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CN106584634B - A kind of timber surface layer compression method and its timber surface layer staypak - Google Patents

A kind of timber surface layer compression method and its timber surface layer staypak Download PDF

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Publication number
CN106584634B
CN106584634B CN201710033046.7A CN201710033046A CN106584634B CN 106584634 B CN106584634 B CN 106584634B CN 201710033046 A CN201710033046 A CN 201710033046A CN 106584634 B CN106584634 B CN 106584634B
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timber
compression
surface layer
plank
compressed
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CN106584634A (en
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唐君畏
唐君忌
唐天宁
黄建华
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/02Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2210/00Drying processes and machines for solid objects characterised by the specific requirements of the drying good
    • F26B2210/16Wood, e.g. lumber, timber

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention discloses a kind of timber surface layer compression method and its timber surface layer staypaks, comprising the following steps: step 1, melting process take the timber of suitable dimension, it is desirable that the moisture content of timber reaches gas and does state;The timber got ready is sent into rolling die and is compressed by step 2, compression process, obtains compression plank, and compression plank is directly pushed into inner cavity;Step 3, setting drying process, by the inner cavity equipped with compression plank, layer stackup adduction is closely emitted on stacking adapter, and electric boiling plate is placed in every interlayer, it is pushed into pressure vessel, is then electrified to heat, while with pressurized with compressed air, when the moisture content of plank to be compressed is down to the moisture content of requirement, compression plank is taken out.Timber of the invention does not need to soften, and moisture control need to only be done in range in gas, and low energy consumption, and process is few, and due to being surface layer compression, the volume of timber only reduces 10-15% or so, and 2 times or more, the wide adaptation range of raw material can be improved in surface hardness.

Description

A kind of timber surface layer compression method and its timber surface layer staypak
Technical field
The present invention relates to timber surface layers to compress production field, in particular to a kind of timber surface layer compression method and products thereof.
Background technique
Wood compression densification technology: history is long, just has the appearance of compressed wood patent early in the U.S. in 1900.Second of generation During boundary's Great War, compressed wood is also once used for military use.After World War II, in high production cost, while wildwood resource is relatively more In the case where, rare compressed wood product in the market.But as wildwood resource is increasingly exhausted, the poor artificial forest wood of material by Gradually become the main body of timber resources, Wood Property Improvement is unprecedentedly paid attention to.Wherein, artificial forest wood is improved by compress technique Material, improve utility value, expand use scope, have become timber industry problem in the urgent need to address.Recent two decades Come, Japan has been used for house and public place with furniture, the floor etc. that compressed cryptomeria timber manufactures.Wood Across Compression master There is reduced overall, three kinds of modes are compressed in surface layer compression, shaping.Wherein timber surface layer is compressed, and is to make it by certain means Timber in the certain depth of surface layer is compressed, and internal timber compression ratio is very low or is not compressed, and has both increased surface layer wood in this way The hardness of material, improves the physical and mechanical property of timber, and reduces the loss of wood volume, is that generally acknowledged wood quality improves Ideal method.
The technology that existing timber surface layer is compressed is to recycle the selectivity such as microwave to add using timber surface layer moisture content is increased Heat is realized after hot press compresses.The production cycle of these methods is all longer, because compressed timber is required in hot press Middle heat-insulation pressure keeping just can be taken off after then cooling down, generally need 1 ~ 2 hour, thus low efficiency, energy consumption are high.
In wood compression technology, the fixation of compressive deformation is particularly important, and otherwise compressed wood can restore under the action of moisture State before compression.The Main physical mode of currently used compressed wood deformation technique for fixing is: heat treatment, high temperature and high pressure steam Processing and high-frequency heating processing.Heat treatment need 180 DEG C or more at a temperature of, be up to dozens of hour, to the physics of timber Effect on Mechanical Properties is big.Shorter, dozens of minutes the time required to high temperature and high pressure steam processing, but need pressure vessel and pot Furnace, and processed compressed wood must be clamped, not so before compressed part can rebound, so single treatment amount compared with Few, high-frequency heating apparatus is complicated, and cost is very high.
Summary of the invention
Goal of the invention of the invention is: in view of the above problems, a kind of timber surface layer compression method is provided, with solution Certainly the shortcomings of the prior art.
The technical solution adopted by the invention is as follows: a kind of timber surface layer compression method, which is characterized in that it includes following step It is rapid:
Step 1, melting process take the timber of suitable dimension, it is desirable that the moisture content of timber reaches gas and does state.
The timber got ready is sent into the rolling die with quadrangle cavity and is carried out at normal temperature by step 2, compression process Compression obtains compression plank, will compress plank and is directly pushed into in the close-shaped thin-walled inner cavity of quadrangle.
Step 3, setting drying process, by the inner cavity equipped with compression plank, layer stackup adduction is closely emitted on stacking adapter On, and electric boiling plate is placed in every interlayer, and it is pushed into pressure vessel, then by electric boiling plate electrified regulation, and meanwhile it is empty with compression Gas pressurization, the moisture content of plank to be compressed is down to when requiring moisture content, takes out compression plank.
Further, rolling die includes multiple pressure rollers, and pressure roller is arranged in pairs along horizontal and vertical direction and surrounds a band The quadrangle space of taper forms rolling die.
Further, inner cavity includes the steel pipe with quadrangle space, and the quadrangle space is inner cavity.
Further, in step 3, the temperature in compressed wood plate core portion is heated to 160-200 DEG C in 1-2h by electric boiling plate, Compressed air boosts to 0.5-0.7MPa, and then power-off stops heating, and in 2h, slowly exhaust, decompression, cooling, make interior intracavitary Pressure be reduced to normal pressure, temperature is down to 100 DEG C hereinafter, last take out compression plank.
Further, when interior intracavitary temperature is down to 100 DEG C or less, such as continue that plank will be compressed and be cooled to 40 DEG C, Setting compression plank special equipment ejection is placed on compression device, is released with the plank that next group just has compressed out.
Further, the invention also includes a kind of timber surface layer staypak made of the above method, obtained timber table The surface hardness of layer compression material is higher by 2 times or more than the surface hardness under its uncompressed state, and the volume of timber only reduces 10- 15%, through testting, simultaneously by the general timber of untreated (mainly without compression processing) and timber surface layer staypak of the invention After being soaked in water for 24 hours, the expansion rate of general timber is greater than 3%, and generally in 3-4%, and timber surface layer staypak of the invention is swollen Swollen rate is not more than 1%, and therefore, stability is higher by 3 times or more than the timber of uncompressed processing, and is mentioned by background technique Compression process made of timber surface layer staypak under same test condition its expansion rate be greater than 4%, therefore, wood of the invention Material surface layer staypak excellent stability, wood quality are high.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, timber does not need to soften, and moisture control need to only be done in range in gas, and low energy consumption, and process is few, uses Rolling process realizes production serialization, high degree of automation;
2, the size of timber can be precisely controlled as inner cavity by using steel pipe, and wood surface flat and smooth needs sand to cut can to meet Following process requirement, while steel pipe has completely cut off air, when heat_treated wood, are not easy oxidative degradation, and physical and mechanical property is good;
3, it is heated using electric hot plate, saves the mode of boiler heating, pollution-free, space utilization rate is high, under air pressure The steam that timber itself generates is closed in timber, and timber shapes, and the time used is short, and effect is good, is completed at the same time shape setting heat treatments And drying, when eliminating the drying of wood the defects of cracking, deformation and stress, timber stability is greatly improved;
4, due to being surface layer compression, the volume of timber only reduces 10-15% or so, and 2 times or more can be improved in surface hardness, Its stability is higher by 3 times or more than the timber of uncompressed processing, the wide adaptation range of raw material, the timber of various density (including The timber of the smaller knot of band) surface layer compression can be carried out, while timber product can also be improved to the timber degreasing containing rosin Matter.
Detailed description of the invention
Cross-sectional view when Fig. 1 is timber surface layer compression method compression wood of the invention;
Fig. 2 is the compression method main technique schematic diagram on timber surface layer of the invention.
Marked in the figure: 1 is timber to be compressed, 2 be conveying device, and 3 be rolling die, and 4 be inner cavity, and 5 be compression plank.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Embodiment: the production of floor billet
A kind of compression method on floor blank timber surface layer, comprising the following steps:
Step 1, melting process, the timber for being up to the dry moisture content of gas is processed into design size, such as timber is processed into The plank of long 2000mm, wide 135mm, the plank of thickness 45mm or two pieces of thickness 22-23mm, timber select the lesser timber of density, such as Poplar, Song Shanmu, if numerical value listed above is not to be exceeded in overall thickness, and timber is as far as possible without tree when two pieces of plank overlapping compressions The half of plate thickness is not to be exceeded if there is section in section;
The plank got ready is sent into one group of pressure roller and is compressed, wherein this group of pressure roller is along water by step 2, compression process The quadrangle space with taper, four faces (i.e. four sides of plank of plank are arranged in pairs and surrounded to gentle vertical direction Face) obtain compression plank after compression, will compression plank directly be pushed into it is intracavitary in thin-wall rectangular, for the above-mentioned wood for enumerating example of adaptation Board size, inner cavity can be the steel pipe inner chamber in the quadrangle space with long 2000mm, width 132mm, thickness 40mm, and steel pipe is as limit The mold of timber processed rebound, should have enough quantity and can Reusability;
Step 3, the inner cavity (i.e. steel pipe) that compression plank will be housed, layer stackup adduction are closely emitted on stacking adapter, example As track trolley on, every interlayer is placed with electric boiling plate, is pushed into pressure vessel, then by electric boiling plate electrified regulation, simultaneously With pressurized with compressed air, in 1-2h, when plank core temperature rises to 160-200 DEG C, pressure rises to 0.5-0.7MPa, then breaks Electricity, in 2h, pressure is gradually reduced to normal pressure by slowly exhaust, decompression, cooling, and temperature is then down to 100 DEG C hereinafter, compression plank Stress has been eliminated at high temperature, and Wood moisture (i.e. moisture content) is reduced to 8-10%, that is, can be taken off stacking, and can continue to press Contracting plank is cooled to 40 DEG C, has shaped and has compressed the ejection of plank available dedicated equipment or be placed on compression device, with what is newly compressed Plank is released.
In step 2, the pressure roller of compression can drive also not drive, should not have conveying before the pressure roller of drive Device, such as carrier bar, hydraulic cylinder or push pressure roller etc., need the timber for carrying out surface layer compression not do sofening treatment, therefore compress pressure The quantity of roller is answered enough, just can guarantee timber in undamaged situation, surface layer is selectively compressed, compressed rebound ruler It is very little to be slightly less than interior chamber size, and make smooth advances by interior intracavitary.
Above-mentioned technique can be explained with Fig. 1 and Fig. 2, i.e., timber 1 to be compressed is delivered to band cone by conveying device 2 In the quadrangle rolling die 3 of degree, rolling die 3 is to be compressed by constituting along horizontal and vertical direction pressure roller arranged in pairs Timber 1 obtains compression plank 5 after compression, and compression plank 5 is pushed directly into setting in the subsequent quadrangle of rolling die 3 In chamber 4 (i.e. in steel pipe), after electric boiling plate heats inner cavity 4, compression 5 stress of plank has been eliminated at high temperature, plank moisture It is reduced to and requires moisture content hereinafter, last take out is stacked.Entire compression process, timber do not need to soften, only need to be aqueous Rate control is done in range in gas, and low energy consumption, and process is few, and using rolling process, production process can realize serialization, automatically Change, further say, can be precisely controlled the size of timber with steel pipe, wood surface flat and smooth need sand cut can meet it is subsequent Processing request, while pressure roller has completely cut off air, when heat_treated wood, are not easy oxidative degradation, and physical and mechanical property is good, meanwhile, it utilizes Electric hot plate heating, eliminates the mode of boiler heating, and entire heating process is pollution-free, and space utilization rate is high, under air pressure The steam that timber itself generates is closed in timber, and timber shapes, and the time used is short, and effect is good, and it is fixed to be completed at the same time heat treatment Shape and drying, when eliminating the drying of wood the defects of cracking, deformation and stress, timber stability is greatly improved, due to being surface layer Compression show that the volume of timber only reduces 10-15% through test, and the surface hardness of obtained timber surface layer staypak is than its life wood Surface hardness under state is higher by 2 times or more, by the general timber of untreated (mainly without compression processing) and of the invention After timber surface layer staypak is soaked in water for 24 hours simultaneously, the expansion rate of general timber is greater than 3%, generally in 3-4%, and it is of the invention The expansion rate of timber surface layer staypak is not more than 1%, and stability is higher by 3 times or more than the timber of uncompressed processing, and passes through Its expansion rate under same test condition of timber surface layer staypak made of the compression process that background technique is mentioned is greater than 4%, because This, timber surface layer staypak excellent stability of the invention, while can also timber to various density (including the smaller knot of band Timber) carry out surface layer compression, the wide adaptation range of raw material, in addition, timber can also be improved to the timber degreasing containing rosin Quality.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (6)

1. a kind of timber surface layer compression method, which is characterized in that it the following steps are included:
Step 1, melting process take the timber of suitable dimension, it is desirable that the moisture content of timber reaches gas and does state;
The timber got ready is sent into the rolling die with quadrangle cavity and is pressed at normal temperature by step 2, compression process Contracting obtains compression plank, will compress plank and is directly pushed into in the close-shaped thin-walled inner cavity of quadrangle;
Step 3, setting drying process, by the inner cavity equipped with compression plank, layer stackup adduction is closely emitted on stacking adapter, and Electric boiling plate is placed in every interlayer, is pushed into pressure vessel, then by electric boiling plate electrified regulation, while being added with compressed air Pressure when the moisture content of plank to be compressed is down to the moisture content of requirement, takes out compression plank.
2. timber surface layer as described in claim 1 compression method, which is characterized in that rolling die includes multiple pressure rollers, pressure roller It is arranged in pairs along horizontal and vertical direction and surrounds the quadrangle space with taper and form rolling die.
3. timber surface layer as described in claim 1 compression method, which is characterized in that inner cavity includes the steel with quadrangle space Pipe, the quadrangle space is inner cavity.
4. timber surface layer as described in claim 1 compression method, which is characterized in that in step 3, electric boiling plate is in 1-2h The temperature in compressed wood plate core portion is heated to 160-200 DEG C, compressed air boosts to 0.5-0.7MPa, and then power-off stops adding Heat, in 2h, slowly exhaust decompression, cooling makes interior intracavitary pressure be reduced to normal pressure, and temperature is down to 100 DEG C hereinafter, last take out Compress plank.
5. timber surface layer as claimed in claim 4 compression method, which is characterized in that interior intracavitary temperature be down to 100 DEG C with When lower, it will shape and compressed the ejection of plank special equipment or be placed on compression device, just compressed out with next group Plank is released.
6. timber surface layer staypak made of the timber surface layer compression method as described in one of claim 1-5, which is characterized in that The surface hardness of timber surface layer staypak is higher by 2 times or more than the surface hardness of untreated wood, and stability is than uncompressed place The timber of reason is higher by 3 times or more.
CN201710033046.7A 2017-01-18 2017-01-18 A kind of timber surface layer compression method and its timber surface layer staypak Active CN106584634B (en)

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CN107336325A (en) * 2017-08-29 2017-11-10 湖州民阁木业有限公司 A kind of pasting board timber destressing device
CA3087229A1 (en) 2017-12-29 2019-07-04 Armstrong Hardwood Flooring Company Densified wood including process for preparation
CN109773905B (en) * 2019-03-11 2022-02-08 王凯 Electric heating composite material based on high-frequency glue-free compaction technology
CN109808013B (en) * 2019-03-11 2024-02-23 王凯 High-frequency compaction wood combination production line
CN112025899A (en) * 2020-09-10 2020-12-04 唐天宁 Production method for surface layer rolling energy storage densification of wood and obtained wood
CN113858354B (en) * 2021-09-29 2022-10-14 陈和光 Bamboo tableware article processing technology

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CN2095752U (en) * 1991-03-20 1992-02-12 四川农业大学 No aid agent wood chip continuous moldering equipment
CN1718395A (en) * 2005-06-21 2006-01-11 谢力生 High temperature air jet hot pressing shaping method of plate material
CN101301765A (en) * 2007-05-08 2008-11-12 马小冈 Method for manufacturing stalk brick
CN102233602A (en) * 2010-05-03 2011-11-09 唐君畏 Compressed wood short-period production technology
US8221894B2 (en) * 2009-07-07 2012-07-17 Zhejiang Shiyou Timber Co., Ltd. Surface reinforced solid wood profiles, flooring and manufacturing method
CN103692503A (en) * 2012-12-12 2014-04-02 唐君畏 Compressed and laminated wood, production method thereof and compressed and laminated wood
CN104552503A (en) * 2015-01-30 2015-04-29 北京林业大学 Continuous pneumatic floating-press short-cycle veneering hot press
CN105904563A (en) * 2016-06-28 2016-08-31 福建农林大学 Method of processing wild jujube wood gold thread timber door

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2095752U (en) * 1991-03-20 1992-02-12 四川农业大学 No aid agent wood chip continuous moldering equipment
CN1718395A (en) * 2005-06-21 2006-01-11 谢力生 High temperature air jet hot pressing shaping method of plate material
CN101301765A (en) * 2007-05-08 2008-11-12 马小冈 Method for manufacturing stalk brick
US8221894B2 (en) * 2009-07-07 2012-07-17 Zhejiang Shiyou Timber Co., Ltd. Surface reinforced solid wood profiles, flooring and manufacturing method
CN102233602A (en) * 2010-05-03 2011-11-09 唐君畏 Compressed wood short-period production technology
CN103692503A (en) * 2012-12-12 2014-04-02 唐君畏 Compressed and laminated wood, production method thereof and compressed and laminated wood
CN104552503A (en) * 2015-01-30 2015-04-29 北京林业大学 Continuous pneumatic floating-press short-cycle veneering hot press
CN105904563A (en) * 2016-06-28 2016-08-31 福建农林大学 Method of processing wild jujube wood gold thread timber door

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