CN106544770A - A kind of three rove pair drawing-off fancy yarn process units and production method - Google Patents
A kind of three rove pair drawing-off fancy yarn process units and production method Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims description 5
- 230000000694 effects Effects 0.000 claims description 29
- 238000009987 spinning Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 238000013461 design Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 5
- 210000001835 viscera Anatomy 0.000 claims 5
- 239000003292 glue Substances 0.000 claims 4
- QVFWZNCVPCJQOP-UHFFFAOYSA-N chloralodol Chemical compound CC(O)(C)CC(C)OC(O)C(Cl)(Cl)Cl QVFWZNCVPCJQOP-UHFFFAOYSA-N 0.000 claims 1
- 239000003086 colorant Substances 0.000 abstract description 3
- 239000004753 textile Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
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- 238000009826 distribution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
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Abstract
本发明给出一种三粗纱双牵伸花式纱生产装置与生产方法,包括后罗拉和后胶辊组成的后罗拉牵伸对、中后罗拉和中后胶辊组成的中后罗拉牵伸对、中前罗拉和中前胶辊组成的中前罗拉牵伸对、前罗拉和前胶辊组成的前罗拉牵伸对,后罗拉、中后罗拉、中前罗拉分别由伺服电机单独带动,前罗拉的罗拉轴由主电机带动转动,后皮辊和中后皮辊采用阶梯胶辊,实现喂入的不同颜色的第一和第二粗纱受到后罗拉牵伸对和中前罗拉牵伸对的第一后牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对的前牵伸作用,第三粗纱受到中后罗拉牵伸对和中前罗拉牵伸对的第二后牵伸作用和前牵伸作用,继而实现双色或三色花式纱的生产,丰富纱线的品种,提高纱线附加值。
The invention provides a three-roving double-draft fancy yarn production device and production method, including a rear roller drafting pair composed of rear rollers and rear rubber rollers, a middle rear roller drafting pair composed of middle rear rollers and middle rear rubber rollers The drafting pair of middle front rollers composed of pair, middle front rollers and middle front rubber rollers, the front roller drafting pair composed of front rollers and front rubber rollers, the rear rollers, middle rear rollers and middle front rollers are driven by servo motors separately, The roller shaft of the front roller is driven by the main motor, and the rear top roller and the middle and rear top rollers use stepped rubber rollers to realize that the first and second rovings of different colors are fed by the drafting pair of the rear roller and the drafting pair of the middle and front rollers. The first rear drafting action of the middle front roller drafting pair and the front drafting action of the front roller drafting pair, the third roving is subjected to the second rear drafting of the middle rear roller drafting pair and the middle front roller drafting pair function and pre-drawing function, and then realize the production of two-color or three-color fancy yarn, enrich the variety of yarn, and increase the added value of yarn.
Description
技术领域technical field
本发明涉及到纺纱技术领域,具体的说涉及到一种三粗纱双牵伸花式纱生产装置与生产方法。The invention relates to the technical field of spinning, in particular to a three-roving double-draft fancy yarn production device and production method.
背景技术Background technique
随着时代的不断前进,人们对于服装面料的要求不断提高,目前纺织服装业处于一个追求时尚、多元化和高品质的时代。因此,对纺织原料的发展也提出了新的要求,其中花式纱线已逐渐进入人们的视野中,占据着不可取代的地位。花式纱线是指在纺纱和制线过程中采用特种原料、特种设备或特种工艺对纤维或纱线进行加工而得到的具有特种结构和外观效应的纱线,是纱线产品中具有装饰作用的一种纱线。花式纱的结构独特、造型灵活,色彩表现丰富,原料的使用多元化,富有创造力,这些促使花式纱线产品容易推陈出新,生产出较多差异化纺织产品,在当今追求个性化消费的时代,市场赋予了花式纱线广阔的空间。其中,段彩纱是目前研究和应用较为广泛的一种花式纱,具有多颜色组合的新风格,其不仅在纱线轴向有粗细变化,而且有不连续分布交替出现的花式色彩,呈现不规则的独特的花色效果。目前段彩纱生产主要是在传统的带有三罗拉的细纱机上改造实现,白色粗纱由中罗拉连续喂入,一种彩色辅纱由后罗拉间断喂入,两种粗纱在前罗拉出口汇合,产生段彩效果。该方法改造成本较低,效率较高,但是纱线条干均匀度较差。针对此,在中国专利“段彩纺纱传动装置(专利号:ZL200420081737.2)”中给出了一种带有四罗的段彩纱生产装置,但是该装置仍采用双粗纱喂入,同时,第一罗拉与第二罗拉仍采用同一电机控制,因而主牵伸无法自由调节。With the continuous advancement of the times, people's requirements for clothing materials continue to increase. At present, the textile and clothing industry is in an era of pursuing fashion, diversification and high quality. Therefore, new requirements have been put forward for the development of textile raw materials, among which fancy yarns have gradually entered people's field of vision and occupy an irreplaceable position. Fancy yarn refers to the yarn with special structure and appearance effect obtained by processing fiber or yarn with special raw materials, special equipment or special technology in the process of spinning and thread making. It is a decorative yarn in yarn products. A kind of yarn that works. Fancy yarn has unique structure, flexible shape, rich color expression, diversified use of raw materials, and creativity. These make fancy yarn products easy to introduce new ones and produce more differentiated textile products. In today's pursuit of personalized consumption In this era, the market has endowed fancy yarn with a broad space. Among them, segment colored yarn is a kind of fancy yarn that is widely researched and applied at present. It has a new style of multi-color combination. It not only has thickness changes in the axial direction of the yarn, but also has fancy colors that appear alternately in discontinuous distribution. Presents irregular and unique flower and color effects. At present, the production of segment colored yarn is mainly carried out on the traditional spinning frame with three rollers. The white roving is continuously fed by the middle roller, and one colored auxiliary yarn is intermittently fed by the rear roller. Segment color effect. This method has lower modification cost and higher efficiency, but the yarn dryness uniformity is poor. In view of this, in the Chinese patent "Segment Color Spinning Transmission Device (Patent No.: ZL200420081737.2)", a segment color yarn production device with four loops is provided, but this device still uses double roving feeding, and at the same time , the first roller and the second roller are still controlled by the same motor, so the main draft cannot be adjusted freely.
针对上述问题,本发明给出一种三粗纱双牵伸花式纱生产装置与生产方法,采用单独传动的四列罗拉,且后皮辊和中后皮辊采用阶梯胶辊,实现喂入的三个粗纱分成两组完成各自独立的牵伸,继而实现双色或三色花式纱的生产,丰富纱线的品种,提高纱线附加值。In view of the above problems, the present invention provides a three-roving double-draft fancy yarn production device and production method, which adopts four-row rollers driven separately, and the rear top roller and the middle and rear top rollers adopt stepped rubber rollers to realize feeding. The three rovings are divided into two groups to complete independent drafting, and then realize the production of two-color or three-color fancy yarns, enrich the variety of yarns, and increase the added value of yarns.
发明内容Contents of the invention
本发明的目的给出一种三粗纱双牵伸花式纱生产装置与生产方法,实现双色或三色花式纱的生产,丰富纱线的品种,提高纱线附加值。The purpose of the present invention is to provide a three-roving double-draft fancy yarn production device and production method to realize the production of two-color or three-color fancy yarns, enrich the variety of yarns, and increase the added value of yarns.
为了达到上述目的,一种三粗纱双牵伸花式纱生产装置,包括四列牵伸罗拉对:后罗拉和后胶辊组成的后罗拉牵伸对、中后罗拉和中后胶辊组成的中后罗拉牵伸对、中前罗拉和中前胶辊组成的中前罗拉牵伸对、前罗拉和前胶辊组成的前罗拉牵伸对,所述后罗拉的罗拉轴由第一伺服电机带动转动,所述中后罗拉的罗拉轴由第二伺服电机带动转动,所述中前罗拉的罗拉轴由第三伺服电机带动转动,所述前罗拉的罗拉轴由主电机带动转动,所述主电机为变频电机,所述第一伺服电机、第二伺服电机、第三伺服电机、主电机通过可编程逻辑控制器相连,所述后胶辊包括后胶辊轴,在所述后胶辊轴上依次连接有第一左胶辊、第一中胶辊和第一右胶辊,所述第一左胶辊、第一中胶辊和第一右胶辊的长度相同,所述第一左胶辊、第一中胶辊和第一右胶辊可分别绕着后胶辊轴自由转动,所述第一左胶辊和第一右胶辊的直径相同且大于第一中胶辊的直径,所述中后胶辊包括中后胶辊轴,在所述中后胶辊轴上依次连接有第二左胶辊、第二中胶辊和第二右胶辊,所述第二左胶辊、第二中胶辊和第二右胶辊的长度相同,所述第二左胶辊、第二中胶辊和第二右胶辊可分别绕着中后胶辊轴自由转动,所述第二左胶辊和第二右胶辊的直径相同且小于第二中胶辊的直径,所述第二左胶辊和第二右胶辊的直径等于第一中胶辊的直径,所述第一左胶辊和第一右胶辊的直径等于第二中胶辊的直径,所述中前胶辊和前胶辊为直径保持不变的胶辊,在所述中后罗拉牵伸对和中前罗拉牵伸对之间加装有集合喇叭口,纺纱时将加压组件按压,使得第一左胶辊和第一右胶辊与后罗拉紧密按压,第一中胶辊悬空,第二中胶辊与中后罗拉紧密按压,第二左胶辊和第二右胶辊悬空,中前胶辊与中前罗拉紧密按压,前胶辊与前罗拉紧密按压,第一粗纱和第二粗纱分别由后罗拉和第一左胶辊和第一右胶辊之间按压喂入、而后分别由中后罗拉和第二左胶辊和第二右胶辊之间悬空的滑溜穿过、而后经集合喇叭口后由中前罗拉和中前胶辊之间按压穿过,受到后罗拉牵伸对和中前罗拉牵伸对组成的第一后牵伸区的牵伸作用,最后前罗拉和前胶辊之间按压输出,受到中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的牵伸作用,得到第一须条;第三粗纱由后罗拉和第一中胶辊之间悬空的滑溜穿过、而后由中后罗拉和第二中胶辊之间按压喂入、而后经集合喇叭口后由中前罗拉和中前胶辊之间按压穿过,受到中后罗拉牵伸对和中前罗拉牵伸对组成的第二后牵伸区的牵伸作用,最后前罗拉和前胶辊之间按压输出,受到中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的牵伸作用,得到第二须条,所述第一粗纱、第二粗纱、第三粗纱均为有色粗纱,所述第一粗纱和第二粗纱为原料和定量相同的粗纱,所述第一粗纱、第二粗纱、第三粗纱的颜色均不相同。In order to achieve the above purpose, a three-roving double-draft fancy yarn production device includes four drafting roller pairs: the rear roller drafting pair composed of the rear roller and the rear rubber roller, the middle rear roller and the middle rear rubber roller. The drafting pair of middle and rear rollers, the drafting pair of middle and front rollers composed of the middle front roller and the middle front rubber roller, the drafting pair of front rollers and the front roller, the roller shaft of the rear roller is driven by the first servo motor Driven to rotate, the roller shaft of the middle and rear rollers is driven to rotate by the second servo motor, the roller shaft of the middle front roller is driven to rotate by the third servo motor, and the roller shaft of the front roller is driven to rotate by the main motor. The main motor is a variable frequency motor, the first servo motor, the second servo motor, the third servo motor, and the main motor are connected through a programmable logic controller, and the rear rubber roller includes a rear rubber roller shaft. The first left rubber roller, the first middle rubber roller and the first right rubber roller are connected in sequence on the shaft. The lengths of the first left rubber roller, the first middle rubber roller and the first right rubber roller are the same, and the first The left rubber roller, the first middle rubber roller and the first right rubber roller can rotate freely around the rear rubber roller shaft respectively, and the diameters of the first left rubber roller and the first right rubber roller are the same and larger than that of the first middle rubber roller. diameter, the middle and rear cots include a middle and rear cot shaft, on which a second left cot, a second middle cot and a second right cot are sequentially connected, and the second left cot The rubber rollers, the second middle rubber roller and the second right rubber roller have the same length, and the second left rubber roller, the second middle rubber roller and the second right rubber roller can rotate freely around the axis of the middle and rear rubber rollers respectively, so The diameter of the second left rubber roller and the second right rubber roller is the same and smaller than the diameter of the second middle rubber roller, and the diameter of the second left rubber roller and the second right rubber roller is equal to the diameter of the first middle rubber roller, so The diameter of the first left rubber roller and the first right rubber roller is equal to the diameter of the second middle rubber roller, and the middle front rubber roller and the front rubber roller are rubber rollers whose diameter remains constant. A collective bell mouth is installed between the pair and the middle front roller drafting pair. Press the pressing assembly during spinning, so that the first left rubber roller and the first right rubber roller are closely pressed against the rear roller, and the first middle rubber roller is suspended in the air. , the second middle rubber roller is tightly pressed with the middle rear roller, the second left rubber roller and the second right rubber roller are suspended in the air, the middle front rubber roller is tightly pressed with the middle front roller, the front rubber roller is closely pressed with the front roller, the first roving and The second roving is respectively pressed and fed between the back roller and the first left cot and the first right cot, and then passed through by the middle and rear roller and the suspension between the second left cot and the second right cot respectively. , After passing through the collective bell mouth, it is pressed and passed between the middle front roller and the middle front rubber roller, and is drafted by the first rear drafting zone composed of the rear roller draft pair and the middle front roller draft pair, and finally the front roller Press and output between the roller and the front rubber roller, and be drafted by the front draft zone composed of the middle front roller draft pair and the front roller draft pair to obtain the first strand; the third roving is drawn by the rear roller and the first middle roller The rubber rollers are suspended in the air and slide through, then pressed and fed between the middle rear roller and the second middle rubber roller, and then pressed through between the middle front roller and the middle front rubber roller after passing through the collective bell mouth, and received by the middle The drafting effect of the second rear drafting zone composed of the rear roller drafting pair and the middle front roller drafting pair, and the final pressing output between the front roller and the front rubber roller, Being subjected to the drafting effect of the front drafting zone formed by the front roller drafting pair and the front roller drafting pair, the second sliver is obtained, and the first roving, the second roving, and the third roving are all colored rovings, and the The first roving and the second roving are rovings with the same raw material and weight, and the colors of the first roving, the second roving and the third roving are all different.
一种三粗纱双牵伸花式纱生产方法,包括单色纱段生产、双色纱段生产、三色纱段生产,其中主电机带动前罗拉以速度v1转动,所述前罗拉转动由锭子转速和设计捻度决定,所述单色纱段生产中,第一伺服电机停止工作,第二伺服电机带动中后罗拉以v2速度转动,第三伺服电机带动中前罗拉以v3速度转动,此时第一粗纱和第二粗纱停止喂入,第三粗纱由后罗拉和第一中胶辊之间悬空的滑溜穿过,受到中后罗拉牵伸对和中前罗拉牵伸对组成的第二后牵伸区的v3/v2倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v3倍的牵伸作用,所述前罗拉转速v1、中后罗拉转速v2、第三粗纱线密度T1、所纺细纱线密度T2之间满足v1/v2=T1/T2,所述前罗拉转速v1、中后罗拉转速v2、中前罗拉转速v3、第二后牵伸区牵伸倍数和前牵伸区牵伸倍数之比k1之间满足(v3×v3)/(v1×v2)=k1,k1根据实际纺纱需求设计;所述双色纱段生产中,第一伺服电机带动后罗拉以v4速度转动,第二伺服电机停止工作,第三伺服电机带动中前罗拉以v5速度转动,此时第三粗纱停止喂入,第一粗纱和第二粗纱分别由后罗拉和第一左胶辊和第一右胶辊之间按压喂入,受到后罗拉牵伸对和中前罗拉牵伸对组成的第一后牵伸区的v5/v4倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v5倍的牵伸作用,所述前罗拉转速v1、后罗拉转速v4、第一粗纱线和第二粗纱密度T3、所纺细纱线密度T2之间满足v1/v4=2×T3/T2,所述前罗拉转速v1、后罗拉转速v4、中前罗拉转速v5、前牵伸区牵伸倍数和第二后牵伸区牵伸倍数之比k2之间满足(v5×v5)/(v1×v4)=k2,k2根据实际纺纱需求设计;所述三色纱段生产中,第一伺服电机带动后罗拉以v6速度转动,第二伺服电机带动中后罗拉以v7速度转动,第三伺服电机带动中前罗拉以v8速度转动,此时第一粗纱和第二粗纱分别由后罗拉和第一左胶辊和第一右胶辊之间按压喂入,受到后罗拉牵伸对和中前罗拉牵伸对组成的第一后牵伸区的v8/v6倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v8倍的牵伸作用,第三粗纱由后罗拉和第一中胶辊之间悬空的滑溜穿过,受到中后罗拉牵伸对和中前罗拉牵伸对组成的第二后牵伸区的v8/v7倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v8倍的牵伸作用,所述前罗拉转速v1、后罗拉转速v6、中后罗拉转速v7、第一粗纱线和第二粗纱密度T3、第三粗纱线密度T1、所纺细纱线密度T2之间满足2×T3×v6+T1×v7=T2×v1,所述前罗拉转速v1、中后罗拉转速v7、中前罗拉转速v8、第二后牵伸区牵伸倍数和前牵伸区牵伸倍数之比k3之间满足(v8×v8)/(v1×v7)=k3,所述前罗拉转速v1、后罗拉转速v6、中前罗拉转速v8、前牵伸区牵伸倍数和第二后牵伸区牵伸倍数之比k4之间满足(v8×v8)/(v1×v6)=k4,k3、k4根据实际纺纱需求设计。A method for producing fancy yarn with three rovings and double drafting, comprising the production of single-color yarn segments, double-color yarn segments, and three-color yarn segments, wherein the main motor drives the front roller to rotate at a speed v1, and the rotation of the front roller is determined by the spindle speed Determined with the design twist, during the production of the single-color yarn section, the first servo motor stops working, the second servo motor drives the middle and rear rollers to rotate at v2 speed, and the third servo motor drives the middle and front rollers to rotate at v3 speed, at this time the first The feeding of the first roving and the second roving is stopped, and the third roving slips through the space between the back roller and the first middle rubber roller, and is subjected to the second back draft composed of the middle rear roller draft pair and the middle front roller draft pair. The draft effect of v3/v2 times of the stretch zone, and the draft effect of v1/v3 times of the front draft zone composed of the front roller draft pair and the front roller draft pair, the front roller speed v1, the middle rear Roller speed v2, third roving linear density T1, spun yarn density T2 satisfy v1/v2=T1/T2, the front roller speed v1, middle rear roller speed v2, middle front roller speed v3, the first (v3×v3)/(v1×v2)=k1 is satisfied between the ratio k1 of the drafting multiple in the rear drafting zone and the drafting multiple in the front drafting zone, and k1 is designed according to actual spinning requirements; the production of the two-color yarn section , the first servo motor drives the rear roller to rotate at v4 speed, the second servo motor stops working, the third servo motor drives the middle front roller to rotate at v5 speed, at this time the third roving stops feeding, the first roving and the second roving Press and feed between the rear roller and the first left rubber roller and the first right rubber roller respectively, and receive the v5/v4 times draft of the first rear draft zone composed of the rear roller draft pair and the middle front roller draft pair stretching effect, and the drafting effect of the v1/v5 times of the front drafting area formed by the front roller draft pair and the front roller draft pair, the front roller speed v1, the back roller speed v4, the first roving and The second roving density T3 and the spun yarn density T2 satisfy v1/v4=2×T3/T2, the front roller speed v1, the rear roller speed v4, the middle front roller speed v5, the draft in the front drafting area (v5×v5)/(v1×v4)=k2 is satisfied between the multiple and the ratio k2 of the draft multiple in the second rear drafting zone, and k2 is designed according to actual spinning requirements; in the production of the three-color yarn segment, the first The servo motor drives the rear roller to rotate at v6 speed, the second servo motor drives the middle and rear roller to rotate at v7 speed, and the third servo motor drives the middle and front roller to rotate at v8 speed. Press and feed between the first left rubber roller and the first right rubber roller, and receive the draft effect of v8/v6 times of the first rear draft zone composed of the rear roller draft pair and the middle front roller draft pair, and the middle The draft effect of v1/v8 times of the front draft area composed of the front roller draft pair and the front roller draft pair, the third roving passes through the suspended slip between the rear roller and the first middle rubber roller, and is subjected to the middle and rear draft action of v8/v7 times of the second rear drafting zone composed of the drafting pair of rollers and the drafting pair of middle front rollers, and v1 of the front drafting zone consisting of the drafting pair of middle front rollers and the drafting pair of front rollers /v8 times the drafting action, the front roller speed v1, rear roller speed v6, middle rear roller speed v7, first roving and second roving density T3, third roving density T1, and spun fine yarn density T2 satisfy 2×T3×v6+T1 ×v7=T2×v1, satisfy between the ratio k3 of the front roller speed v1, the middle and rear roller speed v7, the middle front roller speed v8, the drafting ratio of the second rear drafting zone and the drafting multiple of the front drafting zone ( v8×v8)/(v1×v7)=k3, the ratio of the front roller speed v1, the rear roller speed v6, the middle front roller speed v8, the draft ratio in the front draft zone and the draft ratio in the second rear draft zone Between k4 satisfies (v8×v8)/(v1×v6)=k4, and k3 and k4 are designed according to actual spinning requirements.
纺纱时,主电机通过锭带带动锭子转动,继而带动纱管转动产生的捻度自下而上传递,使得经牵伸后得到的须条绕自身轴旋转,继而得到具有一定捻度的花式纱,得到的花式纱经导纱钩、钢丝圈后缠绕在纱管上,纱管转动带动钢丝圈绕着钢领转动,由于钢丝圈的转速小于纱管的转速,使得花式纱不断缠绕在纱管上。During spinning, the main motor drives the spindle to rotate through the spindle belt, and then drives the twist generated by the rotation of the bobbin to be transmitted from bottom to top, so that the yarn obtained after drafting rotates around its own axis, and then a fancy yarn with a certain twist is obtained. , the obtained fancy yarn is wound on the yarn bobbin after passing through the yarn guide hook and the traveler, and the rotation of the bobbin drives the traveler to rotate around the steel collar. Since the speed of the traveler is smaller than the speed of the bobbin, the fancy yarn is continuously wound on the on the bobbin.
本发明采用单独传动的四列罗拉,且后皮辊和中后皮辊采用阶梯胶辊,实现喂入的三个粗纱分成两组完成各自独立的牵伸,继而实现双色或三色花式纱的生产,丰富纱线的品种,提高纱线附加值。The present invention adopts four-column rollers driven separately, and the rear top roller and the middle and rear top rollers adopt stepped rubber rollers, so that the three fed rovings are divided into two groups to complete independent drafting, and then realize two-color or three-color fancy yarn production, enrich the variety of yarns, and increase the added value of yarns.
附图说明Description of drawings
图1为本发明的三粗纱双牵伸花式纱生产装置结构示意图。Fig. 1 is a structural schematic diagram of a three-roving double-draft fancy yarn production device of the present invention.
具体实施方式detailed description
由图1所示,一种三粗纱双牵伸花式纱生产装置,包括四列牵伸罗拉对:后罗拉4和后胶辊5组成的后罗拉牵伸对、中后罗拉6和中后胶辊7组成的中后罗拉牵伸对、中前罗拉8和中前胶辊9组成的中前罗拉牵伸对、前罗拉10和前胶辊11组成的前罗拉牵伸对,后罗拉的罗拉轴由第一伺服电机12带动转动,中后罗拉的罗拉轴由第二伺服电机13带动转动,中前罗拉的罗拉轴由第三伺服电机14带动转动,前罗拉的罗拉轴由主电机15带动转动,主电机为变频电机,所述第一伺服电机、第二伺服电机、第三伺服电机、主电机通过可编程逻辑控制器16相连,后胶辊5包括后胶辊轴,在后胶辊轴上依次连接有第一左胶辊、第一中胶辊和第一右胶辊,第一左胶辊、第一中胶辊和第一右胶辊的长度相同,第一左胶辊、第一中胶辊和第一右胶辊可分别绕着后胶辊轴自由转动,第一左胶辊和第一右胶辊的直径相同且大于第一中胶辊的直径,中后胶辊7包括中后胶辊轴,在中后胶辊轴上依次连接有第二左胶辊、第二中胶辊和第二右胶辊,第二左胶辊、第二中胶辊和第二右胶辊的长度相同,第二左胶辊、第二中胶辊和第二右胶辊可分别绕着中后胶辊轴自由转动,第二左胶辊和第二右胶辊的直径相同且小于第二中胶辊的直径,第二左胶辊和第二右胶辊的直径等于第一中胶辊的直径,第一左胶辊和第一右胶辊的直径等于第二中胶辊的直径,中前胶辊9和前胶辊11为直径保持不变的胶辊,在中后罗拉牵伸对和中前罗拉牵伸对之间加装有集合喇叭口21,纺纱时将加压组件按压,使得第一左胶辊和第一右胶辊与后罗拉紧密按压,第一中胶辊悬空,第二中胶辊与中后罗拉紧密按压,第二左胶辊和第二右胶辊悬空,中前胶辊与中前罗拉紧密按压,前胶辊与前罗拉紧密按压,第一粗纱1和第二粗纱2分别由后罗拉和第一左胶辊和第一右胶辊之间按压喂入、而后分别由中后罗拉和第二左胶辊和第二右胶辊之间悬空的滑溜穿过、而后经集合喇叭口后由中前罗拉和中前胶辊之间按压穿过,受到后罗拉牵伸对和中前罗拉牵伸对组成的第一后牵伸区的牵伸作用,最后前罗拉和前胶辊之间按压输出,受到中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的牵伸作用,得到第一须条;第三粗纱3由后罗拉和第一中胶辊之间悬空的滑溜穿过、而后由中后罗拉和第二中胶辊之间按压喂入、而后经集合喇叭口后由中前罗拉和中前胶辊之间按压穿过,受到中后罗拉牵伸对和中前罗拉牵伸对组成的第二后牵伸区的牵伸作用,最后前罗拉和前胶辊之间按压输出,受到中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的牵伸作用,得到第二须条。As shown in Figure 1, a three-roving double-draft fancy yarn production device includes four rows of drafting roller pairs: the rear roller drafting pair composed of rear roller 4 and rear rubber roller 5, the middle and rear rollers 6 and the middle and rear rollers. The middle and rear roller drafting pair composed of rubber roller 7, the middle front roller drafting pair composed of middle front roller 8 and middle front rubber roller 9, the front roller drafting pair composed of front roller 10 and front rubber roller 11, the rear roller The roller shaft is driven to rotate by the first servo motor 12, the roller shaft of the middle and rear rollers is driven to rotate by the second servo motor 13, the roller shaft of the middle front roller is driven to rotate by the third servo motor 14, and the roller shaft of the front roller is driven by the main motor 15 drive to rotate, the main motor is a variable frequency motor, the first servo motor, the second servo motor, the third servo motor, and the main motor are connected through a programmable logic controller 16, and the rear rubber roller 5 includes a rear rubber roller shaft. The first left rubber roller, the first middle rubber roller and the first right rubber roller are connected in sequence on the roller shaft. The lengths of the first left rubber roller, the first middle rubber roller and the first right rubber roller are the same, and the first left rubber roller 1. The first middle rubber roller and the first right rubber roller can rotate freely around the axis of the rear rubber roller respectively. The diameters of the first left rubber roller and the first right rubber roller are the same and larger than the diameter of the first middle rubber roller. Roller 7 comprises middle and rear rubber roller shaft, is connected with the second left rubber roller, the second middle rubber roller and the second right rubber roller successively on the middle and rear rubber roller shaft, the second left rubber roller, the second middle rubber roller and the first The length of the two right rubber rollers is the same, the second left rubber roller, the second middle rubber roller and the second right rubber roller can rotate freely around the axis of the middle and rear rubber rollers respectively, the diameter of the second left rubber roller and the second right rubber roller The same and smaller than the diameter of the second middle rubber roller, the diameter of the second left rubber roller and the second right rubber roller is equal to the diameter of the first middle rubber roller, the diameter of the first left rubber roller and the first right rubber roller is equal to the second middle rubber roller The diameter of the rubber rollers, the middle front rubber roller 9 and the front rubber roller 11 are rubber rollers whose diameter remains constant, and a collection bell mouth 21 is additionally installed between the middle and rear roller draft pair and the middle front roller draft pair. Press the pressing assembly so that the first left rubber roller and the first right rubber roller are tightly pressed with the rear roller, the first middle rubber roller is suspended in the air, the second middle rubber roller is tightly pressed with the middle rear roller, the second left rubber roller and the The second right rubber roller is suspended in the air, the middle front rubber roller is tightly pressed with the middle front roller, and the front rubber roller is closely pressed with the front roller. The rubber rollers are pressed and fed, and then passed through the middle and rear rollers, the second left and the second right rubber rollers, and then pass through the collective bell mouth and then passed between the middle and front rollers and the middle and front rollers. Press and pass between the back rollers and the middle front roller drafting pair to form the drafting effect of the first rear drafting area, and finally press the output between the front roller and the front rubber roller, and be affected by the middle front roller drafting pair and the drafting effect of the front roller drafting on the formed front drafting zone to obtain the first strand; the third roving 3 is passed through by the slippery suspension suspended between the back roller and the first middle rubber roller, and then by the middle back roller and the first middle rubber roller Press and feed between the second middle rubber rollers, and then press and pass between the middle front roller and the middle front rubber roller after passing through the collective bell mouth, and receive the second middle and rear roller draft pair and the middle front roller draft pair. The drafting effect of the rear drafting area, the final pressing output between the front roller and the front rubber roller, is affected by the drafting pair of the middle front roller and the front roller The drafting effect of the roller drafting on the formed front drafting zone, obtains the second strand.
一种三粗纱双牵伸花式纱生产方法,包括单色纱段生产、双色纱段生产、三色纱段生产,其中主电机15带动前罗拉10以速度v1转动,前罗拉转动由锭子转速和设计捻度决定,单色纱段生产中,第一伺服电机12停止工作,第二伺服电机13带动中后罗拉6以v2速度转动,第三伺服电机14带动中前罗拉8以v3速度转动,此时第一粗纱1和第二粗纱2停止喂入,第三粗纱3由后罗拉4和第一中胶辊之间悬空的滑溜穿过,受到中后罗拉牵伸对和中前罗拉牵伸对组成的第二后牵伸区的v3/v2倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v3倍的牵伸作用,前罗拉转速v1、中后罗拉转速v2、第三粗纱线密度T1、所纺细纱线密度T2之间满足v1/v2=T1/T2,前罗拉转速v1、中后罗拉转速v2、中前罗拉转速v3、第二后牵伸区牵伸倍数和前牵伸区牵伸倍数之比k1之间满足(v3×v3)/(v1×v2)=k1,k1根据实际纺纱需求设计。A method for producing fancy yarns with three rovings and double drafting, including the production of single-color yarn sections, two-color yarn sections, and three-color yarn sections, wherein the main motor 15 drives the front roller 10 to rotate at a speed v1, and the rotation of the front roller is determined by the spindle speed Determined with the design twist, during the production of monochrome yarn section, the first servo motor 12 stops working, the second servo motor 13 drives the middle and rear rollers 6 to rotate at v2 speed, and the third servo motor 14 drives the middle and front rollers 8 to rotate at v3 speed, At this time, the feeding of the first roving 1 and the second roving 2 is stopped, and the third roving 3 passes through the space between the rear roller 4 and the first middle rubber roller, and is drawn by the middle and rear roller draft pair and the middle front roller. Drafting action to v3/v2 times the composition of the second rear drafting zone, and v1/v3 times the drafting action of the middle front roller drafting pair and front roller drafting to the composition of the front drafting zone, front roller Speed v1, middle and rear roller speed v2, third roving linear density T1, and spun yarn density T2 satisfy v1/v2=T1/T2, front roller speed v1, middle and rear roller speed v2, middle and front roller speed v3. The ratio k1 of the draft multiple in the second rear draft zone to the draft multiple in the front draft zone satisfies (v3×v3)/(v1×v2)=k1, and k1 is designed according to actual spinning requirements.
双色纱段生产中,第一伺服电机12带动后罗拉4以v4速度转动,第二伺服电机13停止工作,第三伺服电机14带动中前罗拉8以v5速度转动,此时第三粗纱3停止喂入,第一粗纱1和第二粗纱2分别由后罗拉4和第一左胶辊和第一右胶辊之间按压喂入,受到后罗拉牵伸对和中前罗拉牵伸对组成的第一后牵伸区的v5/v4倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v5倍的牵伸作用,前罗拉转速v1、后罗拉转速v4、第一粗纱线和第二粗纱密度T3、所纺细纱线密度T2之间满足v1/v4=2×T3/T2,前罗拉转速v1、后罗拉转速v4、中前罗拉转速v5、前牵伸区牵伸倍数和第二后牵伸区牵伸倍数之比k2之间满足(v5×v5)/(v1×v4)=k2,k2根据实际纺纱需求设计。In the production of two-color yarn section, the first servo motor 12 drives the rear roller 4 to rotate at the speed of v4, the second servo motor 13 stops working, the third servo motor 14 drives the middle front roller 8 to rotate at the speed of v5, and the third roving 3 stops at this time Feeding, the first roving 1 and the second roving 2 are respectively pressed and fed between the rear roller 4 and the first left rubber roller and the first right rubber roller, and are drawn by the rear roller draft pair and the middle front roller draft pair. The drafting effect of v5/v4 times of the first rear drafting zone, and the drafting effect of v1/v5 times of the front drafting zone composed of the middle front roller drafting pair and the front roller drafting pair, the front roller speed v1, Rear roller speed v4, first roving yarn and second roving density T3, spun yarn density T2 satisfy v1/v4=2×T3/T2, front roller speed v1, back roller speed v4, middle front roller The speed v5, the ratio k2 of the draft multiple in the front draft zone and the draft multiple in the second rear draft zone satisfies (v5×v5)/(v1×v4)=k2, and k2 is designed according to actual spinning requirements.
三色纱段生产中,第一伺服电机12带动后罗拉4以v6速度转动,第二伺服电机13带动中后罗拉6以v7速度转动,第三伺服电机14带动中前罗拉8以v8速度转动,此时第一粗纱1和第二粗纱2分别由后罗拉4和第一左胶辊和第一右胶辊之间按压喂入,受到后罗拉牵伸对和中前罗拉牵伸对组成的第一后牵伸区的v8/v6倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v8倍的牵伸作用,第三粗纱3由后罗拉4和第一中胶辊之间悬空的滑溜穿过,受到中后罗拉牵伸对和中前罗拉牵伸对组成的第二后牵伸区的v8/v7倍的牵伸作用,和中前罗拉牵伸对和前罗拉牵伸对组成的前牵伸区的v1/v8倍的牵伸作用,前罗拉转速v1、后罗拉转速v6、中后罗拉转速v7、第一粗纱线和第二粗纱密度T3、第三粗纱线密度T1、所纺细纱线密度T2之间满足2×T3×v6+T1×v7=T2×v1,前罗拉转速v1、中后罗拉转速v7、中前罗拉转速v8、第二后牵伸区牵伸倍数和前牵伸区牵伸倍数之比k3之间满足(v8×v8)/(v1×v7)=k3,前罗拉转速v1、后罗拉转速v6、中前罗拉转速v8、前牵伸区牵伸倍数和第二后牵伸区牵伸倍数之比k4之间满足(v8×v8)/(v1×v6)=k4,k3、k4根据实际纺纱需求设计。In the production of three-color yarn section, the first servo motor 12 drives the rear roller 4 to rotate at the speed of v6, the second servo motor 13 drives the middle and rear roller 6 to rotate at the speed of v7, and the third servo motor 14 drives the middle and front roller 8 to rotate at the speed of v8 At this time, the first roving 1 and the second roving 2 are respectively pressed and fed between the rear roller 4 and the first left rubber roller and the first right rubber roller, and are drawn by the rear roller draft pair and the middle front roller draft pair. The draft effect of v8/v6 times of the first rear draft zone, and the draft effect of v1/v8 times of the front draft zone composed of the middle front roller draft pair and the front roller draft pair, the third roving 3 is composed of The slippery passage suspended between the back roller 4 and the first middle rubber roller is subjected to the drafting effect of v8/v7 times of the second back draft zone formed by the middle back roller draft pair and the middle front roller draft pair, and The drafting effect of the v1/v8 times of the front draft zone composed of the middle front roller draft pair and the front roller draft pair, the front roller speed v1, the back roller speed v6, the middle back roller speed v7, the first roving yarn and The second roving density T3, the third roving linear density T1, and the spun yarn linear density T2 satisfy 2×T3×v6+T1×v7=T2×v1, the speed of the front roller v1, the speed of the middle and rear rollers v7, the middle The ratio k3 between the front roller speed v8, the draft ratio of the second rear draft zone and the front draft zone draft ratio k3 satisfies (v8×v8)/(v1×v7)=k3, the front roller speed v1, the rear roller speed V6, the speed of the middle front roller v8, the ratio k4 between the draft ratio of the front draft zone and the draft multiple of the second rear draft zone satisfies (v8×v8)/(v1×v6)=k4, and k3 and k4 are based on actual conditions Design for spinning needs.
纺纱时,主电机15通过锭带带动锭子转动,继而带动纱管20转动产生的捻度自下而上传递,使得经牵伸后得到的须条绕自身轴旋转,继而得到具有一定捻度的花式纱,得到的花式纱经导纱钩17、钢丝圈18后缠绕在纱管上,纱管转动带动钢丝圈绕着钢领19转动,由于钢丝圈的转速小于纱管的转速,使得花式纱不断缠绕在纱管上。During spinning, the main motor 15 drives the spindle to rotate through the spindle belt, and then drives the twist generated by the rotation of the bobbin 20 to pass from bottom to top, so that the obtained strands after drafting rotate around their own axis, and then obtain a flower with a certain twist. Type yarn, the obtained fancy yarn is wound on the bobbin after the yarn guide hook 17 and the traveler 18, and the bobbin rotates to drive the traveler to rotate around the steel collar 19. Because the rotating speed of the traveler is smaller than the rotating speed of the bobbin, the flower The formula yarn is continuously wound on the bobbin.
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