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CN106588060B - A kind of highly dense silicon carbide ceramic matrix composite material and its preparation method - Google Patents

A kind of highly dense silicon carbide ceramic matrix composite material and its preparation method Download PDF

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CN106588060B
CN106588060B CN201610990055.0A CN201610990055A CN106588060B CN 106588060 B CN106588060 B CN 106588060B CN 201610990055 A CN201610990055 A CN 201610990055A CN 106588060 B CN106588060 B CN 106588060B
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董绍明
钟强
张翔宇
阚艳梅
高乐
周海军
胡建宝
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Shanghai Ruihuasheng New Materials Co ltd
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Abstract

The present invention relates to a kind of high-densit carbon/silicon carbide ceramic matrix composites and preparation method thereof, comprising: using in the precursor liquid dipping fiber preform containing high carbon output rate resin, low Residual carbon organic polymer, fiber/C infiltration precast body is obtained after cracking;And the Si of the melting or Si of melting is penetrated into progress infiltration in the fiber/C infiltration precast body with the alloy of metal and is reacted, obtain the carbon/silicon carbide ceramic matrix composite.The present invention changes the structure that resin in infiltration precast body cracks the carbon to be formed by adding low Residual carbon polymer, contact and reaction of the silicon with carbon when promoting to react infiltration, metal is in the generation that disperse shape is distributed and effectively prevents blocky residual carbon and blocky residual metal in the base after infiltration, to significantly improve the mechanical property and thermal conductivity of composite material.

Description

一种高致密的碳化硅陶瓷基复合材料及其制备方法A kind of highly dense silicon carbide ceramic matrix composite material and its preparation method

技术领域technical field

本发明涉及一种高致密的碳化硅陶瓷基复合材料及其制备方法,具体涉及一种具有高致密度和高热导率特征的碳化硅陶瓷基复合材料及一种反应熔渗制备方法。The invention relates to a high-density silicon carbide ceramic matrix composite material and a preparation method thereof, in particular to a silicon carbide ceramic matrix composite material with high density and high thermal conductivity and a preparation method of reaction infiltration.

背景技术Background technique

随着航空、航天、能源等高技术领域的发展,越来越多的部件处于极端服役环境中,因此对高性能的材料提出了迫切需求。如航空发动机、燃气轮机等亟需适用于力-热-氧化耦合环境的材料,高分辨率遥感卫星亟需轻质、长寿命且适应空间服役环境的材料。目前在航空发动机上使用的镍基高温合金的温度极限约为1100℃,并且镍基合金的密度相对较大,这极大地限制了发动机性能的进一步提升;在遥感卫星支撑结构中使用的Invar合金和树脂基复合材料已不能满足大口径长焦距相机的要求。纤维增强碳化硅陶瓷基复合材料密度低、耐高温、力学性能优异、可设计性强,被认为是可以代替或部分取代传统材料应用于高技术领域的新一代结构材料。With the development of high-tech fields such as aviation, aerospace, and energy, more and more components are in extreme service environments, so there is an urgent need for high-performance materials. For example, aero-engines and gas turbines urgently need materials suitable for the coupling environment of force-heat-oxidation, and high-resolution remote sensing satellites urgently need materials that are lightweight, long-lived, and suitable for space service environments. The temperature limit of nickel-based superalloys currently used in aero-engines is about 1100°C, and the density of nickel-based alloys is relatively high, which greatly limits the further improvement of engine performance; Invar alloys used in remote sensing satellite support structures And resin-based composite materials can no longer meet the requirements of large-aperture long-focus cameras. Fiber-reinforced silicon carbide ceramic matrix composites have low density, high temperature resistance, excellent mechanical properties, and strong designability. They are considered to be a new generation of structural materials that can replace or partially replace traditional materials in high-tech fields.

碳化硅陶瓷基复合材料的制备方法主要有化学气相沉积法(CVI)、有机前驱体浸渍-裂解法(PIP)和反应熔渗法(RMI)。CVI和PIP法能在较低的温度下得到碳化硅陶瓷基复合材料,有益于避免高温对纤维的损伤,但材料制备周期长,而且所制备得到的复合材料气孔、裂纹等缺陷较多,材料性能具有一定局限性。在几种陶瓷基复合材料制备工艺中RMI法是唯一能够在短时间内获得高致密材料的方法。制备过程中首先将Si或其合金熔化,在毛细管力的作用下金属熔体渗入到多孔纤维/C内部,并与基体C发生化学反应生成包括碳化硅在内的陶瓷基体。但是,由于多孔纤维/C材料多采用酚醛树脂浸渍-热解工艺制备,生成的C颗粒尺寸大,裂纹、气孔尺寸分布不均。另外,由于RMI过程中熔融金属和大块碳源的接触不充分导致最终获得的碳化硅陶瓷基复合材料中存在大量未反应的残余碳和金属。文献“Jiping Wang,Min Lin,Zhuo Xu,et al.Microstructure and mechanical propertiesof C/C–SiC composites fabricated by a rapid processing method[J].Journal ofthe European Ceramic Society,(2009)3091-3097.”采用RMI工艺使不同孔隙的Cf/C预制体致密化,快速得到致密的Cf/C-SiC复合材料,但是存在残留的Si在纤维束间和束内的集中分布,从而影响复合材料的力学性能。该方法使用的碳源是使用CVI工艺沉积的,残留Si集中分布的原因是CVI碳是层状结构,Si只能与部分碳进行反应,从而有残留硅的集中分布。文献“Honglei Wang,Xingui Zhou,Jinshan Yu,et al.Fabrication of SiCf/SiCcomposites by chemical vapor infiltration and vapor silicon infiltration[J].Materials Letters 64(2010)1691-1693.”通过气相渗硅的方法制备得到了致密的SiCf/SiC复合材料,但存在残留碳和硅在复合材料中大面积集中分布。该方法使用的碳源是使用CVI工艺沉积的,残留Si集中分布的原因是CVI碳是层状结构,Si只能与部分碳进行反应,从而有残留硅的集中分布,这对复合材料的高温力学性能和热导率的提高极为不利。The preparation methods of silicon carbide ceramic matrix composites mainly include chemical vapor deposition (CVI), organic precursor impregnation-pyrolysis (PIP) and reactive infiltration (RMI). CVI and PIP methods can obtain silicon carbide ceramic matrix composites at lower temperatures, which is beneficial to avoid damage to fibers at high temperatures, but the material preparation cycle is long, and the prepared composites have many defects such as pores and cracks. Performance has certain limitations. Among several preparation techniques of ceramic matrix composites, the RMI method is the only method that can obtain highly dense materials in a short time. In the preparation process, Si or its alloys are first melted, and the metal melt penetrates into the porous fiber/C under the action of capillary force, and chemically reacts with the matrix C to form a ceramic matrix including silicon carbide. However, since the porous fiber/C material is mostly prepared by phenolic resin impregnation-pyrolysis process, the generated C particle size is large, and the distribution of crack and pore size is uneven. In addition, due to insufficient contact between molten metal and bulk carbon source during RMI, there is a large amount of unreacted residual carbon and metal in the final SiC ceramic matrix composites obtained. The document "Jiping Wang, Min Lin, Zhuo Xu, et al. Microstructure and mechanical properties of C/C–SiC composites fabricated by a rapid processing method [J]. Journal of the European Ceramic Society, (2009) 3091-3097." uses RMI The process densifies the C f /C preforms with different pores, and quickly obtains dense C f /C-SiC composites, but there is a concentrated distribution of residual Si between and within the fiber bundles, which affects the mechanical properties of the composites. The carbon source used in this method is deposited using the CVI process. The reason for the concentrated distribution of residual Si is that CVI carbon is a layered structure, and Si can only react with part of the carbon, resulting in a concentrated distribution of residual silicon. Document "Honglei Wang, Xingui Zhou, Jinshan Yu, et al.Fabrication of SiC f /SiCcomposites by chemical vapor infiltration and vapor silicon infiltration[J].Materials Letters 64(2010)1691-1693." Prepared by vapor phase silicon infiltration A dense SiC f /SiC composite material is obtained, but there are large areas of residual carbon and silicon concentrated in the composite material. The carbon source used in this method is deposited using the CVI process. The reason for the concentrated distribution of residual Si is that CVI carbon is a layered structure, and Si can only react with part of the carbon, so that there is a concentrated distribution of residual silicon. The improvement of mechanical properties and thermal conductivity is extremely unfavorable.

发明内容Contents of the invention

本发明针对碳化硅陶瓷基复合材料传统RMI制备工艺过程中Si或Si与其它金属的合金和C不能充分反应导致基体中存在大尺寸残余Si或合金和大尺寸残余碳的问题,提供一种改进的纤维/C熔渗预制体结构构建熔渗反应制备方法。The present invention aims at the problem of large-size residual Si or alloy and large-size residual carbon in the matrix due to insufficient reaction between Si or Si and alloys of other metals and C in the traditional RMI preparation process of silicon carbide ceramic matrix composite materials, and provides an improvement Fiber/C infiltration preform structure construction infiltration reaction preparation method.

一方面,本发明提供了一种高致密的碳化硅陶瓷基复合材料的制备方法,包括:In one aspect, the present invention provides a method for preparing a highly dense silicon carbide ceramic matrix composite material, comprising:

采用含有高产碳率树脂、低残碳率有机聚合物的前驱体液浸渍纤维预制体中,裂解获得纤维/C熔渗预制体;以及Impregnating the fiber preform with a precursor liquid containing a resin with a high carbon yield and an organic polymer with a low carbon residue rate, and cracking to obtain a fiber/C infiltration preform; and

将熔融的Si或熔融的Si与金属的合金渗入所述纤维/C熔渗预制体中进行熔渗反应,得到所述碳化硅陶瓷基复合材料。Infiltrating molten Si or an alloy of molten Si and metal into the fiber/C infiltration preform to carry out an infiltration reaction to obtain the silicon carbide ceramic matrix composite material.

本发明从源头入手,通过对纤维-熔渗预制体的结构调控,增加金属熔体与C的接触面积,促进熔渗反应动力学的进行。具体为以高产碳率树脂(产碳率高于60%的树脂)为碳源,以与树脂具有良好相容性的低残碳率有机聚合物(或简称低残碳率聚合物,具体指残碳率低于15%的有机聚合物)为碳基体结构调控剂,并将二者的均质共混物在纤维预制体内部浸渍和固化。本发明利用高产碳率树脂自身的固化聚合反应,诱发高产碳率树脂/碳基体结构调控剂分相,促使二者(高产碳率树脂和低残碳率聚合物)形成网络互穿结构。再结合进一步高温热解碳化过程中调控剂的低碳残留特性,在纤维预制体内部构筑具有适合熔渗反应的碳基体结构,并显著降低碳基体中热解碳的颗粒尺寸,以突破现有制备方法的局限,实现金属和C在反应熔渗过程中的充分反应,避免大块碳和大块金属残留,为进一步提高复合材料的综合性能以及为实际应用打下良好的基础。The present invention starts from the source, increases the contact area between the metal melt and C, and promotes the kinetics of the infiltration reaction by adjusting the structure of the fiber-infiltration prefabricated body. Specifically, high carbon yield resins (resins with carbon yields higher than 60%) are used as carbon sources, and organic polymers with low carbon residue rates (or low carbon residue rate polymers for short) that have good compatibility with resins, specifically refer to An organic polymer with a residual carbon rate lower than 15%) is used as a carbon matrix structure regulator, and the homogeneous blend of the two is impregnated and solidified inside the fiber preform. The present invention utilizes the curing polymerization reaction of the high-carbon-yield resin itself to induce the phase separation of the high-carbon-yield resin/carbon matrix structure regulator, and promotes the two (high-carbon-yield resin and low-carbon-residue polymer) to form a network interpenetrating structure. Combined with the low-carbon residual characteristics of the regulator in the further high-temperature pyrolytic carbonization process, a carbon matrix structure suitable for infiltration reaction is constructed inside the fiber preform, and the particle size of pyrolytic carbon in the carbon matrix is significantly reduced to break through the existing The limitation of the preparation method realizes the full reaction of metal and C in the reaction infiltration process, avoids the residue of bulk carbon and bulk metal, and lays a good foundation for further improving the comprehensive performance of composite materials and practical applications.

较佳地,所述高产碳率树脂为糠醇树脂、沥青树脂、苯并噁嗪树脂、酚醛树脂中的至少一种,优选为糠醇树脂和酚醛树脂的混合物。较佳地,所述低产碳率有机聚合物为聚乙二醇、环氧树脂、微晶纤维素中的至少一种,优选为聚乙二醇。Preferably, the high carbon yield resin is at least one of furfuryl alcohol resin, pitch resin, benzoxazine resin, and phenolic resin, preferably a mixture of furfuryl alcohol resin and phenolic resin. Preferably, the low carbon yield organic polymer is at least one of polyethylene glycol, epoxy resin, and microcrystalline cellulose, preferably polyethylene glycol.

较佳地,所述前驱体液中,高产碳率树脂和低残碳率有机聚合物的质量比为(0.05~8):1,优选(2~4):1。Preferably, in the precursor liquid, the mass ratio of the high carbon yield resin to the low carbon residue organic polymer is (0.05-8):1, preferably (2-4):1.

又,较佳地,所述低残碳率有机聚合物为聚乙二醇。Also, preferably, the organic polymer with low carbon residue rate is polyethylene glycol.

较佳地,所述溶剂为乙醇、丙酮、甲醛中的至少一种。Preferably, the solvent is at least one of ethanol, acetone and formaldehyde.

较佳地,所述低残碳率有机聚合物与溶剂的质量比为(0.1~2):1,优选为(0.25~0.5):1。Preferably, the mass ratio of the low carbon residue rate organic polymer to the solvent is (0.1-2):1, preferably (0.25-0.5):1.

较佳地,纤维预制体形式包括碳纤维、碳化硅纤维或碳纤维与碳化硅纤维混合的二维缝合编织结构、三维针刺编织结构、三维四向编织结构、三维五向编织结构、一维结构、二维叠层结构,但不局限于上述纤维排布结构。Preferably, the form of the fiber preform includes carbon fiber, silicon carbide fiber or a two-dimensional stitched weaving structure mixed with carbon fiber and silicon carbide fiber, a three-dimensional needle-punched weaving structure, a three-dimensional four-way weaving structure, a three-dimensional five-way weaving structure, a one-dimensional structure, Two-dimensional laminated structure, but not limited to the above-mentioned fiber arrangement structure.

较佳地,在所述浸渍前,在所述纤维预制体中制备SiC陶瓷基体、裂解碳界面、BN界面中的至少一种。在纤维预制体中制备SiC陶瓷基体,SiC陶瓷基体均匀分布于纤维预制体内纤维内部和/或表面,主要是为了减少Si熔渗时对纤维的损失,从而达到保护纤维的作用。另外,在预制体中制备裂解碳界面、BN界面除了有对纤维进行保护之外,还有传递载荷的作用,从而有利于材料力学性能的提高。Preferably, before the impregnation, at least one of SiC ceramic matrix, cracked carbon interface and BN interface is prepared in the fiber preform. The SiC ceramic matrix is prepared in the fiber preform, and the SiC ceramic matrix is evenly distributed inside and/or on the surface of the fiber in the fiber preform, mainly to reduce the loss of the fiber during Si infiltration, so as to protect the fiber. In addition, the cracked carbon interface and BN interface prepared in the preform not only protect the fibers, but also transmit loads, which is beneficial to the improvement of the mechanical properties of the material.

较佳地,所述浸渍的工艺参数包括:真空度-0.08MPa~-0.10MPa;固化的反应温度为100~150℃;固化的反应时间为1~3小时。Preferably, the impregnation process parameters include: vacuum degree -0.08MPa--0.10MPa; curing reaction temperature 100-150°C; curing reaction time 1-3 hours.

较佳地,所述裂解为于惰性气氛在850~1000℃下保温20~40分钟。Preferably, the cracking is carried out at 850-1000° C. for 20-40 minutes in an inert atmosphere.

较佳地,所述惰性气氛为氩气气氛。Preferably, the inert atmosphere is an argon atmosphere.

又,较佳地,控制惰性气氛的流量3~8min/L。Also, preferably, the flow rate of the inert atmosphere is controlled to 3-8 min/L.

较佳地,所述熔渗反应为在1250~1600℃下保温0.5~2小时,真空度<10Pa。Preferably, the infiltration reaction is carried out at 1250-1600° C. for 0.5-2 hours, and the degree of vacuum is <10 Pa.

另一方面,本发明提供了一种碳化硅陶瓷基复合材料,所述碳化硅陶瓷基复合材料的孔隙率为1~5%,热导率为25~40W/m·K,弯曲强度为300~500MPa。In another aspect, the present invention provides a silicon carbide ceramic matrix composite material, the porosity of the silicon carbide ceramic matrix composite material is 1-5%, the thermal conductivity is 25-40 W/m·K, and the bending strength is 300 ~500MPa.

本发明的有益效果:Beneficial effects of the present invention:

通过添加低残碳率聚合物改变熔渗预制体中树脂裂解形成的碳的结构,促进反应熔渗时硅和碳的接触和反应,熔渗后金属在基体中呈弥散状分布并且有效避免了块状残余碳和块状残余金属的产生,从而显著提高复合材料的力学性能和热导率。By adding a polymer with a low carbon residue rate, the structure of carbon formed by resin cracking in the infiltration preform is changed, and the contact and reaction of silicon and carbon are promoted during reactive infiltration. After infiltration, the metal is dispersed in the matrix and effectively avoided. The generation of massive residual carbon and massive residual metal can significantly improve the mechanical properties and thermal conductivity of composite materials.

附图说明Description of drawings

图1为本发明制备高致密碳化硅陶瓷基复合材料的工艺流程图;Fig. 1 is the process flow diagram of preparing high-density silicon carbide ceramic matrix composite material of the present invention;

图2为实施例1所制备的Cf/C熔渗预制体抛光截面的SEM照片;Fig. 2 is the SEM photo of the polished section of the C f /C infiltration preform prepared in Example 1;

图3为实施例1所制备的Cf/C熔渗预制体的孔径分布图;Fig. 3 is the pore size distribution diagram of the C f /C infiltration preform prepared in Example 1;

图4为实施例1所制备的Cf/SiC复合材料抛光截面的SEM照片;Fig. 4 is the SEM photo of the polished section of the C f /SiC composite material prepared in Example 1;

图5为实施例1所制备的Cf/SiC复合材料抛光截面的X射线衍射图谱;Fig. 5 is the X-ray diffraction spectrum of the polished section of the C f /SiC composite material prepared in Example 1;

图6为对比例1所制备的Cf/C熔渗预制体抛光截面的SEM照片;Fig. 6 is the SEM photo of the polished section of the C f /C infiltration preform prepared in Comparative Example 1;

图7为对比例1所制备的Cf/C熔渗预制体的孔径分布图;Fig. 7 is the pore size distribution diagram of the C f /C infiltration preform prepared in Comparative Example 1;

图8为对比例1所制备的Cf/SiC复合材料抛光截面的SEM照片。FIG. 8 is an SEM photo of the polished cross-section of the C f /SiC composite material prepared in Comparative Example 1. FIG.

具体实施方式Detailed ways

以下通过下述实施方式进一步说明本发明,应理解,下述实施方式仅用于说明本发明,而非限制本发明。The present invention will be further described below through the following embodiments. It should be understood that the following embodiments are only used to illustrate the present invention, not to limit the present invention.

本发明以高产碳率树脂为碳源、低残碳率聚合物为碳基体结构调控剂,将前驱体通过真空浸渍引入到纤维预制体中,在一定条件下进行热处理得到纤维/C熔渗预制体,再通过反应熔渗法原位生成包括SiC基体在内的陶瓷基体,得到高致密的碳化硅陶瓷基复合材料。具体为以高产碳率树脂为碳源、低残碳率聚合物为碳基体结构调控剂,采用浸渍-热解工艺在纤维预制体内引入树脂C,再通过RMI法引入Si或其合金原位反应得到高致密的碳化硅陶瓷基复合材料。In the present invention, the resin with high carbon yield is used as the carbon source, and the polymer with low residual carbon rate is used as the carbon matrix structure regulator. The precursor is introduced into the fiber prefabricated body through vacuum impregnation, and the fiber/C infiltration prefabrication is obtained by heat treatment under certain conditions. body, and then the ceramic matrix including the SiC matrix is generated in situ by the reaction infiltration method to obtain a highly dense silicon carbide ceramic matrix composite material. Specifically, resins with high carbon yields are used as carbon sources and polymers with low residual carbon ratios are used as carbon matrix structure regulators. Resin C is introduced into the fiber prefabricated body by impregnation-pyrolysis process, and then Si or its alloys are introduced into the in-situ reaction by RMI method. A highly dense silicon carbide ceramic matrix composite material is obtained.

以下示例性地说明本发明提供的高致密的碳化硅陶瓷基复合材料的制备方法。The preparation method of the high-density silicon carbide ceramic matrix composite material provided by the present invention is exemplarily described below.

纤维预制体的预处理。在纤维预制体中制备少量的陶瓷基体,对纤维进行保护(陶瓷基体可为纤维预制体质量的0.5-4倍)。陶瓷基体仅为SiC陶瓷基体,但是可以在预制体中制备如裂解碳界面、BN界面等。所述陶瓷基体可为SiC陶瓷基体、裂解碳界面、BN界面中的至少一种。制备SiC陶瓷基体的方法包括:通过化学气相沉积渗透法制备SiC陶瓷基体,利用三氯甲基硅烷作为气源,氢气为载气,置于1000℃的管式炉中沉积100-200h。。裂解碳界面的形成方法包括:利用甲烷为气源,置于1000℃管式炉中沉积3-6h。BN界面的形成方法包括:利用三氯化硼氨气为气源,置于1000℃管式炉中沉积3-6h。Pretreatment of fiber preforms. A small amount of ceramic matrix is prepared in the fiber preform to protect the fibers (the ceramic matrix may be 0.5-4 times the mass of the fiber preform). The ceramic matrix is only a SiC ceramic matrix, but it can be prepared in a preform such as cracked carbon interface, BN interface, etc. The ceramic matrix can be at least one of a SiC ceramic matrix, a cracked carbon interface, and a BN interface. The method for preparing the SiC ceramic matrix includes: preparing the SiC ceramic matrix by a chemical vapor deposition infiltration method, using trichloromethylsilane as a gas source, hydrogen as a carrier gas, and depositing in a tube furnace at 1000° C. for 100-200 hours. . The method for forming the cracked carbon interface includes: using methane as a gas source, depositing in a tube furnace at 1000° C. for 3-6 hours. The method for forming the BN interface includes: using boron trichloride ammonia gas as a gas source, depositing in a tube furnace at 1000° C. for 3-6 hours.

前驱体液的制备。将高产碳率树脂、低残碳率有机聚合物分散于溶剂(例如为乙醇、丙酮、甲醛等)后,恒温水浴超声得到前驱体液。在一个示例中,将低残碳率聚合物(LCP)溶解,得到低残碳率聚合物溶液,再加入一定量的高产碳率树脂(HCR),恒温水浴超声得到前驱体溶液。但应理解,低残碳率聚合物(LCP)和高产碳率树脂(HCR)的加入顺序不限于此(理论上LCP和HCR只要能溶于溶剂中就可以了,但实际操作过程中,先加LCP后加HCR比较容易溶于溶剂中)。Preparation of precursor fluids. After dispersing high-carbon-yield resins and low-carbon-residue organic polymers in solvents (such as ethanol, acetone, formaldehyde, etc.), a constant-temperature water bath is ultrasonically obtained to obtain a precursor liquid. In one example, a low carbon residue polymer (LCP) is dissolved to obtain a low carbon residue polymer solution, and then a certain amount of high carbon yield resin (HCR) is added, and a constant temperature water bath is ultrasonically obtained to obtain a precursor solution. However, it should be understood that the order of adding the low carbon residue polymer (LCP) and the high carbon yield resin (HCR) is not limited to this (in theory, as long as the LCP and HCR can be dissolved in the solvent, it is enough, but in the actual operation process, first Adding HCR after adding LCP is easier to dissolve in the solvent).

上述高产碳率树脂包括但不局限于糠醇树脂、沥青树脂、苯并噁嗪树脂、双马来酰亚胺树脂、酚醛树脂或其混合树脂,优选糠醇树脂、酚醛树脂及二者的混合树脂。低残碳率聚合物包括但不局限于聚乙二醇、环氧树脂、微晶纤维素,优选聚乙二醇。所述高产碳率树脂和低残碳率聚合物的质量比可为(0.05~8):1,优选(2~4):1。低残碳率有机聚合物比例太低,没有调节孔隙的效果。所述低残碳率聚合物与溶剂的质量比可为(0.1~2):,优选为(0.25~0.5):1。The above-mentioned high carbon yield resins include but are not limited to furfuryl alcohol resins, pitch resins, benzoxazine resins, bismaleimide resins, phenolic resins or their mixed resins, preferably furfuryl alcohol resins, phenolic resins and their mixed resins. Polymers with low residual carbon ratio include but are not limited to polyethylene glycol, epoxy resin, microcrystalline cellulose, preferably polyethylene glycol. The mass ratio of the high carbon yield resin to the low carbon residue polymer may be (0.05-8):1, preferably (2-4):1. The proportion of organic polymer with low carbon residue rate is too low to have the effect of regulating pores. The mass ratio of the low carbon residue polymer to the solvent may be (0.1-2):1, preferably (0.25-0.5):1.

利用真空浸渍将所述前驱体引入纤维预制体或预处理后的纤维预制体,固化得到纤维/HCR-LCP成型体。其中,真空浸渍的真空度为-0.08MPa~-0.10MPa。固化的反应温度可为100~150℃。固化的反应时间可为1~3小时。利用树脂的固化聚合反应,诱发树脂/调控剂分相,促使二者(高产碳率树脂和低残碳率聚合物)形成网络互穿结构。The precursor is introduced into the fiber preform or the pretreated fiber preform by vacuum impregnation, and solidified to obtain the fiber/HCR-LCP molded body. Wherein, the vacuum degree of vacuum impregnation is -0.08MPa~-0.10MPa. The curing reaction temperature may be 100-150°C. The curing reaction time can be 1-3 hours. The curing polymerization reaction of the resin is used to induce the phase separation of the resin/regulator, and promote the formation of a network interpenetrating structure between the two (resin with high carbon yield and polymer with low carbon residue rate).

上述纤维预制体形式包括碳纤维、碳化硅纤维或碳纤维与碳化硅纤维混合的二维缝合编织结构、三维针刺编织结构、三维四向编织结构、三维五向编织结构、一维结构、二维叠层结构,但不局限于上述纤维排布结构。The above-mentioned fiber prefabricated forms include carbon fiber, silicon carbide fiber or a two-dimensional stitched weaving structure mixed with carbon fiber and silicon carbide fiber, a three-dimensional needle-punched weaving structure, a three-dimensional four-way weaving structure, a three-dimensional five-way weaving structure, a one-dimensional structure, and a two-dimensional laminated structure. Layer structure, but not limited to the above-mentioned fiber arrangement structure.

将纤维/HCR-LCP成型体在惰性气氛(例如,氩气等)下裂解。其中所述裂解的条件为850~1000℃下保温20~40分钟。控制惰性气体氩气的流量3~8min/L。The fiber/HCR-LCP formed body is lysed under an inert atmosphere (for example, argon, etc.). Wherein the cracking condition is 20-40 minutes at 850-1000°C. Control the flow of inert gas argon to 3-8min/L.

重复真空浸渍和惰性气氛下裂解步骤1-5次,得到纤维/C熔渗预制体。其中,所获的纤维/C熔渗预制体的孔径分布可为0.1~10μm,气孔率为20~40%,中位孔径为0.5~5μm,优选0.8-1.2μm。The steps of vacuum impregnation and cracking under inert atmosphere are repeated 1-5 times to obtain a fiber/C infiltration preform. Wherein, the pore size distribution of the obtained fiber/C infiltration preform can be 0.1-10 μm, the porosity is 20-40%, and the median pore size is 0.5-5 μm, preferably 0.8-1.2 μm.

将熔融的Si或熔融的Si与其它金属(例如,Y、Yb、Al等)的合金渗入纤维/C熔渗预制体中进行熔渗反应原位生成包括SiC在内的陶瓷基体,得到所述碳化硅陶瓷基复合材料。其中熔渗反应的条件可为1250~1600℃下保温0.5~2小时,真空度优于10Pa。Infiltrate molten Si or alloys of molten Si and other metals (for example, Y, Yb, Al, etc.) into the fiber/C infiltration preform for infiltration reaction to generate a ceramic matrix including SiC in situ, and obtain the described Silicon carbide ceramic matrix composites. The conditions for the infiltration reaction can be 1250-1600° C. for 0.5-2 hours, and the vacuum degree is better than 10 Pa.

下面以糠醇树脂、酚醛树脂、聚乙二醇、Si体系为例进行具体说明,工艺流程如图1所示:(1)预制体处理:在碳纤维预制体中制备一定量的SiC陶瓷基体,对纤维进行保护。(2)前驱体液制备:将聚乙二醇(PEG)溶于乙醇中,得到聚乙二醇溶液,加入一定量的糠醇树脂(FFR)、酚醛树脂(PFR),水浴超声得到前驱体液。其中糠醇树脂和酚醛树脂质量比为(0.1~9):1,优选(1~3):1;糠醇树脂和聚乙二醇的质量比为(0.1~4):1,优选(1.5~2.5):1;聚乙二醇和乙醇的质量比为(0.1~2):1,优选(0.25~0.5):1。(3)真空浸渍固化:将(2)中前驱液以真空浸渍(-0.08MPa~-0.10MPa真空度)的方式引入至(1)中纤维预制体中,在100~150℃下保温6~10小时完成固化,得到Cf/FFR-PFR-PEG。(4)裂解:将(3)中的Cf/FFR-PFR放入裂解炉中裂解(裂解条件为850~1000℃保温20~40分钟),期间保持氩气气氛(例如,Ar气流量为3~8min/L),裂解后得到Cf/C熔渗预制体,所得到的Cf/C熔渗预制体的孔径分布为0.1~10μm,气孔率为20~40%,中位孔径为0.5~5μm。(5)反复进行(3)(4)步骤1-5次,得到不同孔隙率的Cf/C熔渗预制体。(6)反应熔渗:真空下,在一定温度条件下将熔融Si渗入至Cf/C中与C原位反应生成SiC基体,完成材料的制备。其中,Si熔渗条件为1380~1600℃保温0.5~2小时。Taking furfuryl alcohol resin, phenolic resin, polyethylene glycol, and Si system as an example, the process flow is shown in Figure 1: (1) Preform treatment: prepare a certain amount of SiC ceramic matrix in the carbon fiber preform, Fibers are protected. (2) Preparation of precursor body fluid: Dissolve polyethylene glycol (PEG) in ethanol to obtain a polyethylene glycol solution, add a certain amount of furfuryl alcohol resin (FFR) and phenolic resin (PFR), and obtain a precursor body fluid by ultrasonication in a water bath. Wherein the mass ratio of furfuryl alcohol resin and phenolic resin is (0.1~9): 1, preferably (1~3): 1; The mass ratio of furfuryl alcohol resin and polyethylene glycol is (0.1~4): 1, preferably (1.5~2.5 ):1; the mass ratio of polyethylene glycol and ethanol is (0.1~2):1, preferably (0.25~0.5):1. (3) Vacuum impregnation curing: introduce the precursor solution in (2) into the fiber preform in (1) by vacuum impregnation (-0.08MPa~-0.10MPa vacuum degree), and keep warm at 100~150℃ for 6~ Curing was complete in 10 hours to give C f /FFR-PFR-PEG. (4) Cracking: put the Cf /FFR-PFR in (3) into a cracking furnace for cracking (cracking condition is 850~1000° C. for 20~40 minutes), and maintain an argon atmosphere (for example, the Ar gas flow rate is 3~8min/L), after cracking, a C f /C infiltration preform is obtained. The pore size distribution of the obtained C f /C infiltration preform is 0.1~10μm, the porosity is 20~40%, and the median pore diameter is 0.5~5μm. (5) Steps (3) (4) are repeated 1-5 times to obtain C f /C infiltrated preforms with different porosities. (6) Reactive infiltration: Under vacuum, under certain temperature conditions, molten Si is infiltrated into C f /C to react with C in situ to form a SiC matrix, and the preparation of the material is completed. Wherein, the Si infiltration condition is 1380-1600° C. for 0.5-2 hours.

上述示例中,涉及的主要反应为:In the example above, the main reactions involved are:

裂解反应:FFR+PFR→C;Cleavage reaction: FFR+PFR→C;

熔渗反应:Si+C→SiC。Infiltration reaction: Si+C→SiC.

本发明能够促进反应熔渗时金属和碳的充分接触和反应,熔渗后的碳化硅陶瓷基复合材料基体中无块状残余金属,富含金属的陶瓷基体颗粒细小呈弥散状分布,无大块碳的集中分布,显著提高了材料力学性能和热导率。其中所述碳化硅陶瓷基复合材料的孔隙率可为1~5%,热导率可为25~40W/m·K,弯曲强度可为300~500MPa。The invention can promote the sufficient contact and reaction of metal and carbon during reaction infiltration, and there is no massive residual metal in the silicon carbide ceramic matrix composite material matrix after infiltration, and the ceramic matrix particles rich in metal are fine and dispersed, without large The concentrated distribution of block carbon significantly improves the mechanical properties and thermal conductivity of the material. The porosity of the silicon carbide ceramic matrix composite material may be 1-5%, the thermal conductivity may be 25-40 W/m·K, and the bending strength may be 300-500 MPa.

下面进一步例举实施例以详细说明本发明。同样应理解,以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适的范围内选择,而并非要限定于下文示例的具体数值。Examples are given below to describe the present invention in detail. It should also be understood that the following examples are only used to further illustrate the present invention, and should not be construed as limiting the protection scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art according to the above contents of the present invention all belong to the present invention scope of protection. The specific process parameters and the like in the following examples are only examples of suitable ranges, that is, those skilled in the art can make a selection within a suitable range through the description herein, and are not limited to the specific values exemplified below.

实施例1Example 1

(1)预制体处理:800g碳纤维预制体中制备800gSiC陶瓷基体。具体方法可为利用三氯甲基硅烷作为气源,氢气为载气,将纤维预制体置于1000℃的管式炉中沉积100h。;(1) Preform treatment: 800 g of SiC ceramic matrix was prepared from 800 g of carbon fiber preform. The specific method can be to use trichloromethylsilane as the gas source, hydrogen as the carrier gas, and deposit the fiber preform in a tube furnace at 1000° C. for 100 hours. ;

(2)前驱体制备:将100g聚乙二醇(PEG)溶于400g乙醇中;将200g糠醇树脂(FFR)和200g酚醛树脂(PFR)加入上述溶液中,在50℃水浴超声6小时得到前驱体液;(2) Precursor preparation: 100g polyethylene glycol (PEG) was dissolved in 400g ethanol; 200g furfuryl alcohol resin (FFR) and 200g phenolic resin (PFR) were added to the above solution, and the precursor was obtained by ultrasonication in a water bath at 50°C for 6 hours body fluid;

(3)真空浸渍:在-0.08MPa~-0.10MPa真空条件下,将(2)中前驱体液引入至(1)中Cf预制体中,于120℃保温2小时固化,得到Cf/FFR-PFR-PEG;(3) Vacuum impregnation: under the vacuum condition of -0.08MPa~-0.10MPa, the precursor liquid in (2) is introduced into the C f preform in (1), and it is cured at 120°C for 2 hours to obtain C f /FFR -PFR-PEG;

(4)裂解:将(3)中的Cf/FFR-PFR-PEG放入裂解炉中裂解,在1000℃保温0.5小时,期间保持5L/min的Ar气氛,裂解后得到Cf/C熔渗预制体;(4) Cracking: Put the C f /FFR-PFR-PEG in (3) into a cracking furnace for cracking, keep it at 1000°C for 0.5 hours, and maintain an Ar atmosphere of 5 L/min during the cracking, and obtain C f /C melt seepage prefabricated body;

(5)反应熔渗:在真空、1500℃保温1小时的熔渗条件下将熔融Si渗入至Cf/C中并与C原位反应生成SiC基体,完成材料的制备。(5) Reaction infiltration: Under the infiltration conditions of vacuum and 1500°C for 1 hour, molten Si was infiltrated into C f /C and reacted with C in situ to form a SiC matrix to complete the preparation of the material.

本实施例中所制备的Cf/C熔渗预制体抛光截面的SEM照片如图2所示,可以看出,树脂碳呈现多孔状分布在纤维束间。本实施例所制备的Cf/C熔渗预制体的孔径分布如图3所示,孔径在0.3~5μm之间分布较多。本实施例所制备的Cf/SiC复合材料抛光截面的SEM照片如图4所示,点状的富硅陶瓷基体弥散分布,并且没有残留碳的存在。所制备的Cf/SiC复合材料抛光截面的X射线衍射图谱如图5所示,说明复合材料基体中以硅和碳化硅两相为主。The SEM photo of the polished section of the C f /C infiltrated preform prepared in this example is shown in Figure 2. It can be seen that the resin carbon is porous and distributed among the fiber bundles. The pore size distribution of the C f /C infiltrated preform prepared in this example is shown in FIG. 3 , and the pore size distribution is mostly between 0.3 and 5 μm. The SEM photo of the polished cross-section of the C f /SiC composite material prepared in this example is shown in Figure 4, where the dot-like silicon-rich ceramic matrix is diffusely distributed and there is no residual carbon. The X-ray diffraction pattern of the polished section of the prepared C f /SiC composite material is shown in Figure 5, indicating that the matrix of the composite material is dominated by two phases of silicon and silicon carbide.

本实施例所制备的Cf/C熔渗预制体通过Autopore IV 9500V 1.09压汞测试,中位孔径为1.78μm;制备得到的Cf/SiC复合材料通过阿基米德排水法测试,孔隙率为4.2%,通过NETZSCHLFA427激光导热仪测得热导率为30W/m·K,经过CIMACH DDL20电子万能试验机测试,弯曲强度为344MPa。The C f /C infiltration preform prepared in this example passed the Autopore IV 9500V 1.09 mercury intrusion test, and the median pore diameter was 1.78 μm; the prepared C f /SiC composite material passed the Archimedes drainage test, and the porosity The thermal conductivity measured by NETZSCHLFA427 laser thermal conductivity meter is 30W/m·K, and the bending strength is 344MPa after testing by CIMACH DDL20 electronic universal testing machine.

实施例2Example 2

与实施例1中的步骤类似,所不同的是,(3)(4)步骤重复1次;Similar to the steps in Example 1, the difference is that (3) (4) steps are repeated once;

本实施例所制备的Cf/C熔渗预制体通过Autopore IV 9500V 1.09压汞测试,中位孔径为1.16μm;制备得到的Cf/SiC复合材料通过阿基米德排水法测试,孔隙率为3.3%,通过NETZSCHLFA427激光导热仪测得热导率为33W/m·K,经过CIMACH DDL20电子万能试验机测试,弯曲强度为398MPa。The C f /C infiltration preform prepared in this example passed the Autopore IV 9500V 1.09 mercury intrusion test, and the median pore diameter was 1.16 μm; the prepared C f /SiC composite material passed the Archimedes drainage test, and the porosity The thermal conductivity measured by NETZSCHLFA427 laser thermal conductivity meter is 33W/m·K, and the bending strength is 398MPa after being tested by CIMACH DDL20 electronic universal testing machine.

实施例3Example 3

与实施例1中的步骤类似,所不同的是,(3)(4)步骤重复2次;Similar to the steps in Example 1, the difference is that (3) (4) steps are repeated twice;

本实施例所制备的Cf/C熔渗预制体通过Autopore IV 9500V 1.09压汞测试,中位孔径为0.92μm;制备得到的Cf/SiC复合材料通过阿基米德排水法测试,孔隙率为2.0%,通过NETZSCHLFA427激光导热仪测得热导率为38W/m·K,经过CIMACH DDL20电子万能试验机测试,弯曲强度为460MPa。The C f /C infiltration preform prepared in this example passed the Autopore IV 9500V 1.09 mercury intrusion test, and the median pore diameter was 0.92 μm; the prepared C f /SiC composite material passed the Archimedes drainage test, and the porosity The thermal conductivity measured by NETZSCHLFA427 laser thermal conductivity meter is 38W/m·K, and the bending strength is 460MPa after CIMACH DDL20 electronic universal testing machine test.

实施例4(所述高产碳率树脂和低残碳率有机聚合物的质量比为2:1)Example 4 (the mass ratio of the high carbon yield resin and the low carbon residue rate organic polymer is 2:1)

与实施例1中的步骤类似,所不同的是:将100g聚乙二醇加入400g乙醇中;将200g糠醇树脂(FFR)加入上述溶液加入上述溶液,在50℃下水浴超声6小时得到前驱体溶液;Similar to the steps in Example 1, the difference is: 100g polyethylene glycol is added to 400g ethanol; 200g furfuryl alcohol resin (FFR) is added to the above solution, the above solution is added, and the precursor is obtained by ultrasonication in a water bath at 50°C for 6 hours solution;

本实施例所制备的Cf/C熔渗预制体通过Autopore IV 9500V 1.09压汞测试,中位孔径为2.58μm;制备得到的Cf/SiC复合材料通过阿基米德排水法测试,孔隙率为3.7%,通过NETZSCHLFA427激光导热仪测得热导率为35W/m·K,经过CIMACH DDL20电子万能试验机测试,弯曲强度为380MPa。The C f /C infiltration preform prepared in this example passed the Autopore IV 9500V 1.09 mercury intrusion test, and the median pore diameter was 2.58 μm; the prepared C f /SiC composite material passed the Archimedes drainage test, and the porosity The thermal conductivity measured by NETZSCHLFA427 laser thermal conductivity meter is 35W/m·K, and the bending strength is 380MPa after testing by CIMACH DDL20 electronic universal testing machine.

对比例1(前驱体溶液不含有低残碳率聚合物)Comparative example 1 (precursor solution does not contain low carbon residue rate polymer)

与实施例1中的步骤类似,所不同的是(2)前驱体制备:将200g糠醇树脂和200g酚醛树脂混合配成糠醇酚醛混合树脂;加入400g乙醇,超声2小时得到前驱体。Similar to the steps in Example 1, the difference is (2) Precursor preparation: Mix 200g furfuryl alcohol resin and 200g phenolic resin to form a furfuryl alcohol phenolic mixed resin; add 400g ethanol and ultrasonicate for 2 hours to obtain a precursor.

本对比例所制备的Cf/C熔渗预制体抛光截面的SEM照片如图6所示,从图中可以看出,在没有添加碳基体结构调控剂时,裂解的树脂碳呈大块状分布在纤维束间。图7是本对比例所制备的Cf/C熔渗预制体的孔径分布图,从图可以看出,没有添加碳基体结构调控剂时Cf/C熔渗预制体的孔径在10~30μm之间。本对比例所制备的Cf/SiC复合材料抛光截面的SEM照片如图8所示,从图中可以看出,未添加碳基体结构调控剂时,基体中存在未反应完全的大块碳,并且硅集中分布。The SEM photo of the polished section of the C f /C infiltration preform prepared in this comparative example is shown in Figure 6. It can be seen from the figure that when no carbon matrix structure regulator is added, the cracked resin carbon is in the form of large blocks distributed among fiber bundles. Figure 7 is the pore size distribution diagram of the C f /C infiltration preform prepared in this comparative example. It can be seen from the figure that the pore size of the C f /C infiltration preform is between 10 and 30 μm when no carbon matrix structure regulator is added. between. The SEM photo of the polished section of the C f /SiC composite material prepared in this comparative example is shown in Figure 8. It can be seen from the figure that when no carbon matrix structure regulator is added, there are unreacted large pieces of carbon in the matrix. And silicon concentrated distribution.

Claims (11)

1.一种高致密的碳化硅陶瓷基复合材料的制备方法,其特征在于,包括:1. A method for preparing a high-density silicon carbide ceramic matrix composite material, characterized in that it comprises: 采用含有高产碳率树脂、低残碳率有机聚合物的前驱体液浸渍纤维预制体中,裂解后获得纤维/C熔渗预制体,所述高产碳率树脂为糠醇树脂、沥青树脂、苯并噁嗪树脂、酚醛树脂中的至少一种,所述低残碳率有机聚合物为聚乙二醇、环氧树脂、微晶纤维素中的至少一种,所述前驱体液中高产碳率树脂和低残碳率有机聚合物的质量比为(0.05~8):1;以及The fiber preform is impregnated with a precursor liquid containing a resin with a high carbon yield and an organic polymer with a low residual carbon rate, and the fiber/C infiltration preform is obtained after cracking. The resin with a high carbon yield is furfuryl alcohol resin, asphalt resin, and benzoxan At least one of oxazine resin and phenolic resin, the low carbon residue rate organic polymer is at least one of polyethylene glycol, epoxy resin, and microcrystalline cellulose, and the high carbon yield resin and The mass ratio of organic polymer with low carbon residue rate is (0.05-8):1; and 将熔融的Si或熔融的Si与金属的合金渗入所述纤维/C熔渗预制体中进行熔渗反应,得到所述碳化硅陶瓷基复合材料;Infiltrating molten Si or an alloy of molten Si and metal into the fiber/C infiltration preform to perform an infiltration reaction to obtain the silicon carbide ceramic matrix composite material; 所述碳化硅陶瓷基复合材料的孔隙率为1~5%,热导率为25~40W/m·K,弯曲强度为300~500MPa。The porosity of the silicon carbide ceramic matrix composite material is 1-5%, the thermal conductivity is 25-40W/m·K, and the bending strength is 300-500MPa. 2.根据权利要求1所述的制备方法,其特征在于,所述高产碳率树脂为糠醇树脂和酚醛树脂的混合物。2. preparation method according to claim 1, is characterized in that, described high carbon yield resin is the mixture of furfuryl alcohol resin and phenolic resin. 3.根据权利要求1所述的制备方法,其特征在于,所述低残碳率有机聚合物为聚乙二醇。3. The preparation method according to claim 1, characterized in that, the low carbon residue rate organic polymer is polyethylene glycol. 4.根据权利要求1所述的制备方法,其特征在于,所述前驱体液中,高产碳率树脂和低残碳率有机聚合物的质量比为(2~4):1。4 . The preparation method according to claim 1 , wherein, in the precursor liquid, the mass ratio of the high carbon yield resin to the low carbon residue organic polymer is (2-4):1. 5.根据权利要求1所述的制备方法,其特征在于,所述前驱体液所用溶剂为乙醇、丙酮、甲醛中的至少一种。5. The preparation method according to claim 1, characterized in that, the solvent used for the precursor body fluid is at least one of ethanol, acetone, and formaldehyde. 6.根据权利要求1所述的制备方法,其特征在于,所述低残碳率有机聚合物与溶剂的质量比为(0.1~2):1。6 . The preparation method according to claim 1 , wherein the mass ratio of the organic polymer with low carbon residue rate to the solvent is (0.1-2):1. 7.根据权利要求6所述的制备方法,其特征在于,所述低残碳率有机聚合物与溶剂的质量比为(0.25~0.5):1。7 . The preparation method according to claim 6 , wherein the mass ratio of the organic polymer with low carbon residue rate to the solvent is (0.25-0.5):1. 8.根据权利要求1所述的制备方法,其特征在于,所述浸渍的工艺参数包括:真空度-0.08MPa~-0.10MPa;固化的反应温度为100~150℃;固化的反应时间为1~3小时。8. The preparation method according to claim 1, characterized in that the impregnation process parameters include: vacuum degree -0.08MPa~-0.10MPa; curing reaction temperature is 100-150°C; curing reaction time is 1 ~3 hours. 9.根据权利要求1所述的制备方法,其特征在于,在所述浸渍前,在所述纤维预制体中制备SiC陶瓷基体、裂解碳界面、BN界面中的至少一种。9. The preparation method according to claim 1, characterized in that, before the impregnation, at least one of a SiC ceramic matrix, a cracked carbon interface, and a BN interface is prepared in the fiber preform. 10.根据权利要求1所述的制备方法,其特征在于,所述裂解为于惰性气氛在850~1000℃下保温20~40分钟。10. The preparation method according to claim 1, characterized in that, the cracking is in an inert atmosphere at 850-1000° C. for 20-40 minutes. 11.根据权利要求1-10中任一项所述的制备方法,其特征在于,所述熔渗反应为在1250~1600℃下保温0.5~2小时,真空度<10Pa。11. The preparation method according to any one of claims 1-10, characterized in that the infiltration reaction is at 1250-1600° C. for 0.5-2 hours, and the vacuum degree is <10 Pa.
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