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CN106582745A - Method for refining vanadium source in vanadium phosphorous oxide catalyst - Google Patents

Method for refining vanadium source in vanadium phosphorous oxide catalyst Download PDF

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Publication number
CN106582745A
CN106582745A CN201510674651.3A CN201510674651A CN106582745A CN 106582745 A CN106582745 A CN 106582745A CN 201510674651 A CN201510674651 A CN 201510674651A CN 106582745 A CN106582745 A CN 106582745A
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vanadium
catalyst
oxide catalyst
preparation
vanadium source
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CN106582745B (en
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曾炜
顾龙勤
徐俊峰
陈亮
赵欣
王丹柳
曹艳萍
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The present invention relates to a method for refining the vanadium source in a vanadium phosphorous oxide catalyst. In the prior art, the vanadium source for preparing the prepared vanadium phosphorous oxide catalyst has characteristics of large particle and low specific surface area so as to cause the poor performance of the generated catalyst. A purpose of the present invention is to mainly solve the problem in the prior art. The technical scheme of the present invention comprises that the main body comprises three elements such as vanadium, phosphorous and oxygen, a trace metal auxiliary agent is combined, the catalyst contains, by weight, 15-30% of vanadium element, 15-30% of phosphorus element, 15-35% o oxygen element, and 0.001-8% of the metal auxiliary agent, the vanadium element is at least one selected from refined ammonium metavanadate, vanadium pentoxide and organic acid vanadium, the metal auxiliary agent is at least one selected from lithium, niobium, bismuth and molybdenum, and a molar ratio of the phosphorus element to the vanadium element is 0.8-2.5. According to the present invention, the technical scheme for producing the vanadium source having the internal through pore structure by using the novel refining method can be used in the field of maleic anhydride preparation through n-butane oxidation.

Description

Method for refining vanadium source in vanadium-phosphor oxide catalyst
Technical field
The present invention relates to a kind of method for refining vanadium source in vanadium-phosphor oxide catalyst.
Background technology
Maleic anhydride, abbreviation cis-butenedioic anhydride, that is, maleic anhydride, are a kind of conventional important Organic Chemicals, It is consumption figure is only second to phthalic anhydride and acetic anhydride in the world the third-largest anhydride kind.Cis-butenedioic anhydride is widely used in oil The industries such as work, food chemistry, medicine, construction material, are mainly used in synthesizing unsaturated polyester resin, lubricating oil Additive, food additive, 1,4- butanediols (BDO), gamma-butyrolacton (GBL), tetrahydrofuran (THF) Etc. a series of important organic chemicals and fine chemicals.
The early stage production of cis-butenedioic anhydride is prepared by the selective oxidation of benzene, but the harm due to benzene to human body and environment Property, and the impact of economic factor, the ratio that the production technology of benzene method is shared in maleic anhydride production increasingly reduce. Due to possessing, raw material is inexpensive, pollute relatively light, carbon atom utilization rate height and maleic anhydride production low cost and other advantages, Preparing cis-anhydride by n-butane oxidation technology is increasingly becoming the main route of maleic anhydride production.
At present, researcher has done numerous studies and trial to the catalyst material for preparing cis-anhydride by n-butane oxidation, Think that vanadium-phosphorus-oxygen (VPO) catalyst is still catalyst system maximally efficient so far.With regard to VPO The preparation method of catalyst has substantial amounts of open source literature and patented technology, summarizes and is concentrated mainly on industrialization Vpo catalyst be typically with aqueous solvent or organic solvent method presoma be obtained, gained presoma is by roasting Burn activation and molding obtains final catalyst.As organic solvent method has relative to the catalyst that Aqueous phase is obtained Larger specific surface area, therefore with certain advantage.This method is mainly with the single of isobutanol and benzyl alcohol Or mixed system is solvent.Therefore, the preparation process of specific organic solvent method is that vanadium source is dissolved in organic solvent In, reaction being stirred at reflux, and adds phosphorus source, continued backflow and obtain presoma, last heat treatment activation is urged Agent.
But the research emphasis of these customary preparation methods all concentrate on the reaction effect for how improving vanadium source and phosphorus source Really, and investigate the concentration of phosphorus source purity is higher, the more obvious vpo catalyst of shape characteristic to obtain.It is beautiful State's patent US4374043 describe using mixing phosphorus source prepare catalyst, wherein mixing phosphorus source be orthophosphoric acid, The mixture of pyrophosphoric acid and a small amount of triphosphoric acid.United States Patent (USP) US4365069 discloses and using 85% orthophosphoric acid is The preparation method of phosphorus source.These methods all focus on to have investigated impact of the phosphorus source to catalyst, and ignore to vanadium source Investigation, do not pay attention to impact of the subtractive process in vanadium source to vpo catalyst purity and pattern.
The content of the invention
One of the technical problem to be solved be in prior art due to vanadium source structure affect be catalyzed The problem of dosage form looks and performance, discloses a kind of vanadium-phosphor oxide catalyst, the method in its new refined vanadium source, raw Output particle diameter is 1-5 μm, specific surface area is 15-30m2/ g, the vanadium source with abundant pore passage structure, improves The structure and morphology of catalyst, so as to improve the performance of catalyst.
The two of the technical problem to be solved are to provide a kind of corresponding with one of technical problem is solved The preparation method of catalyst.
The three of the technical problem to be solved are to provide a kind of corresponding with one of technical problem is solved The method for improving preparing cis-anhydride by n-butane oxidation yield
To solve one of above-mentioned technical problem, technical scheme disclosed in this invention is:A kind of vanadium-phosphor oxide catalyst, Catalyst has rose structure;Its main body includes vanadium, phosphorus, oxygen element, is aided with micro metal promoter; According to total catalyst weight, wherein being 15-30% containing v element, P elements are 15-30%, and oxygen element is 15-35%;Metal promoter is 0.001-8%.
In above-mentioned technical proposal, ammonium metavanadate of the vanadium source compound after refining, vanadic anhydride or organic acid At least one of vanadium;Metal promoter is selected from lithium, niobium, bismuth, at least one of molybdenum.
To solve the two of above-mentioned technical problem, the technical solution used in the present invention is as follows:A kind of vanadium-phosphor oxide catalyst Preparation method, key step includes:First vanadium source compound is mixed in organic solvent I, phosphorus is added Source compound and metal promoter, after being heated to reflux 1-20h under continuous stirring, by products therefrom filtration drying, Carry out being thermally treated resulting in catalyst at 200-500 DEG C.
In above-mentioned technical proposal, the particle size of vanadium source compound used is 1-5 μm.Phosphorus source compound with P/V ratios in vanadium source compound are 0.8-1.5;Required organic solvent I is that the primary alconol class with reducing power is molten Agent.
In above-mentioned technical proposal, for the preparation side of vanadium phosphorus oxygen (VPO) catalyst of preparing cis-anhydride by n-butane oxidation Method, it is characterised in that vanadium source compound used before mixing with organic solvent I needed to be refined, which refines Method is mainly included the following steps that:
(1) the vanadium source compound of technical grade is carried out into ball milling in ball mill;
(2) by the vanadium source compound after ball milling in organic solvent II agitator treating 1-10h, after sucking filtration will filter cake heat at Reason 1-20h, obtains refined vanadium source.
In such scheme, described step (1), after vanadium source compound carries out ball milling, particle size is 1-15 μm, Specific surface area is 5-15m2/g。
In above-mentioned technical proposal, described step (2), vanadium source compound in organic solvent II agitator treating and After heat treatment, granule is 1-4 μm, and specific surface area is 25-30m2/g。
In above-mentioned technical proposal, the preparation method of described vanadium-phosphor oxide catalyst, it is characterised in that the thick vanadium of washing The organic solvent II in source is the mixed solution of polyhydric alcohol and aromatic alcohol, wherein polyhydric alcohol selected from glycerol, xylitol or At least one of Sorbitol, aromatic alcohol are selected from benzyl alcohol, and wherein hydroxyl and the mol ratio of v element are 1-10:1.
In above-mentioned technical proposal, preferred technical scheme is described hydroxyl and the mol ratio of v element is 2-8:1
In above-mentioned technical proposal, preferred technical scheme be organic solvent II be glycerol, xylitol, Sorbitol and The mixture of benzyl alcohol, wherein the hydroxyl ratio of four kinds of alcohol is 1:1:1:1, and total hydroxyl and v element rub You are than being (4~8):1.
In above-mentioned technical proposal, it is characterised in that mixing speed of the vanadium source compound in organic solvent II be 100-600r/min, is 100-500 DEG C of roasting in air atmosphere to filter cake heat treatment process.
To solve the three of above-mentioned technical problem, the technical solution used in the present invention is as follows:It is a kind of to be used for normal butane oxygen The method for changing cis-butenedioic anhydride processed, using any one vanadium-phosphor oxide catalyst described in claim 1~9, its feature exists In, butane raw material of the vanadium-phosphor oxide catalyst with molar concentration for 1-1.5%mol is reacted in fixed bed reactors, Production cis-butenedioic anhydride, its reaction process condition:Air speed is 1000~3000hr-1, reaction temperature be 300~500 DEG C, Reaction pressure is normal pressure.
Using technical scheme, the vanadium source compound of technical grade is carried out after ball milling, in organic solvent Agitator treating simultaneously carries out heat treatment, and the granular size that vanadium source compound is obtained is 1-5 μm, forms interior between granule The pore passage structure of portion's insertion, specific surface area are 15-30m2/g.There is catalyst prepared by which rose to tie Structure, substantially improves the catalytic performance of catalyst, and the yield of its oxidizing n-butane cis-butenedioic anhydride can reach 64%.
The present invention, but content not thereby limiting the invention are further illustrated with example below.
Description of the drawings
The SEM photograph in vanadium sources of the Fig. 1 by technical scheme after refined.
Fig. 2 is the SEM photograph in the vanadium source for being provided without process for purification process.
Specific embodiment
【Embodiment 1】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size is 1-15 μm, in 3 parts of glycerol and 500r/min stirrings 6h in the mixed solution of 1 part of benzyl alcohol, after sucking filtration in roaster roasting 6h at 400 DEG C, Vanadic anhydride after being refined, its granule are 1-5 μm, and specific surface area is 26m2/ g, with abundant Pore passage structure.After 30g vanadic anhydrides after above-mentioned exquisiteness are mixed with 280ml isobutanol, 32g is added The phosphoric acid and 0.8g bismuth nitrate of 100wt%, is heated to reflux 16h under agitation, by products therefrom filtration drying, Catalyst is thermally treated resulting at 400 DEG C.By gained catalyst and the butane raw material that molar concentration is 1.5%mol Reaction, its reaction process condition:2000hr-1Check and rate in fixed bed reactors under air speed, 400 DEG C of normal pressures, It is 85.1% to measure butanes conversion, and yield of maleic anhydride 62.4%, its appraisal result refer to table 1.
【Embodiment 2】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size is 1-15 μm, in 3 parts of xylitol With 500r/min stirrings 6h, the roasting at 400 DEG C in roaster after sucking filtration in the mixed solution of 1 part of benzyl alcohol 6h, the vanadic anhydride after being refined, its granule are 1-5 μm, and specific surface area is 27m2/ g, with rich Rich pore passage structure.After 30g vanadic anhydrides after above-mentioned exquisiteness are mixed with 280ml isobutanol, add The phosphoric acid and 0.8g bismuth nitrate of 32g 100wt%, is heated to reflux 16h under agitation, by products therefrom filtration drying, Catalyst is thermally treated resulting at 400 DEG C.By gained catalyst and the butane raw material that molar concentration is 1.5%mol Reaction, its reaction process condition:2000hr-1Check and rate in fixed bed reactors under air speed, 400 DEG C of normal pressures, It is 84.8% to measure butanes conversion, and yield of maleic anhydride 62.5%, its appraisal result refer to table 1.
【Embodiment 3】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size is 1-15 μm, in 3 parts of Sorbitol With 500r/min stirrings 6h, the roasting at 400 DEG C in roaster after sucking filtration in the mixed solution of 1 part of benzyl alcohol 6h, the vanadic anhydride after being refined, its granule are 1-5 μm, and specific surface area is 26m2/ g, with rich Rich pore passage structure.After 30g vanadic anhydrides after above-mentioned exquisiteness are mixed with 280ml isobutanol, add The phosphoric acid and 0.8g bismuth nitrate of 32g 100wt%, is heated to reflux 16h under agitation, by products therefrom filtration drying, Catalyst is thermally treated resulting at 400 DEG C.By gained catalyst and the butane raw material that molar concentration is 1.5%mol Reaction, its reaction process condition:2000hr-1Check and rate in fixed bed reactors under air speed, 400 DEG C of normal pressures, It is 84.6% to measure butanes conversion, and yield of maleic anhydride 62.1%, its appraisal result refer to table 1.
【Embodiment 4】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size be 1-15 μm, 1.5 parts of glycerol, 500r/min stirrings 6h in the mixed solution of 1.5 parts of xylitol and 1 part of benzyl alcohol, after sucking filtration in roaster Roasting 6h at 400 DEG C, the vanadic anhydride after being refined, its granule are 1-4 μm, and specific surface area is 28 m2/ g, with abundant pore passage structure.30g vanadic anhydrides after above-mentioned exquisiteness are mixed with 280ml isobutanol The phosphoric acid and 0.8g bismuth nitrate of 32g 100wt% after conjunction, are added, 16h is heated to reflux under agitation, by gained Product filtration drying, is thermally treated resulting in catalyst at 400 DEG C.By gained catalyst and molar concentration it is The butane raw material reaction of 1.5%mol, its reaction process condition:2000hr-1Solid under air speed, 400 DEG C of normal pressures Check and rate in fixed bed reactor, it is 85.2% to measure butanes conversion, and yield of maleic anhydride 63.5%, its appraisal result are detailed It is shown in Table 1.
【Embodiment 5】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size be 1-15 μm, 1.5 parts of glycerol, 500r/min stirrings 6h in the mixed solution of 1.5 parts of Sorbitol and 1 part of benzyl alcohol, after sucking filtration in roaster Roasting 6h at 400 DEG C, the vanadic anhydride after being refined, its granule are 1-4 μm, and specific surface area is 29 m2/ g, with abundant pore passage structure.30g vanadic anhydrides after above-mentioned exquisiteness are mixed with 280ml isobutanol The phosphoric acid and 0.8g bismuth nitrate of 32g 100wt% after conjunction, are added, 16h is heated to reflux under agitation, by gained Product filtration drying, is thermally treated resulting in catalyst at 400 DEG C.By gained catalyst and molar concentration it is The butane raw material reaction of 1.5%mol, its reaction process condition:2000hr-1Solid under air speed, 400 DEG C of normal pressures Check and rate in fixed bed reactor, it is 85.1% to measure butanes conversion, and yield of maleic anhydride 63.3%, its appraisal result are detailed It is shown in Table 1.
【Embodiment 6】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size is 1-15 μm, in 1.5 parts of xyloses 500r/min stirrings 6h in the mixed solution of alcohol, 1.5 parts of Sorbitol and 1 part of benzyl alcohol, in roaster after sucking filtration In roasting 6h at 400 DEG C, the vanadic anhydride after being refined, its granule are 1-4 μm, and specific surface area is 29m2/ g, with abundant pore passage structure.By 30g vanadic anhydrides and 280ml isobutyls after above-mentioned exquisiteness The phosphoric acid and 0.8g bismuth nitrate of 32g 100wt% after alcohol mixing, are added, 16h is heated to reflux under agitation, will Products therefrom filtration drying, is thermally treated resulting in catalyst at 400 DEG C.By gained catalyst and molar concentration it is The butane raw material reaction of 1.5%mol, its reaction process condition:2000hr-1Solid under air speed, 400 DEG C of normal pressures Check and rate in fixed bed reactor, it is 85.4% to measure butanes conversion, and yield of maleic anhydride 63.4%, its appraisal result are detailed It is shown in Table 1.
【Embodiment 7】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size be 1-15 μm, 1 part of glycerol, In the mixed solution of 1 part of xylitol, 1 part of Sorbitol and 1 part of benzyl alcohol 500r/min stirring 6h, after sucking filtration Roasting 6h at 400 DEG C in roaster, the vanadic anhydride after being refined, its granule are 2-4 μm, specific surface Product is 30m2/ g, with abundant pore passage structure.By 30g vanadic anhydrides and 280ml after above-mentioned exquisiteness The phosphoric acid and 0.8g bismuth nitrate of 32g 100wt% after isobutanol mixing, are added, 16h is heated to reflux under agitation, By products therefrom filtration drying, catalyst is thermally treated resulting at 400 DEG C.By gained catalyst and molar concentration For the butane raw material reaction of 1.5%mol, its reaction process condition:2000hr-1Under air speed, 400 DEG C of normal pressures Check and rate in fixed bed reactors, it is 85.4% to measure butanes conversion, yield of maleic anhydride 63.4%, its appraisal result Refer to table 1.
【Comparative example 1】
1 part of technical grade vanadic anhydride is carried out after ball milling, particle size is 1-15 μm, specific surface area is 14m2/g.After 30g vanadic anhydrides after above-mentioned exquisiteness are mixed with 280ml isobutanol, 32g is added The phosphoric acid and 0.8g bismuth nitrate of 100wt%, is heated to reflux 16h under agitation, by products therefrom filtration drying, Catalyst is thermally treated resulting at 400 DEG C.By gained catalyst and the butane raw material that molar concentration is 1.5%mol Reaction, its reaction process condition:2000hr-1Check and rate in fixed bed reactors under air speed, 400 DEG C of normal pressures, It is 83.1% to measure butanes conversion, and yield of maleic anhydride 59.7%, its appraisal result refer to table 1.
【Comparative example 2】
After 30g technical grades vanadic anhydride is mixed with 280ml isobutanol, the phosphoric acid of 32g 100wt% is added With 0.8g bismuth nitrate, 16h is heated to reflux under agitation, by products therefrom filtration drying, at heat at 400 DEG C Reason obtains catalyst.By gained catalyst and the butane raw material reaction that molar concentration is 1.5%mol, its reaction Process conditions:2000hr-1Check and rate in fixed bed reactors under air speed, 400 DEG C of normal pressures, measure conversion of butane Rate is 83.6%, and yield of maleic anhydride 57.1%, its appraisal result refer to table 1.
Table 1

Claims (10)

1. a kind of vanadium-phosphor oxide catalyst, it is characterised in that catalyst has rose structure;Its main body bag V element, P elements and oxygen element are included, is aided with micro metal promoter;According to overall catalyst weight gauge, wherein Contain:V element is 15-30%, and P elements are 15-30%, and oxygen element is 15-35%;Metal promoter is 0.001-8%;
Wherein, at least the one of ammonium metavanadate of the v element after refining, vanadic anhydride or organic acid vanadium Kind;At least one of the metal promoter in lithium, niobium, bismuth, molybdenum;
Wherein described P elements are 0.8-2.5 with the mol ratio of v element.
2. in a kind of claim 1 vanadium-phosphor oxide catalyst preparation method, it is characterised in that key step bag Include:First vanadium source compound is mixed in organic solvent I, P source compound and metal promoter is added, After 1-20h is heated to reflux under persistently stirring, by products therefrom filtration drying, hot place is carried out at 200-500 DEG C Reason obtains catalyst.
3. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 2, it is characterised in that vanadium source used The particle size of compound is 1-5 μm.
4. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 2, it is characterised in that required phosphorus source Compound is 0.8-1.5 with the P/V mol ratios in vanadium source compound;The organic solvent I is with also proper energy The primary alcohols solvent of power.
5. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 2, it is characterised in that vanadium source used Compound before mixing with organic solvent I needed to be refined, and its process for purification is mainly included the following steps that:
(1) the vanadium source compound of technical grade is carried out into ball milling in ball mill;
(2) by the vanadium source compound after ball milling in organic solvent II agitator treating 1-10h, after sucking filtration will filter cake heat at Reason 1-20h, obtains refined vanadium source compound.
6. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 5, it is characterised in that described essence The pore passage structure of internal run-through is formed between vanadium source compound granule processed, specific surface area is 15-30m2/g。
7. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 5, it is characterised in that washing vanadium source The organic solvent II of compound is the mixed solution of polyhydric alcohol and aromatic alcohol, and wherein polyhydric alcohol is selected from glycerol, xylose At least one in alcohol or Sorbitol, aromatic alcohol are selected from benzyl alcohol;Wherein hydroxyl with the mol ratio of v element is (1-10):1。
8. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 7, it is characterised in that hydroxyl and vanadium The mol ratio of element is (2-8):1.
9. the preparation method of vanadium-phosphor oxide catalyst as claimed in claim 5, it is characterised in that vanadium source chemical combination Mixing speed of the thing in organic solvent II is 100-600r/min, is in air atmosphere to filter cake heat treatment process Lower 100-500 DEG C of roasting.
10. a kind of method for preparing cis-anhydride by n-butane oxidation, using any one described in claim 1~9 Plant catalyst, it is characterised in that catalyst is with the butane raw material that molar concentration is 1-1.5% in fixed bed reaction React in device, produce cis-butenedioic anhydride, its reaction process condition:Air speed is 1000~3000hr-1, reaction temperature be 300~500 DEG C, reaction pressure is normal pressure.
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CN109550515A (en) * 2017-09-30 2019-04-02 中国科学院过程工程研究所 A kind of preparation method and application of vanadium-phosphor oxide catalyst
CN116020504A (en) * 2021-10-26 2023-04-28 中国石油化工股份有限公司 A kind of n-butane oxidation catalyst and its preparation method and application

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Publication number Priority date Publication date Assignee Title
CN109550515A (en) * 2017-09-30 2019-04-02 中国科学院过程工程研究所 A kind of preparation method and application of vanadium-phosphor oxide catalyst
CN109550515B (en) * 2017-09-30 2020-10-13 中国科学院过程工程研究所 Preparation method and application of vanadium-phosphorus-oxygen catalyst
CN116020504A (en) * 2021-10-26 2023-04-28 中国石油化工股份有限公司 A kind of n-butane oxidation catalyst and its preparation method and application

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