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CN106596719A - Method, device and system for detecting pressure welding quality - Google Patents

Method, device and system for detecting pressure welding quality Download PDF

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Publication number
CN106596719A
CN106596719A CN201611102486.5A CN201611102486A CN106596719A CN 106596719 A CN106596719 A CN 106596719A CN 201611102486 A CN201611102486 A CN 201611102486A CN 106596719 A CN106596719 A CN 106596719A
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crimping
reflection spectrum
ultrasonic
quality
spectrum
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李春生
周恺
蔡瀛淼
王谦
张祎果
叶宽
杨亮
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State Grid Corp of China SGCC
State Grid Beijing Electric Power Co Ltd
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State Grid Corp of China SGCC
State Grid Beijing Electric Power Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/44Processing the detected response signal, e.g. electronic circuits specially adapted therefor
    • G01N29/4409Processing the detected response signal, e.g. electronic circuits specially adapted therefor by comparison
    • G01N29/4427Processing the detected response signal, e.g. electronic circuits specially adapted therefor by comparison with stored values, e.g. threshold values
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids

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  • Health & Medical Sciences (AREA)
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  • Engineering & Computer Science (AREA)
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  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

本发明公开了一种检测压接质量的方法、装置及系统。其中,该方法包括:发射超声波至待检测的压接型金具的预定部位;获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;根据比对结果确定压接型金具的压接质量是否合格。本发明解决了相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的技术问题。

The invention discloses a method, device and system for detecting crimping quality. Wherein, the method includes: transmitting ultrasonic waves to predetermined positions of the crimping type fittings to be detected; obtaining reflection spectra of ultrasonic waves at predetermined positions, wherein the reflection spectra are used to record the reflection waveforms of ultrasonic waves; comparing the reflection spectra with corresponding preset standards The reflection spectra are compared to obtain the comparison results; according to the comparison results, it is determined whether the crimping quality of the crimping type fittings is qualified. The invention solves the technical problem in the related art that the non-destructive crimping quality detection cannot be performed on the running crimping type fittings.

Description

检测压接质量的方法、装置及系统Method, device and system for detecting crimping quality

技术领域technical field

本发明涉及质量检测领域,具体而言,涉及一种检测压接质量的方法、装置及系统。The invention relates to the field of quality inspection, in particular to a method, device and system for inspecting crimping quality.

背景技术Background technique

运行中的架空输电线路出现掉线等线路事故,严重危害电网的安全运行,甚至造成难以预估的电网、人身事故,产生非常恶劣的社会影响,开展导线压接质量检测工作具有重要意义。Line accidents such as dropped lines on overhead transmission lines in operation seriously endanger the safe operation of the power grid, and even cause unpredictable power grid and personal accidents, resulting in very bad social impacts. It is of great significance to carry out wire crimping quality inspection.

目前输电线路工程中,对压接型金具的压接质量检测方法为压接后进行外观尺寸检测和握力试验,其中,外观尺寸检测无法检测出金具内部的压接状态,无法直观判断金具的压接质量。握力试验是一种在试验室进行的破坏性检测方法,是一种抽查试验,无法代表线路实际运行中金具的压接状态,还会造成金具和导线的损耗。At present, in power transmission line engineering, the crimping quality inspection method for crimping type fittings is to perform appearance dimension inspection and grip test after crimping. Among them, the appearance dimension inspection cannot detect the crimping state inside the fittings, and cannot intuitively judge the crimping of fittings. Pick up quality. The grip test is a destructive testing method carried out in the laboratory. It is a spot check test, which cannot represent the crimping state of the fittings in the actual operation of the line, and will also cause loss of fittings and wires.

上述检测方法无法对施工现场压接完成后的金具内部压接状态进行非破坏性的检查与抽检,更无法对高空中挂线后的压接型金具进行压接质量检验。因此无法从根本上排除此类压接质量不合格所造成的重大事故的隐患。The above detection methods cannot perform non-destructive inspection and random inspection of the internal crimping state of the fittings after the construction site is crimped, let alone crimping quality inspection of the crimping type fittings after hanging wires in the air. Therefore cannot fundamentally get rid of the hidden danger of the major accident that this kind of crimping quality unqualified causes.

针对上述相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的问题,目前尚未提出有效的解决方案。In view of the problem in the above-mentioned related technologies that the crimping type fittings in operation cannot be non-destructively inspected for crimping quality, no effective solution has been proposed yet.

发明内容Contents of the invention

本发明实施例提供了一种检测压接质量的方法、装置及系统,以至少解决相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的技术问题。Embodiments of the present invention provide a method, device and system for detecting crimping quality, so as to at least solve the technical problem in the related art that non-destructive crimping quality detection cannot be performed on running crimping type fittings.

根据本发明实施例的一个方面,提供了一种检测压接质量的方法,包括:发射超声波至待检测的压接型金具的预定部位;获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;根据比对结果确定压接型金具的压接质量是否合格。According to an aspect of an embodiment of the present invention, a method for detecting crimping quality is provided, including: transmitting ultrasonic waves to predetermined positions of the crimping type fittings to be detected; It is used to record the reflection waveform of the ultrasonic wave; compare the reflection spectrum with the corresponding preset standard reflection spectrum to obtain the comparison result; determine whether the crimping quality of the crimping type fitting is qualified according to the comparison result.

进一步地,获取预定部位的超声波的反射图谱,包括:在预定部位存在空气间隙的情况下,获取预定部位的超声波的全反射图谱;在预定部位不存在空气间隙的情况下,获取预定部位的超声波的部分反射图谱。Further, obtaining the reflection spectrum of the ultrasonic wave at the predetermined position includes: obtaining the total reflection spectrum of the ultrasonic wave at the predetermined position if there is an air gap at the predetermined position; obtaining the ultrasonic wave at the predetermined position if there is no air gap at the predetermined position partial reflectance spectrum.

进一步地,将反射图谱与对应的预设标准反射图谱进行比对,包括:在获取到预定部位的超声波的全反射图谱的情况下,将全反射图谱与预设不合格的标准反射图谱进行比对;在获取到预定部位的超声波的部分反射图谱的情况下,将部分反射图谱与预设合格的标准反射图谱进行比对。Further, comparing the reflection spectrum with the corresponding preset standard reflection spectrum includes: comparing the total reflection spectrum with the preset unqualified standard reflection spectrum under the condition that the total reflection spectrum of the ultrasonic wave at the predetermined position is obtained Yes; when the partial reflection spectrum of the ultrasonic wave at the predetermined location is obtained, the partial reflection spectrum is compared with the preset qualified standard reflection spectrum.

进一步地,根据比对结果确定压接型金具的压接质量是否合格,包括:若比对结果为全反射图谱与预设不合格的标准反射图谱一致,确定压接型金具的压接质量不合格;若比对结果为部分反射图谱与预设合格的标准反射图谱一致,确定压接型金具的压接质量合格。Further, according to the comparison result, it is determined whether the crimping quality of the crimping type fittings is qualified, including: if the comparison result shows that the total reflection spectrum is consistent with the preset unqualified standard reflection spectrum, it is determined that the crimping quality of the crimping type fittings is not good. Qualified; if the comparison result shows that the partial reflection spectrum is consistent with the preset qualified standard reflection spectrum, it is determined that the crimping quality of the crimping type fitting is qualified.

进一步地,确定压接型金具的压接质量合格,包括:在预定长度范围内继续发射超声波至压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;比对反射图谱与预设合格的标准反射图谱,得到比对结果;若比对结果一致,确定压接型金具的压接质量合格。Further, determining that the crimping quality of the crimping-type fittings is qualified includes: continuing to emit ultrasonic waves to at least two detection surfaces of the crimping-type fittings within a predetermined length range, and obtaining ultrasonic reflection spectra of at least two detection surfaces; comparing The reflection spectrum is compared with the preset standard reflection spectrum to obtain a comparison result; if the comparison results are consistent, it is determined that the crimping quality of the crimping type fitting is qualified.

进一步地,确定压接型金具的压接质量不合格,包括:在预定长度范围内继续发射超声波至压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;比对反射图谱与预设不合格的标准反射图谱,得到比对结果;若比对结果一致,确定压接型金具的压接质量不合格。Further, determining that the crimping quality of the crimping-type fittings is unqualified includes: continuing to emit ultrasonic waves to at least two detection surfaces of the crimping-type fittings within a predetermined length range, and obtaining ultrasonic reflection spectra of at least two detection surfaces; A comparison result is obtained by comparing the reflection spectrum with the preset unqualified standard reflection spectrum; if the comparison results are consistent, it is determined that the crimping quality of the crimping type fitting is unqualified.

进一步地,确定压接型金具的压接质量不合格之后,包括:若检测到反射图谱与预设合格的标准反射图谱一致,记录反射图谱发生变化的位置;根据反射图谱发生变化的位置,确定压接型金具的压接深度。Further, after determining that the crimping quality of the crimping type fittings is unqualified, it includes: if it is detected that the reflection spectrum is consistent with the preset standard reflection spectrum, recording the position where the reflection spectrum changes; according to the position where the reflection spectrum changes, determine Crimp depth of crimp fittings.

进一步地,发射超声波至待检测的压接型金具的预定部位之前,还包括:调整反射图谱中全反射波形的增益至预设值。Further, before transmitting the ultrasonic wave to the predetermined position of the crimping type fitting to be detected, it also includes: adjusting the gain of the total reflection waveform in the reflection spectrum to a preset value.

根据本发明实施例的另一方面,还提供了一种检测压接质量的装置,包括:发射模块,用于发射超声波至待检测的压接型金具的预定部位;获取模块,用于获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;比对模块,用于将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;确定模块,用于根据比对结果确定压接型金具的压接质量是否合格。According to another aspect of the embodiment of the present invention, there is also provided a device for testing crimping quality, including: a transmitting module, used to transmit ultrasonic waves to a predetermined position of a crimped fitting to be tested; an acquisition module, used to obtain a predetermined The reflection spectrum of the ultrasound at the part, wherein the reflection spectrum is used to record the reflection waveform of the ultrasound; the comparison module is used to compare the reflection spectrum with the corresponding preset standard reflection spectrum to obtain the comparison result; the determination module is used to According to the comparison results, determine whether the crimping quality of the crimping type fittings is qualified.

进一步地,获取模块包括:第一获取子模块,用于在预定部位存在空气间隙的情况下,获取预定部位的超声波的全反射图谱;第二获取子模块,用于在预定部位不存在空气间隙的情况下,获取预定部位的超声波的部分反射图谱。Further, the acquisition module includes: a first acquisition submodule, used to acquire the total reflection spectrum of the ultrasonic waves at the predetermined location when there is an air gap at the predetermined location; In the case of , a partial reflection spectrum of ultrasonic waves at a predetermined location is obtained.

进一步地,比对模块包括:第一比对子模块,用于在获取到预定部位的超声波的全反射图谱的情况下,将全反射图谱与预设不合格的标准反射图谱进行比对;第二比对子模块,用于在获取到预定部位的超声波的部分反射图谱的情况下,将部分反射图谱与预设合格的标准反射图谱进行比对。Further, the comparison module includes: a first comparison sub-module, which is used to compare the total reflection spectrum with the preset unqualified standard reflection spectrum under the condition that the total reflection spectrum of the ultrasonic wave at the predetermined position is obtained; The second comparison sub-module is used to compare the partial reflection spectrum with the preset qualified standard reflection spectrum when the partial reflection spectrum of the ultrasonic wave at the predetermined position is obtained.

进一步地,第一确定模块,包括:第一确定子模块,用于若比对结果为全反射图谱与预设不合格的标准反射图谱一致,确定压接型金具的压接质量不合格;第二确定子模块,用于若比对结果为部分反射图谱与预设合格的标准反射图谱一致,确定压接型金具的压接质量合格。Further, the first determination module includes: a first determination sub-module, which is used to determine that the crimping quality of the crimping type fitting is unqualified if the comparison result shows that the total reflection spectrum is consistent with the preset unqualified standard reflection spectrum; The second determination sub-module is used to determine that the crimping quality of the crimping type fittings is qualified if the comparison result shows that the partial reflection spectrum is consistent with the preset standard reflection spectrum.

进一步地,第一确定子模块,包括:第一发射单元,用于在预定长度范围内继续发射超声波至压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;第一比对单元,用于比对反射图谱与预设合格的标准反射图谱,得到比对结果;第一确定单元,用于若比对结果一致,确定压接型金具的压接质量合格。Further, the first determination sub-module includes: a first transmitting unit, configured to continue transmitting ultrasonic waves to at least two detection surfaces of crimp-type fittings within a predetermined length range, and obtain ultrasonic reflection spectra of at least two detection surfaces; The first comparison unit is used to compare the reflection spectrum with the preset standard reflection spectrum to obtain the comparison result; the first determination unit is used to determine that the crimping quality of the crimping type fitting is qualified if the comparison results are consistent.

进一步地,第二确定子模块,包括:第一发射单元,用于在预定长度范围内继续发射超声波至压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;第一比对单元,用于比对反射图谱与预设不合格的标准反射图谱,得到比对结果;第一确定单元,用于若比对结果一致,确定压接型金具的压接质量不合格。Further, the second determination sub-module includes: a first transmitting unit, configured to continue to transmit ultrasonic waves to at least two detection surfaces of the crimping type fitting within a predetermined length range, and obtain ultrasonic reflection spectra of at least two detection surfaces; The first comparison unit is used to compare the reflectance spectrum with the preset unqualified standard reflection spectrum to obtain the comparison result; the first determination unit is used to determine whether the crimping quality of the crimping type fittings is not good if the comparison results are consistent. qualified.

进一步地,上述装置还包括:记录模块,用于若检测到反射图谱与预设合格的标准反射图谱一致,记录反射图谱发生变化的位置;第二确定模块,用于根据反射图谱发生变化的位置,确定压接型金具的压接深度。Further, the above-mentioned device also includes: a recording module, used to record the position where the reflection map changes if it is detected that the reflection map is consistent with the preset qualified standard reflection map; the second determination module is used to , to determine the crimping depth of the crimping type fittings.

进一步地,上述装置还包括:调整模块,用于调整反射图谱中全反射波形的增益至预设值。Further, the above device further includes: an adjustment module, configured to adjust the gain of the total reflection waveform in the reflection spectrum to a preset value.

根据本发明实施例的另一方面,还提供了一种检测压接质量的系统,包括:至少一个压接型金具;至少一个超声波探测仪,用于探测至少一个压接型金具的压接质量是否合格。According to another aspect of the embodiments of the present invention, there is also provided a system for detecting crimping quality, including: at least one crimping type fitting; at least one ultrasonic detector, used to detect the crimping quality of at least one crimping type fitting Eligibility.

进一步地,超声波探测仪包括:探测头,与超声波探测仪连接,用于发送超声波至压接型金具的预定区域内;处理器,位于超声波探测仪内,用于接收并处理超声波的反射波;显示屏,与处理器连接,用于显示超声波的反射图谱。Further, the ultrasonic detector includes: a probe head, connected to the ultrasonic detector, for sending ultrasonic waves to a predetermined area of the crimping type fitting; a processor, located in the ultrasonic detector, for receiving and processing the reflected waves of the ultrasonic waves; The display screen is connected with the processor and is used for displaying the reflection spectrum of the ultrasonic wave.

在本发明实施例中,采用超声波探测的方式,通过发射超声波至待检测的压接型金具的预定部位;获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;根据比对结果确定待检测的压接型金具的压接质量是否合格,达到了检测压接型金具压接质量是否合格的目的,从而实现了提高压接型金具的质量检测准确率的技术效果,进而解决了相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的技术问题。In the embodiment of the present invention, the method of ultrasonic detection is adopted, by transmitting ultrasonic waves to predetermined positions of the crimping type fittings to be detected; obtaining the reflection spectrum of the ultrasonic waves at the predetermined position, wherein the reflection spectrum is used to record the reflection waveform of the ultrasonic waves; The reflectance spectrum is compared with the corresponding preset standard reflection spectrum to obtain the comparison result; according to the comparison result, it is determined whether the crimping quality of the crimping type fittings to be tested is qualified, and the crimping quality of the crimping type fittings is detected. The purpose of this method is to achieve the technical effect of improving the accuracy of quality inspection of crimping type fittings, and further solve the technical problem in the related art that the crimping type fittings in operation cannot be non-destructively inspected for crimping quality.

附图说明Description of drawings

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:

图1是根据本发明实施例的一种检测压接质量的方法流程图;Fig. 1 is a flow chart of a method for detecting crimping quality according to an embodiment of the present invention;

图2是根据本发明实施例的一种可选的超声波检测压接金具示意图;Fig. 2 is a schematic diagram of an optional crimping fitting for ultrasonic detection according to an embodiment of the present invention;

图3(a)是根据本发明实施例的另一种可选的超声波检测方向示意图;Figure 3(a) is a schematic diagram of another optional ultrasonic detection direction according to an embodiment of the present invention;

图3(b)是根据本发明实施例的另一种可选的压接横截面示意图;Fig. 3 (b) is another optional crimping cross-sectional schematic diagram according to an embodiment of the present invention;

图4是根据本发明实施例的一种检测压接质量的装置示意图;以及Fig. 4 is a schematic diagram of a device for detecting crimping quality according to an embodiment of the present invention; and

图5是根据本发明实施例的一种可选的检测压接质量的装置示意图。Fig. 5 is a schematic diagram of an optional device for detecting crimping quality according to an embodiment of the present invention.

具体实施方式detailed description

为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is an embodiment of a part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.

实施例1Example 1

根据本发明实施例,提供了一种检测压接质量的方法实施例,需要说明的是,在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。According to an embodiment of the present invention, an embodiment of a method for detecting crimping quality is provided. It should be noted that the steps shown in the flow chart of the accompanying drawings can be executed in a computer system such as a set of computer-executable instructions, and , although a logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in an order different from that shown or described herein.

图1是根据本发明实施例的一种检测压接质量的方法流程图,如图1所示,该方法包括如下步骤:Fig. 1 is a flow chart of a method for detecting crimping quality according to an embodiment of the present invention. As shown in Fig. 1, the method includes the following steps:

步骤S102,发射超声波至待检测的压接型金具的预定部位。Step S102, sending ultrasonic waves to predetermined positions of the crimping type fittings to be tested.

具体的,在上述步骤S102中,超声波可以是一种探伤用超声波,探伤用超声波是一种频率高达几百千赫到几兆赫的高频脉冲弹性波,可以穿透无线电波、光波无法穿过的物体,同时又能在两种特性阻抗不同的物质交界面上反射,当物体内部存在不均匀性时,会使超声波衰减改变,从而可区分物体内部的缺陷。Specifically, in the above step S102, the ultrasonic wave can be a kind of ultrasonic wave for flaw detection, and the ultrasonic wave for flaw detection is a high-frequency pulse elastic wave with a frequency as high as hundreds of kilohertz to several megahertz, which can penetrate radio waves and cannot pass through light waves. At the same time, it can reflect on the interface of two materials with different characteristic impedances. When there is inhomogeneity inside the object, the attenuation of the ultrasonic wave will change, so that the defects inside the object can be distinguished.

超声波检测作为一种无损检测技术,除具有穿透能力强、设备简单、安全性好、检测范围广等优点外,还具备可在线进行检测的优势,且超声波对人体无害。As a non-destructive testing technology, ultrasonic testing not only has the advantages of strong penetrating ability, simple equipment, good safety, and wide detection range, but also has the advantage of being able to conduct online testing, and ultrasonic waves are harmless to the human body.

具体的,上述压接型金具可以是压接铝管和导线的金具,例如,耐张线夹等。Specifically, the above-mentioned crimping type fittings may be fittings for crimping aluminum tubes and wires, for example, strain clamps and the like.

需要说明的是,上述方法的步骤S102可以在超声探测仪上实现,下面以耐张线夹的压接质量检测为例进行说明,工作人员选取6根铝合金芯铝导线压接管进行测试,每组测试由2名测试人员配合完成,一人持超声探测仪,站在耐张横担绝缘子挂点处,另一人持探测头,前往耐张线夹处进行扫描,仪器和探测头通过10米长数据线连接获取信号,根据测得结果分析导线插入耐张线夹深度。图2是根据本发明实施例的一种可选的超声波检测压接金具示意图,耐张线夹导线压接深度的探测位置如图2所示,其中,a为:超声波、b为:导线、c为:空气、d为:铝管。其中有1#、2#、3#,3根满足施工图纸要求(导线端部插入耐张线夹深度值设计为270mm),有4#、5#、6#,3根不满足施工图纸要求(<270mm),编号及压接深度如表格1所示:It should be noted that step S102 of the above-mentioned method can be implemented on an ultrasonic detector. The crimping quality inspection of the strain clamp is used as an example to illustrate the following. The group test is completed by two testers. One person holds the ultrasonic detector and stands at the hanging point of the tension cross-arm insulator, and the other person holds the probe head and goes to the tension clamp to scan. The instrument and the probe head pass through a 10-meter-long The data line is connected to obtain the signal, and the depth of the wire inserted into the tension clamp is analyzed according to the measured result. Fig. 2 is a schematic diagram of an optional ultrasonic detection crimping fitting according to an embodiment of the present invention. The detection position of the crimping depth of the strain-resistant clamp wire is shown in Fig. 2, wherein a is: ultrasonic wave, b is: wire, c is: air, d is: aluminum tube. Among them, 1#, 2#, 3#, 3 meet the requirements of the construction drawings (the depth of the end of the wire inserted into the strain clamp is designed to be 270mm), and 4#, 5#, 6#, 3 do not meet the requirements of the construction drawings (<270mm), the number and crimping depth are shown in Table 1:

表格1Table 1

使用超声探测仪发射超声波,可以实现对上表中1#-6#耐张线夹管压接质量的连续探测。Using the ultrasonic detector to emit ultrasonic waves can realize continuous detection of the crimping quality of the 1#-6# strain-resistant clamp tubes in the above table.

分析可知,上述方案利用超声波不能在空气中传播的特性,通过发射超声波到被检测压接型金具内,可以根据反射波的幅值情况来检测压接型金具中是否存在空气间隙,也即压接质量是否合格,无需进行破坏性的检查与抽检,减少了压接检测工作的难度和强度。It can be seen from the analysis that the above scheme utilizes the characteristic that ultrasonic waves cannot propagate in the air. By transmitting ultrasonic waves into the crimping type fittings to be detected, it is possible to detect whether there is an air gap in the crimping type fittings according to the amplitude of the reflected wave, that is, the crimping type fittings. Whether the connection quality is qualified or not, there is no need for destructive inspection and random inspection, which reduces the difficulty and intensity of crimping inspection work.

步骤S104,获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形。Step S104, acquiring a reflection spectrum of the ultrasonic wave at a predetermined location, wherein the reflection spectrum is used to record the reflection waveform of the ultrasound wave.

具体的,在上述步骤S104中,由于金具压接制作中存在监管盲区,可能导致压接型金具的内部存在导线插入深度不够的情况,在这种不合格的情况下,压接型金具的内部出现空气间隙,由于超声波不能在空气中传播,空气中的超声波的反射波形与在金属中传导的超声波的反射波形明显不同,在发射超声波到被检测压接型金具内之后,可以获取预定部位的超声波的反射图谱,其中,上述反射图谱可以用于记录任意一个超声波的反射波形。Specifically, in the above step S104, due to the supervision blind spot in the production of the crimping fittings, the insertion depth of the wire inside the crimping fittings may be insufficient. There is an air gap, because the ultrasonic wave cannot propagate in the air, the reflected waveform of the ultrasonic wave in the air is obviously different from the reflected wave wave of the ultrasonic wave transmitted in the metal, after the ultrasonic wave is transmitted into the crimping type fitting to be tested, the image of the predetermined position can be obtained A reflection spectrum of an ultrasonic wave, wherein the above-mentioned reflection spectrum can be used to record any reflection waveform of an ultrasonic wave.

在一种可选的实施方式中,超声波遇到“铝管-导线”压实界面会部分透射、部分反射,反射能量降低,超声波遇到“铝-空气”界面会产生全反射,反射波强,任意一种超声波的反射波形都可以记录在超声波的反射图谱上,通过获取压接型金具的检测部位的反射图谱,可以判断出压接型金具的具体检测部位内是否存在空气间隙的不合格现象。In an optional embodiment, when the ultrasonic wave encounters the "aluminum tube-wire" compacted interface, it will be partially transmitted and partially reflected, and the reflected energy will be reduced. When the ultrasonic wave encounters the "aluminum-air" interface, it will produce total reflection. , the reflection waveform of any ultrasonic wave can be recorded on the ultrasonic reflection spectrum. By obtaining the reflection spectrum of the detection part of the crimping type fittings, it can be judged whether there is an air gap in the specific detection part of the crimping type fittings. Phenomenon.

分析可知,上述步骤S104利用超声波能够在两种特性阻抗不同的物质交界面上反射的特性,通过获取预定部位的超声波的反射图谱来判断压接型金具是压实界面(例如,“铝管-导线”界面),还是导线插入不足界面(例如,“铝-空气”界面),实现了对压接完成后的金具内部压接状态进行非破坏性的检查与抽检,以及运行过程中的压接型金具进行压接质量检验。It can be seen from the analysis that the above step S104 utilizes the characteristic that ultrasonic waves can reflect on the interface of two materials with different characteristic impedances, and judges that the crimping type fitting is a compacted interface by obtaining the reflection spectrum of ultrasonic waves at a predetermined position (for example, "aluminum tube- Wire" interface), or the interface of insufficient wire insertion (for example, "aluminum-air" interface), realizes the non-destructive inspection and random inspection of the internal crimping state of the fitting after the crimping is completed, as well as the crimping during operation Type fittings for crimping quality inspection.

步骤S106,将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果。Step S106, comparing the reflection spectrum with the corresponding preset standard reflection spectrum to obtain a comparison result.

具体的,在上述步骤S106中,在进行压接质量检测之前,可以预设标准反射图谱模型,根据实际情况的不同,可能存在合格与不合格两种不同的情况,因此,预设标准反射图谱也可以相应的预设合格的标准反射图谱、不合格的标准反射图谱。Specifically, in the above step S106, before performing crimping quality inspection, a standard reflection map model can be preset. According to different actual conditions, there may be two different situations: qualified and unqualified. Therefore, the preset standard reflection map model It is also possible to preset the qualified standard reflection spectrum and the unqualified standard reflection spectrum accordingly.

由于超声波不能在空气中传播,且能够在两种特性阻抗不同的物质交界面上反射,在不同的检测情况下,对应的预设标准反射图谱也可以相应的不同。例如,超声波检测到压接质量合格(例如,超声波遇到“铝管-导线”压实界面)会部分透射、部分反射,反射能量降低,在这种合格的情况下,对应的预设标准反射图谱可以是部分透射、部分反射,且反射波弱。超声波在检测到压接质量不合格(例如,超声波遇到“铝-空气”界面)会产生全反射,反射波强,在这种不合格的情况下,对应的预设标准反射图谱可以是全反射且反射波较强。Since ultrasonic waves cannot propagate in the air and can be reflected on the interface between two materials with different characteristic impedances, the corresponding preset standard reflection spectra can also be different in different detection situations. For example, if the ultrasonic wave detects that the crimping quality is qualified (for example, the ultrasonic wave encounters the "aluminum tube-wire" compaction interface), it will be partially transmitted and partially reflected, and the reflected energy will be reduced. In this qualified case, the corresponding preset standard reflection The spectrum can be partially transmitted, partially reflected, and the reflected wave is weak. When the ultrasonic wave detects that the crimping quality is unqualified (for example, the ultrasonic wave encounters the "aluminum-air" interface), it will produce total reflection, and the reflected wave intensity. In this unqualified case, the corresponding preset standard reflection spectrum can be full Reflect and the reflected wave is strong.

下面仍以耐张线夹的压接质量检测为例,为便于得到测试结果并给出准确结论,验证试验前需要预先设置对应的标准反射图谱,在得到检测结果之后,将检测结果与预先设置对应的标准反射图谱进行比对。The following still takes the crimping quality inspection of the strain clamp as an example. In order to obtain the test results and give accurate conclusions, it is necessary to pre-set the corresponding standard reflection spectrum before the verification test. After the test results are obtained, compare the test results with the preset The corresponding standard reflectance spectra were compared.

需要说明的是,由于所检测压接型金具的材质不同,超声波的反射波形也会相应产生变化,因此,上述预设标准反射图谱也应该根据检测物体的材质不同进行调整的,在质量检测工作中,工作人员可以根据实际情况适应性调整对应的预设标准反射图谱。It should be noted that due to the different materials of the tested crimping type fittings, the reflection waveform of the ultrasonic wave will also change accordingly. Therefore, the above-mentioned preset standard reflection spectrum should also be adjusted according to the material of the test object. , the staff can adaptively adjust the corresponding preset standard reflection spectrum according to the actual situation.

此处仍需要说明的是,若在实际质量检测工作中出现其他不同情况,本领域技术人员可以想到根据具体情况增加对应的预设标准反射图谱,以提高比对结果的准确性。What still needs to be explained here is that if other different situations occur in the actual quality inspection work, those skilled in the art can think of adding the corresponding preset standard reflectance spectrum according to the specific situation, so as to improve the accuracy of the comparison result.

步骤S108,根据比对结果确定压接型金具的压接质量是否合格。In step S108, it is determined whether the crimping quality of the crimping type fitting is qualified according to the comparison result.

具体的,在上述步骤S108中,可以通过判断对比结果中反射图谱与对应的预设标准反射图谱是否一致,来来判断压接型金具是压实界面(例如,“铝管-导线”界面),还是导线插入不足界面(例如,“铝-空气”界面),进一步的可以确定压接型金具的压接质量是否合格。Specifically, in the above step S108, it can be judged that the crimping type fitting is a compacted interface (for example, an "aluminum tube-wire" interface) by judging whether the reflection spectrum in the comparison result is consistent with the corresponding preset standard reflection spectrum. , or the insufficient wire insertion interface (for example, "aluminum-air" interface), it is further possible to determine whether the crimping quality of the crimping type fittings is qualified.

在上述可选的实施例对耐张线夹的压接质量检测中,通过超声波检测仪显示界面中反射图谱显示的反射情况,可以得出如下结论:In the above optional embodiment of the crimping quality inspection of the strain clamp, the following conclusions can be drawn through the reflection of the reflection spectrum displayed in the interface of the ultrasonic detector display:

(1)1#-3#导线(导线压接深度:设计值270mm)的测试情况:从1#耐张线夹管端部到不压区,超声波图谱与图合格的标准反射图谱一致,可以判断出导线压接深度符合要求。(1) Test situation of 1#-3# wire (wire crimping depth: design value 270mm): From the end of the 1# tension wire clamp tube to the non-pressing area, the ultrasonic spectrum is consistent with the standard reflection spectrum that is qualified in the diagram, and can be It is judged that the wire crimping depth meets the requirements.

(2)4#-6#导线(导线压接深度:4#-6#:100mm、150mm、200mm)的测试情况:在导线侧探测超声波图谱与合格的标准反射图谱一致;在空气侧探测超声波图谱出现三次拉长尖波,与不合格的标准反射图谱一致,表明管内存在空气间隙,可以判断出导线压接深度不符合要求。(2) Test conditions of 4#-6# wire (wire crimping depth: 4#-6#: 100mm, 150mm, 200mm): the ultrasonic spectrum detected on the wire side is consistent with the qualified standard reflection spectrum; the ultrasonic wave detected on the air side There are three elongated sharp waves in the spectrum, which are consistent with the unqualified standard reflection spectrum, indicating that there is an air gap in the tube, and it can be judged that the crimping depth of the wire does not meet the requirements.

需要说明的是,压接型金具的压接质量过程中,超声波的反射可能会受到空气等其他截止的影响,因此检测结果可能会存在误差,但误差可以通过减少环境干扰因素、增益发射波形等进行调节。It should be noted that during the crimping quality process of crimping type fittings, the reflection of ultrasonic waves may be affected by other cut-offs such as air, so there may be errors in the test results, but the errors can be reduced by reducing environmental interference factors, gaining emission waveforms, etc. Make adjustments.

在上述步骤S102至步骤S108所提供的技术方案中,采用超声波探测的方式,通过发射超声波至待检测的压接型金具的预定部位;获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;根据比对结果确定压接型金具的压接质量是否合格,达到了检测压接型金具压接质量是否合格的目的,从而实现了提高压接型金具的质量检测准确率的技术效果,进而解决了相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的技术问题。In the technical solution provided in the above step S102 to step S108, the method of ultrasonic detection is adopted, by transmitting ultrasonic waves to the predetermined parts of the crimping type fittings to be detected; obtaining the reflection spectrum of the ultrasonic waves at the predetermined position, wherein the reflection spectrum is used for Record the reflection waveform of the ultrasonic wave; compare the reflection spectrum with the corresponding preset standard reflection spectrum to obtain the comparison result; determine whether the crimping quality of the crimping type fittings is qualified according to the comparison results, and achieve the purpose of testing the crimping type fittings. The purpose of whether the quality of the joint is qualified, thereby achieving the technical effect of improving the accuracy of the quality inspection of the crimping type fittings, and then solving the technical problem that the non-destructive crimping quality inspection of the crimping type fittings in operation cannot be performed in the related technology .

基于上述实施例提供的技术方案,本发明还提供了如下的优选方案:Based on the technical solutions provided by the foregoing embodiments, the present invention also provides the following preferred solutions:

可选的,在执行步骤S104,即获取预定部位的超声波的反射图谱,包括如下步骤:Optionally, in step S104, obtaining the reflection spectrum of the ultrasonic wave at the predetermined location includes the following steps:

步骤S202,在预定部位存在空气间隙的情况下,获取预定部位的超声波的全反射图谱。Step S202, if there is an air gap at the predetermined position, acquire a total reflection spectrum of the ultrasonic wave at the predetermined position.

步骤S204,在预定部位不存在空气间隙的情况下,获取预定部位的超声波的部分反射图谱。Step S204, if there is no air gap at the predetermined location, acquire a partial reflection spectrum of the ultrasonic wave at the predetermined location.

由于超声波不能在空气中传播,且能够在两种特性阻抗不同的物质交界面上反射,例如,超声波检测到压接质量合格(例如,超声波遇到“铝管-导线”压实界面)会部分透射、部分反射,反射能量降低,在这种合格的情况下,获取预定部位的超声波的部分反射图谱。超声波在检测到压接质量不合格(例如,超声波遇到“铝-空气”界面)会产生全反射,反射波强,在这种不合格的情况下,获取预定部位的超声波的全反射图谱。Since ultrasonic waves cannot propagate in the air, and can be reflected at the interface of two substances with different characteristic impedances, for example, ultrasonic waves can detect that the crimping quality is qualified (for example, ultrasonic waves meet the "aluminum tube-wire" compaction interface) will partially Transmission, partial reflection, and reduced reflection energy. In this qualified case, obtain the partial reflection spectrum of the ultrasonic wave at the predetermined location. When the ultrasonic wave detects that the crimping quality is unqualified (for example, the ultrasonic wave encounters the "aluminum-air" interface), it will produce total reflection, and the reflected wave intensity, in this unqualified case, obtain the total reflection spectrum of the ultrasonic wave at the predetermined position.

分析可知,在上述步骤S202至步骤S204中,通过在不同的情况下分别获取压接型金具的不同的反射图谱,可以判断出压接型金具的压接质量是否合格。实现了对压接完成后的金具内部压接状态进行非破坏性的检查与抽检,以及运行过程中的压接型金具进行压接质量检验。It can be seen from the analysis that in the above steps S202 to S204, by obtaining different reflection spectra of the crimping type fittings under different circumstances, it can be judged whether the crimping quality of the crimping type fittings is qualified. It realizes the non-destructive inspection and sampling inspection of the internal crimping state of the fittings after the crimping is completed, and the crimping quality inspection of the crimping type fittings during operation.

在一种可选的实施例中,在执行步骤S106,即将反射图谱与对应的预设标准反射图谱进行比对,包括如下步骤:In an optional embodiment, performing step S106, that is, comparing the reflection spectrum with the corresponding preset standard reflection spectrum, includes the following steps:

步骤S302,在获取到预定部位的超声波的全反射图谱的情况下,将全反射图谱与预设不合格的标准反射图谱进行比对。Step S302, when the total reflection spectrum of the ultrasonic wave at the predetermined location is obtained, compare the total reflection spectrum with the preset unqualified standard reflection spectrum.

步骤S304,在获取到预定部位的超声波的部分反射图谱的情况下,将部分反射图谱与预设合格的标准反射图谱进行比对。Step S304, when the partial reflectance spectrum of the ultrasonic wave at the predetermined location is obtained, compare the partial reflectance spectrum with the preset qualified standard reflection spectrum.

具体的,在上述步骤S302至S304中,在获取预定部位的超声波的反射图谱之后,在获取到预定部位的超声波的全反射图谱的情况下,可以将全反射图谱与预先设置的不合格的标准反射图谱进行比对,在获取到预定部位的超声波的部分反射图谱的情况下,可以将部分反射图谱与预设合格的标准反射图谱进行比对,来判断压接型金具的检测部位的超声波的反射图谱与对应的预设标准反射图谱是否一致,进而判断压接型金具的检测部位的超声波的反射图谱是否符合标准。Specifically, in the above-mentioned steps S302 to S304, after obtaining the ultrasonic reflection spectrum of the predetermined part, if the total reflection spectrum of the ultrasonic wave of the predetermined part is obtained, the total reflection spectrum can be compared with the preset unqualified standard In the case that the partial reflection spectrum of the ultrasonic wave at the predetermined position is obtained, the partial reflection spectrum can be compared with the preset qualified standard reflection spectrum to judge the ultrasonic frequency of the detection part of the crimping type fitting. Whether the reflection spectrum is consistent with the corresponding preset standard reflection spectrum, and then judge whether the ultrasonic reflection spectrum of the detection part of the crimping type fitting meets the standard.

在一种可选的实施例中,仍以对耐张线夹的压接质量检测,通过超声波检测仪显示界面中反射图谱与对应的预先设置的标准反射图谱进行比对,可以得出如下结论:1#-3#导线:超声波检测仪获取到部分反射图谱,将超声波图谱与预设合格的标准反射图谱进行比对,可以判断出导线压接深度是否符合质量合格要求。4#-6#导线:超声波检测仪获取到全反射图谱,在空气侧探测超声波图谱出现三次拉长尖波,表明管内存在空气间隙,因此将超声波图谱与预设的不合格的标准反射图谱进行比对,可以判断出导线压接深度是否符合质量不合格要求。In an optional embodiment, the crimping quality of the tension clamp is still tested, and the reflection spectrum in the display interface of the ultrasonic detector is compared with the corresponding preset standard reflection spectrum, and the following conclusions can be drawn : 1#-3# wire: The ultrasonic detector obtains part of the reflection spectrum, compares the ultrasonic spectrum with the preset qualified standard reflection spectrum, and can judge whether the crimping depth of the wire meets the quality requirements. 4#-6# wire: The ultrasonic detector obtains the total reflection spectrum, and three elongated sharp waves appear in the ultrasonic spectrum detected on the air side, indicating that there is an air gap in the tube, so the ultrasonic spectrum is compared with the preset unqualified standard reflection spectrum By comparison, it can be judged whether the crimping depth of the wire meets the requirements of unqualified quality.

可选的,在执行步骤S108,即根据比对结果确定压接型金具的压接质量是否合格,包括如下步骤:Optionally, in performing step S108, determining whether the crimping quality of the crimping type fitting is qualified according to the comparison result includes the following steps:

步骤S402,若比对结果为全反射图谱与预设不合格的标准反射图谱一致,确定压接型金具的压接质量不合格。Step S402, if the comparison result shows that the total reflection spectrum is consistent with the preset unqualified standard reflection spectrum, it is determined that the crimping quality of the crimping type fitting is unqualified.

步骤S404,若比对结果为部分反射图谱与预设合格的标准反射图谱一致,确定压接型金具的压接质量合格。Step S404, if the comparison result shows that the partial reflection spectrum is consistent with the preset standard reflection spectrum, it is determined that the crimping quality of the crimping type fitting is qualified.

具体的,在上述步骤S402至步骤S404中,进一步的对比对结果进行确认,若比对结果为全反射图谱与预设不合格的标准反射图谱一致,则说明耐张线夹内部有空气间隙,导线插入不足,压接质量检测不合格。若比对结果为部分反射图谱与预设合格的标准反射图谱一致,则说明耐张线夹内部导线插入深度足够,压接质量检测合格。Specifically, in the above step S402 to step S404, the comparison results are further confirmed. If the comparison result is that the total reflection spectrum is consistent with the preset unqualified standard reflection spectrum, it means that there is an air gap inside the tension clamp. Insufficient wire insertion, crimping quality inspection failed. If the comparison result shows that the partial reflection spectrum is consistent with the preset qualified standard reflection spectrum, it means that the insertion depth of the internal wire of the tension clamp is sufficient, and the crimping quality inspection is qualified.

仍以上述可选的实施示例中对耐张线夹的压接质量检测为例,1#-3#导线的测试情况为:超声波图谱与合格的标准反射图谱一致,可以判断出导线压接深度符合要求。4#-6#导线的测试情况为:在导线侧探测超声波图谱与合格的标准反射图谱一致;在空气侧探测超声波图谱出现三次拉长尖波,与不合格的标准反射图谱一致,表明管内存在空气间隙,可以判断出导线压接深度不符合要求。Still taking the crimping quality inspection of the strain clamp in the above optional implementation example as an example, the test situation of the 1#-3# wire is: the ultrasonic spectrum is consistent with the qualified standard reflection spectrum, and the crimping depth of the wire can be judged meet the requirements. The test conditions of 4#-6# wires are as follows: the ultrasonic spectrum detected on the wire side is consistent with the qualified standard reflection spectrum; the ultrasonic spectrum detected on the air side has three elongated sharp waves, which is consistent with the unqualified standard reflection spectrum, indicating that there is Air gap, it can be judged that the wire crimping depth does not meet the requirements.

可选的,图3是根据本发明实施例的另一种可选的超声波检测压接金具示意图,如图3所示,在执行步骤S404,即确定压接型金具的压接质量合格,包括如下步骤:Optionally, FIG. 3 is a schematic diagram of another optional ultrasonic testing crimping fitting according to an embodiment of the present invention. As shown in FIG. 3 , in step S404, it is determined that the crimping quality of the crimping type fitting is qualified, including Follow the steps below:

步骤S502,在预定长度范围内继续发射超声波至待检测的压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱。Step S502, continue to transmit ultrasonic waves to at least two testing surfaces of the crimping type fitting to be tested within a predetermined length range, and obtain ultrasonic reflection spectra of at least two testing surfaces.

步骤S504,比对反射图谱与预设合格的标准反射图谱,得到比对结果。Step S504, comparing the reflectance atlas with the preset standard reflectance atlas to obtain a comparison result.

步骤S506,若比对结果一致,确定压接型金具的压接质量合格。Step S506, if the comparison results are consistent, it is determined that the crimping quality of the crimping type fitting is qualified.

在上述步骤S502至步骤S504中,确定压接型金具的压接质量合格的情况下,可以进一步探测分析结果与实际情况是否基本一致。In the above step S502 to step S504, if it is determined that the crimping quality of the crimping type fitting is qualified, it may be further detected whether the analysis result is basically consistent with the actual situation.

在以上可选的实施例中,如图3(a)、图3(b)所示,a为:超声波、b为:导线、c为:空气、d为:铝管、e为测试方向、f为压接横截面。对1#-6#导线压接管采用超声波继续探测的结果显示,探测分析结果与实际情况基本一致,合格确认标准可以为:图3(a)示出了探测的方向,可以是从不压区向管口连续扫描100mm,图3(b)示出了测试的压接横截面,在压接横截面中任选两面或多面进行探测,若超声波探测图谱与预设合格的标准反射图谱一致,则为合格。In the above optional embodiment, as shown in Figure 3(a) and Figure 3(b), a is: ultrasonic wave, b is: wire, c is: air, d is: aluminum tube, e is the test direction, f is the crimp cross section. The results of continuous ultrasonic detection of 1#-6# wire crimping tubes show that the detection analysis results are basically consistent with the actual situation, and the qualification confirmation standard can be as follows: Figure 3(a) shows the direction of detection, which can be never crimped area Continuously scan 100mm to the nozzle, and Figure 3(b) shows the crimping cross-section of the test. In the crimping cross-section, two or more sides are selected for detection. If the ultrasonic detection spectrum is consistent with the preset standard reflection spectrum, is qualified.

上述步骤S502至步骤S504中,采用对导线压接管同一位置三面探测的方法,在对合格压接质量确认的情况下,可以在预定长度范围内继续发射超声波检测,并将检测结果与合格的标准反射图谱进行比对,可进一步提高探测和判断的准确性。In the above step S502 to step S504, the method of detecting three sides of the same position of the wire crimping tube is adopted. In the case of confirming the qualified crimping quality, the ultrasonic detection can be continued within the predetermined length range, and the detection result can be compared with the qualified standard. Comparing the reflectance maps can further improve the accuracy of detection and judgment.

可选的,在执行步骤S402,即确定压接型金具的压接质量不合格,包括如下步骤:Optionally, in step S402, determining that the crimping quality of the crimping type fitting is unqualified includes the following steps:

步骤S602,在预定长度范围内继续发射超声波至待检测的压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;Step S602, continue to emit ultrasonic waves to at least two detection surfaces of the crimping type fitting to be detected within a predetermined length range, and obtain ultrasonic reflection spectra of at least two detection surfaces;

步骤S604,比对反射图谱与预设不合格的标准反射图谱,得到比对结果;Step S604, comparing the reflection spectrum with the preset unqualified standard reflection spectrum to obtain the comparison result;

步骤S606,若比对结果一致,确定压接型金具的压接质量不合格。Step S606, if the comparison results are consistent, it is determined that the crimping quality of the crimping type fitting is unqualified.

具体的,在上述步骤S502至步骤S504中,在确定压接型金具的压接质量不合格的情况下,可以进一步探测分析结果与实际情况是否基本一致。Specifically, in the above step S502 to step S504, if it is determined that the crimping quality of the crimping type fitting is unqualified, it may be further detected whether the analysis result is basically consistent with the actual situation.

在一种可选的实施例中,以耐张线夹为例,如图3(a)、图3(b)所示,a为:超声波、b为:导线、c为:空气、d为:铝管、e为测试方向、f为压接横截面。不合格确认标准可以为:图3(a)示出了探测的方向,从不压区向管口连续扫描,图3(b)示出了测试的压接横截面,在压接横截面中任选两面或多面进行探测,若超声波探测图谱均与预设不合格的标准反射图谱一致,则判断为耐张线夹管内存在空气间隙,耐张线夹的导线插入不足,压接质量不合格。In an optional embodiment, taking the tension clamp as an example, as shown in Figure 3(a) and Figure 3(b), a is: ultrasonic wave, b is: wire, c is: air, d is : aluminum tube, e is the test direction, f is the crimping cross section. The unqualified confirmation criteria can be: Figure 3(a) shows the direction of detection, continuous scanning from the non-pressing area to the nozzle, Figure 3(b) shows the crimping cross-section of the test, in the crimping cross-section Optionally detect on two or more sides. If the ultrasonic detection spectrum is consistent with the preset unqualified standard reflection spectrum, it is judged that there is an air gap in the tension clamp tube, the wire of the tension clamp is inserted insufficiently, and the crimping quality is unqualified. .

上述步骤S602至步骤S604中,采用对导线压接管同一位置三面探测的方法,在对不合格压接质量确认的情况下,可以在预定长度范围内继续发射超声波检测,并将检测结果与不合格的标准反射图谱进行比对,可进一步提高对压接金具压接质量探测和判断的准确性。In the above step S602 to step S604, the method of detecting three sides of the same position of the wire crimping tube is adopted. In the case of confirming the unqualified crimping quality, the ultrasonic detection can be continued within the predetermined length range, and the detection result is compared with the unqualified one. Comparing the standard reflection spectrum of the standard reflection spectrum can further improve the accuracy of crimping quality detection and judgment of crimping fittings.

可选的,在执行步骤S402之后,即确定压接型金具的压接质量不合格之后,包括如下步骤:Optionally, after step S402 is performed, that is, after it is determined that the crimping quality of the crimping type fitting is unqualified, the following steps are included:

步骤S702,若检测到反射图谱与预设合格的标准反射图谱一致,记录反射图谱发生变化的位置。Step S702, if it is detected that the reflectance pattern is consistent with the preset qualified standard reflectance pattern, record the position where the reflectance pattern changes.

步骤S704,根据反射图谱发生变化的位置,确定压接型金具的压接深度。Step S704, determining the crimping depth of the crimping type fitting according to the position where the reflection spectrum changes.

在上述步骤S702至步骤S704中,可以采用超声波对导线压接深度进行探测,并通过耐张线夹和导线压实部位的超声波图谱比对,可以对耐张线夹内部存在空气间隙的部位做出判断。In the above steps S702 to S704, ultrasonic waves can be used to detect the crimping depth of the wires, and by comparing the ultrasonic spectra of the strain clamps and the compacted parts of the wires, it is possible to make a measurement on the parts where there is an air gap inside the strain clamps. judge.

在一种可选的实施例中,在确认压接型金具的压接质量不合格之后,应继续向管口扫描,通过比对超声波穿过导线和空气形成的不同波谱,确认管内导线的压接深度,直到找到导线头位置,然后测量导线压接深度并记录。In an optional embodiment, after confirming that the crimping quality of the crimping type fittings is unqualified, it should continue to scan to the nozzle, and confirm the pressure of the wire in the tube by comparing the different wave spectra formed by the ultrasonic wave passing through the wire and the air. Crimping depth until the wire tip position is found, then measure and record the wire crimp depth.

仍以上述耐张线夹为例,4#导线压接深度(导线压接深度:100mm),测试情况:在导线侧探测超声波图谱与预设合格的标准反射图谱一致;在空气侧探测超声波图谱出现三次拉长尖波,与预设不合格的标准反射图谱一致,表明管内存在空气间隙,通过发射超声波连续查找以及对比超声波图谱,确定导线压接头位置在115mm处。Still taking the above-mentioned strain clamp as an example, the crimping depth of the 4# wire (wire crimping depth: 100mm), the test situation: the ultrasonic spectrum detected on the wire side is consistent with the preset standard reflection spectrum; the ultrasonic spectrum detected on the air side Three elongated sharp waves appeared, which were consistent with the preset unqualified standard reflection spectrum, indicating that there was an air gap in the tube. By transmitting ultrasonic waves to continuously search and comparing the ultrasonic spectrum, it was determined that the position of the wire crimping joint was at 115mm.

可选的,在执行步骤S102之前,即发射超声波至待检测的压接型金具的预定部位之前,包括如下步骤:Optionally, before performing step S102, that is, before transmitting ultrasonic waves to predetermined positions of the crimping type fittings to be detected, the following steps are included:

步骤S802,调整反射图谱中全反射波形的增益至预设值。Step S802, adjusting the gain of the total reflection waveform in the reflection spectrum to a preset value.

具体的,在上述步骤S802中,为得到便于观察的测试图谱并给出准确结论,验证试验前可以根据实际情况对反射图谱进行设置。Specifically, in the above step S802, in order to obtain a test pattern that is easy to observe and give an accurate conclusion, the reflection pattern can be set according to the actual situation before the verification test.

在一种可选的实施例中,可以用超声波探测头在已知耐张线夹管下方是空气的部位进行测试,并得出相应的反射波形,此时调整示波器增益,使二次波波峰占屏高的80%左右。In an optional embodiment, the ultrasonic probe can be used to test the part where there is air under the known tension line clamp, and the corresponding reflection waveform can be obtained. At this time, the gain of the oscilloscope can be adjusted to make the peak of the secondary wave About 80% of the screen height.

通过上述步骤S802的方案,可以更加准确给出导线插入深度的结论,防止导线压接部位的微小气隙等情况干扰判断。Through the solution of the above step S802, the conclusion of the insertion depth of the wire can be given more accurately, and the judgment can be prevented from being interfered by the small air gap at the crimping part of the wire.

实施例2Example 2

根据本发明实施例的另一方面,还提供了一种检测压接质量的装置实施例。图4是根据本发明实施例的一种检测压接质量的装置示意图,如图4所示,该装置包括如下模块:发射模块10、获取模块20、比对模块30、确定模块40。According to another aspect of the embodiments of the present invention, an embodiment of a device for detecting crimping quality is also provided. 4 is a schematic diagram of a device for detecting crimping quality according to an embodiment of the present invention. As shown in FIG.

其中,发射模块10,用于发射超声波至待检测的压接型金具的预定部位;获取模块20,用于获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;比对模块30,用于将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;确定模块40,用于根据比对结果确定压接型金具的压接质量是否合格。Wherein, the transmitting module 10 is used to transmit ultrasonic waves to a predetermined position of the crimping type fitting to be detected; the acquisition module 20 is used to obtain the reflection spectrum of the ultrasound wave at the predetermined position, wherein the reflection spectrum is used to record the reflection waveform of the ultrasound wave; The matching module 30 is used to compare the reflection spectrum with the corresponding preset standard reflection spectrum to obtain the comparison result; the determination module 40 is used to determine whether the crimping quality of the crimping type fitting is qualified according to the comparison result.

此处需要说明的是,上述发射模块10、获取模块20、比对模块30、确定模块40对应于实施例一中的步骤S102至步骤S108,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the above-mentioned transmission module 10, acquisition module 20, comparison module 30, and determination module 40 correspond to steps S102 to S108 in Embodiment 1, and the examples and application scenarios realized by the above-mentioned modules and corresponding steps The same, but not limited to the content disclosed in the first embodiment above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

在上述装置提供的技术方案中,采用超声波探测的方式,发射模块,用于发射超声波至待检测的压接型金具的预定部位;获取模块,用于获取预定部位的超声波的反射图谱,其中,反射图谱用于记录超声波的反射波形;比对模块,用于将反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;确定模块,用于根据比对结果确定压接型金具的压接质量是否合格,达到了检测压接型金具压接质量是否合格的目的,从而实现了提高压接型金具的质量检测准确率的技术效果,进而解决了相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的技术问题。In the technical solution provided by the above device, ultrasonic detection is adopted, and the transmitting module is used to transmit ultrasonic waves to predetermined positions of the crimping type fittings to be detected; the acquisition module is used to obtain the reflection spectrum of ultrasonic waves at predetermined positions, wherein, The reflection spectrum is used to record the reflection waveform of the ultrasonic wave; the comparison module is used to compare the reflection spectrum with the corresponding preset standard reflection spectrum to obtain the comparison result; the determination module is used to determine the crimping type fitting according to the comparison result Whether the crimping quality of the crimping fittings is qualified or not achieves the purpose of detecting whether the crimping quality of the crimping fittings is qualified, thereby achieving the technical effect of improving the accuracy of the quality inspection of the crimping fittings, and then solving the problems that cannot be checked in the operation in the related technology Technical problems of non-destructive crimping quality inspection for crimping type fittings.

基于上述实施例提供的技术方案,本发明还提供了如下的优选方案:Based on the technical solutions provided by the foregoing embodiments, the present invention also provides the following preferred solutions:

可选的,图5是根据本发明实施例的一种检测压接质量的装置示意图,如图5所示,在一种可选的实施方案中,获取模块20包括:第一获取子模块22、第二获取子模块24。Optionally, FIG. 5 is a schematic diagram of a device for detecting crimping quality according to an embodiment of the present invention. As shown in FIG. 5 , in an optional implementation, the acquisition module 20 includes: a first acquisition sub-module 22 , the second acquisition sub-module 24 .

其中,第一获取子模块22,用于在预定部位存在空气间隙的情况下,获取预定部位的超声波的全反射图谱;第二获取子模块24,用于在预定部位不存在空气间隙的情况下,获取预定部位的超声波的部分反射图谱。Among them, the first acquisition sub-module 22 is used to acquire the total reflection spectrum of the ultrasonic wave at the predetermined position when there is an air gap in the predetermined position; , to obtain the partial reflection spectrum of the ultrasonic wave at the predetermined location.

此处需要说明的是,上述第一获取子模块22、第二获取子模块24对应于实施例一中的步骤S202至步骤S204,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the above-mentioned first acquisition sub-module 22 and second acquisition sub-module 24 correspond to steps S202 to S204 in the first embodiment, and the examples and application scenarios implemented by the above-mentioned modules and corresponding steps are the same, but It is not limited to the content disclosed in the first embodiment above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

可选的,在一种可选的实施方案中,比对模块30包括:第一比对子模块32、第二比对子模块34。Optionally, in an optional embodiment, the comparison module 30 includes: a first comparison submodule 32 and a second comparison submodule 34 .

其中,第一比对子模块32,用于在获取到预定部位的超声波的全反射图谱的情况下,将全反射图谱与预设不合格的标准反射图谱进行比对;第二比对子模块34,用于在获取到预定部位的超声波的部分反射图谱的情况下,将部分反射图谱与预设合格的标准反射图谱进行比对。Wherein, the first comparison submodule 32 is used to compare the total reflection spectrum with the preset unqualified standard reflection spectrum when the total reflection spectrum of the ultrasonic wave at the predetermined position is obtained; the second comparison submodule 34. It is used for comparing the partial reflection spectrum with the preset qualified standard reflection spectrum when the partial reflection spectrum of the ultrasonic wave at the predetermined position is obtained.

此处需要说明的是,上述第一比对子模块32、第二比对子模块34对应于实施例一中的步骤S302至步骤S304,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the first comparison sub-module 32 and the second comparison sub-module 34 correspond to steps S302 to S304 in the first embodiment, and the examples and application scenarios implemented by the above-mentioned modules are the same as those of the corresponding steps , but not limited to the content disclosed in Embodiment 1 above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

可选的,在一种可选的实施例中,第一确定模块40,包括:第一确定子模块42、第二确定子模块44。Optionally, in an optional embodiment, the first determining module 40 includes: a first determining submodule 42 and a second determining submodule 44 .

其中,第一确定子模块42,用于若比对结果为全反射图谱与预设不合格的标准反射图谱一致,确定压接型金具的压接质量不合格;第二确定子模块44,用于若比对结果为部分反射图谱与预设合格的标准反射图谱一致,确定压接型金具的压接质量合格。Among them, the first determination sub-module 42 is used to determine that the crimping quality of the crimping type fittings is unqualified if the comparison result is that the total reflection spectrum is consistent with the preset unqualified standard reflection spectrum; the second determination sub-module 44 is used to If the comparison result shows that the partial reflection spectrum is consistent with the preset standard reflection spectrum, it is determined that the crimping quality of the crimping type fitting is qualified.

此处需要说明的是,上述第一确定子模块42、第二确定子模块44对应于实施例一中的步骤S402至步骤S404,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the above-mentioned first determination sub-module 42 and second determination sub-module 44 correspond to steps S402 to S404 in the first embodiment, and the examples and application scenarios implemented by the above-mentioned modules and corresponding steps are the same, but It is not limited to the content disclosed in the first embodiment above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

可选的,在一种可选的实施例中,第一确定子模块42,包括:第一发射单元423、第一比对单元425、第一确定单元427。Optionally, in an optional embodiment, the first determining submodule 42 includes: a first transmitting unit 423 , a first comparing unit 425 , and a first determining unit 427 .

其中,第一发射单元423,用于在预定长度范围内继续发射超声波至待检测的压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;第一比对单元425,用于比对反射图谱与预设合格的标准反射图谱,得到比对结果;第一确定单元427,用于若比对结果一致,确定压接型金具的压接质量合格。Among them, the first transmitting unit 423 is used to continue to transmit ultrasonic waves to at least two detection surfaces of the crimping type fitting to be detected within a predetermined length range, so as to obtain reflection spectra of ultrasonic waves on at least two detection surfaces; the first comparison unit 425, for comparing the reflectance spectrum with a preset standard reflection spectrum to obtain a comparison result; the first determination unit 427, for determining that the crimping quality of the crimping type fitting is qualified if the comparison results are consistent.

此处需要说明的是,上述第一发射单元423、第一比对单元425、第一确定单元427对应于实施例一中的步骤S502至步骤S506,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the first transmitting unit 423, the first comparing unit 425, and the first determining unit 427 correspond to steps S502 to S506 in Embodiment 1, and the examples and The application scenarios are the same, but are not limited to the content disclosed in the first embodiment above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

可选的,在一种可选的实施例中,第二确定子模块44,包括:第二发射单元443、第二比对单元445、第二确定单元447。Optionally, in an optional embodiment, the second determining submodule 44 includes: a second transmitting unit 443 , a second comparing unit 445 , and a second determining unit 447 .

其中,第二发射单元443,用于在预定长度范围内继续发射超声波至待检测的压接型金具的至少两个检测面,得到至少两个检测面的超声波的反射图谱;第二比对单元445,用于比对反射图谱与预设不合格的标准反射图谱,得到比对结果;第二确定单元447,用于若比对结果一致,确定压接型金具的压接质量不合格。Wherein, the second transmitting unit 443 is used to continue to transmit ultrasonic waves to at least two detection surfaces of the crimping type fitting to be detected within a predetermined length range, so as to obtain reflection spectra of ultrasonic waves on at least two detection surfaces; the second comparison unit 445, for comparing the reflectance spectrum with the preset unqualified standard reflection spectrum, to obtain the comparison result; the second determining unit 447, for determining that the crimping quality of the crimping type fitting is unqualified if the comparison results are consistent.

此处需要说明的是,上述第二发射单元443、第二比对单元445、第二确定单元447对应于实施例一中的步骤S602至步骤S606,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the above-mentioned second transmitting unit 443, second comparing unit 445, and second determining unit 447 correspond to steps S602 to S606 in Embodiment 1, and the examples and The application scenarios are the same, but are not limited to the content disclosed in the first embodiment above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

可选的,在一种可选的实施例中,上述装置还包括:记录模块50、第二确定模块60。Optionally, in an optional embodiment, the above device further includes: a recording module 50 and a second determining module 60 .

其中,记录模块50,用于若检测到反射图谱与预设合格的标准反射图谱一致,记录反射图谱发生变化的位置;第二确定模块60,用于根据反射图谱发生变化的位置,确定压接型金具的压接深度。Among them, the recording module 50 is used to record the position where the reflection map changes if it detects that the reflection map is consistent with the preset qualified standard reflection map; the second determining module 60 is used to determine the crimping position according to the position where the reflection map changes. The crimping depth of type fittings.

此处需要说明的是,上述记录模块50、第二确定模块60对应于实施例一中的步骤S702至步骤S706,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the recording module 50 and the second determination module 60 correspond to steps S702 to S706 in the first embodiment, and the examples and application scenarios implemented by the above modules and the corresponding steps are the same, but are not limited to the above implementation The content disclosed in Example 1. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

可选的,上述装置还包括:调整模块70,其中,调整模块70用于调整反射图谱中反射波形的增益至预设值。Optionally, the above device further includes: an adjustment module 70, wherein the adjustment module 70 is configured to adjust the gain of the reflection waveform in the reflection map to a preset value.

此处需要说明的是,上述调整模块70对应于实施例一中的步骤S802,上述模块与对应的步骤所实现的示例和应用场景相同,但不限于上述实施例一所公开的内容。需要说明的是,上述模块作为装置的一部分可以在诸如一组计算机可执行指令的计算机系统中执行。It should be noted here that the above-mentioned adjustment module 70 corresponds to step S802 in the first embodiment, and the examples and application scenarios implemented by the above-mentioned modules and corresponding steps are the same, but are not limited to the content disclosed in the first embodiment above. It should be noted that, as a part of the apparatus, the above-mentioned modules can be executed in a computer system such as a set of computer-executable instructions.

实施例3Example 3

根据本发明实施例的另一方面,还提供了一种检测压接质量的系统实施例,在一种可选的实施例中,系统包括:至少一个压接型金具80和至少一个超声波探测仪90。According to another aspect of the embodiments of the present invention, a system embodiment for detecting crimping quality is also provided. In an optional embodiment, the system includes: at least one crimping type fitting 80 and at least one ultrasonic detector 90.

其中,至少一个压接型金具80;至少一个超声波探测仪90,用于探测至少一个压接型金具的压接质量是否合格。Among them, at least one crimping type fitting 80; at least one ultrasonic detector 90 is used to detect whether the crimping quality of at least one crimping type fitting is qualified.

在上述系统中,上述压接型金具可以是压接铝管和导线的金具,例如,耐张线夹等。In the above system, the above-mentioned crimping type fittings may be fittings for crimping aluminum tubes and wires, for example, strain clamps and the like.

具体的,超声波探测仪可以是一种探伤用超声波探测仪,可以发射探伤超声波,其中,探伤用超声波是一种频率高达几百千赫到几兆赫的高频脉冲弹性波,可以穿透无线电波、光波无法穿过的物体,同时又能在两种特性阻抗不同的物质交界面上反射,当物体内部存在不均匀性时,会使超声波衰减改变,从而可区分物体内部的缺陷。Specifically, the ultrasonic detector can be an ultrasonic detector for flaw detection, which can emit ultrasonic waves for flaw detection, wherein the ultrasonic wave for flaw detection is a high-frequency pulse elastic wave with a frequency as high as several hundred kilohertz to several megahertz, which can penetrate radio waves 1. Objects that light waves cannot pass through can be reflected at the interface of two materials with different characteristic impedances. When there is inhomogeneity inside the object, the ultrasonic attenuation will change, so that the defects inside the object can be distinguished.

超声波探测仪可以提供一种无损检测技术,除具有穿透能力强、设备简单、安全性好、检测范围广等优点外,还具备可在线进行检测的优势,且超声波对人体无害。Ultrasonic detectors can provide a non-destructive testing technology. In addition to the advantages of strong penetrating ability, simple equipment, good safety, and wide detection range, it also has the advantage of online detection, and ultrasonic waves are harmless to the human body.

下面以耐张线夹的压接质量检测为例进行说明,工作人员选取6根铝合金芯铝导线压接管进行测试,其中有1#、2#、3#,3根满足施工图纸要求(导线端部插入耐张线夹深度值设计为270mm),有4#、5#、6#,3根不满足施工图纸要求(<270mm),编号及压接深度如表格1所示:The following takes the crimping quality inspection of the strain clamp as an example to illustrate. The staff selected 6 aluminum alloy conductor crimping tubes for testing, including 1#, 2#, and 3#, and 3 met the requirements of the construction drawings (conductors The depth of the end inserted into the strain clamp is designed to be 270mm), there are 4#, 5#, 6#, and 3 do not meet the requirements of the construction drawings (<270mm), the number and crimping depth are shown in Table 1:

表格1Table 1

编号serial number 1#1# 2#2# 3#3# 4#4# 5#5# 6#6# 压接深度Crimp depth 270mm270mm 270mm270mm 270mm270mm 100mm100mm 150mm150mm 200mm 200mm

使用超声探测仪发射超声波,可以实现对上表中1#-6#耐张线夹管压接质量的连续探测。Using the ultrasonic detector to emit ultrasonic waves can realize continuous detection of the crimping quality of the 1#-6# strain-resistant clamp tubes in the above table.

分析可知,上述系统利用超声波不能在空气中传播的特性,通过超声波探测仪发射超声波到被检测的压接型金具内,可以根据反射波的幅值情况来检测压接型金具中是否存在空气间隙,也即压接质量是否合格,无需进行破坏性的检查与抽检,减少了压接检测工作的难度和强度。It can be seen from the analysis that the above-mentioned system utilizes the characteristic that ultrasonic waves cannot propagate in the air, and transmits ultrasonic waves into the crimping type fittings to be detected through the ultrasonic detector, and can detect whether there is an air gap in the crimping type fittings according to the amplitude of the reflected wave , that is, whether the crimping quality is qualified, without destructive inspection and random inspection, which reduces the difficulty and intensity of crimping inspection work.

在上述系统所提供的技术方案中,采用超声波探测的方式,通过至少一个压接型金具;至少一个超声波探测仪,用于探测至少一个压接型金具的压接质量是否合格,达到了检测压接型金具压接质量是否合格的目的,从而实现了提高压接型金具的质量检测准确率的技术效果,进而解决了相关技术中无法对运行中的压接型金具进行非破坏性压接质量检测的技术问题。In the technical solution provided by the above system, ultrasonic detection is used to pass through at least one crimping type fitting; at least one ultrasonic detector is used to detect whether the crimping quality of at least one crimping type fitting is qualified, and the detection pressure is reached. Whether the quality of the crimping type fittings is qualified or not, thus achieving the technical effect of improving the accuracy of the quality inspection of the crimping type fittings, and further solving the problem that the non-destructive crimping quality of the crimping type fittings in operation cannot be solved in the related technology Detection of technical problems.

基于上述实施例提供的技术方案,本发明还提供了如下的优选方案:Based on the technical solutions provided by the foregoing embodiments, the present invention also provides the following preferred solutions:

可选的,超声波探测仪90包括:探测头901、处理器903、显示屏905。Optionally, the ultrasonic detector 90 includes: a probe head 901 , a processor 903 , and a display screen 905 .

其中,探测头901,与超声波探测仪连接,用于发送超声波至压接型金具的预定区域内;处理器903,位于超声波探测仪内,用于接收并处理超声波的反射波;显示屏905,与处理器连接,用于显示超声波的反射图谱。Among them, the probe head 901 is connected with the ultrasonic detector, and is used to send ultrasonic waves to the predetermined area of the crimping type fitting; the processor 903 is located in the ultrasonic detector, and is used to receive and process the reflected waves of the ultrasonic waves; the display screen 905, It is connected with the processor and used to display the reflection spectrum of the ultrasonic wave.

具体的,作为超声探测仪的一部分,探测头可以与超声波探测仪连接,例如,无线信号连接、数据线连接等等,处理器可以是任意一种的处理器,可以部署于超声探测仪内部,用于接收并处理超声波的反射波,显示屏与处理器连接,可以用于显示超声波的反射图谱。Specifically, as a part of the ultrasonic detector, the probe head can be connected with the ultrasonic detector, for example, wireless signal connection, data line connection, etc., the processor can be any kind of processor, and can be deployed inside the ultrasonic detector, It is used to receive and process the reflected wave of the ultrasonic wave, and the display screen is connected with the processor, which can be used to display the reflected wave of the ultrasonic wave.

在上述方案中,在反射波从压接型金具的缺陷或边界返回的情况下,超声波探测仪内的处理器,可以接收并处理超声波的反射波,超声波探测仪的显示屏与处理器连接,处理得到超声波的反射图谱可以在显示屏上加以显示。In the above scheme, when the reflected wave returns from the defect or boundary of the crimping type metal fitting, the processor in the ultrasonic detector can receive and process the reflected wave of the ultrasonic wave, and the display screen of the ultrasonic detector is connected to the processor. The reflection spectrum of the ultrasonic waves processed can be displayed on the display screen.

仍以上述耐张线夹的压接质量检测为例,每组测试可以由2名测试人员配合完成,一人持超声探测仪,站在耐张横担绝缘子挂点处,另一人持探测头,前往耐张线夹处进行扫描,作为一种可选方案,超声探测仪和探测头通过数米长的数据线连接获取信号,测试结果在显示屏上加以显示,工作人员可以随时读取并根据测得结果分析导线插入耐张线夹深度。耐张线夹导线压接深度的探测方向和测试面如图3(a)、图3(b)所示,其中,a为:超声波、b为:导线、c为:空气、d为:铝管、e为测试方向、f为压接横截面。Still taking the crimping quality inspection of the above-mentioned strain clamp as an example, each group of tests can be completed by two testers. One person holds an ultrasonic detector and stands at the hanging point of the tension cross-arm insulator, and the other person holds the probe head. Go to the tension clamp for scanning. As an optional solution, the ultrasonic detector and the probe head are connected to obtain signals through a data cable several meters long. The test results are displayed on the display screen, and the staff can read them at any time. The measured results analyze the depth of the wire inserted into the tension clamp. The detection direction and test surface of the crimping depth of the tension clamp wire are shown in Figure 3(a) and Figure 3(b), where a is: ultrasonic wave, b is: wire, c is: air, d is: aluminum Tube, e is the test direction, and f is the crimp cross section.

为了印证超声波检测的有效性,可以取下该耐张金具和和导线,在实验室采用X光数字成像技术对导线插入耐张管深度进行了校验,X光数字成像技术的测试结果与超声测试结果基本一致。In order to confirm the effectiveness of ultrasonic testing, the tensile fittings and wires can be removed, and X-ray digital imaging technology is used in the laboratory to verify the depth of wire insertion into the strain tube. The test results of X-ray digital imaging technology are consistent with the ultrasonic The test results are basically the same.

此处需要说明的是,超声探测仪和探测头之间的连接可以是任意一种可以获取信号的方式,此处不作限定。It should be noted here that the connection between the ultrasonic detector and the probe head can be any way to obtain signals, which is not limited here.

可选的,为得到便于观察的测试图谱并给出准确结论,验证试验前可以根据实际情况设置超声波探测仪。在一种可选的实施例中,可以用超声波探测头在已知耐张线夹管下方是空气的部位进行测试,并得出相应的反射波形,此时调整示波器增益,使二次波波峰占屏高的80%左右。可以更加准确给出导线插入深度的结论,防止导线压接部位的微小气隙等情况干扰判断。Optionally, in order to obtain a test pattern that is easy to observe and give an accurate conclusion, an ultrasonic detector can be set according to the actual situation before the verification test. In an optional embodiment, the ultrasonic probe can be used to test the part where there is air under the known tension line clamp, and the corresponding reflection waveform can be obtained. At this time, the gain of the oscilloscope can be adjusted to make the peak of the secondary wave About 80% of the screen height. The conclusion of the insertion depth of the wire can be given more accurately, and the small air gap at the wire crimping part can be prevented from interfering with the judgment.

本发明提供的一种检测压接质量的系统具有如下技术效果:不损坏导线和金具,超声检测装置便携、价格低廉、使用轻便,运维人员经过培训后,即可开展检测工作,适合大规模应用推广。A system for detecting crimping quality provided by the invention has the following technical effects: no damage to wires and fittings, the ultrasonic detection device is portable, low in price, and easy to use, and the operation and maintenance personnel can carry out detection work after training, which is suitable for large-scale App promotion.

上述本发明实施例序号仅仅为了描述,不代表实施例的优劣。The serial numbers of the above embodiments of the present invention are for description only, and do not represent the advantages and disadvantages of the embodiments.

在本发明的上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above-mentioned embodiments of the present invention, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.

在本申请所提供的几个实施例中,应该理解到,所揭露的技术内容,可通过其它的方式实现。其中,以上所描述的装置实施例仅仅是示意性的,例如单元的划分,可以为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,单元或模块的间接耦合或通信连接,可以是电性或其它的形式。In the several embodiments provided in this application, it should be understood that the disclosed technical content can be realized in other ways. Wherein, the device embodiments described above are only illustrative. For example, the division of units can be a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or integrated into Another system, or some feature may be ignored, or not implemented. In another point, the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of units or modules may be in electrical or other forms.

作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。A unit described as a separate component may or may not be physically separated, and a component shown as a unit may or may not be a physical unit, that is, it may be located in one place, or may be distributed over multiple units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.

集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可为个人计算机、服务器或者网络设备等)执行本发明各个实施例方法的全部或部分步骤。而前述的存储介质包括:U盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、移动硬盘、磁碟或者光盘等各种可以存储程序代码的介质。If the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the essence of the technical solution of the present invention or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium , including several instructions to make a computer device (which may be a personal computer, server or network device, etc.) execute all or part of the steps of the methods in various embodiments of the present invention. The aforementioned storage media include: U disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), mobile hard disk, magnetic disk or optical disk and other media that can store program codes. .

以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the present invention, and these improvements and modifications should also be considered Be the protection scope of the present invention.

Claims (11)

1.一种检测压接质量的方法,其特征在于,包括:1. A method for detecting crimping quality, characterized in that, comprising: 发射超声波至待检测的压接型金具的预定部位;Transmit ultrasonic waves to the predetermined position of the crimping type fitting to be tested; 获取所述预定部位的超声波的反射图谱,其中,所述反射图谱用于记录所述超声波的反射波形;Obtaining the reflection spectrum of the ultrasonic wave at the predetermined location, wherein the reflection spectrum is used to record the reflection waveform of the ultrasonic wave; 将所述反射图谱与对应的预设标准反射图谱进行比对,得到比对结果;Comparing the reflection spectrum with the corresponding preset standard reflection spectrum to obtain a comparison result; 根据所述比对结果确定所述压接型金具的压接质量是否合格。According to the comparison result, it is determined whether the crimping quality of the crimping type fitting is qualified. 2.根据权利要求1所述的方法,其特征在于,获取所述预定部位的超声波的反射图谱,包括:2. The method according to claim 1, wherein obtaining the reflection spectrum of the ultrasound at the predetermined position comprises: 在所述预定部位存在空气间隙的情况下,获取所述预定部位的超声波的全反射图谱;In the case that there is an air gap in the predetermined position, acquiring a total reflection spectrum of the ultrasonic wave at the predetermined position; 在所述预定部位不存在空气间隙的情况下,获取所述预定部位的超声波的部分反射图谱。In the case that there is no air gap at the predetermined position, acquiring a partial reflection spectrum of the ultrasonic wave at the predetermined position. 3.根据权利要求1所述的方法,其特征在于,将所述反射图谱与对应的预设标准反射图谱进行比对,包括:3. The method according to claim 1, wherein comparing the reflectance spectrum with a corresponding preset standard reflection spectrum comprises: 在获取到所述预定部位的超声波的全反射图谱的情况下,将所述全反射图谱与预设不合格的标准反射图谱进行比对;In the case that the total reflection spectrum of the ultrasonic wave at the predetermined position is obtained, comparing the total reflection spectrum with a preset unqualified standard reflection spectrum; 在获取到所述预定部位的超声波的部分反射图谱的情况下,将所述部分反射图谱与预设合格的标准反射图谱进行比对。When the partial reflectance spectrum of the ultrasonic wave at the predetermined location is acquired, the partial reflectance spectrum is compared with a preset qualified standard reflectance spectrum. 4.根据权利要求1所述的方法,其特征在于,根据所述比对结果确定所述压接型金具的压接质量是否合格,包括:4. The method according to claim 1, wherein determining whether the crimping quality of the crimping type fitting is qualified according to the comparison result comprises: 若所述比对结果为所述全反射图谱与预设不合格的标准反射图谱一致,确定所述压接型金具的压接质量不合格;If the comparison result is that the total reflection spectrum is consistent with the preset unqualified standard reflection spectrum, it is determined that the crimping quality of the crimping type fitting is unqualified; 若所述比对结果为所述部分反射图谱与预设合格的标准反射图谱一致,确定所述压接型金具的压接质量合格。If the comparison result is that the partial reflection spectrum is consistent with the preset standard reflection spectrum, it is determined that the crimping quality of the crimping type fitting is qualified. 5.根据权利要求4所述的方法,其特征在于,确定所述压接型金具的压接质量合格,包括:5. The method according to claim 4, wherein determining that the crimping quality of the crimping type fittings is qualified comprises: 在预定长度范围内继续发射超声波至所述压接型金具的至少两个检测面,得到所述至少两个检测面的超声波的反射图谱;Continue to emit ultrasonic waves to at least two detection surfaces of the crimping type fitting within a predetermined length range, and obtain ultrasonic reflection spectra of the at least two detection surfaces; 比对所述反射图谱与所述预设合格的标准反射图谱,得到比对结果;Comparing the reflectance spectrum with the preset qualified standard reflection spectrum to obtain a comparison result; 若所述比对结果一致,确定所述压接型金具的压接质量合格。If the comparison results are consistent, it is determined that the crimping quality of the crimping type fitting is qualified. 6.根据权利要求4所述的方法,其特征在于,确定所述压接型金具的压接质量不合格,包括:6. The method according to claim 4, wherein determining that the crimping quality of the crimping type fitting is unqualified comprises: 在预定长度范围内继续发射超声波至所述压接型金具的至少两个检测面,得到所述至少两个检测面的超声波的反射图谱;Continue to emit ultrasonic waves to at least two detection surfaces of the crimping type fitting within a predetermined length range, and obtain ultrasonic reflection spectra of the at least two detection surfaces; 比对所述反射图谱与所述预设不合格的标准反射图谱,得到比对结果;comparing the reflection spectrum with the preset unqualified standard reflection spectrum to obtain a comparison result; 若所述比对结果一致,确定所述压接型金具的压接质量不合格。If the comparison results are consistent, it is determined that the crimping quality of the crimping type fitting is unqualified. 7.根据权利要求6所述的方法,其特征在于,确定所述压接型金具的压接质量不合格之后,包括:7. The method according to claim 6, characterized in that, after determining that the crimping quality of the crimping type fitting is unqualified, comprising: 若检测到所述反射图谱与所述预设合格的标准反射图谱一致,记录所述反射图谱发生变化的位置;If it is detected that the reflection spectrum is consistent with the preset qualified standard reflection spectrum, record the position where the reflection spectrum changes; 根据所述反射图谱发生变化的位置,确定所述压接型金具的压接深度。The crimping depth of the crimping fitting is determined according to the position where the reflection spectrum changes. 8.根据权利要求1至6任意一项所述的方法,其特征在于,发射超声波至待检测的压接型金具的预定部位之前,还包括:8. The method according to any one of claims 1 to 6, characterized in that before transmitting the ultrasonic wave to the predetermined position of the crimping type fitting to be detected, it also includes: 调整所述反射图谱中全反射波形的增益至预设值。Adjust the gain of the total reflection waveform in the reflection spectrum to a preset value. 9.一种检测压接质量的装置,其特征在于,包括:9. A device for detecting crimping quality, comprising: 发射模块,用于发射超声波至待检测的压接型金具的预定部位;The transmitting module is used to transmit the ultrasonic wave to the predetermined position of the crimping type fitting to be tested; 获取模块,用于获取所述预定部位的超声波的反射图谱,其中,所述反射图谱用于记录所述超声波的反射波形;An acquisition module, configured to acquire a reflection spectrum of the ultrasound at the predetermined location, wherein the reflection spectrum is used to record the reflection waveform of the ultrasound; 对比模块,用于将所述反射图谱与对应的预设标准反射图谱进行比对,得到比对结果A comparison module, configured to compare the reflection spectrum with the corresponding preset standard reflection spectrum to obtain a comparison result 确定模块,用于根据所述比对结果确定所述压接型金具的压接质量是否合格。A determining module, configured to determine whether the crimping quality of the crimping type fitting is qualified according to the comparison result. 10.一种检测压接质量的系统,其特征在于,包括:10. A system for detecting crimping quality, characterized in that it comprises: 至少一个压接型金具;At least one crimp-type fitting; 至少一个超声波探测仪,用于探测至少一个所述压接型金具的压接质量是否合格。At least one ultrasonic detector is used to detect whether the crimping quality of at least one crimping type fitting is qualified. 11.根据权利要求10所述的系统,其特征在于,所述超声波探测仪包括:11. The system of claim 10, wherein the ultrasonic detector comprises: 探测头,与所述超声波探测仪连接,用于发送所述超声波至所述压接型金具的预定区域内;a probe head, connected to the ultrasonic detector, for sending the ultrasonic wave to a predetermined area of the crimping type fitting; 处理器,位于所述超声波探测仪内,用于接收并处理所述超声波的反射波;a processor, located in the ultrasonic detector, for receiving and processing the reflected waves of the ultrasonic waves; 显示屏,与所述处理器连接,用于显示所述超声波的反射图谱。The display screen is connected with the processor and is used to display the reflection spectrum of the ultrasonic wave.
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Application publication date: 20170426