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CN106588528B - Moving bed method for preparing p-xylene and co-producing low-carbon olefin by using methanol and/or dimethyl ether - Google Patents

Moving bed method for preparing p-xylene and co-producing low-carbon olefin by using methanol and/or dimethyl ether Download PDF

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CN106588528B
CN106588528B CN201611127045.0A CN201611127045A CN106588528B CN 106588528 B CN106588528 B CN 106588528B CN 201611127045 A CN201611127045 A CN 201611127045A CN 106588528 B CN106588528 B CN 106588528B
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许磊
袁扬扬
张新志
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Dalian Institute of Chemical Physics of CAS
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    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/405Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
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    • Y02P30/00Technologies relating to oil refining and petrochemical industry
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P30/40Ethylene production

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Abstract

本发明提供一种甲醇和/或二甲醚转化制备对二甲苯联产低碳烯烃的移动床方法,采用由多个反应器串联形成的移动床,通过将原料甲醇和/或二甲醚分批通入串联的多个反应器,有效提高了对二甲苯的收率,并且通过催化剂连续移动反应‑再生,使得催化剂保持高反应活性及稳定性。The invention provides a moving bed method for preparing para-xylene and co-producing low-carbon olefins by converting methanol and/or dimethyl ether. Batch feeding into multiple reactors in series effectively improves the yield of paraxylene, and the catalyst maintains high reactivity and stability through continuous movement reaction-regeneration of the catalyst.

Description

甲醇和/或二甲醚制备对二甲苯联产低碳烯烃的移动床方法Moving bed method for co-production of light olefins with methanol and/or dimethyl ether for the preparation of para-xylene

技术领域technical field

本发明属于化学化工领域,更具体地涉及一种甲醇和/或二甲醚制备对二甲苯联产低碳烯烃(即C2-C3烯烃)的移动床工艺。The invention belongs to the field of chemistry and chemical industry, and more particularly relates to a moving bed process for preparing para-xylene and co-producing low-carbon olefins (ie C 2 -C 3 olefins) from methanol and/or dimethyl ether.

背景技术Background technique

对二甲苯(PX)和低碳烯烃均是重要的基本化工原料。目前,对二甲苯主要经芳烃联合装置得到。由于对二甲苯在二甲苯的三个异构体中的含量受热力学控制,对二甲苯只占23%左右,特别是对二甲苯与间二甲苯的沸点相差很小,采用通常的蒸馏技术不能得到高纯度的对二甲苯,而必须采用投资和运行费用较高的吸附分离工艺,所以整个PX生产工艺过程中物料循环处理量大,设备庞大,操作费用高。低碳烯烃主要来源于石油炼厂副产以及石脑油蒸汽裂解获得。另外,自2009年采用大连化物所专利技术的神华包头180万吨甲醇制取低碳烯烃(DMTO)工业化装置成功运行后,开辟了由煤经甲醇制取低碳烯烃的新途径。对二甲苯主要用于生产聚酯,低碳烯烃主要用于制备聚烯烃以及生产聚酯所需的乙二醇、1,3-丙二醇等。随着全球经济的快速发展,作为基本化工原料的对二甲苯和低碳烯烃的需求量也逐年递增。Both paraxylene (PX) and light olefins are important basic chemical raw materials. At present, para-xylene is mainly obtained through aromatics complexes. Since the content of p-xylene in the three isomers of xylene is controlled by thermodynamics, p-xylene accounts for only about 23%, especially the boiling point difference between p-xylene and m-xylene is very small, and the usual distillation technology cannot be used. To obtain high-purity p-xylene, an adsorption separation process with high investment and operating costs must be adopted, so the material recycling processing capacity in the entire PX production process is large, the equipment is large, and the operating cost is high. Low-carbon olefins are mainly obtained from by-products of petroleum refineries and steam cracking of naphtha. In addition, since the successful operation of the Shenhua Baotou 1.8 million-ton methanol to low-carbon olefin (DMTO) industrial plant using the patented technology of Dalian Chemical Institute in 2009, it has opened up a new way to produce low-carbon olefins from coal through methanol. Para-xylene is mainly used to produce polyester, and low-carbon olefin is mainly used to prepare polyolefin and ethylene glycol, 1,3-propanediol, etc. required for polyester production. With the rapid development of the global economy, the demand for paraxylene and light olefins as basic chemical raw materials is also increasing year by year.

近年来,国内外许多专利公开了对二甲苯生产新途径,其中甲苯甲基化可以生产高选择性的对二甲苯。美国专利USP 3,965,207、USP 3,965,208、USP 4,250,345、USP 4,670,616、USP 4,276,438、USP 4,278,827、USP 4,444,989、USP 4,491,678、USP 5,034,362、USP 5,563,310、USP 6,504,072和USP 6,613,708等均公开了在改性催化剂上甲苯烷基化制备对二烷基苯方法。中国专利ZL200610011662.4、ZL200710176269.5、ZL200710176274.6、ZL 200710179408.X、ZL 200710179409.4和ZL 200710179410.7公开了一类甲苯甲醇制对二甲苯联产低碳烯烃的方法,指出在一种催化剂上甲苯甲醇转化制备高选择性对二甲苯的同时可以联产高选择性乙烯和丙烯。但是,甲苯甲醇烷基化制备对二甲苯和低碳烯烃仍然依赖于石油资源,因而制约了其工业应用。而中国专利申请CN 101244969、CN 1880288及美国专利US 4615995虽然公开了甲醇转化制备芳烃或烯烃的技术,但是其芳烃产品的经济价值较低,因而经济性较差。In recent years, many patents at home and abroad have disclosed new ways to produce p-xylene, among which toluene methylation can produce p-xylene with high selectivity.美国专利USP 3,965,207、USP 3,965,208、USP 4,250,345、USP 4,670,616、USP 4,276,438、USP 4,278,827、USP 4,444,989、USP 4,491,678、USP 5,034,362、USP 5,563,310、USP 6,504,072和USP 6,613,708等均公开了在改性催化剂上甲苯烷Method for the preparation of p-dialkylbenzenes by radicalization. Chinese patents ZL200610011662.4, ZL200710176269.5, ZL200710176274.6, ZL 200710179408.X, ZL 200710179409.4 and ZL 200710179410.7 disclose a kind of method for the co-production of light olefins from toluene methanol to p-xylene methanol on a catalyst. It can co-produce high-selectivity ethylene and propylene while converting to produce high-selectivity p-xylene. However, the production of p-xylene and light olefins by alkylation of toluene with methanol still relies on petroleum resources, thus restricting its industrial application. While Chinese patent applications CN 101244969, CN 1880288 and U.S. Patent US 4615995 disclose the technology of converting methanol to prepare aromatics or olefins, the economical value of the aromatics products is relatively low, so the economy is poor.

中国专利申请CN101767038 B和CN 101780417 B公开了一种甲醇和/或二甲醚转化制备对二甲苯以及低碳烯烃的催化剂及方法,指出在金属和硅烷化改性催化剂上实现了在一个反应过程中由甲醇直接制取三大基础化学品乙烯、丙烯和对二甲苯的目的。反应所得烃类产物中对二甲苯在芳烃中的选择性大于80wt%以上,乙烯和丙烯在低碳烃中选择性大于80wt%以上。但是该方法弊端是催化剂寿命短,稳定性差,限制了该技术的工业化应用。Chinese patent applications CN101767038 B and CN 101780417 B disclose a catalyst and method for converting methanol and/or dimethyl ether to prepare p-xylene and light olefins, and point out that a reaction process is achieved on metals and silylation modified catalysts The purpose of directly producing three basic chemicals ethylene, propylene and p-xylene from methanol. In the hydrocarbon product obtained by the reaction, the selectivity of paraxylene in aromatic hydrocarbons is more than 80 wt%, and the selectivity of ethylene and propylene in low-carbon hydrocarbons is more than 80 wt%. However, the drawbacks of this method are short catalyst life and poor stability, which limit the industrial application of this technology.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种甲醇和/或二甲醚制备对二甲苯联产低碳烯烃移动床工艺方法,通过将原料甲醇和/或二甲醚分批通入反应器与上一级反应器产物中生成的苯、甲苯等芳烃产物进一步发生烷基化反应,从而可以通过串联的多级反应器的连续反应而有效提高了产物中对二甲苯的收率。The purpose of the present invention is to provide a kind of methanol and/or dimethyl ether to prepare para-xylene co-production low-carbon moving bed process method, by feeding raw material methanol and/or dimethyl ether into the reactor in batches to react with the previous stage The aromatic products such as benzene and toluene generated in the reactor product are further subjected to alkylation reaction, so that the yield of p-xylene in the product can be effectively improved through the continuous reaction of the multi-stage reactors connected in series.

本发明的另一目的是采用催化剂连续移动的移动床工艺可以使得催化剂连续反应-再生,提高了催化剂的活性及稳定性。Another object of the present invention is to use the moving bed process in which the catalyst moves continuously, so that the catalyst can be continuously reacted and regenerated, and the activity and stability of the catalyst can be improved.

为此,本发明提供一种甲醇和/或二甲醚制备对二甲苯联产低碳烯烃的移动床方法,其特征在于,采用由多个反应器串联形成的移动床,所述方法包括以下步骤:To this end, the present invention provides a moving bed method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether. step:

将第一批原料甲醇和/或二甲醚通入第一反应器并与第一反应器内的催化剂接触反应;Passing the first batch of raw material methanol and/or dimethyl ether into the first reactor and contacting and reacting with the catalyst in the first reactor;

将从第一反应器流出的第一反应产物与第二批原料甲醇和/或二甲醚混合,然后通入第二反应器并与第二反应器内的催化剂接触反应;The first reaction product flowing out from the first reactor is mixed with the second batch of raw materials methanol and/or dimethyl ether, and then passed into the second reactor and contacted and reacted with the catalyst in the second reactor;

将从第二反应器流出的第二反应产物与第三批原料甲醇和/或二甲醚混合,然后通入第三反应器并与第三反应器内的催化剂接触反应;The second reaction product flowing out from the second reactor is mixed with the third batch of raw materials methanol and/or dimethyl ether, then passed into the third reactor and contacted and reacted with the catalyst in the third reactor;

从第三反应器流出的第三反应产物经分离得到对二甲苯和低碳烯烃产品;The third reaction product flowing out from the third reactor is separated to obtain p-xylene and light olefin products;

其中,从第一反应器连续流出的催化剂经气体提升进入第二反应器并用作第二反应器内的催化剂,从第二反应器连续流出的催化剂经气体提升进入第三反应器并用作第三反应器内的催化剂,从第三反应器连续流出的催化剂经气体提升进入催化剂再生器并进行烧焦再生,从催化剂再生器连续流出的再生后催化剂经气体提升进入第一反应器,由此使得催化剂在第一反应器、第二反应器、第三反应器及催化剂再生器之间连续移动反应-再生循环使用。Wherein, the catalyst continuously flowing out from the first reactor enters the second reactor through gas lifting and is used as the catalyst in the second reactor, and the catalyst continuously flowing out from the second reactor enters the third reactor through gas lifting and is used as the third reactor For the catalyst in the reactor, the catalyst continuously flowing out from the third reactor enters the catalyst regenerator through gas lifting and undergoes coke regeneration, and the regenerated catalyst continuously flowing out from the catalyst regenerator enters the first reactor through gas lifting, thereby making The catalyst is continuously moved between the first reactor, the second reactor, the third reactor and the catalyst regenerator for reaction-regeneration cycle.

在一个优选实施方案中,所述催化剂是具有MFI拓扑结构的改性HZSM-5和/或HZSM-11沸石分子筛催化剂。In a preferred embodiment, the catalyst is a modified HZSM-5 and/or HZSM-11 zeolite molecular sieve catalyst with MFI topology.

在一个优选实施方案中,所述催化剂是通过以下步骤制备的改性HZSM-5沸石分子筛催化剂:In a preferred embodiment, the catalyst is a modified HZSM-5 zeolite molecular sieve catalyst prepared by the following steps:

将ZSM-5沸石分子筛经NH4 +离子交换后,离心分离,将固体产物在100-150℃空气气氛中干燥、在500-600℃空气气氛中焙烧,得到酸性HZSM-5沸石分子筛;The ZSM-5 zeolite molecular sieve is subjected to NH 4 + ion exchange, and centrifuged, and the solid product is dried in an air atmosphere of 100-150 °C and calcined in an air atmosphere of 500-600 °C to obtain an acidic HZSM-5 zeolite molecular sieve;

将所得的酸性HZSM-5沸石分子筛连续浸渍于锌和镓的可溶性盐溶液中,然后离心分离,将固体产物在100-150℃空气气氛中干燥、在500-600℃空气气氛中焙烧,得到金属修饰HZSM-5沸石分子筛;The obtained acidic HZSM-5 zeolite molecular sieve is continuously immersed in the soluble salt solution of zinc and gallium, and then centrifuged, and the solid product is dried in an air atmosphere of 100-150 ° C and calcined in an air atmosphere of 500-600 ° C to obtain the metal Modified HZSM-5 zeolite molecular sieve;

将所得的金属修饰HZSM-5沸石分子筛浸渍在硅氧烷基试剂中,然后离心分离,并将固体产物在100-150℃空气气氛中干燥、在500-600℃空气气氛中焙烧,得到金属和硅修饰的HZSM-5沸石分子筛催化剂;和The obtained metal-modified HZSM-5 zeolite molecular sieve is immersed in a siloxane-based reagent, and then centrifuged, and the solid product is dried in an air atmosphere of 100-150 ° C and calcined in an air atmosphere of 500-600 ° C to obtain the metal and a silicon-modified HZSM-5 zeolite molecular sieve catalyst; and

将所得的金属和硅修饰HZSM-5沸石分子筛在500-600℃水蒸汽气氛中进行水热处理2-12小时,得到所需的改性HZSM-5沸石分子筛催化剂,The obtained metal and silicon modified HZSM-5 zeolite molecular sieve is subjected to hydrothermal treatment in a water vapor atmosphere of 500-600 ° C for 2-12 hours to obtain the desired modified HZSM-5 zeolite molecular sieve catalyst,

其中所述硅氧烷基化合物具有以下式:wherein the siloxane-based compound has the formula:

Figure BDA0001175116310000031
Figure BDA0001175116310000031

式中R1、R2、R3和R4独立地表示C1-10烷基。wherein R 1 , R 2 , R 3 and R 4 independently represent a C 1-10 alkyl group.

在一个优选实施方案中,所述金属修饰HZSM-5沸石分子筛中,锌和镓的总含量为催化剂总重量的0.1-8wt%。In a preferred embodiment, in the metal-modified HZSM-5 zeolite molecular sieve, the total content of zinc and gallium is 0.1-8 wt % of the total weight of the catalyst.

在一个优选实施方案中,所述改性HZSM-5沸石分子筛催化剂中硅的担载量为催化剂总重量的1-10wt%。In a preferred embodiment, the loading amount of silicon in the modified HZSM-5 zeolite molecular sieve catalyst is 1-10 wt % of the total weight of the catalyst.

在一个优选实施方案中,所述硅氧烷基化合物为正硅酸乙酯。In a preferred embodiment, the siloxane-based compound is ethyl orthosilicate.

在一个优选实施方案中,所述第一反应器、第二反应器和第三反应器中的反应温度为300-600℃,优选450-550℃。In a preferred embodiment, the reaction temperature in the first reactor, the second reactor and the third reactor is 300-600°C, preferably 450-550°C.

在一个优选实施方案中,以第一反应器中的催化剂质量计,第一批原料甲醇和/或二甲醚的进料质量空速为0.1-10h-1,优选为1-5h-1In a preferred embodiment, based on the catalyst mass in the first reactor, the feed mass space velocity of the first batch of raw materials methanol and/or dimethyl ether is 0.1-10 h -1 , preferably 1-5 h -1 .

在一个优选实施方案中,所述第二批和所述第三批原料甲醇和/或二甲醚的进料量与所述第一批原料甲醇和/或二甲醚的进料量摩尔比分别为0.1~1∶1,优选为0.1~0.5∶1。In a preferred embodiment, the molar ratio of the feed amount of the second batch and the third batch of raw materials methanol and/or dimethyl ether to the feed amount of the first batch of raw material methanol and/or dimethyl ether They are respectively 0.1 to 1:1, preferably 0.1 to 0.5:1.

在一个优选实施方案中,所述多个反应器串联的移动床包括三个或三个以上反应器串联,优选为三个反应器串联。In a preferred embodiment, the moving bed of the plurality of reactors in series comprises three or more reactors in series, preferably three reactors in series.

本发明的有益效果包括但不限于:将第一批原料甲醇和/或二甲醚通入第一反应器,与其内的催化剂接触进行裂解和择形芳构化反应,生成含有低碳烯烃和苯、甲苯及对二甲苯等芳烃的第一产物;该第一产物与第二批原料甲醇和/或二甲醚混合后进入第二反应器,与其内的催化剂接触进行裂解、择形芳构化和烷基化反应,进一步生成含有低碳烯烃和苯、甲苯及对二甲苯等芳烃的第二产物;该第二产物与第三批原料甲醇和/或二甲醚混合后进入第三反应器,与其内的催化剂接触进行裂解、择形芳构化和烷基化反应,进一步生成含有低碳烯烃和对二甲苯等芳烃的第三产物;该第三产物经分离得到对二甲苯和低碳烯烃产品,任选地副产物甲苯可返回与第一批原料甲醇和/或二甲醚混合通入第一反应器以再次反应。本发明通过多级反应器串联的连续反应有效提高了产物中对二甲苯的收率,同时,通过采用催化剂连续移动的移动床工艺,可以使得催化剂连续反应-再生,提高了催化剂的活性及稳定性。The beneficial effects of the present invention include, but are not limited to: passing the first batch of raw materials methanol and/or dimethyl ether into the first reactor, contacting with the catalyst in the first reactor to carry out cracking and shape-selective aromatization reaction, to generate low-carbon olefins and The first product of aromatic hydrocarbons such as benzene, toluene and p-xylene; the first product is mixed with the second batch of raw materials methanol and/or dimethyl ether and then enters the second reactor, and is contacted with the catalyst in it for cracking, shape-selective aromatization and alkylation reaction to further generate the second product containing light olefins and aromatic hydrocarbons such as benzene, toluene and p-xylene; the second product is mixed with the third batch of raw materials methanol and/or dimethyl ether and then enters the third reaction The reactor is contacted with the catalyst inside to carry out cracking, shape-selective aromatization and alkylation reactions, and further generates a third product containing aromatic hydrocarbons such as low-carbon olefins and p-xylene; the third product is separated to obtain p-xylene and low-carbon The carbene product, optionally by-product toluene, can be passed back into the first reactor for re-reaction in admixture with the first batch of feedstock methanol and/or dimethyl ether. The invention effectively improves the yield of p-xylene in the product through the continuous reaction of multi-stage reactors in series, and at the same time, by adopting the moving bed process in which the catalyst moves continuously, the catalyst can be continuously reacted and regenerated, and the activity and stability of the catalyst are improved. sex.

附图说明Description of drawings

图1为根据本发明一个优选实施方案的移动床工艺流程图。Figure 1 is a flow diagram of a moving bed process according to a preferred embodiment of the present invention.

具体实施方式Detailed ways

下面结合图1进一步描述本发明的甲醇和/或二甲醚制备对二甲苯联产低碳烯烃的移动床方法。如图1所示,所述方法包括以下步骤:The moving bed method of the present invention for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether is further described below with reference to FIG. 1 . As shown in Figure 1, the method includes the following steps:

将第一批原料(即图1中的甲醇和/或二甲醚01)通入第一反应器R101与催化剂接触反应;The first batch of raw materials (that is, methanol and/or dimethyl ether 01 in Figure 1) are passed into the first reactor R101 to contact and react with the catalyst;

从第一反应器R101流出的第一产物(即图1中的产物(1))与第二批原料(即图1中的甲醇和/或二甲醚02)混合后通入第二反应器R102与催化剂接触反应;The first product flowing out from the first reactor R101 (ie product (1) in Figure 1 ) is mixed with the second batch of raw materials (ie methanol and/or dimethyl ether 02 in Figure 1 ) and then passed into the second reactor R102 reacts with the catalyst;

从第二反应器R102流出的第二产物(即图1中的产物(2))再与第三批原料(即图1中的甲醇和/或二甲醚03)混合后通入第三反应器R103与催化剂接触反应;The second product flowing out from the second reactor R102 (ie, product (2) in Figure 1 ) is mixed with the third batch of raw materials (ie, methanol and/or dimethyl ether 03 in Figure 1 ) and then passed into the third reaction The device R103 contacts and reacts with the catalyst;

从第三反应器R103流出的第三产物(即图1中的产物(3))经分离得到对二甲苯和低碳烯烃产品;任选地,副产物甲苯返回并与第一批原料甲醇和/或二甲醚01混合后通入第一反应器R101与催化剂继续接触反应,The third product flowing out from the third reactor R103 (ie, product (3) in Figure 1) is separated to obtain para-xylene and light olefin products; optionally, by-product toluene is returned and combined with the first batch of feedstock methanol and /or dimethyl ether 01 is mixed and passed into the first reactor R101 to continue contacting and reacting with the catalyst,

其中,从反应器R101连续流出的催化剂经气体(即图1中的提升气,例如可以为N2、H2或产物中分离得到H2、CH4、CO、CO2混合不凝气)提升进入反应器R102,从反应器R102连续流出的催化剂再经气体提升进入反应器R103,从反应器R103连续流出的催化剂经气体提升进入再生器R201进行烧焦再生(使用再生气如N2+O2混合气体),从再生器R201连续流出的再生后催化剂经气体提升进入反应器R101;使得催化剂在反应器R101、R102、R103及再生器R201中连续移动反应-再生循环使用。Wherein, the catalyst continuously flowing out of the reactor R101 is lifted by gas (that is, the lift gas in FIG. 1 , for example, it can be N 2 , H 2 or a mixed non-condensable gas of H 2 , CH 4 , CO and CO 2 obtained from N 2 , H 2 or separated from the product) Enter the reactor R102, the catalyst continuously flowing out from the reactor R102 enters the reactor R103 through gas lifting, and the catalyst continuously flowing out from the reactor R103 enters the regenerator R201 through the gas lifting for coke regeneration (using regeneration gas such as N 2 +O 2 mixed gas), the regenerated catalyst continuously flowing out from the regenerator R201 is lifted into the reactor R101 by gas; the catalyst is continuously moved in the reactors R101, R102, R103 and the regenerator R201 for reaction-regeneration cycle.

优选地,在所述甲醇和/或二甲醚制备对二甲苯联产低碳烯烃的移动床方法中,采用两个以上的反应器串联移动床,优选三个反应器串联移动床。Preferably, in the moving bed method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether, more than two reactors are used in series moving beds, preferably three reactors are connected in series moving beds.

优选地,所述催化剂采用具有MFI拓扑结构的具有择形性能的改性HZSM-5和/或HZSM-11沸石分子筛催化剂,优选改性HZSM-5沸石分子筛催化剂。Preferably, the catalyst adopts a modified HZSM-5 and/or HZSM-11 zeolite molecular sieve catalyst with MFI topology and with shape-selective properties, preferably a modified HZSM-5 zeolite molecular sieve catalyst.

优选地,所述改性HZSM-5沸石分子筛催化剂制备过程如下:Preferably, the preparation process of the modified HZSM-5 zeolite molecular sieve catalyst is as follows:

(1)ZSM-5沸石分子筛经NH4 +离子交换多次例如4次、然后经离心分离、固体在100-150℃如120℃空气气氛中干燥、500-600℃空气气氛中焙烧,得到酸性HZSM-5沸石分子筛。(1) ZSM-5 zeolite molecular sieve is subjected to NH 4 + ion exchange for many times, for example, 4 times, and then centrifuged, the solid is dried in an air atmosphere at 100-150°C, such as 120°C, and calcined in an air atmosphere at 500-600°C to obtain acidity HZSM-5 zeolite molecular sieve.

(2)将步骤(1)得到的酸性HZSM-5沸石分子筛连续浸渍于锌和镓的可溶性盐中,经离心分离、固体在100-150℃如120℃空气气氛中干燥、在500-600℃空气气氛中焙烧,得到金属修饰HZSM-5沸石分子筛;(2) The acidic HZSM-5 zeolite molecular sieve obtained in step (1) is continuously immersed in the soluble salt of zinc and gallium, and after centrifugal separation, the solid is dried in an air atmosphere at 100-150°C, such as 120°C, and dried at 500-600°C. calcination in air atmosphere to obtain metal modified HZSM-5 zeolite molecular sieve;

(3)将步骤(2)得到的金属修饰HZSM-5沸石分浸渍于硅氧烷基试剂中,经离心分离、固体在100-150℃如120℃空气气氛中干燥、在500-600℃空气气氛中焙烧,得到金属和硅修饰HZSM-5沸石分子筛催化剂。(3) The metal-modified HZSM-5 zeolite obtained in step (2) is immersed in a siloxane-based reagent, centrifuged, and the solid is dried in an air atmosphere at 100-150°C, such as 120°C, and dried in an air atmosphere at 500-600°C. calcination in atmosphere to obtain metal and silicon modified HZSM-5 zeolite molecular sieve catalyst.

(4)将步骤(3)中金属和硅修饰HZSM-5沸石分子筛在500-600℃水蒸汽气氛中进行水热处理2-12小时,得到所需的改性HZSM-5沸石分子筛催化剂。(4) The metal and silicon modified HZSM-5 zeolite molecular sieve in step (3) is subjected to hydrothermal treatment in a steam atmosphere of 500-600° C. for 2-12 hours to obtain the desired modified HZSM-5 zeolite molecular sieve catalyst.

优选地,所述催化剂经锌和镓双金属改性后,双金属总含量为催化剂总重量的0.1-8wt%。Preferably, after the catalyst is modified by zinc and gallium bimetals, the total bimetal content is 0.1-8 wt% of the total weight of the catalyst.

优选地,所述催化剂经硅氧烷基化合物修饰后,Si的担载量为催化剂总重量的1-10wt%。Preferably, after the catalyst is modified with a siloxane-based compound, the loading amount of Si is 1-10 wt % of the total weight of the catalyst.

优选地,使用的硅氧烷基化合物如下式所示:Preferably, the siloxane-based compound used is represented by the formula:

Figure BDA0001175116310000061
Figure BDA0001175116310000061

式中R1、R2、R3和R4独立地表示C1-10烷基。wherein R 1 , R 2 , R 3 and R 4 independently represent a C 1-10 alkyl group.

优选地,使用的硅氧烷基化合物为正硅酸四乙酯。Preferably, the siloxane-based compound used is tetraethylorthosilicate.

优选地,多级移动床反应器中甲醇和/或二甲醚反应温度为300-600℃,优选450-550℃。Preferably, the reaction temperature of methanol and/or dimethyl ether in the multistage moving bed reactor is 300-600°C, preferably 450-550°C.

优选地,以反应器R101中催化剂质量计原料甲醇和/或二甲醚01进料质量空速为0.1-10h-1,优选为1-5h-1;反应器R102原料甲醇和/或二甲醚02进料量及反应器R103原料甲醇和/或二甲醚03进料量与反应器R101原料甲醇和/或二甲醚01进料量摩尔比分别为0.1~1∶1,优选0.1~0.5∶1。Preferably, based on the catalyst mass in the reactor R101, the feed mass space velocity of the raw material methanol and/or dimethyl ether 01 is 0.1-10 h -1 , preferably 1-5 h -1 ; the reactor R102 raw material methanol and/or dimethyl ether The feed amount of ether 02 and the feed amount of methanol and/or dimethyl ether 03 of the reactor R103 and the feed amount of methanol and/or dimethyl ether 01 of the reactor R101 are respectively 0.1~1:1, preferably 0.1~ 0.5:1.

下面通过实施例详述本发明,但本发明并不局限于这些实施例。The present invention will be described in detail below by means of examples, but the present invention is not limited to these examples.

实施例1(催化剂制备)Example 1 (Catalyst Preparation)

(1)将150kg ZSM-5沸石分子筛原粉(SiO2/Al2O3=50)在550℃下焙烧去除模板剂,在80℃水浴中用0.5摩尔当量硝酸铵溶液进行交换4次,交换后在120℃空气气氛中烘干,550℃下空气气氛中焙烧3小时,得到HZSM-5沸石分子筛。(1) 150kg ZSM-5 zeolite molecular sieve original powder (SiO 2 /Al 2 O 3 =50) was calcined at 550°C to remove the template agent, and exchanged 4 times with 0.5 molar equivalent ammonium nitrate solution in a water bath at 80°C. Then, it is dried in an air atmosphere at 120° C., and calcined in an air atmosphere at a temperature of 550° C. for 3 hours to obtain the HZSM-5 zeolite molecular sieve.

(2)将120kg步骤(1)得到的HZSM-5沸石分子筛加入到150kg浓度为12%的硝酸锌水溶液中浸渍约6小时,然后固体样品离心分离,在120℃空气气氛中干燥,在550℃空气气氛中焙烧4小时,得到锌改性HZSM-5沸石分子筛。(2) 120 kg of HZSM-5 zeolite molecular sieves obtained in step (1) were added to 150 kg of zinc nitrate aqueous solution with a concentration of 12% and immersed for about 6 hours, then the solid sample was centrifuged, dried in an air atmosphere of 120° C., and dried at 550° C. calcination in air atmosphere for 4 hours to obtain zinc-modified HZSM-5 zeolite molecular sieve.

(3)将步骤(2)得到锌改性HZSM-5沸石分子筛加入到150kg浓度为15wt%的硝酸镓水溶液中浸渍约6小时,然后固体样品离心分离,在120℃空气气氛中干燥,在550℃空气气氛中焙烧4小时,得到锌镓改性HZSM-5沸石分子筛。(3) The zinc-modified HZSM-5 zeolite molecular sieve obtained in step (2) was added to 150 kg of gallium nitrate aqueous solution with a concentration of 15 wt % and immersed for about 6 hours, and then the solid sample was centrifuged, dried in an air atmosphere of 120 ° C, and dried at 550 °C. calcination in air atmosphere for 4 hours to obtain zinc gallium modified HZSM-5 zeolite molecular sieve.

(4)将步骤(3)得到的锌镓改性HZSM-5沸石分子筛加入到120kg硅酸四乙酯中浸渍12小时,然后固体样品离心分离,在120℃烘干,在550℃空气气氛中焙烧4小时,得到锌镓及硅改性HZSM-5沸石分子筛催化剂。(4) The zinc-gallium modified HZSM-5 zeolite molecular sieve obtained in step (3) was added to 120 kg of tetraethyl silicate and immersed for 12 hours, then the solid sample was centrifuged, dried at 120°C, and dried at 550°C in an air atmosphere After calcination for 4 hours, a zinc gallium and silicon modified HZSM-5 zeolite molecular sieve catalyst was obtained.

(5)将120kg步骤(4)得到的锌镓及硅改性HZSM-5沸石分子筛550℃水蒸汽气氛中水热处理6小时,得到改性HZSM-5沸石分子筛催化剂。元素分析锌担载量为催化剂总质量的2.31wt%,镓担载量为催化剂总质量的3.28wt%,Si的担载量为催化剂总质量的5.63wt%。(5) hydrothermally heat 120 kg of the zinc-gallium and silicon-modified HZSM-5 zeolite molecular sieves obtained in step (4) in a 550° C. steam atmosphere for 6 hours to obtain a modified HZSM-5 zeolite molecular sieve catalyst. Elemental analysis Zinc loading was 2.31 wt % of the total catalyst mass, gallium loading was 3.28 wt % of the total catalyst mass, and Si loading was 5.63 wt % of the total catalyst mass.

(6)将步骤(5)得到的HZSM-5沸石分子筛催化剂100kg(干基95wt%)+硅溶胶100kg(SiO2含量40.7wt%)+适量去离子水混合后挤压成型为1.6mm球形颗粒,得到成型HZSM-5沸石分子筛催化剂,命名为HPXC-01。(6) Mix the HZSM-5 zeolite molecular sieve catalyst 100kg (dry basis 95wt%) + silica sol 100kg (SiO 2 content 40.7wt%) + an appropriate amount of deionized water obtained in step (5) and extrude it into 1.6mm spherical particles , to obtain a shaped HZSM-5 zeolite molecular sieve catalyst, named HPXC-01.

实施例2(反应评价)Example 2 (Reaction Evaluation)

将实施例1中制备的催化剂HPXC-01各30kg分别装入反应器R101、R102、R103中,20kg装入反应器R201再生器中,使催化剂移动进入气体提升管路中并在再生器中补加催化剂。反应器中催化剂在550℃氮气气氛中处理1小时,然后降温至反应温度520℃。将原料甲醇01通入反应器R101,将另一部分原料甲醇02与反应器R101的产物(1)混合后通入反应器R102,再将另一部分原料甲醇03与反应器R102的产物(2)混合后通入反应器R103分别与催化剂接触反应。以反应器R101中催化剂质量计甲醇01进料质量空速为3h-1,反应器R102、R103中进料甲醇02、甲醇03与反应器R101中进料甲醇01的摩尔比为0.3∶1,反应产物(3)采用气相色谱在线分析,非水产物组成如表1所示;分离芳烃中的甲苯循环反应使用,得到非水产物组成如表2所示。Each 30kg of catalyst HPXC-01 prepared in Example 1 was loaded into reactors R101, R102 and R103 respectively, and 20kg was loaded into reactor R201 regenerator, so that the catalyst was moved into the gas lift pipeline and replenished in the regenerator. Add catalyst. The catalyst in the reactor was treated in a nitrogen atmosphere at 550°C for 1 hour, and then cooled to a reaction temperature of 520°C. The raw material methanol 01 is passed into the reactor R101, another part of the raw material methanol 02 is mixed with the product (1) of the reactor R101 and then passed into the reactor R102, and another part of the raw material methanol 03 is mixed with the product (2) of the reactor R102. After passing into the reactor R103, it is respectively contacted and reacted with the catalyst. In terms of the catalyst mass in the reactor R101, the methanol 01 feed mass space velocity is 3h -1 , and the mol ratio of the methanol 02 and methanol 03 in the reactors R102 and R103 to the methanol 01 in the reactor R101 is 0.3:1, The reaction product (3) is analyzed online by gas chromatography, and the composition of the non-aqueous product is shown in Table 1;

实施例3(反应评价)Example 3 (Reaction Evaluation)

反应条件同实施例2,将甲醇原料更换为二甲醚。将原料二甲醚01通入反应器R101,之后将另一部分原料二甲醚02与R101产物(1)混合后通入反应器R102,再将另一部分原料二甲醚03与R102产物(2)混合后通入反应器R103分别与催化剂接触反应。以反应器R101中催化剂质量计二甲醚01进料质量空速为2h-1,反应器R102、R103中进料二甲醚02、二甲醚03与R101中进料二甲醚01的摩尔比为0.5∶1,反应产物(3)采用气相色谱在线分析,非水产物组成如表1所示;分离芳烃中的甲苯循环反应使用,得到非水产物组成如表2所示。The reaction conditions were the same as those in Example 2, except that the methanol raw material was replaced with dimethyl ether. The raw material dimethyl ether 01 is passed into the reactor R101, then another part of the raw material dimethyl ether 02 and the R101 product (1) are mixed and passed into the reactor R102, and another part of the raw material dimethyl ether 03 and the R102 product (2) After mixing, it is passed into the reactor R103 to contact and react with the catalyst respectively. In terms of catalyst mass in reactor R101, the feed mass space velocity of dimethyl ether 01 is 2h -1 , and the moles of feed dimethyl ether 02 in reactors R102 and R103, dimethyl ether 03 and dimethyl ether 01 in R101 The ratio is 0.5:1, the reaction product (3) is analyzed online by gas chromatography, and the composition of the non-aqueous product is shown in Table 1;

实施例4(反应评价)Example 4 (reaction evaluation)

反应条件同实施例2,将甲醇原料更换为甲醇和二甲醚混合物。将摩尔比为2∶1的甲醇和二甲醚的混合物01通入反应器R101,之后将另一部分摩尔比为2∶1的甲醇和二甲醚混合物02与R101产物(1)混合后通入反应器R102,再将另一部分摩尔比为2∶1的甲醇和二甲醚混合物03与R102产物(2)混合后通入反应器R103分别与催化剂接触反应。以反应器R101中催化剂质量计甲醇和二甲醚混合物01进料质量空速为5h-1,反应器R102、R103中进料甲醇和二甲醚混合物02、甲醇和二甲醚混合物03与R101中进料甲醇和二甲醚的混合物01的摩尔比为0.2∶1,反应产物(3)采用气相色谱在线分析,非水产物组成如表1所示;分离芳烃中甲苯循环使用,得到非水产物组成如表2所示。The reaction conditions were the same as those in Example 2, except that the methanol raw material was replaced with a mixture of methanol and dimethyl ether. The mixture 01 of methanol and dimethyl ether with a molar ratio of 2:1 was passed into the reactor R101, and then another part of the mixture 02 of methanol and dimethyl ether with a molar ratio of 2:1 was mixed with the R101 product (1) and passed into the reactor. In the reactor R102, another part of the mixture 03 of methanol and dimethyl ether with a molar ratio of 2:1 is mixed with the R102 product (2), and then passed into the reactor R103 to contact and react with the catalyst respectively. The feed mass space velocity of methanol and dimethyl ether mixture 01 is 5h -1 based on the catalyst mass in reactor R101, and methanol and dimethyl ether mixture 02, methanol and dimethyl ether mixture 03 and R101 are fed in reactors R102 and R103 The mol ratio of the mixture 01 of feed methanol and dimethyl ether is 0.2: 1, and the reaction product (3) is analyzed online by gas chromatography, and the non-aqueous product composition is as shown in Table 1; Toluene in the separation aromatics is recycled to obtain a non-aqueous product. The product composition is shown in Table 2.

表1Table 1

Figure BDA0001175116310000091
Figure BDA0001175116310000091

*wt%为质量含量。 * wt% is mass content.

表2Table 2

Figure BDA0001175116310000101
Figure BDA0001175116310000101

*wt%为质量含量。 * wt% is mass content.

上述实施例仅为举例说明本发明的技术构思及特点,其目的在于让本领域技术人员能够了解本发明的内容并据以实施,这些实施例不以任何方式限制本发明的保护范围。在不背离本发明的精神和范围的情况下,所作的任何变化或修饰都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement them accordingly, and these embodiments do not limit the protection scope of the present invention in any way. Without departing from the spirit and scope of the present invention, any changes or modifications made should be included within the protection scope of the present invention.

Claims (12)

1.一种甲醇和/或二甲醚制备对二甲苯联产低碳烯烃的移动床方法,其特征在于,采用由多个反应器串联的移动床,所述方法包括以下步骤:1. a moving bed method for preparing paraxylene co-production light olefins with methanol and/or dimethyl ether, is characterized in that, adopts the moving bed connected in series by a plurality of reactors, and the method comprises the following steps: 将第一批原料甲醇和/或二甲醚通入第一反应器并与第一反应器内的催化剂接触反应;Passing the first batch of raw material methanol and/or dimethyl ether into the first reactor and contacting and reacting with the catalyst in the first reactor; 将从第一反应器流出的第一反应产物与第二批原料甲醇和/或二甲醚混合,然后通入第二反应器并与第二反应器内的催化剂接触反应;The first reaction product flowing out from the first reactor is mixed with the second batch of raw materials methanol and/or dimethyl ether, and then passed into the second reactor and contacted and reacted with the catalyst in the second reactor; 将从第二反应器流出的第二反应产物与第三批原料甲醇和/或二甲醚混合,然后通入第三反应器并与第三反应器内的催化剂接触反应;The second reaction product flowing out from the second reactor is mixed with the third batch of raw materials methanol and/or dimethyl ether, then passed into the third reactor and contacted and reacted with the catalyst in the third reactor; 从第三反应器流出的第三反应产物经分离得到对二甲苯和低碳烯烃产品;The third reaction product flowing out from the third reactor is separated to obtain p-xylene and light olefin products; 其中,从第一反应器连续流出的催化剂经气体提升进入第二反应器并用作第二反应器内的催化剂,从第二反应器连续流出的催化剂经气体提升进入第三反应器并用作第三反应器内的催化剂,从第三反应器连续流出的催化剂经气体提升进入催化剂再生器并进行烧焦再生,从催化剂再生器流出的再生后催化剂经气体提升进入第一反应器,由此使得催化剂在第一反应器、第二反应器、第三反应器及催化剂再生器之间连续移动反应-再生循环使用,Wherein, the catalyst continuously flowing out from the first reactor enters the second reactor through gas lifting and is used as the catalyst in the second reactor, and the catalyst continuously flowing out from the second reactor enters the third reactor through gas lifting and is used as the third reactor For the catalyst in the reactor, the catalyst continuously flowing out from the third reactor enters the catalyst regenerator through gas lift and undergoes coke regeneration, and the regenerated catalyst flowing out from the catalyst regenerator enters the first reactor through gas lift, thereby making the catalyst Continuously move the reaction-regeneration cycle between the first reactor, the second reactor, the third reactor and the catalyst regenerator, 并且其中,所述催化剂是通过以下步骤制备的改性HZSM-5沸石分子筛催化剂:And wherein, the catalyst is a modified HZSM-5 zeolite molecular sieve catalyst prepared by the following steps: 将ZSM-5沸石分子筛经NH4 +离子交换后,干燥、焙烧得到酸性HZSM-5沸石分子筛;After the ZSM-5 zeolite molecular sieve is exchanged with NH 4 + ions, it is dried and calcined to obtain the acidic HZSM-5 zeolite molecular sieve; 将所得的酸性HZSM-5沸石分子筛连续浸渍锌和镓的可溶性盐,干燥、焙烧得到金属修饰HZSM-5沸石分子筛;The obtained acidic HZSM-5 zeolite molecular sieve is continuously impregnated with soluble salts of zinc and gallium, dried and roasted to obtain the metal-modified HZSM-5 zeolite molecular sieve; 将所得的金属修饰HZSM-5沸石分子筛浸渍在硅氧烷基试剂中进行表面修饰,干燥、焙烧得到金属和硅修饰的HZSM-5沸石分子筛催化剂;和Impregnating the obtained metal-modified HZSM-5 zeolite molecular sieve in a siloxane-based reagent for surface modification, drying and calcining to obtain a metal- and silicon-modified HZSM-5 zeolite molecular sieve catalyst; and 将所得的金属和硅修饰HZSM-5沸石分子筛在水蒸汽气氛中进行水热处理,得到所需的改性HZSM-5沸石分子筛催化剂,The obtained metal and silicon modified HZSM-5 zeolite molecular sieve is subjected to hydrothermal treatment in a steam atmosphere to obtain the desired modified HZSM-5 zeolite molecular sieve catalyst, 其中所述硅氧烷基化合物具有以下式:wherein the siloxane-based compound has the formula:
Figure FDA0002211156120000021
Figure FDA0002211156120000021
式中R1、R2、R3和R4独立地表示C1-10烷基。wherein R 1 , R 2 , R 3 and R 4 independently represent a C 1-10 alkyl group.
2.根据权利要求1所述的移动床方法,其特征在于,所述催化剂是具有MFI拓扑结构的改性HZSM-5沸石分子筛催化剂。2 . The moving bed method according to claim 1 , wherein the catalyst is a modified HZSM-5 zeolite molecular sieve catalyst with MFI topology. 3 . 3.根据权利要求1所述的移动床方法,其特征在于,所述金属修饰HZSM-5沸石分子筛中,锌和镓的总含量为催化剂总重量的0.1-8wt%。3 . The moving bed method according to claim 1 , wherein, in the metal-modified HZSM-5 zeolite molecular sieve, the total content of zinc and gallium is 0.1-8 wt % of the total weight of the catalyst. 4 . 4.根据权利要求1所述的移动床方法,其特征在于,所述改性HZSM-5沸石分子筛催化剂中硅的担载量为催化剂总重量的1-10wt%。4 . The moving bed method according to claim 1 , wherein the loading amount of silicon in the modified HZSM-5 zeolite molecular sieve catalyst is 1-10 wt % of the total weight of the catalyst. 5 . 5.根据权利要求1所述的移动床方法,其特征在于,所述硅氧烷基化合物为正硅酸乙酯。5. The moving bed method according to claim 1, wherein the siloxane-based compound is ethyl orthosilicate. 6.根据权利要求1所述的移动床方法,其特征在于,所述第一反应器、第二反应器和第三反应器中的反应温度为300-600℃。6 . The moving bed method according to claim 1 , wherein the reaction temperature in the first reactor, the second reactor and the third reactor is 300-600° C. 7 . 7.根据权利要求1所述的移动床方法,其特征在于,所述第一反应器、第二反应器和第三反应器中的反应温度为450-550℃。7 . The moving bed method according to claim 1 , wherein the reaction temperature in the first reactor, the second reactor and the third reactor is 450-550° C. 8 . 8.根据权利要求1所述的移动床方法,其特征在于,以第一反应器中的催化剂质量计,第一批原料甲醇和/或二甲醚的进料质量空速为0.1-10h-18. moving bed method according to claim 1 is characterized in that, in terms of catalyst mass in the first reactor, the feed mass space velocity of the first batch of raw materials methanol and/or dimethyl ether is 0.1-10h − 1 . 9.根据权利要求1所述的移动床方法,其特征在于,以第一反应器中的催化剂质量计,第一批原料甲醇和/或二甲醚的进料质量空速为1-5h-19. moving bed method according to claim 1 is characterized in that, in terms of catalyst mass in the first reactor, the feed mass space velocity of the first batch of raw materials methanol and/or dimethyl ether is 1-5h − 1 . 10.根据权利要求1所述的移动床方法,其特征在于,所述第二批和所述第三批原料甲醇和/或二甲醚的进料量与所述第一批原料甲醇和/或二甲醚的进料量摩尔比分别为0.1~1:1。10. moving bed method according to claim 1, is characterized in that, the feed amount of described second batch and described third batch of raw material methanol and/or dimethyl ether and described first batch of raw material methanol and/or Or the molar ratio of the feeding amount of dimethyl ether is 0.1~1:1, respectively. 11.根据权利要求1所述的移动床方法,其特征在于,所述第二批和所述第三批原料甲醇和/或二甲醚的进料量与所述第一批原料甲醇和/或二甲醚的进料量摩尔比分别为0.1~0.5:1。11. moving bed method according to claim 1, is characterized in that, the feed amount of described second batch and described third batch of raw material methanol and/or dimethyl ether and described first batch of raw material methanol and/or Or the molar ratio of the feed amount of dimethyl ether is 0.1-0.5:1, respectively. 12.根据权利要求1所述的移动床方法,其特征在于多个反应器串联的移动床包括三个或三个以上反应器串联。12 . The moving bed method according to claim 1 , wherein the moving bed in which a plurality of reactors are connected in series comprises three or more reactors in series. 13 .
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