CN106579116A - Novel vegetable rolls and making method thereof - Google Patents
Novel vegetable rolls and making method thereof Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本发明涉及一种新式蔬菜卷及其新型加工工艺。本发明酥脆、便携,形式新颖。蔬菜经此新型工艺加工后其便携性与耐储藏性大大提高,是蔬菜加工领域的新突破。The invention relates to a novel vegetable roll and a novel processing technology thereof. The invention is crisp, portable and novel in form. After vegetables are processed by this new technology, their portability and storage resistance are greatly improved, which is a new breakthrough in the field of vegetable processing.
背景技术:Background technique:
对于蔬菜类制品,根据不同的加工工艺可以分为罐藏品,糖制品,腌制品,干制品,速冻产品与果蔬汁等加工品。罐藏品、糖制品与腌制品为提高食品的耐储藏性,加入大量的盐或糖以降低水分活度,破坏蔬菜原有的风味。干制品与速冻产品可以相应的保留蔬菜风味与营养价值,但仅限于对于蔬菜切片的脱水加工。目前常用的干制品加工方式是热风干燥与冷冻干燥。前者存在脱水时间较长、耗能大、生产效率低、风味较差、复水程度差、复水速度较慢等缺陷。对于冷冻干燥可较好的保留食品的色香味,但加工成本较高,是与加工高档次、高附加值的产品。果蔬汁也可保留蔬菜的味道与营养,味道酸甜,口感细腻,深受消费者喜爱,但对于蔬菜中的膳食纤维难以尽数保留。For vegetable products, according to different processing techniques, they can be divided into processed products such as canned products, sugar products, pickled products, dried products, quick-frozen products and fruit and vegetable juices. Canned products, sugar products and pickled products, in order to improve the storage resistance of food, add a lot of salt or sugar to reduce the water activity and destroy the original flavor of vegetables. Dried products and quick-frozen products can retain the flavor and nutritional value of vegetables, but they are limited to the dehydration processing of vegetable slices. At present, the commonly used dry product processing methods are hot air drying and freeze drying. The former has defects such as long dehydration time, high energy consumption, low production efficiency, poor flavor, poor rehydration degree, and slow rehydration speed. For freeze-drying, the color, fragrance and flavor of food can be better preserved, but the processing cost is relatively high, and it is a product with high-grade processing and high added value. Fruit and vegetable juice can also retain the taste and nutrition of vegetables. It tastes sweet and sour and has a delicate taste. It is very popular among consumers, but it is difficult to retain all the dietary fiber in vegetables.
从下表可以看出,我国居民的豆类及豆制品、奶类及奶制品、鱼虾、蔬菜、水果等消费与《中国居民膳食指南》中等能量食物参考摄入量目标相比有较大差距。不合理的膳食结构导致肉类及油脂消费量过多,居民营养过剩,维生素与矿物质摄入不足。据《中国居民膳食宝塔(2016)》,每日应摄入300-500g蔬菜,方可满足人体营养需求。在快节奏生活的今天,越来越多的人选择方便食品,市面上常见的饼干糕点、蜜饯糖果等多为高糖或高脂食品,通常缺乏维生素、矿物质及膳食纤维。虽可供给能量但不够营养,尤其无法满足微量营养素的需求。It can be seen from the table below that the consumption of beans and soy products, milk and dairy products, fish and shrimp, vegetables, fruits, etc. of Chinese residents has a large difference compared with the reference intake target of medium-energy foods in the Dietary Guidelines for Chinese Residents. gap. Unreasonable dietary structure leads to excessive consumption of meat and oil, overnutrition of residents, and insufficient intake of vitamins and minerals. According to the "Diet Pagoda for Chinese Residents (2016)", 300-500g of vegetables should be consumed daily to meet the nutritional needs of the human body. In today's fast-paced life, more and more people choose convenience food. Most of the common biscuits, cakes, candied fruit and candies on the market are high-sugar or high-fat foods, which usually lack vitamins, minerals and dietary fiber. Although it can provide energy, it is not nutritious enough, especially to meet the needs of micronutrients.
人均食物消费量与平衡膳食宝塔推荐量水平差距比较Comparison of the gap between per capita food consumption and the recommended amount in the Pagoda of Balanced Diet
(单位:kg/人年)(Unit: kg/person-year)
而蔬菜正是补充微量营养素的绝佳原料,因此,本发明以蔬菜为原料配制浆料,烘烤成膜,然后涂上一层花生酱与坚果碎屑混合物,进行二次烘烤同时折叠,最后趁热切分并冷却至室温得到方便即食、耐储存的新型蔬菜卷。Vegetables are just an excellent raw material for supplementing micronutrients. Therefore, the present invention uses vegetables as raw materials to prepare slurry, bake to form a film, then coat a layer of mixture of peanut butter and nut crumbs, perform secondary baking and fold at the same time. Slice it while it is hot and cool it to room temperature to obtain a novel vegetable roll that is convenient, instant, and storage-stable.
该工艺得到的新型蔬菜卷的特点是无糖低脂低盐高膳食纤维,无需摄入大量能量就可补充微量营养素,从营养上体现零食对于日常膳食补充的意义,对于控制血糖、血脂、纤体瘦身均有积极作用。膳食纤维有吸水与细菌发酵作用,可增加饱腹感,促进肠胃蠕动,改善肠道环境,预防结肠癌。坚果中富含不饱和脂肪酸,其中不乏必需脂肪酸,对人体的生理活动与新陈代谢有积极作用,还可防止胆固醇在动脉中的沉积。The new vegetable rolls obtained by this process are characterized by sugar-free, low-fat, low-salt, and high dietary fiber, which can supplement micronutrients without ingesting a large amount of energy. From the nutritional point of view, it reflects the significance of snacks for daily dietary supplements, and for the control of blood sugar, blood fat, and fiber. Body weight loss has a positive effect. Dietary fiber has the function of water absorption and bacterial fermentation, which can increase satiety, promote gastrointestinal motility, improve intestinal environment, and prevent colon cancer. Nuts are rich in unsaturated fatty acids, many of which are essential fatty acids, which have a positive effect on the physiological activities and metabolism of the human body, and can also prevent the deposition of cholesterol in the arteries.
发明内容:Invention content:
本发明提供一种蔬菜浆为基料的新式蔬菜卷及其制作方法。成品酥脆可口,方便易携,形式新颖。蔬菜中丰富的膳食纤维使其具有无糖低脂低盐高膳食纤维的特点,对于控制血糖、血脂、纤体瘦身均有积极作用。工艺简单,将蔬菜变为零食,提高了蔬菜的即食性与便携性,有利于提高蔬菜在我国居民日常膳食中所占比重,推动膳食结构合理化。The invention provides a novel vegetable roll with vegetable pulp as the base material and a manufacturing method thereof. The finished product is crispy and delicious, convenient and easy to carry, and novel in form. The rich dietary fiber in vegetables makes it have the characteristics of sugar-free, low-fat, low-salt and high dietary fiber, which has a positive effect on controlling blood sugar, blood fat, and slimming. The process is simple, turning vegetables into snacks, improving the instant and portability of vegetables, helping to increase the proportion of vegetables in the daily diet of Chinese residents, and promoting the rationalization of dietary structure.
本发明通过以下技术方案来实现:The present invention is realized through the following technical solutions:
1)原料筛选;2)原料预处理;3)浆料制备;4)浆料涂布;5)浆料烘烤成膜;6)揭膜;7)坚果芯料的制备;8)涂抹坚果芯料;9)二次加热并折叠;10)冷却、包装制得新式蔬菜卷。1) Raw material screening; 2) Raw material pretreatment; 3) Slurry preparation; 4) Slurry coating; 5) Slurry baking film formation; 6) Film removal; 7) Preparation of nut core material; core material; 9) reheating and folding; 10) cooling and packaging to obtain a new vegetable roll.
选用各种高膳食纤维含量的新鲜无虫害蔬菜中的一种或几种。将蔬菜洗2-4遍,去除菜梗,并切片。利用料理机在72000转/分钟的条件下打浆10分钟,将切分好的蔬菜打成浆状,将小麦粉(质量约为蔬菜质量的1/6)及水(体积与小麦粉体积相同)和成黏稠的浆状后加入蔬菜浆中搅拌均匀。将浆料均匀涂抹在约60℃的铁板上,形成约2mm厚的浆料层。将铁板逐渐加热至约160℃,烘烤4min,实时观察并搅动,防止烤糊。用铁铲将已经成膜的蔬菜薄片(厚约0.2m)小心慢慢揭起。将烤熟的坚果碎屑(直径约0.2mm)与粘稠酱汁(为花生酱、芝麻酱、豆瓣酱、甜面酱中的一种或几种)按照4:1的比例均匀混合,制成坚果芯料。将坚果芯料均匀涂于蔬菜薄片上,厚约1mm。等蔬菜薄片冷却变软后放于150-170℃铁板上一边烘烤一边折叠成多层次(形状可依实际需求而定),至酱汁烘干并使蔬菜卷酥脆为止,约2min,后趁热切分成需要的长度。置于干燥背光通风处冷却到室温后包装制得新式蔬菜卷。Choose one or several kinds of fresh and pest-free vegetables with high dietary fiber content. Wash the vegetables 2-4 times, remove the stems, and slice. Use a cooking machine to beat for 10 minutes under the condition of 72000 rpm, beat the cut vegetables into a slurry, and mix wheat flour (mass is about 1/6 of the vegetable mass) and water (volume is the same as the wheat flour) Add the thick paste to the vegetable pulp and stir well. Spread the slurry evenly on an iron plate at about 60°C to form a slurry layer about 2mm thick. Gradually heat the iron plate to about 160°C, bake for 4 minutes, observe and stir in real time to prevent burning. Carefully and slowly lift off the filmed vegetable slices (about 0.2m thick) with a shovel. Evenly mix roasted nut chips (about 0.2mm in diameter) with viscous sauce (one or more of peanut butter, sesame paste, bean paste, and sweet bean paste) in a ratio of 4:1 to make a nut core . Spread the nut core material evenly on the vegetable slices to a thickness of about 1mm. After the vegetable thin slices are cooled and softened, place them on an iron plate at 150-170°C and fold them into multiple layers while baking (the shape can be determined according to actual needs), until the sauce is dried and the vegetable rolls are crispy, about 2 minutes, and then Cut into desired lengths while warm. Cool to room temperature in a dry, backlit and ventilated place and pack to prepare new vegetable rolls.
附图说明:Description of drawings:
附图1按实施例1中所述方法所制得的成品照片Accompanying drawing 1 is made by the finished product photo of method described in embodiment 1
附图2按实施例2中所述方法所制得的未包装的新式蔬菜卷照片Accompanying drawing 2 is by the unpackaged new-style vegetable roll photo that method described in embodiment 2 makes
具体实施方式:detailed description:
下面结合附图对本发明进行详细描述。本发明的优点和特点将会随着描述而更为清楚。但这些实施例仅是范例性的,并不对本发明的范围构成任何限制。The present invention will be described in detail below in conjunction with the accompanying drawings. The advantages and features of the present invention will become clearer with the description. However, these embodiments are only exemplary and do not constitute any limitation to the scope of the present invention.
实施例1Example 1
秋葵+花生Okra + Peanuts
成分配比如下:The ingredient ratio is as follows:
1)原料筛选:挑选新鲜无虫害的秋葵。1) Raw material screening: select fresh okra without pests.
2)预处理:将秋葵洗3遍,去除菜梗,并切片(厚约3mm)。2) Pretreatment: Wash the okra 3 times, remove the stems, and slice (about 3mm thick).
3)制备浆料:利用料理机在72000转/分钟的条件下打浆10分钟,将切分好的秋葵打成浆状,将小麦粉(质量约占秋葵质量1/6)及水(体积与小麦粉体积相同)和成黏稠的浆状后加入秋葵浆中搅拌均匀,制得浆料。3) Preparation of slurry: use a cooking machine to beat for 10 minutes under the condition of 72000 rpm, beat the cut okra into a slurry, mix wheat flour (mass accounts for about 1/6 of okra mass) and water (volume same volume as wheat flour) and form a thick slurry, add it into the okra slurry and stir evenly to prepare the slurry.
4)涂布:将浆料均匀涂抹在约60℃的铁板上,形成约2mm厚的浆料层。4) Coating: Spread the slurry evenly on an iron plate at about 60°C to form a slurry layer about 2mm thick.
5)烘烤:将以涂上浆料的铁板逐渐加热至约160℃,烘烤4min,实时观察并搅动,防止烤糊。5) Baking: Gradually heat the iron plate coated with slurry to about 160°C, bake for 4 minutes, observe and stir in real time to prevent burning.
6)揭膜:用铁铲将已经成膜的薄片(厚约0.2m)小心慢慢揭起。6) Unfilming: Use a shovel to carefully and slowly lift off the thin film (thickness about 0.2m).
7)坚果芯料的制备:将芝麻酱及烤熟的花生碎屑(直径约1mm)按照1:4的比例混合后制成坚果芯料。7) Preparation of nut core material: mix sesame paste and roasted peanut chips (about 1 mm in diameter) in a ratio of 1:4 to make nut core material.
8)涂抹坚果芯料:将坚果芯料均匀涂抹于秋葵膜上,厚约1mm。8) Smear the nut core material: evenly spread the nut core material on the okra film with a thickness of about 1 mm.
9)加热折叠:将秋葵膜放于150-170℃铁板上一边烘烤一边折叠成多层次的宽约6.5cm的长条状,至芝麻酱烘干并使蔬菜卷酥脆为止,约2min,趁热切成需要的长度。9) Heating and folding: place the okra film on an iron plate at 150-170°C and fold it into multi-layered long strips with a width of about 6.5 cm while baking, until the sesame paste is dried and the vegetable rolls are crispy, about 2 minutes, Cut to desired length while hot.
10)冷却包装:置于干燥背光通风处冷却到室温后包装,最终成品如附图1所示。10) Cooling packaging: place in a dry, backlit and ventilated place to cool to room temperature and then pack. The final product is shown in Figure 1.
实施例2Example 2
胡萝卜+核桃carrot + walnut
成分配比如下:The ingredient ratio is as follows:
1)原料筛选:挑选新鲜无虫害的胡萝卜。1) Raw material screening: select fresh carrots without pests.
2)预处理:将胡萝卜洗3遍,去除菜梗,并切丝;2) Pretreatment: Wash the carrots 3 times, remove the stems, and shred;
3)制备浆料:将胡萝卜丝放入料理机中,利用料理机在72000转/分钟的条件下打浆10分钟,将切分好的胡萝卜打成浆状,将小麦粉(质量约为胡萝卜质量的1/6)及水(体积与小麦粉体积相同)和成黏稠的浆状后加入胡萝卜浆中搅拌均匀,制得浆料。3) Preparation of slurry: put shredded carrots in a cooking machine, use the cooking machine to beat for 10 minutes under the condition of 72000 rpm, beat the cut carrots into a slurry, and mix wheat flour (the quality is about 1/6) and water (the volume is the same as that of wheat flour) and form a thick slurry, then add it into the carrot pulp and stir evenly to obtain a slurry.
4)涂布:将浆料均匀涂抹在约60℃的铁板上,形成约2mm厚的浆料层。4) Coating: Spread the slurry evenly on an iron plate at about 60°C to form a slurry layer about 2mm thick.
5)烘烤:将以涂上浆料的铁板逐渐加热至约160℃,烘烤4min,实时观察并搅动,防止烤糊。5) Baking: Gradually heat the iron plate coated with slurry to about 160°C, bake for 4 minutes, observe and stir in real time to prevent burning.
6)揭膜:用铁铲将已经成膜的薄片(厚约0.2m)小心慢慢揭起。6) Unfilming: Use a shovel to carefully and slowly lift off the thin film (thickness about 0.2m).
7)坚果芯料的制备:将花生酱及烤熟的核桃碎屑(直径约1mm)按照1:3.3的比例混合后制成坚果芯料。7) Preparation of nut core material: peanut butter and roasted walnut chips (about 1 mm in diameter) were mixed in a ratio of 1:3.3 to make a nut core material.
8)涂抹坚果芯料:将坚果芯料均匀涂抹于胡萝卜膜上,厚约1mm。8) Spread the nut core material: evenly spread the nut core material on the carrot film with a thickness of about 1mm.
9)加热折叠:将胡萝卜膜放于150-170℃铁板上一边烘烤一边折叠成多层次的宽约6cm的长条状,至花生酱烘干并使蔬菜卷酥脆为止,约2min,趁热切成需要的长度,所得产品如附图2所示。9) Heating and folding: place the carrot film on an iron plate at 150-170 ℃ and fold it into multi-layer strips with a width of about 6 cm while baking, until the peanut butter is dried and the vegetable rolls are crispy, about 2 minutes, while hot Cut to the desired length, the resulting product is shown in Figure 2.
10)冷却包装:置于干燥背光通风处冷却到室温后包装。10) Cooling packaging: place in a dry, backlit and ventilated place to cool to room temperature before packaging.
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