CN106571206A - Micro-nano magnetorheological fluid and preparation method thereof - Google Patents
Micro-nano magnetorheological fluid and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种微纳米磁流变液,包括以下质量分数的原料:羰基铁粉48~80、磁性Fe3O4 2.4~18、载液10~40、表面活性剂1~4、无机触变剂0.5‑1、抗氧化剂0.5‑1、抗磨剂0.5‑1和无水乙醇15%vol,所述的羰基铁粉的粒径大小为0.5um~10um;所述的磁性Fe3O4的粒径大小为50nm~300um,平均粒径大小为60nm;本发明还公开了上述微纳米磁流变液的制备方法。本发明的一种微纳米磁流变液,通过向载液中加入适量的纳米级磁性Fe3O4,提高了磁流变液的稳定性,且在外加磁场条件下对外表现出更好的力学性能,具有较高的法向应力。
The invention discloses a micro-nano magnetorheological fluid, which comprises the following raw materials in mass fractions: carbonyl iron powder 48-80, magnetic Fe 3 O 4 2.4-18, carrier liquid 10-40, surfactant 1-4, inorganic Thixotropic agent 0.5‑1, antioxidant 0.5‑1, antiwear agent 0.5‑1 and absolute ethanol 15% vol, the particle size of the carbonyl iron powder is 0.5um~10um; the magnetic Fe3O The particle size of 4 is 50nm-300um, and the average particle size is 60nm; the invention also discloses the preparation method of the micro-nano magnetorheological fluid. The micro-nano magnetorheological fluid of the present invention improves the stability of the magnetorheological fluid by adding an appropriate amount of nano-scale magnetic Fe 3 O 4 to the carrier fluid, and exhibits better external performance under the condition of an external magnetic field. Mechanical properties, with high normal stress.
Description
技术领域technical field
本发明属于智能材料技术领域,特别涉及一种微纳米磁流变液及其制备方法。The invention belongs to the technical field of intelligent materials, and in particular relates to a micro-nano magnetorheological fluid and a preparation method thereof.
背景技术Background technique
磁流变液是一种主要由载液、高导磁低磁滞的磁性颗粒和添加剂等构成的新型可控流体,是当前智能材料研究的一个重要分支。在磁场作用下,磁流变液在毫秒级的时间内可连续、可逆地转变为具有高黏度、低流动性的Bingham流体,具有类似固体的力学性质,而当撤去外加磁场时,磁流变液又恢复良好的流动性,因此,磁流变液因连续、可逆、易控和响应迅速的特点,用于许多重要工程和尖端技术领域。磁流变液中磁性颗粒密度一般为7~8g/cm3,是载液的密度的7~8倍,由此引起的磁性颗粒沉降一直是发展高性能磁流变液的瓶颈。目前,常用于改善磁流变液稳定性的方法有以下两种:1)磁性颗粒表面改性,从而提高极性的磁性金属与非极性的载液的兼容性和分散性。2)添加纳米颗粒或纳米丝,该方法通过调整分散相的组成和搭配,改善磁场作用下磁链的微结构结构形态,以达到提高磁流变效应的目的。Magnetorheological fluid is a new type of controllable fluid mainly composed of carrier liquid, magnetic particles with high magnetic permeability and low hysteresis, and additives. It is an important branch of current smart material research. Under the action of a magnetic field, the magnetorheological fluid can be continuously and reversibly transformed into a Bingham fluid with high viscosity and low fluidity in milliseconds, which has mechanical properties similar to solids. When the external magnetic field is removed, the magnetorheological fluid Therefore, magnetorheological fluid is used in many important engineering and cutting-edge technical fields because of its continuous, reversible, easy-to-control and rapid response characteristics. The density of magnetic particles in magnetorheological fluid is generally 7-8g/cm 3 , which is 7-8 times the density of carrier fluid. The sedimentation of magnetic particles caused by this has always been the bottleneck of developing high-performance magnetorheological fluid. At present, there are two methods commonly used to improve the stability of magnetorheological fluids: 1) surface modification of magnetic particles, thereby improving the compatibility and dispersibility of polar magnetic metals and non-polar carrier fluids. 2) Adding nanoparticles or nanowires. This method improves the microstructure of the flux linkage under the action of a magnetic field by adjusting the composition and collocation of the dispersed phase, so as to achieve the purpose of improving the magnetorheological effect.
国内外专家学者为了获得高性能的磁流变液,对此做了大量的研究,其中Ngatu等将不同比例的杆状纳米纤维丝加到常规的磁流变液中,得到了一种在长时间保持较好分散状态的磁流变液[参:G.T.Ngatu,N.M.Wereley,J.O.Karli,et al.Dimorphicmagnetorheological fluids Exploiting partial substitution of microspheres bynanowires[J].Smart Materials and Structures,2008,17(4):045022];Lopez等通过向磁流变液添加钴纳米丝和钢纳米丝,显著地得到提高了磁流变液的力学性能[参:M.T.Lopez,G.Vertelov,G.Bossis,et al.New magnetorheological fluids based onmagnetic fibers[J].Journal of Materials Chemistry,2007,17(36):3839-3844];Dodbiba等将两种不同粒径(7μm和1.1μm)的羰基铁粉混合加入一种离子性载液中,实验结果表明,当大颗粒的质量分数为60%时,磁流变液的性能最佳[参:G.Dodbiba,H.S.Park,K.Okaya,et al.Investigating magnetorheological properties of a mixture of twotypes of carbonyl iron powders suspended in an ionic liquid[J].Journal ofMagnetism and Magnetic Materials,2008,320(7):1322-1327.];Osama Ashour等采用高温分解羰基铁粒子的方法获得平均粒径为28nm的纯铁粒子,将其与微米级的羰基铁粒子混合,制得稳定性好且流变作用强的磁流变液[参:Ashour O,et al.Manufacturing andcharacterization of MR fiuids.SPIE,1997,3040:174-175.];Wereley等在磁流变液中加入纳米级的硅胶粒子,提高了磁流变液的沉降稳定性[参:Wereley N M,Chaudhur A,etal.Bidisperse magneto-rheological fluids using Fe particles at nanometer andmicron scale[J].Intelligent Material Systems and Structures,2006,17(5):393-401.]。Experts and scholars at home and abroad have done a lot of research in order to obtain high-performance magnetorheological fluids. Among them, Ngatu et al. added different proportions of rod-shaped nanofibers to conventional magnetorheological fluids, and obtained a long-term Magnetorheological fluids that maintain a better dispersed state over time [Reference: G.T.Ngatu, N.M.Wereley, J.O.Karli, et al.Dimorphicmagnetorheological fluids Exploiting partial substitution of microspheres bynanowires[J].Smart Materials and Structures,2008,17(4): 045022]; Lopez et al. have significantly improved the mechanical properties of magnetorheological fluids by adding cobalt nanowires and steel nanowires to magnetorheological fluids [Reference: M.T.Lopez, G.Vertelov, G.Bossis, et al.New magnetorheological fluids based on magnetic fibers[J].Journal of Materials Chemistry,2007,17(36):3839-3844]; Dodbiba et al. mixed carbonyl iron powders with two different particle sizes (7μm and 1.1μm) into an ionic In the carrier liquid, the experimental results show that when the mass fraction of large particles is 60%, the performance of the magnetorheological fluid is the best [reference: G.Dodbiba, H.S.Park, K.Okaya, et al.Investigating magnetorheological properties of a mixture of twotypes of carbonyl iron powders suspended in an ionic liquid[J].Journal ofMagnetism and Magnetic Materials, 2008,320(7):1322-1327.]; Osama Ashour et al. obtained an average particle diameter of 28nm pure iron particles are mixed with micron-sized carbonyl iron particles to obtain a magnetorheological fluid with good stability and strong rheological effect [Ref: Ashour O, et al. Manufacturing and characterization of MR fiuids. SPIE, 1997 ,3040:174-175.]; Wereley et al. added nano-scale silica particles to the magnetorheological fluid, which improved the sedimentation stability of the magnetorheological fluid [reference: Wereley N M, Chaudhur A, e tal.Bidisperse magneto-rheological fluids using Fe particles at nanometer andmicron scale[J].Intelligent Material Systems and Structures,2006,17(5):393-401.].
此外,有学者用有机聚合物包覆磁性粒子,加强了分散相和连续相的结合,可以提高磁流变液的稳定性,但是,由于磁性粒子表面覆盖上非磁性的有机聚合物,不仅会导致磁流变液的磁化强度下降,而且会使磁性粒子的磁饱和强度明显减小,矫顽力反而增加[参:Y.D.Liu,J.Lee,S.B.Choi,H.J.Choi,Silica-coated carbonyl iron microsphere basedmagnetorheologicalfluid and its damping force characteristics,Smart Materialsand Structures,22,(2013);H.H.Sim,S.H.Kwon,H.J.Choi,Xanthan gum-coated softmagnetic carbonyl iron composite particles and their magnetorheology,ColloidPolym Sci,963(2013).];也有学者用复合磁性粒子来减小磁性粒子与基液的密度差,从而来提高磁流变液的稳定性,即将磁性粒子与微孔材料结合,通过聚合反应使得每个磁性粒子的表面覆盖一定厚度的粘结剂,并固化得到复合磁性粒子,但是,由于非磁性微孔材料的介入,会导致磁流变液的磁化强度下降[参:冯军,官建国,程海斌,张清杰.用coFeZo4纳米粒子改性碳基铁磁流变液.[J].功能材料,2006,37(5):713-715.]。然而,适量纳米级物质的加入[参:爨红亮,张进秋,孔亚男,张建,纳米Fe3O4对装甲车辆用磁流变液性能的影响,磁性材料及器件,42(3),34(2011);Bong Jun Park,Kang Hyun Song,Hyoung JinChoi.Magnetic carbonyl iron nanoparticle based magnetotheological suspensionand its characteristics[J].Materials Letters,2009,63(15):1350-1352.],使得它与基液共同构成的分散介质的密度增大,减小了基液与磁性粒子之间的密度差,提高了磁流变液的稳定性,同时,由于纳米粒子可以填充到微米级碳基铁粒子分散在载液中所形成的结构缺陷中,使得磁流变液在施加磁场的条件下形成一种更为致密的链状结构,从而可以使磁流变液在外加磁场的条件下对外表现出更好的力学性能。因此,磁流变液中加入适量的纳米级磁性材料可以有效地提高磁流变液的稳定性,同时使磁流变液力学性能更加优越、也更加均匀。In addition, some scholars use organic polymers to coat magnetic particles, which strengthens the combination of dispersed phase and continuous phase, and can improve the stability of magnetorheological fluids. However, since the surface of magnetic particles is covered with non-magnetic organic polymers, it will not only The magnetization of the magnetorheological fluid will decrease, and the magnetic saturation of the magnetic particles will decrease significantly, and the coercive force will increase instead. damping force characteristics, Smart Materials and Structures, 22, (2013); HHSim, SHKwon, HJ Choi, Xanthan gum-coated softmagnetic carbonyl iron composite particles and their magnetorheology, ColloidPolym Sci, 963 (2013).]; some scholars use composite magnetic particles to Reduce the density difference between the magnetic particles and the base liquid to improve the stability of the magnetorheological fluid, that is, combine the magnetic particles with the microporous material, and make the surface of each magnetic particle covered with a certain thickness of binder through the polymerization reaction, and Solidified to obtain composite magnetic particles, however, due to the intervention of non-magnetic microporous materials, the magnetization of magnetorheological fluid will decrease [Reference: Feng Jun, Guan Jianguo, Cheng Haibin, Zhang Qingjie. Modified carbon-based ferromagnetic with coFeZo 4 nanoparticles Rheological Fluids.[J].Functional Materials,2006,37(5):713-715.]. However, the addition of an appropriate amount of nano-scale substances [Reference: Cuan Hongliang, Zhang Jinqiu, Kong Yanan, Zhang Jian, Effect of Nano-Fe 3 O 4 on the Properties of Magnetorheological Fluid for Armored Vehicles, Magnetic Materials and Devices, 42(3), 34 (2011); Bong Jun Park, Kang Hyun Song, Hyoung JinChoi.Magnetic carbonyl iron nanoparticle based magnetotheological suspension and its characteristics[J].Materials Letters,2009,63(15):1350-1352.], making it common with the base fluid The density of the dispersed medium is increased, which reduces the density difference between the base liquid and the magnetic particles, and improves the stability of the magnetorheological fluid. Among the structural defects formed in the liquid, the magnetorheological fluid forms a denser chain structure under the condition of an applied magnetic field, so that the magnetorheological fluid can perform better to the outside under the condition of an applied magnetic field. mechanical properties. Therefore, adding an appropriate amount of nano-scale magnetic materials to the magnetorheological fluid can effectively improve the stability of the magnetorheological fluid, and at the same time make the mechanical properties of the magnetorheological fluid more superior and more uniform.
发明内容Contents of the invention
本发明提供一种微纳米磁流变液,旨在得到一种具有良好抗沉降团聚性和具有高的法向应力的磁流变液,通过选用微米级羰基铁粉和纳米级磁性Fe3O4混合颗粒作为分散相,制得高性能的微纳米磁流变液。The invention provides a micro-nano magnetorheological fluid, aiming to obtain a magnetorheological fluid with good anti-sedimentation agglomeration and high normal stress, by selecting micron-scale carbonyl iron powder and nano-scale magnetic Fe3O 4 The mixed particles are used as the dispersed phase to prepare high-performance micro-nano magnetorheological fluid.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种微纳米磁流变液,包括以下质量分数的原料:A micro-nano magnetorheological fluid, comprising the following raw materials in mass fractions:
所述的羰基铁粉的粒径大小为0.5um~10um;所述的磁性Fe3O4的粒径大小为50nm~300um,平均粒径大小为60nm。The particle size of the carbonyl iron powder is 0.5um-10um; the particle size of the magnetic Fe 3 O 4 is 50nm-300um, and the average particle size is 60nm.
优选为,所述的载液为二甲基硅油或硅油。Preferably, the carrier liquid is simethicone or silicone oil.
优选为,所述的表面活性剂为十二烷基苯磺酸钠或聚乙二醇。Preferably, the surfactant is sodium dodecylbenzenesulfonate or polyethylene glycol.
优选为,所述的无机触变剂为硅藻土。Preferably, the inorganic thixotropic agent is diatomaceous earth.
优选为,所述的抗氧化剂为苯甲酸。Preferably, the antioxidant is benzoic acid.
优选为,所述的抗磨剂为石墨或二氧化硅。Preferably, the antiwear agent is graphite or silicon dioxide.
本发明还公开了上述的微纳米磁流变液的制备方法,包括以下步骤:The present invention also discloses a method for preparing the above-mentioned micro-nano magnetorheological fluid, which includes the following steps:
(1)向反应装置中,加入经表面处理过的所述的羰基铁粉和所述的磁性Fe3O4,混合后再加入所述的表面活性剂、所述的无机触变剂和所述的无水乙醇,并经高速分散处理;(1) In the reaction device, add the surface-treated carbonyl iron powder and the magnetic Fe 3 O 4 , mix and then add the surfactant, the inorganic thixotropic agent and the The dehydrated alcohol described above, and through high-speed dispersion treatment;
(2)取出后置于真空干燥箱中干燥,并与所述的载液、所述的抗氧化剂和所述的抗磨剂混合,再经高速研磨分散处理,得到所述的微纳米级磁流变液(2) Take it out and put it in a vacuum drying oven to dry, and mix it with the carrier liquid, the antioxidant and the anti-wear agent, and then undergo high-speed grinding and dispersion treatment to obtain the micro-nano-scale magnetic rheological fluid
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
一、本发明的一种微纳米磁流变液,通过向载液加入适量的纳米级磁性Fe3O4,使得其与载液共同组成的分散介质的密度增大,从而减小了载液与磁性粒子之间的密度差,提高了磁流变液的稳定性;1. In the micro-nano magnetorheological fluid of the present invention, by adding an appropriate amount of nano-scale magnetic Fe 3 O 4 to the carrier liquid, the density of the dispersion medium composed of it and the carrier liquid is increased, thereby reducing the density of the carrier liquid. The density difference between magnetic particles improves the stability of magnetorheological fluid;
二、本发明的一种微纳米磁流变液的纳米级磁性Fe3O4,可填充到由微米级碳基铁粉粒子分散在载液中所形成的结构缺陷中,使得磁流变液在施加外加磁场的条件下形成一种更为致密的链状结构,从而可以使磁流变液在外加磁场的条件下对外表现出更好的力学性能;2. The nano-scale magnetic Fe 3 O 4 of a micro-nano magnetorheological fluid of the present invention can be filled into the structural defects formed by the micron-scale carbon-based iron powder particles dispersed in the carrier liquid, so that the magnetorheological fluid Under the condition of applying an external magnetic field, a denser chain structure is formed, so that the magnetorheological fluid can exhibit better mechanical properties to the outside under the condition of an external magnetic field;
三、本发明的一种微纳米磁流变液,由于纳米级磁性Fe3O4具有超顺磁性,在施加外加磁场下可被磁化,因此与微米级羰基铁粉粒子相互磁性作用可以增强磁流变效应,具有较高的法向应力。3. A micro-nano magnetorheological fluid of the present invention, because the nano-scale magnetic Fe 3 O 4 has superparamagnetism, it can be magnetized under the application of an external magnetic field, so the magnetic interaction with micron-scale carbonyl iron powder particles can enhance the magnetic flux. Rheological effect, with higher normal stress.
附图说明Description of drawings
图1为本发明实施例1制得的微纳米磁流变液-在静态模式下的法向应力与磁感应强度的关系示意图;Fig. 1 is a micro-nano magnetorheological fluid prepared in Example 1 of the present invention-a schematic diagram of the relationship between normal stress and magnetic induction in static mode;
图2为本发明实施例1制得的微纳米磁流变液-在稳定剪切模式下的法向应力与磁感应强度的关系示意图;Fig. 2 is a micro-nano magnetorheological fluid prepared in Example 1 of the present invention - a schematic diagram of the relationship between normal stress and magnetic induction in a stable shear mode;
图3为由不同质量分数磁性Fe3O4制得的微纳米磁流变液的正应力与磁感应强度的关系示意图。Fig. 3 is a schematic diagram of the relationship between the normal stress and the magnetic induction intensity of the micro-nano magnetorheological fluid made of different mass fractions of magnetic Fe 3 O 4 .
具体实施方式detailed description
下面结合具体实施例,进一步阐述本发明。应该理解,这些实施例仅用于说明本发明,而不用于限定本发明的保护范围。在实际应用中本领域技术人员根据本发明做出的改进和调整,仍属于本发明的保护范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention, not to limit the protection scope of the present invention. Improvements and adjustments made by those skilled in the art according to the present invention in practical applications still belong to the protection scope of the present invention.
一种微纳米磁流变液,包括以下质量分数的原料:A micro-nano magnetorheological fluid, comprising the following raw materials in mass fractions:
所述的羰基铁粉的粒径大小为0.5um~10um;所述的磁性Fe3O4的粒径大小为50nm~300um,平均粒径大小为60nm。The particle size of the carbonyl iron powder is 0.5um-10um; the particle size of the magnetic Fe 3 O 4 is 50nm-300um, and the average particle size is 60nm.
为了使磁流变液保持着较好的稳定性,一般需要向磁流变液中加入一定量的添加剂,以防止磁性颗粒在基液中的团聚和沉淀;如:磁流表面活性剂,一般为具有双亲基团的低聚物或是具有强烈分散作用的高聚物,有利于磁性颗粒的分散;触变剂主要用于解决磁性颗粒在载液中因重力的作用而造成过快沉降的问题;此外,由于磁流变液在实际的工作中由于磁性粒子之间存在着不同程度的摩擦,加入一定量的抗磨剂是为了改善磁性颗粒之间的润滑效果,提高磁性粒子的抗磨损性;还有其他稳定剂型的添加剂可在磁性颗粒表面形成触变结构,在改善颗粒的沉降稳定性的同时使磁流变液的零场粘度改变从而影响磁流变液的力学性能。In order to maintain a good stability of the magnetorheological fluid, it is generally necessary to add a certain amount of additives to the magnetorheological fluid to prevent the aggregation and precipitation of magnetic particles in the base fluid; such as: magnetorheological surfactant, generally It is an oligomer with an amphiphilic group or a high polymer with a strong dispersion effect, which is conducive to the dispersion of magnetic particles; the thixotropic agent is mainly used to solve the problem of excessive sedimentation of magnetic particles in the carrier liquid due to the action of gravity Problem; In addition, since the magnetorheological fluid has different degrees of friction between the magnetic particles in the actual work, adding a certain amount of anti-wear agent is to improve the lubrication effect between the magnetic particles and improve the wear resistance of the magnetic particles There are other stabilizer additives that can form a thixotropic structure on the surface of magnetic particles, which can change the zero-field viscosity of the magnetorheological fluid while improving the sedimentation stability of the particles, thus affecting the mechanical properties of the magnetorheological fluid.
本发明的微纳米磁流变液,与现有技术的纳米级包覆磁性粒子和纳米级复合磁性粒子配制的磁流变液相比较,加入适量的纳米级磁性Fe3O4,一方面使得其与载液共同组成的分散介质的密度增大,减小了载液与磁性粒子之间的密度差,从而改善了磁流变液的稳定性,另一方面,在施加外加磁场下,由于纳米Fe3O4磁性粒子可以被磁化,从而与微米级羰基铁粉相互磁性作用可以增强磁流变效应。常规微米级磁流变液内部,在无外加磁场作用时,两粒子呈自由分散状态;在施加磁场后,两磁性粒子将被磁化,而沿着磁力线方向进行排列,成为链状;微米磁流变液的工作模式主要表现为两个磁性颗粒间的纯剪切模式。而在微米磁流变液中添加了纳米磁性颗粒之后,上述的工作模式有了较大变化,将由此前的纯剪切模式变成了较为复杂的旋转与剪切的复合工作模式,提高了磁流变液在有磁场作用下的法向应力。因此,本发明采用微米级羰基铁粉和纳米级Fe3O4磁性颗粒作为分散相所研制磁流变液,不仅具有良好的稳定性,而且还具有较高的法向应力。The micro-nano magnetorheological fluid of the present invention is compared with the magnetorheological fluid prepared by nano-scale coated magnetic particles and nano-scale composite magnetic particles in the prior art. An appropriate amount of nano-scale magnetic Fe 3 O 4 is added, on the one hand, it makes The density of the dispersion medium composed of it and the carrier liquid is increased, which reduces the density difference between the carrier liquid and the magnetic particles, thereby improving the stability of the magnetorheological fluid. On the other hand, under the application of an external magnetic field, due to Nano-Fe 3 O 4 magnetic particles can be magnetized, so that the magnetic interaction with micron-sized carbonyl iron powder can enhance the magnetorheological effect. Inside the conventional micron-scale magnetorheological fluid, when there is no external magnetic field, the two particles are in a freely dispersed state; after the magnetic field is applied, the two magnetic particles will be magnetized and arranged along the direction of the magnetic field line to form a chain; the micron magnetic flow The working mode of the variable fluid is mainly a pure shear mode between two magnetic particles. However, after nano-magnetic particles are added to the micron magnetorheological fluid, the above-mentioned working mode has changed greatly, from the previous pure shearing mode to a more complex rotation and shearing composite working mode, which improves the magnetic field. The normal stress of the rheological fluid under the action of a magnetic field. Therefore, the magnetorheological fluid developed by the present invention using micron-sized carbonyl iron powder and nano-sized Fe 3 O 4 magnetic particles as the dispersed phase not only has good stability, but also has relatively high normal stress.
本发明还公开了一种上述的一种微纳米磁流变液的制备方法,采用载液置换法制得微纳米磁流变液,具体包括以下步骤:The present invention also discloses a method for preparing the above-mentioned micro-nano magnetorheological fluid. The micro-nano magnetorheological fluid is prepared by the carrier liquid replacement method, which specifically includes the following steps:
(1)向反应装置中,加入经表面处理过的所述的羰基铁粉和所述的磁性Fe3O4,混合后再加入所述的表面活性剂、所述的无机触变剂和所述的无水乙醇,并经高速分散处理;(1) In the reaction device, add the surface-treated carbonyl iron powder and the magnetic Fe 3 O 4 , mix and then add the surfactant, the inorganic thixotropic agent and the The dehydrated alcohol described above, and through high-speed dispersion treatment;
(2)取出后置于真空干燥箱中60~80℃干燥,并与所述的载液、所述的抗氧化剂和所述的抗磨剂混合,再经高速研磨分散处理,得到所述的微纳米级磁流变液。(2) After taking it out, place it in a vacuum drying oven to dry at 60-80°C, mix it with the carrier liquid, the antioxidant and the anti-wear agent, and then undergo high-speed grinding and dispersion treatment to obtain the Micro-nano magnetorheological fluid.
实施例1Example 1
本发明的一种微纳米磁流变液的制备方法,具体包括以下步骤:The preparation method of a kind of micro-nano magnetorheological fluid of the present invention specifically comprises the following steps:
(1)向500mL不锈钢容器中,加入经表面处理过的所述的羰基铁粉220g和所述的磁性Fe3O4 44g,混合后再加入十二烷基苯磺酸钠12.8g(表面活性剂)、硅藻土3.1g(无机触变剂)和75mL无水乙醇,并经高速分散处理8小时;(1) In a 500mL stainless steel container, add 220g of the surface-treated carbonyl iron powder and the magnetic Fe 3 O 44g , add 12.8g of sodium dodecylbenzenesulfonate after mixing (surface active agent), diatomaceous earth 3.1g (inorganic thixotropic agent) and 75mL of absolute ethanol, and subjected to high-speed dispersion treatment for 8 hours;
(2)取出后置于真空干燥箱中60~80℃干燥,使磁性颗粒表面净化或活化,并在其表面引入活性极性基团,达到两亲性处理和提高磁流变性能的目的,然后将上述真空干燥后的悬浮相混合物与称量好的二甲基硅油33.75g(载液)、苯甲酸3.1g(抗氧化剂)和石墨3.1g(抗磨剂)加入不锈钢磨罐中混合,经高速研磨分散12h,得到所述的微纳米级磁流变液。(2) Take it out and place it in a vacuum drying oven for drying at 60-80°C to purify or activate the surface of the magnetic particles, and introduce active polar groups on the surface to achieve amphiphilic treatment and improve magnetorheological properties. Then the suspension phase mixture after the above-mentioned vacuum drying and the weighed simethicone oil 33.75g (carrier liquid), benzoic acid 3.1g (antioxidant) and graphite 3.1g (anti-wear agent) are added in the stainless steel grinding tank and mixed, After high-speed grinding and dispersion for 12 hours, the micro-nano-scale magnetorheological fluid was obtained.
为了研究静态模式和稳定剪切模式下,本实施例1微纳米磁流变液的力学性能,本发明利用磁流变液法向力测试装置对其进行了实验研究。结果表明,在静态模式下,磁流变液的法向力会随着磁感应强度的增加而增加,并到达最大值,然后有个下降的趋势并最终趋于稳定,如图1所示;在稳定剪切模式下,磁流变液的法向力会随着磁感应强度的增加而增加,并到达最大值,然后有个下降的趋势并最终趋于稳定,如图2所示。在正应力增加的阶段,针对实验中所使用的磁流变液,法向力和磁感应强度之间的关系可以用式FN=4667*B2.48进行描述。研究的结果对于进一步开发相应的磁流变液器件,如磁流变液阻尼器、驱动器以及拓展磁流变液在机械振动控制中的应用等方面,具有极其重要的理论意义。In order to study the mechanical properties of the micro-nano magnetorheological fluid in Example 1 under the static mode and the stable shear mode, the present invention uses a magnetorheological fluid normal force testing device to carry out experimental research on it. The results show that in the static mode, the normal force of the magnetorheological fluid will increase with the increase of the magnetic induction intensity and reach the maximum value, then there will be a downward trend and finally stabilize, as shown in Figure 1; In the steady shear mode, the normal force of the magnetorheological fluid increases with the increase of the magnetic induction intensity and reaches the maximum value, then has a downward trend and finally stabilizes, as shown in Figure 2. In the stage of increasing normal stress, for the magnetorheological fluid used in the experiment, the relationship between the normal force and the magnetic induction can be described by the formula F N =4667*B 2.48 . The research results have extremely important theoretical significance for the further development of corresponding magnetorheological fluid devices, such as magnetorheological fluid dampers and drivers, and for expanding the application of magnetorheological fluids in mechanical vibration control.
实施例2Example 2
本实施例2的一种微纳米磁流变液的制备过程和步骤同上述实施例1,不同之处在于各组分原料取样量的不同,具体各组分原料的量如表一所示。The preparation process and steps of a micro-nano magnetorheological fluid in this Example 2 are the same as those in the above-mentioned Example 1, except that the sampling amount of each component raw material is different, and the specific amount of each component raw material is shown in Table 1.
实施例3Example 3
本实施例3的一种微纳米磁流变液的制备过程和步骤同上述实施例1,不同之处在于各组分原料取样量的不同,具体各组分原料的量如表一所示。The preparation process and steps of a micro-nano magnetorheological fluid in this Example 3 are the same as those in the above-mentioned Example 1, except that the sampling amount of each component raw material is different, and the specific amount of each component raw material is shown in Table 1.
实施例4Example 4
本实施例4的一种微纳米磁流变液的制备过程和步骤同上述实施例1,不同之处在于各组分原料取样量的不同,具体各组分原料的量如表一所示。The preparation process and steps of a micro-nano magnetorheological fluid in this embodiment 4 are the same as those in the above-mentioned embodiment 1, except that the sampling amount of each component raw material is different, and the specific amount of each component raw material is shown in Table 1.
实施例5Example 5
本实施例5的一种微纳米磁流变液的制备过程和步骤同上述实施例1,不同之处在于各组分原料取样量的不同,具体各组分原料的量如表一所示。The preparation process and steps of a micro-nano magnetorheological fluid in Example 5 are the same as those in Example 1 above, except that the sampling amount of each component raw material is different, and the specific amount of each component raw material is shown in Table 1.
此外,本发明还测试了实施例1~5,在外加磁感应强度下,不同质量分数磁性Fe3O4对微纳米磁流变液的正应力的影响,见表一和图3.In addition, the present invention also tested Examples 1-5, under the external magnetic induction intensity, the influence of different mass fractions of magnetic Fe 3 O 4 on the normal stress of micro-nano magnetorheological fluid, see Table 1 and Figure 3.
表一不同质量分数磁性Fe3O4对微纳米磁流变液正应力的影响Table 1 Effect of different mass fractions of magnetic Fe 3 O 4 on the normal stress of micro-nano magnetorheological fluid
图3为由不同质量分数(0%、4%、7%、12%、16%)纳米磁性Fe3O4制得的微纳米磁流变液,其正应力随外加磁感应强度B的变化关系图,由图3可知:各磁流变液的正应力与磁感应强度基本上是呈线性变化关系。当外加磁感应强度较小(B<1.5T)时,各微纳米磁流变液的正应力相差不大;但随着外加磁感应强度的增大,各微纳米磁流变液试样的正应力差别就显得越来越大。从图3还可以看出,微纳米磁流变液的正应力随着纳米磁性Fe3O4分散相质量分数的增加而增大,且都大于未加入纳米颗粒的磁流变液;但当磁性Fe3O4含量为7%时,正应力随磁感应强度变化的增长率达到最大,可见纳米Fe3O4颗粒含量并不是越多越好。Figure 3 is the relationship between the normal stress and the applied magnetic induction B of micro-nano magnetorheological fluids made of different mass fractions (0%, 4 %, 7%, 12%, 16%) nano-magnetic Fe3O4 It can be seen from Fig. 3 that the normal stress and the magnetic induction intensity of each magnetorheological fluid are basically in a linear relationship. When the applied magnetic induction intensity is small (B<1.5T), the normal stress of each micronano magnetorheological fluid has little difference; but with the increase of the applied magnetic induction intensity, the normal stress of each micronano magnetorheological fluid sample The difference appears to be growing. It can also be seen from Figure 3 that the normal stress of the micro-nano magnetorheological fluid increases with the increase of the mass fraction of the nanomagnetic Fe 3 O 4 dispersed phase, and is greater than that of the magnetorheological fluid without nanoparticles; but when When the content of magnetic Fe 3 O 4 is 7%, the growth rate of normal stress with the change of magnetic induction reaches the maximum. It can be seen that the content of nano-Fe 3 O 4 particles is not as good as possible.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
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