CN106601471B - Inductance coil automatic tin soldering, testing integrated machine and its method of work - Google Patents
Inductance coil automatic tin soldering, testing integrated machine and its method of work Download PDFInfo
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- CN106601471B CN106601471B CN201611260905.8A CN201611260905A CN106601471B CN 106601471 B CN106601471 B CN 106601471B CN 201611260905 A CN201611260905 A CN 201611260905A CN 106601471 B CN106601471 B CN 106601471B
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- inductance coil
- tin
- inductance
- circular table
- stull
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Measurement Of Resistance Or Impedance (AREA)
Abstract
The invention discloses a kind of inductance coil automatic tin soldering, testing integrated machine and its method of works, belong to electronic component processing technique field.The inductance coil automatic tin soldering, testing integrated machine include rack and are installed in rotatable circular table in the rack, wherein：Several stations are provided on the circular table, are installed with to pinch the clamping device of inductance coil on the station；Around the circular table with station is corresponding is installed with automatic whole cutting feed mechanism, automatic tin soldering device, pressure resistant testing device and inductance measurement device successively.The present invention can improve the machining accuracy of inductance coil pin, ensure the accuracy of product processing, and can realize the automated production of inductor product, improve product qualification rate and production efficiency.
Description
Technical field
The present invention relates to electronic component processing technique fields, particularly relate to a kind of inductance coil automatic tin soldering, test one
Body machine and its method of work.
Background technology
At present in various circuit systems, inductance coil plays the role of particularly important, has obtained widely using.Market
On there is a kind of inductance coil to be to enclose to enclose the land by one by a pair of of coil one to be wrapped on annulus, annulus be a kind of insulation tube so that
Coil insulate each other, and four pins are drawn after winding certain number of turn, as shown in Figure 1, this inductance coil is according to shape point
For three categories, i.e., without the bottomless plate inductance coil of pedestal, the inductance coil with pedestal and the inductance coil with bottom plate.
In the prior art, above-mentioned inductance coil production industry in addition to coiling, it is some other it is important be made as
Whole cutting, scolding tin, voltage-withstand test and inductance measurement etc. are finished artificially.Since this three classes inductor product does not have well-regulated benchmark
Face, during man-hour manually hand-held, it is impossible to ensure the machining accuracy of product and processing accuracy, meanwhile, manual work is by subjective emotion influence
It is bigger, easily qualified, underproof product is obscured, so as to reduce product qualification rate, generate waste, low production efficiency.Cause
This, it is necessary to a kind of machining accuracy that can improve inductance coil pin is provided, ensures the accuracy of product processing, and can be realized
The automated production of inductor product improves the device of product qualification rate and production efficiency, for the manufacturing of inductance coil.
The content of the invention
The present invention provides a kind of machining accuracy that can improve inductance coil pin, ensures the accuracy of product processing, again
It can realize the automated production of inductor product, improve inductance coil automatic tin soldering, the test one of product qualification rate and production efficiency
Body machine and its method of work.
In order to solve the above technical problems, present invention offer technical solution is as follows：
On the one hand, a kind of inductance coil automatic tin soldering, testing integrated machine are provided, including rack and are installed in the rack
Rotatable circular table, wherein：
Several stations are provided on the circular table, are installed with to pinch inductance coil on the station
Clamping device；
Be installed with successively with the corresponding position of station around the circular table automatic whole cutting feed mechanism, from
Dynamic tin soldering equipment, pressure resistant testing device and inductance measurement device.
On the other hand, a kind of inductance coil automatic tin soldering, the method for work of testing integrated machine are provided, including：
Step 1：Blowing and whole cutting
Inductance coil to be processed is placed in the support base of the discharging device by staff, at this time inductance coil
Pin stretch into the groove of the support base, support frame as described above supports the main body of inductance coil, then first machine
Tool hand clamps inductance coil by the clamping plate of the first mechanical paw and is transported on the whole cutter, to inductance coil
Pin whole cut；
Step 2：It is fed to circular table
Inductance coil after whole cutting is transported to the clamping dress of the station of the circular table by first manipulator
Place is put, at this point, first, the first driving means promote the gripping block to move a certain distance, then described first is mechanical
The main body of inductance coil is placed in the groove between the locating piece and gripping block by hand, and inductance coil straddles the positioning
In stull below block；
Step 3：Automatic tin soldering
The circular table drives the clamping device rotation, the inductance coil after whole cutting is transported to described automatic
Scolding tin processing is carried out at scolding tin test machine, at this point, first, the inductance coil for treating scolding tin is transported to described by second manipulator
Flux bath carries out soaking viscous scaling powder, then the inductance coil of dipped scaling powder is transported at the tin melting furnace, to inductor wire
The pin of circle carries out scolding tin；
Step 4：Voltage-withstand test
Inductance coil after scolding tin is transported at the clamping device by second manipulator, then, the circle work
Make platform and drive the clamping device rotation, the inductance coil after scolding tin is transported at the pressure resistant testing device and carries out pressure-resistant survey
Examination, at this point, the four-drive device drives the first probe movement, multiple the first of the one or both sides of the stull visit
Pin is engaged with the stull, carries out voltage-withstand test to the pin of inductance coil, the pressure-resistant testing machine shows test result；
Step 5：Inductance measurement
The circular table drives the clamping device rotation, the inductance coil for completing voltage-withstand test is transported to described
Inductance measurement is carried out at inductance measurement device, at this point, the 5th driving device drives the second probe movement, the stull
Multiple second probes of both sides are engaged with the stull, and inductance measurement, the inductance measurement are carried out to the pin of inductance coil
Machine shows test result；
Step 6：It beats color dot and product is selected
The circular table drives the clamping device rotation, by inductance coil be transported to it is described beat at color dot device into
Row beats color dot, then, will beat the inductance coil after color dot and is transported to qualified products and unqualified at the product device for sorting
Product is picked out respectively, goes to step 1, and next group inductance coil is processed.
The invention has the advantages that：
Inductance coil automatic tin soldering, testing integrated machine and its method of work of the present invention including rack and is installed in rack
Rotatable circular table is gone up, several stations is evenly arranged on circular table, is both provided with and is used on each station
Inductance coil clamping device is pinched, meanwhile, it is disposed with around circular table with the corresponding position of station automatic whole
Cutting feed mechanism, automatic tin soldering device, pressure resistant testing device and inductance measurement device.When processing inductance coil, first, from
It moves whole cutting feed mechanism and whole cutting is carried out to the pin of inductance coil, the inductance coil after whole cutting is then transported to circle
At the clamping device of the station of workbench；Next, clamping device is under the turning effort of circular table, by electricity to be processed
Sense coil is fed sequentially into automatic tin soldering device, pressure resistant testing device and the corresponding station of inductance measurement device and is welded respectively
Tin, voltage-withstand test and inductance measurement, inductance coil automatic tin soldering, testing integrated machine replace manual work, it is ensured that pin
Shear precision, scolding tin precision, it can be ensured that each pin of inductance coil is good with the needle contact of different probe respectively, so as to
The accuracy and measurement accuracy of measurement data are improved, avoids measurement error.To sum up, compared with prior art, the present invention can carry
The machining accuracy of high inductance coil pin, ensures the accuracy of product processing, and can realize the automated production of inductor product, carries
High production yield and production efficiency.
Description of the drawings
Fig. 1 is the structure diagram of inductance coil in the prior art；
Fig. 2 is the inductance coil automatic tin soldering of the present invention, the overall structure diagram of testing integrated machine；
Fig. 3 shows for the structure of inductance coil automatic tin soldering of the invention, the automatic whole cutting feed mechanism of testing integrated machine
It is intended to；
Fig. 4 is inductance coil automatic tin soldering of the invention, the structure diagram of the clamping device of testing integrated machine；
Fig. 5 is inductance coil automatic tin soldering of the invention, the structure diagram of the automatic tin soldering device of testing integrated machine；
Fig. 6 is inductance coil automatic tin soldering of the invention, the structure diagram of the pressure resistant testing device of testing integrated machine；
Fig. 7 is inductance coil automatic tin soldering of the invention, the structure diagram of the inductance measurement device of testing integrated machine.
Specific embodiment
To make the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and tool
Body embodiment is described in detail.
On the one hand, the present invention provides a kind of inductance coil automatic tin soldering, testing integrated machine, as shown in Fig. 2~7, including machine
Frame 1 and rotatable circular table 2 is installed in rack 1, wherein：
Several stations are provided on circular table 2, are installed with to pinch the clamping dress of inductance coil 3 on station
Put 4；
Around circular table 2 with station is corresponding is installed with automatic whole cutting feed mechanism 5, automatic tin soldering successively
Device 6, pressure resistant testing device 7 and inductance measurement device 8.
Inductance coil automatic tin soldering, the testing integrated machine of the present invention, when processing inductance coil, first, automatic whole cutting
Feed mechanism carries out whole cutting to the pin of inductance coil, and the inductance coil after whole cutting then is transported to circular table
At the clamping device of station；Next, clamping device is under the turning effort of circular table, by inductance coil to be processed according to
Secondary automatic tin soldering device, pressure resistant testing device and the corresponding station of inductance measurement device of being transported to carries out scolding tin, pressure-resistant respectively
Test and inductance measurement, inductance coil automatic tin soldering, testing integrated machine replace manual work, it is ensured that the shearing essence of pin
Degree, scolding tin precision, it can be ensured that each pin of inductance coil is good with the needle contact of different probe respectively, is surveyed so as to improve
The accuracy and measurement accuracy of data are measured, avoids measurement error.To sum up, compared with prior art, the present invention can improve inductance
The machining accuracy of coil pin, ensures the accuracy of product processing, and can realize the automated production of inductor product, improves product
Qualification rate and production efficiency.
Preferably, as shown in figure 3, automatic whole cutting feed mechanism 5 include the operating platform 5-1 being installed in rack 1 and
It is additionally provided with to place the inductance for treating whole cutting on the whole cutter 5-2 being arranged on operating platform 5-1, operating platform 5-1
The discharging device 5-3 of coil 3 and the first manipulator 5- for inductance coil 3 to be moved to the whole cutting of whole cutter 5-2 progress
4, wherein：
Discharging device 5-3 includes support base 5-31, is provided on support base 5-31 and is used to support 3 main body of inductance coil
Supporting rack 5-32 and be used to accommodate the groove 5-33 of inductance coil pin positioned at supporting rack 5-32 both sides；
First manipulator 5-4 includes first mechanical arm and the first mechanical paw positioned at first mechanical arm end, the first machine
Tool paw is using a pair of of clamping plate 5-41 compositions.
Automatically whole cutting feed mechanism is setting discharging device and first on the basis of whole cutter in the prior art
Inductance coil on discharging device is transported to whole to inductance coil pin on whole cutter by manipulator by the first manipulator
It cuts.The clamping plate clamping inductance coil of first mechanical paw replaces manually clamping, it is ensured that multiple pin shearing location consistency,
It avoids because manually placing the error generated, so as to improve the shear precision of inductance coil pin, ensures inductance coil following process
Accuracy.In addition, supporting rack 5-32 uses cross, criss-cross supporting rack can preferably support 4 of inductance coil
Pin avoids inductance coil from tilting, and reduces the error manually placed；Water above the one side of whole cutter 5-2 and discharging device 5-3
Flat to be provided with the first guide rail 5-5, the first manipulator 5-4 is slidably arranged on the first guide rail 5-5, and clamping plate 5-41 uses parallel gas enclosure
Cylinder drives, and the design structure is simple, at low cost.It should be noted that whole cutter 5-2 and discharging device 5-3 arranges for linear type
It arranges, position sensor is being both provided with whole cutter 5-2 and the corresponding positions of discharging device 5-3 on the first guide rail 5-5；It is whole
Cutter and discharging device are rods arranged in horizontal line, can simplify the action of the first manipulator, while be cut on the first guide rail with whole
Foot machine and the corresponding position of discharging device are both provided with position sensor, can detect the position signal of the first manipulator, sentence
Whether disconnected first manipulator moves in place, improves accuracy of action.
Further, as shown in figure 4, clamping device 4 includes being arranged on the bottom plate 4-1 inside circular table 2, wherein：
Be provided on bottom plate 4-1 detent mechanism 4-2 and with the matched clamp systems of detent mechanism 4-2；
Detent mechanism 4-2 includes being used to support the stull 4-21 of inductance coil 3 to be clamped and on stull 4-21 one sides
The locating piece 4-22 of side；
Clamp system includes being located at the gripping block 4-3 being oppositely arranged with locating piece 4-22 above stull 4-21 opposite sides and use
In the first driving means of driving gripping block 4-3 movements.
Clamping device is mainly used for clamping inductance coil on each station, and by electricity under the action of circular table rotation
Sense coil is transported on scolding tin, voltage-withstand test and the corresponding station of inductance measurement, to realize that automated production provides possibility.Folder
The original state of tight device is in for locating piece with gripping block to be closed, and when placing inductance coil, first driving means push away first
Dynamic gripping block moves a certain distance, and then the main body of inductance coil is placed in the groove between locating piece and gripping block,
Inductance coil is straddled in the stull below locating piece at this time, and the position of such inductance coil is more stablized, so as to improve
The accuracy of inductance coil following process avoids artificial carelessness from causing product abnormal.
Further, guide rod 4-4 is installed with above bottom plate 4-1, gripping block 4-3 includes movable block 4-31 and is installed in shifting
Clamping head 4-32 on motion block 4-31, movable block 4-31 are set on guide rod 4-4, on guide rod 4-4 in movable block 4-31 and
The first spring 4-5 is provided between bottom plate 4-1.Specifically, when placing inductance coil, first driving means drive movable block edge
Guide rod moves, and so as to which clamping head be driven to move a certain distance, the main body of inductance coil then is placed on locating piece and folder
In groove between tight block, the inductance coil that places at this time is clamped block under the impetus of the first spring and chokes, so as to
Inductance coil is avoided to rock in a groove；Wherein, the fixation of installation guide rod 4-4 is provided between guide rod 4-4 and bottom plate 4-1
4-6, the first spring 4-5 are arranged between fixed strip 4-6 and movable block 4-31 and are set on guide rod 4-4, fixed strip 4-6
It is bolted with bottom plate 4-1 and clamping head 4-32 and movable block 4-31.In addition, clamp cephalomotor standard to improve
True property, locating piece 4-22 are designed as U-shaped, and U-shaped locating piece can play the role of to clamping head guiding//V, clamping device bag
Include at least two U-shaped locating pieces.It should be noted that first driving means preferably use cylinder or motor；Alternatively, first drives
Dynamic device includes the pushing block 4-7 for promoting movable block 4-31 and for driving the cylinder of pushing block 4-7 or motor, promotes
Block 4-7 and locating piece 4-22 is located at the homonymy of stull.Specifically, cylinder or the movement of motor alone movable block；Or cylinder or
Motor drives movable block to move by pushing block, so as to which clamping head be driven to move a certain distance, then by inductance coil
Main body is placed in the groove between locating piece and clamping head, wherein, locating piece is designed as 2, and 2 locating pieces can be put simultaneously
Inductance coil is put, can also be individually placed, after inductance coil is placed into U-shaped locating piece, pushing block can be in cylinder or electricity
It is resetted under the action of motivation, if at this time without placing inductance coil in a U-shaped locating piece, movable block is in the effect of the first spring
Under clamping head is made to restPose with locating piece be closed.
Tin liquor is highly consistent during in order to ensure each scolding tin, avoids the tin liquor in tin melting furnace because being used for multiple times under rear liquid level
Drop, causes pin scolding tin height difference occur.As shown in figure 5, automatic tin soldering device 6 includes flux bath 6-1, tin melting furnace 6-2
With for the inductance coil for treating scolding tin to be respectively moved to flux bath 6-1, tin melting furnace 6-2 soak viscous scaling powder, scolding tin
Second manipulator 6-3, wherein：The groove 6-21 equipped with tin liquor is provided on tin melting furnace 6-2, liftable is provided in groove 6-21
Tin can 6-22 and for control tin can 6-22 lift the second driving device 6-23；Second manipulator 6-3 includes the second machinery
Arm and the second mechanical paw positioned at second mechanical arm end, the second mechanical paw is using a pair of of clamping plate 6-31 compositions.
Further, the side of tin melting furnace 6-2 is provided with tin scraping device 6-4, and tin scraping device 6-4 includes cockscomb 6-41
With the 3rd driving device 6-42 for the oral area of cockscomb 6-41 along tin can 6-22 to be driven to move horizontally.To inductance coil
Pin scolding tin when, the tin liquor surface in tin melting furnace easily generates the impurity such as oxide, influences next group inductance coil pin
Scolding tin quality reduces the electric conductivity of pin, and cockscomb is under the action of the 3rd driving device along the horizontal shifting of oral area of tin can
Kinetic energy is enough to wipe the oxide on tin liquor surface off, so as to ensure pin quality, improves scolding tin precision and product qualification rate.Separately
Outside, flux bath 6-1, tin melting furnace 6-2 and tin scraping device 6-4 are provided with the second guide rail for rods arranged in horizontal line and one side upper horizontal
6-5, the second manipulator 6-3 are arranged on the second guide rail 6-5, on the second guide rail 6-5 with flux bath 6-1 and tin melting furnace 6-2
Corresponding position is both provided with position sensor；Flux bath, tin melting furnace and tin scraping device are arranged to linear type, can simplify
The action step of second manipulator improves service life, while the position sensor being arranged on the second guide rail can be with detection machine
The location information of tool hand, judges whether the second manipulator moves in place, improves accuracy of action.
As a kind of improvement of inductance coil automatic tin soldering of the present invention, testing integrated machine, as shown in figs. 6-7, voltage-withstand test
What device 7 was correspondingly arranged including pressure-resistant testing machine, in at least one side of the stull 4-21 of the clamping device 4 of corresponding station is used to divide
The multiple first probe 7-1 not being in contact with the homonymy pin of inductance coil 3 and for driving the first probe 7-1 movements the 4th
Driving device 7-2, the first probe 7-1 are connected by conducting wire with pressure-resistant testing machine；Inductance measurement device 8 include electrical sensing test-run a machine,
It is correspondingly arranged in the both sides of the stull 4-21 of the clamping device 4 of corresponding station and is useful for the homonymy pin with inductance coil 3 respectively
The multiple second probe 8-1 being in contact and the 5th driving device 8-2, the second probe 8-1 for driving the second probe 8-1 movements
It is connected by conducting wire with electrical sensing test-run a machine；First probe 7-1 and the second probe 8-1 includes outer tube 7-11/8-11, inner sleeve
7-12/8-12 and the syringe needle 7-13/8-13 for being arranged on inner sleeve 7-12/8-12 ends, outer tube 7-11/8-11 and inner sleeve 7-
Second spring is provided between 12/8-12.
Specifically, when the pin to inductance coil carries out voltage-withstand test, four-drive device drives the movement of the first probe,
Multiple first probes of the one or both sides of stull are engaged with stull generates certain pressure, and the syringe needle of the first probe exists at this time
It is compressed under the action of second spring, so that it is guaranteed that each pin of inductance coil is good from the needle contact of different first probes respectively
It is good, ensure the accuracy of pressure-resistant testing machine measurement data, improve measurement accuracy, avoid measurement error.Draw to inductance coil
When foot carries out inductance measurement, the 5th driving device drives probe movement, and multiple second probes of stull both sides are engaged with stull
Certain pressure is generated, the syringe needle of the second probe compresses under the action of the first spring at this time, so that it is guaranteed that inductance coil is every
A pin is good from the needle contact of different second probes respectively, ensures the accuracy of electrical sensing test-run a machine measurement data, improves and surveys
Accuracy of measurement avoids measurement error.
Further, syringe needle 7-13/8-13 uses square block, and square block is with the surface that the pin of inductance coil 3 contacts
Zigzag, the side of stull 4-21 is also zigzag, and pressure resistant testing device 7 and/or inductance measurement device 8 are to inductance coil 3
Each pin is detected using double probes.Probe, stull are both designed as zigzag with the surface that the pin of inductance coil contacts, by face
Contact replaces the point contact of original plane, can increase the contact area with pin, improves measurement accuracy, while each pin is adopted
With the detection of double probes and syringe needle using square block, increase detection area, so that it is guaranteed that each pin can be with needle contact.Separately
Outside, in order to easy to control, saving time of measuring improves production efficiency.The five driving device 8-2 of four-drive device 7-2/ the is adopted
With parallel gas enclosure cylinder 7-21/8-21, the both sides of parallel gas enclosure cylinder 7-21/8-21 are both provided with piston rod 7-22/8-22 and are arranged
It is installed with that the first probe is installed on drive block 7-23/8-23 on piston rod 7-22/8-22, drive block 7-23/8-23
The fixed block 7-24/8-24 of the second probes of 7-1 8-1.It can be realized using parallel gas enclosure cylinder and the pin of stull both sides is surveyed simultaneously
Amount so as to save time of measuring, improves work efficiency.The driving device of four-drive device/the 5th is fixed on by supporting rack
In rack.It should be noted that the locating piece 4-22 of clamping device 4, clamping head 4-32, stull 4-21 and pressure resistant testing device
Using phenoplasts, the bakelite in phenoplasts has good the material of the fixed block 7-24/8-24 of 7/ inductance measurement device 8
Good insulation performance, it is high mechanical strength, dimensionally stable, corrosion-resistant.
The inductance coil automatic tin soldering of the present invention, in testing integrated machine, it is corresponding with station around circular table 2
And it is additionally provided at the rear of inductance measurement device 8 and beats color dot device 9 and product device for sorting 10；Under circular table 2
Side is provided with the rotating device 11 that circular table 2 is driven to rotate, and rotating device 11 uses pneumatic cam dispenser；It is circular
Workbench 2 uses eight station index dials.Product device for sorting can select the product of voltage-withstand test and inductance measurement qualification
Out, avoid manual work that from being obscured qualified, underproof product by subjective emotion influence；Rotating device is using pneumatic convex
Dispenser is taken turns, can realize and rotation position is accurately positioned, and the locking function of Cam splitter enough prevents the present invention's
Inductance coil automatic tin soldering, testing integrated machine are rotated by external force in the case where having a power failure or stopping the supple of gas or steam and equipment are caused to be damaged.
On the other hand, the present invention also provides a kind of inductance coil automatic tin soldering, testing integrated machines to obtain method of work, including：
Step 1：Blowing and whole cutting
Inductance coil 3 to be processed is placed on the support base 5-31 of discharging device 5-3 by staff, at this time inductance
The pin of coil 3 is stretched into the groove 5-33 of support base 5-31, and supporting rack 5-32 supports the main body of inductance coil 3, then
First manipulator 5-4 clamps inductance coil 3 by the clamping plate 5-41 of the first mechanical paw and is transported to whole cutter 5-2
On, whole cut is carried out to the pin of inductance coil 3；
Step 2：It is fed to circular table
Inductance coil defeated 3 after whole cutting is sent to the clamping device 4 of the station of circular table 2 by the first manipulator 5-4
Place, at this point, first, first driving means promote gripping block 4-3 to move a certain distance, and then the first manipulator 5-4 is by inductance
The main body of coil 3 is placed in the groove between locating piece 4-22 and gripping block 4-3, and inductance coil 3 straddles locating piece 4-22
On the stull 4-21 of lower section；
Step 3：Automatic tin soldering
Circular table 2 drives clamping device 4 to rotate, and the inductance coil 3 after whole cutting is transported to automatic tin soldering test
Scolding tin processing is carried out at device 6, at this point, first, the inductance coil 3 for treating scolding tin is transported to flux bath by the second manipulator 6-3
6-1 carries out soaking viscous scaling powder, then the inductance coil 3 of dipped scaling powder is transported at tin melting furnace 6-2, to inductance coil 3
Pin carries out scolding tin；
Step 4：Voltage-withstand test
Inductance coil 3 after scolding tin is transported at clamping device 4 by the second manipulator 6-3, then, 2 band of circular table
Dynamic clamping device 4 rotates, and the inductance coil 3 after scolding tin is transported to progress voltage-withstand test at pressure resistant testing device 7, at this point, the
Four-drive device 7-2 drives the first probe 7-1 movements, multiple first probe 7-1 of the one or both sides of stull 4-21 and stull
4-21 is engaged, and carries out voltage-withstand test to the pin of inductance coil 3, pressure-resistant testing machine shows test result；
Step 5：Inductance measurement
Circular table 2 drives clamping device 4 to rotate, and the inductance coil 3 for completing voltage-withstand test is transported to inductance measurement
At device 8 carry out inductance measurement, at this point, the 5th driving device 8-2 drive the second probe 8-1 movement, stull 4-21 both sides it is more
A second probe 8-1 is engaged with stull 4-21, and inductance measurement is carried out to the pin of inductance coil 3, and the display of electrical sensing test-run a machine is surveyed
Test result；
Step 6：It beats color dot and product is selected
Circular table 2 drives clamping device 4 to rotate, and inductance coil 3 is transported at dozen color dot device 9 and carries out beating color
Then point, will be beaten the inductance coil 3 after color dot and be transported to qualified products and substandard product difference at product device for sorting 10
It picks out, goes to step 1, next group inductance coil 3 is processed.
The inductance coil automatic tin soldering of the present invention, the method for work of testing integrated machine replace manual work, it is ensured that draw
The shear precision of foot, scolding tin precision, it can be ensured that each pin of inductance coil is good with the needle contact of different probe respectively,
So as to improve the accuracy of measurement data and measurement accuracy, measurement error is avoided.Compared with prior art, the present invention can improve
The machining accuracy of inductance coil pin, ensures the accuracy of product processing, and can realize the automated production of inductor product, improves
Product qualification rate and production efficiency.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, several improvements and modifications can also be made, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of inductance coil automatic tin soldering, testing integrated machine, which is characterized in that including rack and be installed in can in the rack
The circular table of rotation, wherein：
Several stations are provided on the circular table, are installed with to pinch the clamping of inductance coil on the station
Device；
It is installed with automatic whole cutting feed mechanism, automatic welding around the circular table successively with the corresponding position of station
Tin device, pressure resistant testing device and inductance measurement device；
The automatic whole cutting feed mechanism includes the operating platform being installed in the rack and is arranged on the operating platform
On whole cutter, be additionally provided on the operating platform to place the discharging device for the inductance coil for treating whole cutting and be used for
Inductance coil is moved to the first manipulator of the whole cutting of the whole cutter progress；
The discharging device includes support base, and the supporting rack for being used to support inductance coil main body is provided in the support base
With the groove for being used to accommodate inductance coil pin positioned at support frame as described above both sides；
First manipulator includes first mechanical arm and the first mechanical paw positioned at the first mechanical arm end, and described the
One mechanical paw is formed using a pair of of clamping plate.
2. inductance coil automatic tin soldering according to claim 1, testing integrated machine, which is characterized in that the clamping device
Including the bottom plate being arranged on inside the circular table, wherein：
Be provided on the bottom plate detent mechanism and with the matched clamp system of the detent mechanism；
The detent mechanism includes the stull for being used to support inductance coil to be clamped and the positioning above the stull one side
Block；
The clamp system includes being located at the gripping block being oppositely arranged with the locating piece above the stull opposite side and be used for
Drive the first driving means of the gripping block movement.
3. inductance coil automatic tin soldering according to claim 2, testing integrated machine, which is characterized in that above the bottom plate
Guide rod is installed with, the gripping block includes movable block and the clamping head being installed on the movable block, and the movable block is arranged
On the guide rod, the first spring is provided on the guide rod between the movable block and bottom plate.
4. inductance coil automatic tin soldering, testing integrated machine according to Claims 2 or 3, which is characterized in that the automatic welding
Tin device includes flux bath, tin melting furnace and for the inductance coil for treating scolding tin to be respectively moved to the flux bath, molten tin
Stove soak the second manipulator of viscous scaling powder, scolding tin, wherein：
The groove equipped with tin liquor is provided on the tin melting furnace, liftable tin can is provided in the groove and for controlling
State the second driving device of tin can lifting；
Second manipulator includes second mechanical arm and the second mechanical paw positioned at the second mechanical arm end, and described the
Two mechanical paws are formed using a pair of of clamping plate.
5. inductance coil automatic tin soldering according to claim 4, testing integrated machine, which is characterized in that the tin melting furnace
Side is provided with tin scraping device, and the tin scraping device includes cockscomb and for driving the cockscomb along the tin can
The 3rd driving device that oral area moves horizontally.
6. inductance coil automatic tin soldering according to claim 5, testing integrated machine, which is characterized in that the voltage-withstand test
Device includes pressure-resistant testing machine, be correspondingly arranged in at least one side of the stull of the clamping device of corresponding station for respectively with electricity
Multiple first probes that the homonymy pin of sense coil is in contact and the four-drive device for driving the first probe movement,
First probe is connected by conducting wire with the pressure-resistant testing machine；
The inductance measurement device includes electrical sensing test-run a machine respectively, corresponds to and sets in the both sides of the stull of the clamping device of corresponding station
Put for multiple second probes for being in contact respectively with the homonymy pin of inductance coil and for second probe to be driven to move
The 5th dynamic driving device, second probe are connected by conducting wire with the electrical sensing test-run a machine；
First probe and the second probe include outer tube, inner sleeve and the syringe needle for being arranged on the inner sleeve pipe end, institute
It states and second spring is provided between outer tube and inner sleeve.
7. inductance coil automatic tin soldering according to claim 6, testing integrated machine, which is characterized in that the syringe needle uses
Square block, the surface that the square block is contacted with the pin of inductance coil are zigzag, and the side of the stull is also zigzag,
The pressure resistant testing device and/or inductance measurement device detect each pin of inductance coil using double probes.
8. inductance coil automatic tin soldering according to claim 7, testing integrated machine, which is characterized in that the circular work
It is corresponding with station and be additionally provided at the rear of the inductance measurement device and beat color dot device and product and choose around platform
Screening device；The rotating device that the circular table is driven to rotate, the rotation are provided with below the circular table
Rotary device uses pneumatic cam dispenser；The circular table uses eight station index dials.
9. inductance coil automatic tin soldering, the method for work of testing integrated machine described in claim 8, which is characterized in that including：
Step 1：Blowing and whole cutting
Inductance coil to be processed is placed in the support base of the discharging device by staff, and inductance coil draws at this time
Foot is stretched into the groove of the support base, and support frame as described above supports the main body of inductance coil, then first manipulator
Inductance coil is clamped by the clamping plate of the first mechanical paw and is transported on the whole cutter, inductance coil is drawn
Foot carries out whole cut；
Step 2：It is fed to circular table
At the clamping device for the station that inductance coil after whole cutting is transported to the circular table by first manipulator,
At this point, first, the first driving means promote the gripping block to move a certain distance, and then first manipulator is by electricity
The main body of sense coil is placed in the groove between the locating piece and gripping block, and inductance coil is straddled below the locating piece
Stull on；
Step 3：Automatic tin soldering
The circular table drives the clamping device rotation, and the inductance coil after whole cutting is transported to the automatic tin soldering
Scolding tin processing is carried out at device, at this point, first, the inductance coil for treating scolding tin is transported to the scaling powder by second manipulator
Slot carries out soaking viscous scaling powder, and then the inductance coil of dipped scaling powder is transported at the tin melting furnace, inductance coil is drawn
Foot carries out scolding tin；
Step 4：Voltage-withstand test
Inductance coil after scolding tin is transported at the clamping device by second manipulator, then, the circular table
The clamping device is driven to rotate, the inductance coil after scolding tin is transported to progress voltage-withstand test at the pressure resistant testing device,
At this point, the four-drive device drives the first probe movement, multiple first probes of the one or both sides of the stull
It is engaged with the stull, voltage-withstand test is carried out to the pin of inductance coil, the pressure-resistant testing machine shows test result；
Step 5：Inductance measurement
The circular table drives the clamping device rotation, and the inductance coil for completing voltage-withstand test is transported to the inductance
Inductance measurement is carried out at test device, at this point, the 5th driving device drives the second probe movement, the stull both sides
Multiple second probes be engaged with the stull, inductance measurement is carried out to the pin of inductance coil, the electrical sensing test-run a machine is shown
Show test result；
Step 6：It beats color dot and product is selected
The circular table drives the clamping device rotation, and inductance coil is transported to described beat at color dot device is beaten
Then color dot, will be beaten the inductance coil after color dot and be transported to qualified products and substandard product at the product device for sorting
It picks out respectively, goes to step 1, next group inductance coil is processed.
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| CN201611260905.8A CN106601471B (en) | 2016-12-30 | 2016-12-30 | Inductance coil automatic tin soldering, testing integrated machine and its method of work |
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| CN201611260905.8A CN106601471B (en) | 2016-12-30 | 2016-12-30 | Inductance coil automatic tin soldering, testing integrated machine and its method of work |
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