CN106564806B - Goods elevator - Google Patents
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- CN106564806B CN106564806B CN201610959636.8A CN201610959636A CN106564806B CN 106564806 B CN106564806 B CN 106564806B CN 201610959636 A CN201610959636 A CN 201610959636A CN 106564806 B CN106564806 B CN 106564806B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/04—Driving gear ; Details thereof, e.g. seals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B11/00—Main component parts of lifts in, or associated with, buildings or other structures
- B66B11/04—Driving gear ; Details thereof, e.g. seals
- B66B11/043—Driving gear ; Details thereof, e.g. seals actuated by rotating motor; Details, e.g. ventilation
- B66B11/0476—Driving gear ; Details thereof, e.g. seals actuated by rotating motor; Details, e.g. ventilation with friction gear, e.g. belt linking motor to sheave
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Abstract
本发明涉及一种货物提升机。用于将货物提升到多层立体仓储中,包括立柱,包括相对设置的第一侧壁和第二侧壁,所述第一侧壁和所述第二侧壁沿其高度方向上均设置有相互平行的导向结构;吊篮,与所述导向结构滑动配合并用于承载所述货物;提升机构,安装在所述立柱上且与所述吊篮连接、并用于驱动所述吊篮沿所述导向结构上下滑动。由于一个立柱上同时安装有两个吊篮,提升机的工作效率翻倍。同时,两个吊篮相对的设置在立柱的两侧,增强了立柱在工作过程的平衡度,提高了吊篮在立柱上所能滑行的最大高度,能适用高度较高的多层立体仓储,确保立柱不会因倾覆力矩的影响而产生强烈的晃动,降低了运营和维护成本。
The invention relates to a cargo elevator. It is used for lifting goods into a multi-layer three-dimensional storage, including a vertical column, including a first side wall and a second side wall arranged oppositely, and the first side wall and the second side wall are provided with Guide structures parallel to each other; a hanging basket, slidingly matched with the guiding structure and used for carrying the goods; a lifting mechanism, mounted on the vertical column and connected with the hanging basket, and used for driving the hanging basket along the The guide structure slides up and down. Since two gondolas are installed on one column at the same time, the working efficiency of the hoist is doubled. At the same time, two hanging baskets are arranged on both sides of the column opposite to each other, which enhances the balance of the column during the working process, increases the maximum height that the hanging basket can slide on the column, and is suitable for high-height multi-layer three-dimensional storage. It ensures that the column will not sway strongly due to the overturning moment, reducing operation and maintenance costs.
Description
技术领域technical field
本发明涉及自动化物流仓储升降设备技术领域,特别是涉及一种货物提升机。The invention relates to the technical field of automatic logistics storage and lifting equipment, in particular to a cargo hoist.
背景技术Background technique
近年来,由于土地出让金、劳动力成本及运输费用日益高涨,用上层空间取代平面的多层立体仓储成为科技发展的必然趋势。为了减少人力成本,实现多层货物的落差式输送,使有限的空间得到更好的串联运用,货物提升机应运而生。现有的多层立体仓储中的货物提升机多采用双立柱(龙门式)提升机或四立柱(轿厢式)提升机,由于巷道宽度较窄,设备体积庞大,每个巷道只能配备一套设备,效率非常低下,无法满足多品种和多规格货物在同时需要出入库的需求。In recent years, due to the rising cost of land transfer, labor costs and transportation costs, the use of upper space to replace flat multi-layer three-dimensional storage has become an inevitable trend of scientific and technological development. In order to reduce labor costs, realize drop-type transportation of multi-layered goods, and make better use of limited space in series, cargo elevators came into being. The cargo hoists in the existing multi-storey three-dimensional storage mostly use double-column (gantry-type) hoists or four-column (car-type) hoists. Set of equipment, the efficiency is very low, and it cannot meet the needs of multi-variety and multi-specification goods that need to be put in and out of the warehouse at the same time.
近年来出现了只具备一个吊篮的单立柱货物提升机,在同一巷道安装两套设备来满足提升需求,但是存在工作效率低下和成本较高的缺陷。In recent years, a single-column cargo hoist with only one hanging basket has appeared. Two sets of equipment are installed in the same roadway to meet the lifting needs, but there are defects of low work efficiency and high cost.
发明内容SUMMARY OF THE INVENTION
基于此,有必要提供一种能提高工作效率和降低成本的货物提升机。Based on this, it is necessary to provide a cargo elevator that can improve work efficiency and reduce costs.
一种货物提升机,用于将货物提升到多层立体仓储中,其特征在于,包括:A cargo hoist, used for lifting cargo into a multi-layer three-dimensional storage, is characterized in that it includes:
立柱,包括相对设置的第一侧壁和第二侧壁,所述第一侧壁和所述第二侧壁沿其高度方向上均设置有相互平行的导向结构;The upright column includes a first side wall and a second side wall arranged oppositely, and the first side wall and the second side wall are provided with mutually parallel guide structures along the height direction thereof;
吊篮,与所述导向结构滑动配合并用于承载所述货物;a hanging basket, slidingly matched with the guide structure and used for carrying the goods;
提升机构,安装在所述立柱上且与所述吊篮连接、并用于驱动所述吊篮沿所述导向结构上下滑动。The lifting mechanism is installed on the upright column and connected with the gondola, and is used for driving the gondola to slide up and down along the guide structure.
在其中一个实施例中,所述立柱为设置有内腔的中空结构,所述提升机构包括相对设置的第一提升组件和第二提升组件;In one of the embodiments, the upright column is a hollow structure provided with an inner cavity, and the lifting mechanism includes a first lifting assembly and a second lifting assembly oppositely disposed;
所述第一提升组件包括固定在所述第一侧壁顶端的第一张紧轮、固定在所述第一侧壁底端的第一主动轮、位于所述内腔中并套设在所述第一张紧轮和所述第一主动轮之间的第一同步带,以及驱动所述第一主动轮转动的第一驱动器;The first lifting assembly includes a first tensioning pulley fixed on the top end of the first side wall, a first driving pulley fixed on the bottom end of the first side wall, located in the inner cavity and sleeved on the a first timing belt between the first tensioning pulley and the first driving pulley, and a first driver for driving the first driving pulley to rotate;
所述第二提升组件包括固定在所述第二侧壁顶端的第二张紧轮、固定在所述第二侧壁底端的第二主动轮、位于所述内腔中并套设在所述第二张紧轮和所述第二主动轮之间的第二同步带,以及驱动所述第二主动轮转动的第二驱动器。The second lifting assembly includes a second tensioning pulley fixed on the top end of the second side wall, a second driving pulley fixed on the bottom end of the second side wall, located in the inner cavity and sleeved on the A second timing belt between the second tensioning pulley and the second driving pulley, and a second driver for driving the second driving pulley to rotate.
在其中一个实施例中,所述第一驱动器包括设置在所述立柱底端的第一伺服电机和第一减速器,所述第一伺服电机的输出轴与所述第一减速器的输入轴连接,所述第一减速器的输出轴与所述第一主动轮连接;In one embodiment, the first driver includes a first servo motor and a first reducer disposed at the bottom end of the column, and an output shaft of the first servo motor is connected to an input shaft of the first reducer , the output shaft of the first reducer is connected with the first driving wheel;
所述第二驱动器包括设置在所述立柱底端的第二伺服电机和第二减速器,所述第二伺服电机的输出轴与所述第二减速器的输入轴连接,所述第二减速器的输出轴与所述第二主动轮连接。The second driver includes a second servo motor and a second reducer arranged at the bottom end of the column, the output shaft of the second servo motor is connected with the input shaft of the second reducer, the second reducer The output shaft is connected with the second driving wheel.
在其中一个实施例中,所述导向结构包括平行设置并从所述立柱顶端延伸至所述立柱底端的第一导轨和第二导轨。In one embodiment, the guide structure includes a first guide rail and a second guide rail arranged in parallel and extending from the top end of the upright column to the bottom end of the upright column.
在其中一个实施例中,所述吊篮包括与所述第一导轨滑动配合的第一滑块、与所述第二导轨滑动配合的第二滑块、连接所述第一滑块和所述第二滑块的安装架,以及设置在所述安装架上并用于承载所述货物的支撑件。In one of the embodiments, the hanging basket comprises a first sliding block slidably matched with the first guide rail, a second sliding block slidably matched with the second guide rail, connecting the first sliding block and the A mounting frame of the second sliding block, and a support member arranged on the mounting frame and used for carrying the goods.
在其中一个实施例中,所述支撑件包括固定在所述安装架上并与所述第一导轨垂直的第一挡板、与所述第一挡板相对且平行设置的第二挡板,以及连接在所述第一挡板和所述第二挡板之间并间隔设置的若干辊轴。In one embodiment, the support member includes a first baffle plate fixed on the mounting frame and perpendicular to the first guide rail, and a second baffle plate opposite and parallel to the first baffle plate, and several roller shafts connected between the first baffle and the second baffle and arranged at intervals.
在其中一个实施例中,所述第一滑块沿其高度方向上设置有与所述第一导轨相适配的四个偏心导轮,所述第二滑块沿其高度方向上设置有与所述第二导轨相适配的两个同心导轮、和位于两个所述同心导轮之间的两个偏心导轮。In one of the embodiments, the first sliding block is provided with four eccentric guide wheels along the height direction thereof which are adapted to the first guide rail, and the second sliding block is provided with four eccentric guide wheels along the height direction thereof. Two concentric guide wheels matched with the second guide rail, and two eccentric guide wheels located between the two concentric guide wheels.
在其中一个实施例中,所述立柱还包括相对设置的第三侧壁和第四侧壁,所述第三侧壁、第四侧壁均分别连接在所述第一侧壁和第二侧壁之间,所述第三侧壁沿其高度方向上间隔设置有若干平衡件,所述平衡件的外部轮廓为等腰梯形,所述平衡件包括固定在所述第三侧壁上的固定杆、与所述固定杆平行设置的平衡杆,以及分别连接所述固定杆和所述平衡杆端部的两连接杆。In one embodiment, the upright column further includes a third side wall and a fourth side wall arranged opposite to each other, and the third side wall and the fourth side wall are respectively connected to the first side wall and the second side Between the walls, the third side wall is spaced along its height direction with a number of balancing pieces, the outer contour of the balancing piece is an isosceles trapezoid, and the balancing piece includes a fixed piece fixed on the third side wall. A rod, a balance rod arranged in parallel with the fixed rod, and two connecting rods respectively connecting the fixed rod and the ends of the balance rod.
在其中一个实施例中,所述第四侧壁上设置有用于维护和检修的楼梯架。In one of the embodiments, the fourth side wall is provided with a stair frame for maintenance and inspection.
在其中一个实施例中,还包括安装在所述吊篮上并与所述导向结构相对设置、且通过挡销与所述提升机构连接的抱闸防坠器,所述抱闸防坠器包括:In one of the embodiments, it further includes a brake drop arrester mounted on the hanging basket and disposed opposite to the guide structure and connected to the lifting mechanism through a stop pin, the brake drop arrester comprising: :
安装座,设置在沿所述导向结构滑动的吊篮上;a mounting seat, arranged on the hanging basket sliding along the guide structure;
固定楔块和活动楔块,所述活动楔块与所述固定楔块滑动配合,所述活动楔块上设置有与所述导向结构相接触的耐磨块,所述挡销安装在所述活动楔块的端部;以及A fixed wedge and a movable wedge, the movable wedge is slidably matched with the fixed wedge, the movable wedge is provided with a wear-resistant block in contact with the guide structure, and the stop pin is installed on the the end of the movable wedge; and
第一弹性机构和第二弹性机构,所述第一弹性机构连接在所述固定楔块和所述安装座之间,所述第二弹性机构连接在所述活动楔块和所述安装座之间;A first elastic mechanism and a second elastic mechanism, the first elastic mechanism is connected between the fixed wedge and the mounting seat, and the second elastic mechanism is connected between the movable wedge and the mounting seat. between;
其中,当所述提升机构断裂并使所述挡销失去对所述活动楔块的阻挡功能时,所述第一弹性机构推动所述活动楔块滑动并使所述耐磨块与所述导向结构接触,同时,所述第二弹性机构通过所述固定楔块将所述活动楔块抵紧在所述导向结构上,所述活动楔块与所述导向结构之间的摩擦力逐渐增大直至使所述吊篮停止下坠。Wherein, when the lifting mechanism is broken and the blocking pin loses the blocking function of the movable wedge, the first elastic mechanism pushes the movable wedge to slide and causes the wear-resistant block to be connected to the guide. At the same time, the second elastic mechanism presses the movable wedge against the guide structure through the fixed wedge, and the frictional force between the movable wedge and the guide structure gradually increases until the gondola stops falling.
本发明提供的货物提升机,由于第一侧壁和第二侧壁上均设置有导向结构,导向结构上安装有吊篮,因此,一个立柱上同时安装有两个吊篮,提升机的工作效率翻倍,生产和运营成本相应降低。同时,两个吊篮相对的设置在立柱的两侧,增强了立柱在工作过程的平衡度,提高了吊篮在立柱上所能滑行的最大高度,能适用高度较高的多层立体仓储,确保立柱不会因倾覆力矩的影响而产生强烈的晃动,降低了运营和维护成本。In the cargo hoist provided by the present invention, since both the first side wall and the second side wall are provided with a guide structure, and a hanging basket is installed on the guide structure, therefore, two hanging baskets are installed on one column at the same time, and the hoist works Efficiency is doubled, and production and operating costs are reduced accordingly. At the same time, the two hanging baskets are arranged on both sides of the column opposite to each other, which enhances the balance of the column during the working process, increases the maximum height that the hanging basket can slide on the column, and is suitable for high-height multi-layer three-dimensional storage. It ensures that the column will not sway strongly due to the overturning moment, reducing operation and maintenance costs.
附图说明Description of drawings
图1为货物提升机的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the cargo hoist;
图2为图1中的A处放大结构示意图;Fig. 2 is the enlarged structural schematic diagram of A place in Fig. 1;
图3为货物提升机的平面结构示意图;Fig. 3 is the plane structure schematic diagram of the cargo elevator;
图4为货物提升机的俯视结构示意图;Fig. 4 is the top view structure schematic diagram of the cargo elevator;
图5为某一状态的吊篮与抱闸防坠器的装配结构示意图;Figure 5 is a schematic diagram of the assembly structure of the hanging basket and the brake fall arrester in a certain state;
图6为另一状态的吊篮与抱闸防坠器的装配结构示意图;6 is a schematic diagram of the assembly structure of the hanging basket and the brake fall arrester in another state;
图7为某一视角的抱闸防坠器立体结构示意图;Fig. 7 is a perspective view of the three-dimensional structure schematic diagram of the brake fall arrester;
图8为另一视角的抱闸防坠器立体结构示意图;FIG. 8 is a schematic three-dimensional structure diagram of the brake fall arrester from another perspective;
图9为抱闸防坠器与直线导轨对应的结构示意图;Fig. 9 is the structural schematic diagram corresponding to the brake fall arrester and the linear guide rail;
图10为抱闸防坠器与梯形导轨对应的结构示意图;Figure 10 is a schematic diagram of the structure corresponding to the brake fall arrester and the trapezoidal guide rail;
图11为抱闸防坠器与圆形导轨对应的结构示意图;Figure 11 is a schematic diagram of the structure corresponding to the brake fall arrester and the circular guide rail;
图12为抱闸防坠器与V形导轨对应的结构示意图。Fig. 12 is a schematic diagram of the structure of the brake fall arrester corresponding to the V-shaped guide rail.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. The preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“内”、“外”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "inner", "outer", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参阅图1、图2和图4,一种货物提升机,用于将货物提升到多层立体仓储中,该提升机包括立柱100、吊篮200和提升机构300。立柱100为中空(空心)的长方体结构,立柱100包括相对设置的第一侧壁110和第二侧壁120,以及相对设置的第三侧壁130和第四侧壁140,第三侧壁130、第四侧壁140均分别连接在第一侧壁110和第二侧壁120之间,第一侧壁110、第二侧壁120、第三侧壁130和第四侧壁140共同围成立柱100的内腔180。第一侧壁110和第二侧壁120上均设置有相互平行的导向结构170,吊篮200与导向结构170滑动配合,吊篮200承载货物在多层立体仓储中的各存储层和地面之间滑动,提升机构300安装在立柱100上,提升机构300与吊篮200连接,可以驱动吊篮200沿导向结构170上下滑动。Referring to FIG. 1 , FIG. 2 and FIG. 4 , a cargo hoist is used for lifting cargo into a multi-layer three-dimensional warehouse, the hoist includes a
由于第一侧壁110和第二侧壁120上均设置有导向结构170,导向结构170上安装有吊篮200,因此,一个立柱100上同时安装有两个吊篮200,提升机的工作效率翻倍,同时,两个吊篮200相对的设置在立柱100的两侧,增强了立柱100在工作过程的平衡度,提高了吊篮200在立柱100上所能滑行的最大高度,能适用高度较高的多层立体仓储,确保立柱100不会因倾覆力矩的影响而产生强烈的晃动,降低了运营和维护成本。在现有技术中,立柱100上只设置一个吊篮200,吊篮200采用环抱的方式与立柱100配合,由于采用该种设计方式,为保持立柱100的稳定性,必须在立柱100的顶部进行加固处理,如果货物提升的高度超过六米,吊篮200在立柱100的高位启动或停止时就会产生晃动,只能适用于高度较低的多层立体仓储,而且由于受巷道空间限制,设备的安装调试和维护都非常不便,生产和运营成本较高。Since both the
参阅图1和图3,提升机构300包括相对设置的第一提升组件和第二提升组件,第一提升组件设置在第一侧壁110上,第二提升组件设置在第二侧壁120上,第一提升组件包括第一张紧轮331、第一主动轮321、第一同步带311和第一驱动器340。第一张紧轮331固定在第一侧壁110的顶端,第一主动轮321固定在第一侧壁110的底端,第一同步带311套设并张紧在第一张紧轮331和第一主动轮321之间,第一侧壁110被夹置在第一同步带311中,第一驱动器340用于驱动第一主动轮321转动,具体的,第一驱动器340包括第一伺服电机241和第一减速器342,第一伺服电机241的输出轴与第一减速器342的输入轴连接,第一减速器342的输出轴与第一主动轮321连接。Referring to FIGS. 1 and 3 , the
参阅图1和图3,第二提升组件包括第二张紧轮332、第二主动轮322、第二同步带312和第二驱动器。第二张紧轮332固定在第二侧壁120的顶端,第二主动轮322固定在第二侧壁120的底端,第二同步带312套设并张紧在第二张紧轮332和第二主动轮322之间,第二侧壁120被夹置在第二同步带312中,第二驱动器用于驱动第二主动轮322转动,具体的,第二驱动器包括第二伺服电机和第二减速器,第二伺服电机的输出轴与第二减速器的输入轴连接,第二减速器的输出轴与第二主动轮322连接。Referring to FIGS. 1 and 3 , the second lifting assembly includes a
参阅图1和图3,两个吊篮200分别与第一同步带311和第二同步带312连接,当第一同步带311和第二同步带312上下运动时,从而带动两个吊篮200沿导向结构170相对立柱100上下滑动,因此,在滑动的过程中,吊篮200可以将货物从地面提升至多层立体仓储的各存储层中,也可以将多层立体仓储的各存储层中的货物运送至地面。1 and 3, the two hanging
参阅图1和图2,导向结构170为双轨结构,即导向结构170包括的第一导轨171和第二导轨172,第一导轨171和第二导轨172沿立柱100的高度方向延伸,第一导轨171和第二导轨172均设置在第一侧壁110、第二侧壁120的外表面上,第一导轨171和第二导轨172相互平行,吊篮200则横跨安装在第一导轨171和第二导轨172上。1 and 2, the
参阅图2,吊篮200包括第一滑块210、第二滑块220、安装架230和支撑件240。第一滑块210和第二滑块220相对设置,第一滑块210与第一导轨171滑动配合,第二滑块220与第二导轨172滑动配合,安装架230安装在第一滑块210和第二滑块220上,支撑件240设置在安装架230上。具体的,支撑件240包括第一挡板241、第二挡板242和若干辊轴243。第一挡板241固定安装在安装架230上并与第一导轨171垂直,第二挡板242与第一挡板241相对且平行设置,辊轴243的一端与第一挡板241连接,辊轴243的另一端与第二挡板242连接,若干辊轴243之间相互间隔设置。货物直接装载在辊轴243上,第一挡板241和第二挡板242对货物起到限位作用,防止货物被甩出吊篮200。通过辊轴243与货物之间的滚动摩擦,便于货物在吊篮200上的装载和卸载,使得装卸省时省力。Referring to FIG. 2 , the
参阅图5和图6,第一滑块210上设置有四个偏心导轮252,四个偏心导轮252沿第一滑块210的高度方向(即第一导轨171的延伸方向)排列,第第二滑块220上设置有两个同心导轮251和两个偏心导轮252,同心导轮251和两个偏心导轮252沿第第二滑块220的高度方向(即第二导轨172的延伸方向)排列,两个偏心导轮252位于两个同心导轮251之间。可以理解,第一滑块210和第第二滑块220的功能相同,两者可以互换位置。5 and 6, the
由于设置有偏心导轮252和同心导轮251,偏心导轮252和同心导轮251沿第一导轨171、第二导轨172滑动,从而带动第一滑块210和第二滑块220运动,换言之,偏心导轮252和同心导轮251将吊篮200与导向结构170之间的滑动摩擦转化为滚动摩擦,使得吊篮200与导向结构170之间的摩擦力大幅降低,提高了吊篮200的提升速度,并减少吊篮200与导向结构170之间的磨损,保证立柱100的结构强度。同时,以同心导轮251的运动轨迹为基准,第一滑块210和第二滑块220上的偏心导轮252对吊篮200的运动起到调节和纠偏作用,这样提高了吊篮200运动轨迹的精确性,确保吊篮200的运动轨迹为直线,减少了因吊篮200运动轨迹不规则而对立柱100产生的晃动效应,也进一步减少了吊篮200与立柱100之间的磨损。Since the
参阅图1和图4,第三侧壁130上间隔设置有若干平衡件150,若干平衡件150沿第三侧壁130的高度方向排列,平衡件150的外部轮廓为等腰梯形,当然,可以理解,也可以为矩形或其它多边形结构。具体的,平衡件150包括固定杆151、平衡杆152和两连接杆153。固定杆151直接固定在第三侧壁130上,平衡杆152位于第三侧壁130的外侧并与第三侧壁130保持一定的距离,平衡杆152与固定杆151之间相互平行,两连接杆153分别与固定杆151和平衡杆152的端部连接。由于设置平衡件150,通过平衡件150自身重力的作用,能确保立柱100在其高度较大情况下的稳定性,提高立柱100本身的抗倾覆能力。Referring to FIGS. 1 and 4 , a plurality of
参阅图1和图4,进一步的,第四侧壁140上安装有楼梯架160,工作人员可以在楼梯架160上对提升机进行实时检修和维护,同时,楼梯架160同样能对立柱100起到平衡作用,进一步增强了高度较大的立柱100的稳定性。Referring to FIGS. 1 and 4, further, a
由于采用单立柱双吊篮的设计模式,即两个吊篮200共用一个立柱100。提升机的结构简单,两个吊篮200明显提高了提升机的工作效率。同时节约空间,提升机能在狭小的巷道内进行安装和调试。两个吊篮200可以单独控制,两者的运动互不干涉,设备成本低,可以用一台提升机替代传统的两台提升机。Since the design mode of single column and double hanging baskets is adopted, that is, two hanging
参阅图5和图6,提升机还包括抱闸防坠器400,抱闸防坠器400安装在第一滑块210和第二滑块220的中部,即一个吊篮200上安装有两个抱闸防坠器400。抱闸防坠器400与第一导轨171或第二导轨171相对设置,并通过挡销500与提升机构300上的第一同步带311或第二同步带312连接,第一同步带311或第二同步带312也即提升带。在第一滑块210中,两个偏心导轮252设置在抱闸防坠器400的上方,另外两个偏心导轮252设置在抱闸防坠器400的下方。在第二滑块220中,一个同心导轮251和一个偏心导轮252位于抱闸防坠器400的上方,另一个同心导轮251和另一个偏心导轮252位于抱闸防坠器400的下方。Referring to FIGS. 5 and 6 , the hoist further includes a
参阅图7和图8,抱闸防坠器400包括安装座410、固定楔块430、活动楔块420、第一弹性机构440和第二弹性机构450。安装座410固定在第一滑块210和第二滑块220上,活动楔块420与固定楔块430滑动配合,活动楔块420上设置有与第一导轨171或第二导轨172相接触的耐磨块426,挡销500安装在活动楔块420的顶部。第一弹性机构440设置在固定楔块430和安装座410之间,第二弹性机构450设置在活动楔块420和安装座410之间。当第一同步带311或第二同步带312断裂时(即提升带断裂时),挡销500将失去对活动楔块420的阻挡功能,此时,第一弹性机构440推动活动楔块420滑动并使耐磨块426与导向结构170接触,第二弹性机构450通过固定楔块430将活动楔块420抵紧在导向结构170上,活动楔块420与导向结构170之间的摩擦力逐渐增大直至使吊篮200停止下坠。Referring to FIGS. 7 and 8 , the
安装座410的纵截面形状为L型,安装座410包括第一安装体411和第二安装体412,第一安装体411和第二安装体412一体连接并相互垂直。The longitudinal section of the mounting seat 410 is L-shaped, and the mounting seat 410 includes a first mounting
第一弹性机构440包括第一弹性件441和拧紧螺杆442,第一弹性件441的一端与活动楔块420远离挡销500的另一端部(即活动楔块420的底部)抵接,第一弹性件441的另一端与拧紧螺杆442抵接,第一安装体411上竖直开设有螺孔,拧紧螺杆442则安装在该螺孔中。具体的,第一弹性件441为矩形弹簧,矩形弹簧产生竖直方向上的弹力(即弹力方向与第一导轨171或第二导轨172平行)。当将拧紧螺杆442旋紧时,第一弹性件441被压缩在活动楔块420和拧紧螺杆442之间,The first
第二弹性机构450包括第二弹性件451和等高螺钉452,第二弹性件451的一端与固定楔块430连接,第二弹性件451的另一端与等高螺钉452连接,等高螺钉452水平安装在安装座410上的第二安装体412中。具体的,第二弹性件451为蝶形弹簧,蝶形弹簧产生水平方向上的弹力(即弹力方向与第一导轨171或第二导轨172垂直)。当活动楔块420相对固定楔块430不断滑动时,活动楔块420通过固定楔块430将第二弹性件451不断地压缩在固定楔块430和等高螺钉452之间。The second
参阅图7和图8,第二弹性机构450的数量为两个,两个第二弹性机构450之间的连线与导向结构170平行。第二弹性机构450数量增加时,在第二弹性件451压缩量相同的情况下,活动楔块420对第一导轨171和第二导轨172产生的压力将增大,从而导致摩擦力增大。根据实际情况的需要(例如吊篮200和货物的总重量,耐磨块426的摩擦系数等)可以对第二弹性机构450的数量进行适当增减。Referring to FIGS. 7 and 8 , the number of the second
固定楔块430和活动楔块420的纵截面轮廓均为梯形,固定楔块430包括第一抵紧面431、第一楔形面432和两第一侧面433,第一抵紧面431与第二弹性件451接触,第一楔形面432与活动楔块420接触并与第一抵紧面431相对,两第一侧面433相互平行并连接在第一抵紧面431和第一楔形面432之间。安装后,第一楔形面432与竖直平面之间存在锐夹角(即第一楔形面432存在一定的倾斜度)。The longitudinal cross-sectional contours of the fixed
活动楔块420包括第二抵紧面421、第二楔形面422、两第二侧面423、顶面424和底面425。耐磨块426安装在第二抵紧面421上,耐磨块426为多个,均匀间隔排列在第二抵紧面421上。第二楔形面422与第二抵紧面421相对、并与第一楔形面432形成滑动配合关系,两第二侧面423相互平行并连接在第二抵紧面421和第二楔形面422之间,挡销500安装在顶面424上,底面425则与第一弹性件441抵接。安装后,第二楔形面422与竖直平面之间同样存在锐夹角(即第二楔形面422存在一定的倾斜度)The
活动楔块420上的两第二侧面423上分别设置有导槽423a,导槽423a与第二楔形面422平行,固定楔块430上的第一侧面433上分别固定安装有L型导向板460,L型导向板460与导槽423a配合。当活动楔块420滑动时,滑动方向是斜向上的,即活动楔块420相对固定楔块430沿第一楔形面432斜向上滑动。The two second side surfaces 423 of the
由于活动楔块420的横截面尺寸从上往下逐渐递减,而固定楔块430的横截面尺寸从上往下逐渐递增,当第一同步带311或第二同步带312断裂,活动楔块420开始斜向上滑动时,活动楔块420既产生竖直分位移,也会产生水平分位移(即向第一导轨171和第二导轨172靠近),该水平分位移将使活动楔块420向导向结构170靠近直至相互抵紧。在吊篮200持续下坠的过程中,在耐磨块426与导向结构170之间的摩擦力和第一弹性件441弹力两者的共同作用下,活动楔块420将持续相对安装座410向上滑动,并推动固定楔块430克服第二弹性件451的弹力朝向安装座410上的第二安装体412运动,第二弹性件451被持续压缩,第二弹性件451产生的弹力将持续增大,耐磨块426与导向结构170之间的抵紧力和摩擦力将持续增大。因此,只要吊篮200处于下坠状态,吊篮200与导向结构170之间的摩擦力将会逐渐增大直至克服吊篮200和货物的重力,最终使吊篮200停止下滑。Since the cross-sectional size of the
在吊篮200的防坠过程中,抱闸防坠器400无需消耗外部能量,仅通过坠落过程中产生的摩擦力即可使吊篮200停止下坠,简化了抱闸防坠器400的整体结构。同时,吊篮200止坠的过程是渐进的过程,存在一定的缓冲时间,不会对第一导轨171或第二导轨172产生破坏。在传统的外加动力的防坠器中,抱闸力突然产生,即对吊篮200进行“急刹车”,吊篮200的抱闸力最终将对导向结构170产生破坏作用,从而影响导向结构170的导向精度。During the fall prevention process of the
再者,由于第二弹性件451的作用,当吊篮200上的两个抱闸防坠器400分别与第一导轨171和第二导轨172之间产生的摩擦力不相等时,第二弹性件451将利用自身的弹力对固定楔块430与安装座410之间的距离进行微调。从而实现两个抱闸防坠器400与导向结构170之间的摩擦力相等,保证吊篮200在下坠过程中均衡受力,保护第一导轨171和第二导轨172的精度,同时防止吊篮200受力不平衡而导致立柱100产生剧烈晃动的现象。Furthermore, due to the action of the second
进一步的,为保证活动楔块420滑动的灵活性,提高抱闸防坠器400的响应速度。第一楔形面432或第二楔形面422上设置有第一滚针排(图未示),通过第一滚针排的滚动摩擦,可以减少固定楔块430和活动楔块420之间的摩擦力,便于活动楔块420相对固定楔块430向上运动。活动楔块420的底面425上也设置有第二滚针排470,同样用于减少活动楔块420与第一弹性机构440之间摩擦力。Further, in order to ensure the sliding flexibility of the
特别值得一提的是,在其它部件不变的情况下,只需更改活动楔块420和耐磨块426的形状,即可实现抱闸防坠器400对不同类型导向结构170的兼容,大幅提高了抱闸防坠器400的适用范围。具体的,参阅图9和图10,当导向结构170为直线导轨或梯形导轨时,则将活动楔块420上的第二抵紧面421和耐磨块426均设为平面形即可;参阅图11,当导向结构170为圆形导轨时,则将活动楔块420上的第二抵紧面421和耐磨块426均设为凹陷的圆弧面;参阅图12,当导向结构170为V形导轨时,则将活动楔块420上的第二抵紧面421和耐磨块426均设为凸起的V形面。It is particularly worth mentioning that, under the condition that other components remain unchanged, only the shape of the
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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Inventor after: Liao Xinxin Inventor after: Zuo Jianping Inventor after: Wang Xin Inventor after: OuYang Lei Inventor after: Lu Yu Inventor after: Cheng Guosheng Inventor before: Liao Xinxin Inventor before: Zuo Jianping Inventor before: Wang Xin Inventor before: OuYang Lei |