CN106601759B - Semiconductor device, manufacturing method thereof and electronic device - Google Patents
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Abstract
本发明提供一种半导体器件及其制造方法和电子装置,涉及半导体技术领域。包括:提供顶部晶圆,在所述顶部晶圆中形成有多个像素单元;提供底部晶圆,将顶部晶圆的正面和底部晶圆的正面进行键合;对所述顶部晶圆的背面进行减薄处理;在所述顶部晶圆的背面沉积形成半导体材料层,并图案化所述半导体材料层形成多个格栅;沉积形成保护层,以覆盖所述顶部晶圆的背面和每个所述格栅。根据本发明的制造方法,在顶部晶圆的背面对应像素单元的区域上形成SiGe格栅,可以减少各种串扰问题的产生,同时在格栅形成后在实施保护层的制作,可有效提高图形质量,进而提高器件的性能。
The present invention provides a semiconductor device, a manufacturing method thereof, and an electronic device, and relates to the technical field of semiconductors. Including: providing a top wafer, in which a plurality of pixel units are formed; providing a bottom wafer, bonding the front side of the top wafer and the front side of the bottom wafer; bonding the back side of the top wafer performing a thinning process; depositing a semiconductor material layer on the backside of the top wafer, and patterning the semiconductor material layer to form a plurality of grids; depositing a protective layer to cover the backside of the top wafer and each the grille. According to the manufacturing method of the present invention, the SiGe grid is formed on the area corresponding to the pixel unit on the back side of the top wafer, which can reduce the generation of various crosstalk problems. At the same time, the protective layer is formed after the grid is formed, which can effectively improve the pattern. quality, thereby improving the performance of the device.
Description
技术领域technical field
本发明涉及半导体技术领域,具体而言涉及一种半导体器件及其制造方法和电子装置。The present invention relates to the technical field of semiconductors, and in particular, to a semiconductor device, a manufacturing method thereof, and an electronic device.
背景技术Background technique
背照式(BSI)图像传感器可以减少/避免电路层或氧化层对光线的吸收和反射,因而具有较高的感光度和信噪比。为了提高光子捕集效率,现在许多高性能CMOS图像传感器都是背照式(BSI)图像传感器。Backside illuminated (BSI) image sensors can reduce/avoid the absorption and reflection of light by circuit layers or oxide layers, so they have higher sensitivity and signal-to-noise ratio. To improve photon capture efficiency, many high-performance CMOS image sensors are now backside illuminated (BSI) image sensors.
在BSI工艺技术发展期间,其正遭受串扰问题。主要包括以下几种串扰:光谱串扰、光学串扰和电串扰。During the development of the BSI process technology, it was suffering from crosstalk problems. It mainly includes the following types of crosstalk: spectral crosstalk, optical crosstalk and electrical crosstalk.
其中,光谱串扰由滤色镜的特征引起。光学串扰是由光子穿透诱导到相邻像素引起。在后端堆叠结构中的光子反射或衍射在BSI传感器中得到改善,但在硅中的光学串扰仍然是一个严重的问题,因为不可能通过注入隔离来抑制光学串扰。电串扰是电子扩散或漂移到其他像素。Among them, spectral crosstalk is caused by the characteristics of the color filter. Optical crosstalk is induced by photon penetration into adjacent pixels. Photon reflection or diffraction in the back-end stack structure is improved in BSI sensors, but optical crosstalk in silicon is still a serious problem because it is impossible to suppress optical crosstalk by injection isolation. Electrical crosstalk is the diffusion or drift of electrons to other pixels.
现有以下几种方法来改善BSI图像传感器的光学串扰:一种方法为在相邻像素区之间形成多晶硅深沟槽隔离结构,然而,多晶硅的沉积温度高,约为500℃,高温对会对光电二极管和ROC IC的功能造成负面影响;另一种方法是,使用金属格栅屏蔽来改善光学串扰,其形成步骤包括:在晶圆的背面依次形成氧化物层和氮化硅层,氮化硅层上形成金属层,在金属层上形成图案化的光阻,以图案化的光阻为掩膜刻蚀金属层停止于氮化硅层上,以形成格栅,然而,在刻蚀金属层的过程中,容易对氮化硅层造成损伤,而氮化硅层的厚度又会影响器件的量子效率(Quantum Efficiency,简称QE)。There are several methods to improve the optical crosstalk of BSI image sensors: One method is to form a polysilicon deep trench isolation structure between adjacent pixel regions. However, the deposition temperature of polysilicon is high, about 500 °C, and the high temperature will Negatively affects the functionality of photodiodes and ROC ICs; another approach is to use metal grid shielding to improve optical crosstalk by forming an oxide layer and a silicon nitride layer in sequence on the backside of the wafer, nitrogen A metal layer is formed on the silicon nitride layer, a patterned photoresist is formed on the metal layer, and the patterned photoresist is used as a mask to etch the metal layer and stop on the silicon nitride layer to form a grid. During the process of the metal layer, the silicon nitride layer is easily damaged, and the thickness of the silicon nitride layer affects the quantum efficiency (Quantum Efficiency, QE for short) of the device.
因此,有必要提出一种新的半导体器件及其制造方法,以解决上述技术问题。Therefore, it is necessary to propose a new semiconductor device and its manufacturing method to solve the above-mentioned technical problems.
发明内容SUMMARY OF THE INVENTION
在发明内容部分中引入了一系列简化形式的概念,这将在具体实施方式部分中进一步详细说明。本发明的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。A series of concepts in simplified form have been introduced in the Summary section, which are described in further detail in the Detailed Description section. The Summary of the Invention section of the present invention is not intended to attempt to limit the key features and essential technical features of the claimed technical solution, nor is it intended to attempt to determine the protection scope of the claimed technical solution.
针对现有技术的不足,本发明提供一种半导体器件的制造方法,包括:In view of the deficiencies of the prior art, the present invention provides a method for manufacturing a semiconductor device, comprising:
步骤S1:提供顶部晶圆,在所述顶部晶圆中形成有多个像素单元;Step S1: providing a top wafer in which a plurality of pixel units are formed;
步骤S2:提供底部晶圆,将顶部晶圆的正面和底部晶圆的正面进行键合;Step S2: providing a bottom wafer, and bonding the front side of the top wafer and the front side of the bottom wafer;
步骤S3:对所述顶部晶圆的背面进行减薄处理;Step S3: thinning the backside of the top wafer;
步骤S4:在所述顶部晶圆的背面沉积形成半导体材料层,并图案化所述半导体材料层形成多个格栅;Step S4: depositing a semiconductor material layer on the backside of the top wafer, and patterning the semiconductor material layer to form a plurality of grids;
步骤S5:沉积形成保护层,以覆盖所述顶部晶圆的背面和每个所述格栅。Step S5: depositing a protective layer to cover the backside of the top wafer and each of the grids.
进一步,每个所述格栅由四个条状结构围成的方框形构成,所述顶部晶圆的每个像素单元对应一个所述格栅。Further, each of the grids is formed of a box shape surrounded by four strip structures, and each pixel unit of the top wafer corresponds to one of the grids.
进一步,在所述步骤S3和所述步骤S4之间,还包括:在所述顶部晶圆的背面上形成氧化物层的步骤。Further, between the step S3 and the step S4, the method further includes: forming an oxide layer on the backside of the top wafer.
进一步,所述氧化物层的厚度范围为80~200埃。Further, the thickness of the oxide layer ranges from 80 to 200 angstroms.
进一步,在所述步骤S4中,图案化所述半导体材料层的步骤包括:在所述半导体材料层上形成图案化的光阻,以图案化的光阻为掩膜刻蚀所述半导体材料层停止于所述氧化物层上,以形成所述多个格栅。Further, in the step S4, the step of patterning the semiconductor material layer includes: forming a patterned photoresist on the semiconductor material layer, and etching the semiconductor material layer by using the patterned photoresist as a mask stopping on the oxide layer to form the plurality of grids.
进一步,所述半导体材料层的厚度范围为1500~2500埃。Further, the thickness of the semiconductor material layer ranges from 1500 to 2500 angstroms.
进一步,所述半导体材料层的材料包括SiGe。Further, the material of the semiconductor material layer includes SiGe.
进一步,所述保护层的材料包括氮化硅。Further, the material of the protective layer includes silicon nitride.
进一步,所述底部晶圆包括形成于所述底部晶圆正面的多个CMOS器件,位于所述底部晶圆正面的多个CMOS器件上的层间介电层,以及位于所述层间介电层中的与每个所述CMOS器件相连的布线层。Further, the bottom wafer includes a plurality of CMOS devices formed on the front side of the bottom wafer, an interlayer dielectric layer on the plurality of CMOS devices on the front side of the bottom wafer, and an interlayer dielectric layer on the front side of the bottom wafer. A wiring layer connected to each of the CMOS devices in the layers.
进一步,在所述步骤S5之后还包括以下步骤:Further, the following steps are also included after the step S5:
从所述顶部晶圆的背面开始,刻蚀所述格栅外侧的顶部晶圆和部分所述底部晶圆,直到暴露所述底部晶圆中的布线层的底部金属层为止,以形成开口;Starting from the back of the top wafer, etching the top wafer outside the grid and part of the bottom wafer until the bottom metal layer of the wiring layer in the bottom wafer is exposed to form openings;
在所述顶部晶圆的背面以及所述开口的侧壁上形成金属间氧化物;forming an intermetallic oxide on the backside of the top wafer and on the sidewalls of the opening;
在所述顶部晶圆的背面以及所述开口中的所述金属间氧化物上形成焊盘材料层;forming a pad material layer on the backside of the top wafer and on the intermetallic oxide in the opening;
刻蚀所述开口中的焊盘材料层的中心区域,保留所述开口侧壁和底部上的焊盘材料层,以形成焊盘。The central area of the pad material layer in the opening is etched, and the pad material layer on the sidewalls and the bottom of the opening is retained to form a pad.
本发明实施例二提供一种半导体器件,包括:The second embodiment of the present invention provides a semiconductor device, including:
顶部晶圆,在所述顶部晶圆中形成有多个像素单元,在所述顶部晶圆的背面上形成有多个格栅,以及覆盖每个所述格栅和所述顶部晶圆背面的保护层,其中,所述格栅的材料为半导体材料;a top wafer having a plurality of pixel units formed in the top wafer, a plurality of grids formed on the backside of the top wafer, and a plurality of grids covering each of the grids and the backside of the top wafer a protective layer, wherein the material of the grid is a semiconductor material;
底部晶圆,顶部晶圆的正面和底部晶圆的正面相键合。Bottom wafer, front side of top wafer and front side of bottom wafer are bonded.
进一步,在所述顶部晶圆的背面所述格栅的下方还形成有氧化物层。Further, an oxide layer is formed on the backside of the top wafer under the grid.
进一步,所述氧化物层的厚度范围为80~200埃。Further, the thickness of the oxide layer ranges from 80 to 200 angstroms.
进一步,所述格栅的高度范围为1500~2500埃。Further, the height of the grid ranges from 1500 to 2500 angstroms.
进一步,所述半导体材料包括SiGe。Further, the semiconductor material includes SiGe.
进一步,每个所述格栅由四个条状结构围成的方框形构成,所述顶部晶圆的每个像素单元对应一个所述格栅。Further, each of the grids is formed of a box shape surrounded by four strip structures, and each pixel unit of the top wafer corresponds to one of the grids.
进一步,所述底部晶圆包括形成于所述底部晶圆正面的多个CMOS器件,位于所述底部晶圆正面的多个CMOS器件上的层间介电层,以及位于所述层间介电层中的分别与每个CMOS器件相连的布线层。Further, the bottom wafer includes a plurality of CMOS devices formed on the front side of the bottom wafer, an interlayer dielectric layer on the plurality of CMOS devices on the front side of the bottom wafer, and an interlayer dielectric layer on the front side of the bottom wafer. The wiring layers in the layers are respectively connected to each CMOS device.
进一步,还包括从所述顶部晶圆的背面开始,贯穿所述格栅外侧的顶部晶圆和部分所述底部晶圆的开口,所述开口的底部位于所述底部晶圆中的布线层的底部金属层的表面上,在所述顶部晶圆的背面以及所述开口的侧壁上形成有金属间氧化物,在部分顶部晶圆的背面以及所述开口的侧壁和底部的所述金属间氧化物层上形成有焊盘。Further, it also includes an opening that starts from the back of the top wafer and runs through the top wafer outside the grid and part of the bottom wafer, and the bottom of the opening is located at the bottom of the wiring layer in the bottom wafer. On the surface of the bottom metal layer, an intermetallic oxide is formed on the backside of the top wafer and the sidewall of the opening, and the metal on the backside of part of the top wafer and the sidewall and bottom of the opening Pads are formed on the inter-oxide layer.
本发明实施例二提供一种电子装置,其包括前述的半导体器件。The second embodiment of the present invention provides an electronic device including the aforementioned semiconductor device.
综上所述,根据本发明的半导体器件的制造方法,在顶部晶圆的背面对应像素单元的区域上形成SiGe格栅,可以减少各种串扰问题的产生,同时在格栅形成后在实施保护层的制作,可有效提高图形质量,进而提高器件的性能。To sum up, according to the semiconductor device manufacturing method of the present invention, forming a SiGe grid on the area corresponding to the pixel unit on the backside of the top wafer can reduce the generation of various crosstalk problems, and at the same time protect the grid after the grid is formed. The production of layers can effectively improve the quality of the graphics, thereby improving the performance of the device.
附图说明Description of drawings
本发明的下列附图在此作为本发明的一部分用于理解本发明。附图中示出了本发明的实施例及其描述,用来解释本发明的原理。The following drawings of the present invention are incorporated herein as a part of the present invention for understanding of the present invention. The accompanying drawings illustrate embodiments of the present invention and their description, which serve to explain the principles of the present invention.
附图中:In the attached picture:
图1A-1F示出了本发明一实施例中的半导体器件的剖面示意图;1A-1F show schematic cross-sectional views of a semiconductor device in an embodiment of the present invention;
图2示出了根据本发明一实施例中的半导体器件的制造方法的示意性流程图。FIG. 2 shows a schematic flowchart of a method for manufacturing a semiconductor device according to an embodiment of the present invention.
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other instances, some technical features known in the art have not been described in order to avoid obscuring the present invention.
应当理解的是,本发明能够以不同形式实施,而不应当解释为局限于这里提出的实施例。相反地,提供这些实施例将使公开彻底和完全,并且将本发明的范围完全地传递给本领域技术人员。在附图中,为了清楚,层和区的尺寸以及相对尺寸可能被夸大。自始至终相同附图标记表示相同的元件。It should be understood that the present invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity. The same reference numbers refer to the same elements throughout.
应当明白,当元件或层被称为“在...上”、“与...相邻”、“连接到”或“耦合到”其它元件或层时,其可以直接地在其它元件或层上、与之相邻、连接或耦合到其它元件或层,或者可以存在居间的元件或层。相反,当元件被称为“直接在...上”、“与...直接相邻”、“直接连接到”或“直接耦合到”其它元件或层时,则不存在居间的元件或层。应当明白,尽管可使用术语第一、第二、第三等描述各种元件、部件、区、层和/或部分,这些元件、部件、区、层和/或部分不应当被这些术语限制。这些术语仅仅用来区分一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分。因此,在不脱离本发明教导之下,下面讨论的第一元件、部件、区、层或部分可表示为第二元件、部件、区、层或部分。It will be understood that when an element or layer is referred to as being "on," "adjacent to," "connected to," or "coupled to" other elements or layers, it can be directly on the other elements or layers Layers may be on, adjacent to, connected or coupled to other elements or layers, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" other elements or layers, there are no intervening elements or layers present. Floor. It will be understood that, although the terms first, second, third, etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
空间关系术语例如“在...下”、“在...下面”、“下面的”、“在...之下”、“在...之上”、“上面的”等,在这里可为了方便描述而被使用从而描述图中所示的一个元件或特征与其它元件或特征的关系。应当明白,除了图中所示的取向以外,空间关系术语意图还包括使用和操作中的器件的不同取向。例如,如果附图中的器件翻转,然后,描述为“在其它元件下面”或“在其之下”或“在其下”元件或特征将取向为在其它元件或特征“上”。因此,示例性术语“在...下面”和“在...下”可包括上和下两个取向。器件可以另外地取向(旋转90度或其它取向)并且在此使用的空间描述语相应地被解释。Spatial relational terms such as "under", "below", "below", "under", "above", "above", etc., in It may be used herein for convenience of description to describe the relationship of one element or feature to other elements or features shown in the figures. It should be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation shown in the figures. For example, if the device in the figures is turned over, then elements or features described as "below" or "beneath" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary terms "below" and "under" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatial descriptors used herein interpreted accordingly.
在此使用的术语的目的仅在于描述具体实施例并且不作为本发明的限制。在此使用时,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、元件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、元件、部件和/或组的存在或添加。在此使用时,术语“和/或”包括相关所列项目的任何及所有组合。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a," "an," and "the/the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the terms "compose" and/or "include", when used in this specification, identify the presence of stated features, integers, steps, operations, elements and/or components, but do not exclude one or more other The presence or addition of features, integers, steps, operations, elements, parts and/or groups. As used herein, the term "and/or" includes any and all combinations of the associated listed items.
这里参考作为本发明的理想实施例(和中间结构)的示意图的横截面图来描述发明的实施例。这样,可以预期由于例如制造技术和/或容差导致的从所示形状的变化。因此,本发明的实施例不应当局限于在此所示的区的特定形状,而是包括由于例如制造导致的形状偏差。例如,显示为矩形的注入区在其边缘通常具有圆的或弯曲特征和/或注入浓度梯度,而不是从注入区到非注入区的二元改变。同样,通过注入形成的埋藏区可导致该埋藏区和注入进行时所经过的表面之间的区中的一些注入。因此,图中显示的区实质上是示意性的,它们的形状并不意图显示器件的区的实际形状且并不意图限定本发明的范围。Embodiments of the invention are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention. As such, variations from the shapes shown may be expected due to, for example, manufacturing techniques and/or tolerances. Accordingly, embodiments of the present invention should not be limited to the particular shapes of the regions shown herein, but include shape deviations due, for example, to manufacturing. For example, an implanted region shown as a rectangle typically has rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface over which the implantation proceeds. Thus, the regions shown in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the invention.
为了彻底理解本发明,将在下列的描述中提出详细的结构及制造过程,以便阐释本发明提出的技术方案。本发明的较佳实施例详细描述如下,然而除了这些详细描述外,本发明还可以具有其他实施方式。For a thorough understanding of the present invention, detailed structures and manufacturing processes will be presented in the following description, in order to explain the technical solutions proposed by the present invention. Preferred embodiments of the present invention are described in detail below, however, the present invention may have other embodiments in addition to these detailed descriptions.
实施例一Example 1
下面,参照图1A至图1F以及图2来描述本发明实施例提出的半导体器件的制造方法。示例性地,本发明的半导体器件为背照式(BSI)图像传感器,其中,图1A-1F示出了本发明一实施例中的半导体器件的剖面示意图,图2示出了根据本发明一实施例中的半导体器件的制造方法的示意性流程图。Hereinafter, with reference to FIGS. 1A to 1F and FIG. 2 , a method for fabricating a semiconductor device provided by an embodiment of the present invention will be described. Exemplarily, the semiconductor device of the present invention is a backside illuminated (BSI) image sensor, wherein FIGS. 1A-1F show schematic cross-sectional views of the semiconductor device in an embodiment of the present invention, and FIG. 2 shows a schematic diagram of a semiconductor device according to an embodiment of the present invention. A schematic flowchart of a method of manufacturing a semiconductor device in an embodiment.
首先,如图1A所示,提供顶部晶圆100,在所述顶部晶圆100的正面形成有多个CMOS器件101。First, as shown in FIG. 1A , a
具体地,所述顶部晶圆100包括半导体衬底1001,半导体衬底1001可以是以下所提到的材料中的至少一种:硅、绝缘体上硅(SOI)、绝缘体上层叠硅(SSOI)、绝缘体上层叠锗化硅(S-SiGeOI)、绝缘体上锗化硅(SiGeOI)以及绝缘体上锗(GeOI)等等。Specifically, the
在一个实施例中,在顶部晶圆中还包括像素区,像素区包含多个像素单元,这些像素单元以阵列方式排列于半导体衬底中。光电二极管阵列包含多个光电二极管及多个像素晶体管,遍布于像素区中的整个半导体衬底中。In one embodiment, a pixel region is further included in the top wafer, and the pixel region includes a plurality of pixel units arranged in an array in the semiconductor substrate. The photodiode array includes a plurality of photodiodes and a plurality of pixel transistors distributed throughout the semiconductor substrate in the pixel region.
示例性地,在半导体衬底1001的正面形成有多个CMOS器件101,其中CMOS器件为像素单元的组成元件,每个CMOS器件101均包括形成于半导体衬底1001中的阱区,位于阱区中的源极和漏极,以及位于源极和漏极之间的半导体衬底表面上的栅极结构等。其中,在所述顶部晶圆100的正面的半导体衬底1001中还形成有隔离结构102,以隔离相邻的CMOS器件101。本实施例中,隔离结构102较佳地为浅沟槽隔离结构。Exemplarily, a plurality of
在每个CMOS器件101上形成有布线层103。示例性地,在顶部晶圆100的正面还形成有覆盖半导体衬底1001表面的层间介电层104,布线层103形成于层间介电层104中。层间介电层104可为氧化硅层,包括利用热化学气相沉积(thermal CVD)制造工艺或高密度等离子体(HDP)制造工艺形成的有掺杂或未掺杂的氧化硅的材料层,例如未经掺杂的硅玻璃(USG)、磷硅玻璃(PSG)或硼磷硅玻璃(BPSG)。此外,层间介电层也可以是掺杂硼或掺杂磷的自旋涂布式玻璃(spin-on-glass,SOG)、掺杂磷的四乙氧基硅烷(PTEOS)或掺杂硼的四乙氧基硅烷(BTEOS)。A
在一个示例中,布线层103由多层金属层和连接相邻金属层的金属通孔组成,多层金属层可以包括位于下层的铝金属层和位于顶层的铜金属层。可采用本领域技术人员熟知的任何方法形成该布线层103。In one example, the
接着,如图1B所示,提供底部晶圆200,将顶部晶圆100的正面和底部晶圆200的正面进行键合。Next, as shown in FIG. 1B , a
进一步地,所述底部晶圆200包括形成于所述底部晶圆200正面的多个CMOS器件201,位于所述底部晶圆200正面的多个CMOS器件201上的层间介电层204,以及位于所述层间介电层204中的与每个CMOS器件201相连布线层203。Further, the
具体地,所述底部晶圆200包括半导体衬底2001,半导体衬底2001可以是以下所提到的材料中的至少一种:硅、绝缘体上硅(SOI)、绝缘体上层叠硅(SSOI)、绝缘体上层叠锗化硅(S-SiGeOI)、绝缘体上锗化硅(SiGeOI)以及绝缘体上锗(GeOI)等等。Specifically, the
在半导体衬底2001的正面形成有多个CMOS器件201,每个CMOS器件201均包括形成于半导体衬底2001中的阱区,位于阱区中的源极和漏极,以及位于源极和漏极之间的半导体衬底表面上的栅极结构等。其中,在所述底部晶圆200的正面的半导体衬底2001中还形成有隔离结构202,以隔离相邻的CMOS器件201。本实施例中,隔离结构202较佳地为浅沟槽隔离结构。A plurality of
在每个所述多个CMOS器件201上形成有布线层203。示例性地,在顶部晶圆200的正面还形成有覆盖半导体衬底2001表面的层间介电层204,布线层203形成于层间介电层204中。层间介电层204可为氧化硅层,包括利用热化学气相沉积(thermal CVD)制造工艺或高密度等离子体(HDP)制造工艺形成的有掺杂或未掺杂的氧化硅的材料层,例如未经掺杂的硅玻璃(USG)、磷硅玻璃(PSG)或硼磷硅玻璃(BPSG)。此外,层间介电层也可以是掺杂硼或掺杂磷的自旋涂布式玻璃(spin-on-glass,SOG)、掺杂磷的四乙氧基硅烷(PTEOS)或掺杂硼的四乙氧基硅烷(BTEOS)。A
在一个示例中,布线层203由多层金属层和连接相邻金属层的金属通孔组成,该布线层203可以为铜互连结构,布线层203与每个CMOS晶体管201相连接。可采用本领域技术人员熟知的任何方法形成该布线层203。In one example, the
将顶部晶圆100的正面和底部晶圆200的正面进行键合。可采用任何适合的键合方法进行该键合步骤,例如,氧化物熔融键合等。The front side of the
继续参考图1B,对所述顶部晶圆100的背面进行减薄处理。Continuing to refer to FIG. 1B , a thinning process is performed on the backside of the
可采用本领域技术人员熟知的任何方法进行本步骤的减薄处理,例如,刻蚀工艺或者背部研磨工艺等。本实施例中,较佳地使用背部研磨工艺进行减薄处理。示例性地,减薄后,所述顶部晶圆的剩余厚度范围为2~3μm。The thinning process in this step can be performed by any method well known to those skilled in the art, for example, an etching process or a back grinding process. In this embodiment, a back grinding process is preferably used for thinning. Exemplarily, after thinning, the remaining thickness of the top wafer ranges from 2 to 3 μm.
接着,如图1B所示,在所述顶部晶圆100的背面上形成氧化物层105。Next, as shown in FIG. 1B , an
所述氧化物层105的材料可以包括氧化硅或氮氧化硅等材料。示例性地,所述氧化物层105的厚度范围为80~200埃,在本实施例中,所述氧化物层105的厚度较佳地为160埃。可采用本领域技术人员熟知的任何沉积方法形成氧化物层105,例如化学气相沉积、物理气相沉积等方法。The material of the
接着,如图1C-1D所示,在所述顶部晶圆100的背面沉积形成半导体材料层106a,并图案化所述半导体材料层106a,以形成多个格栅106。Next, as shown in FIGS. 1C-1D , a
半导体材料层106a的材料可以为任何适合的半导体材料,例如Ge、SiGe等,本实施例中,较佳地半导体材料层106a的材料为SiGe。可以采用任何适合的沉积方法形成SiGe,其中,较佳地为使用PECVD工艺,且采用比较低的沉积温度,例如沉积温度为250℃。可选地,所述半导体材料层的厚度范围为1500~2500埃。上述厚度仅是示例示例性地,其他任何合适的厚度范围也可适用于本发明。The material of the
在一个示例中,图案化所述半导体材料层106a的步骤包括:在所述半导体材料层106a上形成图案化的光阻,以图案化的光阻为掩膜刻蚀所述半导体材料层106a停止于氧化物层105上,以形成所述多个格栅106。示例性地,每个所述格栅106由四个条状结构围成的方框形构成,所述顶部晶圆的每个像素单元对应一个所述格栅,换言之,格栅106中的间隙的尺寸可近似的等于每个像素单元的尺寸。其中,可通过多半导体材料层106a的刻蚀形成多个暴露氧化物层105的开口的方法来形成格栅106,该开口的尺寸可定义为基本上与每个像素单元的尺寸相同,其中开口的形状可以为方形或其他合适的形状。对于半导体材料层106a的刻蚀可采用任何适用的干法刻蚀或者湿法刻蚀工艺,本实施例中,较佳地使用包括刻蚀剂Cl2和HBr的干法刻蚀工艺,该干法刻蚀具有半导体材料对氧化物的高选择性。In one example, the step of patterning the
进一步地,在平面上看,所述多个格栅106由多条纵横交错平行的条状结构间隔交叉形成,相邻条状结构之间的间隔距离可以近似与像素单元的尺寸相同。Further, in a plane view, the plurality of
接着,如图1E所示,沉积形成保护层107,以覆盖所述顶部晶圆100的背面和每个所述格栅106。Next, as shown in FIG. 1E , a
具体地,保护层107可以包括任何适合的绝缘材料,例如可以为SiO2、SiN、SiON或SiON2,本实施例中,较佳地保护层107的材料包括SiN。保护层107的形成工艺可以采用本领域技术人员熟知的任何现有技术,比较优选的为化学气相沉积法。其中,在保护层107的厚度范围为100~1000埃,例如,可以为200埃、500埃、600埃等。Specifically, the
接着,如图1F所示,从所述顶部晶圆100的背面开始,刻蚀所述格栅106外侧的顶部晶圆100和部分所述底部晶圆200,直到暴露所述底部晶圆200中的布线层203的底部金属层为止,以形成开口;在所述开口的侧壁上以及顶部晶圆100的背面上形成金属间氧化物108;在所述开口中以及部分顶部晶圆100的背面的所述金属间氧化物108上形成焊盘材料层;刻蚀所述开口中的焊盘材料层的中心区域,保留所述开口侧壁和底部上的焊盘材料层,以形成焊盘109。Next, as shown in FIG. 1F , starting from the backside of the
示例性地,可先依次刻蚀顶部晶圆100背面的保护层107、氧化物层105、半导体衬底1001和层间介电层104,再刻蚀底部晶圆200正面的部分层间介电层204,直到暴露所述底部晶圆200中的布线层203的底部金属层为止,以形成开口。可采用本领域技术人员熟知的任何方法进行半导体衬底1001和层间介电层104、204的刻蚀,例如干法刻蚀或者湿法刻蚀等。Exemplarily, the
金属间氧化物108的材料可以包括氧化硅、氮氧化硅等。可采用化学气相沉积、物理气相沉积、热氧化等方法形成金属间氧化物108。The material of the
在所述开口中以及部分顶部晶圆100的背面的所述金属间氧化物108上形成焊盘材料层;刻蚀所述开口中的焊盘材料层的中心区域,保留所述开口侧壁和底部上的焊盘材料层,以形成焊盘109。其中,所述焊盘材料层的材料可以为适合的任何金属材料,例如,金、银、铝、铜等,本实施中,较佳地焊盘材料层的材料包括铝。A pad material layer is formed in the opening and on the
至此完成了本发明的半导体器件的关键制作步骤,在本发明实施例中,在形成焊盘之后还可以包括其他步骤,在此并不进行限定。So far, the key fabrication steps of the semiconductor device of the present invention have been completed. In the embodiment of the present invention, other steps may be included after the pad is formed, which is not limited herein.
综上所述,根据本发明的半导体器件的制造方法,在顶部晶圆的背面对应像素单元的区域上形成SiGe格栅,可以减少各种串扰问题的产生,同时在格栅形成后在实施保护层的制作,可有效提高图形质量,进而提高器件的性能。To sum up, according to the semiconductor device manufacturing method of the present invention, forming a SiGe grid on the area corresponding to the pixel unit on the backside of the top wafer can reduce the generation of various crosstalk problems, and at the same time protect the grid after the grid is formed. The production of layers can effectively improve the quality of the graphics, thereby improving the performance of the device.
参照图2,为本发明的一个实施例的一种半导体器件的制造方法的示意性流程图,用于简要示出整个制造工艺的流程。Referring to FIG. 2 , it is a schematic flowchart of a method for manufacturing a semiconductor device according to an embodiment of the present invention, which is used to briefly illustrate the flow of the entire manufacturing process.
步骤S201:提供顶部晶圆,在所述顶部晶圆中形成有多个像素单元;Step S201: providing a top wafer in which a plurality of pixel units are formed;
步骤S202:提供底部晶圆,将顶部晶圆的正面和底部晶圆的正面进行键合;Step S202: providing a bottom wafer, and bonding the front side of the top wafer and the front side of the bottom wafer;
步骤S203:对所述顶部晶圆的背面进行减薄处理;Step S203: thinning the backside of the top wafer;
步骤S204:在所述顶部晶圆的背面沉积形成半导体材料层,并图案化所述半导体材料层形成多个格栅;Step S204: depositing a semiconductor material layer on the backside of the top wafer, and patterning the semiconductor material layer to form a plurality of grids;
步骤S205:沉积形成保护层,以覆盖所述顶部晶圆的背面和每个所述格栅。Step S205 : depositing a protective layer to cover the backside of the top wafer and each of the grids.
实施例二Embodiment 2
下面,参照图1F来描述本发明实施例提出的半导体器件。示例性地,本发明的半导体器件为背照式(BSI)图像传感器。Hereinafter, the semiconductor device proposed by the embodiment of the present invention will be described with reference to FIG. 1F . Illustratively, the semiconductor device of the present invention is a backside illuminated (BSI) image sensor.
如图1F所示,本发明的半导体器件包括顶部晶圆100,在所述顶部晶圆100的正面形成有多个CMOS器件101,在每个所述CMOS器件101上形成有布线层103,在所述顶部晶圆100的背面上形成有多个格栅106,以及覆盖每个所述格栅106和所述顶部晶圆100背面的保护层107,其中,所述格栅106的材料为半导体材料。As shown in FIG. 1F , the semiconductor device of the present invention includes a
具体地,所述顶部晶圆100包括半导体衬底1001,半导体衬底1001可以是以下所提到的材料中的至少一种:硅、绝缘体上硅(SOI)、绝缘体上层叠硅(SSOI)、绝缘体上层叠锗化硅(S-SiGeOI)、绝缘体上锗化硅(SiGeOI)以及绝缘体上锗(GeOI)等等。示例性地,所述顶部晶圆的厚度范围为2~3μm。Specifically, the
在一个实施例中,本发明的半导体器件为BSI CMOS图像传感器,BSI CMOS图像传感器包含像素区及设置于像素区周围的外围电路区。像素区包含多个像素单元,这些像素单元以阵列方式排列于由硅形成的半导体衬底中。光电二极管阵列包含多个光电二极管及多个像素晶体管,遍布于像素区中的整个半导体衬底中。In one embodiment, the semiconductor device of the present invention is a BSI CMOS image sensor, and the BSI CMOS image sensor includes a pixel area and a peripheral circuit area disposed around the pixel area. The pixel area includes a plurality of pixel units arranged in an array in a semiconductor substrate formed of silicon. The photodiode array includes a plurality of photodiodes and a plurality of pixel transistors distributed throughout the semiconductor substrate in the pixel region.
其中,在半导体衬底1001的正面形成有多个CMOS器件101,CMOS器件可以作为像素单元的组成元件,每个CMOS器件101均包括形成于半导体衬底1001中的阱区,位于阱区中的源极和漏极,以及位于源极和漏极之间的半导体衬底表面上的栅极结构等。其中,在所述顶部晶圆100的正面的半导体衬底1001中还形成有隔离结构102,以隔离相邻的CMOS器件101。本实施例中,隔离结构102较佳地为浅沟槽隔离结构。Among them, a plurality of
在每个所述多个CMOS器件101上形成有布线层103。示例性地,在顶部晶圆100的正面还形成有覆盖半导体衬底1001表面的层间介电层104,布线层103形成于层间介电层104中。层间介电层104可为氧化硅层,包括利用热化学气相沉积(thermal CVD)制造工艺或高密度等离子体(HDP)制造工艺形成的有掺杂或未掺杂的氧化硅的材料层,例如未经掺杂的硅玻璃(USG)、磷硅玻璃(PSG)或硼磷硅玻璃(BPSG)。此外,层间介电层也可以是掺杂硼或掺杂磷的自旋涂布式玻璃(spin-on-glass,SOG)、掺杂磷的四乙氧基硅烷(PTEOS)或掺杂硼的四乙氧基硅烷(BTEOS)。A
在一个示例中,布线层103由多层金属层和连接相邻金属层的金属通孔组成,多层金属层可以包括位于下层的铝金属层和位于顶层的铜金属层。可采用本领域技术人员熟知的任何方法形成该布线层103。In one example, the
示例性地,每个所述格栅106由四个条状结构围成的方框形构成,所述顶部晶圆的每个像素单元对应一个所述格栅,换言之,格栅106中的条状结构之间的间隙的尺寸可近似的等于每个像素单元的尺寸。进一步地,所述多个格栅106由多条纵横交错平行的条状结构间隔交叉形成,相邻条状结构之间的间隔距离可以近似与像素单元的尺寸相同。Exemplarily, each of the
半导体材料可以为任何适合的半导体材料,例如Ge、SiGe等,本实施例中,较佳地半导体材料为SiGe。可以采用任何适合的沉积方法形成SiGe,其中,较佳地为使用PECVD工艺,且采用比较低的沉积温度,例如沉积温度为250℃。可选地,所述格栅106的高度范围可以为1500~2500埃。所述格栅106可以有效屏蔽像素之间的串扰。The semiconductor material can be any suitable semiconductor material, such as Ge, SiGe, etc. In this embodiment, the preferred semiconductor material is SiGe. Any suitable deposition method can be used to form SiGe, among which, PECVD process is preferably used, and a relatively low deposition temperature is used, eg, a deposition temperature of 250°C. Optionally, the height of the
进一步地,在所述顶部晶圆100的背面上、所述格栅106的下方还形成有氧化物层105。所述氧化物层105的材料可以包括氧化硅或氮氧化硅等材料。示例性地,所述氧化物层105的厚度范围为80~200埃,在本实施例中,所述氧化物层105的厚度较佳地为160埃。Further, an
本发明的半导体器件进一步还包括底部晶圆200,顶部晶圆100的正面和底部晶圆200的正面相键合。The semiconductor device of the present invention further includes a
所述底部晶圆200包括形成于所述底部晶圆200正面的多个CMOS器件201,位于所述底部晶圆200正面的多个CMOS器件201上的层间介电层204,以及位于所述层间介电层204中的与每个CMOS器件201相连布线层203。The
具体地,所述底部晶圆200包括半导体衬底2001,半导体衬底2001可以是以下所提到的材料中的至少一种:硅、绝缘体上硅(SOI)、绝缘体上层叠硅(SSOI)、绝缘体上层叠锗化硅(S-SiGeOI)、绝缘体上锗化硅(SiGeOI)以及绝缘体上锗(GeOI)等等。Specifically, the
在半导体衬底2001的正面形成有多个CMOS器件201,每个CMOS器件201均包括形成于半导体衬底2001中的阱区,位于阱区中的源极和漏极,以及位于源极和漏极之间的半导体衬底表面上的栅极结构等。其中,在所述底部晶圆200的正面的半导体衬底2001中还形成有隔离结构202,以隔离相邻的CMOS器件201。本实施例中,隔离结构202较佳地为浅沟槽隔离结构。A plurality of
在每个CMOS器件201上形成有布线层203。示例性地,在顶部晶圆200的正面还形成有覆盖半导体衬底2001表面的层间介电层204,布线层203形成于层间介电层204中。层间介电层204可为氧化硅层,包括利用热化学气相沉积(thermal CVD)制造工艺或高密度等离子体(HDP)制造工艺形成的有掺杂或未掺杂的氧化硅的材料层,例如未经掺杂的硅玻璃(USG)、磷硅玻璃(PSG)或硼磷硅玻璃(BPSG)。此外,层间介电层也可以是掺杂硼或掺杂磷的自旋涂布式玻璃(spin-on-glass,SOG)、掺杂磷的四乙氧基硅烷(PTEOS)或掺杂硼的四乙氧基硅烷(BTEOS)。A
在一个示例中,布线层203由多层金属层和连接相邻金属层的金属通孔组成,该布线层203可以为铜互连结构,布线层203与每个CMOS晶体管201相连接。可采用本领域技术人员熟知的任何方法形成该布线层203。In one example, the
顶部晶圆100的正面和底部晶圆200的正面相键合。可采用任何适合的键合方法实现该键合,例如,氧化物熔融键合等。The front side of the
在一个示例中,本发明实施例中的半导体器件还包括从所述顶部晶圆100的背面开始,贯穿所述格栅106外侧的顶部晶圆100和部分所述底部晶圆200的开口,所述开口的底部位于所述底部晶圆200中的布线层203的底部金属层的表面上,在所述顶部晶圆100的背面以及所述开口的侧壁上形成有金属间氧化物108,在部分顶部晶圆100的背面以及所述开口的侧壁和底部的所述金属间氧化物层108上形成有焊盘109。In one example, the semiconductor device in the embodiment of the present invention further includes openings from the back side of the
金属间氧化物108的材料可以包括氧化硅、氮氧化硅等。可采用化学气相沉积、物理气相沉积、热氧化等方法形成金属间氧化物108。The material of the
其中,所述焊盘109的材料可以为适合的任何金属材料,例如,金、银、铝、铜等,本实施中,较佳地焊盘109的材料包括铝。Wherein, the material of the
综上所述,本发明的半导体器件,在顶部晶圆的背面对应像素区的区域上形成有SiGe格栅,可以减少各种串扰问题的产生,进而本发明的背照式(BSI)图像传感器的具有较高的性能。To sum up, in the semiconductor device of the present invention, the SiGe grid is formed on the area corresponding to the pixel area on the backside of the top wafer, which can reduce the generation of various crosstalk problems, and the backside illuminated (BSI) image sensor of the present invention of higher performance.
实施例三Embodiment 3
本发明还提供一种电子装置,其包括前述实施例二中的半导体器件,或者,其包括前述实施一中的制造方法形成的半导体器件。The present invention further provides an electronic device, which includes the semiconductor device in the second embodiment, or includes the semiconductor device formed by the manufacturing method in the first embodiment.
本实施例的电子装置,可以是手机、平板电脑、笔记本电脑、上网本、游戏机、电视机、VCD、DVD、导航仪、照相机、摄像机、录音笔、MP3、MP4、PSP等任何电子产品或设备,也可为任何包括前述的半导体器件的中间产品。由于使用了上述的半导体器件,该半导体器件具有优异的性能,因而本发明实施例的电子装置也同样具有更好的性能。The electronic device in this embodiment can be any electronic product or device such as a mobile phone, tablet computer, notebook computer, netbook, game console, TV, VCD, DVD, navigator, camera, video camera, voice recorder, MP3, MP4, PSP, etc. , and can also be any intermediate product including the aforementioned semiconductor device. Since the above-mentioned semiconductor device is used, the semiconductor device has excellent performance, so the electronic device of the embodiment of the present invention also has better performance.
本发明已经通过上述实施例进行了说明,但应当理解的是,上述实施例只是用于举例和说明的目的,而非意在将本发明限制于所描述的实施例范围内。此外本领域技术人员可以理解的是,本发明并不局限于上述实施例,根据本发明的教导还可以做出更多种的变型和修改,这些变型和修改均落在本发明所要求保护的范围以内。本发明的保护范围由附属的权利要求书及其等效范围所界定。The present invention has been described by the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of illustration and description, and are not intended to limit the present invention to the scope of the described embodiments. In addition, those skilled in the art can understand that the present invention is not limited to the above-mentioned embodiments, and more variations and modifications can also be made according to the teachings of the present invention, and these variations and modifications all fall within the protection claimed in the present invention. within the range. The protection scope of the present invention is defined by the appended claims and their equivalents.
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