CN106561971A - Rice protein peptide and preparation method thereof - Google Patents
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 77
- 235000009566 rice Nutrition 0.000 title claims abstract description 77
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 58
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 58
- 108090000765 processed proteins & peptides Proteins 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 76
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 102000004190 Enzymes Human genes 0.000 claims abstract description 15
- 108090000790 Enzymes Proteins 0.000 claims abstract description 15
- 108090000145 Bacillolysin Proteins 0.000 claims abstract description 11
- 102000035092 Neutral proteases Human genes 0.000 claims abstract description 11
- 108091005507 Neutral proteases Proteins 0.000 claims abstract description 11
- 108091005804 Peptidases Proteins 0.000 claims abstract description 11
- 102000004142 Trypsin Human genes 0.000 claims abstract description 10
- 108090000631 Trypsin Proteins 0.000 claims abstract description 10
- 239000000796 flavoring agent Substances 0.000 claims abstract description 10
- 235000019634 flavors Nutrition 0.000 claims abstract description 10
- 239000012588 trypsin Substances 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 238000000227 grinding Methods 0.000 claims abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 15
- 229940088598 enzyme Drugs 0.000 claims description 13
- 239000004365 Protease Substances 0.000 claims description 10
- 238000004042 decolorization Methods 0.000 claims description 10
- 102000004139 alpha-Amylases Human genes 0.000 claims description 9
- 108090000637 alpha-Amylases Proteins 0.000 claims description 9
- 229940024171 alpha-amylase Drugs 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 6
- 108010059892 Cellulase Proteins 0.000 claims description 5
- 229940106157 cellulase Drugs 0.000 claims description 5
- 235000015097 nutrients Nutrition 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 230000002255 enzymatic effect Effects 0.000 claims description 3
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 12
- 102000035195 Peptidases Human genes 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 235000016709 nutrition Nutrition 0.000 abstract description 4
- 229920002472 Starch Polymers 0.000 abstract description 3
- 150000001875 compounds Chemical class 0.000 abstract description 3
- 235000019698 starch Nutrition 0.000 abstract description 3
- 239000008107 starch Substances 0.000 abstract description 3
- 229910002651 NO3 Inorganic materials 0.000 abstract description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 abstract description 2
- 229920002678 cellulose Polymers 0.000 abstract description 2
- 239000001913 cellulose Substances 0.000 abstract description 2
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- 238000006911 enzymatic reaction Methods 0.000 abstract description 2
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- 239000002994 raw material Substances 0.000 abstract description 2
- 150000003839 salts Chemical class 0.000 abstract description 2
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- 238000005406 washing Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000005238 degreasing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 235000019833 protease Nutrition 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 102000004196 processed proteins & peptides Human genes 0.000 description 7
- 238000010298 pulverizing process Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 6
- 230000007071 enzymatic hydrolysis Effects 0.000 description 4
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000001694 spray drying Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009144 enzymatic modification Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008827 biological function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000019621 digestibility Nutrition 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000002526 effect on cardiovascular system Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 108010050792 glutenin Proteins 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229940100486 rice starch Drugs 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/30—Working-up of proteins for foodstuffs by hydrolysis
- A23J3/32—Working-up of proteins for foodstuffs by hydrolysis using chemical agents
- A23J3/34—Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes
- A23J3/346—Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes of vegetable proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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Abstract
Description
技术领域technical field
本发明涉及食品深加工技术领域。The invention relates to the technical field of food deep processing.
背景技术Background technique
米渣是稻米经过淀粉高温酶解之后得到的副产品,其蛋白发生了一定的变性,二级结构遭到破坏,而且米渣蛋白中谷蛋白含量比较高,直接导致蛋白的溶解度下降,蛋白的提取也更加困难。目前,米渣蛋白主要用作动物饲料,由于其消化性能差,同时蛋白含量高,动物在食用后将大部分未消化的蛋白直接排泄,造成了大量的蛋白资源浪费,同时也使得我国本已非常严峻的氮污染加剧。综合以上分析,米渣蛋白的合理开发应用势在必行。Rice dregs is a by-product obtained after high-temperature enzymatic hydrolysis of rice starch. The protein has undergone certain denaturation, and the secondary structure has been destroyed. Moreover, the content of glutenin in the rice dregs protein is relatively high, which directly leads to a decrease in the solubility of the protein, and the extraction of the protein is also difficult. more difficult. At present, rice dregs protein is mainly used as animal feed. Due to its poor digestibility and high protein content, animals will directly excrete most of the undigested protein after eating, resulting in a large waste of protein resources. Very severe nitrogen pollution aggravated. Based on the above analysis, the rational development and application of rice dregs protein is imperative.
酶法获得的肽,分子量易控制、产品富有绿色环保的属性、分子量小(大都在1000—5000D)、这些小分子肽不需消化可直接吸收,具有载体、运输、递质和营养功能,具有极强的活性和多样重要生物学功能。单一酶改性方法在改性程度上有限,或改性效果不理想等问题,复合酶法改性已成为蛋白质领域的研究重点。Peptides obtained by enzymatic method, the molecular weight is easy to control, the product is rich in green and environmental protection properties, the molecular weight is small (mostly 1000-5000D), these small molecular peptides can be directly absorbed without digestion, and have the functions of carrier, transportation, transmitter and nutrition. Extremely active and diverse important biological functions. The single enzyme modification method has limited modification degree or unsatisfactory modification effect, and compound enzyme modification has become the research focus in the field of protein.
中国专利文献CN103918869A(申请号201410169464.5)公开了一种常温下通过α-淀粉酶和复合蛋白酶二次酶解制得高纯度大米蛋白肽的方法。Chinese patent document CN103918869A (application number 201410169464.5) discloses a method for preparing high-purity rice protein peptides by secondary enzymatic hydrolysis with α-amylase and complex protease at room temperature.
中国专利文献CN1559256A(申请号200410006119.6)提出了一种通过α-淀粉酶和中性蛋白酶制备大米蛋白肽的方法,营养价值高,不含胆固醇,有利于人体的心脑血管健康,安全性好。Chinese patent document CN1559256A (application number 200410006119.6) proposes a method for preparing rice protein peptides by α-amylase and neutral protease, which has high nutritional value and does not contain cholesterol, which is beneficial to the cardiovascular and cerebrovascular health of the human body and has good safety.
通过上述公开文献可以看出,多数采用单一酶进行酶解,酶解效果差,蛋白肽含量低,因此,研究合理有效的米渣蛋白改性方法,不仅有利于提高蛋白资源的利用率,而且可以进一步改善其功能性质,提高其在食品工业中的应用。It can be seen from the above public documents that most of them use a single enzyme for enzymolysis, the enzymolysis effect is poor, and the protein peptide content is low. Its functional properties can be further improved, and its application in the food industry can be improved.
发明内容Contents of the invention
本发明的目的在于针对现有技术存在的不足,提供一种大米蛋白肽及其制备方法,利用米渣通过复合酶法一步制得高纯度大米蛋白肽。The purpose of the present invention is to provide a rice protein peptide and a preparation method thereof for the deficiencies in the prior art, and use rice dregs to prepare high-purity rice protein peptide in one step through a compound enzyme method.
本发明通过以下技术方案实现。The present invention is realized through the following technical solutions.
本发明所述的一种大米蛋白肽,其特征在于,其总蛋白含量为88.45-90.34%,蛋白肽纯度为85.65%,溶解度为99.32%,90%的肽分子量<5000道尔顿。The rice protein peptide of the present invention is characterized in that the total protein content is 88.45-90.34%, the protein peptide purity is 85.65%, the solubility is 99.32%, and 90% of the peptide molecular weight is less than 5000 Dalton.
本发明所述的一种大米蛋白肽的制备方法,采用胰蛋白酶、中性蛋白酶、风味蛋白酶对大米蛋白进行酶解,其特征在于包括以下步骤。A method for preparing rice protein peptides according to the present invention uses trypsin, neutral protease and flavor protease to enzymatically hydrolyze rice protein, which is characterized by comprising the following steps.
(1)粉碎:将米渣原料加入超微粉碎机进行粉碎,加工过程用冷水保护粉中营养成分。(1) Grinding: Put the raw rice dregs into a superfine pulverizer for pulverization, and use cold water to protect the nutrients in the powder during the processing.
(2)除杂:将粉碎米渣加水稀释至适当浓度,加热到45℃-50℃,加入20万U/g的纤维素酶恒温搅拌酶解,酶解时间为1h,所述纤维素酶的量为0.1-0.2kg/吨米渣。升温至95℃灭酶15min,加入8万U/g的α-淀粉酶,90℃-95℃恒温搅拌酶解,酶解时间为0.5h,所述α-淀粉酶的量为0.2-0.3kg/吨米渣,水洗数次得水洗米渣。(2) Impurity removal: Dilute the crushed rice dregs with water to an appropriate concentration, heat to 45°C-50°C, add 200,000 U/g of cellulase and stir at a constant temperature for enzymolysis, and the enzymolysis time is 1 hour. The amount of rice dregs is 0.1-0.2kg/ton. Heat up to 95°C to inactivate the enzyme for 15 minutes, add 80,000 U/g of α-amylase, stir at 90°C-95°C for enzymolysis, the enzymolysis time is 0.5h, and the amount of α-amylase is 0.2-0.3kg / ton of rice dregs, washed several times with water to obtain washed rice dregs.
(3)酶解:将水洗米渣加水稀释至适当浓度,加热到50℃-55℃,用一定质量浓度的氢氧化钠和盐酸溶液将pH值调节至6.8-7.0,按米渣比例1%:2.5%:1%分别加入胰蛋白酶、中性蛋白酶、风味蛋白酶恒温搅拌酶解4-5h,其所述胰蛋白酶、中性蛋白酶、风味蛋白酶酶活分别为4000U/g、20万U/g、10万U/g,反应结束后,升温至95℃灭酶15min,得粗米渣蛋白肽液。(3) Enzymolysis: Dilute the washed rice dregs with water to an appropriate concentration, heat to 50°C-55°C, adjust the pH value to 6.8-7.0 with a certain mass concentration of sodium hydroxide and hydrochloric acid solution, and the proportion of rice dregs is 1% : 2.5%: 1% respectively add trypsin, neutral protease, flavor protease constant temperature stirring enzymolysis 4-5h, its described trypsin, neutral protease, flavor protease enzymatic activity is respectively 4000U/g, 200,000 U/g , 100,000 U/g, after the reaction was completed, the temperature was raised to 95°C to inactivate the enzyme for 15 minutes to obtain the crude rice dregs protein peptide liquid.
(4)脱色:所制粗米渣蛋白肽液用活性炭脱色,其所述活性炭脱色是在55℃脱色0.5h,pH值为5.5-6.5,添加量为干米渣蛋白肽质量的1.5%-2.5%。(4) Decolorization: The prepared coarse rice dregs protein peptide liquid is decolorized with activated carbon, the decolorization of the activated carbon is at 55°C for 0.5h, the pH value is 5.5-6.5, and the added amount is 1.5%- 2.5%.
(5)浓缩:将粗米渣蛋白肽液在一定条件下进行真空浓缩,浓缩至固形物在70%以上。(5) Concentration: The thick rice dregs protein peptide liquid is vacuum concentrated under certain conditions until the solid content is above 70%.
(6)干燥:将浓缩米渣蛋白肽液在进风温度180℃-190℃,出风温度80℃-85℃喷雾干燥,得到包装成品。(6) Drying: The concentrated rice dregs protein peptide solution is spray-dried at an inlet air temperature of 180°C-190°C and an outlet air temperature of 80°C-85°C to obtain a packaged product.
本发明的优点是常压下通过胰蛋白酶、风味蛋白酶、中性蛋白酶步酶解制得高纯度大米蛋白肽,原料来源丰富,设备成本低;易吸收,抗疲劳,营养价值高;将脱脂、除可溶性糖、除不溶性淀粉、纤维素、洗涤于一体,并适合酶解与渣分离。浓缩设备:将浓缩、消泡、清洗过程结合,避免硝酸盐的形成。全酶法工艺,减少产品中盐分含量;酶用量小、料液比大、过程简化、条件温和。The advantages of the present invention are that high-purity rice protein peptides are prepared by step enzymolysis with trypsin, flavor protease and neutral protease under normal pressure, the source of raw materials is abundant, and the cost of equipment is low; it is easy to absorb, anti-fatigue, and has high nutritional value; It integrates soluble sugar removal, insoluble starch removal, cellulose removal, and washing together, and is suitable for enzymatic hydrolysis and slag separation. Concentration equipment: combine the process of concentration, defoaming and cleaning to avoid the formation of nitrate. The whole enzymatic process reduces the salt content in the product; the dosage of enzyme is small, the ratio of solid to liquid is large, the process is simplified and the conditions are mild.
具体实施方式detailed description
实施例1。Example 1.
上述高纯度大米蛋白肽的制备方法,包括如下步骤。The preparation method of the above-mentioned high-purity rice protein peptide comprises the following steps.
(1)粉碎:称取500kg米渣加入超微粉碎机进行粉碎,加工过程用冷水保护粉中营养成分。(1) Pulverization: Weigh 500kg of rice dregs and add them to a superfine pulverizer for pulverization. During the processing, cold water is used to protect the nutrients in the powder.
(2)除杂:5000L反应罐中,加入5000L水,加入粉碎米渣500kg,搅拌混合,升温至50℃加入纤维素酶0.1kg恒温搅拌反应1h。升温至95℃灭酶15min,加入0.15kgα-淀粉酶恒温搅拌反应0.5h,水洗数次得水洗米渣。(2) Impurity removal: In a 5000L reaction tank, add 5000L of water, add 500kg of crushed rice dregs, stir and mix, raise the temperature to 50°C, add 0.1kg of cellulase, and stir for 1 hour at constant temperature. Raise the temperature to 95°C to kill the enzyme for 15 minutes, add 0.15 kg of α-amylase, stir and react at a constant temperature for 0.5 hours, wash with water several times to obtain water-washed rice dregs.
(3)酶解:水洗米渣中加入2500L水,加热至50℃,用一定质量浓度的氢氧化钠和盐酸溶液将pH值调节至6.8,按比例分别加入胰蛋白酶、中性蛋白酶和风味蛋白酶5kg、12.5kg和5kg恒温搅拌酶解4h,反应结束后,升温至95℃灭酶15min,得粗米渣蛋白肽液。(3) Enzymolysis: Add 2500L water to the washed rice dregs, heat to 50°C, adjust the pH value to 6.8 with a certain mass concentration of sodium hydroxide and hydrochloric acid solution, and add trypsin, neutral protease and flavor protease in proportion 5kg, 12.5kg and 5kg were stirred at constant temperature for 4 hours for enzymolysis, and after the reaction was completed, the temperature was raised to 95°C to inactivate the enzyme for 15 minutes to obtain the crude rice dregs protein peptide solution.
(4)脱色:所制粗米渣蛋白肽液用活性炭脱色,其所述活性炭脱色是在55℃脱色0.5h,pH值为5.5,添加量为4kg。(4) Decolorization: The prepared coarse rice dregs protein peptide liquid was decolorized with activated carbon. The decolorization of activated carbon was carried out at 55°C for 0.5h, the pH value was 5.5, and the addition amount was 4kg.
(5)浓缩:将粗米渣蛋白肽液在一定条件下进行真空浓缩,浓缩至固形物在70%以上。(5) Concentration: The thick rice dregs protein peptide liquid is vacuum concentrated under certain conditions until the solid content is above 70%.
(6)干燥:浓缩米渣蛋白肽液使用喷雾干燥设备在进风温度180℃,出风温度80℃条件下干燥脱水,得到所述高纯度大米蛋白肽成品。(6) Drying: The concentrated rice dregs protein peptide liquid is dried and dehydrated using spray drying equipment at an inlet air temperature of 180°C and an outlet air temperature of 80°C to obtain the high-purity rice protein peptide product.
实施例2。Example 2.
上述高纯度大米蛋白肽的制备方法,包括如下步骤。The preparation method of the above-mentioned high-purity rice protein peptide comprises the following steps.
(1)粉碎:称取400kg米渣加入超微粉碎机进行粉碎,加工过程用冷水保护粉中营养成分。(1) Pulverization: Weigh 400kg of rice dregs and add them to a superfine pulverizer for pulverization. During the processing, cold water is used to protect the nutrients in the powder.
(2)除杂:5000L反应罐中,加入4000L水,加入粉碎米渣400kg,搅拌混合,升温至50℃加入纤维素酶0.1kg恒温搅拌反应1h。升温至95℃灭酶15min,加入0.15kgα-淀粉酶恒温搅拌反应0.5h,水洗数次得水洗米渣。(2) Impurity removal: In a 5000L reaction tank, add 4000L of water, add 400kg of crushed rice dregs, stir and mix, raise the temperature to 50°C, add 0.1kg of cellulase, and stir for 1 hour at constant temperature. Raise the temperature to 95°C to kill the enzyme for 15 minutes, add 0.15 kg of α-amylase, stir and react at a constant temperature for 0.5 hours, wash with water several times to obtain water-washed rice dregs.
(3)酶解:水洗米渣中加入2000L水,加热至50℃,用一定质量浓度的氢氧化钠和盐酸溶液将pH值调节至6.8,按比例分别加入胰蛋白酶、中性蛋白酶和风味蛋白酶4kg、10kg和4kg恒温搅拌酶解4h,反应结束后,升温至95℃灭酶15min,得粗米渣蛋白肽液。(3) Enzymolysis: add 2000L water to the washed rice dregs, heat to 50°C, adjust the pH value to 6.8 with a certain mass concentration of sodium hydroxide and hydrochloric acid solution, and add trypsin, neutral protease and flavor protease in proportion 4kg, 10kg and 4kg were stirred at constant temperature for 4 hours for enzymatic hydrolysis. After the reaction, the temperature was raised to 95°C to inactivate the enzyme for 15 minutes to obtain the crude rice dregs protein peptide solution.
(4)脱色:所制粗米渣蛋白肽液用活性炭脱色,其所述活性炭脱色是在55℃脱色0.5h,pH值为5.5,添加量为3.2kg。(4) Decolorization: The prepared coarse rice dregs protein peptide solution was decolorized with activated carbon. The decolorization of activated carbon was carried out at 55°C for 0.5h, the pH value was 5.5, and the addition amount was 3.2kg.
(5)浓缩:将粗米渣蛋白肽液在一定条件下进行真空浓缩,浓缩至固形物在70%以上。(5) Concentration: The thick rice dregs protein peptide liquid is vacuum concentrated under certain conditions until the solid content is above 70%.
(6)干燥:浓缩米渣蛋白肽液使用喷雾干燥设备在进风温度180℃,出风温度80℃条件下干燥脱水,得到所述高纯度大米蛋白肽成品。(6) Drying: The concentrated rice dregs protein peptide liquid is dried and dehydrated using spray drying equipment at an inlet air temperature of 180°C and an outlet air temperature of 80°C to obtain the high-purity rice protein peptide product.
实施例3。Example 3.
上述高纯度大米蛋白肽的制备方法,包括如下步骤。The preparation method of the above-mentioned high-purity rice protein peptide comprises the following steps.
(1)粉碎:称取460kg米渣加入超微粉碎机进行粉碎,加工过程用冷水保护粉中营养成分。(1) Pulverization: Weigh 460kg of rice dregs and add them to a superfine pulverizer for pulverization. During the processing, cold water is used to protect the nutrients in the powder.
(2)除杂:5000L反应罐中,加入4600L水,加入粉碎米渣460kg,搅拌混合,升温至50℃加入纤维素酶0.1kg恒温搅拌反应1h。升温至95℃灭酶15min,加入0.15kgα-淀粉酶恒温搅拌反应0.5h,水洗数次得水洗米渣。(2) Impurity removal: In a 5000L reaction tank, add 4600L of water, add 460kg of crushed rice dregs, stir and mix, raise the temperature to 50°C, add 0.1kg of cellulase and stir for 1 hour at constant temperature. Raise the temperature to 95°C to kill the enzyme for 15 minutes, add 0.15 kg of α-amylase, stir and react at a constant temperature for 0.5 hours, wash with water several times to obtain water-washed rice dregs.
(3)酶解:水洗米渣中加入2300L水,加热至50℃,用一定质量浓度的氢氧化钠和盐酸溶液将pH值调节至6.8,按比例分别加入胰蛋白酶、中性蛋白酶和风味蛋白酶4.6kg、11.5kg和4.6kg恒温搅拌酶解4h,反应结束后,升温至95℃灭酶15min,得粗米渣蛋白肽液。(3) Enzymolysis: add 2300L water to the washed rice dregs, heat to 50°C, adjust the pH value to 6.8 with a certain mass concentration of sodium hydroxide and hydrochloric acid solution, and add trypsin, neutral protease and flavor protease in proportion 4.6kg, 11.5kg and 4.6kg were stirred at constant temperature for 4 hours, and after the reaction, the temperature was raised to 95°C to inactivate the enzyme for 15 minutes to obtain the crude rice dregs protein peptide solution.
(4)脱色:所制粗米渣蛋白肽液用活性炭脱色,其所述活性炭脱色是在55℃脱色0.5h,pH值为5.5,添加量为3.7kg。(4) Decolorization: The prepared coarse rice dregs protein peptide liquid was decolorized with activated carbon. The decolorization of activated carbon was carried out at 55°C for 0.5h, the pH value was 5.5, and the addition amount was 3.7kg.
(5)浓缩:将粗米渣蛋白肽液在一定条件下进行真空浓缩,浓缩至固形物在70%以上。(5) Concentration: The thick rice dregs protein peptide liquid is vacuum concentrated under certain conditions until the solid content is above 70%.
(6)干燥:浓缩米渣蛋白肽液使用喷雾干燥设备在进风温度180℃,出风温度80℃条件下干燥脱水,得到所述高纯度大米蛋白肽成品。(6) Drying: The concentrated rice dregs protein peptide liquid is dried and dehydrated using spray drying equipment at an inlet air temperature of 180°C and an outlet air temperature of 80°C to obtain the high-purity rice protein peptide product.
表1 大米蛋白肽分子量分布表
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