CN106587445B - Pretreatment method of antibiotic production wastewater - Google Patents
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- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
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Abstract
Description
技术领域:Technical field:
本发明属于废水处理领域,具体涉及一种抗生素生产废水的处理方法。The invention belongs to the field of wastewater treatment, and in particular relates to a treatment method for antibiotic production wastewater.
背景技术:Background technique:
目前,我国已成为世界上主要的抗生素制剂生产国之一。生产抗生素产生的废水中往往含有种类繁多的有机污染物质且浓度较高(COD为5000~80000mg/L),其中大部分有机物难于直接生化降解,导致其在环境中的存留时间较长,对环境造成污染。抗生素生产废水中还包含有“三致”(致癌、致畸、致突变)有机污染物,即使其在水体中浓度低于10-9级仍对人类健康危害极大。对于这些含有机物种类繁多、成分复杂的有机废水的处理,至今尚未找到适宜的解决方法,是目前国内外水处理的难点和热点。At present, my country has become one of the major producers of antibiotic preparations in the world. The wastewater produced by the production of antibiotics often contains a wide variety of organic pollutants with high concentrations (COD is 5000-80000 mg/L), most of which are difficult to biochemically degrade directly, resulting in a long retention time in the environment, which is harmful to the environment. create pollution. Antibiotic production wastewater also contains "three causes" (carcinogenic, teratogenic, mutagenic) organic pollutants, even if its concentration in the water body is lower than level 10-9 , it is still very harmful to human health. So far, no suitable solution has been found for the treatment of these organic wastewaters with various organic substances and complex components, which is the difficulty and hot spot of water treatment at home and abroad.
在我国,抗生素生产企业使用的预处理方法主要是物化法。应用物化法处理高浓度抗生素生产废水时,存在化学试剂投加量大、处理效果不明显等问题。同时,大量的化学试剂容易对环境造成二次污染,而在进行后续生化反应时,若进水的COD过高,则需要对进水进行稀释,导致最终出水量变大,造成水资源的严重浪费。因此寻找一种经济环保、高效稳定的抗生素生产废水预处理工艺显得尤为重要,对于我国抗生素的生产及环境保护都有着极为重要的意义。In my country, the pretreatment methods used by antibiotic manufacturers are mainly physicochemical methods. When using the physicochemical method to treat high-concentration antibiotic production wastewater, there are problems such as large dosage of chemical reagents and insignificant treatment effect. At the same time, a large number of chemical reagents are easy to cause secondary pollution to the environment, and during subsequent biochemical reactions, if the COD of the influent water is too high, the influent water needs to be diluted, resulting in a larger final water output and serious water resources. waste. Therefore, it is particularly important to find an economical, environmentally friendly, efficient and stable pretreatment process for antibiotic production wastewater, which is of great significance to the production of antibiotics and environmental protection in my country.
发明内容:Invention content:
发明目的:本发明提供一种抗生素生产废水的预处理方法,其目的是解决以往所存在的问题。Purpose of the invention: The present invention provides a kind of pretreatment method of antibiotic production wastewater, and its purpose is to solve the problems that existed in the past.
技术方案:Technical solutions:
抗生素生产废水的预处理方法,其特征在于:该方法包括以下步骤:The pretreatment method of antibiotic production wastewater is characterized in that: the method comprises the following steps:
1)一级微电解;1) first-level micro-electrolysis;
2)初次混凝沉淀;2) Initial coagulation and sedimentation;
3)高级电催化氧化;3) Advanced electrocatalytic oxidation;
4)二级微电解;4) Secondary micro-electrolysis;
5)二次混凝沉淀。5) Secondary coagulation sedimentation.
所述抗生素为阿奇霉素。The antibiotic is azithromycin.
一种阿奇霉素生产废水为各生产工序废水的混合后出水。A kind of azithromycin production wastewater is the mixed effluent of each production process wastewater.
实施上述处理方法的装置由一级微电解反应器、初次混凝沉淀池、电催化氧化反应发生器、二级微电解反应器和二次混凝沉淀池组成。The device for implementing the above treatment method is composed of a primary micro-electrolysis reactor, a primary coagulation and sedimentation tank, an electrocatalytic oxidation reaction generator, a secondary micro-electrolysis reactor and a secondary coagulation and sedimentation tank.
该方法包括以下步骤:The method includes the following steps:
具体操作步骤和具体操作技术如下:The specific operation steps and specific operation techniques are as follows:
(1)、一级微电解:抗生素生产废水进入调节池后,废水在调节池中进行暂存与均质,并调节pH至3.0~5.0,进入一级微电解反应器进行氧化还原和原电池反应,反应过程中进行曝气,使废水与填料得以充分接触,反应更加充分;(1) First-level micro-electrolysis: After the antibiotic production wastewater enters the regulating tank, the wastewater is temporarily stored and homogenized in the regulating tank, and the pH is adjusted to 3.0-5.0, and then enters the first-level micro-electrolysis reactor for redox and primary batteries. Reaction, aeration is carried out during the reaction process, so that the waste water and the filler can be fully contacted, and the reaction is more sufficient;
(2)、初次混凝沉淀:抗生素生产废水经过一级微电解反应后,出水中含有大量Fe2 +,需将其除去,否则会对下阶段的高级电催化氧化反应产生影响,调节出水pH至≥9.0,进入竖流式初级混凝沉淀池,加入一定量PAC和PAM使Fe2+以Fe(OH)2的形式与PAC和PAM发生絮凝作用从而产生沉淀,沉淀时间为30~60min;经微电解以及初次混凝沉淀后,废水中的小分子有机污染物被迅速降解,废水的COD值降低且废水中的悬浮颗粒物亦被去除;(2) Initial coagulation and precipitation: After the antibiotic production wastewater undergoes the first-level micro-electrolysis reaction, the effluent contains a large amount of Fe 2 + , which needs to be removed, otherwise it will affect the advanced electrocatalytic oxidation reaction in the next stage, and adjust the pH of the effluent. When it reaches ≥9.0, enter the vertical flow primary coagulation sedimentation tank, add a certain amount of PAC and PAM to cause Fe 2+ to flocculate with PAC and PAM in the form of Fe(OH) 2 to produce precipitation, and the precipitation time is 30-60min; After micro-electrolysis and initial coagulation and precipitation, the small molecular organic pollutants in the wastewater are rapidly degraded, the COD value of the wastewater is reduced, and the suspended particles in the wastewater are also removed;
(3)、高级电催化氧化:调节初级混凝沉淀池出水pH至3.0~5.0,直接进入电催化反应发生器,电催化氧化反应发生器中电极采用钌铱电极作为阳极,钛电极作为阴极,电极由3块阳极和2块阴极组成,电极间间距为25mm,电流密度为20mA/cm2,反应时间为4h;污染物在电极表面发生电化学氧化和电化学燃烧,一部分转化为易被微生物降解的物质,另一部分被氧化成H2O和CO2等无机物,同时利用电化学反应过程产生的中间体对污染物进行进一步氧化,使多环类大分子有机污染物发生开环现象,以便进行后续处理;(3) Advanced electrocatalytic oxidation: adjust the pH of the effluent from the primary coagulation sedimentation tank to 3.0 to 5.0, and directly enter the electrocatalytic reaction generator. The electrode consists of 3 anodes and 2 cathodes, the distance between electrodes is 25mm, the current density is 20mA/cm 2 , and the reaction time is 4h; the pollutants are electrochemically oxidized and burned on the surface of the electrodes, and part of the pollutants are converted into easily accessible microorganisms. The other part of the degraded substances is oxidized into inorganic substances such as H 2 O and CO 2 , and the intermediates generated by the electrochemical reaction process are used to further oxidize the pollutants, so that the polycyclic macromolecular organic pollutants undergo ring-opening phenomenon. for subsequent processing;
(4)、二级微电解:调节电催化氧化反应后废水的pH至3.0~5.0,进入二级微电解反应器,反应过程中进行曝气,使废水与填料得以充分接触,反应更加充分;由于电催化氧化反应后废水中大部分多环类芳香族大分子化合物都被氧化开环生成小分子有机污染物;难降解的有机物和残留抗生素或断裂双键,或由复杂大分子结构分解成直链小分子结构;因此通过二级微电解反应进一步降解小分子有机污染物,使B/C提高,满足后续生化处理要求;(4) Secondary micro-electrolysis: adjust the pH of the wastewater after the electrocatalytic oxidation reaction to 3.0-5.0, and enter the secondary micro-electrolysis reactor. During the reaction process, aeration is carried out, so that the wastewater and the filler can be fully contacted, and the reaction is more sufficient; After electrocatalytic oxidation reaction, most of the polycyclic aromatic macromolecular compounds in wastewater are oxidized and ring-opened to form small organic pollutants; refractory organic compounds and residual antibiotics or broken double bonds, or decomposed into complex macromolecular structures Straight-chain small molecule structure; therefore, the small molecule organic pollutants are further degraded through the secondary micro-electrolysis reaction, so that the B/C is increased, and the subsequent biochemical treatment requirements are met;
(5)、二次混凝沉淀:经过二级微电解处理后的废水中含有的大量Fe2+,会对后续的生化处理产生影响且容易造成管道的腐蚀,因此调节出水pH≥9.0,使Fe2+生成Fe(OH)2并与PAC和PAM发生絮凝作用最终产生沉淀,沉淀时间为1h。(5) Secondary coagulation and precipitation: a large amount of Fe 2+ contained in the wastewater after the secondary micro-electrolysis treatment will affect the subsequent biochemical treatment and easily cause corrosion of the pipeline. Therefore, adjust the pH of the effluent ≥ 9.0 to make Fe 2+ generates Fe(OH) 2 and flocculates with PAC and PAM to finally produce precipitation, and the precipitation time is 1h.
(1)步骤中抗生素生产的废水COD为40000~50000mg/L。(1) The COD of the wastewater produced by antibiotics in the step is 40000-50000 mg/L.
(1)步骤中的一级微电解反应器中填料的填充率为30%~50%,反应时间为5h。(1) The filling rate of the filler in the first-stage micro-electrolysis reactor in the step is 30% to 50%, and the reaction time is 5h.
所述利用电化学反应过程产生的中间体为添加NaCl产生的活性氯。The intermediate produced by the electrochemical reaction process is active chlorine produced by adding NaCl.
(4)步骤中二级微电解反应器中填料的填充率为30%~50%,反应时间为5h。(4) In the step, the filling rate of the filler in the secondary micro-electrolysis reactor is 30% to 50%, and the reaction time is 5h.
(5)步骤之后悬浮颗粒物大部分已被去除,废水的色度明显降低,废水的COD达到10000mg/L左右,大大减轻了后续生化处理压力且B/C提高有利于后续生化处理。(5) After the step, most of the suspended particles have been removed, the chromaticity of the wastewater is significantly reduced, and the COD of the wastewater reaches about 10,000 mg/L, which greatly reduces the pressure of the subsequent biochemical treatment and the increase in B/C is beneficial to the subsequent biochemical treatment.
优点效果:本发明提供一种抗生素生产废水的预处理方法,本发明主要是针对目前抗生素生产过程废水预处理方法的不足,其处理效率高、处理成本低,经该工艺处理后的抗生素生产废水的COD与色度均能达到标准。Advantages and effects: the present invention provides a kind of pretreatment method of antibiotic production wastewater, the present invention is mainly aimed at the deficiency of the current antibiotic production process wastewater pretreatment method, its treatment efficiency is high, the treatment cost is low, the antibiotic production wastewater treated by this process The COD and chromaticity can meet the standard.
本发明所述的指标与以及测定法方:化学需氧量(COD)采用快速消解分光光度法(HJ/T399-2007)测定;氨氮(NH3-N)采用纳氏试剂分光光度法(HJ535-2009);生化需氧量(BOD5)采用稀释与接种法(HJ505-2009);废水可生化性指标(B/C),即BOD5与CODCr的比值。The indexes and determination methods of the present invention: chemical oxygen demand (COD) is determined by rapid digestion spectrophotometry (HJ/T399-2007); ammonia nitrogen (NH 3 -N) is determined by Nessler reagent spectrophotometry (HJ535 -2009); biochemical oxygen demand (BOD 5 ) adopts dilution and inoculation method (HJ505-2009); wastewater biodegradability index (B/C) is the ratio of BOD 5 to COD Cr .
本发明所述的废水预处理工艺与现有技术相比,其特点如下所述:Compared with the prior art, the wastewater pretreatment process of the present invention has the following characteristics:
(1)微电解反应采用自主研发的新型规整化填料,由高温熔融形成一体化合金,能够保证原电池氧化还原反应持续高效进行,避免了反应一段时间后出现阴阳极分离而影响原电池反应。采用高温制备工艺使填料孔隙率提高,提供了极大的比表面积,使反应活性增强,不容易钝化且不易板结,使反应能够长期稳定高效运行。(1) The micro-electrolysis reaction adopts the self-developed new structured packing, which is melted at high temperature to form an integrated alloy, which can ensure the continuous and efficient redox reaction of the primary battery, and avoid the separation of cathode and anode after a period of reaction, which will affect the primary battery reaction. The high-temperature preparation process increases the porosity of the filler, provides a large specific surface area, enhances the reaction activity, and is not easy to passivate and harden, so that the reaction can run stably and efficiently for a long time.
(2)规整的填料更换频率低,填料损耗率为10%-15%,一年补充一次即可,处理成本低。此外,微电解技术在降低废水中污染物浓度的同时,相应的提高了废水的可生化性,且微电解技术易于与其他预处理技术相结合,效果好,见效快。(2) The regular packing replacement frequency is low, the packing loss rate is 10%-15%, it can be replenished once a year, and the processing cost is low. In addition, while reducing the concentration of pollutants in the wastewater, the micro-electrolysis technology correspondingly improves the biodegradability of the wastewater, and the micro-electrolysis technology is easy to combine with other pretreatment technologies, and the effect is good and the effect is quick.
(3)通过与高级电催化氧化技术相结合。一级微电解容易氧化去除小分子有机污染物,降低废水的部分COD;再通过高级电催化氧化处理后,废水中难降解的有机物和残留抗生素或断裂双键,或由复杂大分子结构分解成直链,进一步去除废水中的COD;最后经过二级微电解处理,使得废水中大部分小分子有机物进一步去除,最终有毒有害有机污染物都被去除,废水的可生化性进一步提高,通过将多级微电解技术与高级电催化氧化技术有机紧密的结合,环环相扣,使得最终出水满足各项指标。(3) By combining with advanced electrocatalytic oxidation technology. First-level micro-electrolysis is easy to oxidize and remove small molecular organic pollutants and reduce part of the COD of wastewater; after advanced electrocatalytic oxidation treatment, refractory organic matter and residual antibiotics in wastewater or broken double bonds, or decomposed into complex macromolecular structures The linear chain can further remove COD in the wastewater; finally, through the secondary micro-electrolysis treatment, most of the small molecular organic compounds in the wastewater are further removed, and finally all toxic and harmful organic pollutants are removed, and the biodegradability of the wastewater is further improved. The high-level micro-electrolysis technology and the advanced electro-catalytic oxidation technology are organically and closely combined and linked together, so that the final effluent meets various indicators.
(4)高级电催化氧化技术通常在常温下即可高效运行,只需调节外加的电压和电流大小即可控制反应过程中的运行参数,从而实现自动控制,同时电催化氧化过程中产生的·OH和OCl-能将废水中的有机污染物降解成小分子化合物或者进行电化学燃烧直接生成H2O和CO2,不产生二次污染。(4) Advanced electrocatalytic oxidation technology can usually operate efficiently at room temperature. The operating parameters in the reaction process can be controlled by adjusting the applied voltage and current, thereby realizing automatic control. At the same time, the electrocatalytic oxidation process produces · OH and OCl - can degrade organic pollutants in wastewater into small molecular compounds or directly generate H 2 O and CO 2 by electrochemical combustion without secondary pollution.
(5)电催化氧化过程在去除污染物的同时,产生的气体还可以起到电气浮的作用即使部分悬浮颗粒物以气浮方式被去除。同时,在适当的处理条件下一部分氨氮直接在阳极发生氧化生成N2和H2O,另一部分氨氮通过类似折点加氯的作用被高效去除。此方法脱氮效果明显,由于大分子有机污染物一般具有色度,通过电催化氧化法破坏大分子污染物结构的同时可使废水色度显著降低。(5) While the electrocatalytic oxidation process removes pollutants, the generated gas can also play the role of electrical flotation, even if part of the suspended particulate matter is removed by air flotation. At the same time, under appropriate treatment conditions, a part of ammonia nitrogen is directly oxidized at the anode to generate N 2 and H 2 O, and the other part of ammonia nitrogen is efficiently removed by the action of chlorine at a similar breakpoint. The denitrification effect of this method is obvious. Since macromolecular organic pollutants generally have chromaticity, the electrocatalytic oxidation method can destroy the structure of macromolecular pollutants and at the same time, the chromaticity of wastewater can be significantly reduced.
(6)本发明在小试、中试的基础上,确定了一级微电解-初次混凝沉淀-高级电催化氧化-二级微电解-二次混凝沉淀的预处理工艺,并将其成功运用到工程实际中。运行结果表明,该工艺路线对高浓度抗生素(如阿奇霉素)生产废水预处理效果显著、运行稳定、经济合理、出水水质稳定,因此,该工艺路线在针对高浓度抗生素生产废水的预处理中有着很广阔的应用前景。(6) The present invention determines the pretreatment process of first-level micro-electrolysis-primary coagulation-precipitation-advanced electrocatalytic oxidation-second-level micro-electrolysis-secondary coagulation-precipitation on the basis of small-scale test and pilot-scale test, and uses it successfully applied to engineering practice. The operation results show that the process route has significant pretreatment effect on high-concentration antibiotics (such as azithromycin) production wastewater, stable operation, economical and reasonable, and stable effluent quality. Broad application prospects.
附图说明:Description of drawings:
图1是使用本发明方法进行抗生素生产废水预处理的流程图。Fig. 1 is a flow chart of the pretreatment of antibiotic production wastewater using the method of the present invention.
图2是实施例1中运用该处理工艺后各工段出水的CODcr值变化曲线图。Fig. 2 is the CODcr value change curve diagram of the effluent of each section after applying the treatment process in Example 1.
图3是实施例1中运用该处理工艺后各工段出水的NH3-N值变化曲线图。3 is a graph showing the change of the NH 3 -N value of the effluent from each section after applying the treatment process in Example 1.
图4是实施例2中运用该处理工艺后各工段出水的CODcr值变化曲线图。Fig. 4 is the CODcr value change curve diagram of the effluent of each section after applying the treatment process in Example 2.
图5是实施例2中运用该处理工艺后各工段出水的NH3-N值变化曲线图。FIG. 5 is a graph showing the change of the NH 3 -N value of the effluent from each section after applying the treatment process in Example 2. FIG.
图6是实施例3中运用该处理工艺后各工段出水的CODcr值变化曲线图。Fig. 6 is the CODcr value change curve diagram of the effluent of each section after applying the treatment process in Example 3.
图7是实施例3中运用该处理工艺后各工段出水的NH3-N值变化曲线图。FIG. 7 is a graph showing the change of the NH 3 -N value of the effluent from each section after applying the treatment process in Example 3. FIG.
图8是实施例4中运用该处理工艺后各工段出水的CODcr值变化曲线图。FIG. 8 is a graph showing the change of CODcr value of the effluent from each section after applying the treatment process in Example 4. FIG.
图9是实施例4中运用该处理工艺后各工段出水的NH3-N值变化曲线图。FIG. 9 is a graph showing the change of the NH 3 -N value of the effluent from each section after applying the treatment process in Example 4. FIG.
具体实施方式:Detailed ways:
本发明提供一种以下将通过具体实施例进一步说明本发明,但本领域技术人员应该理解,本发明具体实例并不以任何方式限制本发明,在本发明基础上任何等同替换均落入本发明保护范围之内。The present invention provides a specific embodiment to further illustrate the present invention below, but those skilled in the art should understand that the specific examples of the present invention do not limit the present invention in any way, and any equivalent replacements on the basis of the present invention fall into the present invention. within the scope of protection.
实施例1:阿奇霉素生产废水预处理方法:Embodiment 1: Azithromycin production wastewater pretreatment method:
取江苏某制药企业的阿奇霉素生产废水进行中试实验,实验过程如下:Take the azithromycin production wastewater from a pharmaceutical company in Jiangsu for pilot-scale experiments. The experimental process is as follows:
(1)一级微电解:阿奇霉素生产废水由生产车间排出后进入调节池,通过添加H2SO4调节废水pH至3.0~5.0后进入一级微电解反应器,废水在微电解反应器中迅速发生原电池反应和氧化还原反应,在曝气的作用下废水与规整填料充分接触混合,使反应持续高效进行。(1) First-level micro-electrolysis: The azithromycin production wastewater is discharged from the production workshop and then enters the regulating tank. The pH of the wastewater is adjusted to 3.0-5.0 by adding H 2 SO 4 and then enters the first-level micro-electrolysis reactor. The primary cell reaction and redox reaction occur, and the wastewater is fully contacted and mixed with the structured packing under the action of aeration, so that the reaction can be carried out continuously and efficiently.
(2)初次混凝沉淀:经过微电解处理后,废水中大部分的小分子有机物被去除,同时,填料对废水具有一定的脱色作用。由于发生原电池反应使废水中存在大量Fe2+,Fe2+会对后续高级电催化氧化的电极产生影响,因此,通过加入NaOH调节废水pH至9.0以上(包含9.0),并加入PAC和PAM达到去除Fe2+的目的,同时,在此过程中废水中的悬浮颗粒物经过絮凝和沉降作用被去除,最终达到泥水分离的效果。(2) Primary coagulation and precipitation: After micro-electrolysis treatment, most of the small molecular organic matter in the wastewater is removed, and at the same time, the filler has a certain decolorization effect on the wastewater. Due to the presence of a large amount of Fe 2+ in the wastewater due to the galvanic cell reaction, Fe 2+ will have an impact on the electrode of the subsequent advanced electrocatalytic oxidation. Therefore, the pH of the wastewater is adjusted to above 9.0 (including 9.0) by adding NaOH, and adding PAC and PAM To achieve the purpose of removing Fe 2+ , at the same time, in the process, the suspended particles in the wastewater are removed by flocculation and sedimentation, and finally the effect of mud-water separation is achieved.
(3)高级电催化氧化:经过初次混凝沉淀后,上清液通过添加H2SO4调节pH至3.0~5.0直接进入电催化反应发生器。调节恒电流15.9A即电流密度为10mA/cm2,电极间距为25mm,由于原废水中含有大量Cl-,使反应生成大量活性氯,将大分子有机物氧化成小分子有机物,同时去除大量氨氮并且使废水进一步脱色。(3) Advanced electrocatalytic oxidation: After the initial coagulation and precipitation, the supernatant liquid is adjusted to pH 3.0-5.0 by adding H 2 SO 4 and directly enters the electrocatalytic reaction generator. The constant current is adjusted to 15.9A, that is, the current density is 10mA/cm 2 , and the electrode spacing is 25mm. Since the original wastewater contains a large amount of Cl - , a large amount of active chlorine is generated in the reaction, and the macromolecular organic matter is oxidized into small molecular organic matter, while removing a large amount of ammonia nitrogen and Further decolorization of wastewater.
(4)二级微电解:经电催化氧化后的废水中有机物已进一步转化为小分子有机物或直接被去除。处理后出水直接进入二级微电解反应器,通过原电池氧化还原作用对废水中有机物进一步去除,同样进行曝气使废水和填料更加充分接触反应,提高处理效果。(4) Two-stage micro-electrolysis: the organic matter in the wastewater after electrocatalytic oxidation has been further converted into small molecular organic matter or directly removed. After treatment, the effluent directly enters the secondary micro-electrolysis reactor, and the organic matter in the wastewater is further removed by the redox action of the primary battery. Aeration is also performed to make the wastewater and the filler more fully contact and react, and the treatment effect is improved.
(5)二次混凝沉淀:通过加入NaOH调节废水pH至9.0以上(包含9.0),并加入PAC和PAM,使废水中的悬浮颗粒物发生絮凝和沉降作用被去除,最终达到泥水分离的效果。上清液进入后续生化处理反应器。(5) Secondary coagulation and sedimentation: The pH of the wastewater is adjusted to above 9.0 (including 9.0) by adding NaOH, and PAC and PAM are added to remove the suspended particles in the wastewater by flocculation and sedimentation, and finally achieve the effect of mud-water separation. The supernatant enters the subsequent biochemical treatment reactor.
通过对各个处理单元的出水取样进行COD和NH3-N检测,结果如下:COD and NH 3 -N were detected by sampling the effluent of each treatment unit, and the results were as follows:
实施例2:溶媒废水预处理方法Embodiment 2: solvent waste water pretreatment method
取江苏某制药企业的溶媒废水进行中试实验,实验过程如下:(1)一级微电解:溶媒废水由生产车间排出后进入调节池,通过添加H2SO4调节废水pH至3.0~5.0后进入一级微电解反应器。在曝气的作用下废水与规整填料充分接触混合,使反应持续高效进行。The solvent wastewater from a pharmaceutical company in Jiangsu was used for pilot-scale experiments. The experimental process is as follows: (1) First-level micro-electrolysis: The solvent wastewater is discharged from the production workshop and then enters the regulating tank, and the pH of the wastewater is adjusted to 3.0-5.0 by adding H 2 SO 4 . into the primary microelectrolysis reactor. Under the action of aeration, the wastewater is fully contacted and mixed with the structured packing, so that the reaction can be carried out continuously and efficiently.
(2)初次混凝沉淀:通过加入NaOH调节废水pH至9.0以上,并加入PAC和PAM,使废水中的悬浮颗粒物发生絮凝和沉降作用被去除,最终达到泥水分离的效果。(2) Primary coagulation and sedimentation: The pH of the wastewater is adjusted to above 9.0 by adding NaOH, and PAC and PAM are added to remove the suspended particles in the wastewater by flocculation and sedimentation, and finally achieve the effect of mud-water separation.
(3)高级电催化氧化:经过初次混凝沉淀后,上清液通过添加H2SO4调节PH至3.0~5.0后直接进入电催化反应发生器。调节恒电流15.9A即电流密度为10mA/cm2,电极间距为25mm,由于原废水中含有大量Cl-,使反应生成大量活性氯将大分子有机物氧化成小分子有机物,同时去除大量氨氮并且使废水进一步脱色。(3) Advanced electrocatalytic oxidation: After the initial coagulation and precipitation, the supernatant liquid is adjusted to 3.0-5.0 by adding H 2 SO 4 and directly enters the electrocatalytic reaction generator. The constant current is adjusted to 15.9A, that is, the current density is 10mA/cm 2 , and the electrode spacing is 25mm. Since the original wastewater contains a large amount of Cl - , a large amount of active chlorine is generated in the reaction to oxidize macromolecular organic matter into small molecular organic matter, while removing a large amount of ammonia nitrogen and making the The wastewater is further decolorized.
(4)二级微电解:经电催化氧化处理后出水直接进入二级微电解反应器,通过原电池氧化还原作用对废水中有机物进一步去除,同样进行曝气使废水和填料更加充分接触反应,提高废水处理效果。(4) Secondary micro-electrolysis: after electrocatalytic oxidation treatment, the effluent directly enters the secondary micro-electrolysis reactor, and the organic matter in the wastewater is further removed by the redox action of the primary battery, and aeration is also performed to make the wastewater and the filler more fully contact reaction, Improve wastewater treatment effect.
(5)二次混凝沉淀:通过加入NaOH调节废水pH至9.0以上,并加入PAC和PAM,使废水中的悬浮颗粒物发生絮凝和沉降作用被去除,最终达到泥水分离的效果。分离后上清液进入后续生化处理反应器。(5) Secondary coagulation and sedimentation: The pH of the wastewater is adjusted to above 9.0 by adding NaOH, and PAC and PAM are added to remove the suspended particles in the wastewater by flocculation and sedimentation, and finally achieve the effect of mud-water separation. After separation, the supernatant enters the subsequent biochemical treatment reactor.
通过对各个处理单元的出水取样进行COD和NH3-N检测,结果如下:COD and NH 3 -N were detected by sampling the effluent of each treatment unit, and the results were as follows:
实施例3:阿奇霉素生产废水预处理方法Embodiment 3: Azithromycin production wastewater pretreatment method
取辽宁某制药企业的阿奇霉素生产废水进行中试实验,实验过程如下:Take the azithromycin production wastewater from a pharmaceutical company in Liaoning for pilot-scale experiments. The experimental process is as follows:
(1)一级微电解:阿奇霉素生产废水由生产车间排出后进入调节池,通过添加H2SO4调节废水pH至3后进入一级微电解反应器,废水在微电解反应器中迅速发生原电池反应和氧化还原反应,在曝气的作用下废水与规整填料充分接触混合,使反应持续高效进行。(1) First-level micro-electrolysis: The azithromycin production wastewater is discharged from the production workshop and then enters the regulating tank. After adjusting the pH of the wastewater to 3 by adding H 2 SO 4 , it enters the first-level micro-electrolysis reactor, and the wastewater rapidly occurs in the micro-electrolysis reactor. Battery reaction and redox reaction, under the action of aeration, the wastewater is fully contacted and mixed with the structured packing, so that the reaction can be carried out continuously and efficiently.
(2)初次混凝沉淀:经过微电解处理后,废水中大部分的小分子有机物被去除,同时,填料对废水具有一定的脱色作用。由于发生原电池反应使废水中存在大量Fe2+,Fe2+会对后续高级电催化氧化的电极产生影响,因此,通过加入NaOH调节废水pH至10.0,并加入PAC和PAM达到去除Fe2+的目的,使Fe2+以Fe(OH)2的形式与PAC和PAM发生絮凝作用从而产生沉淀,沉淀时间为30min;经微电解以及初次混凝沉淀后,废水中的小分子有机污染物被迅速降解,废水的COD值降低且废水中的悬浮颗粒物亦被去除;也就是说,在此过程中废水中的悬浮颗粒物经过絮凝和沉降作用被去除,最终达到泥水分离的效果。(2) Primary coagulation and precipitation: After micro-electrolysis treatment, most of the small molecular organic matter in the wastewater is removed, and at the same time, the filler has a certain decolorization effect on the wastewater. Due to the presence of a large amount of Fe 2+ in the wastewater due to the galvanic cell reaction, Fe 2+ will affect the electrodes of subsequent advanced electrocatalytic oxidation. Therefore, the pH of the wastewater is adjusted to 10.0 by adding NaOH, and PAC and PAM are added to remove Fe 2+ For the purpose of flocculating Fe 2+ in the form of Fe(OH) 2 with PAC and PAM to produce precipitation, the precipitation time is 30min; after micro-electrolysis and initial coagulation and precipitation, the small molecular organic pollutants in the wastewater are removed Rapid degradation, the COD value of the wastewater is reduced and the suspended particles in the wastewater are also removed; that is to say, in this process, the suspended particles in the wastewater are removed by flocculation and sedimentation, and finally the effect of mud-water separation is achieved.
(3)、高级电催化氧化:高级电催化氧化:经过初次混凝沉淀后,上清液通过添加H2SO4调节pH至5.0直接进入电催化反应发生器。电催化氧化反应发生器中电极采用钌铱电极作为阳极,钛电极作为阴极,电极由3块阳极和2块阴极组成,电极间间距为25mm,电流密度为20mA/cm2,反应时间为4h;于原废水中含有大量Cl-,使反应生成大量活性氯,将大分子有机物氧化成小分子有机物,同时去除大量氨氮并且使废水进一步脱色。污染物在电极表面发生电化学氧化和电化学燃烧,一部分转化为易被微生物降解的物质,另一部分被氧化成H2O和CO2等无机物,同时利用电化学反应过程产生的中间体对污染物进行进一步氧化,使多环类大分子有机污染物发生开环现象,以便进行后续处理;(3) Advanced Electrocatalytic Oxidation: Advanced Electrocatalytic Oxidation: After the initial coagulation and precipitation, the supernatant liquid is adjusted to pH 5.0 by adding H 2 SO 4 and directly enters the electrocatalytic reaction generator. The electrode in the electrocatalytic oxidation reaction generator adopts a ruthenium-iridium electrode as an anode and a titanium electrode as a cathode. The electrodes are composed of 3 anodes and 2 cathodes, the distance between the electrodes is 25mm, the current density is 20mA/cm 2 , and the reaction time is 4h; The original wastewater contains a large amount of Cl - , which makes the reaction generate a large amount of active chlorine, oxidizes macromolecular organic matter into small molecular organic matter, removes a large amount of ammonia nitrogen and further decolorizes the wastewater. The pollutants undergo electrochemical oxidation and electrochemical combustion on the surface of the electrode, part of which is converted into substances that are easily degraded by microorganisms, and the other part is oxidized into inorganic substances such as H 2 O and CO 2 . The pollutants are further oxidized, so that the polycyclic macromolecular organic pollutants undergo ring-opening phenomenon for subsequent treatment;
(4)二级微电解:调节电催化氧化反应后废水的pH至3.0,经电催化氧化后的废水中有机物已进一步转化为小分子有机物或直接被去除。处理后出水直接进入二级微电解反应器,反应过程中进行曝气,通过原电池氧化还原作用对废水中有机物进一步去除,同样进行曝气使废水和填料更加充分接触反应,提高处理效果。使废水与填料得以充分接触,反应更加充分;由于电催化氧化反应后废水中大部分多环类芳香族大分子化合物都被氧化开环生成小分子有机污染物;难降解的有机物和残留抗生素或断裂双键,或由复杂大分子结构分解成直链小分子结构;因此通过二级微电解反应进一步降解小分子有机污染物,使B/C提高,满足后续生化处理要求;(4) Two-stage micro-electrolysis: The pH of the wastewater after the electrocatalytic oxidation reaction is adjusted to 3.0, and the organic matter in the wastewater after electrocatalytic oxidation has been further converted into small molecular organic matter or directly removed. After treatment, the effluent directly enters the secondary micro-electrolysis reactor. During the reaction, aeration is carried out to further remove the organic matter in the wastewater through the redox action of the primary battery. The same aeration is carried out to make the wastewater and the filler more fully contact and react, and the treatment effect is improved. The wastewater and the filler can be fully contacted, and the reaction is more sufficient; because most of the polycyclic aromatic macromolecular compounds in the wastewater are oxidized and ring-opened after the electrocatalytic oxidation reaction to form small molecular organic pollutants; refractory organic compounds and residual antibiotics or Break the double bond, or decompose the complex macromolecular structure into a linear small molecular structure; therefore, the secondary micro-electrolysis reaction is used to further degrade small molecular organic pollutants, so as to increase the B/C and meet the requirements of subsequent biochemical treatment;
(5)二次混凝沉淀:经过二级微电解处理后的废水中含有的大量Fe2+,会对后续的生化处理产生影响且容易造成管道的腐蚀,因此调节出水pH≥9.0,即通过加入NaOH调节废水pH至10,并加入PAC和PAM,使废水中的悬浮颗粒物发生絮凝和沉降作用被去除,使Fe2+生成Fe(OH)2并与PAC和PAM发生絮凝作用最终产生沉淀,沉淀时间为1h。最终达到泥水分离的效果。上清液进入后续生化处理反应器。(5) Secondary coagulation and precipitation: a large amount of Fe 2+ contained in the wastewater after the secondary micro-electrolysis treatment will affect the subsequent biochemical treatment and easily cause corrosion of the pipeline. Therefore, the pH of the effluent is adjusted to ≥ 9.0, that is, through Add NaOH to adjust the pH of the wastewater to 10, and add PAC and PAM to remove the suspended particles in the wastewater by flocculation and sedimentation, so that Fe 2+ generates Fe(OH) 2 and flocculates with PAC and PAM to finally produce precipitation, The precipitation time was 1h. Finally, the effect of mud-water separation is achieved. The supernatant enters the subsequent biochemical treatment reactor.
通过对各个处理单元的出水取样进行COD和NH3-N检测,结果如下:COD and NH 3 -N were detected by sampling the effluent of each treatment unit, and the results were as follows:
上述(1)步骤中抗生素生产的废水COD为40000mg/L。The COD of the waste water produced by antibiotics in the above (1) step is 40000 mg/L.
(1)步骤中的一级微电解反应器中填料的填充率为50%,反应时间为5h。(1) The filling rate of the filler in the first-stage micro-electrolysis reactor in the step is 50%, and the reaction time is 5h.
所述利用电化学反应过程产生的中间体为添加NaCl产生的活性氯。The intermediate produced by the electrochemical reaction process is active chlorine produced by adding NaCl.
(4)步骤中二级微电解反应器中填料的填充率为30%,反应时间为5h。(4) In the step, the filling rate of the filler in the secondary micro-electrolysis reactor is 30%, and the reaction time is 5h.
(5)步骤之后悬浮颗粒物大部分已被去除,废水的色度明显降低,废水的COD达到10000mg/L左右,大大减轻了后续生化处理压力且B/C提高有利于后续生化处理。(5) After the step, most of the suspended particles have been removed, the chromaticity of the wastewater is significantly reduced, and the COD of the wastewater reaches about 10,000 mg/L, which greatly reduces the pressure of the subsequent biochemical treatment and the increase in B/C is beneficial to the subsequent biochemical treatment.
实施例4:溶媒废水预处理方法Embodiment 4: solvent waste water pretreatment method
取黑龙江某制药企业的溶媒废水进行中试实验,实验过程如下:(1)一级微电解:阿奇霉素生产废水由生产车间排出后进入调节池,通过添加H2SO4调节废水pH至5后进入一级微电解反应器,废水在微电解反应器中迅速发生原电池反应和氧化还原反应,在曝气的作用下废水与规整填料充分接触混合,使反应持续高效进行。The solvent wastewater from a pharmaceutical company in Heilongjiang was used for pilot-scale experiment. The experimental process is as follows: (1) First-level micro-electrolysis: the azithromycin production wastewater is discharged from the production workshop and then enters the regulating tank, and the pH of the wastewater is adjusted to 5 by adding H 2 SO 4 . In the first-stage micro-electrolysis reactor, galvanic cell reaction and redox reaction occur rapidly in the waste water.
(2)初次混凝沉淀:经过微电解处理后,废水中大部分的小分子有机物被去除,同时,填料对废水具有一定的脱色作用。由于发生原电池反应使废水中存在大量Fe2+,Fe2+会对后续高级电催化氧化的电极产生影响,因此,通过加入NaOH调节废水pH至11.0,并加入PAC和PAM达到去除Fe2+的目的,使Fe2+以Fe(OH)2的形式与PAC和PAM发生絮凝作用从而产生沉淀,沉淀时间为60min;经微电解以及初次混凝沉淀后,废水中的小分子有机污染物被迅速降解,废水的COD值降低且废水中的悬浮颗粒物亦被去除;也就是说,在此过程中废水中的悬浮颗粒物经过絮凝和沉降作用被去除,最终达到泥水分离的效果。(2) Primary coagulation and precipitation: After micro-electrolysis treatment, most of the small molecular organic matter in the wastewater is removed, and at the same time, the filler has a certain decolorization effect on the wastewater. Due to the presence of a large amount of Fe 2+ in the wastewater due to the galvanic cell reaction, Fe 2+ will affect the electrode of subsequent advanced electrocatalytic oxidation. Therefore, the pH of the wastewater is adjusted to 11.0 by adding NaOH, and PAC and PAM are added to remove Fe 2+ For the purpose of flocculating Fe 2+ in the form of Fe(OH) 2 with PAC and PAM to produce precipitation, the precipitation time is 60min; after micro-electrolysis and initial coagulation and precipitation, the small molecular organic pollutants in the wastewater are removed Rapid degradation, the COD value of the wastewater is reduced and the suspended particles in the wastewater are also removed; that is to say, in this process, the suspended particles in the wastewater are removed by flocculation and sedimentation, and finally the effect of mud-water separation is achieved.
(3)、高级电催化氧化:高级电催化氧化:经过初次混凝沉淀后,上清液通过添加H2SO4调节pH至3.0直接进入电催化反应发生器。电催化氧化反应发生器中电极采用钌铱电极作为阳极,钛电极作为阴极,电极由3块阳极和2块阴极组成,电极间间距为25mm,电流密度为20mA/cm2,反应时间为4h;于原废水中含有大量Cl-,使反应生成大量活性氯,将大分子有机物氧化成小分子有机物,同时去除大量氨氮并且使废水进一步脱色。污染物在电极表面发生电化学氧化和电化学燃烧,一部分转化为易被微生物降解的物质,另一部分被氧化成H2O和CO2等无机物,同时利用电化学反应过程产生的中间体对污染物进行进一步氧化,使多环类大分子有机污染物发生开环现象,以便进行后续处理;(3) Advanced Electrocatalytic Oxidation: Advanced Electrocatalytic Oxidation: After the initial coagulation and precipitation, the supernatant liquid is adjusted to pH 3.0 by adding H 2 SO 4 and directly enters the electrocatalytic reaction generator. The electrode in the electrocatalytic oxidation reaction generator adopts a ruthenium-iridium electrode as an anode and a titanium electrode as a cathode. The electrodes are composed of 3 anodes and 2 cathodes, the distance between the electrodes is 25mm, the current density is 20mA/cm 2 , and the reaction time is 4h; The original wastewater contains a large amount of Cl - , which makes the reaction generate a large amount of active chlorine, oxidizes macromolecular organic matter into small molecular organic matter, removes a large amount of ammonia nitrogen and further decolorizes the wastewater. The pollutants undergo electrochemical oxidation and electrochemical combustion on the surface of the electrode, part of which is converted into substances that are easily degraded by microorganisms, and the other part is oxidized into inorganic substances such as H 2 O and CO 2 . The pollutants are further oxidized, so that the polycyclic macromolecular organic pollutants undergo ring-opening phenomenon for subsequent treatment;
(4)二级微电解:调节电催化氧化反应后废水的pH至5.0,经电催化氧化后的废水中有机物已进一步转化为小分子有机物或直接被去除。处理后出水直接进入二级微电解反应器,反应过程中进行曝气,通过原电池氧化还原作用对废水中有机物进一步去除,同样进行曝气使废水和填料更加充分接触反应,提高处理效果。使废水与填料得以充分接触,反应更加充分;由于电催化氧化反应后废水中大部分多环类芳香族大分子化合物都被氧化开环生成小分子有机污染物;难降解的有机物和残留抗生素或断裂双键,或由复杂大分子结构分解成直链小分子结构;因此通过二级微电解反应进一步降解小分子有机污染物,使B/C提高,满足后续生化处理要求;(4) Secondary micro-electrolysis: The pH of the wastewater after electrocatalytic oxidation is adjusted to 5.0, and the organic matter in the wastewater after electrocatalytic oxidation has been further converted into small molecular organic matter or directly removed. After treatment, the effluent directly enters the secondary micro-electrolysis reactor. During the reaction, aeration is carried out to further remove the organic matter in the wastewater through the redox action of the primary battery. The same aeration is carried out to make the wastewater and the filler more fully contact and react, and the treatment effect is improved. The wastewater and the filler can be fully contacted, and the reaction is more sufficient; because most of the polycyclic aromatic macromolecular compounds in the wastewater are oxidized and ring-opened after the electrocatalytic oxidation reaction to form small molecular organic pollutants; refractory organic compounds and residual antibiotics or Break the double bond, or decompose the complex macromolecular structure into a linear small molecular structure; therefore, the secondary micro-electrolysis reaction is used to further degrade small molecular organic pollutants, so as to increase the B/C and meet the requirements of subsequent biochemical treatment;
(5)二次混凝沉淀:经过二级微电解处理后的废水中含有的大量Fe2+,会对后续的生化处理产生影响且容易造成管道的腐蚀,因此调节出水pH≥9.0,即通过加入NaOH调节废水pH至11,并加入PAC和PAM,使废水中的悬浮颗粒物发生絮凝和沉降作用被去除,使Fe2+生成Fe(OH)2并与PAC和PAM发生絮凝作用最终产生沉淀,沉淀时间为1h。最终达到泥水分离的效果。上清液进入后续生化处理反应器。(5) Secondary coagulation and precipitation: a large amount of Fe 2+ contained in the wastewater after the secondary micro-electrolysis treatment will affect the subsequent biochemical treatment and easily cause corrosion of the pipeline. Therefore, the pH of the effluent is adjusted to ≥ 9.0, that is, through Add NaOH to adjust the pH of the wastewater to 11, and add PAC and PAM to remove the suspended particles in the wastewater by flocculation and sedimentation, so that Fe 2+ generates Fe(OH) 2 and flocculates with PAC and PAM to finally produce precipitation, The precipitation time was 1h. Finally, the effect of mud-water separation is achieved. The supernatant enters the subsequent biochemical treatment reactor.
通过对各个处理单元的出水取样进行COD和NH3-N检测,结果如下:COD and NH 3 -N were detected by sampling the effluent of each treatment unit, and the results were as follows:
上述(1)步骤中抗生素生产的废水COD为50000mg/L。The COD of the waste water produced by antibiotics in the above (1) step is 50000 mg/L.
(1)步骤中的一级微电解反应器中填料的填充率为30%,反应时间为5h。(1) The filling rate of the filler in the first-stage micro-electrolysis reactor in the step is 30%, and the reaction time is 5h.
所述利用电化学反应过程产生的中间体为添加NaCl产生的活性氯。The intermediate produced by the electrochemical reaction process is active chlorine produced by adding NaCl.
(4)步骤中二级微电解反应器中填料的填充率为50%,反应时间为5h。(4) In the step, the filling rate of the filler in the secondary micro-electrolysis reactor is 50%, and the reaction time is 5h.
(5)步骤之后悬浮颗粒物大部分已被去除,废水的色度明显降低,废水的COD达到10000mg/L左右,大大减轻了后续生化处理压力且B/C提高有利于后续生化处理。(5) After the step, most of the suspended particles have been removed, the chromaticity of the wastewater is significantly reduced, and the COD of the wastewater reaches about 10,000 mg/L, which greatly reduces the pressure of the subsequent biochemical treatment and the increase in B/C is beneficial to the subsequent biochemical treatment.
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