Disclosure of Invention
The invention aims to provide a portable full-automatic petroleum product hydrogen sulfide tester aiming at the defects of the prior art, which integrates a measuring system, a temperature control system, a gas circuit control system and a numerical control system into a box body, adopts the temperature control technology of a hot metal constant temperature bath and a cold metal constant temperature bath, adopts the information acquisition and processing technology of a hydrogen sulfide sensor, a signal acquisition board and a singlechip, adopts the program control of the singlechip on the gas circuit control system, realizes the automatic and rapid detection of hydrogen sulfide in petroleum products, and has the advantages of high automation degree, high precision, simple and convenient operation and convenient carrying.
The specific technical scheme for realizing the purpose of the invention is as follows:
a portable full-automatic petroleum product hydrogen sulfide tester is characterized by comprising:
a box body which is divided into a control cavity, a heat preservation cavity and a device arrangement cavity, wherein the control cavity is internally provided with a single board machine base and a component seat, and the outer surface of the control cavity is provided with a display screen seat, a power socket and a power switch; the periphery of the heat preservation cavity is provided with a radiator and a heat dissipation fan, the middle part of the heat preservation cavity is provided with a heat preservation layer, and the side wall of the heat preservation cavity is provided with an air inlet and an air outlet; the device setting cavity is provided with a hydrogen sulfide sensor seat and a plurality of gas circuit element seats;
a detection system consisting of a hydrogen sulfide sensor and a sensor cover plate;
a temperature control system consisting of a cold metal constant temperature bath and a hot metal constant temperature bath; wherein, a heating pipe, a first temperature sensor and a first overtemperature protector are arranged in the hot metal constant temperature bath; a semiconductor refrigerating block, an adsorbent, a second temperature sensor and a second overtemperature protector are arranged in the cold metal constant-temperature bath;
the air path control system consists of an air pump, a flow controller, an electromagnetic valve, a filter, a drying bottle, a liquid catching trap, a first electromagnetic directional valve and a second electromagnetic directional valve;
a numerical control system composed of a display screen, a single chip microcomputer, a signal acquisition board and a USB interface;
hydrogen sulfide sensor of detection system is located device and is set up hydrogen sulfide sensor in chamber
The sensor cover plate is arranged on the hydrogen sulfide sensor;
the cold metal constant-temperature bath and the hot metal constant-temperature bath of the temperature control system are arranged in the heat insulation layer of the heat insulation cavity at intervals;
an air pump, a flow controller, an electromagnetic valve, a first electromagnetic directional valve, a second electromagnetic directional valve, a filter, a drying bottle and a liquid catching trap of the air path control system are sequentially arranged on a plurality of air path element seats of an element arrangement cavity;
the display screen and the single chip microcomputer of the numerical control system are arranged on the display screen seat and the single board base of the box body, and the signal acquisition board and the USB interface are arranged on the element seat of the box body;
the single chip microcomputer is electrically connected with a heat dissipation fan, a power switch, a display screen, a signal acquisition board, a USB interface, a second temperature sensor on a cold metal constant temperature bath, a first temperature sensor on a hot metal constant temperature bath, an air pump, a flow controller, a first electromagnetic directional valve, a second electromagnetic directional valve and an electromagnetic valve on the radiator;
and the air inlet of the box body is sequentially connected with a drying bottle, a filter, an air pump, a flow controller, an electromagnetic valve, a hot metal constant-temperature bath, a liquid capture trap, a first electromagnetic directional valve, a cold metal constant-temperature bath, a second electromagnetic directional valve, a hydrogen sulfide sensor and an air outlet of the box body.
The invention integrates a measuring system, a temperature control system, a gas circuit control system and a numerical control system in a box body, adopts the temperature control technology of hot metal constant temperature bath and cold metal constant temperature bath, adopts the information acquisition and processing technology of a hydrogen sulfide sensor, a signal acquisition board and a singlechip, adopts the program control of the singlechip on the gas circuit control system, and realizes the automatic and rapid detection of the hydrogen sulfide in the petroleum product;
the invention adopts the electrochemical sensor technology: the hydrogen sulfide gas is captured by the hydrogen sulfide sensor and converted into an electric signal, the electric signal is transmitted to a single chip microcomputer of the numerical control system, and the digital signal is sent out after the data processing is carried out on the single chip microcomputer;
the invention adopts a headspace sampling technology: air enters from an air inlet of the box body, the air is mixed with an oil sample under the action of an air pump, and hydrogen sulfide volatilized from the oil sample is continuously conveyed to a hydrogen sulfide sensor by the air to be detected;
the invention adopts a gas circuit control system and a numerical control system; the flow controller is used for accurately controlling the gas flow, the filter and the drying bottle are used for ensuring the cleanliness of the gas, the liquid capture trap is used for further separating the moisture in the hydrogen sulfide gas, and the adsorbent in the cold metal constant temperature bath is used for removing thiol compounds, so that the accurate determination of the hydrogen sulfide in the petroleum product is realized;
the invention has the advantages of high automation degree, high accuracy, simple operation and convenient carrying.
Detailed Description
Referring to fig. 1, 2, 3, 4 and 5, the present invention includes:
a box body 1 divided into a control cavity 11, a heat preservation cavity 12 and a device setting cavity 13, wherein a single board base and a component base are arranged in the control cavity 11, and a display screen base, a power socket 17 and a power switch 18 are arranged on the outer surface; a radiator 19 and a heat dissipation fan are arranged on the periphery of the heat preservation cavity 12, a heat preservation layer 14 is arranged in the middle of the heat preservation cavity, and an air inlet 15 and an air outlet 16 are arranged on the side wall of the heat preservation cavity 12; the device setting cavity 13 is provided with a hydrogen sulfide sensor seat and a plurality of gas circuit element seats.
A detection system 2 consisting of a hydrogen sulfide sensor 21 and a sensor cover 22.
A temperature control system 3 composed of a cold metal constant temperature bath 31 and a hot metal constant temperature bath 32; wherein, a heating pipe 36, a first temperature sensor 33 and a first overtemperature protector are arranged in the hot metal constant temperature bath 32; the cold metal constant temperature bath 31 is internally provided with a semiconductor refrigeration block 37, an adsorbent 35, a second temperature sensor 34 and a second overtemperature protector.
And the air path control system 4 consists of an air pump 41, a flow controller 42, an electromagnetic valve 43, a filter 44, a drying bottle 45, a liquid catching trap 46, a first electromagnetic reversing valve 47 and a second electromagnetic reversing valve 48.
A numerical control system 5 composed of a display screen 51, a singlechip 52, a signal acquisition board 53 and a USB interface 54.
The hydrogen sulfide sensor 21 of the detection system 2 is arranged on the hydrogen sulfide sensor seat of the device setting cavity 13, and the sensor cover plate 22 is arranged on the hydrogen sulfide sensor 21.
The cold metal constant temperature bath 31 and the hot metal constant temperature bath 32 of the temperature control system 3 are arranged in the heat insulation layer 14 of the heat insulation cavity 12 at intervals.
Referring to fig. 1, 2, 3, 5 and 6, the air pump 41, the flow controller 42, the electromagnetic valve 43, the first electromagnetic directional valve 47, the second electromagnetic directional valve 48, the filter 44, the drying bottle 45 and the liquid trap 46 of the air path control system 4 are sequentially disposed on a plurality of air path component seats of the component installation chamber 13.
Referring to fig. 1, 2, 3 and 7, the display screen 51 and the single chip 52 of the numerical control system 5 are disposed on the display screen seat and the single board base of the box 1, and the signal acquisition board 53 and the USB interface 54 are disposed on the component seat of the box 1.
The single chip microcomputer 52 is electrically connected with the heat radiation fan on the heat radiator 19, the power switch 18, the display screen 51, the signal acquisition board 53, the USB interface 54, the second temperature sensor 34 on the cold metal thermostatic bath 31, the first temperature sensor 33 on the hot metal thermostatic bath 32, the air pump 41, the flow controller 42, the first electromagnetic directional valve 47, the second electromagnetic directional valve 48 and the electromagnetic valve 43.
The air inlet 15 of the box body 1 is connected with a drying bottle 45, a filter 44, an air pump 41, a flow controller 42, an electromagnetic valve 43, a hot metal constant temperature bath 32, a liquid catching trap 46, a first electromagnetic directional valve 47, a cold metal constant temperature bath 31, a second electromagnetic directional valve 48, a hydrogen sulfide sensor 21 and an air outlet 16 of the box body 1 in sequence.
The following are further descriptions of the present invention by taking the oil sample containing thiol and thioether and the oil sample without thiol and thioether as examples, respectively, through the detection process:
example 1
Referring to fig. 6, an oil sample containing mercaptan and thioether is selected, and a first electromagnetic directional valve 47 in the gas circuit control system 4 is connected with an inlet of the cold metal constant temperature bath 31, and a second electromagnetic directional valve 48 is connected with an outlet of the cold metal constant temperature bath 31.
Referring to fig. 1, 2, 3, 6 and 7, before detection, a certain amount of oil sample is weighed and placed into a test tube, a diluent is fully mixed, the test tube is placed in a hot metal constant temperature bath 32, and the hot metal constant temperature bath 32 is heated to 60 ℃ through a heating pipe 36; the temperature of the cold metal constant temperature bath 31 is reduced to-20 ℃ by a semiconductor refrigerating block 37.
The power socket 17 is powered on, the power switch 18 is turned on, the air pump 41 works, under the action of the air pump 41, air enters the test tube of the 60 ℃ hot metal constant temperature bath 32 from the air inlet 15 of the box body 1 through the drying bottle 45 and the filter 44, then the air enters the test tube oil sample, after the air enters the test tube oil sample and the oil sample in the test tube is stirred, the hydrogen sulfide gas in the test tube is conveyed into the liquid catching trap 46 from the hot metal constant temperature bath 32, the moisture in the hydrogen sulfide gas is further separated through the liquid catching trap 46, the hydrogen sulfide gas enters the-20 ℃ cold metal constant temperature bath 31 through the first electromagnetic reversing valve 47, after the mercaptan compounds are removed through the adsorbent 35 in the cold metal constant temperature bath 31, the hydrogen sulfide gas enters the hydrogen sulfide sensor 21 through the second electromagnetic reversing valve 48, the hydrogen sulfide sensor 21 electrolyzes the hydrogen sulfide in the gas, sends out an electric signal, the electric signal is collected by the signal collection plate 53 of the numerical control system 5 and then is transmitted to the single chip microcomputer 52, after the data processing is carried out through the single chip microcomputer 52, a digital signal is sent out, and the single chip microcomputer 51 is displayed on one side, and the standby oil screen 52, so that the content of the hydrogen sulfide in the oil sample is accurately stored, and the concentration value is obtained.
Example 2
Referring to fig. 6, an oil sample containing no thiol or thioether is selected, and the first electromagnetic directional valve 47 and the second electromagnetic directional valve 48 in the gas path control system 4 are connected to disconnect the cold metal thermostatic bath 31.
Referring to fig. 1, 2, 3, 6 and 7, before the detection, a certain amount of oil sample is weighed into a test tube, mixed with a diluent, the test tube is placed in a hot metal constant temperature bath 32, and the hot metal constant temperature bath 32 is heated to 60 ℃ by a heating pipe 36.
The power socket 17 is connected with a power supply, the power switch 18 is turned on, the air pump 41 works, under the action of the air pump 41, air enters a test tube of the 60 ℃ hot metal constant temperature bath 32 from the air inlet 15 of the box body 1 through the drying bottle 45 and the filter 44, then the flow controller 42 and the electromagnetic valve 43, when the air enters an oil sample of the test tube, the oil sample in the test tube is stirred, hydrogen sulfide gas in the test tube is conveyed into the liquid catching trap 46 through the hot metal constant temperature bath 32, moisture in the hydrogen sulfide gas is further separated through the liquid catching trap 46, the hydrogen sulfide gas enters the hydrogen sulfide sensor 21 through the first electromagnetic reversing valve 47 and the second electromagnetic reversing valve 48, the hydrogen sulfide sensor 21 electrolyzes the hydrogen sulfide in the gas to send out an electric signal, the electric signal is collected by the signal collecting plate 53 of the numerical control system 5 and then is transmitted to the singlechip 52 of the numerical control system 5, the singlechip 52 performs data processing, the digital signal is sent out, the digital signal is displayed on the display screen 51 on the other side and stored for standby through the singlechip 52, and the concentration value of the content of the hydrogen sulfide in the oil sample is accurately obtained.
Referring to fig. 1 and 6, in order to prevent the liquid component in the oil sample from being carried into the hydrogen sulfide sensor 21, the gas circuit control system 4 of the present invention is provided with a drying bottle 45 and a liquid capture trap 46, and the liquid component in the oil sample is dried by the drying bottle 45 and then collected by the liquid capture trap 46, so as to reduce the damage of the liquid component in the oil sample to the hydrogen sulfide sensor 21.
In order to prevent the pollution of the hydrogen sulfide gas to the environment, the invention is characterized in that the gas outlet 16 of the box body 1 is connected with a tail gas collecting device.
Referring to fig. 1, 2 and 3, the temperature control system 3 of the present invention is composed of a cold metal constant temperature bath 31 and a hot metal constant temperature bath 32, in order to prevent heat transfer between the cold metal constant temperature bath 31 and the hot metal constant temperature bath 32, the present invention further provides a heat preservation chamber 12 in the box body 1, a heat sink 19 and a heat dissipation fan are provided around the heat preservation chamber 12, a heat preservation layer 14 is provided in the middle, and the cold metal constant temperature bath 31 and the hot metal constant temperature bath 32 are provided in the heat preservation layer 14 of the heat preservation chamber 12 at intervals.
Because the hydrogen sulfide sensor 21 is an electrochemical gas sensor, in order to prevent other interference gases from influencing the measuring result, the invention sets up periodic calibration for once every three months on the hydrogen sulfide sensor 21, in order to facilitate the replacement and cleaning of the hydrogen sulfide sensor 21, the invention sets up the hydrogen sulfide sensor seat on the device setting cavity 13 in the container body 1, facilitate the dismantlement of the hydrogen sulfide sensor 21, also set up the sensor cover plate 22 at the same time, set up the gas circuit with second electromagnetic directional valve 48 and air outlet 16 on the sensor cover plate 22, after the replacement of the hydrogen sulfide sensor 21 is finished, only need to mount the sensor cover plate 22, the gas circuit is natural and together, needn't connect the gas circuit again.
In addition, because the hydrogen sulfide sensor 21 is susceptible to the influence of factors such as the temperature, the humidity and the working state of the environment, and the repeatability of the hydrogen sulfide sensor 21 is not ideal when measuring the hydrogen sulfide with low concentration (less than 1 mg/kg), in order to solve the above problems, the invention arranges the signal acquisition board 53 at the output end of the hydrogen sulfide sensor 21, and the signal acquisition board 53 amplifies the signal output by the hydrogen sulfide sensor 21, so that the hydrogen sulfide value with smaller concentration can be accurately measured, and the stability is greatly improved.