation.
本发明具有如下优点:The present invention has the following advantages:
(1)本发明制备的Zn-ZnO系锌合金力学性能符合医用植入体材料的强度和韧性的要求,同时又可体内降解,具有“可体内降解吸收”和“可提供有效力学支撑”的特性。(1) The mechanical properties of the Zn-ZnO series zinc alloy prepared by the present invention meet the requirements of the strength and toughness of medical implant materials, and can be degraded in vivo at the same time, and have the characteristics of "degradable and absorbable in vivo" and "can provide effective mechanical support" characteristic.
(2)本发明Zn-ZnO系锌合金用于可降解医用植入体时,其体内降解速度可以通过加入不同含量的羟基磷灰石进行调节,从而达到针对体内不同部位植入物降解速度不同的要求,达到可调节的腐蚀速率的目的。(2) When the Zn-ZnO zinc alloy of the present invention is used for degradable medical implants, its degradation rate in vivo can be adjusted by adding different contents of hydroxyapatite, so as to achieve different implant degradation rates for different parts of the body. Requirements to achieve the purpose of adjustable corrosion rate.
(3)本发明提供的可降解医用植入体对内皮细胞和成骨细胞无毒性且能抑制平滑肌细胞增殖,生物相容性良好,具备良好的细胞相容性和血液相容性以及优异的抗菌能力,同时,通过加入不同成分可以对Zn-ZnO系锌合金的生物功能性(细胞相容性,血液相容性,抗菌能力)进行调节从而达到设计其生物功能性的目的。(3) The degradable medical implant provided by the present invention has no toxicity to endothelial cells and osteoblasts and can inhibit the proliferation of smooth muscle cells, has good biocompatibility, has good cell compatibility and blood compatibility and excellent Antibacterial ability, at the same time, the biological functionality (cytocompatibility, blood compatibility, antibacterial ability) of Zn-ZnO zinc alloy can be adjusted by adding different components to achieve the purpose of designing its biological functionality.
(4)本发明制备的Zn-ZnO系锌合金其组成元素Zn是人体必需的微量元素,且具有促成骨和抑制破骨吸收的作用,ZnO具有抗菌和抗炎的功能。(4) The Zn-ZnO series zinc alloy prepared by the present invention has the constituent element Zn which is an essential trace element for the human body, and has the functions of promoting osteogenesis and inhibiting osteoclastoabsorption, and ZnO has the functions of antibacterial and anti-inflammatory.
附图说明Description of drawings
图1为实施例3中Zn-ZnO系锌合金金相。Fig. 1 is the metallographic phase of the Zn-ZnO series zinc alloy in Example 3.
图2为实施例3中Zn-ZnO系锌合金X射线衍射分析图。Fig. 2 is the X-ray diffraction analysis chart of the Zn-ZnO series zinc alloy in Example 3.
图3为实施例4中Zn-ZnO系锌合金的压缩曲线。Fig. 3 is the compression curve of the Zn-ZnO series zinc alloy in Example 4.
图4为实施例5中Zn-ZnO系锌合金在Hank’s模拟体液中浸泡3个月的宏观腐蚀表面。Fig. 4 is the macrocorrosion surface of the Zn-ZnO series zinc alloy immersed in Hank's simulated body fluid for 3 months in Example 5.
图5为实施例5中Zn-ZnO系锌合金浸泡腐蚀表面的扫描电子显微镜图。FIG. 5 is a scanning electron microscope image of the Zn-ZnO zinc alloy immersion corrosion surface in Example 5. FIG.
图6为实施例5中Zn-ZnO系锌合金浸泡腐蚀产物的EDS能谱元素分析图。FIG. 6 is an EDS energy spectrum elemental analysis diagram of Zn-ZnO zinc alloy immersion corrosion products in Example 5. FIG.
图7为实施例5中Zn-ZnO系锌合金在Hank’s模拟体液中浸泡3个月的pH变化图。Fig. 7 is the pH change diagram of the Zn-ZnO series zinc alloy in Example 5 immersed in Hank's simulated body fluid for 3 months.
图8为实施例5中Zn-ZnO系锌合金在Hank’s模拟体液中浸泡3个月的失重腐蚀速率和溶液离子浓度(*p<0.05)。Figure 8 shows the weight loss corrosion rate and solution ion concentration of the Zn-ZnO zinc alloy in Example 5 soaked in Hank's simulated body fluid for 3 months (*p<0.05).
图9为实施例5中Zn-ZnO系锌合金在Hank’s模拟体液中的电化学腐蚀极化曲线。Fig. 9 is the electrochemical corrosion polarization curve of the Zn-ZnO zinc alloy in Example 5 in Hank's simulated body fluid.
图10为实施例6中Zn-ZnO系锌合金的溶血率(*p<0.05)。Fig. 10 is the hemolysis rate of the Zn-ZnO zinc alloy in Example 6 (*p<0.05).
图11为实施例6中Zn-ZnO系锌合金表面粘附的血小板形貌和数量(*p<0.05)。Figure 11 shows the morphology and number of platelets adhered to the surface of the Zn-ZnO zinc alloy in Example 6 (*p<0.05).
图12为实施例6中Zn-ZnO系锌合金在贫血小板血浆中的Zn离子浓度(*p<0.05)。Fig. 12 is the concentration of Zn ions in the platelet-poor plasma of the Zn-ZnO zinc alloy in Example 6 (*p<0.05).
图13为实施例7中Zn-ZnO系锌合金的接触角(*p<0.05)。Fig. 13 is the contact angle of the Zn-ZnO zinc alloy in Example 7 (*p<0.05).
图14为实施例7中Zn-ZnO系锌合金的细胞存活率(*p<0.05)。Figure 14 is the cell survival rate of the Zn-ZnO zinc alloy in Example 7 (*p<0.05).
图15为实施例7中Zn-ZnO系锌合金浸提液的锌离子浓度(*p<0.05)。Fig. 15 is the zinc ion concentration of the Zn-ZnO system zinc alloy leaching solution in Example 7 (*p<0.05).
图16为实施例8中Zn-ZnO系锌合金的抗菌率(*p<0.05)。Figure 16 is the antibacterial rate of the Zn-ZnO zinc alloy in Example 8 (*p<0.05).
图17为实施例8中Zn-ZnO系锌合金在细菌悬液中的Zn离子浓度以及pH值(*p<0.05)。Figure 17 shows the Zn ion concentration and pH value of the Zn-ZnO zinc alloy in the bacterial suspension in Example 8 (*p<0.05).
具体实施方式detailed description
下面通过具体实施例对本发明进行说明,但本发明并不局限于此。The present invention will be described below through specific examples, but the present invention is not limited thereto.
下述实施例中所述实验方法,如无特殊说明,均为常规方法;所述试剂和材料,如无特殊说明,均可从商业途径获得。The experimental methods described in the following examples, unless otherwise specified, are conventional methods; the reagents and materials, unless otherwise specified, can be obtained from commercial sources.
下述实施例中所用的百分含量,如无特别说明,均为质量百分含量。The percentages used in the following examples are all mass percentages unless otherwise specified.
实施例1、制备Zn-ZnO系锌合金:Embodiment 1, preparation Zn-ZnO series zinc alloy:
1)以纯Zn粉末(纯度99.9%,粒径45~109μm)(购自Alfa Aesar)、ZnO粉末(纯度99.9%,粒径<5μm)(购自Sigma-Aldrich)作为原料,按不同的质量比(Zn与ZnO的质量比分别为99.75:0.25,99.5:0.5,99:1,95:5,90:10)于真空手套箱中,在氩气保护下加入真空球磨罐中,通过行星球磨机球磨混匀,球磨速度200rpm,球料比20:1,球磨时间60min,得到不同Zn与ZnO质量比的均匀混合物,于氩气保护气氛中保存,防止氧化;1) Using pure Zn powder (purity 99.9%, particle size 45-109 μm) (purchased from Alfa Aesar), ZnO powder (purity 99.9%, particle size <5 μm) (purchased from Sigma-Aldrich) as raw materials, according to different mass ratios (The mass ratio of Zn to ZnO is 99.75:0.25, 99.5:0.5, 99:1, 95:5, 90:10) in a vacuum glove box, put into a vacuum ball mill jar under the protection of argon, and pass through a planetary ball mill Mix evenly, ball milling speed 200rpm, ball to material ratio 20:1, ball milling time 60min, get a uniform mixture with different mass ratios of Zn and ZnO, store in an argon protective atmosphere to prevent oxidation;
2)将步骤1)中的均匀混合物加入石墨磨具中,轴向加压并通过放电等离子真空烧结:起始烧结压力1MPa,保温烧结压力60MPa,先以100℃/min升温到250℃,再以50℃/min升温到350℃,最后以25℃/min升温到380℃,保温时间6min,得到不同Zn与ZnO质量比的Zn-ZnO系锌合金,其中,Zn与ZnO质量比为99.75:0.25命名为Zn/0.25ZnO;Zn与ZnO质量比为99.5:0.5命名为Zn/0.5ZnO;Zn与ZnO质量比为99:1命名为Zn/1ZnO;Zn与ZnO质量比为99:5命名为Zn/5ZnO;Zn与ZnO质量比为99:10命名为Zn/10ZnO。2) Put the homogeneous mixture in step 1) into the graphite abrasive tool, pressurize axially and sinter by spark plasma vacuum: the initial sintering pressure is 1MPa, the heat preservation sintering pressure is 60MPa, firstly the temperature is raised to 250℃ at 100℃/min, and then The temperature was raised to 350°C at 50°C/min, and finally to 380°C at 25°C/min, and the holding time was 6 minutes to obtain Zn-ZnO-based zinc alloys with different mass ratios of Zn to ZnO. Among them, the mass ratio of Zn to ZnO was 99.75: 0.25 named Zn/0.25ZnO; Zn to ZnO mass ratio of 99.5: 0.5 named Zn/0.5ZnO; Zn to ZnO mass ratio of 99:1 named Zn/1ZnO; Zn to ZnO mass ratio of 99:5 named Zn/5ZnO; the mass ratio of Zn to ZnO is 99:10, named Zn/10ZnO.
实施例2、制备涂覆陶瓷涂层的Zn-ZnO系锌合金:Embodiment 2, preparation is coated with the Zn-ZnO series zinc alloy of ceramic coating:
1)以纯Zn粉末(纯度99.9%,粒径45~109μm)(购自Alfa Aesar)、ZnO粉末(纯度99.9%,粒径<5μm)(购自Sigma-Aldrich)作为原料,按不同的质量比(Zn与ZnO的质量比分别为99.75:0.25,99.5:0.5,99:1,95:5,90:10)于真空手套箱中,在氩气保护下加入真空球磨罐中,通过行星球磨机球磨混匀,球磨速度200rpm,球料比20:1,球磨时间60min,得到不同Zn与ZnO质量比的均匀混合物,于氩气保护气氛中保存,防止氧化;1) Using pure Zn powder (purity 99.9%, particle size 45-109 μm) (purchased from Alfa Aesar), ZnO powder (purity 99.9%, particle size <5 μm) (purchased from Sigma-Aldrich) as raw materials, according to different mass ratios (The mass ratio of Zn to ZnO is 99.75:0.25, 99.5:0.5, 99:1, 95:5, 90:10) in a vacuum glove box, put into a vacuum ball mill jar under the protection of argon, and pass through a planetary ball mill Mix evenly, ball milling speed 200rpm, ball to material ratio 20:1, ball milling time 60min, get a uniform mixture with different mass ratios of Zn and ZnO, store in an argon protective atmosphere to prevent oxidation;
2)将步骤1)中的均匀混合物加入石墨磨具中,轴向加压并通过放电等离子真空烧结:起始烧结压力1MPa,保温烧结压力60MPa,先以100℃/min升温到250℃,再以50℃/min升温到350℃,最后以25℃/min升温到380℃,保温时间6min,得到不同Zn与ZnO质量比的Zn-ZnO系锌合金。2) Put the homogeneous mixture in step 1) into the graphite abrasive tool, pressurize axially and sinter by spark plasma vacuum: the initial sintering pressure is 1MPa, the heat preservation sintering pressure is 60MPa, firstly the temperature is raised to 250℃ at 100℃/min, and then The temperature was raised to 350°C at 50°C/min, and finally to 380°C at 25°C/min, and the holding time was 6 minutes to obtain Zn-ZnO zinc alloys with different mass ratios of Zn and ZnO.
3)在步骤2)中得到的Zn-ZnO系锌合金表面涂覆陶瓷涂层-磷酸三钙,具体步骤如下:采用离子体喷涂,所用的等离子气体主气为Ar,流量为60scfh,等离子气体次气为H2,流量为15scfh,喷涂电流为600A,喷涂电压为60V,喷涂距离为250mm;喷涂得到0.59mm的陶瓷涂层的Zn-ZnO系锌合金。3) The surface of the Zn-ZnO series zinc alloy obtained in step 2) is coated with a ceramic coating-tricalcium phosphate, and the specific steps are as follows: use plasma spraying, the main gas of the plasma gas used is Ar, the flow rate is 60scfh, and the plasma gas The secondary gas is H 2 , the flow rate is 15scfh, the spraying current is 600A, the spraying voltage is 60V, and the spraying distance is 250mm; the Zn-ZnO series zinc alloy with a ceramic coating of 0.59mm is obtained by spraying.
实施例3、Zn-ZnO系锌合金显微组织分析:Embodiment 3, Zn-ZnO system zinc alloy microstructural analysis:
将实施例1中的Zn-ZnO系锌合金,通过线切割制备10×10×1mm试样,依次经400#、800#、1200#和2000#SiC砂纸系列打磨抛光。在丙酮、无水乙醇和去离子水中分别超声清洗15min后,25℃下干燥。将试样进行X射线衍射分析,并用4%硝酸酒精浸蚀试样5~30s后用去离子水清洗,吹干后,在金相显微镜观察,取试样通过密度计测试致密度。The Zn-ZnO series zinc alloy in Example 1 was prepared by wire cutting to prepare a 10×10×1mm sample, which was sequentially ground and polished by 400#, 800#, 1200# and 2000# SiC sandpaper series. After ultrasonic cleaning in acetone, absolute ethanol and deionized water for 15 min, dry at 25 °C. The sample was subjected to X-ray diffraction analysis, etched with 4% nitric acid alcohol for 5-30 seconds, washed with deionized water, dried, observed under a metallographic microscope, and tested for density by a densitometer.
图1为Zn-ZnO系锌合金金相,从图1可得知:ZnO均匀分布在纯Zn颗粒的边界上,随着ZnO含量的增加,在边界上的ZnO开始聚集,割裂了纯锌颗粒之间的结合。Figure 1 shows the metallographic phase of Zn-ZnO zinc alloy. It can be seen from Figure 1 that ZnO is evenly distributed on the boundary of pure Zn particles. With the increase of ZnO content, ZnO on the boundary begins to aggregate, splitting the pure zinc particles combination between.
图2为Zn-ZnO系锌合金X射线衍射分析图,X射线衍射分析只发现单质锌和氧化锌。Figure 2 is an X-ray diffraction analysis diagram of Zn-ZnO zinc alloy, and only elemental zinc and zinc oxide are found in X-ray diffraction analysis.
表1为Zn-ZnO系锌合金致密度,致密度随ZnO含量增加而降低,ZnO的团聚增加了材料的孔隙率。Table 1 shows the density of Zn-ZnO zinc alloys. The density decreases with the increase of ZnO content, and the agglomeration of ZnO increases the porosity of the material.
表1、Zn-ZnO系锌合金致密度Table 1. Density of Zn-ZnO zinc alloy
实施例4、Zn-ZnO系锌合金力学性能测试:Embodiment 4, Zn-ZnO zinc alloy mechanical property test:
将按照实施例1的方法制备的Zn-ZnO系锌合金,分别按照ASTM-E9-89a压缩测试标准和ASTM-E10-01硬度测试标准制备样品,依次经400#、800#、1200#和2000#SiC砂纸系列打磨抛光。在丙酮、无水乙醇和去离子水中分别超声清洗15min后,采用显微硬度计和万能材料力学试验机在室温下进行试验,载荷0.1kN,保压15s,压缩速度为0.2mm/min。With the Zn-ZnO series zinc alloy prepared according to the method of Example 1, samples were prepared according to the ASTM-E9-89a compression test standard and the ASTM-E10-01 hardness test standard respectively, and were successively passed through 400#, 800#, 1200# and 2000# #SiC sandpaper series for grinding and polishing. After ultrasonic cleaning in acetone, absolute ethanol and deionized water for 15 minutes, the test was carried out at room temperature using a microhardness tester and a universal material mechanics testing machine, with a load of 0.1kN, a pressure hold of 15s, and a compression speed of 0.2mm/min.
图3为Zn-ZnO系锌合金的压缩曲线,从曲线上可以看出ZnO含量在1wt.%以下时,对复合材料压缩塑性无影响,之后随ZnO含量增加,材料脆性增大,该复合材料的压缩塑性随ZnO含量增加而降低。Figure 3 is the compression curve of the Zn-ZnO series zinc alloy. It can be seen from the curve that when the ZnO content is below 1wt.%, it has no effect on the compression plasticity of the composite material, and then with the increase of the ZnO content, the brittleness of the material increases, and the composite material The compressive plasticity decreases with the increase of ZnO content.
Zn-ZnO系锌合金各试样的室温力学性能如表2所示,其中,由表2可知,随ZnO含量的增加,材料强度在1wt.%ZnO含量之前略有降低,之后降低明显,但是硬度略有降低。由于ZnO的加入割裂了基体的结合强度,而且第二相本身无增强作用,所以压缩强度随第二相含量提高而降低。The room temperature mechanical properties of Zn-ZnO series zinc alloy samples are shown in Table 2. Among them, it can be seen from Table 2 that with the increase of ZnO content, the material strength decreases slightly before the 1wt.% ZnO content, and then decreases significantly, but The hardness is slightly reduced. Since the addition of ZnO splits the bonding strength of the matrix, and the second phase itself has no strengthening effect, the compressive strength decreases with the increase of the second phase content.
表2、Zn-ZnO系锌合金力学实验结果Table 2. Mechanical experiment results of Zn-ZnO series zinc alloy
实施例5、Zn-ZnO系锌合金腐蚀性能测试:Embodiment 5, Zn-ZnO series zinc alloy corrosion performance test:
将实施例1中的Zn-ZnO系锌合金,通过线切割制备φ6x1mm浸泡试样,依次经400#、800#、1200#和2000#SiC砂纸系列打磨抛光。在丙酮、无水乙醇和去离子水中分别超声清洗15min后,25℃下干燥。之后浸泡在Hank’s模拟体液(NaCl 8.0g,CaCl20.14g,KCl 0.4g,NaHCO30.35g,葡萄糖1.0g,MgCl2·6H2O 0.1g,Na2HPO4·2H2O 0.06g,KH2PO40.06g,MgSO4·7H2O 0.06g溶解于1L去离子水中)中,浸泡不同时间间隔并在相应时间点测试溶液pH值,但三个月后取出样品用去离子水清洗,在空气中干燥,通过2.5次元影像仪和扫描电子显微镜(S-4800,Hitachi,日本)观察样品表面,并通过能谱仪检测腐蚀产物成分。取浸泡后的Hank’s模拟体液通过电感耦合等离子体发射光谱仪测试溶液中的各离子浓度。最后用氨基乙酸清洗液(250g/1000ml)清洗腐蚀产物并通过失重法计算腐蚀速率。The Zn-ZnO series zinc alloy in Example 1 was prepared by wire cutting to immerse a sample of φ6x1mm, which was sequentially ground and polished by 400#, 800#, 1200# and 2000# SiC sandpaper series. After ultrasonic cleaning in acetone, absolute ethanol and deionized water for 15 min, dry at 25 °C. After soaking in Hank's simulated body fluid (NaCl 8.0g, CaCl 2 0.14g, KCl 0.4g, NaHCO 3 0.35g, glucose 1.0g, MgCl 2 6H 2 O 0.1g, Na 2 HPO 4 2H 2 O 0.06g, KH 2 PO 4 0.06g, MgSO 4 7H 2 O 0.06g were dissolved in 1L deionized water), soaked for different time intervals and tested the pH value of the solution at corresponding time points, but after three months, the samples were taken out and washed with deionized water, Dry in the air, observe the surface of the sample through a 2.5-dimensional imager and a scanning electron microscope (S-4800, Hitachi, Japan), and detect the composition of corrosion products by an energy dispersive spectrometer. The soaked Hank's simulated body fluid was used to test the concentration of ions in the solution by an inductively coupled plasma emission spectrometer. Finally, the corrosion products were cleaned with glycine cleaning solution (250g/1000ml) and the corrosion rate was calculated by weight loss method.
电化学测试是将上述处理好的试样通过Autolab电化学工作站,在Hank’s模拟体液中进行电化学测试。The electrochemical test is to pass the above-mentioned treated samples through the Autolab electrochemical workstation, and perform electrochemical tests in Hank's simulated body fluid.
图4为Zn-ZnO系锌合金在Hank’s模拟体液中浸泡3个月的宏观腐蚀表面,结果表明,随着ZnO含量增加,材料的腐蚀逐渐加重,材料表面的腐蚀坑和白色腐蚀产物也随ZnO含量增加而增多,材料边缘腐蚀较为严重。Figure 4 shows the macro-corrosion surface of Zn-ZnO zinc alloy immersed in Hank's simulated body fluid for 3 months. The results show that with the increase of ZnO content, the corrosion of the material is gradually aggravated, and the corrosion pits and white corrosion products on the surface of the material also increase with the increase of ZnO content. The content increases and increases, and the edge corrosion of the material is more serious.
图5为Zn-ZnO系锌合金浸泡腐蚀表面的扫描电子显微镜图,微观腐蚀形貌与宏观腐蚀形貌结果一致,随ZnO含量增加,材料表面的腐蚀产物增加,腐蚀微裂纹也逐渐增多并扩大,Zn/0.25ZnO材料表面只有少量球状腐蚀产物和裂纹,而Zn/10ZnO材料表面完全被腐蚀产物覆盖,腐蚀裂纹扩大,材料表面剥落。Figure 5 is a scanning electron microscope image of the Zn-ZnO series zinc alloy soaked corrosion surface. The microscopic corrosion morphology is consistent with the macroscopic corrosion morphology. With the increase of ZnO content, the corrosion products on the surface of the material increase, and the corrosion microcracks gradually increase and expand. , the surface of Zn/0.25ZnO material has only a small amount of spherical corrosion products and cracks, while the surface of Zn/10ZnO material is completely covered by corrosion products, the corrosion cracks expand, and the material surface peels off.
图6为Zn-ZnO系锌合金浸泡腐蚀产物的EDS能谱元素分析图。可以看出腐蚀产物含有Zn,O,C,Ca,P,Mg,可能为含钙磷盐和Zn,Mg的碳酸盐的复合腐蚀产物。Fig. 6 is an EDS energy spectrum elemental analysis diagram of Zn-ZnO zinc alloy immersion corrosion products. It can be seen that the corrosion products contain Zn, O, C, Ca, P, Mg, which may be composite corrosion products of calcium phosphorus salt and Zn, Mg carbonate.
图7为Zn-ZnO系锌合金在Hank’s溶液中浸泡3个月的pH变化图,从图中可以看出,该复合材料相比于纯锌和Hank’s溶液有更高的pH值,Zn/0.25ZnO的pH变化与纯锌接近,随ZnO含量增加,该复合材料在不同时间点总体pH值是符合Zn/10ZnO>Zn/5ZnO>Zn/1ZnO>Zn/0.5ZnO>Zn/0.25ZnO,总体来说随ZnO含量增加,pH值也在升高,复合材料的降解在加快。该复合材料整体上pH变化趋势与Hank’s溶液本身变化趋势相近,所以该变化趋势并不由材料导致,材料本身的pH值变化趋势相对稳定,所以Zn-ZnO系锌合金的腐蚀层能够起到防止进一步腐蚀的作用。Figure 7 is the pH change diagram of Zn-ZnO zinc alloy immersed in Hank's solution for 3 months. It can be seen from the figure that the composite material has a higher pH value than pure zinc and Hank's solution, Zn/0.25 The pH change of ZnO is close to that of pure zinc. With the increase of ZnO content, the overall pH value of the composite material at different time points is in line with Zn/10ZnO>Zn/5ZnO>Zn/1ZnO>Zn/0.5ZnO>Zn/0.25ZnO, overall It is said that with the increase of ZnO content, the pH value also increases, and the degradation of the composite material is accelerated. The overall pH change trend of the composite material is similar to the change trend of Hank's solution itself, so the change trend is not caused by the material itself, and the pH value change trend of the material itself is relatively stable, so the corrosion layer of the Zn-ZnO zinc alloy can prevent further corrosion. The role of corrosion.
图8为Zn-ZnO系锌合金在Hank’s溶液中浸泡3个月后根据失重计算的腐蚀速率和溶液中的离子浓度,从腐蚀速率来看,Zn/0.25ZnO、Zn/0.5ZnO的腐蚀速率与纯锌接近,随ZnO含量增加,复合材料的腐蚀速率显著加快,Zn/10ZnO的降解速度大概是纯锌的9倍。离子浓度显示,Zn/0.25ZnO、Zn/0.5ZnO的锌离子浓度与纯锌接近,加入1wt.%及以上ZnO后,虽然腐蚀速度加快,但是基体锌含量减少,且后者的作用大于前者的作用,所以锌离子浓度降低。Figure 8 shows the corrosion rate and the ion concentration in the solution calculated according to the weight loss after the Zn-ZnO series zinc alloy was soaked in Hank's solution for 3 months. From the perspective of corrosion rate, the corrosion rate of Zn/0.25ZnO and Zn/0.5ZnO and The corrosion rate of the composite material is significantly accelerated with the increase of ZnO content, and the degradation rate of Zn/10ZnO is about 9 times that of pure zinc. The ion concentration shows that the zinc ion concentration of Zn/0.25ZnO and Zn/0.5ZnO is close to that of pure zinc. After adding 1wt.% and above ZnO, although the corrosion rate is accelerated, the zinc content of the matrix is reduced, and the effect of the latter is greater than that of the former. effect, so the concentration of zinc ions decreases.
图9为Zn-ZnO系锌合金在Hank’s溶液中的电化学腐蚀极化曲线,表3为Zn-ZnO系锌合金在Hank’s溶液中的电化学腐蚀速率,从表3中可以看出该复合材料的电化学腐蚀速率随ZnO含量增加而增大,与失重得出的结果一致,ZnO颗粒边界聚集,产生大量缺陷和空位,加速了材料的腐蚀。Figure 9 is the electrochemical corrosion polarization curve of Zn-ZnO zinc alloy in Hank's solution, and Table 3 is the electrochemical corrosion rate of Zn-ZnO zinc alloy in Hank's solution. It can be seen from Table 3 that the composite material The electrochemical corrosion rate of ZnO increases with the increase of ZnO content, which is consistent with the results of weight loss. ZnO particles gather at the boundary, resulting in a large number of defects and vacancies, which accelerates the corrosion of materials.
表3、Zn-ZnO系锌合金电化学腐蚀速率Table 3. Electrochemical corrosion rate of Zn-ZnO zinc alloy
括号内为标准差,*表示与纯锌相比p<0.05The standard deviation is in brackets, * means p<0.05 compared with pure zinc
实施例6、Zn-ZnO系锌合金血液相容性测试:Embodiment 6, Zn-ZnO zinc alloy blood compatibility test:
将实施例1中的Zn-ZnO系锌合金通过线切割制备φ10x1mm试样片,经400#、800#、1200#和2000#SiC砂纸系列打磨抛光。在丙酮、无水乙醇和去离子水中分别超声清洗15min后,25℃下干燥。采集健康志愿者身上新鲜血液,置于内含3.8wt.%柠檬酸钠作为抗凝剂的抗凝管保存。用0.9%生理盐水按4:5的比例稀释制成稀释血液样本。将试样浸泡在10mL生理盐水,37±0.5℃保温30min,加入0.2mL稀释血液样本,37±0.5℃保温60min。采用10mL生理盐水作为阴性对照组,10mL去离子水作为阳性对照组。经3000rpm离心5分钟,取上清液用Unic-7200紫外可见分光光度计545nm测量吸光度OD值,设置三组平行样以进行统计学分析。The Zn-ZnO series zinc alloy in Example 1 was prepared by wire cutting to prepare a φ10x1mm sample piece, which was polished by 400#, 800#, 1200# and 2000# SiC sandpaper series. After ultrasonic cleaning in acetone, absolute ethanol and deionized water for 15 min, dry at 25 °C. Fresh blood was collected from healthy volunteers and stored in an anticoagulant tube containing 3.8 wt.% sodium citrate as an anticoagulant. Dilute blood samples with 0.9% normal saline at a ratio of 4:5. Soak the sample in 10mL of normal saline, keep warm at 37±0.5°C for 30min, add 0.2mL of diluted blood sample, and keep warm at 37±0.5°C for 60min. 10 mL of normal saline was used as a negative control group, and 10 mL of deionized water was used as a positive control group. After centrifugation at 3000rpm for 5 minutes, the supernatant was taken to measure the absorbance OD value with a Unic-7200 ultraviolet-visible spectrophotometer at 545nm, and three groups of parallel samples were set up for statistical analysis.
用以下公式计算溶血率:Calculate the hemolysis rate with the following formula:
溶血率=(实验组OD值-阴性组OD值)/(阳性组OD值-阴性组OD值)×100%。Hemolysis rate=(OD value of experimental group-OD value of negative group)/(OD value of positive group-OD value of negative group)×100%.
全血采集后,一部分在1000rpm离心10min制备富血小板血浆。将富血小板血浆滴于试样表面,37±0.5℃保温60min,每组3个平行样。取出试样,PBS缓冲液(pH值为7.2)冲洗3遍以除去未黏附血小板。固定血小板方法为:每孔加入500μL浓度为2.5%的戊二醛固定液,室温下固定两小时,然后将固定液吸出,使用PBS清洗3遍,使用浓度为50%,60%,70%,80%,90%,95%,100%酒精进行梯度脱水,每个浓度梯度脱水10分钟,真空干燥后使用扫描电子显微镜(S-4800,Hitachi,日本)观察血小板黏附数量及形态,每个试样随机选择10个区域进行血小板计数和统计学分析。另一部分在3000rpm下离心15min,取上层贫血小板血浆,按500ul/cm2比例将试样放在装有贫血小板血浆的玻璃管中37℃水浴孵育30min,取反应完的贫血小板血浆500ul进行凝血四项检测。取反应后的贫血小板血浆用电感耦合等离子体发射光谱仪测试浸提原液中的各离子浓度。After the whole blood was collected, a part was centrifuged at 1000rpm for 10min to prepare platelet-rich plasma. Platelet-rich plasma was dropped on the surface of the sample, and incubated at 37±0.5°C for 60 minutes, with 3 parallel samples in each group. The samples were taken out and washed 3 times with PBS buffer (pH 7.2) to remove unadhered platelets. The platelet fixation method is as follows: add 500 μL of 2.5% glutaraldehyde fixative solution to each well, fix at room temperature for two hours, then suck out the fixative solution, wash with PBS three times, and use concentrations of 50%, 60%, and 70%. 80%, 90%, 95%, and 100% alcohol were dehydrated in gradients, and each concentration gradient was dehydrated for 10 minutes. After vacuum drying, the number and shape of platelet adhesion were observed with a scanning electron microscope (S-4800, Hitachi, Japan). Ten regions were randomly selected for platelet count and statistical analysis. The other part was centrifuged at 3000rpm for 15min, and the upper layer of platelet-poor plasma was taken, and the sample was placed in a glass tube containing platelet-poor plasma at a ratio of 500ul/ cm2 and incubated in a water bath at 37°C for 30min, and 500ul of platelet-poor plasma after reaction was taken for coagulation Four tests. The platelet-poor plasma after reaction was taken to test the concentration of each ion in the extraction stock solution with an inductively coupled plasma emission spectrometer.
图10为Zn-ZnO系锌合金的溶血率,实验结果表明,Zn-ZnO系锌合金的溶血率均小于临床使用要求的安全阈值5%,随ZnO含量增加,溶血率上升,表现出良好的红细胞和血红蛋白相容性。Figure 10 shows the hemolysis rate of Zn-ZnO series zinc alloy. The experimental results show that the hemolysis rate of Zn-ZnO series zinc alloy is less than 5% of the safety threshold required for clinical use. With the increase of ZnO content, the hemolysis rate rises, showing a good performance. Red blood cell and hemoglobin compatibility.
图11为Zn-ZnO系锌合金表面粘附的血小板形貌和数量,从图11中可以看出,该复合材料表面的血小板大多为多边形且伸展出少量伪足,Zn/10ZnO表面的血小板伪足最少,说明血小板处于激活的初期阶段,说明该复合材料对血小板有一定的刺激作用。从数量上来看,随ZnO含量增加,粘附的血小板数量在1wt.%ZnO处达到最高,随后又下降。与纯锌相比,该复合材料能够调控血小板的粘附和激活程度。Figure 11 shows the morphology and quantity of platelets attached to the surface of Zn-ZnO zinc alloy. It can be seen from Figure 11 that most of the platelets on the surface of the composite material are polygonal and extend a small amount of pseudopodia, and the platelets on the surface of Zn/10ZnO The least foot, indicating that the platelets are in the initial stage of activation, indicating that the composite material has a certain stimulating effect on platelets. Quantitatively, with the increase of ZnO content, the number of adhered platelets reached the highest at 1wt.% ZnO, and then decreased. Compared with pure zinc, the composite can regulate the degree of platelet adhesion and activation.
图12为Zn-ZnO系锌合金的贫血小板血浆以及空白对照的贫血小板血浆(PPP)中Zn离子浓度。Fig. 12 shows the concentration of Zn ions in the platelet-poor plasma of Zn-ZnO zinc alloy and the platelet-poor plasma (PPP) of the blank control.
表4为Zn-ZnO系锌合金凝血四项结果。从表4可以看到该复合材料的凝血酶原时间(PT)与健康组和纯锌相比明显延长且随ZnO含量增加而增加。活化部分凝血活酶时间(APTT)相比纯锌、健康组以及参考值也都显著延长,趋势与PT变化趋势一致。凝血酶时间(TT)相比健康组、纯锌、参考值都显著的缩短。该复合材料使凝血酶原时间(PT)和活化部分凝血活酶时间(APTT)显著延长,使凝血酶时间(TT)显著缩短,这与贫血小板血浆中Zn离子浓度升高作用于凝血系统有关。Table 4 shows the four coagulation results of Zn-ZnO zinc alloy. It can be seen from Table 4 that the prothrombin time (PT) of the composite material is significantly prolonged compared with the healthy group and pure zinc and increases with the increase of ZnO content. The activated partial thromboplastin time (APTT) was also significantly prolonged compared with pure zinc, the healthy group and the reference value, and the trend was consistent with the change trend of PT. The thrombin time (TT) was significantly shortened compared with the healthy group, pure zinc, and reference values. The composite material significantly prolongs the prothrombin time (PT) and activated partial thromboplastin time (APTT), and shortens the thrombin time (TT), which is related to the increased concentration of Zn ions in platelet-poor plasma acting on the coagulation system .
表4、Zn-ZnO系锌合金凝血四项结果Table 4. Four coagulation results of Zn-ZnO zinc alloy
*表示与健康对照组有显著性差异(p<0.05);#表示与纯锌有显著性差异(p<0.05)* indicates significant difference with healthy control group (p<0.05); # indicates significant difference with pure zinc (p<0.05)
实施例7、Zn-ZnO系锌合金的细胞相容性实验:Example 7, Cytocompatibility experiment of Zn-ZnO series zinc alloy:
按实施例1的方法制备Zn-ZnO系锌合金,通过线切割制备φ10x1mm试样片,经400#、800#、1200#和2000#SiC砂纸系列打磨抛光。在丙酮、无水乙醇和去离子水中分别超声清洗15min后,25℃下干燥。通过去离子水对试样进行接触角测试,试样经紫外线消毒灭菌,置于无菌孔板中,按试样表面积与含10%血清和1%双抗(青霉素加链霉素混合溶液)的DMEM细胞培养基按体积之比为1.25cm2/mL的比例加入DMEM细胞培养基,置于37℃、95%相对湿度、5%CO2培养箱中24h,得到锌基复合材料浸提液原液,密封,4℃冰箱保存备用。Prepare Zn-ZnO series zinc alloy according to the method of Example 1, prepare φ10x1mm sample piece by wire cutting, and grind and polish with 400#, 800#, 1200# and 2000# SiC sandpaper series. After ultrasonic cleaning in acetone, absolute ethanol and deionized water for 15 min, dry at 25 °C. Test the contact angle of the sample with deionized water. The sample is sterilized by ultraviolet rays, placed in a sterile orifice plate, and mixed with 10% serum and 1% double antibody (penicillin plus streptomycin mixed solution) according to the surface area of the sample. ) into the DMEM cell culture medium at a volume ratio of 1.25cm 2 /mL, and placed in a 37°C, 95% relative humidity, 5% CO 2 incubator for 24 hours to obtain the leached zinc matrix composite material Liquid stock solution, sealed, and stored in a refrigerator at 4°C for later use.
浸提液与细胞接种培养及结果观察:将HUVEC,VSMC,细胞复苏、传代后,悬浮于DMEM细胞培养基中,接种于96孔培养板上,阴性对照组加入DMEM细胞培养基,锌基复合材料浸提液原液组加入上述得到的锌基复合材料浸提液原液,使最终细胞浓度为2~5×104/mL。置于37℃、5%CO2培养箱中培养,1,2,4天后分别取出培养板,在倒置相差显微镜下观察活细胞的形态并通过CCK8试剂盒进行细胞存活率的测试,取锌基复合材料浸提液原液用电感耦合等离子体发射光谱仪测试浸提原液中的各离子浓度。Extraction and cell inoculation culture and result observation: HUVEC, VSMC, cells were resuscitated and passaged, suspended in DMEM cell culture medium, seeded on 96-well culture plates, negative control group was added with DMEM cell culture medium, zinc-based complex The material extraction solution stock solution group was added with the zinc-based composite material extract solution stock solution obtained above, so that the final cell concentration was 2-5×10 4 /mL. Culture in a 37°C, 5% CO 2 incubator, take out the culture plate after 1, 2, and 4 days, observe the morphology of living cells under an inverted phase-contrast microscope, and test the cell survival rate with the CCK8 kit. The original solution of the composite material extract was tested with an inductively coupled plasma emission spectrometer to test the concentration of ions in the original solution.
图13为Zn-ZnO系锌合金的接触角,随ZnO含量增加,材料表面接触角先减小后增大。Figure 13 shows the contact angle of Zn-ZnO zinc alloy. With the increase of ZnO content, the surface contact angle of the material first decreases and then increases.
图14为Zn-ZnO系锌合金的细胞存活率,结果表明:相比与纯锌,复合材料的细胞存活率相对有所提高,特别是Zn/0.5ZnO、Zn/1ZnO组,对内皮细胞和成骨细胞的生物相容性有显著改善,同时抑制平滑肌细胞增殖。总体来说该复合材料对内皮细胞和成骨细胞毒性在微毒性到无毒性之间,对平滑肌细胞明显抑制其增殖。Figure 14 shows the cell survival rate of Zn-ZnO series zinc alloy. The results show that: compared with pure zinc, the cell survival rate of the composite material is relatively improved, especially in the Zn/0.5ZnO and Zn/1ZnO groups. Osteoblast biocompatibility was significantly improved while smooth muscle cell proliferation was inhibited. Generally speaking, the composite material has slight toxicity to no toxicity to endothelial cells and osteoblasts, and significantly inhibits the proliferation of smooth muscle cells.
图15为Zn-ZnO系锌合金浸提液的离子浓度。从锌离子浓度来看,除了Zn/0.25ZnO外,其他成分复合材料相比纯锌,锌离子浓度有所下降,氧化锌的加入能够起到提高细胞相容性的作用。Figure 15 is the ion concentration of the Zn-ZnO zinc alloy leaching solution. From the perspective of zinc ion concentration, except for Zn/0.25ZnO, the zinc ion concentration of other composite materials decreased compared with pure zinc, and the addition of zinc oxide can improve the cell compatibility.
实施例8、Zn-ZnO系锌合金的抗菌性试验:Embodiment 8, the antibacterial test of Zn-ZnO series zinc alloy:
按实施例1的方法制备Zn-ZnO系锌合金,通过线切割制备φ10x1mm试样片,经400#、800#、1200#和2000#SiC砂纸系列打磨抛光。在丙酮、无水乙醇和去离子水中分别超声清洗15min后,25℃下干燥后在紫外线下消毒。取1ml冻存的金黄色葡萄球菌(Staphylococcus aureus)于20ml LB液体培养基中180rpm活化12h,再取活化后的1ml菌液于40ml LB液体培养基中200rpm继续活化1h,取活化后的菌液1ml每孔加入到放有试样的24孔板中,在37℃培养24h后,取100ul菌液在PBS缓冲液中稀释105倍后涂在LB固体培养基上,计数。将试样取出,用PBS缓冲液冲洗三次,轻轻洗去试样表面粘附不牢的细菌,放入离心管中,加入1ml PBS缓冲液,超声震荡10min将试样表面的细菌震入PBS缓冲液中,取10mlPBS缓冲液稀释1000倍,涂在LB固体培养基上,计数。取细均悬液用电感耦合等离子体发射光谱仪测试悬液中的锌离子浓度,并测试pH值。Prepare Zn-ZnO series zinc alloy according to the method of Example 1, prepare φ10x1mm sample piece by wire cutting, and grind and polish with 400#, 800#, 1200# and 2000# SiC sandpaper series. After ultrasonic cleaning in acetone, absolute ethanol, and deionized water for 15 min, they were dried at 25°C and sterilized under ultraviolet light. Take 1ml of frozen Staphylococcus aureus (Staphylococcus aureus) in 20ml LB liquid medium for activation at 180rpm for 12h, then take 1ml of the activated bacteria solution and continue to activate it in 40ml LB liquid medium for 1h at 200rpm, take the activated bacteria solution Add 1ml of each well into the 24-well plate with the sample, and after incubating at 37°C for 24h, take 100ul of the bacterial solution diluted 105 times in PBS buffer solution, spread it on the LB solid medium, and count. Take out the sample, wash it with PBS buffer three times, gently wash away the bacteria that are not firmly adhered to the surface of the sample, put it into a centrifuge tube, add 1ml of PBS buffer, and ultrasonically shake for 10 minutes to shake the bacteria on the surface of the sample into PBS In the buffer solution, take 10ml PBS buffer solution and dilute it 1000 times, spread it on the LB solid medium, and count. Take the fine homogeneous suspension and test the concentration of zinc ions in the suspension with an inductively coupled plasma emission spectrometer, and test the pH value.
图16为Zn-ZnO系锌合金相对于无抗菌作用的Ti6Al4V的抗菌率,该复合材料悬液中的抗菌率在ZnO含量不超过1wt.%时并无显著性差异,随Zn/ZnO含量继续增加,抗菌率升高,材料表面的抗菌率也显示出相同的趋势,这与培养液中的离子浓度趋势一致。Figure 16 shows the antibacterial rate of Zn-ZnO zinc alloy relative to Ti6Al4V without antibacterial effect. The antibacterial rate in the composite material suspension has no significant difference when the ZnO content is not more than 1wt.%. With the increase of Zn/ZnO content The antibacterial rate increased, and the antibacterial rate on the surface of the material also showed the same trend, which was consistent with the ion concentration trend in the culture solution.
图17为Zn-ZnO系锌合金的细菌悬液相对于无抗菌作用的Ti6Al4V的Zn离子浓度以及pH值,从图17中可以看出,锌离子浓度变化与材料抗菌率变化一致,而pH值变化很小,不能起到抗菌作用,所以主要是降解出来的锌离子对金黄色葡萄球菌(Staphylococcus aureus)有显著地抑制作用。所以,Zn-ZnO系锌合金具备有优异的抗菌效果。Figure 17 is the Zn ion concentration and pH value of the bacterial suspension of Zn-ZnO zinc alloy relative to Ti6Al4V without antibacterial effect. It can be seen from Figure 17 that the change of zinc ion concentration is consistent with the change of material antibacterial rate, while the pH The change is very small and cannot play an antibacterial effect, so the main reason is that the degraded zinc ions have a significant inhibitory effect on Staphylococcus aureus. Therefore, the Zn-ZnO-based zinc alloy has an excellent antibacterial effect.
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