CN106592755A - Modular multi-storeyed overall assembly type steel structural house structure system - Google Patents
Modular multi-storeyed overall assembly type steel structural house structure system Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 64
- 239000010959 steel Substances 0.000 title claims abstract description 64
- 238000010276 construction Methods 0.000 claims abstract description 51
- 239000004567 concrete Substances 0.000 claims abstract description 46
- 238000005034 decoration Methods 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000005452 bending Methods 0.000 claims abstract 3
- 238000003466 welding Methods 0.000 claims description 38
- 239000011150 reinforced concrete Substances 0.000 claims description 23
- 230000002787 reinforcement Effects 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims 16
- 230000003100 immobilizing effect Effects 0.000 claims 2
- 210000003205 muscle Anatomy 0.000 claims 2
- 238000005266 casting Methods 0.000 claims 1
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 238000009435 building construction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
- E04B1/34807—Elements integrated in a skeleton
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/0007—Base structures; Cellars
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Abstract
Description
技术领域technical field
本发明涉及一种模块化多高层整体装配式钢结构房屋结构体系,属于结构工程技术领域。The invention relates to a structural system of a modular multi-high-rise integrally assembled steel structure house, which belongs to the technical field of structural engineering.
背景技术Background technique
我国每年城乡新建房屋面积20亿平方米,其中80%以上为高能耗建筑,我国单位建筑面积能耗是发达国家的2倍以上。据中国钢协统计,2011年我国钢产量突破7亿吨大关,连续16年稳居世界各国钢产量首位,发达国家钢结构建筑面积占总建筑面积50%以上,日本占到80%,而我国不到4%。中国作为世界上建筑规模、钢材产量最大的国家,房屋钢结构的发展严重滞后。my country's annual urban and rural housing area is 2 billion square meters, of which more than 80% are high-energy buildings, and the energy consumption per unit building area in my country is more than twice that of developed countries. According to the statistics of the China Iron and Steel Association, my country's steel output exceeded 700 million tons in 2011, ranking first in the world's steel output for 16 consecutive years. Our country is less than 4%. As the country with the largest construction scale and steel output in the world, China lags behind seriously in the development of housing steel structures.
传统的建筑施工效率较低,对施工周围造成严重的环境污染,严重影响施工周边环境和居民生活。施工过程中步骤多样,专业化程度低,导致工作人员在施工过程中容易因工作种类繁杂多样变化而出现的错误常常会减慢甚至阻滞施工进程速度进而影响施工速度和施工质量。这些问题是高度工业化的装配式建筑创新势在必行。The efficiency of traditional building construction is low, causing serious environmental pollution around the construction, and seriously affecting the surrounding environment of the construction and the lives of residents. The various steps in the construction process and the low degree of specialization lead to mistakes that are prone to occur due to the variety and variety of work types during the construction process, which often slows down or even blocks the speed of the construction process, thereby affecting the construction speed and construction quality. These problems are imperative for the innovation of highly industrialized prefabricated buildings.
一种模块化低层整体装配式钢结构房屋结构体系是一种高度工业化的装配式建筑,因其在工厂进行统一规格的施工,便于让所有装配式钢结构套件模块的每一种施工步骤可以由同一支施工队伍进行,这样使得建筑施工专业化程度大幅提高,施工效率和施工质量大幅提高,同时令突发性工程事故或错误的发生概率大幅降低;因装配式钢结构模块的制造在工厂可以除固定水暖管道及装配式钢结构模块相互连接之外的全部施工,而且在工厂周边通常住宅较少,大幅降低了施工对居民生活环境的影响,且在建筑施工地区只需进行模块间的连接、模块间管线的相互连接和在柱内灌注混凝土就可以完成建设;现场快速装配,在保证施工质量的前提下,提高了现场施工速度,减少了现场施工工期,降低总体工程造价和工程事故或错误发生的几率。A modular low-rise overall prefabricated steel structure house structure system is a highly industrialized prefabricated building, because of its uniform construction in the factory, it is convenient for each construction step of all prefabricated steel structure kit modules to be made by The same construction team will greatly improve the specialization of building construction, greatly improve construction efficiency and construction quality, and at the same time greatly reduce the probability of sudden engineering accidents or errors; All the construction except the fixed plumbing pipes and the interconnection of the prefabricated steel structure modules, and there are usually few houses around the factory, which greatly reduces the impact of construction on the living environment of residents, and only the connection between modules is required in the construction area , the interconnection of the pipelines between the modules and the concrete pouring in the column can complete the construction; on-site rapid assembly, on the premise of ensuring the construction quality, improves the on-site construction speed, reduces the on-site construction period, reduces the overall project cost and engineering accidents or The probability of error occurring.
发明内容Contents of the invention
本发明的目的在于提出的一种模块化多高层整体装配式钢结构房屋结构体系是一种高度工业化的装配式建筑,该体系包括基础模块、盒子式房屋模块、倒V型吊钩和弯板,吊钩和弯板设置在各个盒子式房屋模块之间;所述盒子式房屋模块在工厂加工制造,在施工现场将各模块通过吊钩和弯板进行插接,然后在柱内浇筑混凝土或者焊接,即完成结构体系的建造;吊钩和弯板不仅可以起到插接和导引房屋模块入位的作用,还可以与混凝土进行锚固,加强节点的连接。整体房屋模块之间形成双柱结构,加强了房屋整体结构性能。房屋模块在工厂可以完成内外墙体、楼板、门窗的安装,可以完成全部或者部分内装修和外装修,显著减少工地现场工作量,提高施工速度。本发明将模块化,工厂化,标准化和装配化相结合,实现了工厂化生产,现场快速装配,在保证施工质量的前提下,提高了施工速度,减少了施工工期,降低了工程造价。The purpose of the present invention is to propose a modular multi-high-rise integrated steel structure building structure system, which is a highly industrialized prefabricated building, which includes foundation modules, box-type house modules, inverted V-shaped hooks and bent plates , the hooks and bent plates are arranged between each box-type house module; the box-type house modules are processed and manufactured in the factory, and each module is inserted through the hook and the bent plate at the construction site, and then concrete is poured in the column or Welding means to complete the construction of the structural system; hooks and bent plates can not only play the role of inserting and guiding the housing modules into place, but also anchor with concrete to strengthen the connection of nodes. A double-column structure is formed between the modules of the whole house, which strengthens the overall structural performance of the house. The housing module can complete the installation of internal and external walls, floors, doors and windows in the factory, and can complete all or part of the interior and exterior decoration, which can significantly reduce the workload on the site and increase the construction speed. The invention combines modularization, factoryization, standardization and assembly, realizes factory production, on-site quick assembly, improves construction speed, reduces construction period, and reduces project cost under the premise of ensuring construction quality.
所述模块化多高层整体装配式钢结构房屋结构体系,其特征在于,结构由基础模块、盒子式房屋模块组成,在施工现场通过节点连接装配为整体结构。The structural system of the modular multi-high-rise integrally assembled steel structure house is characterized in that the structure is composed of basic modules and box-type house modules, which are assembled into an overall structure through node connections at the construction site.
所述的基础模块全部为柱下独立基础(但不仅限于独立基础,还可以采用其他基础形式),有两种形式,分别为基础模块A和基础模块B,基础模块A为单柱形式,基础模块B为双柱形式。所述各整体盒子式房屋模块之间的连接件包括倒V型吊钩(5)和弯板连接件(7)。基础形式不仅限于独立基础,还可以选用其他形式的基础。The foundation modules described are all independent foundations under the column (but not limited to independent foundations, other foundation forms can also be used), and there are two forms, namely the foundation module A and the foundation module B, the foundation module A is a single column form, and the foundation Module B is in the form of two columns. The connectors between the integral box-type house modules include inverted V-shaped hooks (5) and bent plate connectors (7). The form of foundation is not limited to independent foundation, and other forms of foundation can also be selected.
所述基础模块A由素混凝土垫层(1)、基础底板(2)、钢筋网、钢筋混凝土柱(3)、基础单短柱(4)和倒V型吊钩(5)构成;基础模块A的钢筋网、基础单短柱(4)和倒V型吊钩(5)构件均在工厂加工制作完成,然后通过焊接将倒V型吊钩(5)安装于基础单短柱(4)上;施工现场进行素混凝土垫层(1)和钢筋混凝土柱(3)与基础单短柱(4)的制作与固定;先进行素混凝土垫层(1)的施工,待其初凝后,进行基础底板(2)和钢筋混凝土柱(3)的浇筑,钢筋网平行于素混凝土垫层(1),并按照设计尺寸的要求在钢筋网上部布置竖向钢筋,基础单短柱(4)竖放于钢筋混凝土柱(3)的中心位置,相邻平面重合;之后在基础单短柱(4)的周围的竖向钢筋上按照距离要求水平布置箍筋;最后进行浇筑,固定基础单短柱(4)。The basic module A is composed of a plain concrete cushion (1), a foundation floor (2), a steel mesh, a reinforced concrete column (3), a single short column for the foundation (4) and an inverted V-shaped hook (5); the basic module The reinforcement mesh of A, the basic single short column (4) and the inverted V-shaped hook (5) components are all processed and manufactured in the factory, and then the inverted V-shaped hook (5) is installed on the basic single short column (4) by welding On the construction site, the plain concrete cushion (1), the reinforced concrete column (3) and the foundation single short column (4) are made and fixed; the plain concrete cushion (1) is firstly constructed, and after its initial setting, The base plate (2) and the reinforced concrete column (3) are poured, the reinforcement mesh is parallel to the plain concrete cushion (1), and vertical reinforcement is arranged on the top of the reinforcement mesh according to the design size requirements, and the foundation single short column (4) Vertically placed in the center of the reinforced concrete column (3), the adjacent planes coincide; then horizontally arrange stirrups on the vertical steel bars around the foundation single short column (4) according to the distance requirements; finally pouring, fix the foundation single short column (4).
所述基础模块B亦由素混凝土垫层(1)、基础底板(2)、钢筋网、钢筋混凝土柱(3)、基础双短柱(6)和倒V型吊钩(5)构成;基础模块B的钢筋网、基础双短柱(6)和倒V型吊钩(5)构件均在工厂加工制作完成,基础双短柱(6)是将两个基础单短柱(4)的两个相邻侧面焊接在一起,方便实现大规模的装配工程;然后通过焊接的方式将倒V型吊钩(5)安装于基础双短柱(6)上;施工现场进行素混凝土垫层(1)和钢筋混凝土柱(3)与基础双短柱(6)的制作与固定;先进行素混凝土垫层(1)的施工,待其初凝后,进行基础底板(2)和钢筋混凝土柱(3)的浇筑,钢筋网平行于素混凝土垫层(1),并按照设计尺寸的要求在钢筋网的上部布置竖向钢筋,基础双短柱(6)竖放于钢筋混凝土柱(3)的中心位置,相邻平面重合;之后在基础双短柱(6)的周围的竖向钢筋上按照距离要求水平布置箍筋;最后进行浇筑,固定基础双短柱(6)。The basic module B is also composed of a plain concrete cushion (1), a foundation floor (2), a steel mesh, a reinforced concrete column (3), a foundation double short column (6) and an inverted V-shaped hook (5); the foundation The reinforcement mesh of module B, the foundation double short columns (6) and the inverted V-shaped hook (5) components are all processed and manufactured in the factory, and the foundation double short columns (6) are two basic single short columns (4). Two adjacent sides are welded together to facilitate large-scale assembly projects; then the inverted V-shaped hook (5) is installed on the foundation double short columns (6) by welding; the plain concrete cushion (1) is carried out on the construction site. ) and reinforced concrete columns (3) and foundation double-short columns (6) and fixed; carry out the construction of plain concrete cushion (1) first, and after its initial setting, carry out the base plate (2) and reinforced concrete columns ( 3) pouring, the reinforcement mesh is parallel to the plain concrete cushion (1), and vertical reinforcement is arranged on the upper part of the reinforcement mesh according to the design size requirements, and the foundation double short columns (6) are vertically placed on the reinforced concrete column (3) At the center position, the adjacent planes overlap; then horizontally arrange stirrups on the vertical steel bars around the foundation double short columns (6) according to the distance requirements; finally pouring is performed to fix the foundation double short columns (6).
模块化多高层整体装配式钢结构房屋结构体系中的节点连接中包括方管柱(8)、倒V型吊钩(5)、弯板(7)、上梁(10)和下梁(9),方管柱(8)包括两层结构,分别为上层方管柱和下层方管柱,上层方管柱与上梁(10)相互垂直焊接,下层方管柱和下梁(9)相互垂直焊接;上梁(10)的梁底与上层方管柱的底平齐,下梁(9)梁顶与下层方管柱的顶平齐,下层方管柱顶部焊接的两个倒V型吊钩(5)斜向交叉,上层方管柱的四边中心底部各焊接有一个弯板(7),下层方管柱顶部的倒V型吊钩(5)与上层方管柱的四边中心底部的弯板(7)相连接组成上下两层结构的连接节点。弯板(7)下端折角向内,在吊装过程中起到导向作用,倒V型吊钩(5)插入四块弯板(7)中间,插接后浇筑混凝土或者焊接,倒V型吊钩(5)和弯板(7)可以起到锚固作用。The node connections in the structural system of the modular multi-high-rise integrally assembled steel structure house include square pipe columns (8), inverted V-shaped hooks (5), bent plates (7), upper beams (10) and lower beams (9 ), the square tube column (8) includes two layers of structure, which are respectively the upper layer square tube column and the lower layer square tube column, the upper layer square tube column and the upper beam (10) are welded vertically to each other, and the lower layer square tube column and the lower beam (9) are mutually welded Vertical welding; the beam bottom of the upper beam (10) is flush with the bottom of the upper square pipe column, the beam top of the lower beam (9) is flush with the top of the lower square pipe column, and the two inverted V-shaped welding on the top of the lower square pipe column The hooks (5) intersect obliquely, and a bent plate (7) is welded at the bottom of the four-side center of the upper square pipe column, and the inverted V-shaped hook (5) on the top of the lower square pipe column is connected The curved plates (7) are connected to form the connection nodes of the upper and lower two-layer structures. The lower end of the bent plate (7) is bent inward, and plays a guiding role in the hoisting process. The inverted V-shaped hook (5) is inserted into the middle of the four bent plates (7), and concrete or welded after insertion, the inverted V-shaped hook (5) and bent plate (7) can play anchoring effect.
所述盒子式房屋模块包括房屋模块的钢框架、楼板和墙板。所述盒子式房屋模块的钢框架通过如下步骤均在工厂加工完成:梁的焊接、柱的焊接、梁与柱的焊接相连以及房屋模块的钢框架表面喷涂防火涂料。钢框架可以根据房屋的高度不同,增加斜支撑。所述楼板和墙板的固定以及门窗的安装是在完成盒子式房屋模块钢框架后,在工厂内完成。所述墙板可以采用传统的砌筑方法,其砌筑方法及与框架的连接技术已经成熟,并且在工厂内完成,在提高施工速度的同时,可以降低盒子式房屋模块的制造成本,但所述墙板不仅可以采用传统的砌筑方法,还可以采用其他形式的墙板。The box-type house module includes a steel frame of the house module, floor slabs and wall panels. The steel frame of the box-type house module is processed in the factory through the following steps: welding of beams, welding of columns, welding of beams and columns, and spraying fireproof paint on the surface of the steel frame of the house modules. The steel frame can add diagonal supports according to the height of the house. The fixing of the floor and wall panels and the installation of doors and windows are completed in the factory after the steel frame of the box-type house module is completed. The wall panel can adopt the traditional masonry method. The masonry method and the connection technology with the frame are mature and completed in the factory. While increasing the construction speed, the manufacturing cost of the box-type house module can be reduced, but the The above-mentioned wall panels can not only adopt traditional masonry methods, but also other forms of wall panels.
此外还可以完成全部或者部分内装修和外装修,实现装修装饰一体化施工。In addition, all or part of the interior decoration and exterior decoration can be completed to realize the integrated construction of decoration and decoration.
所述模块化多高层整体装配式钢结构房屋结构体系,其盒子式房屋模块包括三种模块,分别为盒子式房屋模块A、盒子式房屋模块B与盒子式房屋模块C,模块之间通过节点连接方式连接。In the modular multi-high-rise integrally assembled steel structure house structure system, the box house module includes three modules, namely box house module A, box house module B and box house module C, and the modules are connected by nodes Connection method to connect.
所述盒子式房屋模块A分为房间I、走廊和房间II;房间I包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)和预制楼板(11);房间II包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)、预制楼板(11)和预制墙板;两个等边截面方管梁即上梁(9)和两个长方形截面方管梁即下梁(10)连接房间I和房间II。所述盒子式房屋模块A的全部构件在工厂加工制作完成,然后通过焊接将各个构件拼装成所述的盒子式房屋模块A。等边截面方管梁(9)为上梁,长方形截面方管梁(10)为下梁,方管柱与梁通过焊接拼装成立方体型钢框架,各方管柱等高平齐,上梁梁顶与柱顶平齐,下梁梁底与柱底平齐;预制楼板(11)在柱子的相应部位设有柱孔,待柱子与梁连接完成后,将预制楼板置于柱底和下梁形成的平面上。The box-type housing module A is divided into room I, corridor and room II; room I includes four equal-height square pipe columns (8), four square pipe beams with equal side cross-section, namely the lower beam (9), four rectangular cross-section The square tube beam is the upper beam (10) and the prefabricated floor slab (11); the room II includes four square tube columns of equal height (8), four square tube beams of equal side section, namely the lower beam (9), four square The pipe beam is the upper beam (10), the prefabricated floor slab (11) and the prefabricated wall panel; two square pipe beams with equilateral section are the upper beam (9) and two rectangular section square pipe beams are the lower beam (10) to connect the room I and room II. All components of the box-type house module A are processed and manufactured in a factory, and then each component is assembled into the box-type house module A by welding. The square tube beam (9) with equilateral cross-section is the upper beam, and the square tube beam (10) with rectangular cross-section is the lower beam. The square tube column and the beam are assembled into a cubic steel frame by welding. It is flush with the top of the column, and the bottom of the lower beam is flush with the bottom of the column; the prefabricated floor (11) is provided with column holes at the corresponding parts of the column. After the connection between the column and the beam is completed, the prefabricated floor is placed on the bottom of the column and the lower beam to form on the plane.
所述盒子式房屋模块B分为房间I、走廊和房间II;房间I包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)和两个预制楼板(11);房间II包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)、预制楼板(11)和预制墙板;两个等边截面方管梁即下梁(9)和两个长方形截面方管梁即上梁(10)连接房间I和房间II。所述盒子式房屋模块B的全部构件在工厂加工制作完成,然后通过焊接将各个构件拼装成所述的盒子式房屋模块B。长方形截面方管梁(10)为上梁,等边截面方管梁(9)为下梁,方管柱与梁通过焊接拼装成立方体型钢框架,各方管柱等高平齐,上梁梁顶与柱顶相距一定距离,下梁梁底与柱底平齐;所述的钢筋混凝土楼板(11)在柱子的相应部位设有柱孔,待柱子与梁连接完成后,将预制的混凝土楼板置于柱底和下梁形成的平面及上梁形成的平面上。The box-type housing module B is divided into room I, corridor and room II; room I includes four equal-height square tube columns (8), four square tube beams with equal side cross-section, namely lower beams (9), four rectangular cross-section The square tube beam is the upper beam (10) and two prefabricated floor slabs (11); the room II includes four equal-height square tube columns (8), four square tube beams with equal section cross-section, namely the lower beam (9), four rectangular The cross-section square tube beam is the upper beam (10), the prefabricated floor slab (11) and the prefabricated wall panel; two equilateral cross-section square tube beams are the lower beam (9) and two rectangular cross-section square tube beams are the upper beam (10). Room I and Room II. All the components of the box-type house module B are processed and manufactured in a factory, and then each component is assembled into the box-type house module B by welding. The rectangular cross-section square tube beam (10) is the upper beam, and the equilateral cross-section square tube beam (9) is the lower beam. The square tube column and the beam are assembled into a cubic steel frame by welding. A certain distance from the top of the column, the bottom of the lower beam is flush with the bottom of the column; the reinforced concrete floor (11) is provided with a column hole at the corresponding position of the column, and after the connection between the column and the beam is completed, the prefabricated concrete floor is placed On the plane formed by the bottom of the column and the lower beam and the plane formed by the upper beam.
所述盒子式房屋模块C分为房间I、走廊和房间II;房间I包括四个等高方管柱(8)、八个等边截面方管梁(9)、四个长方形截面方管梁(10)和两个预制楼板(11);房间II包括四个等高方管柱(8)、八个等边截面方管梁(9)、四个长方形截面方管梁(10)、预制楼板(11)和预制墙板;四个等边截面方管梁(9)和两个长方形截面方管梁(10)连接房间I和房间II。所述盒子式房屋模块C的全部构件在工厂加工制作完成,然后通过焊接将各个构件拼装成所述的盒子式房屋模块C。长方形截面方管梁(10)为上梁,等边截面方管梁(9)分别为顶梁和下梁,方管柱与梁通过焊接拼装成立方体型钢框架,各方管柱等高平齐,顶梁梁顶与柱顶平齐,上梁梁顶与柱顶相距一定距离,下梁梁底与柱底平齐;所述的钢筋混凝土楼板(11)在柱子的相应部位设有柱孔,待柱子与梁连接完成后,将预制的混凝土楼板置于下梁和上梁形成的平面上。The box-type housing module C is divided into room I, corridor and room II; room I includes four equal-height square tube columns (8), eight equal-section square tube beams (9), four rectangular-section square tube beams (10) and two prefabricated floor slabs (11); room II includes four equal-height square pipe columns (8), eight equilateral cross-section square pipe beams (9), four rectangular cross-section square pipe beams (10), prefabricated Floor slabs (11) and prefabricated wall panels; four equilateral cross-section square pipe beams (9) and two rectangular cross-section square pipe beams (10) connect room I and room II. All the components of the box-type house module C are processed and manufactured in a factory, and then each component is assembled into the box-type house module C by welding. The rectangular cross-section square tube beam (10) is the upper beam, and the equilateral cross-section square tube beam (9) is respectively the top beam and the lower beam. The square tube columns and beams are assembled into a cubic steel frame by welding, and the tube columns on all sides are of equal height. The beam top of the top beam is flush with the top of the column, the beam top of the upper beam is at a certain distance from the top of the column, and the bottom of the beam of the lower beam is flush with the bottom of the column; the reinforced concrete floor (11) is provided with a column hole at the corresponding position of the column, After the columns and beams are connected, the prefabricated concrete floor slab is placed on the plane formed by the lower and upper beams.
所述的模块化多高层整体装配式钢结构房屋结构体系中的梁和柱不仅可以采用方管梁和方柱,还可以采用其他形式的梁和柱。The beams and columns in the structural system of the modular multi-high-rise integrally assembled steel structure house can not only adopt square tube beams and square columns, but also can adopt other forms of beams and columns.
本发明的有益效果是,上述的模块化多高层整体装配式钢结构房屋结构体系中的所有模块都在工厂加工预制,在施工现场只需将各模块通过吊钩和弯板进行插接,然后在柱内浇筑混凝土或者焊接,即可完成结构建造;吊钩和弯板不仅可以起到插接和导引入位的作用,还可以与混凝土进行锚固,加强节点的连接。整体房屋模块之间形成双柱结构,加强了房屋整体结构性能。各模块很容易拆分和运输,可以做到循环利用。本发明将模块化,工厂化,标准化和装配化相结合,实现了工厂化生产,现场快速装配,在保证施工质量的前提下,提高了施工速度,减少了施工工期,降低了工程造价。The beneficial effect of the present invention is that all the modules in the above-mentioned modular multi-high-rise integrally assembled steel structure house structure system are processed and prefabricated in the factory, and each module only needs to be inserted through the hook and the bent plate at the construction site, and then The structure can be completed by pouring concrete or welding in the column; the hook and bent plate can not only play the role of plugging and guiding, but also can be anchored with concrete to strengthen the connection of nodes. A double-column structure is formed between the modules of the whole house, which strengthens the overall structural performance of the house. Each module is easy to disassemble and transport, and can be recycled. The invention combines modularization, factoryization, standardization and assembly, realizes factory production, on-site quick assembly, improves construction speed, reduces construction period, and reduces project cost under the premise of ensuring construction quality.
附图说明Description of drawings
图1是本发明的整体建筑模型立体图。Fig. 1 is a three-dimensional view of the overall building model of the present invention.
图2是本发明的整体建筑模型立体图Fig. 2 is a three-dimensional view of the overall building model of the present invention
图3是本发明的整体建筑各模块分解图。Fig. 3 is an exploded view of each module of the overall building of the present invention.
图4是本发明的基础模块A。Fig. 4 is the basic module A of the present invention.
图5是本发明的基础模块B。Fig. 5 is the basic module B of the present invention.
图6是本发明的整体式装配模块A。Fig. 6 is an integral assembly module A of the present invention.
图7是本发明的整体式装配模块A。Fig. 7 is an integral assembly module A of the present invention.
图8是本发明的整体式装配模块B。Fig. 8 is an integral assembly module B of the present invention.
图9是本发明的整体式装配模块B。Fig. 9 is an integral assembly module B of the present invention.
图10是本发明的整体式装配模块C。Fig. 10 is an integral assembly module C of the present invention.
图11是本发明的整体式装配模块C。Fig. 11 is an integral assembly module C of the present invention.
图12是本发明的模块式连接节点。Fig. 12 is a modular connection node of the present invention.
图中:1—素混凝土垫层,2—基础底板,3—钢筋混凝土柱,4—基础单短柱,5—倒V型吊钩,6—基础双短柱,7—弯板,8—方管柱,9—等边截面方管梁,10—长方形截面方管梁,11—预制楼板。In the figure: 1—plain concrete cushion, 2—foundation floor, 3—reinforced concrete column, 4—basic single short column, 5—inverted V-shaped hook, 6—basic double short column, 7—bent plate, 8— Square pipe column, 9—square pipe beam with equilateral cross section, 10—square pipe beam with rectangular cross section, 11—prefabricated floor slab.
具体实施方式detailed description
如图1、2所示,本发明的整体房屋模块之间通过插接和柱内浇筑混凝土或者焊接进行连接,即可完成钢结构房屋结构体系的建筑工作。在施工吊装时,柱顶吊钩可使吊车平稳吊装,吊钩和弯板可起到插接和导引入位作用,降低了装配对接的难度,在很大程度上提高施工质量和施工速度。As shown in Figures 1 and 2, the integral building modules of the present invention are connected by plugging and pouring concrete or welding in the columns, so that the construction work of the steel structure building structural system can be completed. During construction and hoisting, the hook on the top of the column can make the crane hoist smoothly, and the hook and bent plate can play the role of plugging and guiding, which reduces the difficulty of assembly and docking, and greatly improves the construction quality and construction speed .
本发明提出的模块化多高层整体装配式钢结构房屋体系结构中,所述装配式基础采用的是柱下独立基础,当然本发明的基础类型不限于此。基础形式有基础A和基础B。所述的基础均在预制工厂预制完成,运送至现场后可直接进行基础的埋置和与上部结构的装配式安装。In the modular multi-high-rise integrated steel structure building system proposed by the present invention, the prefabricated foundation adopts an independent foundation under a column, and of course the foundation type of the present invention is not limited thereto. The foundation forms are foundation A and foundation B. The foundations mentioned above are all prefabricated in the prefabrication factory, and can be directly embedded in the foundation and assembled with the superstructure after being transported to the site.
如图3所示,所述基础模块A由素混凝土垫层(1)、基础底板(2)、钢筋网、钢筋混凝土柱(3)、基础单短柱(4)和倒V型吊钩(5)构成;基础模块A的钢筋网、基础单短柱(4)和倒V型吊钩(5)构件均在工厂加工制作完成,然后通过焊接将倒V型吊钩(5)安装于基础单短柱(4)上;施工现场进行素混凝土垫层(1)和钢筋混凝土柱(3)与基础单短柱(4)的制作与固定;先进行素混凝土垫层(1)的施工,待其初凝后,进行基础底板(2)和钢筋混凝土柱(3)的浇筑,钢筋网平行于素混凝土垫层(1),并按照设计尺寸的要求在钢筋网上部布置竖向钢筋,基础单短柱(4)竖放于钢筋混凝土柱(3)的中心位置,相邻平面重合;之后在基础单短柱(4)的周围的竖向钢筋上按照距离要求水平布置箍筋;最后进行浇筑,固定基础单短柱(4)。As shown in Figure 3, the basic module A consists of a plain concrete cushion (1), a base plate (2), a steel mesh, a reinforced concrete column (3), a single short column of the foundation (4) and an inverted V-shaped hook ( 5) Composition; the steel mesh of the foundation module A, the foundation single short column (4) and the inverted V-shaped hook (5) components are all processed and manufactured in the factory, and then the inverted V-shaped hook (5) is installed on the foundation by welding On the single short column (4); the construction site carries out the making and fixing of the plain concrete cushion (1) and the reinforced concrete column (3) and the foundation single short column (4); the construction of the plain concrete cushion (1) is carried out first, After the initial setting, the base plate (2) and the reinforced concrete column (3) are poured, the steel mesh is parallel to the plain concrete cushion (1), and vertical steel bars are arranged on the top of the steel mesh according to the design size requirements, the foundation The single short column (4) is vertically placed at the center of the reinforced concrete column (3), and the adjacent planes coincide; then horizontally arrange the stirrups on the vertical steel bars around the foundation single short column (4) according to the distance requirements; finally carry out Pouring, fixing the foundation single short column (4).
如图4所示,所述基础模块B亦由素混凝土垫层(1)、基础底板(2)、钢筋网、钢筋混凝土柱(3)、基础双短柱(6)和倒V型吊钩(5)构成;基础模块B的钢筋网、基础双短柱(6)和倒V型吊钩(5)构件均在工厂加工制作完成,基础双短柱(6)是将两个基础单短柱(4)的两个相邻侧面焊接在一起,方便实现大规模的装配工程;然后通过焊接的方式将倒V型吊钩(5)安装于基础双短柱(6)上;施工现场进行素混凝土垫层(1)和钢筋混凝土柱(3)与基础双短柱(6)的制作与固定;先进行素混凝土垫层(1)的施工,待其初凝后,进行基础底板(2)和钢筋混凝土柱(3)的浇筑,钢筋网平行于素混凝土垫层(1),并按照设计尺寸的要求在钢筋网的上部布置竖向钢筋,基础双短柱(6)竖放于钢筋混凝土柱(3)的中心位置,相邻平面重合;之后在基础双短柱(6)的周围的竖向钢筋上按照距离要求水平布置箍筋;最后进行浇筑,固定基础双短柱(6)。As shown in Figure 4, the basic module B is also composed of a plain concrete cushion (1), a foundation base plate (2), a steel mesh, a reinforced concrete column (3), a foundation double short column (6) and an inverted V-shaped hook (5) Composition; the steel mesh of the basic module B, the foundation double short columns (6) and the inverted V-shaped hook (5) members are all processed and manufactured in the factory, and the foundation double short columns (6) are two foundation single short The two adjacent sides of the column (4) are welded together to facilitate large-scale assembly; then the inverted V-shaped hook (5) is installed on the foundation double short column (6) by welding; The production and fixing of the plain concrete cushion (1), reinforced concrete columns (3) and foundation double short columns (6); the construction of the plain concrete cushion (1) is carried out first, and after its initial setting, the foundation floor (2 ) and reinforced concrete columns (3), the reinforcement mesh is parallel to the plain concrete cushion (1), and vertical reinforcement is arranged on the upper part of the reinforcement mesh according to the requirements of the design size, and the foundation double short columns (6) are placed vertically on the reinforcement At the center of the concrete column (3), the adjacent planes coincide; then horizontally arrange the stirrups on the vertical steel bars around the foundation double short columns (6) according to the distance requirements; finally perform pouring to fix the foundation double short columns (6) .
如图7所示,所述盒子式房屋模块A分为房间I、走廊和房间II;房间I包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)和预制楼板(11);房间II包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)、预制楼板(11)和预制楼板;两个等边截面方管梁即上梁(9)和两个长方形截面方管梁即下梁(10)连接房间I和房间II。所述盒子式房屋模块A的全部构件在工厂加工制作完成,然后通过焊接将各个构件拼装成所述的盒子式房屋模块A。等边截面方管梁(9)为上梁,长方形截面方管梁(10)为下梁,方管柱与梁通过焊接拼装成立方体型钢框架,各方管柱等高平齐,上梁梁顶与柱顶平齐,下梁梁底与柱底平齐;所述的钢筋混凝土楼板(11)在柱子的相应部位设有柱孔,待柱子与梁连接完成后,将预制的混凝土楼板置于柱底和下梁形成的平面上。As shown in Fig. 7, described box-type house module A is divided into room I, corridor and room II; ), four rectangular cross-section square pipe beams (10) and prefabricated floor (11); room II includes four equal-height square pipe columns (8), four equilateral cross-section square pipe beams (9) , four rectangular cross-section square tube beams are upper beams (10), prefabricated floor slabs (11) and prefabricated floor slabs; two equilateral cross-section square tube beams are upper beams (9) and two rectangular cross-section square tube beams are lower beams ( 10) Connect Room I and Room II. All components of the box-type house module A are processed and manufactured in a factory, and then each component is assembled into the box-type house module A by welding. The square tube beam (9) with equilateral cross-section is the upper beam, and the square tube beam (10) with rectangular cross-section is the lower beam. The square tube columns and beams are assembled into a cubic steel frame by welding. It is flush with the top of the column, and the bottom of the lower beam is flush with the bottom of the column; the reinforced concrete floor (11) is provided with a column hole at the corresponding position of the column, and after the connection between the column and the beam is completed, the prefabricated concrete floor is placed on the On the plane formed by the bottom of the column and the lower beam.
如图9所示,所述盒子式房屋模块B分为房间I、走廊和房间II;房间I包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)、两个预制楼板(11)和预制楼板;房间II包括四个等高方管柱(8)、四个等边截面方管梁即下梁(9)、四个长方形截面方管梁即上梁(10)和预制楼板(11);两个等边截面方管梁即下梁(9)和两个长方形截面方管梁即上梁(10)连接房间I和房间II。所述盒子式房屋模块B的全部构件在工厂加工制作完成,然后通过焊接将各个构件拼装成所述的盒子式房屋模块B。长方形截面方管梁(10)为上梁,等边截面方管梁(9)为下梁,方管柱与梁通过焊接拼装成立方体型钢框架,各方管柱等高平齐,上梁梁顶与柱顶相距一定距离,下梁梁底与柱底平齐;所述的钢筋混凝土楼板(11)在柱子的相应部位设有柱孔,待柱子与梁连接完成后,将预制的混凝土楼板置于柱底和下梁形成的平面及上梁形成的平面上。As shown in Figure 9, the box type house module B is divided into room I, corridor and room II; ), four rectangular section square tube beams (10), two prefabricated floor slabs (11) and prefabricated floor slabs; Room II includes four equal height square tube columns (8), four equilateral section square tube beams The lower beam (9), four square tube beams with rectangular section are the upper beam (10) and the prefabricated floor (11); two square tube beams with equilateral section are the lower beam (9) and two square tube beams with rectangular section are the upper Beam (10) connects Room I and Room II. All the components of the box-type house module B are processed and manufactured in a factory, and then each component is assembled into the box-type house module B by welding. The rectangular cross-section square tube beam (10) is the upper beam, and the equilateral cross-section square tube beam (9) is the lower beam. The square tube column and the beam are assembled into a cubic steel frame by welding. A certain distance from the top of the column, the bottom of the lower beam is flush with the bottom of the column; the reinforced concrete floor (11) is provided with a column hole at the corresponding position of the column, and after the connection between the column and the beam is completed, the prefabricated concrete floor is placed On the plane formed by the bottom of the column and the lower beam and the plane formed by the upper beam.
如图11所示,所述盒子式房屋模块C分为房间I、走廊和房间II;房间I包括四个等高方管柱(8)、八个等边截面方管梁(9)、四个长方形截面方管梁(10)和两个预制楼板(11);房间II包括四个等高方管柱(8)、八个等边截面方管梁(9)、四个长方形截面方管梁(10)、预制楼板(11)和预制楼板;四个等边截面方管梁(9)和两个长方形截面方管梁(10)连接房间I和房间II。所述盒子式房屋模块C的全部构件在工厂加工制作完成,然后通过焊接将各个构件拼装成所述的盒子式房屋模块C。长方形截面方管梁(10)为上梁,等边截面方管梁(9)分别为顶梁和下梁,方管柱与梁通过焊接拼装成立方体型钢框架,各方管柱等高平齐,顶梁梁顶与柱顶平齐,上梁梁顶与柱顶相距一定距离,下梁梁底与柱底平齐;所述的钢筋混凝土楼板(11)在柱子的相应部位设有柱孔,待柱子与梁连接完成后,将预制的混凝土楼板置于下梁和上梁形成的平面上。As shown in Figure 11, described box-type house module C is divided into room I, corridor and room II; a rectangular section square tube beam (10) and two prefabricated floor slabs (11); room II includes four equal height square tube columns (8), eight equal side section square tube beams (9), four Beams (10), prefabricated floor slabs (11) and prefabricated floor slabs; four equilateral section square tube beams (9) and two rectangular section square tube beams (10) connect room I and room II. All the components of the box-type house module C are processed and manufactured in a factory, and then each component is assembled into the box-type house module C by welding. The rectangular cross-section square tube beam (10) is the upper beam, and the equilateral cross-section square tube beam (9) is respectively the top beam and the lower beam. The square tube columns and beams are assembled into a cubic steel frame by welding, and the tube columns on all sides are of equal height. The beam top of the top beam is flush with the top of the column, the beam top of the upper beam is at a certain distance from the top of the column, and the bottom of the beam of the lower beam is flush with the bottom of the column; the reinforced concrete floor (11) is provided with a column hole at the corresponding position of the column, After the columns and beams are connected, the prefabricated concrete floor slab is placed on the plane formed by the lower and upper beams.
如图12所示,模块化多高层整体装配式钢结构房屋结构体系中的节点连接中包括方管柱(8)、倒V型吊钩(5)、弯板(7)、上梁(10)和下梁(9),方管柱(8)包括两层结构,分别为上层方管柱和下层方管柱,上层方管柱与上梁(10)相互垂直焊接,下层方管柱和下梁(9)相互垂直焊接;上梁(10)的梁底与上层方管柱的底平齐,下梁(9)梁顶与下层方管柱的顶平齐,下层方管柱顶部焊接的两个倒V型吊钩(5)斜向交叉,上层方管柱的四边中心底部各焊接有一个弯板(7),下层方管柱顶部的倒V型吊钩(5)与上层方管柱的四边中心底部的弯板(7)相连接组成上下两层结构的连接节点。弯板(7)下端折角向内,在吊装过程中起到导向作用,倒V型吊钩(5)插入四块弯板(7)中间,插接后浇筑混凝土或焊接,倒V型吊钩(5)和弯板(7)可以起到锚固作用。As shown in Figure 12, the node connections in the structural system of the modular multi-high-rise integrally assembled steel structure house include square pipe columns (8), inverted V-shaped hooks (5), bent plates (7), and upper beams (10 ) and the lower beam (9), the square pipe column (8) includes two layers of structure, which are the upper square pipe column and the lower floor square pipe column respectively, the upper floor square pipe column and the upper beam (10) are welded vertically to each other, the lower floor square pipe column and the lower floor square pipe column The lower beams (9) are welded perpendicular to each other; the beam bottom of the upper beam (10) is flush with the bottom of the upper square pipe column, the beam top of the lower beam (9) is flush with the top of the lower square pipe column, and the top of the lower square pipe column is welded The two inverted V-shaped hooks (5) intersect obliquely, and a bent plate (7) is welded at the bottom of the center of the four sides of the upper square pipe column, and the inverted V-shaped hook (5) on the top of the lower square pipe column is connected to the upper square pipe column. The bent plates (7) at the bottom of the center of the four sides of the pipe column are connected to form the connection nodes of the upper and lower two-layer structures. The lower end of the bent plate (7) is bent inward, and plays a guiding role in the hoisting process. The inverted V-shaped hook (5) is inserted into the middle of the four bent plates (7), and concrete or welded after insertion, the inverted V-shaped hook (5) and bent plate (7) can play anchoring effect.
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