CN106594685A - Combined light source bracket for machine vision - Google Patents
Combined light source bracket for machine vision Download PDFInfo
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- CN106594685A CN106594685A CN201611183319.8A CN201611183319A CN106594685A CN 106594685 A CN106594685 A CN 106594685A CN 201611183319 A CN201611183319 A CN 201611183319A CN 106594685 A CN106594685 A CN 106594685A
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- support
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- 239000011324 bead Substances 0.000 claims description 32
- 238000007689 inspection Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/14—Adjustable mountings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/14—Adjustable mountings
- F21V21/22—Adjustable mountings telescopic
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
本发明公开一种组合式机器视觉用光源支架,包括架体,其特征在于:所述的架体为十字架状的框架结构,包括中心部分和四个凸出部分,在架体的连接筋的下方设置有支撑套,支撑套内活动套接有支撑柱,支撑柱的底端设置有折弯型支撑架,在支撑柱的表面还设置有刻度线,在支撑套上还设置有与所述支撑套相配的锁紧螺丝,在每个凸出部分内都转动支撑有多个相互平行的灯珠条,所述的灯珠条内等距地设置有多个LED灯珠,所有的LED灯珠都通过导线与设置在灯珠条两端的正极柱和负极柱相连,所述的正极柱为一个,负极柱则为对称设置的两个,在凸出部分的内侧设置有多对与灯珠条相配的插槽,并且插槽能够沿着自身的轴线转动,同时在插槽上还设置有角度刻度盘。
The invention discloses a combined light source bracket for machine vision. A support sleeve is provided below, and a support column is movable in the support sleeve. The bottom end of the support column is provided with a bent support frame, and a scale line is also provided on the surface of the support column. The matching locking screw of the supporting sleeve rotates and supports a plurality of parallel lamp bead strips in each protruding part, and a plurality of LED lamp beads are equidistantly arranged in the lamp bead strips, and all the LED lamps The beads are connected to the positive pole and the negative pole arranged at both ends of the lamp bead strip through wires. The positive pole is one, and the negative pole is two symmetrically arranged. The slot matches the strip, and the slot can rotate along its own axis, and an angle dial is also set on the slot.
Description
技术领域technical field
本发明涉及一种支架结构,特别是一种组合式机器视觉用光源支架。The invention relates to a support structure, in particular to a combined light source support for machine vision.
背景技术Background technique
基于机器视觉技术的检测系统广泛应用于工业、农业、国防等领域。传统人工视觉检查产品质量效率低且精度不高,用机器视觉检测方法大大提高了生产效率和生产的自动化程度,为工业生产节省了管理成本和人工成本。典型的机器视觉检测系统主要包括照明、镜头、相机三大部分,其中照明是影响机器视觉系统输入的重要因素,它直接影响输入数据的质量和应用效果。现阶段,由于没有通用的机器视觉照明设备,所以针对每个特定的应用实例,要选择相应的照明装置,以达到最佳效果。而在选择照明装置的过程中,要综合考虑光照强度、功率、颜色、角度、高度等多重因素,一个因素的变化可能会导致整个装置与现有装置不同,因此往往需要专门定制照明装置以满足需求,生产成本较高且需要耗费较长时间才能投入使用。照明装置的非普适性在一定程度上阻碍了机器视觉检测系统的发展。Inspection systems based on machine vision technology are widely used in industry, agriculture, national defense and other fields. Traditional manual visual inspection of product quality has low efficiency and low precision. Using machine vision inspection methods greatly improves production efficiency and automation of production, and saves management and labor costs for industrial production. A typical machine vision inspection system mainly includes three parts: lighting, lens, and camera. Lighting is an important factor affecting the input of the machine vision system, which directly affects the quality of input data and application effects. At this stage, since there is no general machine vision lighting equipment, it is necessary to select the corresponding lighting device for each specific application instance to achieve the best effect. In the process of selecting a lighting device, multiple factors such as light intensity, power, color, angle, and height must be considered comprehensively. A change in one factor may cause the entire device to be different from the existing device. Therefore, it is often necessary to customize the lighting device to meet Demand, production costs are high and it takes a long time to put into use. The non-universal nature of lighting devices hinders the development of machine vision inspection systems to a certain extent.
发明内容Contents of the invention
本发明是为了解决现有技术所存在的上述不足,提出一种结构简单,设计巧妙,布局合理,能够满足多种不同机器视觉检测系统对照明条件的需求,大大节省机器视觉检测系统生产成本的组合式机器视觉用光源支架。The present invention aims to solve the above-mentioned deficiencies in the prior art, and proposes a simple structure, ingenious design, reasonable layout, which can meet the requirements of various machine vision detection systems for lighting conditions, and greatly save the production cost of the machine vision detection system. Combined light source bracket for machine vision.
本发明的技术解决方案是:一种组合式机器视觉用光源支架,包括架体1,其特征在于:所述的架体1为十字架状的框架结构,包括中心部分2和四个凸出部分3,在架体1上还对称地设置有两个连接筋4,且连接筋4分别与两个相邻的凸出部分3相连,在连接筋4的下方设置有支撑套5,支撑套5内活动套接有支撑柱6,支撑柱6的底端设置有折弯型支撑架7,在支撑柱6的表面还设置有刻度线8,在支撑套5上还设置有与所述支撑柱6相配的锁紧螺丝9,在每个凸出部分3内都转动支撑有多个相互平行的灯珠条10,所述的灯珠条10内等距地设置有多个LED灯珠11,所有的LED灯珠11都通过导线与设置在灯珠条10两端的正极柱12和负极柱13相连,所述的正极柱12为一个,负极柱13则为对称设置的两个,在凸出部分3的内侧设置有多对与灯珠条10相配的插槽14,并且插槽14能够沿着自身的轴线转动,同时在插槽14上还设置有角度刻度盘15。The technical solution of the present invention is: a combined light source bracket for machine vision, including a frame body 1, characterized in that: the frame body 1 is a cross-shaped frame structure, including a central part 2 and four protruding parts 3. There are also two connecting ribs 4 symmetrically arranged on the frame body 1, and the connecting ribs 4 are respectively connected with two adjacent protruding parts 3, and a supporting sleeve 5 is arranged below the connecting ribs 4, and the supporting sleeve 5 The inner movable sleeve is provided with a support column 6, the bottom end of the support column 6 is provided with a bending type support frame 7, and the surface of the support column 6 is also provided with a scale line 8, and the support sleeve 5 is also provided with a 6. Matching locking screws 9 rotate and support a plurality of mutually parallel lamp bead strips 10 in each protruding part 3, and a plurality of LED lamp beads 11 are equidistantly arranged in the lamp bead strips 10, All the LED lamp beads 11 are connected to the positive pole 12 and the negative pole 13 arranged at the two ends of the lamp bead strip 10 through wires, the positive pole 12 is one, and the negative pole 13 is two symmetrically arranged. The inner side of the part 3 is provided with a plurality of pairs of slots 14 matching the lamp bead strip 10 , and the slots 14 can rotate along their own axes, and an angle dial 15 is also provided on the slots 14 .
本发明同现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:
本种结构形式的组合式机器视觉用光源支架,其结构简单,设计巧妙,布局合理,它可以根据不同的产品检测需求,选择不同数量、不同颜色、不同功率的灯珠条插入架体的插槽内,同时还可以精确调整不同的照射角度和照射高度,方便灵活,调整简单、准确;它能够适用于多种产品检测的要求,大大提高了机器视觉照明装置的适用范围和灵活性;并且该装置还具有成本低廉、运行稳定、操作简单等多种优点,非常适合于在机器视觉照明领域中进行大范围的推广。The combined light source bracket for machine vision with this structure has simple structure, ingenious design, and reasonable layout. It can choose different quantities, different colors, and different powers of lamp bead strips to insert into the socket of the frame according to different product testing requirements. In the groove, different irradiation angles and irradiation heights can be precisely adjusted at the same time, which is convenient and flexible, and the adjustment is simple and accurate; it can be applied to the requirements of various product inspections, greatly improving the scope and flexibility of the machine vision lighting device; and The device also has multiple advantages such as low cost, stable operation, and simple operation, and is very suitable for large-scale promotion in the field of machine vision lighting.
附图说明Description of drawings
图1为本发明实施例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2为本发明实施例中灯珠条部分的结构示意图。Fig. 2 is a schematic structural diagram of the lamp bead strip part in the embodiment of the present invention.
图3为本发明实施例中插槽部分的结构示意图。Fig. 3 is a schematic structural diagram of the slot part in the embodiment of the present invention.
具体实施方式detailed description
下面将结合附图说明本发明的具体实施方式。如图1、图2、图3所示:一种组合式机器视觉用光源支架,包括一个作为基础的架体1,所述的架体1为十字架状的框架式结构,包括位于中部的中心部分2和四个凸出部分3,在架体1上还对称地设置有两个连接筋4,并且每个连接筋4都分别与两个相邻的凸出部分3固定连接,在连接筋4的下方设置有支撑套5,在支撑套5内活动套接有支撑柱6,而在支撑柱6的底端则设置有用于支撑整个装置的折弯型支撑架7,在支撑柱6的表面还设置有刻度线8,而在支撑套5上则螺纹连接有与上述支撑柱6相配的缩紧螺丝9;The specific implementation manner of the present invention will be described below with reference to the accompanying drawings. As shown in Figure 1, Figure 2, and Figure 3: a combined light source bracket for machine vision, including a frame body 1 as a base, the frame body 1 is a cross-shaped frame structure, including a center in the middle Part 2 and four protruding parts 3 are also symmetrically provided with two connecting ribs 4 on the frame body 1, and each connecting rib 4 is fixedly connected with two adjacent protruding parts 3 respectively. 4 is provided with a support sleeve 5 below, and a support column 6 is movably socketed in the support sleeve 5, and a bending type support frame 7 for supporting the whole device is provided at the bottom of the support column 6. The surface is also provided with a scale line 8, and on the support sleeve 5, a tightening screw 9 matching the above-mentioned support column 6 is threaded;
在每个凸出部分3内都转动支承有多个灯珠条10,并且这些灯珠条10之间相互平行,每个灯珠条10内都等距地设置有多个LED灯珠11,并且所有的LED灯珠11都通过导线与设置在灯珠条10两端的正极柱12和负极柱13相连,并且为了防止反装,上述的正极柱12为一个,而负极柱13则为对称设置的两个,在凸出部分3的内侧设置有多对插槽14,上述的灯珠条10能够插接到插槽14中,并且插槽14能够沿着自身的轴线转动,即当灯珠条10插入插槽14中之后,灯珠条10能够沿着自身的轴线转动,在插槽14上还设置有角度刻度盘15。A plurality of lamp bead strips 10 are rotatably supported in each protruding part 3, and these lamp bead strips 10 are parallel to each other, and a plurality of LED lamp beads 11 are equidistantly arranged in each lamp bead strip 10, And all the LED lamp beads 11 are connected to the positive pole 12 and the negative pole 13 arranged at both ends of the lamp bead bar 10 through wires, and in order to prevent reverse installation, the above-mentioned positive pole 12 is one, while the negative pole 13 is arranged symmetrically Two pairs of slots 14 are provided on the inner side of the protruding part 3. The above-mentioned lamp bead strip 10 can be inserted into the slots 14, and the slots 14 can rotate along their own axes, that is, when the lamp beads After the strip 10 is inserted into the slot 14 , the lamp bead strip 10 can rotate along its own axis, and the slot 14 is also provided with an angle dial 15 .
本发明实施例的组合式机器视觉用光源支架的工作过程如下:预先根据机器视觉照明需求选择灯珠条的颜色、功率和数量。例如,根据需要确定白色、3W、3×4=12根灯珠条照明方案。即在架体1上安装12根白色、3W的LED灯珠条,并将本支架的架体1放置到需要提供照明的环境中。通过调节支撑套5和支撑柱6的相对位置的方式,可以改变所有灯珠条10(即光源)的高度,而通过转动灯珠条10的方式,可以改变所有灯珠条10(即光源)的照射角度,同时由于在支撑柱6上设置有刻度线8,在插槽14上设置有角度刻度盘15,因此操作者可以精确的进行上述调整;开启电源后,12根白色、3W的LED灯珠条10发光,为机器视觉系统提供照明的光源;The working process of the combined light source bracket for machine vision in the embodiment of the present invention is as follows: the color, power and quantity of the lamp bead strips are selected in advance according to the lighting requirements of the machine vision. For example, determine the lighting scheme of white, 3W, 3×4=12 lamp bead strips according to the needs. That is, install 12 white, 3W LED lamp bead strips on the frame body 1, and place the frame body 1 of this bracket in an environment that needs to provide lighting. By adjusting the relative position of the support sleeve 5 and the support column 6, the height of all the lamp bead strips 10 (that is, the light source) can be changed, and by rotating the lamp bead strip 10, the height of all the lamp bead strips 10 (that is, the light source) can be changed At the same time, since the scale line 8 is set on the support column 6, and the angle dial 15 is set on the slot 14, the operator can accurately perform the above adjustments; after turning on the power, 12 white, 3W LEDs The lamp bead strip 10 emits light to provide a light source for the machine vision system;
并且,由于所有的灯珠条10的正极柱12均为一个,而负极柱13均为两个,这种特殊的结构能够有效防止在安装灯珠条10时出现反装的情况。Moreover, since all the light bead strips 10 have one positive pole 12 and two negative poles 13, this special structure can effectively prevent reverse installation when the light bead strip 10 is installed.
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611183319.8A CN106594685B (en) | 2016-12-20 | 2016-12-20 | Combined type light source bracket for machine vision |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611183319.8A CN106594685B (en) | 2016-12-20 | 2016-12-20 | Combined type light source bracket for machine vision |
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| Publication Number | Publication Date |
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| CN106594685A true CN106594685A (en) | 2017-04-26 |
| CN106594685B CN106594685B (en) | 2023-05-09 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH10223014A (en) * | 1997-02-10 | 1998-08-21 | Kuroi Electric Ind Co | Luminaire |
| JP2006253045A (en) * | 2005-03-14 | 2006-09-21 | Chugoku Electric Power Co Inc:The | Rack for temporary luminaire and temporary lighting system using it |
| US7131753B1 (en) * | 2004-05-10 | 2006-11-07 | Edwards Enterprises, Llc | Multi-arm adjustable fluorescent lighting fixture |
| US20100103661A1 (en) * | 2008-10-27 | 2010-04-29 | Yih-Chih Chiou | Machine Vision Inspection System and Light Source Module thereof |
| CN102155675A (en) * | 2010-12-24 | 2011-08-17 | 安徽省烟草专卖局 | Three-dimensional lighting device applied to machine vision system |
| CN102980103A (en) * | 2012-11-27 | 2013-03-20 | 华南理工大学 | Machine vision LED (light emitting diode) illumination source |
| CN204420746U (en) * | 2015-02-11 | 2015-06-24 | 广东工业大学 | A kind of multi-purpose machine vision LED light source |
| CN206320707U (en) * | 2016-12-20 | 2017-07-11 | 大连民族大学 | Combined type machine vision light source bracket |
-
2016
- 2016-12-20 CN CN201611183319.8A patent/CN106594685B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10223014A (en) * | 1997-02-10 | 1998-08-21 | Kuroi Electric Ind Co | Luminaire |
| US7131753B1 (en) * | 2004-05-10 | 2006-11-07 | Edwards Enterprises, Llc | Multi-arm adjustable fluorescent lighting fixture |
| JP2006253045A (en) * | 2005-03-14 | 2006-09-21 | Chugoku Electric Power Co Inc:The | Rack for temporary luminaire and temporary lighting system using it |
| US20100103661A1 (en) * | 2008-10-27 | 2010-04-29 | Yih-Chih Chiou | Machine Vision Inspection System and Light Source Module thereof |
| CN102155675A (en) * | 2010-12-24 | 2011-08-17 | 安徽省烟草专卖局 | Three-dimensional lighting device applied to machine vision system |
| CN102980103A (en) * | 2012-11-27 | 2013-03-20 | 华南理工大学 | Machine vision LED (light emitting diode) illumination source |
| CN204420746U (en) * | 2015-02-11 | 2015-06-24 | 广东工业大学 | A kind of multi-purpose machine vision LED light source |
| CN206320707U (en) * | 2016-12-20 | 2017-07-11 | 大连民族大学 | Combined type machine vision light source bracket |
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