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CN106595762A - Hot-line work robot tension insulator detection method - Google Patents

Hot-line work robot tension insulator detection method Download PDF

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Publication number
CN106595762A
CN106595762A CN201611129574.4A CN201611129574A CN106595762A CN 106595762 A CN106595762 A CN 106595762A CN 201611129574 A CN201611129574 A CN 201611129574A CN 106595762 A CN106595762 A CN 106595762A
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mechanical arm
joint
data
arm
insulator
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CN106595762B (en
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郭健
林立斌
郭毓
汤冯炜
吴巍
李光彦
黄颖
韩昊
韩昊一
吴禹均
苏鹏飞
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Nanjing University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • General Physics & Mathematics (AREA)
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Abstract

本发明提出一种带电作业机器人耐张绝缘子检测方法。机器人的机械臂响应于控制数据,携带局部放电检测仪、绝缘子零值测试仪和电流互感器,以及高清摄像头、红外摄像头和电子紫外线探伤仪,在耐张绝缘子周围进行移动和数据检测;数据处理与控制系统对各检测设备的检测数据进行处理,将获得的相关指标数值与数据库中正常数值进行对比,以判断耐张绝缘子的工作状态,从而形成检测报告。本发明中,带电作业机器人的机械臂通过摇操作或者自主作业的方式对耐张绝缘子进行带电检测,避免了作业人员在带电高压线路附近作业所带来的危险,简化了作业步骤,提高了检测精度。

The invention proposes a detection method for a tension insulator of a live working robot. The mechanical arm of the robot responds to the control data, carrying a partial discharge detector, an insulator zero value tester and a current transformer, as well as a high-definition camera, an infrared camera and an electronic ultraviolet flaw detector, for movement and data detection around the tension insulator; data processing The control system processes the detection data of each detection equipment, and compares the obtained relevant index values with the normal values in the database to judge the working status of the tension insulator, thereby forming a detection report. In the present invention, the mechanical arm of the live working robot performs live detection on the tension insulator through shaking operation or autonomous operation, which avoids the danger caused by the operator working near the live high-voltage line, simplifies the operation steps, and improves the detection efficiency. precision.

Description

一种带电作业机器人耐张绝缘子检测方法A detection method for tension insulators of live working robots

技术领域technical field

本发明属于电力技术领域,具体涉及一种带电作业机器人耐张绝缘子检测方法。The invention belongs to the technical field of electric power, and in particular relates to a detection method for a tension insulator of a live working robot.

背景技术Background technique

耐张绝缘子是当今电力系统输配电线路中最为普遍,必不可少的器件,是用于安装在不同电位的导体或导体与地电位构件之间增加爬电距离的器件。Tensile insulators are the most common and indispensable devices in the transmission and distribution lines of power systems today. They are devices used to increase the creepage distance between conductors at different potentials or between conductors and ground potential components.

随着配电网的发展,耐张绝缘子使用量巨大。通常,耐张绝缘子需要定期的人工维护,通常的做法是停电检修,若停电面积较大,会造成无法估量的损失,严重影响供电企业的经济效益和社会效益。现在广大研究人员也在积极研究耐张绝缘子的在线监测的方法,但该方法需要改造线路,无法适用于原有线路。耐张绝缘子也可以进行人工的维护,作业人员将在高压带电线路附近作业,具有一定的安全隐患。With the development of distribution network, the use of tension insulators is huge. Usually, tension insulators require regular manual maintenance. The usual method is to conduct power outages for maintenance. If the power outage area is large, it will cause incalculable losses and seriously affect the economic and social benefits of power supply enterprises. Many researchers are now actively studying the method of on-line monitoring of tensile insulators, but this method needs to modify the line and cannot be applied to the original line. Tension insulators can also be maintained manually, and operators will work near high-voltage live lines, which poses certain safety hazards.

发明内容Contents of the invention

本发明解决的技术问题是,提出一种带电作业机器人绝缘子带电检测方法,该方法能够在不断电的情况下,对耐张绝缘子进行带电检测,避免了作业人员在带电高压线路附近作业带来的危险,简化了作业步骤,检测结果相对于人工检测更加科学精确。The technical problem to be solved by the present invention is to propose a live working robot insulator live detection method, which can carry out live detection on tension insulators under the condition of uninterrupted power supply, and avoid the accidents caused by workers working near live high-voltage lines. Dangerous, the operation steps are simplified, and the detection results are more scientific and accurate than manual detection.

为了解决上述技术问题,本发明提供一种带电作业机器人耐张绝缘子检测方法,带电作业机器人具有设置在机器人平台上的机械臂,包括第一机械臂、第二机械臂以及辅助机械臂,第一机械臂、第二机械臂以及辅助机械臂响应于控制数据完成以下工作:In order to solve the above technical problems, the present invention provides a method for detecting tension insulators of a live working robot. The live working robot has a mechanical arm arranged on a robot platform, including a first mechanical arm, a second mechanical arm and an auxiliary mechanical arm. The robotic arm, the second robotic arm, and the auxiliary robotic arm do the following in response to the control data:

第一机械臂、第二机械臂以及辅助机械臂末端分别安装局部放电检测仪、绝缘子零值测试仪以及电流互感器;各机械臂搭载局部放电检测仪、绝缘子零值测试仪以及电流互感器在待检测耐张绝缘子串附近进行移动,对耐张绝缘子串进行全方位检测,获取每片耐张绝缘子的局部放电数据、张绝绝缘子零值与否数据以及耐张绝绝缘子泄露电流的大小数据;Partial discharge detectors, insulator zero value testers and current transformers are respectively installed at the ends of the first manipulator, the second manipulator and the auxiliary manipulator; each manipulator is equipped with partial discharge detectors, insulator zero testers and current transformers. Move near the tension insulator string to be detected, and conduct an all-round inspection on the tension insulator string, and obtain the partial discharge data of each piece of tension insulator, the zero value data of the tension insulator, and the size data of the leakage current of the tension insulator;

第一机械臂、第二机械臂以及辅助机械臂分别换装高清摄像头、红外摄像头以及电子紫外线探伤仪;各机械臂搭载高清摄像头、红外摄像头以及电子紫外线探伤仪在待检测耐张绝缘子串附近进行移动,对耐张绝缘子串进行全方位检测,获取紫外线探伤图、红外热图以及高清图像;The first robotic arm, the second robotic arm, and the auxiliary robotic arm are equipped with high-definition cameras, infrared cameras, and electronic ultraviolet flaw detectors respectively; each robotic arm is equipped with high-definition cameras, infrared cameras, and electronic ultraviolet flaw detectors. Mobile, conduct all-round inspection on the tension insulator string, obtain ultraviolet flaw detection map, infrared heat map and high-definition image;

数据处理与控制系统根据所述局部放电数据、零值与否数据和泄露电流数据,以及紫外线探伤图、红外热图和高清图像,判断耐张绝缘子的工作状态。The data processing and control system judges the working status of the tension insulator based on the partial discharge data, zero value data and leakage current data, as well as ultraviolet flaw detection maps, infrared heat maps and high-definition images.

进一步,在作业前,第一机械臂和第二机械臂端部安装夹持工具,用夹持工具夹持绝缘遮蔽材料对标记的带电体进行绝缘遮蔽;在作业完毕后,第一机械臂和第二机械臂端部安装夹持工具,用夹持工具清除覆盖在带电体上的绝缘遮蔽材料。Further, before the operation, the first mechanical arm and the end of the second mechanical arm are equipped with a clamping tool, and the insulating shielding material is clamped by the clamping tool to insulate and shield the marked charged body; after the operation is completed, the first mechanical arm and the second mechanical arm A gripping tool is installed at the end of the second mechanical arm, and the insulating and shielding material covered on the electrified body is removed with the gripping tool.

进一步,所述数据处理与控制系统在获得局部放电检测仪、绝缘子零值测试仪和电流互感器,以及高清摄像头、红外摄像头和电子紫外线探伤仪的检测数据后,根据相关指标数值与数据库中正常数值对比的结果,先进行初步分析;对于异常指标数值所对应的检测点,第一机械臂、第二机械臂以及辅助机械臂携带相应检测设备再次进行检测;数据处理与控制系统根据再次获得的相关指标数值,判断耐张绝缘子的工作状态。Further, after the data processing and control system obtains the detection data of the partial discharge detector, the insulator zero value tester and the current transformer, as well as the high-definition camera, the infrared camera and the electronic ultraviolet flaw detector, according to the relevant index value and the normal value in the database The results of numerical comparison are firstly analyzed; for the detection points corresponding to the abnormal index value, the first mechanical arm, the second mechanical arm and the auxiliary mechanical arm carry corresponding detection equipment to carry out detection again; Relevant index values can be used to judge the working status of the tension insulator.

进一步,所述控制数据为各机械臂关节运动的角度期望值,该角度期望值由带电作业机器人数据处理和控制系统根据设置于绝缘斗臂车内的主操作手各关节角度变化数据解算获得;主操作手包括第一主操作手、第二主操作手和辅助主操作手;第一主操作手、第二主操作手和辅助主操作手分别与第一机械臂、第二机械臂和辅助机械臂对应,构成主从操作关系。Further, the control data is the expected angle value of the joint movement of each mechanical arm, and the expected angle value is calculated and obtained by the data processing and control system of the live working robot according to the angle change data of each joint of the main operator set in the insulated bucket arm vehicle; The operator includes the first main operator, the second main operator and the auxiliary main operator; the first main operator, the second main operator and the auxiliary main operator are respectively connected with the first mechanical arm, the second The corresponding arm constitutes a master-slave operation relationship.

进一步,所述绝缘斗臂车上设置有控制室,所述数据处理和控制系统包括第一工控机、第二工控机、显示屏和主操作手,第二工控机内置图像处理器,显示屏和主操作手位于控制室内;所述摄像机采集的作业场景图像发送给第二工控机,图像处理器对作业场景图像进行处理后获的3D虚拟作业场景,并送显示器显示。Further, a control room is provided on the insulated arm truck, and the data processing and control system includes a first industrial computer, a second industrial computer, a display screen and a main operator, the second industrial computer has a built-in image processor, and the display screen and the main operator are located in the control room; the operation scene image collected by the camera is sent to the second industrial computer, and the image processor processes the operation scene image to obtain a 3D virtual operation scene and sends it to the monitor for display.

进一步,所述控制数据为各机械臂关节运动的角度期望值;带电作业机器人数据处理和控制系统根据各机械臂与作业对象的相对位置以及作业任务动作序列,使用笛卡尔空间路径规划方法规划出各机械臂的空间路径,然后根据空间路径解算出各机械臂关节运动的角度期望值。Further, the control data is the expected angle value of the joint movement of each mechanical arm; the data processing and control system of the live working robot uses the Cartesian space path planning method to plan each The space path of the manipulator, and then calculate the expected angle value of each manipulator joint motion according to the space path.

进一步,所述带电作业机器人,包括绝缘斗臂车,搭载在绝缘斗臂车上的机器人平台,安装在机器人平台上的机械臂;所述机械臂包括第一机械臂、第二机械臂和辅助机械臂,所述摄像机包括双目摄像头,所述第一机械臂、第二机械臂和辅助机械臂上均搭载有双目摄像头,所述第一机械臂、第二机械臂和辅助机械臂配合完成带电作业,其中,辅助机械臂用于夹持作业对象,第一机械臂和第二机械臂使用作业工具进行作业操作;所述数据处理和控制系统包括第一工控机、第二工控机,第二工控机内置图像处理器和带电作业动作序列库,所述带电作业动作序列库中预先存储有各项带电作业对应的动作序列数据;所述摄像机采集的作业场景图像发送给第二工控机,图像处理器对作业场景图像进行处理后获的机械臂与作业对象之间的相对位置关系,第二工控机根据所述相对位置关系以及具体带电作业所对应的动作序列规划机械臂的空间路径,并将所述机械臂的空间路径数据发送给第一工控机;第一工控机根据所述机械臂的空间路径解算出所述控制数据。Further, the live working robot includes an insulated arm truck, a robot platform mounted on the insulated bucket truck, and a mechanical arm installed on the robot platform; the mechanical arm includes a first mechanical arm, a second mechanical arm and an auxiliary The mechanical arm, the camera includes a binocular camera, the first mechanical arm, the second mechanical arm and the auxiliary mechanical arm are equipped with a binocular camera, and the first mechanical arm, the second mechanical arm and the auxiliary mechanical arm cooperate Complete the live work, wherein the auxiliary mechanical arm is used to clamp the work object, and the first mechanical arm and the second mechanical arm use the working tool to perform the work operation; the data processing and control system includes the first industrial computer and the second industrial computer, The second industrial computer has a built-in image processor and a live work action sequence library, and the action sequence data corresponding to each live work is pre-stored in the live work action sequence library; the operation scene image collected by the camera is sent to the second industrial computer , the image processor processes the image of the job scene to obtain the relative positional relationship between the manipulator and the work object, and the second industrial computer plans the spatial path of the manipulator according to the relative positional relationship and the action sequence corresponding to the specific live work , and send the spatial path data of the mechanical arm to the first industrial computer; the first industrial computer calculates the control data according to the spatial path of the mechanical arm.

进一步,所述机械臂或者主操作手为六自由度机构,包括基座,旋转轴方向与基座平面垂直的腰关节,与腰关节连接的肩关节,与肩关节连接的大臂,与大臂连接的肘关节,与肘关节连接的小臂,与小臂连接的腕关节,腕关节由三个旋转关节组成,分别为腕俯仰关节、腕摇摆关节和腕旋转关节;所述六自由度机构中各个关节均具有相应的正交旋转编码器和伺服驱动电机,正交旋转编码器用于采集各个关节的角度数据,伺服驱动电机用于控制各关节的运动;第一工控机根据机械臂各关节角度的期望值,通过控制伺服驱动电机控制按机械臂各关节运动。Further, the mechanical arm or the main manipulator is a six-degree-of-freedom mechanism, including a base, a waist joint whose rotation axis direction is perpendicular to the plane of the base, a shoulder joint connected to the waist joint, an arm connected to the shoulder joint, and a large arm connected to the shoulder joint. The elbow joint connected with the arm, the forearm connected with the elbow joint, and the wrist joint connected with the forearm, the wrist joint is composed of three rotation joints, which are respectively wrist pitch joint, wrist swing joint and wrist rotation joint; the six degrees of freedom Each joint in the mechanism has a corresponding orthogonal rotary encoder and servo drive motor, the orthogonal rotary encoder is used to collect the angle data of each joint, and the servo drive motor is used to control the movement of each joint; The expected value of the joint angle is controlled by the servo drive motor to control the movement of each joint of the mechanical arm.

本发明与现有技术相比,其显著优点在于:(1)本发明能够在不断电不带负荷的情况下通过带电作业机器人的机械臂对耐张绝缘子进行带电检测,避免了停电带来的负面影响,大幅度减少停电时间,提高供电可靠率,缓解用电投诉矛盾;(2)本发明使用带电作业机器人代替人进行带电检测作业,相比于远处观察法具有更加丰富的功能;(3)本发明使用带电作业机器人相比于需要近距离绝缘手套作业耐张绝缘子的检测方法能免于考虑电弧产生时对人体的灼伤和触电危险、高空坠落问题;(4)本发明使用带电作业机器人由操作人员摇杆控制,对于作业人员劳动强度要求小,减少了作业强度大出现人为失误的情况,大大提高了作业过程中的安全性,从一定程度上可以减少事故的发生。Compared with the prior art, the present invention has the following remarkable advantages: (1) The present invention can detect the liveness of the tension insulator through the mechanical arm of the live working robot under the condition of uninterrupted power supply and no load, avoiding the damage caused by power failure. Negative impact, greatly reducing the power outage time, improving the reliability of power supply, and alleviating the contradiction of electricity complaints; (2) The present invention uses live working robots instead of humans to carry out live detection operations, which has more functions than the remote observation method; ( 3) Compared with the detection method that requires close-distance insulating gloves to work on strain insulators, the present invention uses a live working robot, which can avoid consideration of burns to the human body, electric shock hazards, and high-altitude fall problems when electric arcs are generated; (4) the present invention uses live working The robot is controlled by the joystick of the operator, which requires less labor intensity for the operators, reduces the situation of human errors caused by high-intensity operations, greatly improves the safety during the operation, and can reduce the occurrence of accidents to a certain extent.

附图说明Description of drawings

图1为本发明带电作业机器人一种实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of an embodiment of the live working robot of the present invention;

图2为本发明中绝缘斗臂车的系统组成框图;Fig. 2 is a block diagram of the system composition of the insulating bucket arm car in the present invention;

图3为本发明中机器人平台的结构示意图;Fig. 3 is the structural representation of robot platform among the present invention;

图4为本发明中机械臂的结构示意图。Fig. 4 is a structural schematic diagram of the mechanical arm in the present invention.

图5是本发明方法流程图。Fig. 5 is a flow chart of the method of the present invention.

图6是本发明带电作业机器人带电检测耐张绝缘子的作业环境示意图。Fig. 6 is a schematic diagram of the working environment of the live working robot for live detection of tension insulators according to the present invention.

其中,100为杆塔,111为导线,103为横担,110为耐张绝缘子串;1为绝缘斗臂车、2为控制室、3为伸缩臂、4为机器人平台;46为绝缘子、43为第一机械臂、44为第二机械臂、42为辅助机械臂、48为第一工控机、45为双目摄像头、41为全景摄像头、410为深度摄像头、49为蓄电池、47为机械臂专用工具箱;431为基座、432为腰关节、433为肩关节、434为大臂、435为肘关节、436为小臂、437为腕关节。Among them, 100 is a pole tower, 111 is a wire, 103 is a crossarm, and 110 is a string of tension insulators; 1 is an insulated arm truck, 2 is a control room, 3 is a telescopic arm, and 4 is a robot platform; 46 is an insulator, and 43 is a robot platform. The first mechanical arm, 44 is the second mechanical arm, 42 is the auxiliary mechanical arm, 48 is the first industrial computer, 45 is the binocular camera, 41 is the panoramic camera, 410 is the depth camera, 49 is the battery, 47 is dedicated to the mechanical arm Toolbox; 431 is a base, 432 is a waist joint, 433 is a shoulder joint, 434 is a large arm, 435 is an elbow joint, 436 is a small arm, and 437 is a wrist joint.

具体实施方式detailed description

容易理解,依据本发明的技术方案,在不变更本发明的实质精神的情况下,本领域的一般技术人员可以想象出本发明带电作业机器人绝缘子带电检测方法的多种实施方式。因此,以下具体实施方式和附图仅是对本发明的技术方案的示例性说明,而不应当视为本发明的全部或者视为对本发明技术方案的限制或限定。It is easy to understand that, according to the technical solution of the present invention, without changing the essence of the present invention, those skilled in the art can imagine various implementations of the live working robot insulator live detection method of the present invention. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the entirety of the present invention or as a limitation or limitation on the technical solution of the present invention.

结合附图,带电作业机器人包括绝缘斗臂车1、控制室2、伸缩臂3、机器人平台4。其中,绝缘斗臂车1上架设控制室2和伸缩臂3,伸缩臂3末端连接机器人平台4,机器人平台4与控制室2之间采用光纤以太网通信或者无线网络通信。With reference to the accompanying drawings, the live working robot includes an insulated arm truck 1 , a control room 2 , a telescopic arm 3 , and a robot platform 4 . Among them, the control room 2 and the telescopic arm 3 are erected on the insulated bucket truck 1, and the end of the telescopic arm 3 is connected to the robot platform 4, and the fiber optic Ethernet communication or wireless network communication is used between the robot platform 4 and the control room 2.

绝缘斗臂车1可供操作人员驾驶,从而将机器人平台4运输到作业现场。绝缘斗臂车1上装有支撑腿,支撑腿可以展开,从而将绝缘斗臂车1与地面稳固支撑。绝缘斗臂车1上装有发电机,从而给控制室2及伸缩臂3供电。The insulated arm truck 1 can be driven by an operator to transport the robot platform 4 to the job site. The insulating bucket truck 1 is equipped with supporting legs, and the supporting legs can be unfolded, so as to firmly support the insulating bucket truck 1 and the ground. A generator is installed on the insulated arm truck 1 to supply power to the control room 2 and the telescopic arm 3 .

伸缩臂3设有沿伸缩方向的驱动装置,操作人员可以通过控制驱动装置,从而将机器人平台4升降到作业高度。该伸缩臂3由绝缘材料制成,用于实现机器人平台4与控制室2的绝缘。在本发明中,伸缩臂3可有由剪叉式升降机构或其他机构代替。The telescopic arm 3 is provided with a driving device along the telescopic direction, and the operator can control the driving device to lift the robot platform 4 to the working height. The telescopic arm 3 is made of insulating material, and is used to realize the insulation between the robot platform 4 and the control room 2 . In the present invention, the telescopic arm 3 can be replaced by a scissor lift mechanism or other mechanisms.

作为一种实施方式,控制室2中设置有第二工控机、显示屏、第一主操作手、第二主操作手、辅助主操作手以及通信模块等。As an implementation, the control room 2 is provided with a second industrial computer, a display screen, a first main operator, a second main operator, an auxiliary main operator, a communication module, and the like.

作为一种实施方式,机器人平台4包括绝缘子46、第一机械臂43、第二机械臂44、辅助机械臂42、第一工控机48、双目摄像头45、全景摄像头41、深度摄像头410、蓄电池49、专用工具箱47、通信模块。As an embodiment, the robot platform 4 includes an insulator 46, a first mechanical arm 43, a second mechanical arm 44, an auxiliary mechanical arm 42, a first industrial computer 48, a binocular camera 45, a panoramic camera 41, a depth camera 410, and a storage battery. 49. Special toolbox 47. Communication module.

机器人平台4的绝缘子46用于支撑第一机械臂43、第二机械臂44、辅助机械臂42,将这三个机械臂的外壳与机器人平台4绝缘。The insulator 46 of the robot platform 4 is used to support the first robot arm 43 , the second robot arm 44 , and the auxiliary robot arm 42 , and insulate the shells of these three robot arms from the robot platform 4 .

蓄电池49为第一工控机48、第一机械臂43、第二机械臂44、辅助机械臂42、全景摄像头41、双目摄像头45、深度摄像头410、通信模块供电。The battery 49 supplies power for the first industrial computer 48, the first mechanical arm 43, the second mechanical arm 44, the auxiliary mechanical arm 42, the panoramic camera 41, the binocular camera 45, the depth camera 410, and the communication module.

作为一种实施方式,双目摄像头45一共有三个,分别安装在第一机械臂43、第二机械臂44和辅助机械臂42的腕关节437上,负责采集作业场景的图像数据,并将图像数据发送给第二工控机。双目摄像头45由两个光轴平行的工业相机组成,平行光轴之间的距离固定。As an implementation, there are three binocular cameras 45, which are respectively installed on the wrist joints 437 of the first mechanical arm 43, the second mechanical arm 44, and the auxiliary mechanical arm 42, responsible for collecting image data of the operation scene, and The image data is sent to the second industrial computer. The binocular camera 45 is made up of two industrial cameras whose optical axes are parallel, and the distance between the parallel optical axes is fixed.

深度摄像头410安装在机器人平台4正对作业场景的侧面,负责采集作业场景的景深数据,将景深数据发送给第二工控机。The depth camera 410 is installed on the side of the robot platform 4 facing the operation scene, and is responsible for collecting the depth of field data of the operation scene, and sending the depth of field data to the second industrial computer.

全景摄像头41通过支架安装在机器人平台4的上方,负责采集作业场景的全景图像数据,将图像数据发送给第二工控机,并显示在显示器上,作业人员可以通过全景图像监控作业场景。The panoramic camera 41 is installed on the top of the robot platform 4 through a bracket, and is responsible for collecting the panoramic image data of the operation scene, sending the image data to the second industrial computer, and displaying it on the display, so that the operator can monitor the operation scene through the panoramic image.

专用工具箱47是放置抓具、扳手等作业工具的场所。机械臂末端安装有工具快换装置。机械臂根据作业任务的类型到专用工具箱47中使用工具快换装置获取作业工具。The special tool box 47 is a place where working tools such as grippers and wrenches are placed. A tool quick change device is installed at the end of the robotic arm. The mechanical arm goes to the special tool box 47 according to the type of the job task and uses the tool quick change device to obtain the job tool.

控制室2中第一主操作手、第二主操作手以及辅助主操作手是一种用于人工远程操作机械臂的操作装置,他们与第一机械臂43、第二机械臂44和辅助机械臂42构成主从操作关系。机械臂和主操作手具有相同的结构,只是主操作手尺寸规格比机械臂小,以便于操作人员操作。机械臂和主操作手拥有六个关节,每个关节都有光电编码器采集角度数据,各主操作手的微型控制器通过串口将六个关节的角度数据发送给第二工控机。The first main operator, the second main operator and the auxiliary main operator in the control room 2 are operating devices for manual remote operation of the mechanical arm, and they are connected with the first mechanical arm 43, the second mechanical arm 44 and the auxiliary mechanical The arm 42 constitutes a master-slave operating relationship. The mechanical arm and the main operator have the same structure, but the size of the main operator is smaller than that of the mechanical arm to facilitate the operation of the operator. The mechanical arm and the main operator have six joints, and each joint has a photoelectric encoder to collect angle data, and the micro-controller of each main operator sends the angle data of the six joints to the second industrial computer through the serial port.

作为本发明一个实施例,所述机械臂为六自由度机构,包括基座431,旋转轴方向与基座平面垂直的腰关节432,与腰关节432连接的肩关节433,与肩关节433连接的大臂434,与大臂434连接的肘关节435,与肘关节435连接的小臂436,与小臂436连接的腕关节437,腕关节437由三个旋转关节组成,分别为腕俯仰关节、腕摇摆关节和腕旋转关节;所述六自由度机构中各个关节均具有相应的正交旋转编码器31和伺服驱动电机,正交旋转编码器31用于采集各个关节的角度数据,伺服驱动电机用于控制各关节的运动;第一工控机根据所述机械臂的空间路径解算出各关节的运动角度,控制伺服驱动电机按照所述运动角度控制机械臂各关节运动。As an embodiment of the present invention, the mechanical arm is a six-degree-of-freedom mechanism, including a base 431, a waist joint 432 whose rotation axis direction is perpendicular to the plane of the base, a shoulder joint 433 connected to the waist joint 432, and a shoulder joint 433 The upper arm 434, the elbow joint 435 connected with the upper arm 434, the forearm 436 connected with the elbow joint 435, and the wrist joint 437 connected with the forearm 436, the wrist joint 437 is composed of three rotation joints, which are respectively wrist pitch joints , wrist swing joints and wrist rotation joints; each joint in the six-degree-of-freedom mechanism has a corresponding orthogonal rotary encoder 31 and a servo drive motor, and the orthogonal rotary encoder 31 is used to collect the angle data of each joint, and the servo drive The motor is used to control the movement of each joint; the first industrial computer calculates the movement angle of each joint according to the space path of the manipulator, and controls the servo drive motor to control the movement of each joint of the manipulator according to the movement angle.

作为一种实施方式,机器人平台4与控制室2之间的数据传输通过光纤有线传输,或者使用无线网络传输。机器人平台4上的通信模块是光纤收发器,光纤收发器用于实现光纤中的光信号与双绞线中的电信号的相互转换,从而在通信上实现机器人平台4与控制室2的电气隔离。控制室2中的通信模块是光纤收发器,光纤收发器用于实现光纤中的光信号与双绞线中的电信号的相互转换,从而在通信上实现机器人平台4与控制室2的电气隔离。As an implementation manner, the data transmission between the robot platform 4 and the control room 2 is transmitted through optical fiber cable, or through wireless network transmission. The communication module on the robot platform 4 is a fiber optic transceiver. The fiber optic transceiver is used to realize the mutual conversion between the optical signal in the fiber and the electrical signal in the twisted pair, so as to realize the electrical isolation between the robot platform 4 and the control room 2 in communication. The communication module in the control room 2 is a fiber optic transceiver. The fiber optic transceiver is used to realize the mutual conversion between the optical signal in the fiber and the electrical signal in the twisted pair, so as to realize the electrical isolation between the robot platform 4 and the control room 2 in terms of communication.

作为一种实施方式,第二工控机可以完成以下任务:As an implementation manner, the second industrial computer can complete the following tasks:

建立动作序列库。预先将各项带电作业任务分解为作用序列,组成动作序列库,存储在第二工控机中,用于机械臂路径规划。Build an action sequence library. Each live work task is decomposed into action sequences in advance to form an action sequence library, which is stored in the second industrial computer and used for path planning of the manipulator.

建立作业对象模型库。预先制作各项带电作业任务所涉及的作业对象的三维模型和目标识别模型,例如,根据电力塔杆、电线、耐张绝缘子、隔离刀闸、避雷器等器件实物,制作三维模型和目标识别模型,用于带电作业机器人自动识别作业对象,构建作业场景三维虚拟场景。Build a job object model library. Prepare in advance the 3D model and target recognition model of the work objects involved in various live work tasks, for example, make the 3D model and target recognition model based on the actual devices such as power towers, wires, tension insulators, isolation switches, and lightning arresters. It is used for live working robots to automatically identify work objects and construct a three-dimensional virtual scene of the work scene.

建立机械臂和专用工具模型库。预先制作机械臂和专用工具的三维模型和目标识别模型,例如,扳手等,用于带电作业机器人自动构建作业场景三维虚拟场景,规划机械臂空间路径。Build libraries of robotic arms and specialized tooling models. Prefabricate the 3D model and target recognition model of the manipulator and special tools, such as wrench, etc., for the live working robot to automatically construct the 3D virtual scene of the work scene, and plan the space path of the manipulator.

获取图像数据。获取全景图像、深度图像和双目图像的数据信息。Get image data. Obtain the data information of panoramic image, depth image and binocular image.

根据图像数据识别和跟踪作业目标。Identify and track job targets based on image data.

获取主操作手的角度、角速度和角加速度数据,获取机械臂的角度、角速度和角加速度数据。Obtain the angle, angular velocity and angular acceleration data of the main operator, and obtain the angle, angular velocity and angular acceleration data of the mechanical arm.

对相关图像数据进行处理和计算,获取机械臂位置,获取作业对象的位置,获取机械臂与作业对象之间的相对位置,并根据相对位置和作业任务规划机械臂的空间路径。Process and calculate the relevant image data, obtain the position of the manipulator, obtain the position of the work object, obtain the relative position between the manipulator and the work object, and plan the space path of the manipulator according to the relative position and the work task.

根据图像数据构建作业对象三维场景,根据机械臂角度信息和作业对象三维场景获得机械臂与作业对象的相对位置,并根据相对位置和作业任务规划机械臂的空间路径。The three-dimensional scene of the work object is constructed according to the image data, the relative position of the manipulator and the work object is obtained according to the angle information of the manipulator and the three-dimensional scene of the work object, and the spatial path of the manipulator is planned according to the relative position and the work task.

对相关图像数据进行处理和计算,构建3D虚拟作业场景,送显示器显示,操作人员根据3D虚拟作业场景监控作业过程。与全景图像相比,3D虚拟作业场景综合和深度图像信息和双目图像信息,对机器臂与作业对象之间、机械臂之间、作业对象与作业环境之间的相对位置的判断更精确,且不会存在视觉死角。因此,操作人员通过3D虚拟作业场景进行作业监控,操作精度更高,可以防止碰撞发生,提高了安全性。同时,3D虚拟作业场景显示在控制室2中的显示器上,远离机械臂作业现场,提高了人作业人员的人身安全。Process and calculate the relevant image data, build a 3D virtual operation scene, send it to the monitor for display, and the operator monitors the operation process according to the 3D virtual operation scene. Compared with the panoramic image, the 3D virtual operation scene integrates the depth image information and the binocular image information, and the judgment of the relative position between the robot arm and the operation object, between the robot arms, and between the operation object and the operation environment is more accurate. And there will be no visual dead ends. Therefore, the operator monitors the operation through the 3D virtual operation scene, the operation accuracy is higher, the collision can be prevented, and the safety is improved. At the same time, the 3D virtual operation scene is displayed on the monitor in the control room 2, away from the operation site of the mechanical arm, which improves the personal safety of human operators.

作为一种实施方式,第一工控机可以完成以下任务:As an implementation, the first industrial computer can complete the following tasks:

根据第二工控机发送的主操作手各关节的角度信息,控制机械臂各关节的运动。According to the angle information of each joint of the main manipulator sent by the second industrial computer, the movement of each joint of the mechanical arm is controlled.

获取第二工控机发送的机械臂的空间路径数据,根据作业任务的动作序列,解算出机械臂各关节的角度数据运动量,并控制机械臂各关节运动。Obtain the spatial path data of the robotic arm sent by the second industrial computer, and calculate the angular data motion of each joint of the robotic arm according to the action sequence of the job task, and control the movement of each joint of the robotic arm.

本发明中,第一机械臂和第二机械臂相互配合,可以模仿人的两个手的作业顺序完成带电作业。考虑到灵活性,可以再增加一个强壮的辅助机械臂,此时,辅助机械臂专司器件夹持等力道大的动作,第一机械臂和第二机械臂则进行相关业务操作。In the present invention, the first mechanical arm and the second mechanical arm cooperate with each other to complete live work by imitating the operation sequence of two hands of a person. Considering the flexibility, a strong auxiliary manipulator can be added. At this time, the auxiliary manipulator is responsible for powerful actions such as device clamping, while the first manipulator and the second manipulator perform related business operations.

根据第二工控机和第一工控机完成的不同任务的组合,本发明带电作业机器人既可以由作业人员进行远程摇操作以完成带电作业,又可以进行自主带电作业。在进行带电作业之前,作业人员先通过观察全景图像,将机器人平台4移动至作业对象附近。According to the combination of different tasks completed by the second industrial computer and the first industrial computer, the live working robot of the present invention can not only be operated remotely by operators to complete live work, but also can perform live work autonomously. Before carrying out live work, the operator first moves the robot platform 4 to the vicinity of the work object by observing the panoramic image.

如果选择人工远程摇操作,则由第二工控机根据数目图像和深度图像构建3D虚拟作业场景并送显示器显示,作业人员通过3D虚拟作业场景监控操作过程,通过主操作手控制机械臂的动作,以完成带电作业。在此过程中,作业人员改变主操作手姿态后,主操作手中各关节的光电编码器采集各关节角度,各主操作手的微型控制器通过串口将各关节的角度数据发送给第二工控机。第二工控机将主操作手各关节的角度数据作为机械臂各关节角度的期望值发送给第一工控机,第一工控机根据角度期望值通过伺服电机控制机械臂各关节的运动,已完成带电作业。If manual remote operation is selected, the second industrial computer constructs a 3D virtual operation scene based on the number image and depth image and sends it to the monitor for display. The operator monitors the operation process through the 3D virtual operation scene, and controls the movement of the mechanical arm through the main operator. To complete live work. In this process, after the operator changes the posture of the main operator, the photoelectric encoders of each joint in the main operator collect the angles of each joint, and the micro-controllers of each main operator send the angle data of each joint to the second industrial computer through the serial port . The second industrial computer sends the angle data of each joint of the main operator as the expected value of each joint angle of the mechanical arm to the first industrial computer, and the first industrial computer controls the movement of each joint of the mechanical arm through a servo motor according to the expected angle value, and the live work has been completed .

如果选择自主作业,则由第二工控机根据数目图像和深度图像计算获取作业对象和机械臂之间的相对位置关系,然后依据作业任务所对应的动作序列进行机械臂空间路径规划,并将空间路径发送给第一工控机,第一工控机解算出机械臂各关节需要转动的角度数据作为机械臂各关节角度的期望值,通过伺服电机控制机械臂各关节的运动,已完成带电作业。If you choose to work autonomously, the second industrial computer calculates and obtains the relative positional relationship between the work object and the manipulator based on the number image and the depth image, and then plans the space path of the manipulator according to the action sequence corresponding to the work task, and divides the space The path is sent to the first industrial computer, and the first industrial computer calculates the angle data that each joint of the mechanical arm needs to rotate as the expected value of the angle of each joint of the mechanical arm. The movement of each joint of the mechanical arm is controlled by a servo motor, and the live work has been completed.

使用上述带电作业机器人对耐张绝缘子进行检测的过程为:The process of using the above-mentioned live working robot to detect the tension insulator is as follows:

一、准备阶段1. Preparation stage

工作人员进行带电作业机器人检测耐张绝缘子串110的作业准备,检查气象条件、核对杆塔号,在工作现场设置安全护栏、作业标志、和相关警示标志,采用绝缘电阻测试仪对用到的绝缘工器具进行表面绝缘电阻检测,阻值不小于700兆欧。The staff prepares for the live work robot to detect the tension insulator string 110, checks the meteorological conditions, checks the number of the tower, sets up safety guardrails, operation signs, and related warning signs at the work site, and uses an insulation resistance tester to test the insulators used. The appliance is tested for surface insulation resistance, and the resistance value is not less than 700 megohms.

绝缘斗臂车驾驶员将绝缘斗臂车1驶入杆塔100附近位置并布置现场。作业位置具体为待作业杆塔100的附近位置并避开附近电力线和障碍物,避免停放在沟道盖板上,绝缘斗臂车1支腿顺序为先伸出水平支腿,再伸出垂直支腿,支撑到位后车辆前后左右呈水平。控制室2内操作人员根据显示器上显示的实景图像,操作操作摇杆控制伸缩臂3,将机器人平台4移动至进入作业位置附近。控制室2内操作人员根据机械臂上双目摄像头45返回的实景图像对作业范围内在绝缘安全距离内的带电体进行标记。The driver of the insulating bucket truck drives the insulating bucket truck 1 into a position near the pole tower 100 and arranges the site. The working position is specifically the position near the pole tower 100 to be operated and avoids nearby power lines and obstacles, and avoids parking on the ditch cover. After the legs are supported in place, the front, rear, left, and right sides of the vehicle are level. The operator in the control room 2 operates the joystick to control the telescopic arm 3 according to the real scene image displayed on the monitor, and moves the robot platform 4 to the vicinity of the working position. The operator in the control room 2 marks the charged objects within the insulation safety distance in the working range according to the real scene image returned by the binocular camera 45 on the mechanical arm.

二、作业阶段2. Working stage

第一机械臂43、第二机械臂44以及辅助机械臂42响应于控制数据完成以下工作:The first mechanical arm 43, the second mechanical arm 44 and the auxiliary mechanical arm 42 complete the following tasks in response to the control data:

第一机械臂43和第二机械臂44端部安装夹持工具,用夹持工具夹持绝缘遮蔽材料对标记的带电体进行绝缘遮蔽。绝缘遮蔽材料如绝缘护套、环氧玻璃布等。第一机械臂43与第二机械臂44以及辅助机械臂42移动到机械臂专用工具箱47上方,然后携带局部放电检测仪107、绝缘子零值测试仪和电流互感器在待检测耐张绝缘子110周围进行移动,使用局部放电检测仪107、绝缘子零值测试仪和电流互感器对耐张绝缘子110检测。局部放电检测仪107、绝缘子零值测试仪和专用电流互感器就得到的每片绝缘子的局部放电情况,绝缘子零值与否以及泄露电流的大小数据通过通信系统实时返回给带电作业机器人的数据处理与控制系统,例如返给到机器人平台上4的第一工控机48或者控制室2内的第二工控机。Clamping tools are installed at the ends of the first mechanical arm 43 and the second mechanical arm 44, and the insulating and shielding materials are clamped by the clamping tools to insulate and shield the marked charged body. Insulation shielding materials such as insulation sheath, epoxy glass cloth, etc. The first manipulator 43, the second manipulator 44 and the auxiliary manipulator 42 move to the top of the manipulator tool box 47, and then carry the partial discharge detector 107, the insulator zero value tester and the current transformer on the tension insulator 110 to be tested. Move around, and use the partial discharge detector 107, the insulator zero value tester and the current transformer to detect the tensile insulator 110. Partial discharge detector 107, insulator zero value tester and special current transformer obtain the partial discharge situation of each piece of insulator, whether the insulator is zero value or not, and the data of leakage current are returned to the data processing of the live working robot in real time through the communication system and the control system, such as returning to the first industrial computer 48 on the robot platform 4 or the second industrial computer in the control room 2 .

第一机械臂43、第二机械臂44移动到机械臂专用工具箱47上方。第一机械臂43与第二机械臂44,辅助机械臂42分别换装高清摄像头105,红外摄像头106,电子紫外线探伤仪。第一机械臂43、第二机械臂44和辅助机械臂42携带高清摄像头105、红外摄像头106和电子紫外线探伤仪在待检测耐张绝缘子串110周围进行移动,使用高清摄像头10、红外摄像头106和电子紫外线探伤仪对耐张绝缘子串110进行检测。高清摄像头105、红外摄像头106和电子紫外线探伤仪将得到的每片绝缘子的高清图像、红外热图以及紫外线探伤图数据通过通信系统返回给带电作业机器人的数据处理与控制系统,例如返给到机器人平台上4的第一工控机48、控制室2内的第二工控机以及显示器。The first mechanical arm 43 and the second mechanical arm 44 move above the special tool box 47 for the mechanical arm. The first mechanical arm 43, the second mechanical arm 44, and the auxiliary mechanical arm 42 are equipped with a high-definition camera 105, an infrared camera 106, and an electronic ultraviolet flaw detector respectively. The first mechanical arm 43, the second mechanical arm 44 and the auxiliary mechanical arm 42 carry the high-definition camera 105, the infrared camera 106 and the electronic ultraviolet flaw detector to move around the tension insulator string 110 to be detected, using the high-definition camera 10, the infrared camera 106 and the The electronic ultraviolet flaw detector detects the tension insulator string 110 . The high-definition camera 105, infrared camera 106 and electronic ultraviolet flaw detector return the high-definition image, infrared heat map and ultraviolet flaw detection map data of each insulator to the data processing and control system of the live working robot through the communication system, for example, to the robot The first industrial computer 48 on the platform 4, the second industrial computer and the display in the control room 2.

前述图像和数据可以由数据处理和控制系统送显示器显示。The aforementioned images and data can be sent to the display by the data processing and control system for display.

数据处理与控制系统根据所述局部放电数据、零值与否数据和泄露电流数据,以及紫外线探伤图、红外热图和高清图像,判断耐张绝缘子的工作状态。为了检测的准确性,可以对耐张绝缘子实施两次或多次检测,例如:所述数据处理与控制系统在获得局部放电检测仪107、绝缘子零值测试仪和电流互感器,以及高清摄像头105、红外摄像头106和电子紫外线探伤仪的检测数据后,根据相关指标数值与数据库中正常数值对比的结果,先进行初步分析;对于异常指标数值所对应的检测点,第一机械臂43、第二机械臂44以及辅助机械臂42携带相应检测设备再次进行检测;数据处理与控制系统根据再次获得的相关指标数值,判断耐张绝缘子的工作状态。The data processing and control system judges the working status of the tension insulator based on the partial discharge data, zero value data and leakage current data, as well as ultraviolet flaw detection maps, infrared heat maps and high-definition images. For the accuracy of the detection, two or more detections can be carried out on the tensile insulator, for example: the data processing and control system obtains the partial discharge detector 107, the insulator zero value tester and the current transformer, and the high-definition camera 105 , the infrared camera 106 and the electronic ultraviolet flaw detector detection data, according to the results of the comparison between the relevant index value and the normal value in the database, first conduct a preliminary analysis; for the detection point corresponding to the abnormal index value, the first mechanical arm 43, the second The manipulator 44 and the auxiliary manipulator 42 carry the corresponding testing equipment for re-testing; the data processing and control system judges the working status of the tension insulator according to the relevant index values obtained again.

检测完毕后,第一机械臂43与第二机械臂44移动到机械臂专用工具箱47上方,并安装夹持工具。第一机械臂43与第二机械臂44夹持绝缘遮蔽材料,对标记带电体进行绝缘遮蔽清除。After the detection is completed, the first mechanical arm 43 and the second mechanical arm 44 move above the special tool box 47 for the mechanical arm, and install the clamping tool. The first mechanical arm 43 and the second mechanical arm 44 clamp the insulating and shielding material to remove the insulation and shielding of the marked charged body.

所述电流互感器可使用电子式穿芯环形互感器。The current transformer can use an electronic core-through toroidal transformer.

紫外线探伤图主要查看耐张绝缘子串110工作情况下表面局部放电和蚀损现象;红外热像图主要查看耐张绝缘子串110工作时有无发热情况;高清图像主要查看耐张绝缘子串110串是否有裂纹、沙眼等现象,耐张绝缘子串110其轴线与地面之间的夹角是否符合要求。The ultraviolet flaw detection map mainly checks the surface partial discharge and corrosion phenomenon under the working condition of the tension insulator string 110; the infrared thermal image mainly checks whether the tension insulator string 110 has heat during operation; the high-definition image mainly checks whether the tension insulator string 110 is If there are cracks, trachoma, etc., whether the angle between the axis of the tension insulator string 110 and the ground meets the requirements.

使用绝缘子零值测试仪逐片检测耐张绝缘子时若发现零值绝缘子,应反复确认2-3次。测量绝缘子的泄露电流是为了检测绝缘子表面污秽程度。When using the insulator zero value tester to test the tensile insulator piece by piece, if a zero value insulator is found, it should be confirmed repeatedly 2-3 times. The purpose of measuring the leakage current of an insulator is to detect the degree of pollution on the surface of the insulator.

Claims (8)

1. a kind of hot line robot strain insulator detection method, it is characterised in that hot line robot has and arranges Mechanical arm on robot platform, including first mechanical arm, second mechanical arm and auxiliary mechanical arm, first mechanical arm, Two mechanical arms and auxiliary mechanical arm complete following work in response to control data:
First mechanical arm, second mechanical arm and auxiliary mechanical arm end are respectively mounted Partial discharge detector, insulator null value Tester and current transformer;Each mechanical arm carries Partial discharge detector, insulator null detection instrument and Current Mutual Inductance Device is moved near strain insulator string to be detected, and comprehensive detection is carried out to strain insulator string, obtains every strain insulator The big decimal of the Partial Discharge Data of insulator, exhausted insulator null value whether data and the exhausted insulator Leakage Current of strain insulator According to;
First mechanical arm, second mechanical arm and auxiliary mechanical arm are changed the outfit high-definition camera, infrared camera and electronics respectively Ultraviolet crack inspection instrument;Each mechanical arm carries high-definition camera, infrared camera and electronics ultraviolet crack inspection instrument to be detected resistance to Open and move near insulator chain, comprehensive detection is carried out to strain insulator string, obtain ultraviolet crack inspection figure, infrared chart And high-definition image;
Data processing and control system are according to the Partial Discharge Data, null value whether data and Leakage Current data, Yi Jizi Outside line defectogram, infrared chart and high-definition image, judge the working condition of strain insulator.
2. strain insulator detection method as claimed in claim 1, it is characterised in that before operation, first mechanical arm and second Clamping device is installed in mechanical arm end, carries out insulation masking to the electrical body of labelling with clamping device clamping insulation masking material; After operation is finished, clamping device is installed in first mechanical arm and second mechanical arm end, is covered in clamping device removing powered Insulation masking material on body.
3. strain insulator detection method as claimed in claim 1, it is characterised in that the data processing is being obtained with control system Obtain Partial discharge detector, insulator null detection instrument summation current transformer, and high-definition camera, infrared camera and electronics After the detection data of ultraviolet crack inspection instrument, according to index of correlation numerical value and the result of regime values contrast in data base, first carry out Preliminary analyses;For the test point corresponding to abnormal index numerical value, first mechanical arm, second mechanical arm and auxiliary mechanical arm are taken Detected with corresponding testing equipment again;Data processing, is judged according to the index of correlation numerical value for obtaining again with control system The working condition of strain insulator.
4. strain insulator detection method as claimed in claim 1, it is characterised in that the control data is each joint of mechanical arm The angle expected value of motion, the angle expected value is by hot line robot data processing and control system according to being arranged at insulation The each joint angles delta data of the in-car main manipulator of arm is resolved and is obtained;Main manipulator includes the first main manipulator, the second master Manipulator and auxiliary main manipulator;First main manipulator, the second main manipulator and auxiliary main manipulator respectively with first mechanical arm, Second mechanical arm is corresponding with auxiliary mechanical arm, constitutes master-slave operation relation.
5. strain insulator detection method as claimed in claim 4, it is characterised in that control is provided with the aerial lift device with insulated arm Room, the data processing and control system include the first industrial computer, the second industrial computer, display screen and main manipulator, the second industry control It is indoor that machine Built-in Image processor, display screen and main manipulator are located at control;The working scene image of the camera acquisition is sent out The second industrial computer is given, the 3D dummy activity scenes that image processor is obtained after processing to working scene image, and send display Device shows.
6. strain insulator detection method as claimed in claim 1, it is characterised in that the control data is each joint of mechanical arm The angle expected value of motion;Hot line robot data processing and control system are relative with manipulating object according to each mechanical arm Position and job task action sequence, cook up the space path of each mechanical arm using cartesian space paths planning method, Then the angle expected value of each joint of mechanical arm motion is calculated according to space path.
7. strain insulator detection method as claimed in claim 6, it is characterised in that the hot line robot, including it is exhausted Edge bucket arm vehicle, the robot platform being mounted on aerial lift device with insulated arm, the mechanical arm on robot platform;
The mechanical arm includes first mechanical arm, second mechanical arm and auxiliary mechanical arm, and the video camera includes binocular camera, Binocular camera be equipped with the first mechanical arm, second mechanical arm and auxiliary mechanical arm, the first mechanical arm, second Mechanical arm and auxiliary mechanical arm cooperation complete livewire work, wherein, auxiliary mechanical arm is used for clamping operation object, first mechanical arm Job Operations are carried out using power tool with second mechanical arm;
The data processing and control system include the first industrial computer, the second industrial computer, the second industrial computer Built-in Image processor With livewire work action sequence storehouse,
The corresponding action sequence data of every livewire work are previously stored with the livewire work action sequence storehouse;
The working scene image of the camera acquisition is sent to the second industrial computer, and image processor is carried out to working scene image Relative position relation between the mechanical arm obtained after process and manipulating object, the second industrial computer according to the relative position relation with And concrete action sequence corresponding to livewire work plans the space path of mechanical arm, and by the space path number of the mechanical arm According to being sent to the first industrial computer;
First industrial computer calculates the control data according to the space path of the mechanical arm.
8. the strain insulator detection method as described in claim 1 to 7, it is characterised in that the mechanical arm or main manipulator For mechanism in six degree of freedom, including pedestal, rotate the direction of principal axis waist joint vertical with base plane, the shoulder joint being connected with waist joint Section, the large arm being connected with shoulder joint, the elbow joint being connected with large arm, the forearm being connected with elbow joint, the wrist being connected with forearm are closed Section, carpal joint are made up of three rotary joints, respectively wrist pitching joint, wrist swinging joint and wrist rotary joint;Described six certainly Corresponding orthogonal rotary encoder and servo drive motor are respectively provided with by each joint in degree mechanism, orthogonal rotary encoder is used for The angle-data in each joint is gathered, servo drive motor is used for the motion for controlling each joint;
Expected value of first industrial computer according to each joint angles of mechanical arm, presses mechanical arm by control servo drive motor control each Joint motions.
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