CN106584459B - Wiring system and construction method of motion simulator - Google Patents
Wiring system and construction method of motion simulator Download PDFInfo
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- CN106584459B CN106584459B CN201611074076.4A CN201611074076A CN106584459B CN 106584459 B CN106584459 B CN 106584459B CN 201611074076 A CN201611074076 A CN 201611074076A CN 106584459 B CN106584459 B CN 106584459B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1615—Programme controls characterised by special kind of manipulator, e.g. planar, scara, gantry, cantilever, space, closed chain, passive/active joints and tendon driven manipulators
- B25J9/1623—Parallel manipulator, Stewart platform, links are attached to a common base and to a common platform, plate which is moved parallel to the base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0075—Means for protecting the manipulator from its environment or vice versa
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Orthopedic Medicine & Surgery (AREA)
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The wiring system of the motion simulator comprises a main power supply control cabinet (1), a motion simulator body (2), a motion simulator electric control cabinet (3), an upper platform electric control cabinet (4) and a connecting cable, wherein the motion simulator electric control cabinet (3) is fixed inside the motion simulator body (2), so that the integration level of the system is improved; the motion simulator electric control cabinet (3) is connected with other parts and independently wired through different cables; the cable (6) and the cable (7) except the connector leading-out part are arranged in the wire groove (22), so that the wiring of the system is optimized. The invention also provides a construction method of the wiring system of the motion simulator, which optimizes the construction steps and is convenient for construction.
Description
Technical Field
The invention relates to a wiring system and a construction method of a motion simulator, in particular to a motion simulator suitable for engineering machinery.
Background
The motion simulator is used as an auxiliary training apparatus for various engineering machinery, automobiles and even airplane driving technologies, and is increasingly used by various training institutions. The device comprises a lower platform, an upper platform, a plurality of servo motion shafts and other components, wherein the servo motion shafts are connected between the upper platform and the lower platform; the upper platform is mainly used for placing a human-computer interaction system and comprises a plurality of large displays, seats, operating handles and the like; the servo motion shaft is used for supporting the upper platform, and the upper platform can generate space motion with three to six degrees of freedom (overturning, translation, inclination and the like) through the stretching and retracting of the servo motion shaft.
The existing motion simulator adopting pure electric control has the defects that most of the motion simulator bodies are separated from the control cabinet body, and the system integration level is not high. And the motion simulator has more connecting cables, and the construction amount is larger and the appearance is not attractive due to unreasonable wiring.
Disclosure of Invention
The invention aims to provide a wiring system of a motion simulator, and a construction method of the wiring system, so that the integration level of the system is improved, the wiring of the system is optimized, the appearance of wiring is beautified, and the construction is convenient.
In order to solve the technical problems, the invention adopts the following technical scheme:
the wiring system of the motion simulator is characterized in that related components comprise a main power supply control cabinet, a motion simulator body, a motion simulator electric control cabinet, an upper platform electric control cabinet and a plurality of connecting cables;
the main power control cabinet is used for power control and leakage protection of the whole motion simulator;
the motion simulator electric control cabinet realizes all control and driving of the motion simulator;
the upper platform electric control cabinet comprises a signal acquisition module for acquiring signals of a human-computer interaction system and a live-action computer for generating live-action pictures;
the main power supply control cabinet and the motion simulator body are independently arranged; a horizontal motion simulator electric control cabinet and a wire groove are arranged on a lower platform of the motion simulator body, and an upper platform electric control cabinet is arranged on an upper platform; the main power supply control cabinet is connected with the motion simulator electric control cabinet through a cable, one end of the cable is led out of the main power supply control cabinet, and the other end of the cable is connected with the motion simulator electric control cabinet through a quick-connection plug; the upper platform electric control cabinet transmits a signal acquired by the upper platform to the motion simulator electric control cabinet through a cable, one end of the cable is led out of the upper platform electric control cabinet, and the other end of the cable is connected with the motion simulator electric control cabinet through a quick-connect plug; the motion simulator electric control cabinet is connected with a servo shaft of the motion simulator body through a cable, one end of the cable is connected with a motor aerial plug of the servo shaft, and the other end of the cable is connected with the motion simulator electric control cabinet through a quick-connect plug.
Furthermore, a cable between the main power supply control cabinet and the motion simulator electric control cabinet, a cable between the upper platform electric control cabinet and the motion simulator electric control cabinet, and a cable between the motion simulator electric control cabinet and the servo shaft of the motion simulator body are all independently manufactured outside and then connected in an inserting mode.
Furthermore, the cable between the upper platform electric control cabinet and the motion simulator electric control cabinet, the cable between the motion simulator electric control cabinet and the servo shaft of the motion simulator body, and the parts led out except the joints are all arranged in the wire grooves.
Furthermore, cables between the electric control cabinet of the motion simulator and each servo shaft of the motion simulator body are independently wired.
The construction method of the wiring system comprises the following steps:
1. installing and connecting wires of internal elements of the motion simulator electric control cabinet, and placing the motion simulator electric control cabinet on a lower platform of the motion simulator body;
2. installing and connecting wires of internal elements of the upper platform electric control cabinet;
3. installing all mechanical parts of the motion simulator body except the wire grooves in place, and placing the upper platform electric control cabinet on an upper platform of the motion simulator body;
4. the internal elements of the main power control cabinet are installed and wired, and the main power control cabinet is independent of the motion simulator body;
5. measuring the length of a cable between the main power supply control cabinet and the motion simulator electric control cabinet, the length of a cable between the upper platform electric control cabinet and the motion simulator electric control cabinet, and the length of a cable between the motion simulator electric control cabinet and each servo shaft of the motion simulator body; manufacturing a prefabricated cable, a cable and a cable;
6. the main power supply control cabinet is connected with the motion simulator electric control cabinet through a cable, one end of the cable is led out of the main power supply control cabinet, and the other end of the cable is connected with the motion simulator electric control cabinet through a quick-connection plug; the upper platform electric control cabinet is connected with the motion simulator electric control cabinet through a cable, one end of the cable is led out of the upper platform electric control cabinet, and the other end of the cable is connected with the motion simulator electric control cabinet through a quick-connection plug; the motion simulator electric control cabinet is connected with cables among the servo shafts of the motion simulator body, one end of each cable is connected with the motor aerial plug of the servo shaft, and the other end of each cable is connected with the motion simulator electric control cabinet through a quick-connect plug;
7. the cable between the upper platform electric control cabinet and the motion simulator electric control cabinet, the cable between the motion simulator electric control cabinet and each servo shaft of the motion simulator body, except the connector leading-out part, are all arranged in the wire slot on the lower platform of the motion simulator body.
Further, in the step, the platform on the motion simulator body is not installed; the motion simulator electric control cabinet needs to be placed on the lower platform, then a plurality of servo shafts are installed, and finally the upper platform is installed.
Furthermore, in the step, the electric control cabinet of the motion simulator needs to be accurately positioned, so that the center of the electric control cabinet coincides with the center of the lower platform.
Further, in the step, margins need to be set for the cable, the cable and the cable length.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. the motion simulator electric control cabinet is arranged inside the motion simulator body, so that the space of the motion simulator is fully utilized, and the integration level of the system is improved.
2. All lines on each servo shaft, including a motor driving line, an encoder line, a brake line, a limiting sensor line and the like, are integrated into a strand, and a method of independently routing each servo shaft is adopted to optimize system wiring.
3. A line groove in a shape like a Chinese character 'ji' is adopted around the electric control cabinet of the motion simulator, cables around the outer part of the electric control cabinet are led to the inside of the line groove, the cables are protected, and the appearance of the led cables is beautified.
4. All connecting cables are connected, and the two ends of each cable are in a quick-plugging structural design; and after the cable can be independently made, the cable can be directly inserted into the position to be connected, so that the wiring construction is convenient.
Drawings
FIG. 1 is a schematic diagram of the relationship of the components of the preferred embodiment of the present invention;
FIG. 2 is a schematic overall structure of the preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of the movement simulator with no cables connected to the control cabinets of the preferred embodiment of the present invention;
fig. 4 is a schematic structural view of an exemplary embodiment of a cable 6 according to a preferred embodiment of the present invention.
Detailed Description
With reference to fig. 1, 2 and 3, the wiring system of the motion simulator provided by the invention comprises a main power control cabinet, a motion simulator body 2, a motion simulator electric control cabinet 3, an upper platform electric control cabinet 4, and a cable 5, a cable 6 and a cable 7 which are connected. The main power control cabinet 1 is used for power control and leakage protection of the whole motion simulator, and safety of constructors and users is guaranteed; the motion simulator electric control cabinet 3 realizes all control and driving of the motion simulator; the upper platform electric control cabinet 4 comprises a signal acquisition module for acquiring signals of a human-computer interaction system and a live-action computer for generating live-action pictures; the main power control cabinet 1 and the motion simulator body 2 are independently arranged; a horizontal motion simulator electric control cabinet 3 and a wire groove 22 are arranged on a lower platform 21 of the motion simulator body 2, and an upper platform electric control cabinet 4 is arranged on an upper platform 24; the main power supply control cabinet 1 is connected with the motion simulator electric control cabinet 3 through a cable 5, one end of the cable 5 is led out from the main power supply control cabinet 1, and the other end of the cable is connected with the motion simulator electric control cabinet 3 through a quick-connect plug; the upper platform electric control cabinet 4 transmits a signal acquired by the upper platform to the motion simulator electric control cabinet 3 through a cable 7, one end of the cable 7 is led out of the upper platform electric control cabinet 4, and the other end of the cable is connected with the motion simulator electric control cabinet 3 through a quick-connection plug; the motion simulator electric control cabinet 3 is connected with each servo shaft 23 of the motion simulator body 2 through a cable 6, one end of the cable 6 is connected with a motor aerial plug of the servo shaft 23, and the other end of the cable is connected with the motion simulator electric control cabinet 3 through a quick plug.
Wherein, the cable 5 between the main power control cabinet 1 and the motion simulator electric control cabinet 3, the cable 7 between the upper platform electric control cabinet 4 and the motion simulator electric control cabinet 3, and the cable 6 between the motion simulator electric control cabinet 3 and the servo shaft 23 of the motion simulator body 2 are all independently manufactured outside and then are in plug-in connection. The cable 7 between the upper platform electric control cabinet 4 and the motion simulator electric control cabinet 3, the cable 6 between the motion simulator electric control cabinet 3 and the servo shaft 23 of the motion simulator body 2 are arranged in the wire groove 22 except for the joint leading-out part.
The construction method of the wiring system comprises the following steps:
1. the internal elements of the motion simulator electric control cabinet 3 are installed and wired, and the motion simulator electric control cabinet 3 is arranged on the lower platform 21 of the motion simulator body 2;
2. the internal elements of the upper platform electric control cabinet 4 are installed and wired;
3. installing all mechanical parts of the motion simulator body 2 except the wire casing 22 in place, and placing the upper platform electric control 4 cabinet on an upper platform 24 of the motion simulator body 2;
4. the internal elements of the main power control cabinet 1 are installed and wired, and are independent of the motion simulator body 2;
5. measuring the length of a cable 5 between the main power supply control cabinet 1 and the motion simulator electric control cabinet 3, the length of a cable 7 between the upper platform electric control cabinet 4 and the motion simulator electric control cabinet 3, and the length of a cable 6 between the motion simulator electric control cabinet 3 and each servo shaft 23 of the motion simulator body 2; manufacturing a prefabricated cable 5, a cable 6 and a cable 7;
6. the main power supply control cabinet 1 is connected with a cable 5 between the motion simulator electric control cabinets 3, one end of the cable 5 is led out from the main power supply control cabinet 1, and the other end of the cable is connected with the motion simulator electric control cabinet 3 through a quick-connection plug; the upper platform electric control cabinet 4 is connected with a cable 7 between the motion simulator electric control cabinets 3, one end of the cable 7 is led out from the upper platform electric control cabinet 4, and the other end of the cable is connected with the motion simulator electric control cabinet 3 through a quick-connection plug; the motion simulator electric control cabinet 3 is connected with cables 6 among the servo shafts 23 of the motion simulator body 2, one end of each cable 6 is connected with a motor aerial plug of the servo shaft 23, and the other end of each cable is connected with the motion simulator electric control cabinet 3 through a quick-connection plug;
7. the cable 7 between the upper platform electric control cabinet 4 and the motion simulator electric control cabinet 3, the cable 6 between the motion simulator electric control cabinet 3 and each servo shaft 23 of the motion simulator body 2, except the joint leading-out part, are all arranged in the wire slot 22 on the lower platform 21 of the motion simulator body 2.
Wherein, step 1 and step 2 can be independently carried out, and the sequence can also be changed. In the process of step 1, the platform 24 on the motion simulator body 2 is not installed; the motion simulator electric control cabinet 3 is firstly placed on the lower platform 21, then a plurality of servo shafts 23 are installed, and finally the upper platform 24 is installed. If the step 1 is not carried out first, after the servo shaft 23 and the upper platform 24 are installed, and the upper platform electric control cabinet 4 is placed on the upper platform 24, the motion simulator electric control cabinet 3 is not easily fixed on the lower platform 21. In the process of step 1, the electric control cabinet 3 of the motion simulator needs to be accurately positioned to ensure that the center of the electric control cabinet coincides with the center of the lower platform 21, so that the interference phenomenon in the motion process is prevented. In the process of the step 5, the length of the cable needs to be provided with allowance, so that the subsequent maintenance is convenient. And 6, in the process of carrying out the process, the interface and the position of the quick plug need to be confirmed, so that the phenomenon of wrong insertion is prevented. And 7, in the process of carrying out, the attractiveness of installation needs to be ensured, and the phenomena of collision and the like are prevented.
As shown in fig. 4, a cable 6 is used for connection between the motion simulator electric control cabinet 3 and the servo shaft 23. The multi-hole quick plug 51 is connected to a corresponding interface of the motion simulator electric control cabinet 3, and the connectors 52, 53, 54 and 55 at the other end of the cable 6 are respectively plugged to a motor interface, an encoder interface, a brake interface and a sensor interface of the servo shaft 23. Four types of cables 6 are wired together and integrated into a strand, which facilitates the overall wiring. The cable 6 may be prefabricated externally after the length is determined, and the cables 5 and 7 may be prefabricated externally after the length is determined, similarly to the cable 6.
The present invention can be applied not only to a motion simulator system having six servo axes in the present embodiment, but also to a motion simulator system having three or more servo axes.
Claims (6)
1. A wiring system of a motion simulator relates to components comprising a main power supply control cabinet (1), a motion simulator body (2), a motion simulator electric control cabinet (3), an upper platform electric control cabinet (4) and a connecting cable; the method is characterized in that:
the main power control cabinet (1) is used for power control and leakage protection of the whole motion simulator;
the motion simulator electric control cabinet (3) realizes all control and driving of the motion simulator;
the upper platform electric control cabinet (4) comprises a signal acquisition module for acquiring signals of a human-computer interaction system and a live-action computer for generating live-action pictures;
the main power control cabinet (1) and the motion simulator body (2) are independently arranged; a horizontal motion simulator electric control cabinet (3) and a wire groove (22) are arranged on a lower platform (21) of the motion simulator body (2), and an upper platform electric control cabinet (4) is arranged on an upper platform (24); the main power supply control cabinet (1) is connected with the motion simulator electric control cabinet (3) through a cable, one end of the cable is led out of the main power supply control cabinet (1), and the other end of the cable is connected with the motion simulator electric control cabinet (3) through a quick-connect plug; the upper platform electric control cabinet (4) transmits signals acquired by the upper platform to the motion simulator electric control cabinet (3) through a cable, one end of the cable is led out of the upper platform electric control cabinet (4), and the other end of the cable is connected with the motion simulator electric control cabinet (3) through a quick-connect plug; the motion simulator electric control cabinet (3) is connected with a servo shaft (23) of the motion simulator body (2) through a cable, one end of the cable is in aerial plug connection with a motor of the servo shaft (23), and the other end of the cable is connected with the motion simulator electric control cabinet (3) through a quick-connect plug;
cables between the main power supply control cabinet (1) and the motion simulator electric control cabinet (3), cables between the upper platform electric control cabinet (4) and the motion simulator electric control cabinet (3) and cables between the motion simulator electric control cabinet (3) and the servo shaft (23) of the motion simulator body (2) are all independently manufactured outside and then are in plug connection;
the cable between the upper platform electric control cabinet (4) and the motion simulator electric control cabinet (3), the cable between the motion simulator electric control cabinet (3) and the servo shaft (23) of the motion simulator body (2) are all arranged in the wire groove (22) except for the connector leading-out part.
2. The wiring system for a motion simulator as defined in claim 1, wherein: cables between the motion simulator electric control cabinet (3) and each servo shaft (23) of the motion simulator body (2) are independently wired.
3. A construction method of a wiring system of a motion simulator is characterized in that: the method comprises the following steps:
1) The internal elements of the motion simulator electric control cabinet (3) are installed and wired, and the motion simulator electric control cabinet (3) is arranged on a lower platform (21) of the motion simulator body (2);
2) The internal elements of the upper platform electric control cabinet (4) are installed and wired;
3) Installing all mechanical parts of the motion simulator body (2) except the wire slot (22) in place, and placing the upper platform electric control cabinet (4) on an upper platform (24) of the motion simulator body (2);
4) The internal elements of the main power control cabinet (1) are installed and wired, and the main power control cabinet is independent of the motion simulator body (2);
5) Measuring the length of a cable between the main power supply control cabinet (1) and the motion simulator electric control cabinet (3), the length of a cable between the upper platform electric control cabinet (4) and the motion simulator electric control cabinet (3), and the length of a cable between the motion simulator electric control cabinet (3) and each servo shaft (23) of the motion simulator body (2); manufacturing a prefabricated cable;
6) The main power supply control cabinet (1) is connected with the motion simulator electric control cabinet (3) through a cable, one end of the cable is led out of the main power supply control cabinet (1), and the other end of the cable is connected with the motion simulator electric control cabinet (3) through a quick-connection plug; the upper platform electric control cabinet (4) is connected with the motion simulator electric control cabinet (3) through a cable, one end of the cable is led out of the upper platform electric control cabinet (4), and the other end of the cable is connected with the motion simulator electric control cabinet (3) through a quick-connect plug; the motion simulator electric control cabinet (3) is connected with cables among the servo shafts (23) of the motion simulator body (2), one end of each cable is connected with a motor aerial plug of the servo shaft (23), and the other end of each cable is connected with the motion simulator electric control cabinet (3) through a quick-connection plug;
7) The cable between the upper platform electric control cabinet (4) and the motion simulator electric control cabinet (3), the cable between the motion simulator electric control cabinet (3) and each servo shaft (23) of the motion simulator body (2) are all arranged in a wire groove (22) on the lower platform (21) of the motion simulator body (2) except for a connector leading-out part.
4. A method of constructing a wiring system for a motion simulator as defined in claim 3, wherein: in the step 1), the platform (24) on the motion simulator body (2) is not installed; the motion simulator electric control cabinet (3) is required to be placed on the lower platform (21) firstly, then a plurality of servo shafts (23) are installed, and finally the upper platform (24) is installed.
5. A method of constructing a wiring system for a motion simulator as defined in claim 3, wherein: in the step 1), the center of the motion simulator electric control cabinet (3) corresponds to the center of the lower platform (21).
6. A method of constructing a wiring system for a motion simulator as defined in claim 3, wherein: in step 5), a margin needs to be set for the cable length.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611074076.4A CN106584459B (en) | 2016-11-29 | 2016-11-29 | Wiring system and construction method of motion simulator |
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| CN201611074076.4A CN106584459B (en) | 2016-11-29 | 2016-11-29 | Wiring system and construction method of motion simulator |
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| CN106584459A CN106584459A (en) | 2017-04-26 |
| CN106584459B true CN106584459B (en) | 2023-04-07 |
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| CN109599003B (en) * | 2019-01-25 | 2023-09-19 | 洛阳博智自动控制技术有限公司 | Multifunctional training table for aircraft duct assembly |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201465352U (en) * | 2009-08-04 | 2010-05-12 | 北京华育迪赛信息系统有限公司 | Comprehensive wiring training device |
| CN204463520U (en) * | 2015-01-09 | 2015-07-08 | 李永涛 | Construction machinery simulation training system |
| CN204990833U (en) * | 2015-09-30 | 2016-01-20 | 成都一动科技有限公司 | Install aircraft boilerplate of integrated computer control cabinet |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW546595B (en) * | 2002-07-23 | 2003-08-11 | Internet Motion Navigator Corp | Six-axis translation-type dynamic simulation device |
| US9536446B2 (en) * | 2012-12-03 | 2017-01-03 | Dynamic Motion Group Gmbh | Motion simulation system controller and associated methods |
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2016
- 2016-11-29 CN CN201611074076.4A patent/CN106584459B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201465352U (en) * | 2009-08-04 | 2010-05-12 | 北京华育迪赛信息系统有限公司 | Comprehensive wiring training device |
| CN204463520U (en) * | 2015-01-09 | 2015-07-08 | 李永涛 | Construction machinery simulation training system |
| CN204990833U (en) * | 2015-09-30 | 2016-01-20 | 成都一动科技有限公司 | Install aircraft boilerplate of integrated computer control cabinet |
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